WO2019223286A1 - Preparation method for fermented cordyceps sinensis powder cs-4 decoction pieces - Google Patents
Preparation method for fermented cordyceps sinensis powder cs-4 decoction pieces Download PDFInfo
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- WO2019223286A1 WO2019223286A1 PCT/CN2018/119030 CN2018119030W WO2019223286A1 WO 2019223286 A1 WO2019223286 A1 WO 2019223286A1 CN 2018119030 W CN2018119030 W CN 2018119030W WO 2019223286 A1 WO2019223286 A1 WO 2019223286A1
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K36/00—Medicinal preparations of undetermined constitution containing material from algae, lichens, fungi or plants, or derivatives thereof, e.g. traditional herbal medicines
- A61K36/06—Fungi, e.g. yeasts
- A61K36/062—Ascomycota
- A61K36/066—Clavicipitaceae
- A61K36/068—Cordyceps
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12N—MICROORGANISMS OR ENZYMES; COMPOSITIONS THEREOF; PROPAGATING, PRESERVING, OR MAINTAINING MICROORGANISMS; MUTATION OR GENETIC ENGINEERING; CULTURE MEDIA
- C12N1/00—Microorganisms, e.g. protozoa; Compositions thereof; Processes of propagating, maintaining or preserving microorganisms or compositions thereof; Processes of preparing or isolating a composition containing a microorganism; Culture media therefor
- C12N1/14—Fungi; Culture media therefor
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K2236/00—Isolation or extraction methods of medicinal preparations of undetermined constitution containing material from algae, lichens, fungi or plants, or derivatives thereof, e.g. traditional herbal medicine
- A61K2236/10—Preparation or pretreatment of starting material
- A61K2236/17—Preparation or pretreatment of starting material involving drying, e.g. sun-drying or wilting
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- the invention relates to the field of pharmaceuticals, in particular to a method for preparing fermented Cordyceps powder Cs-4 decoction pieces.
- Cordyceps sinensis also known as Cordyceps sinensis, Cordyceps sinensis, Cordyceps sinensis, is a Cordyceps sinensis fungus larvae parasitic in the alpine meadow soil by the carnivorous genus Cordyceps.
- a long rod-shaped constellation is drawn from the head of the zombie, that is, the complex of the fruit body of the Cordyceps sinensis and the sclerotia of the zombie.
- Cordyceps sinensis has a variety of effects such as regulating the function of the immune system, anti-tumor, anti-fatigue, nourishing lungs and kidneys, hemostasis and phlegm, and nourishing essence and qi. Because its output is decreasing year by year and the demand is increasing year by year, the researchers finally realized the artificial fermentation method to cultivate Cordyceps mycelium through unremitting efforts.
- the most common method of cultivating Cordyceps mycelium is: obtaining strains, then slant culture, shake flask culture, seed tank culture, and fermentation culture, followed by filtration to obtain mycelium, drying, crushing, sieving, mixing, and packaging to obtain Cordyceps fungus powder .
- the purpose of the present invention is to provide a method for preparing fermented Cordyceps fungus powder Cs-4 decoction pieces, improve the fermentation method of bacteria, improve the drying method of mycelium, better protect the original medicinal ingredients of Cordyceps fungus powder, and improve Medicinal value.
- the present invention provides the following technical solutions:
- a method for preparing fermented Cordyceps powder Cs-4 decoction pieces includes the following steps:
- step S2 Collect the mycelial body fluid obtained in step S1, filter and blow dry to obtain mycelium;
- step S3 Use a double cone dryer to dry the mycelium obtained in step S2;
- step S4 The dried mycelia of step S3 are made into pills;
- step S6 Crush the dried pill in step S5 to obtain a medicinal powder
- Double cones dry the mycelium, then make a pill, and continue to dry the pill. This process is to slowly and repeatedly dry the mycelium with high water content after filtering, which can completely dry the mycelium and prevent excessive drying.
- the active components of the fungus powder were destroyed, which improved the medicinal value of the fermented Cordyceps fungus powder Cs-4.
- the strain culture in step S1 includes slant culture, mother bottle culture, seed tank culture, propagation tank culture, and fermentation tank culture; wherein the culture medium components of the slant culture include: glucose, peptone, bran, and sulfuric acid. Potassium hydrogen, magnesium sulfate, agar, and water; the culture medium components of the mother bottle culture include: glucose, peptone, bran, potassium dihydrogen phosphate, magnesium sulfate, and water.
- the medium components of the seed tank culture, the propagation tank culture and the fermentation tank culture all include: soybean meal, glucose, sucrose, soybean oil, potassium dihydrogen phosphate, magnesium sulfate, and water.
- the filtration in step S2 is selected from one of a plate and frame filtration method, a high-speed centrifugal filtration method, a bag filtration method and a column filtration method, preferably a plate and frame filtration method; the filtration time is 3-5 hours, and the pressure is 0.25-0.35MPa.
- the jacket pressure of the double cone dryer in step S3 is 0.15-0.25 MPa
- the vacuum degree is -0.05Mpa to -0.04Mpa
- the temperature is 50-90 ° C
- the drying time is 8-18 hours.
- the solid content of the mycelium obtained in step S2 is 30-40%.
- the water content of the mycelium after the double cone drying in step S3 is less than 55%.
- the solid content of the dried pellets in step S5 is above 85%.
- the drying in step S5 is drying in an oven, and the storage time of the pills made in step S4 before entering the drying in the oven is within 24 hours.
- the blow-drying in step S2 uses air with a pressure of 0.1-0.2Mpa and blow-drying for 1-2 hours; the pulverizing temperature in step S6 is 25-28 ° C. and pulverization is performed twice.
- the fermented Cordyceps fungus powder Cs-4 has the characteristics of good color, fragrant smell, easy to swallow, and easy to carry. It can be swallowed in water or stewed in soup to meet the needs of different scenarios.
- the preparation method of the fermented Cordyceps fungus powder Cs-4 decoction piece includes the following steps:
- Strain culture to obtain qualified mycelial body fluids Isolate the strain Paccilomyces hepiali Cs-4 from fresh Cordyceps sinensis in Qinghai, first perform slant culture, then select colonies with full mycelium growth, many spores, and no contamination by bacteria. Cultivation, when the strain concentration is above 10%, and the residual sugar, residual nitrogen and pH meet the requirements, transfer to a seed tank for cultivation, and then enter the breeding tank and fermentation tank for cultivation in order to obtain a qualified mycelial body fluid.
- the filtering method is preferably plate and frame filtration, the filtering time is 3-5 hours, and the pressure is 0.25-0.35 MPa. After the filtration is completed, the mycelium is dried with air at a pressure of 0.1-0.2 MPa for 1-2 hours, and a mycelium with a solid content of 30-40% is obtained.
- the jacket pressure of the dryer is 0.15-0.25MPa
- the vacuum is -0.05Mpa to -0.04Mpa
- the temperature is 50-90 ° C
- the drying time For 8-18 hours.
- the moisture content of the dried mycelium is less than 55%.
- the mycelium dried by the double cone is made into pills; the prepared pills are evenly packed in a stainless steel tray, and the thickness of the pills in the stainless steel tray is controlled to be 2-3 layers.
- the stainless steel tray containing the pills is sent to an oven for drying.
- the temperature in the oven is 50-90 ° C
- the vacuum is -0.04Mpa
- the drying time is 18-26 hours
- the solid content of the pills after drying is above 85%.
- the composition of the slanted culture medium is: glucose 2-5%, peptone 0.2-0.5%, bran 4-10%, potassium dihydrogen phosphate 0.1-0.2%, magnesium sulfate 0.02-0.03%, agar 2-5%, and then add water to the preparation amount (ie, the total volume of the culture medium v).
- the composition of the mother bottle culture medium is: glucose 2-5%, peptone 0.4-1.0%, bran 4-10%, potassium dihydrogen phosphate 0.1-0.2%, magnesium sulfate 0.02-0.03%, and then water is added to the preparation amount.
- the conditions for slant culture are: constant temperature of 23 ⁇ 3 ° C, humidity control at 80-95%, and culture for 5-7 days.
- the conditions of the mother bottle culture are: in a 23 ⁇ 3 ° C constant temperature room, the humidity is controlled to 80-95%, and the culture is carried out on a shaker for 3-4 days.
- the medium in the seed tank, the breeding tank and the fermentation tank is composed of soybean meal, glucose, sucrose, soybean oil, potassium dihydrogen phosphate, magnesium sulfate, and water.
- the pH is natural and the pH value is controlled. 6.8-7.8, but the proportion of each component in different culture tanks is different.
- the temperature in the culture tank is 23 ⁇ 6 ° C, the tank pressure is 0.03-0.07Mpa, and the culture time is 50-90 hours.
