WO2019214376A1 - Boxcar revolving platform, unitized logistics operation system and method for united transportation of railways and highways - Google Patents

Boxcar revolving platform, unitized logistics operation system and method for united transportation of railways and highways Download PDF

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Publication number
WO2019214376A1
WO2019214376A1 PCT/CN2019/081458 CN2019081458W WO2019214376A1 WO 2019214376 A1 WO2019214376 A1 WO 2019214376A1 CN 2019081458 W CN2019081458 W CN 2019081458W WO 2019214376 A1 WO2019214376 A1 WO 2019214376A1
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WO
WIPO (PCT)
Prior art keywords
platform
cargo
loading
unloading
box car
Prior art date
Application number
PCT/CN2019/081458
Other languages
French (fr)
Chinese (zh)
Inventor
杨小虹
Original Assignee
Yang Xiaohong
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Yang Xiaohong filed Critical Yang Xiaohong
Publication of WO2019214376A1 publication Critical patent/WO2019214376A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61JSHIFTING OR SHUNTING OF RAIL VEHICLES
    • B61J1/00Turntables; Traversers; Transporting rail vehicles on other rail vehicles or dollies
    • B61J1/02Turntables; Integral stops
    • B61J1/04Turntables; Integral stops of normal railroad type
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G63/00Transferring or trans-shipping at storage areas, railway yards or harbours or in opening mining cuts; Marshalling yard installations
    • B65G63/002Transferring or trans-shipping at storage areas, railway yards or harbours or in opening mining cuts; Marshalling yard installations for articles

Definitions

  • the present invention relates to a unitized logistics operation system and a method of operation, and more particularly to a unitized logistics operation system and method for a train car slewing platform and a public railway.
  • the unitized logistics operation of the unit of the railway and rail transport refers to the operation mode that does not change the overall shape of the cargo unit from the beginning to the end during the joint transportation of the road and the railway.
  • railway freight transport has many advantages such as large volume, high speed, low freight rate, good safety, freedom from climate interference, energy conservation and environmental protection, especially the energy consumption per unit of cargo turnover and the main pollutants discharged per unit of traffic.
  • Another IJ is 1/7 and 1/13 of road freight.
  • the technical problem to be solved by the present invention is to provide a unitized flow operation system and method for a train box car slewing platform and a railway-rail joint transportation, which can greatly improve the loading and unloading efficiency of the railway-rail transportation and the actual load rate of the cargo.
  • a car slewing platform includes a slewing upper platform for stopping a car, a platform rail, and a driving assembly for driving the slewing platform, the platform rail is laid on the slewing platform, and the driving component is The rotary upper platform is fixedly connected.
  • the device further includes a rotation limiting device and a fixed limiting device, wherein the rotation limiting device is fixed on the rotating upper platform, and corresponding to the grounding device of the rotating limit device on the periphery of the rotating platform There is a fixed limit device.
  • the rotation limiting device is fixed on the rotating upper platform, and corresponding to the grounding device of the rotating limit device on the periphery of the rotating platform
  • a positioning device for fixing the boxcar is disposed on the platform rail.
  • the two ends of the platform rail are fixed with the rail connecting device for connecting other rails.
  • the driving assembly includes a platform base frame, a rail wheel and a rail wheel driving device with a braking function, the rotating upper platform is fixed on the platform base frame, the platform base frame and the rail wheel wheel
  • the drive device is fixedly connected, and the rail drive device is fixedly connected to the rail wheel.
  • a transshipment center for unitized logistics operations for rail-to-rail transportation including at least one boxcar slewing platform
  • the loading and unloading line and the loading and unloading platform are connected to the loading and unloading line in series, and the loading and unloading platform is arranged on one side or both sides of the rotating platform of the boxing car; the rotating platform of the box car comprises a parking space for the box car.
  • the upper platform, the platform rail and the driving assembly for driving the rotation of the rotary upper platform, the platform rail is laid on the rotary upper platform, and the driving assembly is fixedly connected with the rotating upper platform.
  • a unitized logistics operation system for rail-to-rail transportation includes the above-mentioned transshipment center, a railway line, and a single-symmetric ballast, and the railway line passes through the single-symmetric ballast and the transshipment center connection.
  • a boxcar train and a forklift truck having a cargo transposition fork for transposing unit cargo without pallet operation, the boxcar train including at least one boxcar, the boxcar in the compartment One end is provided with a longitudinally opened door.
  • a method for loading and unloading a boxcar train of a unit cargo without a pallet operation using the unitized logistics operation system for the rail-to-rail transportation described above, to connect the transport truck and the train box car to the unit cargo without the pallet operation Loading and unloading operations, the method includes the following steps:
  • the unit cargo without the pallet operation first performs the working face-to-face corner corner strip packing operation before the step S3, the horizontal width of the cargo facing the surface of the unit of the corner strip and the box car
  • the inner width of the car is related
  • the horizontal depth of the cargo facing the cargo in the unit of the corner bar is related to the inner width of the transport truck.
  • a unitized logistics operation system for rail-to-rail transportation including the above-mentioned transshipment center, railway line, single-symmetric ballast, boxcar train, and transposition for unit goods without pallet operation a forklift truck for translating a fork, the railway line passing through the single symmetric ballast and the transfer center
  • the boxcar train includes at least one boxcar that is provided with a longitudinally open door at one end of the compartment.
  • a transport truck is further included, and the transport truck can be loaded and unloaded by two types of cars: loading or unloading using a wing-open truck with a longitudinal vertical middle partition device or using a vertical vertical partition The wing-open truck of the device is loaded and unloaded, and the forklift truck with the cargo transposition fork is used to load and unload the unit cargo without the pallet on both sides of the compartment.
  • the boxcars are respectively parked on a plurality of box car slewing platforms, and the boxcars are positioned one by one with the boxcar slewing platform by a positioning device, the adjacent boxcars are unhooked, and the railing device is opened. And rotating the box car rotary platform, under the action of the rotation limit device and the fixed limit device, the end of the box car with the longitudinal opening door is connected with the loading and unloading platform and is fixed;
  • the unit cargo without pallet operation is unloaded from both sides of the transport truck by a forklift having a cargo transposition fork, or from the stacking plane of the loading dock and through the longitudinal opening door Entering into the car, or unloading unit cargo without pallets from the car to the stacking plane of the transport truck or loading dock through a forklift truck having a cargo shifting fork ;
  • the unit cargo without the pallet operation first performs the working face-to-face corner corner strip packing operation before performing the step S3, and the horizontal width of the cargo facing the surface of the unit of the corner strip is the same as the box car
  • the inner width of the car is related, and the horizontal depth of the cargo facing the cargo in the unit of the corner bar is related to the inner width of the transport truck.
  • a unitized logistics operation system for public rail transportation including the above-mentioned transshipment center and railway line
  • Single symmetrical ballast, boxcar train for transposition of unit cargo without pallet operation a forklift truck for transporting forks, a transport truck, and a collective loading and unloading unit for assembling and unloading unit cargo without pallet operation, the railway line passing through the single-symmetric ballast and the transporter Center connection;
  • the boxcar train includes at least one boxcar, and the boxcar is provided with a longitudinally opened door at one end of the compartment.
  • the assembly loading and unloading unit comprises a collective loading and unloading platform, a platform chassis and a handover platform, wherein the assembly loading and unloading platform reciprocates on the platform chassis, and the handover platform is disposed behind the platform chassis.
  • a unitized logistics operation method for rail-and-rail transportation without pallet operation using the unitized logistics operation system for rail-to-rail transportation described above, transporting trucks and train boxcars for unit cargo without pallet operation
  • the connection of the assembly and unloading operations of the whole vehicle comprises the following steps:
  • the unit cargo without the pallet operation is carried out on the transfer platform of the assembly loading and unloading unit by the forklift truck having the cargo transposition forklift, and the unit without the pallet operation is performed.
  • the goods are transposed from the transport truck or the loading dock and assembled to the assembly loading and unloading unit until a complete vehicle assembly unit cargo is formed on the assembly loading and unloading unit, and then the longitudinal direction of the box truck is performed through the assembly loading and unloading unit
  • the whole vehicle is unloaded, and then the unit cargo without the pallet operation is carried out by the forklift truck having the cargo transposition fork on the transfer platform for the transposition operation without the pallet unit goods, and the unit cargo without the pallet operation is taken from the collection
  • the loading and unloading unit is transposed to the transport truck or the flat cargo position of the loading dock; the operation
  • the unit cargo without the pallet operation performs the operation of the front corner corner corner strip packing operation before the work is performed, and the horizontal width of the cargo facing the surface of the unit of the corner strip is the same as the box car compartment
  • the inner width is related, and the horizontal depth of the cargo on the head of the unit in which the corner strip is located is related to the inner width of the transport truck compartment.
  • the invention can realize the consistent logistics operation of the unit without the tray operation in the joint transportation of the railway, and can greatly improve the loading and unloading efficiency of the railway and the combined load rate of the cargo, and reduce the freight cost of the railway.
  • the invention can realize the consistent logistics operation of the unit without the tray operation in the joint transportation of the railway, and can greatly improve the loading and unloading efficiency of the railway and the combined load rate of the cargo, and reduce the freight cost of the railway.
  • give full play to the advantages of railway transportation attract shippers to change modes of transportation, increase the volume of goods transported in long-distance railways, reduce the amount of road freight transport, reduce truck emissions, and reduce the amount of pallets, stocks and pallets in the whole society. Achieve the goal of reducing social logistics costs and protecting the environment
  • FIG. 1 is a side view showing the structure of a swinging platform of a car in accordance with Embodiment 1 of the present invention
  • FIG. 2 is a schematic top plan view of a swinging platform of a boxcar according to Embodiment 1 of the present invention
  • FIG. 3 is a schematic top plan view of a rail assembly device according to Embodiment 1 of the present invention.
  • FIG. 4 is a side view showing a structure of a car positioning device according to Embodiment 1 of the present invention.
  • FIG. 5 is a schematic top plan view of a transfer center in Embodiment 2 of the present invention.
  • 5A is a schematic view of a pallet specification and a packaged packaged cargo used in a unitized logistics operation method of a railway-rail joint transportation according to the present invention
  • FIG. 6 is a schematic plan view showing a unitary flow operation system for public rail transportation in Embodiment 3 of the present invention.
  • FIG. 7 is a schematic structural view showing one end of a longitudinally opened door of a box car according to Embodiment 3 of the present invention.
  • FIG. 8 is a schematic view showing the loading and unloading of a transport truck by using a forklift having a cargo shifting fork in the fourth embodiment of the present invention;
  • FIG. 9 is a schematic structural view of a cargo transposition fork in Embodiment 4 of the present invention.
  • FIG. 10 is a schematic plan view of a cargo transposition fork in Embodiment 4 of the present invention.
  • FIG. 11 is a schematic plan view showing the structure of a cargo transposition device in Embodiment 4 of the present invention.
  • Figure 12 is a longitudinal cross-sectional view showing a cargo transposition device in Embodiment 4 of the present invention.
  • Figure 13 is a front elevational view of the reduced front tongue of the cargo transposition device of Embodiment 4 of the present invention.
  • FIG. 14 is a schematic structural view of a longitudinal slit of a cargo transposition device in Embodiment 4 of the present invention.
  • FIG. 15 is a longitudinal cross-sectional view of a traveling plane roller of a cargo transposition device in Embodiment 4 of the present invention.
  • FIG. 16 is a traveling plane roller group of a cargo transposition device in Embodiment 4 of the present invention; Schematic diagram of the top view
  • FIG. 17 is a schematic view showing the working surface of the cargo transposition device in the fourth embodiment of the present invention when it is in close contact with the work plane; [0061]
  • FIG. 18 is a diagram showing that the cargo transposition device of the fourth embodiment of the present invention is lifted away from the work plane. Schematic diagram of time
  • FIG. 19 is a top plan view showing the traveling plane roller group of the cargo transposition device in Embodiment 4 of the present invention.
  • FIG. 20 is a longitudinal cross-sectional view of a driving active roller table of a cargo transposition device in Embodiment 4 of the present invention.
  • FIG. 21 is a traveling plane roller of a cargo transposition device in Embodiment 4 of the present invention. Longitudinal section of the road
  • FIG. 22 is a side view showing the structure of the collective loading and unloading unit in Embodiment 5 of the present invention.
  • FIG. 23 is a side view showing the structure of the assembly loading and unloading platform in Embodiment 5 of the present invention.
  • FIG. 24 is a schematic top plan view of a collective loading and unloading platform in Embodiment 5 of the present invention.
  • FIG. 25 is a bottom view showing a flattening mechanism provided in a lower portion of a cargo transposition device according to Embodiment 5 of the present invention.
  • FIG. 26 is a bottom view showing a structure of a flattening mechanism in Embodiment 5 of the present invention.
  • FIG. 27 is a schematic view showing the flattening mechanism in a non-operating state in Embodiment 5 of the present invention.
  • FIG. 29 is a longitudinal cross-sectional view of a moving plane roller path of a mixing conveyor roller in Embodiment 5 of the present invention.
  • FIG. 30 is a front view of a single group of the mixing conveyor roller in Embodiment 5 of the present invention.
  • FIG. 31 is a view showing a moving plane roller path of a mixed conveying roller path higher than a free plane roller path in Embodiment 5 of the present invention.
  • FIG. 32 is a longitudinal cross-sectional view showing a free-plane roller path of a mixing conveyance roller in Embodiment 5 of the present invention
  • FIG. 33 is a side cross-sectional view of a collective loading and unloading platform of a collective loading and unloading unit in Embodiment 5 of the present invention
  • Figure 34 is a front elevational view showing the cargo pushing mechanism of the assembly loading and unloading unit in the fifth embodiment of the present invention
  • 35 is a top plan view showing the cargo pushing and unloading mechanism of the assembly loading and unloading unit in Embodiment 5 of the present invention.
  • FIG. 36 is a top plan view showing the gripping device of the collective loading and unloading unit in the fifth embodiment of the present invention.
  • FIG. 38 is a schematic plan view of a gripping device of a collective loading and unloading unit according to Embodiment 5 of the present invention.
  • Embodiment 40 is a top plan view of a handover platform in Embodiment 5 of the present invention.
  • FIG. 2 is a schematic structural view of a carriage rotary platform 62 of a preferred embodiment of a unitized logistics operation system of the railway and rail transportation of the present invention.
  • the car slewing platform 62 includes a slewing upper platform 620, a platform rail 621, a railing device 622, a swing limiting device 623, a slewing buffer device 6231, a fixed limiting device 6230, a positioning device 624, and a platform pedestal 625, a circle Shape rail 626, rail wheel 627, rail wheel drive 628, circular flat roller table 629, backup roller 630, central positioning device 631.
  • the upper end of the platform base 625 is covered with a disc-shaped rotary upper platform 620.
  • the lower end of the platform base 625 is fixedly connected with the rail drive 628, and the rail drive 628 is fixedly connected with the rail 627.
  • a circular track 626 is also provided below the platform pedestal 625, and the track 627 is matched to the circular track 626.
  • the swivel upper platform 620 can be driven by the rail drive 628 and rotated on the circular track 626 by the rail 627.
  • the rail drive 628 has a braking function.
  • the lower end of the platform base 625 is also fixedly coupled to the support roller 630 and the center positioning device 631.
  • Below the platform pedestal 625 is also provided a circular flat roller table 629 that matches the circular flat roller 638.
  • the support roller 630 is capable of swiveling motion on the circular flat roller table 629 with the rotary upper platform 620 and supporting the weight of the partially pivoted upper platform 620.
  • the center positioning device 631 is the center of rotation of the box turning platform 62.
  • the box turning platform 62 further includes at least two rotation limiting devices 623, which are rotated.
  • the limiting device 623 is fixed on the rotating upper platform 620, and the two rotary limiting devices 623 are at a certain angle from each other.
  • a fixed limit device 6230 is provided on the ground outside the platform 620.
  • the rotary upper platform 620 rotates, the rotary upper platform 620 is rotated and fixed within a certain angle range by the cooperation of the rotation limiting device 623 and the fixed limiting device 6230, so that the rotation angle of the box car 610 is within a certain angle range.
  • a selection is made, for example, to select the angle of rotation of the box car 610 between 45-90 degrees.
  • the specific turning angle of the box truck 610 at the loading and unloading line 61 can be selected according to site conditions and business conditions.
  • the swing limiting device 623 is provided with a buffering device 6231 on both outer sides which are in contact with the fixed limiting device 6230.
  • the upper surface of the revolving upper platform 620 is provided with a platform rail 621 for the carriage 610 to travel or stop.
  • the platform rail 621 passes through the center of the revolving upper platform 620.
  • the platform rail 621 is provided with a positioning device 624 for positioning the box car 610 on the platform rail 621, so that the box car 610 is positioned or de-positioned relative to the swivel upper platform 620 during loading and unloading operations.
  • a railing device 622 is further provided at both ends of the platform rail 621 on the box turning platform 62.
  • FIG. 3 it is a schematic structural view of the orbiting device 622 of a preferred embodiment of the unitized logistics operation system of the railway and rail transportation of the present invention.
  • the rail assembly 622 includes a portion of the opening ramp 6 221 mounted on the loading and unloading line 61, another portion corresponding to the closing ramp 6222 installed in the platform rail 621, and a ramp block. 6223, inclined block cylinder 6224.
  • the slanting block 6222 is fixedly coupled to the telescopic end of the slant block cylinder 6224, and the slant block cylinder 6224 can push a slanting block 6222 forward on the slant block 6223.
  • the opening slanting block 6221 forms a reaction thrust against the slanting block 6222, and the reverse thrust is utilized, and the fine rotation of the slewing platform 62 is rotated.
  • the platform rails 621 can be accurately docked with the rails of the loading and unloading line 61 and positioned.
  • FIG. 4 it is a schematic structural view of a car positioning device 624 of a preferred embodiment of a unitized logistics operation system of the railway and rail transportation of the present invention.
  • positioning means 624 of the car 610 are disposed on both sides of the platform 620 on the swivel platform 620 adjacent to the platform track 621.
  • the positioning device 624 includes a positioning grab bar 6240, a positioning gripper 2441 with a roller, and a cylinder moving seat 6242.
  • the moving cylinder 6243 is provided with a cylinder moving seat 6242 and a grab lever moving seat 6246, and the cylinder moving seat 6242 and the grab bar moving seat 6246 are movable in the moving chute 6243.
  • the cylinder moving seat 6242 is fixedly coupled to the grab bar cylinder 6244 for supporting the grab bar cylinder 6244.
  • the telescopic end of the support rod cylinder 6244 is fixedly connected to one end of the first positioning grab rod 6240, and the other end of the first positioning grab rod 6240 is fixedly connected with one end of the second positioning grab rod 6247, and the grab rod shaft 6248 is provided at the joint.
  • the grab bar shaft 6248 is fixed to the grab bar moving seat 6246, and the first positioning grab bar 6240 and the second positioning grab bar 6247 are rotatable about the grab bar rotating shaft 6248.
  • the first positioning grab bar 6240 and the second positioning grab bar 6247 should not be in a straight line, and preferably, the angle between the first positioning grab bar 6240 and the second positioning grab bar 6247 is a pure angle.
  • the other end of the second positioning grab bar 6247 is fixedly coupled with a positioning gripper 6241.
  • the second positioning grab bar 624 7 can rotate the positioning gripper 6241 to a certain angle, and the angle is preferably 90 degrees.
  • the hand 6241 is changed from the horizontal state to the vertical state.
  • the positioning gripper 6241 respectively grasps the outer axles of the two ends of the box truck 610 to position the boxcar 610 on the platform rail 621.
  • the cylinder moving seat 6242 is fixedly connected with the telescopic end of the moving cylinder 6245, and when the moving cylinder 6245 is in operation, the cylinder moving seat 6242 and the grab rod moving seat 6246 are moved to drive the positioning gripper 6241 to move.
  • the box 610 of different wheelbases or lengths can be longitudinally adjusted by cooperating with the moving cylinder 6245 to achieve accurate docking of the box 610 and the loading dock 63 and bidirectional positioning on the platform rail 621.
  • the present embodiment provides a transshipment center 6 00 for unitized logistics operations for rail and rail transportation.
  • the transfer center 600 includes a plurality of car slewing platforms 62 as described in Embodiment 1, and further includes a loading and unloading line 61 and a loading and unloading platform 63.
  • a plurality of car turning platforms 62 are connected in series to the loading and unloading line 61.
  • One side of the plurality of car turning platforms 62 is provided with a loading and unloading platform 63, and the loading and unloading platform 63 is adjacent to a plurality of car turning platforms 62 connected in series.
  • the box car 610 is provided with one end of the vertical opening door 4 to be connected with the loading and unloading platform 63. Loading and unloading
  • the number of the box car revolving platforms 62 and the plane arrangement corresponding to the loading and unloading platform 63 can be selected and determined according to the site conditions and business conditions.
  • the plurality of box turning platforms 62 are arranged in series on the loading and unloading line 61.
  • the working points of the box car 610 and the loading and unloading platform 63 can be arranged as much as possible, and as many loading and unloading operations as possible for the box car 610 can be realized at the same time. In order to greatly improve the loading and unloading efficiency of the transfer of the railway and rail transit, and reduce the loading and unloading time of the box truck 610 and the loading and unloading line 61.
  • a method for loading and unloading a train box car with a unit cargo without a pallet operation using a unitized logistics operation system for rail-to-rail transportation described in this embodiment, carrying out trucks and units for unit cargo without pallet operation
  • the loading and unloading operation of the train box car connection comprises the following steps:
  • the box car 610 is respectively parked on a plurality of car slewing platforms 62, and the box car 610 is positioned with the car slewing platform 62 by a positioning device 624, and the adjacent box car 610 is solved.
  • the unit cargo without the tray operation in the above method should first perform the package operation of the head-on corner corner strip before proceeding to step S2, that is, the package operation after the goods are taken off the product production factory, When the public railway operation and transportation center 600 is shipped, the operation of loading the transport truck 3 without the pallet of the unit cargo is performed after the pallet removal process. As shown in FIG. 5A, it is a unitized logistics operation of the railway and rail transportation of the present invention.
  • the method adopted by the method and the package of the packaged goods are illustrated as the bottom corner corner strip packing operation of the package: the long bottom corner corner strip 20 of the working unit cargo is packed, and the packaged In addition to packing or wrapping the package in the horizontal direction, the unit cargo is also packed with the packing tape 21 of the long bottom corner corner strip 20 of the unit cargo, so that the bottom of each cargo has a packing belt 2 1 Bypassing, the corner strip 20 has a bullnose R and a warning mark 200, and the packing operation can be performed on a plane having the groove structure 22.
  • the side with the corner strip 20 is packed toward the box car and the door 4 is opened.
  • the unit cargo without the pallet is placed on the floor of the transport truck 3 on the floor of the carriage. It is 1.2m in the lateral direction and 1.4m in the longitudinal direction.
  • the heading of the forklift 30 during loading and unloading is always the side of the unit cargo with the corner strip 20 packaged.
  • the single-symmetric ballast 601 has a "human" shape, and its single-wire end is connected to the railway line 60, and the double-wire end is connected to the loading and unloading line 61.
  • the unitized logistics operation system for rail transit includes a boxcar train, and the boxcar train includes a plurality of boxcars 610.
  • the boxcar 610 is provided with a longitudinally opened door 4 at one end of the compartment. It mainly includes a door frame 40, an outwardly opening split door leaf 41, a door handle 42, a lock lever and a lock seat 43, and a hinge 44.
  • a door leaf 41 is provided in the door frame 40, and the door leaf 41 is hinged to the door frame 40 via a hinge 44.
  • a door handle for opening the door is fixed on the door leaf 41.
  • the door leaf 41 and the door frame 40 are provided with a lock lever and a lock seat 43.
  • the door frame 40 has the same inner side of the side rails of the box frame 610 except the door sill, and the upper side of the door sill is in the same plane as the plane on the floor of the car 610 of the box 610.
  • the boxcar 610 of the present invention is provided with a structure of the longitudinally opening door 4 at one end, the present invention can adopt the assembly of the unit cargo of the unit cargo without the tray in the compartment of the collective loading and unloading unit 8 in the longitudinal direction. Loading and unloading; In special cases, the forklift 30 having the cargo shifting fork 31 as shown in Fig. 8 can also be used to enter the box car 610 in the longitudinal direction to carry out loading and unloading of the goods without the pallet unit.
  • a method for loading and unloading a boxcar train of a unit cargo without a pallet operation, using a unitized logistics operation system for rail-to-rail transportation described in this embodiment, carrying out trucks and trucks for unit cargo without pallet operation The loading and unloading operation of the train box car connection, the method comprises the following steps:
  • the box car 610 is respectively parked on a plurality of car slewing platforms 62, and the box car 610 is positioned with the car slewing platform 62 by a positioning device 624, and the adjacent box car 610 is solved.
  • the boxcar train is driven from the loading and unloading line 61 through the single symmetric track 601 to the railway line 60.
  • the unit cargo without the pallet operation in the above method should first perform the working face-to-face corner corner strip packing operation before the step S3, and the horizontal width of the cargo facing the unit cargo operation It is related to the inner width of the box car 610, while the horizontal depth of the cargo is related to the inner width of the transport truck 3 car.
  • a unitized logistics operation system for rail-to-rail transportation is substantially the same as that of Embodiment 3, and further includes a forklift 30 having a cargo transposition fork 31 as shown in FIG.
  • FIG. 9 and FIG. 10 it is a schematic structural view of the above-described cargo transposition fork 31.
  • Cargo transposition fork 31 The cargo transposition device 70 and the rib plates 71 on both sides, the rear connecting arm 72, the vertical arm 73, and the vertical arm positioning hook 731 are included.
  • the connecting arm 72 is connected to the cargo transposition device 70 in the horizontal direction, the connecting arm 72 is connected to the vertical arm 73 in the vertical direction, and the vertical arm positioning hook 731 is fixed on the vertical arm 73, and the cargo transposition fork 31 is attached.
  • the vertical arm positioning hook 731 is coupled to and positioned by the forklift 30 gantry.
  • the cargo transposition device 70 includes a friction reducing front tongue 700, a gravity traveling roller 701, a gravity traveling roller 702, a grid substrate 703, and an upper working surface 704.
  • the longitudinal section of the cargo transposition device 70 is wedge-shaped, and includes three functional segments in order from the beginning of the work: the front anti-friction front tongue 700, the middle-stage gravity-type accompanying roller table 701, and the middle and rear The gravity-type auxiliary roller table 702 of the segment.
  • the grid substrate 703 combines the three functional segments together to form an upper working surface 704.
  • the flattening mechanism 710 is longitudinally disposed at a lower portion of the gravity traveling roller 701 and the gravity traveling roller 702.
  • the grid substrate 703 includes a lateral grid plate 7031, a heavy-duty pin 70311 disposed on the lateral grid plate 7031, and a vertical grid plate 7032.
  • the longitudinal section of the grid substrate 703 is wedge-shaped.
  • the front end of the grid substrate 703 is connected to the anti-friction front tongue 700. After the connection, the grid substrate 703 and the anti-friction front tongue 700 form a longitudinal wedge-shaped device having a bottom surface of the same plane and a beveled surface.
  • the overall longitudinal section of the friction reducing front tongue 700 is substantially wedge-shaped, including a tongue tip 7001, a lower boss 7002, a longitudinal slit 7003, a first slope 7004, a second slope 7005, and a reduced wear coating. Layer 7006 and the reduced front tongue body 7007.
  • the front end of the friction reducing front tongue main body 7007 is provided with a tongue tip 7001, a slit 7003 and a lower boss 7002.
  • the upper surface is provided with a first inclined surface 7004 and a second inclined surface 7005, and is plated on the first inclined surface 7004 and the second inclined surface 7005.
  • the slit 7003 is longitudinally opened on the tip 7001 to reduce the influence of local unevenness on the work plane.
  • the first bevel 7004 and the second bevel 7005 and the anti-wear coating 7006 can reduce the frictional resistance to the incorporation and ejection of the unit cargo during operation.
  • the gravity type traveling roller path 701 is composed of a traveling plane roller group 701 0 in which the array is arranged in the lateral direction.
  • the longitudinal section of the accompanying plane roller set 7010 is wedge-shaped, including a plurality of traveling plane rollers 70101, and a traveling plane roller frame in which a plurality of traveling plane rollers 70101 are combined. 70102.
  • the accompanying flat roller table 70101 includes a plurality of accompanying rollers 701011, an accompanying belt 701012, and a tightening mechanism. The outer diameters of the plurality of accompanying rollers 701011 are sequentially increased in the longitudinal direction so that the longitudinal section of the traveling plane roller group 7010 is wedge-shaped.
  • the accompanying plane roller frame 70102 includes a longitudinal shoe 701021, a gravity lifting hole 701022, and a fixing frame 70102 3 .
  • a plurality of traveling plane rollers 70101 are disposed on the fixing frame 701023, and a longitudinal bottom bracket 701021 is disposed longitudinally at the bottom of the fixing frame 701023, and two gravity lifting holes 70102 2 are respectively formed at the front and rear ends of the fixing frame 701023.
  • the traveling plane roller group 7010 is mounted on the gravity pin 703 11 of the grid substrate 703 through the gravity lifting hole 701022, and is determined by the gravity lifting hole 701022, and the traveling plane roller group 7010 is on the grid substrate 703 under the condition of gravity change. Lifting range.
  • the upper plane of the traveling plane roller 70101 is higher than the upper plane of the traveling plane roller frame 70102, and the bottom plane of the traveling plane roller 70 101 is higher than the lower plane of the longitudinal support 701021 of the traveling plane roller frame 70102.
  • the traveling plane roller group 7010 Under the action of gravity, the traveling plane roller group 7010 is sunk, and the upper plane of the traveling plane roller group 7010 is not higher than the upper plane of the grid substrate 703, and the gravity type traveling roller 701 loses the unpowered plane roller function;
  • the upper working surface 704 is on the same plane as the upper plane of the grid substrate 703, and only functions as a bearing plane.
  • the gravity type traveling roller path 702 is composed of a plurality of rows and a plurality of rows of auxiliary traveling roller tables 7020.
  • the walking plane roller set 7020 includes a centered driving roller table 70201, a traveling plane roller table 70202 on both sides, and a walking plane roller frame 70203.
  • the walking active roller table 70201 and the walking plane roller 70202 are mounted on the walking plane roller frame 70203.
  • the driving active roller table 70201 is gradually increased in height in the longitudinal direction, so that the longitudinal section of the traveling plane roller group 7020 is wedge-shaped.
  • the driving active roller table 70201 is composed of two pairs of transmission wheel sets 702011.
  • the drive wheel set 702011 includes a drive wheel 702012, a drive wheel 702013, and a drive wheel axle 702014.
  • the transmission wheel 7 02013 is in close contact with the rim of the driving wheel 702012, and the power generated by the friction between the driving wheel 702012 and the working plane can be transmitted to the transmission wheel 702013.
  • the transmission wheel 702013 is rigidly connected with the transmission axle 702014.
  • the moving wheel 702013 drives the transmission wheel shaft 702014 to output power to the traveling plane roller table 70202 on both sides, and the transmission wheel 702013 can also output power as a roller.
  • the walking plane roller table 70202 is located on both sides of the driving active roller table 70201, and includes a walking driving wheel 702021, a walking assist wheel 702022, and a walking belt 702023.
  • the driving driving wheel 702021 and the walking assisting wheel 702022 are sequentially arranged at intervals.
  • both sides of the driving passive wheel 70 2022 are driving driving wheels 702021.
  • the outer diameters of the driving drive wheel 702021 and the walking assist wheel 702022 are sequentially increased in the longitudinal direction, so that the longitudinal section of the walking plane roller set 7020 is wedge-shaped.
  • the driving driving wheel 702021 is rigidly connected with the transmission wheel shaft 702014, and the transmission wheel shaft 702014 transmits the power self-transmission wheel 702013 to the driving driving wheel 700211 through the walking plane roller frame 7003, and then transmits the power self-service active roller table 70201 to The traveling plane roller 70702 is assisted.
  • the walking belt 702023 is set on the driving driving wheel 702021 and the walking aid wheel 702022, and the driving driving wheel 70 2021 drives the driving passive wheel 702022 through the walking belt 702023.
  • the upper plane of the walking belt 702023 is higher than the upper plane of the walking plane roller frame 70203, and the lower plane of the walking belt 702023 is higher than the lower plane of the traveling plane roller frame 70203.
  • the front and rear ends of the walking plane roller frame 70203 are also respectively provided with two gravity lifting holes 701022, and the auxiliary plane roller group 7020 is mounted on the gravity pin 70311 of the grid substrate 703 through the gravity lifting hole 701022, and The gravity lifting hole 701022 determines the lifting range of the traveling plane roller group 7020 on the grid substrate 703 under the condition of gravity change.
  • the assisting plane roller group 7020 is sunk under the action of gravity, and the upper plane of the gravity traveling roller 702 is not higher than the grid.
  • the gravity-type auxiliary roller table 702 loses the action of the power plane roller.
  • the upper working surface 704 is on the same plane as the upper plane of the grid substrate 703, and only functions as a bearing plane.
  • the longitudinal length of the gravity-type walking roller 702 is greater than the sum of the lengths of the anti-friction front tongue 700 and the gravity-type accompanying roller table 701.
  • the cargo transposition fork 31 serves multiple functions of the fork, the tray, and the conveyance. Since the cargo transposition fork 31 has the function of pushing forward and then pulling out the unit cargo without the pallet operation, the unit cargo without the pallet operation can be transposed from the original stack plane to the next stack plane. .
  • the unitized logistics operation system for the rail transit of the present embodiment further includes a transport truck 3.
  • the transport truck 3 is a wing-open truck, and the transport truck 3 can be loaded and unloaded by two types of carriages: 1. Loading and unloading by using a wing-open truck with a longitudinal vertical middle partition device; The wing-opening truck without the longitudinal vertical middle partition device is used for loading and unloading, and the forklift 30 having the cargo transposition fork 31 is used to load and unload the unit cargo without the tray on both sides of the compartment.
  • a method for loading and unloading a train on a unit cargo without a pallet operation, using a unitized logistics operation system for rail-to-rail transportation according to the present embodiment, carrying out trucks for unit cargo without pallet operation The loading and unloading operation of the train box car connection, the method comprises the following steps:
  • the box car 610 is respectively parked on a plurality of car slewing platforms 62, and the box car 610 is positioned with the car slewing platform 62 by a positioning device 624, and the adjacent box car 610 is solved.
  • the unit cargo without the pallet operation is unloaded from both sides of the transport truck 3 by the forklift 30 having the cargo transposition fork 31, or from the stacking plane of the loading dock 63 and
  • the longitudinally opened door 4 is loaded into the box car 610, or the unit cargo without the pallet operation is passed through the forklift 30 having the cargo transposition fork 31
  • the inside of the box car 610 is unloaded to the stacking plane of the transport truck 3 or the loading dock 63 via the longitudinal opening door 4;
  • the boxcar train is driven from the loading and unloading line 61 through the single symmetric track 601 to the railway line 60.
  • the unit cargo without the pallet operation in the above method should be subjected to the operation of the front corner corner corner strip packing operation before the step S3.
  • the horizontal width of the cargo facing the unit of the corner strip is related to the inner width of the box car 610, and the horizontal depth of the cargo facing the unit of the corner strip and the inner width of the transport truck 3 Related.
  • a unitized logistics operation system for rail-to-rail transportation is substantially the same as that of Embodiment 4, and the difference is that the assembly unit 8 is also included.
  • the assembly loading and unloading unit 8 is used for assembling the unit goods without pallets to form a whole vehicle assembly unit cargo, and then performing vehicle loading and unloading. As shown in Fig. 22, it is a schematic structural view of the assembly loading and unloading unit 8.
  • the collective loading and unloading unit 8 includes: a collective loading and unloading platform 80, a platform chassis 81, and a transfer platform 90.
  • the collective loading and unloading platform 80 reciprocates on the platform chassis 81.
  • the transfer platform 90 is disposed behind the platform chassis 81 and is dynamically coupled to the integrated loading and unloading platform 80.
  • the assembly loading platform 80 includes a cargo transposition device 70 and a mixing conveyor roller 800.
  • the cargo transposition device 70 is disposed in front of the mixing conveyor roller table 800, and the cargo transposition device 70 is on the same supporting floor of the mixing conveyor roller 800.
  • the cargo transposition device 70 further includes a flattening mechanism 710. As shown in FIG. 24, the leveling mechanism 710 is disposed below the grid substrate 703.
  • the flattening mechanism 710 includes a flattening wheel lever 7100, a flattening link 7101, a flattening roller 7102, a flattening ramp 7103, and a leveling cylinder 7104.
  • the flattening ramp block 7 103 is disposed in the slot in the downwardly long longitudinal slot 7105 of the lower portion of the grid substrate 703 of the cargo transposition device 70.
  • two sets of flattening rollers 7102 are distributed at both ends of the elongated flattening wheel lever 7100 and are disposed together in the longitudinal slot 7105.
  • the flattening wheel lever 7100 is connected to the telescopic end of the leveling cylinder 7104 through the flattening link 7101, and the flattening cylinder 7104 is disposed longitudinally in connection with the cargo transposition device 70 as follows.
  • the lower portion of the conveying roller table 800 is mixed.
  • the flattened inclined block 7103 is provided with a platform section, and the height of the platform section of the flattened inclined block 7103 is designed such that the front inclined block is larger than the rear inclined block, and the flat inclined block 7103 has a thin end facing the flattening cylinder 7104. That is, the rear end of the cargo transposition device 70.
  • at least two sets of the flattening mechanism 710 should be provided.
  • the working principle of the flattening mechanism 710 is that when the cargo transposition device 70 is required to operate normally, the flattening mechanism 710 is in a non-operating state, as shown in FIG. 27, at this time, the flattening cylinder 7104 is at the zero stroke, pushing The flat roller 7102 is in contact with the thinnest end of the flattening ramp 7103, and the cargo transposition device 70 operates normally according to its function; when the forward push-in and rear-pull-out functions of the cargo transposition device 70 need to be locked, the flattening mechanism The 710 needs to enter the working state, as shown in Fig.
  • the flattening cylinder 7104 needs to be pushed forward until the maximum stroke, and under the pushing action of the flattening cylinder 7104, the flattening roller 7102 passes the inclined plane of the inclined block 7103.
  • the section runs to the platform section, and the flattening roller 7102 lifts the flattened ramp 7103 and stabilizes on the platform section; as the flattened ramp 7103 rises, the cargo transposition device 70 is also lifted, due to the flattening
  • the height of the platform section of block 7103 is designed such that the front ramp is larger than the trailing ramp so that the cargo shifting device 70 is raised and the upper working surface 704 becomes a horizontal plane.