- the materials and equipment used in the present invention are all commercially available; among them, the strain Paccilomyces hepiali Cs-4 was isolated from fresh Cordyceps sinensis in Qinghai, and the strain was deposited in the Chinese microorganism on October 21, 1997. Ordinary Microbiology Center of Strain Preservation Management Committee, deposit number is CGMCC NO.0327.
- the fresh Cordyceps sinensis sclerotia were washed, rinsed and disinfected with sterile water several times. Under aseptic conditions, the outer skin was cut off, avoiding the intestinal tract, and the white tissue was cut into thin slices. After 7 days of static culture at °C, the white hypha can grow from the sheet, and the white hypha can be further separated and purified to obtain the Cordyceps sinensis strain, that is, Cs-4.
- the strain cultivation process is shown in the following steps.
- three batches of Cordyceps strains are expanded and cultured.
- the composition and culture conditions of the slant culture and mother bottle culture of each batch are shown in Table 1.
- the amount of each raw material in Table 1 is calculated relative to the total formulated amount (ie, the total volume of the culture medium v).
- the filling amount is 15-20mL / piece (can also be divided Packed into eggplant-shaped bottles, 60mL / piece), stoppered, wrapped, put into high-pressure steam sterilization in a sterilizer, steam pressure 0.09-0.11Mpa, temperature 121 °C, sterilization time 30 minutes, after cooling Beveled as required.
- the 750mL triangle bottle is 200mL, stoppered, wrapped, put into high-pressure steam sterilization in a sterilization cabinet, 0.09-0.11Mpa pressure, 120 ⁇ 1 °C steam sterilization for 30 minutes, and wait to cool to less than 25 °C Rear use.
- the solid material ratio is w / v
- the liquid material is calculated according to v / v.
- Table 2 The composition and culture conditions of the culture medium in each culture tank are shown in Table 2.
- the inoculation methods are differential pressure method. Three batches of strains were cultured in the same conditions.
- the bacteria concentration in the seed tank is ⁇ 8% and there are no foreign bacteria, inoculate it into the breeding tank for cultivation; when the bacteria concentration in the breeding tank is ⁇ 8% and there is no foreign bacteria, inoculate it into the fermentation tank; the bacteria concentration in the fermentation tank is ⁇ 15% and no bacteria, that is, qualified mycelial body fluid.
- three batches of qualified Cordyceps mycelium body fluids are prepared, which are mycelial body fluid 1, mycelial body fluid 2, and mycelial body fluid 3; the prepared mycelial body fluid can be used to prepare Cordyceps fungus powder Cs-4 decoction pieces.
- the filtration pressure was controlled to 0.35 MPa, and the filtration time was 4 hours.
- the mycelium obtained by the filtration was air-dried for 2 hours at an ambient temperature of 26 ° C. and an air-drying pressure of 0.2 MPa, to obtain a mycelium with a solid content of 35%.
- the blown mycelium was put into a double cone dryer, and the vacuum and steam valves were opened for vacuum drying.
- the jacket pressure was 0.25 MPa
- the vacuum was -0.04Mpa
- the temperature was 65 ° C
- the drying was performed for 10 hours. After 8 hours of drying, take a non-stick sampling shovel every half an hour for moisture detection. When the moisture of the bacteria is less than 55%, it can be taken out.
- the pellets after the drying are slowly put into the coarse pulverizer, and pulverized again after the first pulverization is completed, and the pulverization temperature is 25 ° C; the pulverized cordyceps powder can pass through the No. 7 medicine sieve. Then, the pulverized bacterial powder was put into the cleaned two-dimensional mixer, and mixed at a controlled room temperature of 28 ° C. and normal pressure for 30 minutes. The mixed fungal powder is packaged in a sterile environment to prepare a finished product of fermented Cordyceps fungus powder Cs-4. The powder of the fermented Cordyceps fungus powder Cs-4 prepared by the method has fine powder, good color and pleasant fragrance.
- the filtration pressure was controlled to 0.30 MPa, and the filtration time was 5 hours.
- the mycelium obtained by the filtration was air-dried for 2 hours at an ambient temperature of 26 ° C and an air-drying pressure of 0.1 MPa, to obtain a mycelium with a solid content of 30%.
- the blown mycelium was put into a double cone dryer, and the vacuum and steam valves were opened for vacuum drying.
- the jacket pressure was 0.15 MPa
- the vacuum degree was -0.05Mpa
- the temperature was 50 ° C
- the drying time was 18 hours. After drying for 15 hours, take a non-stick sampling shovel every half an hour for moisture detection. When the moisture of the bacteria is less than 55%, you can take it out.
- the pellets after the drying are slowly put into the coarse pulverizer, and pulverized again after the first pulverization is completed, and the pulverization temperature is 27 ° C; 95% of the pulverized Cordyceps powder can pass through the No. 7 medicine sieve.
- the pulverized bacterial powder was put into the cleaned two-dimensional mixer, and mixed at a controlled room temperature of 25 ° C. and normal pressure for 30 minutes.
- the mixed fungal powder is packaged in a sterile environment to prepare a finished product of fermented Cordyceps fungus powder Cs-4.
- the powder of the fermented Cordyceps fungus powder Cs-4 prepared by the method has fine powder, good color and pleasant fragrance.
- the blown mycelium was put into a double cone dryer, and the vacuum and steam valves were opened for vacuum drying.
- the jacket pressure was 0.20 MPa
- the vacuum was -0.04 MPa
- the temperature was 90 ° C
- the drying time was 8 hours. After 5 hours of drying, take a non-stick sampling shovel every half an hour for moisture detection. When the moisture of the bacteria is less than 55%, it can be taken out.
- the pills after the above drying are slowly put into the coarse pulverizer, and the pulverization is performed again after the first pulverization is completed, and the pulverization temperature is 28 ° C; 95% of the pulverized Cordyceps powder can pass through the No. 7 medicine sieve.
- the pulverized bacterial powder was put into a cleaned two-dimensional mixer, and mixed at a controlled room temperature of 26 ° C. and normal pressure for 30 minutes.
- the mixed fungal powder is packaged in a sterile environment to prepare a finished product of fermented Cordyceps fungus powder Cs-4.
- the powder of the fermented Cordyceps fungus powder Cs-4 prepared by the method has fine powder, good color and pleasant fragrance.
- the mycelial body fluid 1 was prepared by the same method as in Example 1, and then continued processing to prepare fermented Cordyceps powder Cs-4 decoction pieces.
- the process of preparing decoction pieces in this comparative example is as follows:
- the mycelial body fluid 2 was prepared by the same method as in Example 1, and then continued processing to prepare fermented Cordyceps powder Cs-4 decoction pieces.
- the process of preparing decoction pieces in this comparative example is as follows:
- the mycelial body fluid was put into a plate and frame filter with a pump, and filtered at 0.30 MPa for 5 hours; then, the wet mycelial body fluid obtained by filtration was blown dry with air at 0.1 MPa for a total of 2 hours. Next, the blown-out mycelium was dried in an oven with a vacuum degree of -0.04 MPa, and dried at 90 ° C for 32 hours. After drying, crush at room temperature, mix the materials, and package to obtain the fermented Cordyceps fungus powder Cs-4.
- the particles of Cordyceps powder prepared by this method are not uniform due to insufficient drying and agglomeration. Eventually, the color of the fermented Cordyceps fungus powder Cs-4 will vary, affecting its medicinal value.
- the mycelial body fluid was prepared in the same manner as in Example 1 and then continued to prepare fermented Cordyceps powder Cs-4 decoction pieces.
- the process of preparing decoction pieces in this comparative example was similar to that in Example 4, but no preparation was performed after the first drying. Into pills.
- This comparative example is also different from Example 4 in that the mycelial body fluid is manually put into the plate and frame filter, and the wet mycelium is directly put into the double-cone dryer for drying after the filtration is completed.
- the temperature was 95 ° C and the degree of vacuum was -0.03 MPa.
- the nutritional analysis was performed on the fermented Cordyceps powder Cs-4 prepared in Example 2-4, and it was found that the Cordyceps powder Cs-4 prepared pieces contained 19 amino acids, of which seven were essential amino acids that cannot be synthesized by the human body. Powdered tablets also contain potassium, sodium, calcium, magnesium, iron, copper, manganese, zinc, phosphorus, selenium, vitamins B1, B2, and vitamin E.
- the amino acids contained in the fermented Cordyceps powder Cs-4 prepared by the method of the present invention are shown in Table 3.
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Abstract
A preparation method for fermented Cordyceps sinensis powder Cs-4 decoction pieces. Said method comprises the following steps: cultivating a strain to obtain a qualified mycelium liquid, collecting the qualified mycelium liquid, filtering and blow-drying same to obtain mycelia, drying the blow-dried mycelia using a double-cone dryer, preparing the dried mycelia into pills, drying the pills in an oven, and crushing, mixing and packaging same to obtain the Cordyceps sinensis powder Cs-4 decoction pieces. The method performs slow multiple drying on the mycelia, and thus well protects the medicinal ingredients in the fermented Cordyceps sinensis powder, and improves the medicinal value of the fermented Cordyceps sinensis powder. In addition, the fermented Cordyceps sinensis powder Cs-4 decoction pieces prepared by the present method have good color and luster, have good fragrance, and are convenient to carry and use.
Description
本发明涉及制药领域,具体为一种发酵虫草菌粉Cs-4饮片的制备方法。The invention relates to the field of pharmaceuticals, in particular to a method for preparing fermented Cordyceps powder Cs-4 decoction pieces.
冬虫夏草又名虫草,冬虫草,中华虫草,是由肉座菌目蛇形虫草科蛇形虫草属的冬虫夏草菌寄生于高山草甸土中的蝠蛾幼虫,使幼虫身躯僵化,并在适宜条件下,夏季由僵虫头端抽生出长棒状的子座而形成,即冬虫夏草菌的子实体与僵虫菌核构成的复合体。冬虫夏草具有调节免疫系统功能、抗肿瘤、抗疲劳、补肺益肾、止血化痰和秘精益气等多种功效。因其产量逐年递减,而需求量逐年增加,研究人员经过不懈的努力,终于实现了人工发酵方式培育虫草菌丝体。培育虫草菌丝体最常见的方法为:获取菌种,然后斜面培养、摇瓶培养、种子罐培养和发酵培养,接着过滤得到菌丝体,干燥、粉碎过筛、混合,包装得到虫草菌粉。Cordyceps sinensis, also known as Cordyceps sinensis, Cordyceps sinensis, Cordyceps sinensis, is a Cordyceps sinensis fungus larvae parasitic in the alpine meadow soil by the carnivorous genus Cordyceps. In summer, a long rod-shaped constellation is drawn from the head of the zombie, that is, the complex of the fruit body of the Cordyceps sinensis and the sclerotia of the zombie. Cordyceps sinensis has a variety of effects such as regulating the function of the immune system, anti-tumor, anti-fatigue, nourishing lungs and kidneys, hemostasis and phlegm, and nourishing essence and qi. Because its output is decreasing year by year and the demand is increasing year by year, the researchers finally realized the artificial fermentation method to cultivate Cordyceps mycelium through unremitting efforts. The most common method of cultivating Cordyceps mycelium is: obtaining strains, then slant culture, shake flask culture, seed tank culture, and fermentation culture, followed by filtration to obtain mycelium, drying, crushing, sieving, mixing, and packaging to obtain Cordyceps fungus powder .
现有的制备虫草菌粉的工艺都是将过滤得到的菌丝体干燥后,直接粉碎,然后混合得到产品。现有制备工艺只涉及一次干燥,而单一的干燥存在各种问题。若只用烘箱干燥,干燥时间过长,而且大量堆叠会导致内部不容易干燥透彻;若单纯用双锥干燥,由于不好控制温度和时间,很容易导致产品“烧焦”。Existing processes for preparing Cordyceps fungus powder are that the mycelia obtained by filtering are dried, directly crushed, and then mixed to obtain a product. The existing preparation process involves only one drying, and a single drying has various problems. If only drying in an oven, the drying time is too long, and a large amount of stacking will make it difficult to dry the interior thoroughly; if simply drying with a double cone, it is easy to cause the product to "burn" due to poor control of temperature and time.
目前发酵虫草菌粉饮片没有成熟的加工工艺,导致原本高价值的药材利用率低下。因此,为了提高虫草菌粉的药用价值,需要研究一种新的虫草菌粉饮片的制备方法,该方法要能够保护虫草菌粉原有的药用价值。At present, fermented Cordyceps powder powder pieces have no mature processing technology, resulting in a low utilization rate of originally high-value medicinal materials. Therefore, in order to improve the medicinal value of Cordyceps powder, it is necessary to study a new preparation method of Cordyceps powder, which can protect the original medicinal value of Cordyceps powder.
发明内容Summary of the Invention
本发明的目的在于提供一种发酵虫草菌粉Cs-4饮片的制备方法,改进菌种的发酵方法,改善菌丝体的干燥方法,更好地保护虫草菌粉原有的药用成分,提高药用价值。The purpose of the present invention is to provide a method for preparing fermented Cordyceps fungus powder Cs-4 decoction pieces, improve the fermentation method of bacteria, improve the drying method of mycelium, better protect the original medicinal ingredients of Cordyceps fungus powder, and improve Medicinal value.
具体来说,针对现有技术的不足,本发明提供了如下技术方案:Specifically, in view of the shortcomings of the prior art, the present invention provides the following technical solutions:
一种发酵虫草菌粉Cs-4饮片的制备方法,该方法包括以下步骤:A method for preparing fermented Cordyceps powder Cs-4 decoction pieces, the method includes the following steps:
S1.菌株培养,获取合格的菌丝体液;S1. Strain culture to obtain qualified mycelial body fluids;
S2.收集步骤S1得到的菌丝体液,过滤、吹干,得到菌丝体;S2. Collect the mycelial body fluid obtained in step S1, filter and blow dry to obtain mycelium;
S3.采用双锥干燥机干燥步骤S2得到的菌丝体;S3. Use a double cone dryer to dry the mycelium obtained in step S2;
S4.将步骤S3干燥的菌丝体制成药丸;S4. The dried mycelia of step S3 are made into pills;
S5.干燥步骤S4制备的药丸;S5. Drying the pill prepared in step S4;
S6.粉碎步骤S5干燥后的药丸,得到药粉;S6. Crush the dried pill in step S5 to obtain a medicinal powder;
S7.混合药粉,包装得到发酵虫草菌粉Cs-4饮片。S7. Mix the medicine powder and package to obtain fermented Cordyceps powder Cs-4 decoction pieces.
双锥干燥菌丝体,然后制成药丸,继续干燥药丸,这个过程是对过滤后的含水量高的菌丝体进行缓慢多重干燥,既能将菌丝体干燥彻底,又能防止干燥过度导致菌粉的活性组分遭到破坏,提高了发酵虫草菌粉Cs-4饮片的药用价值。Double cones dry the mycelium, then make a pill, and continue to dry the pill. This process is to slowly and repeatedly dry the mycelium with high water content after filtering, which can completely dry the mycelium and prevent excessive drying. The active components of the fungus powder were destroyed, which improved the medicinal value of the fermented Cordyceps fungus powder Cs-4.
优选地,步骤S1所述的菌株培养包括斜面培养,母瓶培养,种子罐培养,繁殖罐培养和发酵罐培养;其中,斜面培养的培养基组分包括:葡萄糖、蛋白胨、麸皮、硫酸二氢钾、硫酸镁、琼脂和水;母瓶培养的培养基组分包括:葡萄糖、蛋白胨、麸皮、磷酸二氢钾、硫酸镁和水。Preferably, the strain culture in step S1 includes slant culture, mother bottle culture, seed tank culture, propagation tank culture, and fermentation tank culture; wherein the culture medium components of the slant culture include: glucose, peptone, bran, and sulfuric acid. Potassium hydrogen, magnesium sulfate, agar, and water; the culture medium components of the mother bottle culture include: glucose, peptone, bran, potassium dihydrogen phosphate, magnesium sulfate, and water.
优选地,种子罐培养、繁殖罐培养和发酵罐培养的培养基组分均包括:黄豆饼粉、葡萄糖、蔗糖、豆油、磷酸二氢钾、硫酸镁和水。Preferably, the medium components of the seed tank culture, the propagation tank culture and the fermentation tank culture all include: soybean meal, glucose, sucrose, soybean oil, potassium dihydrogen phosphate, magnesium sulfate, and water.
优选地,步骤S2所述的过滤选自板框过滤法、高速离心过滤法、袋式过滤法和柱式过滤法中的一种,优选板框过滤法;过滤时间为3-5小时,压力0.25-0.35MPa。Preferably, the filtration in step S2 is selected from one of a plate and frame filtration method, a high-speed centrifugal filtration method, a bag filtration method and a column filtration method, preferably a plate and frame filtration method; the filtration time is 3-5 hours, and the pressure is 0.25-0.35MPa.
优选地,步骤S3所述双锥干燥机工作时的夹套压力0.15-0.25MPa,真空度为-0.05Mpa至-0.04Mpa,温度50-90℃,干燥时间为8-18小时。Preferably, the jacket pressure of the double cone dryer in step S3 is 0.15-0.25 MPa, the vacuum degree is -0.05Mpa to -0.04Mpa, the temperature is 50-90 ° C, and the drying time is 8-18 hours.