  • the driving wheel 702012 of the gravity type auxiliary roller table 702 at the bottom of the cargo transposition device 70 is separated from the working surface, and the cargo transposition device 70 loses the function of pushing forward and then pulling and discharging, leaving only the function of the carrying platform, and the goods are transposed at this time.
  • the support and movement of the device 70 is achieved by the flattening roller 7102.
  • the function of the flattening mechanism 710 is to release or lock the forward push-in and post-pull-out functions of the cargo transposition device 70 according to the operation requirements during loading and unloading, and the upper working surface 704 of the cargo transposition device 70 is Switching between the bevel and the horizontal plane: When the bevel is in place, the cargo transposition device 70 releases the pre-push-in, post-pull-out function, and the reciprocating movement of the cargo transposition device 70 is performed by the driving wheel 702012 of the gravity-assisted roller table 702.
  • the upper working surface 704 of the cargo transposition device 70 is flush with the upper plane of the mixing conveyor roller 800 described below, and the lower working surface of the cargo transposition device 70 is raised away from the working surface.
  • the function of the forward/discharge of the cargo transposition device 70 is locked, and the reciprocating movement of the cargo transposition device 70 is achieved by the rolling of the flattening roller 7102 of the flattening mechanism 710.
  • the operation principle of the cargo transposition device 70 is: "In the operation method of the present invention" When the unit cargo is facing the bottom corner corner strip packing and setting the "cargo vertical rear wall", when the unit cargo without the pallet operation is required to be loaded or unloaded or moved, the cargo transposition device 70 is directly inserted into the unit cargo.
  • the unit cargo without the pallet operation gradually passes through the 700 section of the anti-friction front tongue, the section of the gravity-type accompanying roller 701, and the gravity-type auxiliary roller table 7 02, and finally It is completely incorporated into the upper working surface 704 of the cargo transposition device 70.
  • the relative movement of the anti-friction front tongue 700 segment and the cargo bottom surface is a low friction coefficient sliding movement, and the moving power is controlled by the cargo transposition device 70.
  • Gravity type idle roller 701 section and gravity type walking roller The relative movement of the section 702 and the bottom surface of the cargo is a non-sliding plane movement, wherein the plane moving power of the gravity type traveling roller 701 section is also caused by the continuous propulsion force of the cargo transposition device 70 and the vertical movement of the unit cargo without the pallet operation
  • the reaction force of the retaining wall is formed; the moving power of the gravity traveling roller 702 section is supported by the continuous propelling force of the cargo transposition device 70 and the assisting action of the gravity assisting roller 702 and the unit without the pallet operation.
  • the reaction force of the vertical rear retaining wall of the cargo is jointly formed.
  • the transport or movement of the cargo without the pallet unit can be performed.
  • the cargo transposition device 70 is raised, and the gravity-type accompanying roller table 701 and the gravity-type auxiliary roller table 702 lose the roller path, and only partially support the cargo, and perform The unit cargo without the pallet operation is stationary on the cargo transposition device 70.
  • no pallet is carried.
  • the lower working surface of the cargo transposition device 70 can be pressed close to the stacking plane and exited backward, and the unit cargo on the working surface 704 of the cargo transposition device 70 without the pallet operation can be carried out.
  • the unit cargo without the pallet operation is discharged on the next stacking plane.
  • the longitudinal length of the gravity-type walking roller 702 of the upper working surface 704 is greater than the sum of the longitudinal lengths of the anti-friction front tongue 700 and the gravity-type traveling roller 701, that is, the process can be continued until the unit cargo without the pallet operation More than half of the spit is discharged, and then more than half of the unit cargo without pallet operation is subjected to the gravity of the stacking plane, and the accompanying action of the gravity type traveling roller 701 and the low friction coefficient of the front tongue 700 are reduced. Sliding action and goods Under the joint action of the upper working surface 704 of the material transposition device 70, the unit cargo without the pallet operation is continuously discharged from the upper working surface 704 of the cargo transposition device 70 until the cargo transposition device 70 is completely withdrawn. The bottom surface of the unit cargo without the pallet operation completes the stacking operation of the unit cargo without the pallet operation on the next plane.
  • the cargo transposition device 70 can be used for the transposition fork of the forklift truck without the pallet unit cargo, and the upper and lower platform device without the pallet unit at the front end of the assembly loading and unloading platform. It can be used for loading and unloading the rear panel of the cargo unit without pallet unit.
  • the cargo transposition device 70 can be used for the following operations: 1. Loading and unloading operations: Loading of goods
  • the shifting device 70 shifts the forklift truck from the rear door of the rear door of the vehicle to the loading and unloading of the vehicle for loading and unloading, or the side-opening vehicle on the ground or the side-opening door provided with the vertical vertical middle partition Loading and unloading unit cargo without pallet operation; when the unit cargo carrying the unloading operation is carried out on the side opening door vehicle not provided with the longitudinal vertical middle partition, the unloading operation on the cargo transposition device is required At the same time, the two sides of the compartment are simultaneously inserted into the same row of back-to-back on the floor of the car to carry out the synchronous insertion operation of the unit cargo without the pallet operation, to obtain the "cargo vertical rear retaining wall" working condition and successfully complete
  • Handling and plane stacking storage operation In the shifting operation of the forklift truck equipped with the cargo transposition device 70 and the shifting fork, the palletizing unit without the pallet unit is carried out, accompanied by the carrying operation, when the carrying is completed When stacking in a plane, always place the unit cargo without pallet operation under the condition of a vertical rear retaining wall with a certain area; 3. Conveying operation: When the cargo transposition device 70 is used for the front end of the assembly loading and unloading platform without tray At the time of the transposition operation of the stacking plane of the unit cargo, the cargo transposition device 70 also undertakes the conveying operation when the unit cargo without the pallet operation is interchanged with the compartment floor between the assembly loading and unloading platform.
  • the "cargo vertical rear wall” working condition of the present invention means that the unit cargo without the pallet operation is always placed under the condition of a vertical rear retaining wall having a certain area during the operation, and the rear retaining wall can be Naturally formed or specially created: such as united goods without pallets, front end panels, thick walls, flat columns, vertical fixed baffle equipment, etc., can also be back-to-back
  • the unit cargo of the pallet operation is relatively synchronously inserted to obtain the "cargo vertical rear wall" working condition.
  • the mixing conveyor roller 800 includes a moving plane roller 810, from From the flat roller table 820 and the roller base 830.
  • the figure shows that a free-plane roller 820 is disposed on both sides of the centered moving plane roller 810.
  • an appropriate number of groups can be selected and arranged in combination on the roller base 830 to form a mixture.
  • Conveying roller table 800 In practice, according to the function of the device, an appropriate number of groups can be selected and arranged in combination on the roller base 830 to form a mixture.
  • the moving plane roller table 810 includes an elevation support rod 8101, an elevation inclined block 81010, a lifting and lowering push rod 8102, a lifting roller wheel set 81020, a lifting cylinder 81021, and a push-pull rod 8103, a push-pull roller 810.
  • the lifting lever 8101 is a slot-shaped long rod with an open downward direction, and a lifting inclined block 81 010 is evenly arranged in a plane of the bottom of the groove, and a thin end of the lifting inclined block 81010 faces one end of the lifting cylinder 81021.
  • the lifting push-pull rod 8102 is a slot-shaped long rod with an upward opening, and is disposed in a groove of the push-pull rod 81 03 which is also an upward opening and is covered together in a groove in which the lifting rod 8101 is opened downward.
  • a lifting roller wheel set 81020 is uniformly disposed in the slot of the lifting push-pull rod 8102, and the lower roller of the lifting roller wheel set 81020 passes through the third rectangular hole 810201 of the bottom of the lifting push-pull rod 810 2 and the bottom of the sliding rod 8103 The upper plane is in contact.
  • the lifting roller wheel set 81020 has a one-to-one correspondence with the lifting inclined block 81010.
  • the upper roller of the lifting roller wheel set 81020 is in contact with the lowest end of the corresponding lifting inclined block 81010, and the lifting roller wheel set 81020 The highest point of the upper roller is in the same plane as the upper plane of the lifting push-pull rod 8102.
  • the push-pull rod 8103 is a slot-shaped long rod with an upward opening, and the push-pull rod 8103 holds the lifting/lowering rod 8102 in the slot. At the same time, the push-pull rod 8103 is located in the downward slot of the lifting bracket 8101, and the front and rear ends of the lifting rod 8101 and the push-pull rod 8103 are connected to each other with a multi-joint connecting plate 8105.
  • the push-pull rod 8103 passes up the lift roller set 81020, the lift push-pull rod 8102, and the lift ramp block 81010 to hold the lift rod 8101.
  • the bottom of the push-pull rod 8103 is provided with a push-pull roller 81030.
  • the push-pull roller 81030 passes through the first rectangular hole 810300 of the bottom of the push-pull rod 8103 and is in contact with the upper plane of the groove bottom of the bottom groove roller 8104. Since the push-pull rod 810 3 holds the lifting push-pull rod 8102 in the groove, and the gap between the upper plane of the groove bottom of the push-pull rod 8103 and the lower plane of the bottom of the lifting push-pull rod 8102 is small, the bottom of the lifting push-pull rod 8102 is required.
  • a second rectangular hole 8 10200 is opened to provide a vertical direction space in which the push-pull roller 8103 is mounted and a longitudinal movement space of the push-pull roller 8103 when the lifting push-pull rod 8102 moves relative to the push-pull rod 8103.
  • the bottom groove roller path 8104 is an upwardly upward groove, and the upper plane of the groove bottom is a raceway of the push-pull roller 81030.
  • the push-pull rod 8103 is caused to drive the lifting rod 8101 to reciprocate.
  • the fixed end of the lift cylinder 81021 is connected to the push-pull rod 8103, and the telescopic end is connected to the lift-pull rod 8102.
  • the lift cylinder 81021 is to satisfy: When the zero stroke is reached, the upper plane of the moving plane roller 810 is at a position lower than the upper plane of the free plane roller 820, as shown in FIG. At the maximum stroke, the upper plane of the moving plane roller 810 is at a position higher than the upper plane of the free-plane roller 820, as shown in FIG.
  • the fixed end of the push-pull cylinder 81031 is connected to the bottom groove roller 8104, and the telescopic end is connected to the push-pull rod 8103.
  • the stroke of the push-pull cylinder 81031 is related to the longitudinal length of the unit cargo without the tray on the assembly loading and unloading platform 80, and the stroke of the moving plane roller 810 is the same.
  • the free-plane roller table 820 is a loadable and followable unpowered planar roller table comprised of a plurality of sets of free-face roller sets 8200 that are longitudinally mounted on the roller table base 830.
  • the free-plane roller set 8200 includes a free roller 82000, a free belt 82001, a free roller frame 82002, and a tightening mechanism.
  • the free belt 82001 is sleeved on the free roller 82000, and the free roller 82000 and the free belt 82001 are disposed on the free roller frame 82002.
  • the upper plane of the free belt 82001 is higher than the upper plane of the free roller frame 82002, and the bottom plane of the free belt 82001 is higher than the bottom plane of the free roller frame 82002.
  • the roller table base 830 is an open-ended long groove member in which a plurality of columns are connected in parallel, and includes a first groove 8300, a second groove 8301, and a groove plate 8302.
  • the centered first groove 8300 is a long groove in which the moving flat roller table 810 is mounted, and the second groove 8301 disposed on both sides of the first groove 8300 is a long groove in which the free-plane roller path 820 is mounted, and accordingly In a lateral juxtaposition, a mixing conveyor roller 800 of suitable size is installed.
  • a groove grid 8302 is disposed in the second groove 8301.
  • the groove plate 8302 functions as a reinforcing structure and facilitates the installation and positioning of the free-plane roller set 820 0 .
  • the working principle of the mixing conveyor roller 800 is as follows: As shown in FIG. 29, when the lifting cylinder 81021 is pushed, the lifting and pulling rod 8102 drives the lifting roller wheel set 81020 to cause the lifting and lowering block 81010 to drive the lifting rod 8101 upward. As the upper plane of the lifting bar 8101 rises, the load distribution of the moving plane roller 810 and the free-plane roller 820 changes: When the lift cylinder 81021 travels the maximum, the lift bar 8101 rises to the highest position, moves The flat roller table 810 is higher than the free-plane roller table 820, in which case the moving flat roller table 810 can be considered to carry all of the cargo weight. As shown in FIG. 29, when the lifting cylinder 81021 is pushed, the lifting and pulling rod 8102 drives the lifting roller wheel set 81020 to cause the lifting and lowering block 81010 to drive the lifting rod 8101 upward. As the upper plane of the lifting bar 8101 rises, the load distribution of the moving plane roller 810 and the free-plane roller 820 changes
  • the lifting and pulling rod 8102 drives the lifting roller set 81020, so that the lifting and lowering block 81010 drives the lifting rod 8101 under the action of gravity.
  • Lowering to the moving plane roller table 810 is lower than the free-plane roller table 820, where it can be considered that the free-plane roller table 820 carries the full cargo weight.
  • the push-pull cylinder 81031 When the push-pull cylinder 81031 is pushed or pulled, the push-pull rod 8103 and the lift rod 8101 driven by the push-pull rod 8103 are reciprocated and scrolled together on the bottom groove roller 8104 by the push-pull roller 8103. : When the lifting bracket 8101 is raised to the highest position, the moving plane roller 810 can perform full load reciprocating movement; when the lifting bracket 8101 is raised upward at other specific positions lower than the highest position, the moving plane roller is moved.
  • the track 810 can perform an incomplete load movement, at which point the partial load is carried by the free-plane roller 820 and moved by the moving plane roller 810; when the lifter bar 8101 is lowered back down to the lowest position, the free-plane roller 820 Already above the moving plane roller table 810, the moving plane roller table 810 can be considered to be unloaded, at which point the moving plane roller table 810 can perform a back empty movement.
  • the combined or independent operation of the moving plane roller 810 and the free-plane roller 820 is achieved by controlling the running height of the moving plane roller 810.
  • the free-plane roller table 820 becomes the unpowered roller table at this time, as long as it is placed on the free-plane roller table 820.
  • the load exerts a longitudinal horizontal force that is movable on the free-plane roller 820.
  • the assembly loading and unloading platform 80 includes an integral roller table bottom plate 8001 and a roller table bottom plate lower roller 8002 in addition to the cargo transposition device 70 and the mixed conveying roller table 800.
  • An integral roller floor 8001 is disposed below the mixing conveyor roller 800, and a roller floor lower roller 8002 is disposed on the integral roller floor 8001.
  • a drive rack 801 is symmetrically disposed on both sides of the integral roller table base 8001.
  • the drive unit 8101 is for driving the drive rack 801, and the drive unit 8101 is fixedly mounted on the platform chassis 81.
  • the platform driving device 8101 drives the collective loading and unloading platform 80 to drive the retracting motion on the platform chassis 81 by driving the driving rack 801.
  • the main function of the assembly loading and unloading platform 80 is to serve as a collection platform for a whole vehicle without pallet unit cargo and a platform for loading and unloading the entire one-time access vehicle during loading and unloading operations.
  • the width and length of the assembly loading and unloading platform 80 are related to the width or length of the car or container.
  • the platform chassis 81 includes a front door frame 810, a platform base frame 811, an integrated frame, a traveling device 8120, a height, a level adjusting device 81201, and an inclined supporting device. 81202 The cargo pushing mechanism 812 and the gripping device 813.
  • the platform base 811 and the integrated rack are disposed below the collective loading and unloading platform 80.
  • the integrated rack (not shown) is the base structure for the unit installation, and the platform base 811 is fixedly attached above the integrated rack.
  • the platform base 811 includes a plurality of elongated support upper platforms 8110 and support bases 8111 extending in the longitudinal direction.
  • the support base plate 8111 is disposed in front of the support upper platform 8110 and is in the same horizontal plane as the support upper platform 8110.
  • the assembly loading and unloading platform 80 is reciprocated by the roller table bottom lower roller 80 02 on the support upper platform 8110 and the support base plate 8111.
  • the assembly loading and unloading platform 80 Before the assembly loading and unloading platform 80 enters the passenger compartment, the assembly loading and unloading platform 80 is supported by the supporting upper platform 8110 and the supporting bottom plate 8111 and serves as a moving roller table. After the assembly loading and unloading platform 80 enters the passenger compartment, the assembly loading and unloading platform 80 enters the compartment and the part of the compartment is made up of a flat compartment.
  • the bottom plate supports and acts as a moving roller table.
  • the cargo transposition device 70 is on the same supporting floor of the mixing conveyor roller 800. Specifically, the support plate 8111 of the cargo transposition device 70 is entirely planar, and the support plate of the mixing conveyor roller 800 is a plurality of longitudinal supports. Upper platform 8110.
  • a front door frame 810 is disposed at a front portion of the platform base frame 811.
  • the front opening size of the front door frame 810 is related to the size of the car or the rear door of the container.
  • the vertical opening of the rear opening of the front door frame 810 is slightly expanded and flared, and can be restrained or arranged without
  • the collection unit of the pallet passes through and enters the compartment.
  • baffles on both sides of the front door frame 810, a grille cover on the top, and a side panel on the rear side of the two sides.
  • Two platform driving devices 8101 for arranging the loading and unloading platforms 80 are symmetrically disposed on both sides of the front door frame 810. By driving the driving racks 801, the assembly loading and unloading platform 80 is driven on the supporting platform 8110 of the platform base 811 relative to the platform.
  • the chassis 81 is reciprocated and the magnitude of the motion is related to the length of the car or the container.
  • the integrated frame of the platform chassis 81 is provided with a traveling device 8120, which can realize the movement transfer operation of the unit.
  • the integrated frame is further provided with an adjusting and positioning device for adjusting the mutual position of the assembly loading and unloading unit 8 and the car or the container during the loading and unloading operation, and the adjusting and positioning device mainly comprises: the height and level adjusting device 812 01 and the rear The oblique support device 81202.
  • a pair of cargo pushing mechanisms 812 are symmetrically disposed on both sides of the front door frame 810.
  • the cargo pushing mechanism 812 includes a flap substrate 8121, a flap pushing plate 8122, a flap shearing rod 8123, a shearing rod cylinder 8124, a flap cylinder 8125, a flap rear cylinder 8126, a cylinder chute 8127,
  • the cylinder chute 8127 and the substrate chute 8129 are fixedly disposed on both sides of the front gantry 810 in the horizontal direction, and the cargo pushing mechanism 812 mainly passes through the oil cylinders disposed in the two chutes.
  • the slider 81300 and the substrate slider 8128 are dynamically connected to the front gantry 810.
  • connection between the flap substrate 8121 and the substrate slider 8128 is a hinge that restricts rotation by 90 degrees; the telescopic end of the flap cylinder 8125 is connected to the flap substrate 8121, the fixed end of the flap cylinder 8125, and the rear cylinder 8126 The telescopic ends are connected together with the cylinder slide rod 81300, and the stroke of the flap cylinder 8125 just meets the need for the flap substrate 8121 to rotate 90 degrees.
  • the fixed end of the oil cylinder 8126 is connected to the front door frame 810.
  • the flap pushing plate 8122 is dynamically connected to the flap substrate 8121 by the flap shearing rod 8123, and the fixed end of the shear rod cylinder 8124 is connected with the flap substrate 8121, and the telescopic end of the shear rod cylinder 8124 is connected with the flap shearing rod 8123. .
  • the push-pull distance of the flap push plate 8122 relative to the flap substrate 8121 is controlled.
  • the working principle of the cargo pushing mechanism 812 is that, as shown in FIG. 35 and FIG. 36, when the positioning handle 81301 positions the substrate sliding rod 8128 on the substrate sliding slot 8129, the flap cylinder 8125 can be opposite to the flap substrate 8121.