优选地,步骤S2得到的菌丝体的固含量为30-40%。Preferably, the solid content of the mycelium obtained in step S2 is 30-40%.
优选地,步骤S3双锥干燥后的菌丝体的含水量低于55%。Preferably, the water content of the mycelium after the double cone drying in step S3 is less than 55%.
优选地,步骤S5干燥后的药丸的固含量在85%以上。Preferably, the solid content of the dried pellets in step S5 is above 85%.
优选地,步骤S5所述的干燥为烘箱干燥,步骤S4制成的药丸在进入烘箱干燥之前的存放时间在24小时以内。Preferably, the drying in step S5 is drying in an oven, and the storage time of the pills made in step S4 before entering the drying in the oven is within 24 hours.
优选地,步骤S2所述的吹干采用的是压力为0.1-0.2Mpa的空气,吹干1-2 小时;步骤S6所述粉碎的温度为25-28℃,共粉碎2次。Preferably, the blow-drying in step S2 uses air with a pressure of 0.1-0.2Mpa and blow-drying for 1-2 hours; the pulverizing temperature in step S6 is 25-28 ° C. and pulverization is performed twice.
与现有技术相比,本发明的效果和益处在于:Compared with the prior art, the effects and benefits of the present invention are:
(1)自制培养基,逐步扩大培养虫草菌株,最后发酵罐内得到合格的菌丝体液,菌丝体的浓度在15%以上。(1) Self-made culture medium, gradually expanding the culture of Cordyceps strains, and finally obtaining qualified mycelial body fluid in the fermentation tank, the mycelium concentration is above 15%.
(2)依次采用双锥干燥、制成药丸和烘箱干燥对过滤得到的菌丝体进行缓慢多重干燥,能够很好地保护发酵虫草菌粉中的药用成分,提高发酵虫草菌粉Cs-4饮片的药用价值。(2) Slow and multiple drying of the filtered mycelium by double cone drying, pill making and oven drying in order, which can well protect the medicinal ingredients in the fermented Cordyceps fungus powder, and improve the fermented Cordyceps fungus powder Cs-4 Medicinal value of decoction pieces.
(3)整个制备工艺过程中通过控制温度和时间,使菌丝体缓慢成型,得到发酵虫草菌粉Cs-4饮片。该发酵虫草菌粉Cs-4饮片具有色泽佳、气味香,易吞服,方便携带等特点,可以直接泡水吞服或炖汤食用,满足不同场景下的使用需要。(3) Through the control of temperature and time during the entire preparation process, the mycelium is slowly formed to obtain the fermented Cordyceps fungus powder Cs-4. The fermented Cordyceps fungus powder Cs-4 has the characteristics of good color, fragrant smell, easy to swallow, and easy to carry. It can be swallowed in water or stewed in soup to meet the needs of different scenarios.
本发明所述发酵虫草菌粉Cs-4饮片的制备方法包括以下步骤:The preparation method of the fermented Cordyceps fungus powder Cs-4 decoction piece includes the following steps:
S1.菌株培养,获取合格的菌丝体液:从青海新鲜冬虫夏草中分离得到菌株Paccilomyces hepiali Cs-4,首先进行斜面培养,然后挑选菌丝生长丰满、孢子多且无杂菌污染的菌落进行母瓶培养,当菌株浓度在10%以上,且残糖、残氮和pH均符合要求时,移入种子罐培养,之后再依次进入繁殖罐和发酵罐培养,得到合格的菌丝体液。S1. Strain culture to obtain qualified mycelial body fluids: Isolate the strain Paccilomyces hepiali Cs-4 from fresh Cordyceps sinensis in Qinghai, first perform slant culture, then select colonies with full mycelium growth, many spores, and no contamination by bacteria. Cultivation, when the strain concentration is above 10%, and the residual sugar, residual nitrogen and pH meet the requirements, transfer to a seed tank for cultivation, and then enter the breeding tank and fermentation tank for cultivation in order to obtain a qualified mycelial body fluid.
S2.收集发酵罐内的菌丝体液,过滤,得到湿润的菌丝体;过滤方法优选板框过滤,过滤时间为3-5小时,压力0.25-0.35MPa。过滤结束后,用压力为0.1-0.2MPa的空气吹干菌丝体1-2小时,得到固含量为30-40%的菌丝体。S2. Collect the mycelial body fluid in the fermenter and filter to obtain moist mycelium; the filtering method is preferably plate and frame filtration, the filtering time is 3-5 hours, and the pressure is 0.25-0.35 MPa. After the filtration is completed, the mycelium is dried with air at a pressure of 0.1-0.2 MPa for 1-2 hours, and a mycelium with a solid content of 30-40% is obtained.
S3.采用双锥干燥机干燥过滤后吹干的菌丝体:干燥机工作时的夹套压力为0.15-0.25MPa,真空度为-0.05Mpa至-0.04Mpa,温度50-90℃,干燥时间为8-18小时。干燥后的菌丝体含水量低于55%。S3. Use a double cone dryer to dry and dry the mycelium after filtering: the jacket pressure of the dryer is 0.15-0.25MPa, the vacuum is -0.05Mpa to -0.04Mpa, the temperature is 50-90 ° C, and the drying time For 8-18 hours. The moisture content of the dried mycelium is less than 55%.
S4.将经双锥干燥后的菌丝体制成药丸;把制得的药丸均匀装入不锈钢托盘中,控制不锈钢托盘中药丸厚度为2-3层。S4. The mycelium dried by the double cone is made into pills; the prepared pills are evenly packed in a stainless steel tray, and the thickness of the pills in the stainless steel tray is controlled to be 2-3 layers.
S5.在24小时以内,优选12小时内,将装有药丸的不锈钢托盘送入烘箱干燥。烘箱内的温度为50-90℃,真空度为-0.04Mpa,干燥时间18-26小时,干燥后药丸的固含量在85%以上。S5. Within 24 hours, preferably within 12 hours, the stainless steel tray containing the pills is sent to an oven for drying. The temperature in the oven is 50-90 ° C, the vacuum is -0.04Mpa, the drying time is 18-26 hours, and the solid content of the pills after drying is above 85%.
S6.粉碎经烘箱干燥后的药丸,得到药粉;粉碎的温度为25-28℃,共粉碎2次;粉碎得到的药粉有95%能通过7号筛(120目)。S6. Crush the pill dried in the oven to obtain a powder; the crushing temperature is 25-28 ° C., and the powder is crushed twice; 95% of the powder obtained through the crushing can pass through a No. 7 sieve (120 mesh).
S7.在25-28℃的环境下,混合药粉,然后包装得到发酵虫草菌粉Cs-4饮片。S7. Mix the medicinal powder under the environment of 25-28 ° C, and then package to obtain the fermented Cordyceps powder Cs-4.
在一优选实施方式中,以w/v计(w为固体物料的重量,v为培养基的总体积),斜面培养基的组成为:葡萄糖2-5%、蛋白胨0.2-0.5%、麸皮4-10%、磷酸二氢钾0.1-0.2%、硫酸镁0.02-0.03%、琼脂2-5%,然后加水至配制量(即培养基的总体积v)。母瓶培养基的组成为:葡萄糖2-5%、蛋白胨0.4-1.0%、麸皮4-10%、磷酸二氢钾0.1-0.2%、硫酸镁0.02-0.03%,然后加水至配制量。斜面培养的条件为:23±3℃恒温、湿度控制在80~95%,培养5-7天。母瓶培养的条件为:在23±3℃恒温室内,湿度控制在80~95%,置摇床上振摇培养3-4天。In a preferred embodiment, in terms of w / v (w is the weight of the solid material and v is the total volume of the culture medium), the composition of the slanted culture medium is: glucose 2-5%, peptone 0.2-0.5%, bran 4-10%, potassium dihydrogen phosphate 0.1-0.2%, magnesium sulfate 0.02-0.03%, agar 2-5%, and then add water to the preparation amount (ie, the total volume of the culture medium v). The composition of the mother bottle culture medium is: glucose 2-5%, peptone 0.4-1.0%, bran 4-10%, potassium dihydrogen phosphate 0.1-0.2%, magnesium sulfate 0.02-0.03%, and then water is added to the preparation amount. The conditions for slant culture are: constant temperature of 23 ± 3 ° C, humidity control at 80-95%, and culture for 5-7 days. The conditions of the mother bottle culture are: in a 23 ± 3 ° C constant temperature room, the humidity is controlled to 80-95%, and the culture is carried out on a shaker for 3-4 days.
在另一优选实施方式中,种子罐、繁殖罐和发酵罐内的培养基均由黄豆饼粉、葡萄糖、蔗糖、豆油、磷酸二氢钾、硫酸镁和水组成,pH为自然,pH数值控制在6.8-7.8,但不同培养罐内各组分的配比不同。培养罐内的温度为23±6℃,罐压0.03-0.07Mpa,培养时间为50-90小时。In another preferred embodiment, the medium in the seed tank, the breeding tank and the fermentation tank is composed of soybean meal, glucose, sucrose, soybean oil, potassium dihydrogen phosphate, magnesium sulfate, and water. The pH is natural and the pH value is controlled. 6.8-7.8, but the proportion of each component in different culture tanks is different. The temperature in the culture tank is 23 ± 6 ° C, the tank pressure is 0.03-0.07Mpa, and the culture time is 50-90 hours.
下面以具体的实施例进一步介绍本发明。The present invention is further described below with specific examples.
需说明的是,本发明用到的材料及设备均为市售;其中,菌种Paccilomyces hepiali Cs-4是从青海新鲜冬虫夏草中分离得到,该菌种于1997年10月21日保藏于中国微生物菌种保藏管理委员会普通微生物中心,保藏号为CGMCC NO.0327。It should be noted that the materials and equipment used in the present invention are all commercially available; among them, the strain Paccilomyces hepiali Cs-4 was isolated from fresh Cordyceps sinensis in Qinghai, and the strain was deposited in the Chinese microorganism on October 21, 1997. Ordinary Microbiology Center of Strain Preservation Management Committee, deposit number is CGMCC NO.0327.
实施例1Example 1
菌种分离Strain isolation
将新鲜的冬虫夏草菌核体洗净,用无菌水多次冲洗、消毒,在无菌条件下,切去外皮,避开肠道,切取白净组织为薄片,接于分离培养基表面,在15℃温度下,静止培养7天,白色菌丝即可从薄片上长出,将白色菌丝进一步分离纯化,可得到冬虫夏草菌种,即Cs-4。The fresh Cordyceps sinensis sclerotia were washed, rinsed and disinfected with sterile water several times. Under aseptic conditions, the outer skin was cut off, avoiding the intestinal tract, and the white tissue was cut into thin slices. After 7 days of static culture at ℃, the white hypha can grow from the sheet, and the white hypha can be further separated and purified to obtain the Cordyceps sinensis strain, that is, Cs-4.
扩大培养虫草菌株Paccilomyces hepiali Cs-4,获取合格的菌丝体液Expansion of Cordyceps strain Paccilomyces Hepiali Cs-4 to obtain qualified mycelial body fluids
菌株培养过程见下述步骤,本实施例扩大培养了3批虫草菌株,各批次的斜面培养和母瓶培养的培养基组成及培养条件见表1。表1中各原料的用量是相对于总配制量(即培养基总体积v)计算得到。The strain cultivation process is shown in the following steps. In this embodiment, three batches of Cordyceps strains are expanded and cultured. The composition and culture conditions of the slant culture and mother bottle culture of each batch are shown in Table 1. The amount of each raw material in Table 1 is calculated relative to the total formulated amount (ie, the total volume of the culture medium v).
表1.斜面和母瓶培养的培养基组成及培养条件Table 1. Composition and culture conditions of slant and mother bottle culture
(1)斜面培养(1) Inclined culture
a、培养基斜面制备:a. Preparation of slanted media:
取称量的麸皮,加饮用水煮沸半小时,过滤取滤液,加入其它原料,用饮用水溶解稀释到配制量,然后分装入试管内,装量为15-20mL/支(也可以分装入茄形瓶内,60mL/支),塞上棉塞,包扎好,放入灭菌柜内高压蒸汽灭菌,蒸汽压力0.09-0.11Mpa,温度121℃,灭菌时间30分钟,冷却后按要求制成斜面。Take the weighed bran, boil it with drinking water for half an hour, filter and take the filtrate, add other raw materials, dissolve and dilute it with drinking water to the prepared amount, and then divide it into test tubes, the filling amount is 15-20mL / piece (can also be divided Packed into eggplant-shaped bottles, 60mL / piece), stoppered, wrapped, put into high-pressure steam sterilization in a sterilizer, steam pressure 0.09-0.11Mpa, temperature 121 ℃, sterilization time 30 minutes, after cooling Beveled as required.
b、斜面接种培养:b. Inclined inoculation culture:
将存放好的菌种取出,在无菌条件下,用接种铲子铲取原种1cm
2左右大小,均匀涂布于斜面上,瓶口塞上棉塞包扎好,23±3℃恒温、湿度控制在80~95%培养5-7天,待生长成熟,进行外观检查,培养特征:孢子及菌丝丰满,呈白色或淡黄色毛绒状。剔除外观生长不良的斜面,将生长合格的斜面置于冰箱1-8℃保存备用。
Take out the stored bacteria, and under sterile conditions, use an inoculation shovel to scoop about 1cm 2 of the original seed, and evenly spread it on the inclined surface. Put a cotton stopper on the bottle stopper and wrap it. 23 ± 3 ℃ constant temperature and humidity control It is cultured at 80-95% for 5-7 days. After the growth is mature, visual inspection is performed. The culture characteristics are: spores and mycelium are plump and white or light yellow fluff. Remove the slanted surface with poor appearance and place the qualified slanted surface in the refrigerator at 1-8 ° C for future use.
(2)母瓶培养(2) Mother bottle culture
a、母瓶培养基制备:a. Preparation of mother bottle culture medium:
取称量的麸皮加饮用水煮沸半小时,过滤,取滤液。按比例加入其他原料,用饮用水溶解稀释至配制量,然后分装入三角瓶内。750mL三角瓶装入量为 200mL,塞好棉塞,包扎好,放入灭菌柜内高压蒸汽灭菌,0.09-0.11Mpa压力,120±1℃蒸汽灭菌30分钟,待冷却至低于25℃后方可使用。Take the weighed bran, boil it with drinking water for half an hour, filter, and take the filtrate. Add other raw materials according to the proportion, dissolve and dilute with drinking water to the preparation amount, and then distribute into the triangle bottle. The 750mL triangle bottle is 200mL, stoppered, wrapped, put into high-pressure steam sterilization in a sterilization cabinet, 0.09-0.11Mpa pressure, 120 ± 1 ℃ steam sterilization for 30 minutes, and wait to cool to less than 25 ℃ Rear use.
b、母瓶接种培养:b. Mother bottle inoculation culture:
在无菌条件下,用接种铲子取1cm
2斜面培养菌丝生长丰满、孢子多且无杂菌的菌落接入母瓶内培养。在23±3℃恒温室内,湿度控制在80~95%,置摇床上振摇培养3-4天。
Under aseptic conditions, a 1 cm 2 slant cultured mycelium with a shovel for inoculation was used to grow the colony with abundant spores and no bacteria. In a 23 ± 3 ° C constant temperature room, the humidity is controlled at 80-95%, and placed on a shaker and cultured for 3-4 days.
c、并瓶:c, and bottle:
在无菌条件下,将10-15瓶(750mL母瓶)母瓶种子合并到接种钢瓶内。从接种钢瓶内吸取少量种液供做无菌检验,取一母瓶的量进行中间测定,考查菌丝浓度,残糖、残氮、PH;经检验无染菌,菌浓≥10%,中间测定符合要求,采用压差法接入种子罐。Under aseptic conditions, 10-15 vial (750 mL female vials) female vial seeds were combined into inoculated steel vials. Take a small amount of seed solution from the inoculation steel bottle for sterility test, take an amount of a mother bottle for intermediate determination, check the mycelium concentration, residual sugar, residual nitrogen, pH; after inspection, no bacteria, bacterial concentration ≥ 10%, intermediate The measurement meets the requirements, and the pressure difference method is used to access the seed tank.
(3)种子罐、繁殖罐和发酵罐培养(3) Seed tank, breeding tank and fermentation tank culture
以培养基总体积v为基础,固体物料配比按照w/v,液体物料按照v/v计算,各培养罐内的培养基组成及培养条件见表2。接种方式均为压差法。三批菌株进罐培养的条件相同。Based on the total volume of the culture medium v, the solid material ratio is w / v, and the liquid material is calculated according to v / v. The composition and culture conditions of the culture medium in each culture tank are shown in Table 2. The inoculation methods are differential pressure method. Three batches of strains were cultured in the same conditions.
表2.种子罐、繁殖罐和发酵罐的培养基组成及培养条件Table 2. Medium composition and culture conditions of seed tank, breeding tank and fermentation tank
当种子罐内的菌浓≥8%且无杂菌,则接种至繁殖罐培养;繁殖罐内的菌浓≥8%且无杂菌,则接种至发酵罐内;发酵罐内的菌浓≥15%且无杂菌,即为合格的菌丝体液。When the bacteria concentration in the seed tank is ≥8% and there are no foreign bacteria, inoculate it into the breeding tank for cultivation; when the bacteria concentration in the breeding tank is ≥8% and there is no foreign bacteria, inoculate it into the fermentation tank; the bacteria concentration in the fermentation tank is ≥ 15% and no bacteria, that is, qualified mycelial body fluid.