  • the manipulation in which only the rotation and the longitudinal movement are performed independently is performed, and at this time, the flap substrate 8121 can perform a 90-degree rotary motion around the hinge center of the substrate slider 8128.
  • the shear bar cylinder 8124 can be used to control the longitudinal movement of the flap push plate 8122 after 90 degrees of rotation.
  • the positioning position of the positioning handle 81301 can be longitudinally adjusted, and the front plate cylinder 8125 can be moved forward by the flap rear cylinder 8126 to meet the requirements.
  • the movement of the flap pusher 8122 forward is required.
  • the cargo pushing mechanism 812 functions to control the cargo pushing mechanism 812 to push or block when the loading and unloading operation ends, and the blockage on the front end of the collective loading and unloading platform 80 cannot be independent by the mixing conveyor roller 800.
  • the moving stacking unit without the tray is positioned and positioned, and the assembly loading and unloading platform 80 is moved relative to the blocked goods, and under the movement of the cargo transposition device 70 and the free-plane roller 820, the assembly loading and unloading is performed.
  • the stacking unit cargo without the tray which can not be autonomously moved by the mixing conveyor roller 800 on the front end of the platform 80 can realize the short-distance movement on the front end of the assembly loading and unloading platform 80, and finally complete the loading and unloading operation.
  • the cargo pushing mechanism 812 expands in cooperation with the collective loading and unloading platform 80 to reciprocate the mixing conveyor roller 800 with respect to the cargo pushing mechanism 812.
  • the stacked unit cargo without the tray can be closely assembled on the assembly loading and unloading platform 80. , to eliminate the gap between the row and the row of the stacking unit without pallets in the work.
  • the gripping device 813 is disposed at the front end of the platform chassis 81.
  • the structure of the gripping device 813 is as shown in Figs. 37 and 38, which is used to grasp and position the tail of the car or the container during loading and unloading operations.
  • the gripping device 813 mainly includes a horizontally disposed grip base 8130, a grip telescopic rod 8131, a grip cylinder 8132, and a grip grip 8133.
  • the grip base 8130 is fixedly connected to the front end of the platform chassis 81.
  • the left and right sides of the grip base 8130 are respectively provided with a telescopic grip telescopic rod 8131, and a grip cylinder 8132 and a grip grip 8133.
  • the fixed end of the grip cylinder 8132 is fixedly connected to the grip base 8130, and the telescopic end is fixedly connected to one end of the grip telescopic rod 8131.
  • the other end of the grip telescopic rod 8131 is fixedly coupled with a grip grip 8133.
  • the grip grip 8133 is provided with a container gripper, a train box grabber, a van gripper or other forms of grippers, which can be selected according to the operation needs.
  • FIG. 39 and FIG. 40 it is a schematic structural view of the transfer platform 90 of the collective loading and unloading unit 8.
  • the transfer platform 90 includes a groove upper platform 901, a longitudinal groove 902, a groove bottom race 903, a lifting mechanism 904, a platform frame 905, and a tailgate 906.
  • the upper surface of the platform frame 905 is horizontally laid with a groove bottom raceway 903, and a plurality of groove upper platforms 901 are fixed on the groove bottom raceway 903.
  • the groove upper platform 901 has an elongated shape and extends in the longitudinal direction, that is, the extending direction thereof is the same as the direction in which the collective loading and unloading unit 8 extends.
  • a longitudinal groove 902 is formed between the platforms 901 on the adjacent grooves, and the bottom of the longitudinal groove 902 is a groove bottom race 903.
  • the tailgate 906 is vertically fixed to the groove and the platform 901 is adjacent to one end of the assembly loading platform 80.
  • the lower surface of the groove bottom raceway 903 is provided with a lifting mechanism 904 for controlling the groove bottom race 903 to rise or fall.
  • the function of the baffle 906 is that when the bottom race 903 is lowered to the lowest position, the tailgate 906 can be used as a necessary working condition for the vertical rear wall without the pallet unit cargo.
  • the transfer platform 90 is provided at the rear end of the collective loading and unloading unit 8, and is a place where the forklift 30 having the cargo shifting fork 31 and the collective loading and unloading platform 80 are mutually handed over when loading and unloading the unit cargo without the tray. .
  • the working principle of the transfer platform 90 is that the groove bottom raceway 903 is raised to the highest position during the loading operation of the loading, and the upper plane of the grooved upper platform 901 and the mixed conveying roller table 800 of the collective loading and unloading unit 8 is In the same plane, the longitudinal groove 902 and the groove bottom race 903 respectively abut the longitudinal groove of the moving plane roller 810 and the roller floor 8001, while the moving plane roller 810 moves to and fills the longitudinal groove 902, and the groove
  • the upper platform 901 constitutes a substantially flat upper plane; the unit cargo without the tray unloaded by the wing-open transport truck 3
  • the forklift 30 having the cargo transposition fork 31 is transported and spit out on the transfer platform 90; then the moving plane roller 810 is manipulated to move and move the unit without the tray on the transfer platform 90 by moving and moving The collection is performed on the collective loading and unloading platform 80.
  • the unit cargo without the pallet is transported by the assembly loading and unloading platform 80 to the transfer platform 90, because the unit cargo arranged in the rear row has the vertical rear wall working condition, and can be directly transposed by the cargo.
  • the forklift 30 of the fork 31 carries out the shifting operation of the unloaded unit cargo on the transfer platform 90, and carries the unloaded unit cargo without the tray on the wing-open transport transport truck 3 by transport;
  • the groove bottom raceway 903 can be lowered with the transfer platform 90 to expose the tailgate 906 and serve as a vertical rear wall working condition of the working object. And continue to complete the unloading handover work.
  • the assembly loading and unloading platform 80 Pushing into the compartment 610 compartment, the assembly loading and unloading platform 80 enters the compartment and then rolls on the flat compartment floor through the floor roller 8002 to reach the front end of the compartment; the moving plane roller 810 of the mixing conveyor roller 800 is manipulated, and the overall forward assembly loading and unloading The unit cargo without pallets assembled on the platform 80, while manipulating the assembly loading and unloading platform 80, retreats in synchronism with the same speed as the moving plane roller 810 forwards with respect to the car floor; moving forward on the moving plane roller 810 Under the action of the force of the cargo and the post-pulling function of the cargo transposition device 70 at the front end of the assembly loading and unloading platform 80, the unit cargo without the tray in the front row is pushed forward and unloaded on the floor of the car; Repeating this process, the unit cargo on the assembly loading and unloading platform 80 without the tray is pushed forward one after another. And unloading on the floor of the compartment, and assembling the loading and unloading platform 80
  • the assembly loading and unloading platform 80 is manipulated to insert the cargo transposition device 70 at the front end into the compartment of the car 610 to carry out the gap between the outer corner R of the corner strip 20 of the bottom of the unit cargo without the pallet operation and the floor of the car. And the cargo transposition device 70 is continuously propelled into the vehicle compartment under the push of the assembly loading and unloading platform 80, and the bullnose R of the bottom corner corner strip 20 and the longitudinal packing belt at the bottom of the cargo are carried out on the unit cargo without the pallet operation.
  • the carriage Under the guidance of 21, and under the action of the forward push function of the cargo transposition device 70, plus the reaction force transmitted from the front cargo in the compartment and the front wall of the cabin, the carriage is carried out without
  • the unit cargo of the disc operation is ingested row by row by the cargo transposition device 70, and is transported and collected on the assembly loading and unloading platform 80 via the mixing conveyor roller 800 until the cargo transposition device 70 reaches the front end of the compartment, and then the compartment does not carry
  • the unit cargoes of the pallets have all been incorporated and assembled on the assembly loading and unloading platform 80; the handling of the assembly loading and unloading platform 80 as a whole exits the compartment to complete the unloading operation.
  • the unloaded unit cargo can be loaded onto the transport truck 3 through the forklift 30 having the cargo transposition fork 31 by the operation of the transfer platform 90.
  • the leveling mechanism 710 and the cargo pushing mechanism 812 are required to be operated according to the operation requirements. For example, when the control release or lock cargo transposition device 70 pushes in, pulls out the work, and controls the cargo push mechanism 812, the unit cargo without the tray is pushed away or into the assembly loading and unloading platform 80. Then the combined operation of loading and unloading is completed.
  • a unitized logistics operation method for a rail-and-rail joint operation without a pallet operation using the unitized logistics operation system for rail-to-rail transportation described in this embodiment, transporting unit cargo without pallet operation
  • the loading and unloading operation of the truck and the train box car comprises the following steps:
  • the box car 610 is respectively parked on a plurality of car slewing platforms 62, and the box car 610 is positioned with the car slewing platform 62 by a positioning device 624, and the adjacent box car 610 is solved.
  • the unit cargo without the pallet operation is passed through the forklift 30 having the cargo transposition fork 31 on the transfer platform 90 of the collective loading and unloading unit 8 to perform the transposition operation without the pallet unit goods, without
  • the unit cargo of the pallet operation is transposed from the transport truck 3 or the loading dock 63 and assembled to the collective loading and unloading unit 8 until a complete vehicle assembly unit cargo is formed, and then through the collective loading and unloading unit 8, the boxcar 610 longitudinally performing the vehicle loading of the collection unit cargo without the tray into the car of the box car 610, or by the assembly loading and unloading unit 8 for the longitudinal direction of the car unit 610 without the pallet.
  • the vehicle is unloaded from the car 610, and the unit cargo without the pallet is transported through the forklift 30 having the cargo transposition fork 31 on the transfer platform 90 for the transposition operation without the pallet unit.
  • Unit cargo with pallet operation is transposed from the assembly handling unit 8 to the transport truck 3 Or loading and unloading the flat cargo space of the platform 63; in the operation, according to the business needs and the loading design, the collective loading and unloading unit 8 can simultaneously carry out the loading and unloading operation of the assembly vehicle loading and unloading at the multiple working points at the same time, and Before the shuttle car train enters the transshipment center 600, the transposition work of the unit cargo without the pallet operation of the transport truck 3 and the assembly loading and unloading unit 8 is performed in advance;
  • the unit cargo without the pallet operation in the above method should be subjected to the operation of the front corner corner corner strip packing operation before performing the step S3.
  • the horizontal width of the cargo facing the unit of the corner strip is related to the inner width of the box car 610, and the horizontal depth of the cargo facing the unit of the corner strip and the inner width of the transport truck 3 Related.

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Abstract

A boxcar revolving platform, comprising a revolving upper platform (620) for a boxcar to park, a platform track (621) and a driving assembly for driving the revolving upper platform to rotate, the platform track (621) being laid on the revolving upper platform (620), and the driving assembly being fixedly connected to the revolving upper platform (620). Further disclosed in the present invention is a transit center for a unitized logistics operation of united transportation of railways and highways, comprising at least one boxcar revolving platform (62), a loading/unloading line (61) and a loading/unloading railway platform (63), the boxcar revolving platform (62) being connected to the loading/unloading line (61) in series, and the loading/unloading railway platform (63) being provided at one or two sides of the boxcar revolving platform (62); the boxcar revolving platform (62) comprises a revolving upper platform (620) for a boxcar (610) to park, a platform track (621) and a driving assembly for driving the revolving upper platform (620) to rotate, the platform track (621) being laid on the revolving upper platform (620), and the driving assembly being fixedly connected to the revolving upper platform.

Description

棚车回转平台、 公铁联运的单元化物流作业系统及方法 技术领域  Unitized logistics operation system and method for box car rotary platform and public railway transportation
[0001] 本发明涉及单元化物流作业系统以及作业方法, 更具体地说, 涉及一种火车棚 车回转平台、 公铁联运的单元化物流作业系统及方法。  [0001] The present invention relates to a unitized logistics operation system and a method of operation, and more particularly to a unitized logistics operation system and method for a train car slewing platform and a public railway.
背景技术  Background technique
[0002] 公铁联运的单元一贯化物流作业, 是指在公路与铁路的联运过程中, 自始至终 不改变货物单元整体形态的作业方式。  [0002] The unitized logistics operation of the unit of the railway and rail transport refers to the operation mode that does not change the overall shape of the cargo unit from the beginning to the end during the joint transportation of the road and the railway.
[0003] 铁路货运具有运量大、 速度快、 运价低、 安全性好、 不受气候干扰、 节能环 保的诸多优势, 特别是单位货物周转量能耗以及单位运量排放主要污染物仅分 另 IJ为公路货运的 1/7和 1/13。  [0003] Railway freight transport has many advantages such as large volume, high speed, low freight rate, good safety, freedom from climate interference, energy conservation and environmental protection, especially the energy consumption per unit of cargo turnover and the main pollutants discharged per unit of traffic. Another IJ is 1/7 and 1/13 of road freight.
[0004] 但是目前在我国, 铁路货运并没有发挥货运主力军的作用; 2016年, 我国货 运总量为 431.34亿吨, 其中, 铁路货运量 33.32亿吨, 公路货运量 334.13亿吨, 铁路货运量不足公路货运量的十分之一, 而且近年都还在下降。 所以, 提高铁 路货运量比重, 用铁路货运方式替代公路货运方式, 对全社会提高物流效率、 降低物流成本、 减少环境污染具有积极意义。  [0004] However, in China, railway freight transport has not played the role of the main force of freight transport; in 2016, China's total freight volume was 43.134 billion tons, of which railway freight volume was 3.332 billion tons, road freight volume was 33.413 billion tons, and railway freight volume It is less than one tenth of the amount of road freight, and it is still falling in recent years. Therefore, improving the proportion of railway freight transportation and replacing railway freight transportation with railway freight transportation have positive significance for improving logistics efficiency, reducing logistics costs and reducing environmental pollution.
[0005] 另一方面, 从铁路货运的运输方式来看, 虽然铁路棚车的载货量要比铁路集 装箱多约 70%, 实际用于运输的成本也较低, 但是近年来我国铁路棚车普货运输 的同比在不断下降, 远比不上铁路集装箱运输的增长。  [0005] On the other hand, from the perspective of the mode of transportation of railway freight, although the cargo capacity of railway box cars is about 70% more than that of railway containers, the actual cost for transportation is also low, but in recent years, China's railway boxcars have been sold. The year-on-year decline in transportation is far less than the growth of railway container transportation.
[0006] 上述问题产生的主要原因是, 在公铁联运过程中, 相互衔接的装卸作业次数 多, 而普货运输的公铁衔接装卸作业至今没有较好的技术解决方案。 目前普货 运输的装卸作业普遍存在: 当货物不带托盘运输时, 装卸作业人工消耗大、 装 卸效率低、 装卸质量差和作业车、 装卸线等资源利用率低以及拉长运输时效等 问题; 当货物带托盘运输时存在标准托盘以及汽车车厢与棚车车厢尺寸不匹配 、 货物实载率很低、 托盘流转回收费用高, 以及与集装箱装卸相比整体装卸效 率过低等问题。 总之, 因为装卸作业的衔接问题, 造成铁路棚车的普货运输与 公路运输相比较, 已无运输时效、 运输质量、 运输价格等优势, 严重影响了发 货人选择使用铁路货运方式。 [0006] The main reason for the above problems is that in the process of public rail transport, there are many loading and unloading operations that are connected to each other, and there is no better technical solution for the joint loading and unloading operation of the general cargo. At present, the loading and unloading operations of general cargo transportation are common: When the goods are transported without pallets, the manual loading and unloading operations are labor-intensive, the loading and unloading efficiency is low, the loading and unloading quality is poor, and the utilization rate of the working vehicles, loading and unloading lines, etc. is low, and the transportation aging is extended; There are standard pallets when the goods are transported by pallets, and the size of the car compartments and the carports are not matched, the cargo load rate is very low, the pallet circulation recovery cost is high, and the overall loading and unloading efficiency is too low compared with the container loading and unloading. In short, because of the connection problem of loading and unloading operations, the general cargo transportation of railway boxcars is compared with road transportation, and there are no advantages such as transportation timeliness, transportation quality and transportation price, which seriously affects the development. The cargo owner chooses to use the rail freight method.
发明概述  Summary of invention
技术问题  technical problem
[0007] 本发明要解决的技术问题是提供一种火车棚车回转平台、 公铁联运的单元化物 流作业系统及方法, 能大幅提高公铁联运的装卸运输效率以及货物实载率。 问题的解决方案  [0007] The technical problem to be solved by the present invention is to provide a unitized flow operation system and method for a train box car slewing platform and a railway-rail joint transportation, which can greatly improve the loading and unloading efficiency of the railway-rail transportation and the actual load rate of the cargo. Problem solution
技术解决方案  Technical solution
[0008] 为解决上述技术问题, 本发明提供的技术方案为:  [0008] In order to solve the above technical problem, the technical solution provided by the present invention is:
[0009] 一种棚车回转平台, 包括用于供棚车停靠的回转上平台、 平台轨道和用于驱动 所述回转上平台转动的驱动组件, 平台轨道铺设在所述回转上平台上, 驱动组 件与所述回转上平台固定连接。  [0009] A car slewing platform includes a slewing upper platform for stopping a car, a platform rail, and a driving assembly for driving the slewing platform, the platform rail is laid on the slewing platform, and the driving component is The rotary upper platform is fixedly connected.
[0010] 进一步地, 还包括回转限位装置和固定限位装置, 所述回转限位装置固定在所 述回转上平台上, 对应所述回转限位装置在所述回转上平台外围的地面设有固 定限位装置, 所述回转上平台转动时, 通过所述回转限位装置和固定限位装置 的相互配合, 使所述回转上平台在一定角度范围内转动并进行固定。  [0010] Further, the device further includes a rotation limiting device and a fixed limiting device, wherein the rotation limiting device is fixed on the rotating upper platform, and corresponding to the grounding device of the rotating limit device on the periphery of the rotating platform There is a fixed limit device. When the rotary upper platform rotates, the rotary upper platform rotates and fixes within a certain angle range by the cooperation of the rotary limit device and the fixed limit device.
[0011] 进一步地, 所述平台轨道上设置有用于固定所述棚车的定位装置。  [0011] Further, a positioning device for fixing the boxcar is disposed on the platform rail.
[0012] 进一步地, 所述平台轨道的两端固定有用于连接其他轨道的接轨装置。  [0012] Further, the two ends of the platform rail are fixed with the rail connecting device for connecting other rails.
[0013] 进一步地, 所述驱动组件包括平台基架、 轨轮和带制动功能的轨轮驱动装置, 所述回转上平台固定在所述平台基架上, 平台基架与所述轨轮驱动装置固定连 接, 轨轮驱动装置与所述轨轮固定连接。  [0013] Further, the driving assembly includes a platform base frame, a rail wheel and a rail wheel driving device with a braking function, the rotating upper platform is fixed on the platform base frame, the platform base frame and the rail wheel wheel The drive device is fixedly connected, and the rail drive device is fixedly connected to the rail wheel.
[0014] 一种用于公铁联运的单元化物流作业的转运中心, 包括至少一个棚车回转平台 [0014] A transshipment center for unitized logistics operations for rail-to-rail transportation, including at least one boxcar slewing platform
、 装卸线和装卸月台, 所述棚车回转平台串联到装卸线上, 所述棚车回转平台 的一侧或两侧设有所述装卸月台; 所述棚车回转平台包括用于供棚车停靠的回 转上平台、 平台轨道和用于驱动所述回转上平台转动的驱动组件, 平台轨道铺 设在所述回转上平台上, 驱动组件与所述回转上平台固定连接。 The loading and unloading line and the loading and unloading platform are connected to the loading and unloading line in series, and the loading and unloading platform is arranged on one side or both sides of the rotating platform of the boxing car; the rotating platform of the box car comprises a parking space for the box car. The upper platform, the platform rail and the driving assembly for driving the rotation of the rotary upper platform, the platform rail is laid on the rotary upper platform, and the driving assembly is fixedly connected with the rotating upper platform.