本实施例共制备得到三批合格的虫草菌丝体液,分别为菌丝体液①、菌丝体液②和菌丝体液③;制得的菌丝体液可用于制备虫草菌粉Cs-4饮片。In this embodiment, three batches of qualified Cordyceps mycelium body fluids are prepared, which are mycelial body fluid ①, mycelial body fluid ②, and mycelial body fluid ③; the prepared mycelial body fluid can be used to prepare Cordyceps fungus powder Cs-4 decoction pieces.
实施例2Example 2
发酵虫草菌粉Cs-4饮片的制备Preparation of fermented Cordyceps fungus powder Cs-4 decoction pieces
从发酵罐中收集合格的菌丝体液①,用泵将菌丝体液泵入板框过滤机中进行过滤。控制过滤压力为0.35MPa,过滤时间为4小时。过滤结束后,在环境温度控制为26℃,空气吹干压力为0.2MPa下,用空气吹干过滤得到的菌丝体2小时,得到含固量为35%的菌丝体。Collect the qualified mycelial body fluid from the fermentation tank ①, and pump the mycelial body fluid into a plate and frame filter with a pump for filtration. The filtration pressure was controlled to 0.35 MPa, and the filtration time was 4 hours. After the filtration was completed, the mycelium obtained by the filtration was air-dried for 2 hours at an ambient temperature of 26 ° C. and an air-drying pressure of 0.2 MPa, to obtain a mycelium with a solid content of 35%.
将吹干的菌丝体投入双锥干燥机中,开启真空及蒸汽阀门进行真空干燥,夹套压力为0.25MPa,真空度为-0.04Mpa,温度65℃,干燥10小时。在干燥8小时以后,每隔半小时用不沾取样铲取样进行水分检测,菌体水分<55%时,可取出。The blown mycelium was put into a double cone dryer, and the vacuum and steam valves were opened for vacuum drying. The jacket pressure was 0.25 MPa, the vacuum was -0.04Mpa, the temperature was 65 ° C, and the drying was performed for 10 hours. After 8 hours of drying, take a non-stick sampling shovel every half an hour for moisture detection. When the moisture of the bacteria is less than 55%, it can be taken out.
取双锥干燥质量合格的菌丝体,用药铲将双锥干燥后的菌丝体加入挤条制丸机的料斗,开启挤条制丸机开关,进行制丸,所制得的药丸均匀装入不锈钢托盘中,控制不锈钢托盘中的药丸厚度为2层。在存放4小时后,将装有药丸的不锈钢托盘放入烘箱中,开真空和蒸汽进行干燥;真空度为-0.04Mpa,温度65℃,干燥时间20小时,得到含固量为85%的菌丝体品。Take the double cone drying mycelium with qualified quality, use a medicine shovel to add the double cone drying mycelium to the hopper of the extruder pill making machine, turn on the extruder pill making machine switch, and perform pelleting. The obtained pills are evenly packed. Into the stainless steel tray, control the thickness of the pills in the stainless steel tray to 2 layers. After 4 hours of storage, the stainless steel tray containing the pills was placed in an oven, and the vacuum and steam were used to dry it; the vacuum was -0.04Mpa, the temperature was 65 ° C, and the drying time was 20 hours. The bacteria with a solid content of 85% were obtained. Silk body products.
将上述干燥完成后的药丸缓慢投入粗粉碎机中,待第一次粉碎完成后再粉碎一次,粉碎温度为25℃;粉碎后的虫草菌粉能够通过7号药筛。然后将粉碎完成的菌粉投入已清洁的二维混合机内,在控制室温为28℃、常压下混合30分钟。混合后的菌粉在无菌环境下分装,即制得发酵虫草菌粉Cs-4饮片成品。本法制备得到的发酵虫草菌粉Cs-4饮片的粉体细、色泽佳,香味宜人。The pellets after the drying are slowly put into the coarse pulverizer, and pulverized again after the first pulverization is completed, and the pulverization temperature is 25 ° C; the pulverized cordyceps powder can pass through the No. 7 medicine sieve. Then, the pulverized bacterial powder was put into the cleaned two-dimensional mixer, and mixed at a controlled room temperature of 28 ° C. and normal pressure for 30 minutes. The mixed fungal powder is packaged in a sterile environment to prepare a finished product of fermented Cordyceps fungus powder Cs-4. The powder of the fermented Cordyceps fungus powder Cs-4 prepared by the method has fine powder, good color and pleasant fragrance.
实施例3Example 3
发酵虫草菌粉Cs-4饮片的制备Preparation of fermented Cordyceps fungus powder Cs-4 decoction pieces
从发酵罐中收集合格的菌丝体液②,用泵将菌丝体液泵入板框过滤机中进行过滤。控制过滤压力为0.30MPa,过滤时间为5小时。过滤结束后,在环境 温度控制为26℃,空气吹干压力为0.1MPa下,用空气吹干过滤得到的菌丝体2小时,得到含固量为30%的菌丝体。Collect the qualified mycelial body fluid from the fermentation tank ②, and pump the mycelial body fluid into a plate and frame filter with a pump for filtration. The filtration pressure was controlled to 0.30 MPa, and the filtration time was 5 hours. After the filtration was completed, the mycelium obtained by the filtration was air-dried for 2 hours at an ambient temperature of 26 ° C and an air-drying pressure of 0.1 MPa, to obtain a mycelium with a solid content of 30%.
将吹干的菌丝体投入双锥干燥机中,开启真空及蒸汽阀门进行真空干燥,夹套压力为0.15MPa,真空度为-0.05Mpa,温度50℃,干燥时间18小时。在干燥15小时以后,每隔半小时用不沾取样铲取样进行水分检测,当菌体水分<55%即可取出。The blown mycelium was put into a double cone dryer, and the vacuum and steam valves were opened for vacuum drying. The jacket pressure was 0.15 MPa, the vacuum degree was -0.05Mpa, the temperature was 50 ° C, and the drying time was 18 hours. After drying for 15 hours, take a non-stick sampling shovel every half an hour for moisture detection. When the moisture of the bacteria is less than 55%, you can take it out.
取双锥干燥质量合格的菌丝体,用药铲将双锥干燥后的菌丝体加入挤条制丸机的料斗,开启挤条制丸机开关,进行制丸,所制得的药丸均匀装入不锈钢托盘中,控制不锈钢托盘中的药丸厚度为3层。在存放12小时后,将装有药丸的不锈钢托盘放入烘箱中,开真空和蒸汽进行干燥;真空度为-0.04Mpa,温度90℃,干燥时间18小时,得到含固量为88%的菌丝体品。Take the double cone drying mycelium with qualified quality, use a medicine shovel to add the double cone drying mycelium to the hopper of the extruder pill making machine, turn on the extruder pill making machine switch, and perform pelleting. The obtained pills are evenly packed. Into the stainless steel tray, control the thickness of the pills in the stainless steel tray to 3 layers. After 12 hours of storage, put the stainless steel tray containing the pills into the oven, and turn on the vacuum and steam to dry; the vacuum degree is -0.04Mpa, the temperature is 90 ° C, and the drying time is 18 hours, and the bacteria with a solid content of 88% are obtained. Silk body products.
将上述干燥完成后的药丸缓慢投入粗粉碎机中,待第一次粉碎完成后再粉碎一次,粉碎温度为27℃;粉碎后的虫草菌粉有95%能够通过7号药筛。然后将粉碎完成的菌粉投入已清洁的二维混合机内,在控制室温为25℃、常压下混合30分钟。混合后的菌粉在无菌环境下分装,即制得发酵虫草菌粉Cs-4饮片成品。本法制备得到的发酵虫草菌粉Cs-4饮片的粉体细、色泽佳,香味宜人。The pellets after the drying are slowly put into the coarse pulverizer, and pulverized again after the first pulverization is completed, and the pulverization temperature is 27 ° C; 95% of the pulverized Cordyceps powder can pass through the No. 7 medicine sieve. Then, the pulverized bacterial powder was put into the cleaned two-dimensional mixer, and mixed at a controlled room temperature of 25 ° C. and normal pressure for 30 minutes. The mixed fungal powder is packaged in a sterile environment to prepare a finished product of fermented Cordyceps fungus powder Cs-4. The powder of the fermented Cordyceps fungus powder Cs-4 prepared by the method has fine powder, good color and pleasant fragrance.
实施例4Example 4
发酵虫草菌粉Cs-4饮片的制备Preparation of fermented Cordyceps fungus powder Cs-4 decoction pieces
从发酵罐中收集合格的菌丝体液③,用泵将菌丝体液泵入板框过滤机中进行过滤。控制过滤压力为0.25MPa,过滤时间为3小时。过滤结束后,在环境温度控制为26℃,空气吹干压力为0.2MPa下,用空气吹干过滤得到的菌丝体1小时,得到含固量为40%的菌丝体。Collect the qualified mycelial body fluid from the fermentation tank ③, and pump the mycelial body fluid into a plate and frame filter with a pump for filtration. Control the filtration pressure to 0.25 MPa and the filtration time to 3 hours. After the filtration was completed, the mycelium obtained by the filtration was air-dried for 1 hour at an ambient temperature of 26 ° C. and an air-drying pressure of 0.2 MPa to obtain a mycelium with a solid content of 40%.
将吹干的菌丝体投入双锥干燥机中,开启真空及蒸汽阀门进行真空干燥,夹套压力为0.20MPa,真空度为-0.04Mpa,温度90℃,干燥时间8小时。在干燥5小时以后,每隔半小时用不沾取样铲取样进行水分检测,当菌体水分<55%即可取出。The blown mycelium was put into a double cone dryer, and the vacuum and steam valves were opened for vacuum drying. The jacket pressure was 0.20 MPa, the vacuum was -0.04 MPa, the temperature was 90 ° C, and the drying time was 8 hours. After 5 hours of drying, take a non-stick sampling shovel every half an hour for moisture detection. When the moisture of the bacteria is less than 55%, it can be taken out.
取双锥干燥质量合格的菌丝体,用药铲将双锥干燥后的菌丝体加入挤条制丸机的料斗,开启挤条制丸机开关,进行制丸,所制得的药丸均匀装入不锈钢托盘中,控制不锈钢托盘中的药丸厚度为2层。在存放24小时后,将装有药丸 的不锈钢托盘放入烘箱中,开真空和蒸汽进行干燥;真空度为-0.04Mpa,温度50℃,干燥时间26小时,得到含固量为90%的菌丝体品。Take the double cone drying mycelium with qualified quality, use a medicine shovel to add the double cone drying mycelium to the hopper of the extruder pill making machine, turn on the extruder pill making machine switch, and perform pelleting. The obtained pills are evenly packed. Into the stainless steel tray, control the thickness of the pills in the stainless steel tray to 2 layers. After storing for 24 hours, put the stainless steel tray containing the pills into the oven, and turn on the vacuum and steam to dry; the vacuum degree is -0.04Mpa, the temperature is 50 ° C, and the drying time is 26 hours. The bacteria with a solid content of 90% are obtained. Silk body products.
将上述干燥完成后的药丸缓慢投入粗粉碎机中,待第一次粉碎完成后再粉碎一次,粉碎温度为28℃;粉碎后的虫草菌粉有95%能够通过7号药筛。然后将粉碎完成的菌粉投入已清洁的二维混合机内,在控制室温为26℃、常压下混合30分钟。混合后的菌粉在无菌环境下分装,即制得发酵虫草菌粉Cs-4饮片成品。本法制备得到的发酵虫草菌粉Cs-4饮片的粉体细、色泽佳,香味宜人。The pills after the above drying are slowly put into the coarse pulverizer, and the pulverization is performed again after the first pulverization is completed, and the pulverization temperature is 28 ° C; 95% of the pulverized Cordyceps powder can pass through the No. 7 medicine sieve. Then, the pulverized bacterial powder was put into a cleaned two-dimensional mixer, and mixed at a controlled room temperature of 26 ° C. and normal pressure for 30 minutes. The mixed fungal powder is packaged in a sterile environment to prepare a finished product of fermented Cordyceps fungus powder Cs-4. The powder of the fermented Cordyceps fungus powder Cs-4 prepared by the method has fine powder, good color and pleasant fragrance.
对比例1Comparative Example 1
采用与实施例1相同的方法制备菌丝体液①,然后继续处理以制备发酵虫草菌粉Cs-4饮片,本对比例制备饮片的过程如下:The mycelial body fluid ① was prepared by the same method as in Example 1, and then continued processing to prepare fermented Cordyceps powder Cs-4 decoction pieces. The process of preparing decoction pieces in this comparative example is as follows:
以人工的方式将菌丝体液投入到板框过滤机内,0.35MPa下过滤3小时;然后将过滤得到的菌丝体放入双锥干燥机内干燥,夹套压力为0.25MPa,真空度为-0.04MPa,65℃干燥28小时。干燥结束后,室温粉碎、混合物料,包装得到发酵虫草菌粉Cs-4饮片。本法制备的虫草菌粉颗粒不均匀,通过7号筛的粉体只占50%;此外,干燥后的物料明显可以看到存在烧焦的情况,导致虫草菌粉Cs-4饮片的色泽不一,影响药用价值。Put the mycelial body fluid into the plate and frame filter artificially, and filter it at 0.35MPa for 3 hours; then put the filtered mycelium into the double cone dryer to dry, the jacket pressure is 0.25MPa, and the vacuum degree is -0.04MPa, drying at 65 ℃ for 28 hours. After drying, crush at room temperature, mix the materials, and package to obtain the fermented Cordyceps fungus powder Cs-4. The particles of Cordyceps powder prepared by this method are not uniform, and only 50% of the powder passed through the No. 7 sieve. In addition, the dried material can be seen to be charred, which results in the color of Cordyceps powder Cs-4 decoction pieces. First, it affects medicinal value.
对比例2Comparative Example 2
采用与实施例1相同的方法制备菌丝体液②,然后继续处理以制备发酵虫草菌粉Cs-4饮片,本对比例制备饮片的过程如下:The mycelial body fluid ② was prepared by the same method as in Example 1, and then continued processing to prepare fermented Cordyceps powder Cs-4 decoction pieces. The process of preparing decoction pieces in this comparative example is as follows:
用泵将菌丝体液投入到板框过滤机内,0.30MPa下过滤5小时;然后用0.1MPa的空气吹干过滤得到的湿润的菌丝体液,共吹2小时。接下来,将吹干的菌丝体放入烘箱干燥,真空度为-0.04MPa,90℃干燥32小时。干燥结束后,室温粉碎、混合物料,包装得到发酵虫草菌粉Cs-4饮片。本法制备的虫草菌粉颗粒不均匀,原因是干燥不充分,存在聚集成团的现象。最终导致发酵虫草菌粉Cs-4饮片的色泽不一,影响其药用价值。The mycelial body fluid was put into a plate and frame filter with a pump, and filtered at 0.30 MPa for 5 hours; then, the wet mycelial body fluid obtained by filtration was blown dry with air at 0.1 MPa for a total of 2 hours. Next, the blown-out mycelium was dried in an oven with a vacuum degree of -0.04 MPa, and dried at 90 ° C for 32 hours. After drying, crush at room temperature, mix the materials, and package to obtain the fermented Cordyceps fungus powder Cs-4. The particles of Cordyceps powder prepared by this method are not uniform due to insufficient drying and agglomeration. Eventually, the color of the fermented Cordyceps fungus powder Cs-4 will vary, affecting its medicinal value.
对比例3Comparative Example 3
采用与实施例1相同的方法制备菌丝体液③,然后继续处理以制备发酵虫草菌粉Cs-4饮片,本对比例制备饮片的过程与实施例4相似,但是在第一次干 燥后没有制成药丸。本对比例与实施例4的不同之处还在于:采用人工的方式将菌丝体液投入到板框过滤机内,在过滤结束后直接将湿润的菌丝体投入双锥干燥机内干燥,干燥温度为95℃,真空度为-0.03MPa。双锥干燥结束后,静置2天,然后放入烘箱干燥,最后粉碎、混合、包装制得发酵虫草菌粉Cs-4饮片。本法制备的虫草菌粉颗粒不均匀,存在聚集成团的现象,最终导致发酵虫草菌粉Cs-4饮片的色泽不一,影响其药用价值。The mycelial body fluid was prepared in the same manner as in Example 1 and then continued to prepare fermented Cordyceps powder Cs-4 decoction pieces. The process of preparing decoction pieces in this comparative example was similar to that in Example 4, but no preparation was performed after the first drying. Into pills. This comparative example is also different from Example 4 in that the mycelial body fluid is manually put into the plate and frame filter, and the wet mycelium is directly put into the double-cone dryer for drying after the filtration is completed. The temperature was 95 ° C and the degree of vacuum was -0.03 MPa. After the drying of the double cone, it was left for 2 days, then placed in an oven for drying, and finally crushed, mixed, and packaged to obtain fermented Cordyceps fungus powder Cs-4 decoction pieces. The granules of Cordyceps powder prepared by this method are not uniform, and there is a phenomenon of agglomeration. Eventually, the color of the fermented Cordyceps powder Cs-4 is different, which affects its medicinal value.