[0015] 一种用于公铁联运的单元化物流作业系统, 包括上述的转运中心外、 铁路作业 线和单式对称道岔, 所述铁路作业线通过所述单式对称道岔与所述转运中心连 接。 [0016] 进一步地, 还包括棚车列车和用于对不带托盘作业的单元货物进行换位的具有 货物换位叉具的叉车, 所述棚车列车包括至少一辆棚车, 所述棚车在车厢的一 端设置纵开车门。 [0015] A unitized logistics operation system for rail-to-rail transportation includes the above-mentioned transshipment center, a railway line, and a single-symmetric ballast, and the railway line passes through the single-symmetric ballast and the transshipment center connection. [0016] Further, further including a boxcar train and a forklift truck having a cargo transposition fork for transposing unit cargo without pallet operation, the boxcar train including at least one boxcar, the boxcar in the compartment One end is provided with a longitudinally opened door.
[0017] 一种不带托盘作业的单元货物进行棚车列车装卸的方法, 使用上述的用于公铁 联运的单元化物流作业系统, 对进行不带托盘作业的单元货物进行运输卡车与 火车棚车衔接的装卸作业, 该方法包括以下步骤:  [0017] A method for loading and unloading a boxcar train of a unit cargo without a pallet operation, using the unitized logistics operation system for the rail-to-rail transportation described above, to connect the transport truck and the train box car to the unit cargo without the pallet operation Loading and unloading operations, the method includes the following steps:
[0018] S1、 将棚车列车从铁路作业线经过单式对称道岔行驶至装卸线;  [0018] S1, driving the boxcar train from the railway line through a single symmetrical ballast to the loading and unloading line;
[0019] S2、 将所述棚车分别停靠在多个棚车回转平台上, 并通过定位装置使所述棚车 与所述棚车回转平台一一定位, 将相邻所述棚车解挂, 打开接轨装置, 转动所 述棚车回转平台, 在回转限位装置和固定限位装置的作用下, 使所述棚车设有 纵开车门的一端与装卸月台对应衔接并被固定;  [0019] S2, stopping the box cars on a plurality of box car rotating platforms, and positioning the box car and the box car rotating platform one by one through a positioning device, unwinding the adjacent box cars, and opening the rail connecting device. Rotating the box car rotary platform, under the action of the rotation limit device and the fixed limit device, the end of the box car with the longitudinal opening door is connected with the loading and unloading platform and fixed;
[0020] S3、 将经打包暂存在所述装卸月台的堆垛平面上的不带托盘作业的单元货物, 利用具有货物换位叉具的叉车从所述装卸月台的堆垛平面上经所述纵开车门装 入所述棚车内, 或将不带托盘作业的单元货物从所述棚车经所述纵开车门卸载 到所述装卸月台的堆垛平面上暂存;  [0020] S3, unit goods that are packed on the stacking plane of the loading and unloading platform without pallet operation, and are used from a stacking plane of the loading and unloading platform by a forklift having a cargo transposition fork The vertical opening door is loaded into the box car, or the unit cargo without the tray operation is temporarily unloaded from the box car through the vertical opening door to the stacking plane of the loading dock;
[0021] S4、 解除所述回转平台在固定限位装置上的固定, 转动所述棚车回转平台, 使 多辆所述棚车首尾相连, 将所述棚车回转平台与所述装卸线重新连接, 并重新 插接接轨装置, 使所述平台轨道与装卸线的轨道进行精确对接并定位, 解除所 述棚车在所述棚车回转平台上的定位, 并使所述棚车依次首尾连接重新形成所 述棚车列车;  [0021] S4, releasing the fixing of the rotary platform on the fixed limiting device, rotating the box rotating platform, connecting the plurality of the box cars end to end, reconnecting the box turning platform and the loading and unloading line, and Re-inserting the rail assembly device, accurately docking and positioning the platform rail and the loading and unloading line track, releasing the positioning of the box car on the box car rotary platform, and re-forming the box car to form the box car train ;
[0022] S5、 将所述棚车列车从装卸线经过单式对称道岔行驶至铁路作业线。  [0022] S5. Driving the boxcar train from the loading and unloading line to the railway line through a single symmetric track.
[0023] 进一步地, 不带托盘作业的单元货物在进行步骤 S3之前先进行作业迎面底边角 护角条打包作业, 所述护角条所在单元货物作业迎面的货物的水平宽度与所述 棚车车厢的内宽度相关, 同时护角条所在单元货物作业迎面的货物的水平深度 与所述运输卡车车厢的内宽度相关。  [0023] Further, the unit cargo without the pallet operation first performs the working face-to-face corner corner strip packing operation before the step S3, the horizontal width of the cargo facing the surface of the unit of the corner strip and the box car The inner width of the car is related, and the horizontal depth of the cargo facing the cargo in the unit of the corner bar is related to the inner width of the transport truck.
[0024] 一种用于公铁联运的单元化物流作业系统, 包括上述的转运中心、 铁路作业线 、 单式对称道岔、 棚车列车和用于对不带托盘作业的单元货物进行换位的具有 货物换位叉具的叉车, 所述铁路作业线通过所述单式对称道岔与所述转运中心 连接; 棚车列车包括至少一辆棚车, 所述棚车在车厢的一端设置纵开车门。 [0024] A unitized logistics operation system for rail-to-rail transportation, including the above-mentioned transshipment center, railway line, single-symmetric ballast, boxcar train, and transposition for unit goods without pallet operation a forklift truck for translating a fork, the railway line passing through the single symmetric ballast and the transfer center The boxcar train includes at least one boxcar that is provided with a longitudinally open door at one end of the compartment.
[0025] 进一步地, 还包括运输卡车, 所述运输卡车可采用两种结构的车厢进行装卸运 输: 采用具有纵向垂直中隔板装置的翼开式卡车进行装卸运输或采用无纵向垂 直中隔板装置的翼开式卡车进行装卸运输, 并使用所述具有货物换位叉具的叉 车, 在车厢两侧对不带托盘的单元货物进行装卸作业。 [0025] Further, a transport truck is further included, and the transport truck can be loaded and unloaded by two types of cars: loading or unloading using a wing-open truck with a longitudinal vertical middle partition device or using a vertical vertical partition The wing-open truck of the device is loaded and unloaded, and the forklift truck with the cargo transposition fork is used to load and unload the unit cargo without the pallet on both sides of the compartment.
[0026] 一种不带托盘作业的单元货物进行棚车列车装卸的方法, 使用上述的用于公铁 联运的单元化物流作业系统, 对进行不带托盘作业的单元货物进行卡车与火车 棚车衔接的装卸作业, 该方法包括以下步骤:  [0026] A method for loading and unloading a boxcar train of a unit cargo without a pallet operation, using the unitized logistics operation system for the rail-to-rail transportation described above, and connecting the unit cargo without the pallet operation to the truck and the train box car Loading and unloading operations, the method includes the following steps:
[0027] SI、 将棚车列车从铁路作业线经过单式对称道岔行驶至装卸线;  [0027] SI, driving the boxcar train from the railway line through a single symmetrical ballast to the loading and unloading line;
[0028] S2、 将所述棚车分别停靠在多个棚车回转平台上, 并通过定位装置使所述棚车 与所述棚车回转平台一一定位, 将相邻所述棚车解挂, 打开接轨装置, 并转动 所述棚车回转平台, 在回转限位装置和固定限位装置的作用下, 使所述棚车设 有纵开车门的一端与装卸月台对应衔接并被固定;  [0028] S2, the boxcars are respectively parked on a plurality of box car slewing platforms, and the boxcars are positioned one by one with the boxcar slewing platform by a positioning device, the adjacent boxcars are unhooked, and the railing device is opened. And rotating the box car rotary platform, under the action of the rotation limit device and the fixed limit device, the end of the box car with the longitudinal opening door is connected with the loading and unloading platform and is fixed;
[0029] S3、 使不带托盘作业的单元货物通过具有货物换位叉具的叉车从所述运输卡车 两侧卸下、 或从装卸月台的堆垛平面上并经所述纵开车门装入所述棚车内, 或 使不带托盘作业的单元货物通过具有货物换位叉具的叉车从所述棚车内经所述 纵开车门卸载到所述运输卡车上或装卸月台的堆垛平面上;  [0029] S3, the unit cargo without pallet operation is unloaded from both sides of the transport truck by a forklift having a cargo transposition fork, or from the stacking plane of the loading dock and through the longitudinal opening door Entering into the car, or unloading unit cargo without pallets from the car to the stacking plane of the transport truck or loading dock through a forklift truck having a cargo shifting fork ;
[0030] S4、 解除所述回转平台在固定限位装置上的固定, 转动所述棚车回转平台, 使 多辆所述棚车首尾相连, 通过接轨装置重新插接, 将所述棚车回转平台的所述 平台轨道与所述装卸线轨道进行精确对接并定位, 解除所述棚车在所述棚车回 转平台上的定位, 并使所述棚车依次首尾连接重新形成所述棚车列车;  [0030] S4, releasing the fixing of the rotary platform on the fixed limiting device, rotating the rotating platform of the car, so that a plurality of the car vehicles are connected end to end, re-plugged by the connecting device, and the platform of the car turning platform is The platform rails are accurately docked and positioned with the loading and unloading line rails, the positioning of the boxcars on the swinging platform of the boxcars is released, and the boxcars are connected end to end to form the boxcar trains;
[0031] S5、 将所述棚车列车从装卸线经过单式对称道岔行驶至铁路作业线。  [0031] S5. Driving the boxcar train from the loading and unloading line to the railway line through a single symmetric track.
[0032] 进一步地, 不带托盘作业的单元货物在进行步骤 S3之前先进行作业迎面底边角 护角条打包作业, 所述护角条所在单元货物作业迎面的货物的水平宽度与所述 棚车车厢的内宽度相关, 同时护角条所在单元货物作业迎面的货物的水平深度 与所述运输卡车车厢的内宽度相关。  [0032] Further, the unit cargo without the pallet operation first performs the working face-to-face corner corner strip packing operation before performing the step S3, and the horizontal width of the cargo facing the surface of the unit of the corner strip is the same as the box car The inner width of the car is related, and the horizontal depth of the cargo facing the cargo in the unit of the corner bar is related to the inner width of the transport truck.
[0033] 一种用于公铁联运的单元化物流作业系统, 包括上述的转运中心、 铁路作业线 [0033] A unitized logistics operation system for public rail transportation, including the above-mentioned transshipment center and railway line
、 单式对称道岔、 棚车列车、 用于对不带托盘作业的单元货物进行换位的具有 货物换位叉具的叉车、 运输卡车和用于对不带托盘作业的单元货物进行集合后 再进行整车装卸的集合装卸机组, 所述铁路作业线通过所述单式对称道岔与所 述转运中心连接; 棚车列车包括至少一辆棚车, 所述棚车在车厢的一端设置纵 开车门。 Single symmetrical ballast, boxcar train, for transposition of unit cargo without pallet operation a forklift truck for transporting forks, a transport truck, and a collective loading and unloading unit for assembling and unloading unit cargo without pallet operation, the railway line passing through the single-symmetric ballast and the transporter Center connection; the boxcar train includes at least one boxcar, and the boxcar is provided with a longitudinally opened door at one end of the compartment.
[0034] 进一步地, 所述集合装卸机组包括集合装卸平台、 平台底盘和交接平台, 集合 装卸平台在所述平台底盘上往复移动, 所述交接平台设置在平台底盘后方。  [0034] Further, the assembly loading and unloading unit comprises a collective loading and unloading platform, a platform chassis and a handover platform, wherein the assembly loading and unloading platform reciprocates on the platform chassis, and the handover platform is disposed behind the platform chassis.
[0035] 一种不带托盘作业的公铁联运的单元化物流作业方法, 使用上述的用于公铁联 运的单元化物流作业系统, 对进行不带托盘作业的单元货物进行运输卡车与火 车棚车衔接的集合整车装卸的装卸作业, 该方法包括以下步骤: [0035] A unitized logistics operation method for rail-and-rail transportation without pallet operation, using the unitized logistics operation system for rail-to-rail transportation described above, transporting trucks and train boxcars for unit cargo without pallet operation The connection of the assembly and unloading operations of the whole vehicle, the method comprises the following steps:
[0036] SI、 将棚车列车从铁路作业线经过单式对称道岔行驶至装卸线;  [0036] SI, driving the boxcar train from the railway line through a single symmetrical ballast to the loading and unloading line;
[0037] S2、 将所述棚车分别停靠在多个棚车回转平台上, 并通过定位装置使所述棚车 与所述棚车回转平台一一定位, 将相邻所述棚车解挂, 打开接轨装置, 并转动 所述棚车回转平台, 在回转限位装置和固定限位装置的作用下, 使所述棚车设 有纵开车门的一端与装卸月台对应衔接并被固定;  [0037] S2, stopping the boxcars on a plurality of box car slewing platforms, and positioning the box car and the box car slewing platform one by one through a positioning device, unwinding the adjacent box cars, and opening the rail connecting device. And rotating the box car rotary platform, under the action of the rotation limit device and the fixed limit device, the end of the box car with the longitudinal opening door is connected with the loading and unloading platform and is fixed;
[0038] S3、 使不带托盘作业的单元货物通过具有货物换位叉具的叉车在所述集合装卸 机组的交接平台上进行不带托盘单元货物的换位作业, 将不带托盘作业的单元 货物从所述运输卡车上或装卸月台上换位并集合到集合装卸机组上, 直至在集 合装卸机组上形成一整车集合单元货物, 然后通过所述集合装卸机组, 对所述 棚车纵向进行不带托盘的集合单元货物的一次性进入所述棚车车厢的整车装车 , 或通过所述集合装卸机组, 对所述棚车纵向进行不带托盘的集合单元货物的 一次性退出所述棚车车厢的整车卸载, 再使不带托盘作业的单元货物通过具有 货物换位叉具的叉车在交接平台上进行不带托盘单元货物的换位作业, 将不带 托盘作业的单元货物从所述集合装卸机组换位到所述运输卡车上或装卸月台的 平面货位上; 作业中可根据业务需要和装车设计, 利用转运中心并列的集合装 卸机组对所述棚车同时进行多作业点的集合整车装卸的装卸作业, 并可在所述 棚车列车驶入所述转运中心前, 先进行所述运输卡车与集合装卸机组的不带托 盘作业的单元货物的换位集合作业;  [0038] S3, the unit cargo without the pallet operation is carried out on the transfer platform of the assembly loading and unloading unit by the forklift truck having the cargo transposition forklift, and the unit without the pallet operation is performed. The goods are transposed from the transport truck or the loading dock and assembled to the assembly loading and unloading unit until a complete vehicle assembly unit cargo is formed on the assembly loading and unloading unit, and then the longitudinal direction of the box truck is performed through the assembly loading and unloading unit One-time loading of the collection unit cargo without the tray into the vehicle compartment of the boxcar, or through the assembly loading and unloading unit, the longitudinal direction of the box vehicle without the tray is withdrawn from the box compartment The whole vehicle is unloaded, and then the unit cargo without the pallet operation is carried out by the forklift truck having the cargo transposition fork on the transfer platform for the transposition operation without the pallet unit goods, and the unit cargo without the pallet operation is taken from the collection The loading and unloading unit is transposed to the transport truck or the flat cargo position of the loading dock; the operation can be loaded according to business needs and loading Designing, using the collective loading and unloading unit side by side of the transshipment center to carry out the loading and unloading operation of the collective vehicle loading and unloading at the multi-job point at the same time, and before the boxing train enters the transshipment center, the transport truck and the transport truck are first The assembly work of the unit cargo of the assembly loading and unloading unit without the pallet operation;
[0039] S4、 解除所述棚车回转平台在固定限位装置上的固定, 转动所述棚车回转平台 , 使作业完毕的多辆所述棚车首尾相连, 通过接轨装置将所述棚车回转平台的 所述平台轨道与所述装卸线的轨道重新精确连接并定位, 解除所述棚车在所述 棚车回转平台上的定位, 并使所述棚车依次首尾连接重新形成所述棚车列车; [0040] S5、 将所述棚车列车从装卸线经过单式对称道岔行驶至铁路作业线。 [0039] S4, releasing the fixing of the swinging platform of the boxcar on the fixed limiting device, and rotating the rotating platform of the boxcar And a plurality of the box cars connected to each other are connected end to end, and the platform rails of the box turning platform and the loading and unloading line rails are re-accurately connected and positioned by the railing device, and the box car is released from the box turning platform. Positioning, and causing the car to be connected end to end to re-form the box car train; [0040] S5, driving the box car train from the loading line through a single symmetric track to the railway line.
[0041] 进一步地, 不带托盘作业的单元货物在进行作业前先进行作业迎面底边角护角 条打包作业, 所述护角条所在单元货物作业迎面的货物的水平宽度与所述棚车 车厢的内宽度相关, 同时护角条所在单元货物作业迎面的货物的水平深度与所 述运输卡车车厢的内宽度相关。  [0041] Further, the unit cargo without the pallet operation performs the operation of the front corner corner corner strip packing operation before the work is performed, and the horizontal width of the cargo facing the surface of the unit of the corner strip is the same as the box car compartment The inner width is related, and the horizontal depth of the cargo on the head of the unit in which the corner strip is located is related to the inner width of the transport truck compartment.
发明的有益效果  Advantageous effects of the invention
有益效果  Beneficial effect
[0042] 本发明能实现在公铁联运中对单元货物施行不带托盘作业的单元一贯化物流作 业, 能大幅提高公铁联运的装卸运输效率以及货物实载率, 降低公铁联运费用 , 充分发挥铁路运输优势, 吸引发货人改变运输方式, 增加铁路中长运距的货 物运输量, 减少公路货物运输量, 降低卡车排放污染, 同时, 减少全社会托盘 用量、 存量以及托盘流转费用, 最终达到降低社会物流成本和保护环境的目的  [0042] The invention can realize the consistent logistics operation of the unit without the tray operation in the joint transportation of the railway, and can greatly improve the loading and unloading efficiency of the railway and the combined load rate of the cargo, and reduce the freight cost of the railway. Give full play to the advantages of railway transportation, attract shippers to change modes of transportation, increase the volume of goods transported in long-distance railways, reduce the amount of road freight transport, reduce truck emissions, and reduce the amount of pallets, stocks and pallets in the whole society. Achieve the goal of reducing social logistics costs and protecting the environment
对附图的简要说明 Brief description of the drawing
附图说明  DRAWINGS
[0043] 图 1为本发明实施例 1中的棚车回转平台的侧视结构示意图;  1 is a side view showing the structure of a swinging platform of a car in accordance with Embodiment 1 of the present invention;
[0044] 图 2为本发明实施例 1中的棚车回转平台的俯视结构示意图;  2 is a schematic top plan view of a swinging platform of a boxcar according to Embodiment 1 of the present invention;
[0045] 图 3为本发明实施例 1中的接轨装置的俯视结构示意图;  3 is a schematic top plan view of a rail assembly device according to Embodiment 1 of the present invention;
[0046] 图 4为本发明实施例 1中的棚车定位装置的侧视结构示意图;  4 is a side view showing a structure of a car positioning device according to Embodiment 1 of the present invention;
[0047] 图 5为本发明实施例 2中的转运中心的俯视结构示意图;  5 is a schematic top plan view of a transfer center in Embodiment 2 of the present invention;
[0048] 图 5A为本发明的一种公铁联运的单元化物流作业方法采用的托盘规格以及集装 打包货物示意图;  5A is a schematic view of a pallet specification and a packaged packaged cargo used in a unitized logistics operation method of a railway-rail joint transportation according to the present invention;
[0049] 图 6为本发明实施例 3中的用于公铁联运的单元化物流作业系统的俯视结构示意 图;  6 is a schematic plan view showing a unitary flow operation system for public rail transportation in Embodiment 3 of the present invention; [0049] FIG.
[0050] 图 7为本发明实施例 3中的棚车设置纵开车门的一端的结构示意图; [0051] 图 8为本发明实施例 4中的利用具有货物换位叉具的叉车给运输卡车装卸时的示 意图; 7 is a schematic structural view showing one end of a longitudinally opened door of a box car according to Embodiment 3 of the present invention; [0051] FIG. 8 is a schematic view showing the loading and unloading of a transport truck by using a forklift having a cargo shifting fork in the fourth embodiment of the present invention;
[0052] 图 9是本发明实施例 4中的货物换位叉具的结构示意图;  9 is a schematic structural view of a cargo transposition fork in Embodiment 4 of the present invention;
[0053] 图 10是本发明实施例 4中的货物换位叉具的俯视示意图;  10 is a schematic plan view of a cargo transposition fork in Embodiment 4 of the present invention;
[0054] 图 11是本发明实施例 4中的货物换位装置的俯视结构示意图;  11 is a schematic plan view showing the structure of a cargo transposition device in Embodiment 4 of the present invention;
[0055] 图 12是本发明实施例 4中的货物换位装置的纵向剖面示意图;  Figure 12 is a longitudinal cross-sectional view showing a cargo transposition device in Embodiment 4 of the present invention;
[0056] 图 13是本发明实施例 4中的货物换位装置的减磨前舌的主视图;  Figure 13 is a front elevational view of the reduced front tongue of the cargo transposition device of Embodiment 4 of the present invention;
[0057] 图 14是本发明实施例 4中的货物换位装置的纵向切口的结构示意图;  14 is a schematic structural view of a longitudinal slit of a cargo transposition device in Embodiment 4 of the present invention;
[0058] 图 15是本发明实施例 4中的货物换位装置的随行平面辊道的纵向剖面示意图; [0059] 图 16是本发明实施例 4中的货物换位装置的随行平面辊道组的俯视结构示意图  15 is a longitudinal cross-sectional view of a traveling plane roller of a cargo transposition device in Embodiment 4 of the present invention; [0059] FIG. 16 is a traveling plane roller group of a cargo transposition device in Embodiment 4 of the present invention; Schematic diagram of the top view
[0060] 图 17是本发明实施例 4中的货物换位装置下作业面紧贴作业平面时的示意图; [0061] 图 18是本发明实施例 4中的货物换位装置升高离开作业平面时的示意图;17 is a schematic view showing the working surface of the cargo transposition device in the fourth embodiment of the present invention when it is in close contact with the work plane; [0061] FIG. 18 is a diagram showing that the cargo transposition device of the fourth embodiment of the present invention is lifted away from the work plane. Schematic diagram of time
[0062] 图 19是本发明实施例 4中的货物换位装置的助行平面辊道组的俯视结构示意图 19 is a top plan view showing the traveling plane roller group of the cargo transposition device in Embodiment 4 of the present invention.
[0063] 图 20是本发明实施例 4中的货物换位装置的助行主动辊道的纵向剖面示意图; [0064] 图 21是本发明实施例 4中的货物换位装置的助行平面辊道的纵向剖面示意图 20 is a longitudinal cross-sectional view of a driving active roller table of a cargo transposition device in Embodiment 4 of the present invention; [0064] FIG. 21 is a traveling plane roller of a cargo transposition device in Embodiment 4 of the present invention; Longitudinal section of the road
[0065] 图 22是本发明实施例 5中的集合装卸机组的侧视结构示意图; 22 is a side view showing the structure of the collective loading and unloading unit in Embodiment 5 of the present invention;
[0066] 图 23是本发明实施例 5中的集合装卸平台的侧视结构示意图;  23 is a side view showing the structure of the assembly loading and unloading platform in Embodiment 5 of the present invention;
[0067] 图 24是本发明实施例 5中的集合装卸平台的俯视结构示意图;  24 is a schematic top plan view of a collective loading and unloading platform in Embodiment 5 of the present invention;
[0068] 图 25是本发明实施例 5中推平机构设在货物换位装置下部的仰视示意图; 25 is a bottom view showing a flattening mechanism provided in a lower portion of a cargo transposition device according to Embodiment 5 of the present invention;
[0069] 图 26是本发明实施例 5中推平机构的仰视结构示意图; 26 is a bottom view showing a structure of a flattening mechanism in Embodiment 5 of the present invention;
[0070] 图 27是本发明实施例 5中推平机构在非工作状态的示意图;  27 is a schematic view showing the flattening mechanism in a non-operating state in Embodiment 5 of the present invention;
[0071] 图 28是本发明实施例 5中推平机构在工作状态下的示意图;  28 is a schematic view showing the flattening mechanism in an operating state in Embodiment 5 of the present invention;
[0072] 图 29是本发明实施例 5中混合输送辊道的移动平面辊道的纵向剖视示意图; [0073] 图 30是本发明实施例 5中混合输送辊道的单组主视图;  29 is a longitudinal cross-sectional view of a moving plane roller path of a mixing conveyor roller in Embodiment 5 of the present invention; [0073] FIG. 30 is a front view of a single group of the mixing conveyor roller in Embodiment 5 of the present invention;
[0074] 图 31是本发明实施例 5中混合输送辊道的移动平面辊道高于自由平面辊道时的 示意图; 31 is a view showing a moving plane roller path of a mixed conveying roller path higher than a free plane roller path in Embodiment 5 of the present invention; Schematic diagram
[0075] 图 32是本发明实施例 5中混合输送辊道的自由平面辊道的纵向剖视示意图; [0076] 图 33是本发明实施例 5中集合装卸机组的集合装卸平台的侧视剖面示意图; [0077] 图 34是本发明实施例 5中集合装卸机组的货物推拦机构的主视图;  32 is a longitudinal cross-sectional view showing a free-plane roller path of a mixing conveyance roller in Embodiment 5 of the present invention; [0076] FIG. 33 is a side cross-sectional view of a collective loading and unloading platform of a collective loading and unloading unit in Embodiment 5 of the present invention; Figure 34 is a front elevational view showing the cargo pushing mechanism of the assembly loading and unloading unit in the fifth embodiment of the present invention;
[0078] 图 35是本发明实施例 5中集合装卸机组的货物推拦机构的俯视示意图;  35 is a top plan view showing the cargo pushing and unloading mechanism of the assembly loading and unloading unit in Embodiment 5 of the present invention;
[0079] 图 36是本发明实施例 5中集合装卸机组的货物推拦机构前推时的俯视示意图; [0080] 图 37是本发明实施例 5中集合装卸机组的抓握装置的结构示意图;  [0079] FIG. 36 is a top plan view showing the gripping device of the collective loading and unloading unit in the fifth embodiment of the present invention;
[0081] 图 38是本发明实施例 5中集合装卸机组的抓握装置的俯视示意图;  [0081] FIG. 38 is a schematic plan view of a gripping device of a collective loading and unloading unit according to Embodiment 5 of the present invention;
[0082] 图 39是本发明实施例 5中交接平台的侧视剖面示意图;  39 is a side cross-sectional view showing the transfer platform in Embodiment 5 of the present invention;
[0083] 图 40是本发明实施例 5中交接平台的俯视示意图。  40 is a top plan view of a handover platform in Embodiment 5 of the present invention.
实施该发明的最佳实施例  BEST MODE FOR CARRYING OUT THE INVENTION
本发明的最佳实施方式  BEST MODE FOR CARRYING OUT THE INVENTION
[0084] 如图 1、 图 2所示, 是本发明的一种公铁联运的单元化物流作业系统优选实施例 的棚车回转平台 62结构示意图。  1 and FIG. 2 is a schematic structural view of a carriage rotary platform 62 of a preferred embodiment of a unitized logistics operation system of the railway and rail transportation of the present invention.
[0085] 棚车回转平台 62包括, 回转上平台 620、 平台轨道 621、 接轨装置 622、 回转 限位装置 623、 回转缓冲装置 6231、 固定限位装置 6230、 定位装置 624, 以及平 台基架 625、 圆形轨道 626、 轨轮 627、 轨轮驱动装置 628、 圆形平面辊道 629、 支 承辊轮 630、 中心定位装置 631。  [0085] The car slewing platform 62 includes a slewing upper platform 620, a platform rail 621, a railing device 622, a swing limiting device 623, a slewing buffer device 6231, a fixed limiting device 6230, a positioning device 624, and a platform pedestal 625, a circle Shape rail 626, rail wheel 627, rail wheel drive 628, circular flat roller table 629, backup roller 630, central positioning device 631.
[0086] 平台基架 625上端覆盖有圆板状的回转上平台 620, 平台基架 625下端与轨轮驱 动装置 628固定连接, 轨轮驱动装置 628与轨轮 627固定连接。 平台基架 625的下 方还设置有圆形轨道 626, 轨轮 627与圆形轨道 626相匹配。 回转上平台 620可由 轨轮驱动装置 628进行驱动, 并通过轨轮 627在圆形轨道 626上进行回转运动。 优 选地, 轨轮驱动装置 628带有制动功能。  [0086] The upper end of the platform base 625 is covered with a disc-shaped rotary upper platform 620. The lower end of the platform base 625 is fixedly connected with the rail drive 628, and the rail drive 628 is fixedly connected with the rail 627. A circular track 626 is also provided below the platform pedestal 625, and the track 627 is matched to the circular track 626. The swivel upper platform 620 can be driven by the rail drive 628 and rotated on the circular track 626 by the rail 627. Preferably, the rail drive 628 has a braking function.
[0087] 平台基架 625下端还与支承辊轮 630和中心定位装置 631固定连接。 平台基架 625 的下方还设置有圆形平面辊道 629 , 支承辊轮 630与圆形平面辊道 629相匹配。 支 承辊轮 630可在圆形平面辊道 629上随回转上平台 620进行回转运动, 并支承部分 回转上平台 620的重量。 中心定位装置 631是棚车回转平台 62的回转中心。  [0087] The lower end of the platform base 625 is also fixedly coupled to the support roller 630 and the center positioning device 631. Below the platform pedestal 625 is also provided a circular flat roller table 629 that matches the circular flat roller 638. The support roller 630 is capable of swiveling motion on the circular flat roller table 629 with the rotary upper platform 620 and supporting the weight of the partially pivoted upper platform 620. The center positioning device 631 is the center of rotation of the box turning platform 62.
[0088] 由图 1、 图 2可见, 在棚车回转平台 62还包括至少两个回转限位装置 623 , 回转 限位装置 623固定在回转上平台 620上, 两个回转限位装置 623之间相距一定角度 。 对应回转限位装置 623, 在回转上平台 620外围的地面设有固定限位装置 6230 。 回转上平台 620转动时, 通过回转限位装置 623和固定限位装置 6230的相互配 合, 使回转上平台 620在一定角度范围内转动并进行固定, 进而使棚车 610的回 转角度在一定角度范围内进行选择, 例如使棚车 610的回转角度在 45-90度之间进 行选择。 棚车 610在装卸线 61的具体回转角度可根据现场条件及业务情况进行选 择。 [0088] As can be seen from FIG. 1 and FIG. 2, the box turning platform 62 further includes at least two rotation limiting devices 623, which are rotated. The limiting device 623 is fixed on the rotating upper platform 620, and the two rotary limiting devices 623 are at a certain angle from each other. Corresponding to the rotation limit device 623, a fixed limit device 6230 is provided on the ground outside the platform 620. When the rotary upper platform 620 rotates, the rotary upper platform 620 is rotated and fixed within a certain angle range by the cooperation of the rotation limiting device 623 and the fixed limiting device 6230, so that the rotation angle of the box car 610 is within a certain angle range. A selection is made, for example, to select the angle of rotation of the box car 610 between 45-90 degrees. The specific turning angle of the box truck 610 at the loading and unloading line 61 can be selected according to site conditions and business conditions.
[0089] 进一步地, 回转限位装置 623在与固定限位装置 6230回转定位时接触的两外侧 设有缓冲装置 6231。  Further, the swing limiting device 623 is provided with a buffering device 6231 on both outer sides which are in contact with the fixed limiting device 6230.
[0090] 回转上平台 620的上表面铺设有供棚车 610行驶或停靠的平台轨道 621, 优选地 , 平台轨道 621穿过回转上平台 620圆心。 平台轨道 621上设置有使棚车 610在平 台轨道 621上定位的定位装置 624, 使棚车 610在进行装卸作业时相对回转上平台 620进行定位或解除定位。  [0090] The upper surface of the revolving upper platform 620 is provided with a platform rail 621 for the carriage 610 to travel or stop. Preferably, the platform rail 621 passes through the center of the revolving upper platform 620. The platform rail 621 is provided with a positioning device 624 for positioning the box car 610 on the platform rail 621, so that the box car 610 is positioned or de-positioned relative to the swivel upper platform 620 during loading and unloading operations.
[0091] 另外, 在棚车回转平台 62上的平台轨道 621的两端, 还设有接轨装置 622。 如图 3所示, 是本发明的一种公铁联运的单元化物流作业系统优选实施例的接轨装置 622结构示意图。  [0091] In addition, at both ends of the platform rail 621 on the box turning platform 62, a railing device 622 is further provided. As shown in FIG. 3, it is a schematic structural view of the orbiting device 622 of a preferred embodiment of the unitized logistics operation system of the railway and rail transportation of the present invention.
[0092] 由图 3并参见图 2可见, 接轨装置 622包括一部分安装在装卸线 61上的开口斜块 6 221、 另一部分对应安装在平台轨道 621内的收口斜块 6222, 以及斜块滑座 6223 、 斜块油缸 6224。  [0092] As can be seen from FIG. 3 and FIG. 2, the rail assembly 622 includes a portion of the opening ramp 6 221 mounted on the loading and unloading line 61, another portion corresponding to the closing ramp 6222 installed in the platform rail 621, and a ramp block. 6223, inclined block cylinder 6224.
[0093] 收口斜块 6222与斜块油缸 6224的伸缩端固定连接, 斜块油缸 6224可推动某一收 口斜块 6222在斜块滑座 6223上进行前移。 当前移的收口斜块 6222的斜面与开口 斜块 6221的斜面接触后, 开口斜块 6221就对收口斜块 6222形成一个反作用推力 , 利用这一反作用推力, 并通过棚车回转平台 62的微调转动, 可使平台轨道 621 与装卸线 61的轨道进行准确地对接并使之定位。  [0093] The slanting block 6222 is fixedly coupled to the telescopic end of the slant block cylinder 6224, and the slant block cylinder 6224 can push a slanting block 6222 forward on the slant block 6223. After the inclined surface of the currently moved slanting block 6222 is in contact with the inclined surface of the opening slanting block 6221, the opening slanting block 6221 forms a reaction thrust against the slanting block 6222, and the reverse thrust is utilized, and the fine rotation of the slewing platform 62 is rotated. The platform rails 621 can be accurately docked with the rails of the loading and unloading line 61 and positioned.
[0094] 如图 4所示, 是本发明的一种公铁联运的单元化物流作业系统优选实施例的棚 车定位装置 624结构示意图。 由图 4并参见图 2, 在回转上平台 620上靠近平台轨 道 621的两端分别设置有棚车 610的定位装置 624。  [0094] As shown in FIG. 4, it is a schematic structural view of a car positioning device 624 of a preferred embodiment of a unitized logistics operation system of the railway and rail transportation of the present invention. Referring to Fig. 4 and referring to Fig. 2, positioning means 624 of the car 610 are disposed on both sides of the platform 620 on the swivel platform 620 adjacent to the platform track 621.
[0095] 定位装置 624包括定位抓杆 6240、 带滚轮的定位抓手 6241、 油缸移动座 6242、 移动滑槽 6243、 抓杆油缸 6244、 移动油缸 6245、 抓杆移动座 6246、 第二定位抓 杆 6247以及抓杆转轴 6248。 [0095] The positioning device 624 includes a positioning grab bar 6240, a positioning gripper 2441 with a roller, and a cylinder moving seat 6242. The moving chute 6243, the grab bar cylinder 6244, the moving cylinder 6245, the grab bar moving seat 6246, the second positioning grab bar 6247, and the grab bar shaft 6248.
[0096] 移动滑槽 6243内设置有油缸移动座 6242和抓杆移动座 6246 油缸移动座 6242和 抓杆移动座 6246可在移动滑槽 6243内移动。  [0096] The moving cylinder 6243 is provided with a cylinder moving seat 6242 and a grab lever moving seat 6246, and the cylinder moving seat 6242 and the grab bar moving seat 6246 are movable in the moving chute 6243.
[0097] 油缸移动座 6242与抓杆油缸 6244固定连接, 用于支撑抓杆油缸 6244。 支撑抓杆 油缸 6244的伸缩端与第一定位抓杆 6240的一端固定连接, 第一定位抓杆 6240的 另一端与第二定位抓杆 6247的一端固定连接, 在连接处设有抓杆转轴 6248 , 抓 杆转轴 6248固定在抓杆移动座 6246上, 第一定位抓杆 6240与第二定位抓杆 6247 可围绕抓杆转轴 6248转动。 第一定位抓杆 6240与第二定位抓杆 6247应当不在一 条直线上, 优选地, 第一定位抓杆 6240与第二定位抓杆 6247之间的夹角为純角 。 第二定位抓杆 6247的另一端固定连接有定位抓手 6241。  [0097] The cylinder moving seat 6242 is fixedly coupled to the grab bar cylinder 6244 for supporting the grab bar cylinder 6244. The telescopic end of the support rod cylinder 6244 is fixedly connected to one end of the first positioning grab rod 6240, and the other end of the first positioning grab rod 6240 is fixedly connected with one end of the second positioning grab rod 6247, and the grab rod shaft 6248 is provided at the joint. The grab bar shaft 6248 is fixed to the grab bar moving seat 6246, and the first positioning grab bar 6240 and the second positioning grab bar 6247 are rotatable about the grab bar rotating shaft 6248. The first positioning grab bar 6240 and the second positioning grab bar 6247 should not be in a straight line, and preferably, the angle between the first positioning grab bar 6240 and the second positioning grab bar 6247 is a pure angle. The other end of the second positioning grab bar 6247 is fixedly coupled with a positioning gripper 6241.
[0098] 当在平台轨道 621两端的抓杆油缸 6244的伸缩端伸出时, 可使第二定位抓杆 624 7带动定位抓手 6241转动一定角度, 所述的角度优选为 90度, 定位抓手 6241由水 平状态, 转为竖直状态。 定位抓手 6241分别向上抓住棚车 610的两端靠外的轮轴 , 使棚车 610在平台轨道 621上进行定位。  [0098] When the telescopic end of the grab bar cylinder 6244 at both ends of the platform rail 621 is extended, the second positioning grab bar 624 7 can rotate the positioning gripper 6241 to a certain angle, and the angle is preferably 90 degrees. The hand 6241 is changed from the horizontal state to the vertical state. The positioning gripper 6241 respectively grasps the outer axles of the two ends of the box truck 610 to position the boxcar 610 on the platform rail 621.