通过对比上述实施例2-4和对比例1-3制备得到的发酵虫草菌粉Cs-4饮片的产品性状,可以明显得出,本发明方法制备得到的发酵虫草菌粉Cs-4饮片的产品质量更好。本发明方法操作简单,适合工业化生产,具有很高的实用价值。By comparing the product characteristics of the fermented Cordyceps powder Cs-4 decoction pieces prepared in the above Examples 2-4 and Comparative Examples 1-3, it can be clearly obtained that the fermented Cordyceps powder Cs-4 decoction pieces prepared by the method of the present invention better quality. The method of the invention has simple operation, is suitable for industrialized production, and has high practical value.
实施例5Example 5
对实施例2-4制备的发酵虫草菌粉Cs-4饮片进行营养学分析,发现虫草菌粉Cs-4饮片中含有19种氨基酸,其中七种为人体自身不能合成的必需氨基酸,此外,菌粉饮片中还含有钾、钠、钙、镁、铁、铜、锰、锌、磷、硒及维生素B1、B2和维生素E等。本发明方法制备的发酵虫草菌粉Cs-4饮片中含有的氨基酸见表3。The nutritional analysis was performed on the fermented Cordyceps powder Cs-4 prepared in Example 2-4, and it was found that the Cordyceps powder Cs-4 prepared pieces contained 19 amino acids, of which seven were essential amino acids that cannot be synthesized by the human body. Powdered tablets also contain potassium, sodium, calcium, magnesium, iron, copper, manganese, zinc, phosphorus, selenium, vitamins B1, B2, and vitamin E. The amino acids contained in the fermented Cordyceps powder Cs-4 prepared by the method of the present invention are shown in Table 3.
氨基酸Amino acid | mg/100mg样品mg / 100mg sample | 氨基酸Amino acid | mg/100mg样品mg / 100mg sample |
ASP天门冬氨酸ASP aspartic acid | 2.132.13 | LEU亮氨酸LEU Leucine | 1.661.66 |
THR苏氨酸THR threonine | 1.311.31 | TYR酪氨酸TYR tyrosine | 0.800.80 |
SER丝氨酸SER serine | 1.061.06 | PHE苯丙氨酸PHE phenylalanine | 1.001.00 |
GLU谷氨酸GLU glutamic acid | 2.432.43 | LYS赖氨酸LYS Lysine | 1.381.38 |
GLY甘氨酸GLY glycine | 1.121.12 | NH 3氨 NH 3 ammonia | 0.440.44 |
ALA丙氨酸ALA Alanine | 1.841.84 | HIS组氨酸HIS Histidine | 0.490.49 |
VAL缬氨酸VAL Valine | 1.331.33 | ARG精氨酸ARG arginine | 1.291.29 |
MET蛋氨酸MET methionine | 0.300.30 | PRO脯氨酸PRO Proline | 1.371.37 |
ILE异亮氨酸ILE isoleucine | 1.221.22 | TRP色氨酸TRP tryptophan | 0.230.23 |
CYS胱氨酸CYS cystine | 0.300.30 | 总和sum | 21.7021.70 |
表3.本发明方法制备的发酵虫草菌粉Cs-4饮片中的氨基酸含量Table 3. Amino acid content in fermented Cordyceps powder Cs-4 prepared by the method of the present invention
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易 想到的变化或替换,都应涵盖在本发明的保护范围之内。The above are only the preferred embodiments of the present invention, but the scope of protection of the present invention is not limited to this. Any person skilled in the art can easily think of changes or changes within the technical scope disclosed by the present invention. Replacement should all be covered by the protection scope of the present invention.
Claims (10)
- 一种发酵虫草菌粉Cs-4饮片的制备方法,其特征在于,所述制备方法包括以下步骤:A method for preparing fermented Cordyceps fungus powder Cs-4 decoction pieces is characterized in that the method includes the following steps:S1.菌株培养,获取合格的菌丝体液;S1. Strain culture to obtain qualified mycelial body fluids;S2.收集步骤S1得到的菌丝体液,过滤、吹干,得到菌丝体;S2. Collect the mycelial body fluid obtained in step S1, filter and blow dry to obtain mycelium;S3.采用双锥干燥机干燥步骤S2得到的菌丝体;S3. Use a double cone dryer to dry the mycelium obtained in step S2;S4.将步骤S3干燥的菌丝体制成药丸;S4. The dried mycelia of step S3 are made into pills;S5.干燥步骤S4制备的药丸;S5. Drying the pill prepared in step S4;S6.粉碎步骤S5干燥后的药丸,得到药粉;S6. Crush the dried pill in step S5 to obtain a medicinal powder;S7.混合药粉,包装得到发酵虫草菌粉Cs-4饮片。S7. Mix the medicine powder and package to obtain fermented Cordyceps powder Cs-4 decoction pieces.
- 根据权利要求1所述的制备方法,其特征在于,步骤S1所述的菌株培养包括斜面培养,母瓶培养,种子罐培养,繁殖罐培养和发酵罐培养;其中,斜面培养的培养基组分包括:葡萄糖、蛋白胨、麸皮、磷酸二氢钾、硫酸镁、琼脂和水;母瓶培养的培养基组分包括:葡萄糖、蛋白胨、麸皮、磷酸二氢钾、硫酸镁和水。The preparation method according to claim 1, characterized in that the strain culture in step S1 comprises slant culture, mother bottle culture, seed tank culture, breeding tank culture and fermentation tank culture; wherein, the culture medium component of the slant culture Including: glucose, peptone, bran, potassium dihydrogen phosphate, magnesium sulfate, agar, and water; the culture medium components of the mother bottle culture include: glucose, peptone, bran, potassium dihydrogen phosphate, magnesium sulfate, and water.
- 根据权利要求2所述的制备方法,其特征在于,种子罐培养、繁殖罐培养和发酵罐培养的培养基组分均包括:黄豆饼粉、葡萄糖、蔗糖、豆油、磷酸二氢钾、硫酸镁和水。The preparation method according to claim 2, characterized in that the medium components of the seed tank culture, the propagation tank culture and the fermentation tank culture all include: soybean cake powder, glucose, sucrose, soybean oil, potassium dihydrogen phosphate, magnesium sulfate And water.
- 根据权利要求1所述的制备方法,其特征在于,步骤S2所述的过滤选自板框过滤法、高速离心过滤法、袋式过滤法和柱式过滤法中的一种,优选板框过滤法;过滤时间为3-5小时,压力0.25-0.35MPa。The preparation method according to claim 1, wherein the filtration in step S2 is selected from one of a plate and frame filtration method, a high-speed centrifugal filtration method, a bag filtration method and a column filtration method, and preferably a plate and frame filtration method. The filtration time is 3-5 hours and the pressure is 0.25-0.35 MPa.
- 根据权利要求1-4任一项所述的制备方法,其特征在于,步骤S3所述双锥干燥机工作时的夹套压力0.15-0.25MPa,真空度为-0.05Mpa至-0.04Mpa,温度50-90℃,干燥时间为8-18小时。The preparation method according to any one of claims 1 to 4, characterized in that the jacket pressure of the double cone dryer in step S3 is 0.15-0.25 MPa, the vacuum degree is -0.05Mpa to -0.04Mpa, and the temperature is 50-90 ° C, drying time is 8-18 hours.
- 根据权利要求5所述的制备方法,其特征在于,步骤S2得到的菌丝体的固含量为30-40%。The method according to claim 5, wherein the solid content of the mycelium obtained in step S2 is 30-40%.
- 根据权利要求5所述的制备方法,其特征在于,步骤S3双锥干燥后的菌丝体的含水量低于55%。The preparation method according to claim 5, wherein the water content of the mycelium after the double cone drying in step S3 is less than 55%.
- 根据权利要求5所述的制备方法,其特征在于,步骤S5干燥后的药丸的固含量在85%以上。The preparation method according to claim 5, wherein the solid content of the pill after drying in step S5 is 85% or more.
- 根据权利要求5所述的制备方法,其特征在于,步骤S5所述的干燥为烘箱干燥,步骤S4制成的药丸在进入烘箱干燥之前的存放时间在24小时以内。The preparation method according to claim 5, wherein the drying in step S5 is drying in an oven, and the storage time of the pills made in step S4 before entering the drying in the oven is within 24 hours.
- 根据权利要求5所述的制备方法,其特征在于,步骤S2所述的吹干采用的是压力为0.1-0.2Mpa的空气,吹干1-2小时;步骤S6所述粉碎的温度为25-28℃,共粉碎2次。The preparation method according to claim 5, characterized in that the blow drying in step S2 uses air with a pressure of 0.1-0.2Mpa and blow drying for 1-2 hours; the crushing temperature in step S6 is 25- Crushed twice at 28 ° C.
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