[0099] 进一步地, 油缸移动座 6242与移动油缸 6245的伸缩端固定连接, 移动油缸 6245 工作时时带动油缸移动座 6242和抓杆移动座 6246移动, 进而带动定位抓手 6241 移动。  [0099] Further, the cylinder moving seat 6242 is fixedly connected with the telescopic end of the moving cylinder 6245, and when the moving cylinder 6245 is in operation, the cylinder moving seat 6242 and the grab rod moving seat 6246 are moved to drive the positioning gripper 6241 to move.
[0100] 当移动油缸 6245的伸缩端伸出时, 平台轨道 621两端的定位抓手 6241之间的距 离增加; 当移动油缸 6245的伸缩端收缩时, 平台轨道 621两端的定位抓手 6241之 间的距离减少。 可通过配合操纵移动油缸 6245 , 对不同轴距或长度的棚车 610进 行纵向调整, 实现棚车 610与装卸月台 63的准确对接以及在平台轨道 621上的双 向定位。  [0100] When the telescopic end of the moving cylinder 6245 is extended, the distance between the positioning grippers 6241 at both ends of the platform rail 621 is increased; when the telescopic end of the moving cylinder 6245 is contracted, between the positioning grippers 6241 at both ends of the platform rail 621 The distance is reduced. The box 610 of different wheelbases or lengths can be longitudinally adjusted by cooperating with the moving cylinder 6245 to achieve accurate docking of the box 610 and the loading dock 63 and bidirectional positioning on the platform rail 621.
发明实施例  Invention embodiment
本发明的实施方式  Embodiments of the invention
[0101] 如图 5所示, 本实施例提供了一种用于公铁联运的单元化物流作业的转运中心 6 00。 转运中心 600包括多个实施例 1所述的棚车回转平台 62 , 还包括装卸线 61和 装卸月台 63。 [0102] 装卸线 61上串联多个棚车回转平台 62, 多个棚车回转平台 62的一侧设置有装卸 月台 63 , 装卸月台 63与串联的多个棚车回转平台 62相邻。 棚车列车在棚车回转 平台 62上解挂成独立的棚车 610并同时使棚车 610在棚车回转平台 62上转动一定 角度后, 棚车 610设有纵开车门 4的一端可与装卸月台 63对应衔接进行装卸作业 [0101] As shown in FIG. 5, the present embodiment provides a transshipment center 6 00 for unitized logistics operations for rail and rail transportation. The transfer center 600 includes a plurality of car slewing platforms 62 as described in Embodiment 1, and further includes a loading and unloading line 61 and a loading and unloading platform 63. [0102] A plurality of car turning platforms 62 are connected in series to the loading and unloading line 61. One side of the plurality of car turning platforms 62 is provided with a loading and unloading platform 63, and the loading and unloading platform 63 is adjacent to a plurality of car turning platforms 62 connected in series. After the boxcar train is unhooked into the independent box car 610 on the box car slewing platform 62 and the box car 610 is rotated at a certain angle on the box car slewing platform 62, the box car 610 is provided with one end of the vertical opening door 4 to be connected with the loading and unloading platform 63. Loading and unloading
[0103] 可根据现场条件及业务情况, 选择确定棚车回转平台 62的数量以及与装卸月台 63对应的平面布置。 [0103] The number of the box car revolving platforms 62 and the plane arrangement corresponding to the loading and unloading platform 63 can be selected and determined according to the site conditions and business conditions.
[0104] 在装卸线 61上串联设置多个棚车回转平台 62的作用是, 可尽可能多地设置棚车 610与装卸月台 63对应衔接的作业点, 实现尽可能多的棚车 610同时进行装卸作 业, 以大幅提高公铁联运中转衔接的装卸效率, 减少棚车 610以及装卸线 61的装 卸占用时间。  [0104] The plurality of box turning platforms 62 are arranged in series on the loading and unloading line 61. The working points of the box car 610 and the loading and unloading platform 63 can be arranged as much as possible, and as many loading and unloading operations as possible for the box car 610 can be realized at the same time. In order to greatly improve the loading and unloading efficiency of the transfer of the railway and rail transit, and reduce the loading and unloading time of the box truck 610 and the loading and unloading line 61.
[0105] 一种不带托盘作业的单元货物进行火车棚车装卸的方法, 使用本实施例所述的 用于公铁联运的单元化物流作业系统, 对进行不带托盘作业的单元货物进行卡 车与火车棚车衔接的装卸作业, 该方法包括以下步骤:  [0105] A method for loading and unloading a train box car with a unit cargo without a pallet operation, using a unitized logistics operation system for rail-to-rail transportation described in this embodiment, carrying out trucks and units for unit cargo without pallet operation The loading and unloading operation of the train box car connection, the method comprises the following steps:
[0106] S1、 将所述棚车 610分别停靠在多个棚车回转平台 62上, 并通过定位装置 624使 所述棚车 610与所述棚车回转平台 62—一定位, 将相邻所述棚车 610解挂, 打开 接轨装置 622, 并转动所述棚车回转平台 62, 使所述棚车 610设有纵开车门 4的一 端与装卸月台 63对应衔接并被固定;  [0106] S1, the box car 610 is respectively parked on a plurality of car slewing platforms 62, and the box car 610 is positioned with the car slewing platform 62 by a positioning device 624, and the adjacent box car 610 is solved. Hanging, opening the railing device 622, and rotating the box car slewing platform 62, so that one end of the box car 610 with the longitudinal opening door 4 is coupled with the loading and unloading platform 63 and fixed;
[0107] S2、 将所述不带托盘作业的单元货物从所述装卸月台 63装入所述棚车 610内, 或将所述不带托盘作业的单元货物从所述棚车 610卸载到所述装卸月台 63上; [0107] S2, loading the unit cargo without the pallet operation into the box car 610 from the loading dock 63, or unloading the unit cargo without the pallet operation from the box truck 610 to the Loading and unloading platform 63;
[0108] S3、 解除所述回转平台 62在固定限位装置 6230上的固定, 转动所述棚车回转平 台 62, 使多辆所述棚车 610首尾相连, 通过接轨装置 622将所述棚车回转平台 62 与所述装卸线 61重新精准连接, 解除所述棚车 610在所述棚车回转平台 62上的定 位, 并使所述棚车 610依次首尾连接重新形成所述棚车列车。 [0108] S3, releasing the fixing of the rotating platform 62 on the fixed limiting device 6230, rotating the box rotating platform 62, connecting the plurality of the box cars 610 end to end, and the box turning platform 62 by the rail device 622 Re-precisely connecting with the loading and unloading line 61, releasing the positioning of the box car 610 on the car-turning platform 62, and sequentially connecting the car 610 to the car-to-vehicle train.
[0109] 上述方法中的不带托盘作业的单元货物在进行步骤 S2之前应当先进行迎面底边 角护角条打包作业, 即货物在产品生产工厂下线后进行所述的打包作业, 在往 公铁联运转运中心 600发运时, 再通过去托盘工序后进行单元货物不带托盘的装 载运输卡车 3的作业。 如图 5A所示, 是本发明的一种公铁联运的单元化物流作业 方法采用的托盘规格以及集装打包货物示意图所示意的迎面底边角护角条打包 作业: 对集装的单元货物进行作业迎面的长底边角护角条 20的带式打包, 集装 的单元货物除了进行水平方向的打包带打包或缠绕打包外, 还要进行单元货物 的长底边角护角条 20的打包带 21打包, 要使底层的每件货物的底部都有打包带 2 1兜过, 护角条 20具有外圆角 R及警示标志 200, 打包作业可在具有凹槽结构 22的 平面上进行。 [0109] The unit cargo without the tray operation in the above method should first perform the package operation of the head-on corner corner strip before proceeding to step S2, that is, the package operation after the goods are taken off the product production factory, When the public railway operation and transportation center 600 is shipped, the operation of loading the transport truck 3 without the pallet of the unit cargo is performed after the pallet removal process. As shown in FIG. 5A, it is a unitized logistics operation of the railway and rail transportation of the present invention. The method adopted by the method and the package of the packaged goods are illustrated as the bottom corner corner strip packing operation of the package: the long bottom corner corner strip 20 of the working unit cargo is packed, and the packaged In addition to packing or wrapping the package in the horizontal direction, the unit cargo is also packed with the packing tape 21 of the long bottom corner corner strip 20 of the unit cargo, so that the bottom of each cargo has a packing belt 2 1 Bypassing, the corner strip 20 has a bullnose R and a warning mark 200, and the packing operation can be performed on a plane having the groove structure 22.
[0110] 根据运输卡车 3车厢装载宽度 $2.4m尺寸以及棚车 610装载宽度 $2.8m尺寸, 采 用 1.4mxl.2m规格的平托盘, 使在该托盘上集装的单元货物的水平长边等于或小 于 1.4m, 水平短边等于或小于 1.2m, 即卡车车厢可装载两列等于或小于 1.2m宽 度尺寸的单元货物, 铁路棚车可装载两列等于或小于 1.4m宽度尺寸的单元货物 。 不带托盘单元货物在棚车 610车厢底板上的摆放是, 横向 1.4m、 纵向 1.2m, 有 护角条 20打包的这一面朝向棚车纵开车门 4方向。 不带托盘的单元货物在运输卡 车 3车厢底板上的摆放是横向 1.2m、 纵向 1.4m; 装卸时叉车 30作业的迎面始终是 单元货物有护角条 20打包的这一面。  [0110] According to the size of the transport truck 3 compartment loading width of $2.4m and the box 610 loading width of $2.8m, a flat pallet of 1.4mxl.2m is used, so that the horizontal long side of the unit cargo assembled on the pallet is equal to or less than 1.4. m, the horizontal short side is equal to or less than 1.2m, that is, the truck compartment can be loaded with two columns of unit goods having a width of 1.2m or less, and the railway box car can be loaded with two columns of unit goods having a width of 1.4m or less. The goods without the pallet unit are placed on the floor of the 610 car. The transverse direction is 1.4m and the longitudinal direction is 1.2m. The side with the corner strip 20 is packed toward the box car and the door 4 is opened. The unit cargo without the pallet is placed on the floor of the transport truck 3 on the floor of the carriage. It is 1.2m in the lateral direction and 1.4m in the longitudinal direction. The heading of the forklift 30 during loading and unloading is always the side of the unit cargo with the corner strip 20 packaged.
本发明的实施方式  Embodiments of the invention
[0111] 一种用于公铁联运的单元化物流作业系统, 除了包括实施例 2所述的转运中心 6 [0111] A unitized logistics operation system for rail transit, except for the transshipment center described in Embodiment 2
00外, 还包括铁路作业线 60、 单式对称道岔 601。 In addition to 00, it also includes a railway line 60, a single symmetrical ballast 601.
[0112] 由图 6可见, 单式对称道岔 601呈“人”字型, 其单线端与铁路作业线 60连接, 双 线端与装卸线 61连接。  As can be seen from FIG. 6, the single-symmetric ballast 601 has a "human" shape, and its single-wire end is connected to the railway line 60, and the double-wire end is connected to the loading and unloading line 61.
[0113] 进一步地, 该用于公铁联运的单元化物流作业系统还包括棚车列车, 棚车列车 包括多辆棚车 610, 如图 7所示, 该棚车 610在车厢的一端设置纵开车门 4, 主要 包括门框 40、 向外开启的对开门扇 41、 门把手 42、 锁杆及锁座 43、 铰链 44。 门 框 40内设有对开门扇 41, 对开门扇 41通过铰链 44与门框 40铰接。 对开门扇 41上 固定设有用于开门的门把手 42, 对开门扇 41以及门框 40上配套设有锁杆及锁座 4 3。 其中, 门框 40除门楣外, 门框 40两侧立柱的内侧与棚车 610的车厢侧板的内 侧在同一平面, 门槛的上平面与棚车 610的车厢底板上平面在同一平面上。  [0113] Further, the unitized logistics operation system for rail transit includes a boxcar train, and the boxcar train includes a plurality of boxcars 610. As shown in FIG. 7, the boxcar 610 is provided with a longitudinally opened door 4 at one end of the compartment. It mainly includes a door frame 40, an outwardly opening split door leaf 41, a door handle 42, a lock lever and a lock seat 43, and a hinge 44. A door leaf 41 is provided in the door frame 40, and the door leaf 41 is hinged to the door frame 40 via a hinge 44. A door handle for opening the door is fixed on the door leaf 41. The door leaf 41 and the door frame 40 are provided with a lock lever and a lock seat 43. The door frame 40 has the same inner side of the side rails of the box frame 610 except the door sill, and the upper side of the door sill is in the same plane as the plane on the floor of the car 610 of the box 610.
[0114] 由于本发明的棚车 610设置有一端的纵开车门 4结构, 所以本发明可采用集合装 卸机组 8纵向一次性进出棚车 610的车厢内进行不带托盘的单元货物的整车集合 式装卸; 在特殊情况下, 也可利用如图 8所示的具有货物换位叉具 31的叉车 30, 沿纵向进入棚车 610内进行不带托盘单元货物的装卸。 [0114] Since the boxcar 610 of the present invention is provided with a structure of the longitudinally opening door 4 at one end, the present invention can adopt the assembly of the unit cargo of the unit cargo without the tray in the compartment of the collective loading and unloading unit 8 in the longitudinal direction. Loading and unloading; In special cases, the forklift 30 having the cargo shifting fork 31 as shown in Fig. 8 can also be used to enter the box car 610 in the longitudinal direction to carry out loading and unloading of the goods without the pallet unit.
[0115] 一种不带托盘作业的单元货物进行棚车列车装卸的方法, 使用本实施例所述的 用于公铁联运的单元化物流作业系统, 对进行不带托盘作业的单元货物进行卡 车与火车棚车衔接的装卸作业, 该方法包括以下步骤:  [0115] A method for loading and unloading a boxcar train of a unit cargo without a pallet operation, using a unitized logistics operation system for rail-to-rail transportation described in this embodiment, carrying out trucks and trucks for unit cargo without pallet operation The loading and unloading operation of the train box car connection, the method comprises the following steps:
[0116] S1、 将棚车列车从铁路作业线 60经过单式对称道岔 601行驶至装卸线 61 ;  [0116] S1, driving the boxcar train from the railway line 60 through the single symmetrical ballast 601 to the loading and unloading line 61;
[0117] S2、 将所述棚车 610分别停靠在多个棚车回转平台 62上, 并通过定位装置 624使 所述棚车 610与所述棚车回转平台 62—一定位, 将相邻所述棚车 610解挂, 打开 接轨装置 622, 并转动所述棚车回转平台 62, 在回转限位装置 623和固定限位装 置 6230的作用下, 使所述棚车 610设有纵开车门 4的一端与装卸月台 63对应衔接 并被固定;  [0117] S2, the box car 610 is respectively parked on a plurality of car slewing platforms 62, and the box car 610 is positioned with the car slewing platform 62 by a positioning device 624, and the adjacent box car 610 is solved. Hanging, opening the railing device 622, and rotating the box turning platform 62, under the action of the swing limiting device 623 and the fixed limiting device 6230, the box truck 610 is provided with one end of the longitudinal opening door 4 and the loading and unloading platform 63. Correspondingly connected and fixed;
[0118] S3、 将经打包暂存在装卸月台 63的堆垛平面上的不带托盘作业的单元货物, 利 用具有货物换位叉具 31的叉车 30从所述装卸月台 63的堆垛平面上经所述纵开车 门 4装入所述棚车 610内, 或将不带托盘作业的单元货物从所述棚车 610经所述纵 开车门 4卸载到所述装卸月台 63的堆垛平面上暂存;  [0118] S3, the unit cargo without pallet operation on the stacking plane temporarily packed on the loading dock 63, from the stacking plane of the loading dock 63 by the forklift 30 having the cargo transposition fork 31 The unit door 610 is loaded into the box car 610, or the unit cargo without the tray operation is unloaded from the box truck 610 through the vertical door 4 to the stacking plane of the loading dock 63. Temporary deposit;
[0119] S4、 解除所述回转平台 62在固定限位装置 6230上的固定, 转动所述棚车回转平 台 62, 使多辆所述棚车 610首尾相连, 并插接接轨装置 622, 使所述平台轨道 621 与装卸线 61的轨道进行精确对接并定位, 解除所述棚车 610在所述棚车回转平台 62上的定位, 并使所述棚车 610依次首尾连接重新形成所述棚车列车;  [0119] S4, releasing the fixing of the rotary platform 62 on the fixed limiting device 6230, rotating the box rotating platform 62, connecting the plurality of the box cars 610 end to end, and inserting the rail device 622 to make the platform The track 621 is accurately docked and positioned with the track of the loading and unloading line 61, the positioning of the box car 610 on the car slewing platform 62 is released, and the box car 610 is connected end to end to re-form the box car train;
[0120] S5、 将所述棚车列车从装卸线 61经过单式对称道岔 601行驶至铁路作业线 60。  [0120] S5. The boxcar train is driven from the loading and unloading line 61 through the single symmetric track 601 to the railway line 60.
[0121] 与实施例 2相似, 上述方法中的不带托盘作业的单元货物在进行步骤 S3之前应 当先进行作业迎面底边角护角条打包作业, 所述单元货物作业迎面的货物的水 平宽度与所述棚车 610车厢的内宽度相关, 同时货物的水平深度与所述运输卡车 3车厢的内宽度相关。  [0121] Similarly to the embodiment 2, the unit cargo without the pallet operation in the above method should first perform the working face-to-face corner corner strip packing operation before the step S3, and the horizontal width of the cargo facing the unit cargo operation It is related to the inner width of the box car 610, while the horizontal depth of the cargo is related to the inner width of the transport truck 3 car.
本发明的实施方式  Embodiments of the invention
[0122] 一种用于公铁联运的单元化物流作业系统, 与实施例 3大致相同, 不同之处在 于, 还包括如图 8所示的具有货物换位叉具 31的叉车 30。  [0122] A unitized logistics operation system for rail-to-rail transportation is substantially the same as that of Embodiment 3, and further includes a forklift 30 having a cargo transposition fork 31 as shown in FIG.
[0123] 如图 9和图 10所示, 是上述的货物换位叉具 31的结构示意图。 货物换位叉具 31 包括货物换位装置 70以及两侧的加强筋板 71、 后部的连接臂 72、 垂直臂 73、 垂 直臂定位钩 731。 [0123] As shown in FIG. 9 and FIG. 10, it is a schematic structural view of the above-described cargo transposition fork 31. Cargo transposition fork 31 The cargo transposition device 70 and the rib plates 71 on both sides, the rear connecting arm 72, the vertical arm 73, and the vertical arm positioning hook 731 are included.
[0124] 连接臂 72在水平方向上与货物换位装置 70连接, 连接臂 72在竖直方向上与垂直 臂 73连接, 垂直臂 73上固定有垂直臂定位钩 731, 货物换位叉具 31通过垂直臂定 位钩 731与叉车 30门架连接并定位。  [0124] The connecting arm 72 is connected to the cargo transposition device 70 in the horizontal direction, the connecting arm 72 is connected to the vertical arm 73 in the vertical direction, and the vertical arm positioning hook 731 is fixed on the vertical arm 73, and the cargo transposition fork 31 is attached. The vertical arm positioning hook 731 is coupled to and positioned by the forklift 30 gantry.
[0125] 如图 11-图 21所示, 货物换位装置 70包括减摩前舌 700、 重力式随行辊道 701、 重力式助行辊道 702、 格架基板 703和上作业面 704。 具体地, 如图 12所示, 货物 换位装置 70的纵剖面为楔形, 从作业开始端依次包括三个功能段: 前段的减摩 前舌 700、 中段的重力式随行辊道 701和中后段的重力式助行辊道 702。 格架基板 703将三个功能段组合在一起, 经组合后形成的上作业面 704。 推平机构 710纵向 设在重力式随行辊道 701和重力式助行辊道 702的下部。 以下对上述各个组成部 分分别作进一步详细介绍。  [0125] As shown in FIGS. 11-21, the cargo transposition device 70 includes a friction reducing front tongue 700, a gravity traveling roller 701, a gravity traveling roller 702, a grid substrate 703, and an upper working surface 704. Specifically, as shown in FIG. 12, the longitudinal section of the cargo transposition device 70 is wedge-shaped, and includes three functional segments in order from the beginning of the work: the front anti-friction front tongue 700, the middle-stage gravity-type accompanying roller table 701, and the middle and rear The gravity-type auxiliary roller table 702 of the segment. The grid substrate 703 combines the three functional segments together to form an upper working surface 704. The flattening mechanism 710 is longitudinally disposed at a lower portion of the gravity traveling roller 701 and the gravity traveling roller 702. Each of the above components will be further described in detail below.
[0126] 如图 11所示, 格架基板 703包括横向格架板 7031、 设在横向格架板 7031上的重 力销 70311以及纵向格架板 7032。 格架基板 703的纵向剖面为楔形。 格架基板 703 前端与减摩前舌 700连接, 在连接后格架基板 703和减摩前舌 700形成底面为同一 平面、 上面为变斜面的纵向楔形装置。  [0126] As shown in FIG. 11, the grid substrate 703 includes a lateral grid plate 7031, a heavy-duty pin 70311 disposed on the lateral grid plate 7031, and a vertical grid plate 7032. The longitudinal section of the grid substrate 703 is wedge-shaped. The front end of the grid substrate 703 is connected to the anti-friction front tongue 700. After the connection, the grid substrate 703 and the anti-friction front tongue 700 form a longitudinal wedge-shaped device having a bottom surface of the same plane and a beveled surface.
[0127] 如图 13和图 14所示, 减摩前舌 700整体纵向剖面大致为楔形, 包括舌尖 7001、 下凸台 7002、 纵向切口 7003、 第一斜面 7004、 第二斜面 7005、 减磨涂层 7006和 减磨前舌主体 7007。  [0127] As shown in FIG. 13 and FIG. 14, the overall longitudinal section of the friction reducing front tongue 700 is substantially wedge-shaped, including a tongue tip 7001, a lower boss 7002, a longitudinal slit 7003, a first slope 7004, a second slope 7005, and a reduced wear coating. Layer 7006 and the reduced front tongue body 7007.
[0128] 减磨前舌主体 7007的前端设有舌尖 7001、 切口 7003和下凸台 7002, 上表面设有 第一斜面 7004和第二斜面 7005, 并在第一斜面 7004和第二斜面 7005镀有减磨涂 层 7006。 切口 7003纵向开设在舌尖 7001上, 可减轻作业平面局部不平的影响。 设置第一斜面 7004和的第二斜面 7005以及减磨涂层 7006可降低作业时对单元货 物纳入、 吐出的摩擦阻力。  [0128] The front end of the friction reducing front tongue main body 7007 is provided with a tongue tip 7001, a slit 7003 and a lower boss 7002. The upper surface is provided with a first inclined surface 7004 and a second inclined surface 7005, and is plated on the first inclined surface 7004 and the second inclined surface 7005. There is a wear-reducing coating 7006. The slit 7003 is longitudinally opened on the tip 7001 to reduce the influence of local unevenness on the work plane. The first bevel 7004 and the second bevel 7005 and the anti-wear coating 7006 can reduce the frictional resistance to the incorporation and ejection of the unit cargo during operation.
[0129] 如图 11所示, 重力式随行辊道 701由数组沿横向方向排列的随行平面辊道组 701 0组成。  [0129] As shown in FIG. 11, the gravity type traveling roller path 701 is composed of a traveling plane roller group 701 0 in which the array is arranged in the lateral direction.
[0130] 如图 15和图 16所示, 随行平面辊道组 7010的纵向剖面为楔形, 包括数条随行平 面辊道 70101、 将数条随行平面辊道 70101组合在一起的随行平面辊道架 70102。 [0131] 随行平面辊道 70101包括数只随行辊轮 701011、 随行皮带 701012和紧带机构。 数只随行辊轮 701011的外径在纵向方向依次增加, 使随行平面辊道组 7010的纵 向剖面为楔形。 [0130] As shown in FIG. 15 and FIG. 16, the longitudinal section of the accompanying plane roller set 7010 is wedge-shaped, including a plurality of traveling plane rollers 70101, and a traveling plane roller frame in which a plurality of traveling plane rollers 70101 are combined. 70102. [0131] The accompanying flat roller table 70101 includes a plurality of accompanying rollers 701011, an accompanying belt 701012, and a tightening mechanism. The outer diameters of the plurality of accompanying rollers 701011 are sequentially increased in the longitudinal direction so that the longitudinal section of the traveling plane roller group 7010 is wedge-shaped.
[0132] 随行平面辊道架 70102包括纵向底托 701021、 重力升降孔 701022和固定架 70102 3。 数条随行平面辊道 70101设置在固定架 701023上, 在固定架 701023的底部纵 向设有纵向底托 701021, 固定架 701023的前后端各开设有两个重力升降孔 70102 2。 随行平面辊道组 7010通过重力升降孔 701022安装在格架基板 703的重力销 703 11上, 并由重力升降孔 701022确定在重力变化条件下, 随行平面辊道组 7010在 格架基板 703上的升降范围。  [0132] The accompanying plane roller frame 70102 includes a longitudinal shoe 701021, a gravity lifting hole 701022, and a fixing frame 70102 3 . A plurality of traveling plane rollers 70101 are disposed on the fixing frame 701023, and a longitudinal bottom bracket 701021 is disposed longitudinally at the bottom of the fixing frame 701023, and two gravity lifting holes 70102 2 are respectively formed at the front and rear ends of the fixing frame 701023. The traveling plane roller group 7010 is mounted on the gravity pin 703 11 of the grid substrate 703 through the gravity lifting hole 701022, and is determined by the gravity lifting hole 701022, and the traveling plane roller group 7010 is on the grid substrate 703 under the condition of gravity change. Lifting range.
[0133] 随行平面辊道 70101上平面高于随行平面辊道架 70102上平面, 随行平面辊道 70 101底平面高于随行平面辊道架 70102的纵向底托 701021下平面。  [0133] The upper plane of the traveling plane roller 70101 is higher than the upper plane of the traveling plane roller frame 70102, and the bottom plane of the traveling plane roller 70 101 is higher than the lower plane of the longitudinal support 701021 of the traveling plane roller frame 70102.
[0134] 通过构造上述结构, 如图 17和图 18所示, 当货物换位装置 70下作业面紧贴作业 平面时, 参看图 17, 随行平面辊道组 7010底部的纵向底托 701021亦紧贴作业平 面, 随行平面辊道组 7010上平面高于格架基板 703上平面, 重力式随行辊道 701 成为无动力平面辊道; 当货物换位装置 70升起离开作业平面时, 参看图 18 , 在 重力作用下随行平面辊道组 7010下沉, 随行平面辊道组 7010上平面不高于格架 基板 703上平面, 重力式随行辊道 701失去无动力平面辊道作用; 此时可视为上 作业面 704与格架基板 703上平面在同一平面上, 只起到承载平面作用。  [0134] By constructing the above structure, as shown in FIGS. 17 and 18, when the working surface of the cargo transposition device 70 is in close contact with the work plane, referring to FIG. 17, the longitudinal support 7010221 at the bottom of the accompanying plane roller group 7010 is also tight. When the working plane is pasted, the upper plane of the traveling plane roller group 7010 is higher than the upper plane of the grid substrate 703, and the gravity type traveling roller 701 becomes the unpowered plane roller; when the cargo transposing device 70 rises away from the working plane, see FIG. Under the action of gravity, the traveling plane roller group 7010 is sunk, and the upper plane of the traveling plane roller group 7010 is not higher than the upper plane of the grid substrate 703, and the gravity type traveling roller 701 loses the unpowered plane roller function; The upper working surface 704 is on the same plane as the upper plane of the grid substrate 703, and only functions as a bearing plane.
[0135] 如图 11和图 19 -图 21所示, 重力式助行辊道 702由数排以及数列助行平面辊道组 7020组成。  [0135] As shown in FIG. 11 and FIG. 19 to FIG. 21, the gravity type traveling roller path 702 is composed of a plurality of rows and a plurality of rows of auxiliary traveling roller tables 7020.
[0136] 如图 19所示, 助行平面辊道组 7020包括居中的助行主动辊道 70201、 两侧的助 行平面辊道 70202以及助行平面辊道架 70203。 助行主动辊道 70201和助行平面辊 道 70202安装在助行平面辊道架 70203上。  [0136] As shown in FIG. 19, the walking plane roller set 7020 includes a centered driving roller table 70201, a traveling plane roller table 70202 on both sides, and a walking plane roller frame 70203. The walking active roller table 70201 and the walking plane roller 70202 are mounted on the walking plane roller frame 70203.
[0137] 如图 20所示, 助行主动辊道 70201沿纵向方向高度逐渐增加, 使助行平面辊道 组 7020的纵向剖面为楔形。 助行主动辊道 70201由两对传动轮组 702011组成。 传 动轮组 702011包括主动轮 702012、 传动轮 702013以及传动轮轴 702014。 传动轮 7 02013与主动轮 702012轮缘紧密接触, 可将主动轮 702012与作业平面摩擦产生的 动力传给传动轮 702013。 传动轮 702013与传动轮轴 702014为刚性连接, 通过传 动轮 702013带动传动轮轴 702014向两侧的助行平面辊道 70202输出动力, 同时传 动轮 702013作为辊轮也能输出动力。 [0137] As shown in FIG. 20, the driving active roller table 70201 is gradually increased in height in the longitudinal direction, so that the longitudinal section of the traveling plane roller group 7020 is wedge-shaped. The driving active roller table 70201 is composed of two pairs of transmission wheel sets 702011. The drive wheel set 702011 includes a drive wheel 702012, a drive wheel 702013, and a drive wheel axle 702014. The transmission wheel 7 02013 is in close contact with the rim of the driving wheel 702012, and the power generated by the friction between the driving wheel 702012 and the working plane can be transmitted to the transmission wheel 702013. The transmission wheel 702013 is rigidly connected with the transmission axle 702014. The moving wheel 702013 drives the transmission wheel shaft 702014 to output power to the traveling plane roller table 70202 on both sides, and the transmission wheel 702013 can also output power as a roller.
[0138] 如图 21所示, 助行平面辊道 70202位于助行主动辊道 70201两侧, 包括助行主动 轮 702021、 助行被动轮 702022以及助行皮带 702023。  [0138] As shown in FIG. 21, the walking plane roller table 70202 is located on both sides of the driving active roller table 70201, and includes a walking driving wheel 702021, a walking assist wheel 702022, and a walking belt 702023.
[0139] 助行主动轮 702021和助行被动轮 702022依次间隔排列, 优选地, 助行被动轮 70 2022两侧均为助行主动轮 702021。 助行主动轮 702021和助行被动轮 702022的外 径在纵向方向依次增加, 使助行平面辊道组 7020的纵向剖面为楔形。 助行主动 轮 702021与传动轮轴 702014为刚性连接, 传动轮轴 702014穿过助行平面辊道架 7 0203将动力自传动轮 702013传递给助行主动轮 702021, 进而将动力自助行主动 辊道 70201传递给助行平面辊道 70202。  [0139] The driving driving wheel 702021 and the walking assisting wheel 702022 are sequentially arranged at intervals. Preferably, both sides of the driving passive wheel 70 2022 are driving driving wheels 702021. The outer diameters of the driving drive wheel 702021 and the walking assist wheel 702022 are sequentially increased in the longitudinal direction, so that the longitudinal section of the walking plane roller set 7020 is wedge-shaped. The driving driving wheel 702021 is rigidly connected with the transmission wheel shaft 702014, and the transmission wheel shaft 702014 transmits the power self-transmission wheel 702013 to the driving driving wheel 700211 through the walking plane roller frame 7003, and then transmits the power self-service active roller table 70201 to The traveling plane roller 70702 is assisted.
[0140] 助行皮带 702023套在助行主动轮 702021和助行被动轮 702022上, 助行主动轮 70 2021通过助行皮带 702023带动助行被动轮 702022转动。 助行皮带 702023的上平 面高于助行平面辊道架 70203的上平面, 助行皮带 702023的下平面高于助行平面 辊道架 70203的下平面。  [0140] The walking belt 702023 is set on the driving driving wheel 702021 and the walking aid wheel 702022, and the driving driving wheel 70 2021 drives the driving passive wheel 702022 through the walking belt 702023. The upper plane of the walking belt 702023 is higher than the upper plane of the walking plane roller frame 70203, and the lower plane of the walking belt 702023 is higher than the lower plane of the traveling plane roller frame 70203.
[0141] 助行平面辊道架 70203的前后端也各设有两只重力升降孔 701022, 助行平面辊 道组 7020通过重力升降孔 701022安装在格架基板 703的重力销 70311上, 并由重 力升降孔 701022确定在重力变化条件下, 助行平面辊道组 7020在格架基板 703上 的升降范围。  [0141] The front and rear ends of the walking plane roller frame 70203 are also respectively provided with two gravity lifting holes 701022, and the auxiliary plane roller group 7020 is mounted on the gravity pin 70311 of the grid substrate 703 through the gravity lifting hole 701022, and The gravity lifting hole 701022 determines the lifting range of the traveling plane roller group 7020 on the grid substrate 703 under the condition of gravity change.
[0142] 通过构造上述结构, 如图 17、 图 18所示, 当货物换位装置 70下作业面紧贴作业 平面并前推或后退时, 参看图 17, 助行平面辊道组 7020的主动轮 702012紧贴作 业平面, 通过主动轮 702012与作业平面产生的摩擦传动力, 使重力式助行辊道 7 02成为有动力的平面辊道, 辊道上货物的移动方向与货物换位装置 70的作业方 向相反; 当货物换位装置 70升起离开作业平面时, 参看图 18 , 在重力作用下助 行平面辊道组 7020下沉, 重力式助行辊道 702的上平面不高于格架基板 703上平 面, 重力式助行辊道 702失去动力平面辊道作用, 此时可视为上作业面 704与格 架基板 703上平面在同一平面上, 只起到承载平面作用。  [0142] By constructing the above structure, as shown in FIGS. 17 and 18, when the working surface of the cargo transposition device 70 is in close contact with the work plane and is pushed forward or backward, referring to FIG. 17, the active plane roller group 7020 is activated. The wheel 702012 is in close contact with the working plane, and the gravity-type auxiliary roller table 702 becomes a powered flat roller table by the friction transmission force generated by the driving wheel 702012 and the working plane. The moving direction of the cargo on the roller table and the cargo transposition device 70 The working direction is reversed; when the cargo transposing device 70 is raised away from the working plane, referring to FIG. 18, the assisting plane roller group 7020 is sunk under the action of gravity, and the upper plane of the gravity traveling roller 702 is not higher than the grid. On the upper surface of the substrate 703, the gravity-type auxiliary roller table 702 loses the action of the power plane roller. At this time, it can be considered that the upper working surface 704 is on the same plane as the upper plane of the grid substrate 703, and only functions as a bearing plane.
[0143] 在本申请的优选实施例中, 重力式助行辊道 702的纵向长度大于减摩前舌 700和 重力式随行辊道 701的长度之和。 [0144] 货物换位叉具 31安装并在叉车上使用时, 在本发明的其它实施例中“迎面底边 角护角条打包”以及设置“货物垂直后挡壁”作业系统下, 通过货物换位装置 70直 接插入或退出进行不带托盘作业的单元货物的货物底面施行换位以及搬运移动 的作业过程, 就是进行不带托盘作业的单元货物被纳入、 承托、 移动、 吐出的 过程, 此时, 货物换位叉具 31起到了叉具、 托盘以及输送的多重作用。 由于货 物换位叉具 31具有前推纳入、 后拉吐出进行不带托盘作业的单元货物的功能, 进行不带托盘作业的单元货物从原堆垛平面换位到下一堆垛平面就可实现。 [0143] In a preferred embodiment of the present application, the longitudinal length of the gravity-type walking roller 702 is greater than the sum of the lengths of the anti-friction front tongue 700 and the gravity-type accompanying roller table 701. [0144] When the cargo transposition fork 31 is installed and used on a forklift, in other embodiments of the present invention, "the bottom corner corner strip packing" and the "cargo vertical rear wall" operating system, through the cargo The transposition device 70 directly inserts or withdraws the operation process of transposition and transport movement of the bottom surface of the unit cargo without the pallet operation, that is, the process of incorporating, supporting, moving, and discharging the unit cargo without the pallet operation. At this time, the cargo transposition fork 31 serves multiple functions of the fork, the tray, and the conveyance. Since the cargo transposition fork 31 has the function of pushing forward and then pulling out the unit cargo without the pallet operation, the unit cargo without the pallet operation can be transposed from the original stack plane to the next stack plane. .
[0145] 进一步地, 本实施例的用于公铁联运的单元化物流作业系统, 还包括运输卡车 3。 如图 3所示, 运输卡车 3为翼开式卡车, 运输卡车 3可采用两种结构的车厢进 行装卸运输: ① .采用具有纵向垂直中隔板装置的翼开式卡车进行装卸运输; ②. 采用无纵向垂直中隔板装置的翼开式卡车进行装卸运输, 并使用具有货物换位 叉具 31的叉车 30, 在车厢两侧对不带托盘的单元货物进行装卸作业。 其中, 当 对无纵向垂直中隔板装置的翼开式卡车进行卸车时, 需要两台具有货物换位叉 具 31的叉车 30, 分别在车厢两侧同时对车厢底板上同一排的左右两垛不带托盘 的单元货物进行背对背的卸车作业。 不带托盘的单元货物在运输卡车 3车厢底板 上的摆放是横向 1.2m、 纵向 1.4m; 装卸时叉车 30作业的迎面始终是单元货物有 护角条 20打包的这一面。 [0145] Further, the unitized logistics operation system for the rail transit of the present embodiment further includes a transport truck 3. As shown in Fig. 3, the transport truck 3 is a wing-open truck, and the transport truck 3 can be loaded and unloaded by two types of carriages: 1. Loading and unloading by using a wing-open truck with a longitudinal vertical middle partition device; The wing-opening truck without the longitudinal vertical middle partition device is used for loading and unloading, and the forklift 30 having the cargo transposition fork 31 is used to load and unload the unit cargo without the tray on both sides of the compartment. Wherein, when unloading a wing-open truck without a longitudinal vertical mid-barrier device, two forklift trucks 30 having a cargo shifting fork 31 are required, and the left and right sides of the same row on the floor of the compartment are simultaneously on both sides of the compartment. Unit cargo without pallets for back-to-back unloading operations. The unit cargo without pallets is placed on the floor of the transport truck 3 compartments with a lateral direction of 1.2 m and a longitudinal direction of 1.4 m. The heading of the forklift 30 during loading and unloading is always the side of the unit cargo with corner strips 20 packaged.
[0146] 一种不带托盘作业的单元货物进行棚车列车装卸的方法, 使用本实施例所述的 用于公铁联运的单元化物流作业系统, 对进行不带托盘作业的单元货物进行卡 车与火车棚车衔接的装卸作业, 该方法包括以下步骤:  [0146] A method for loading and unloading a train on a unit cargo without a pallet operation, using a unitized logistics operation system for rail-to-rail transportation according to the present embodiment, carrying out trucks for unit cargo without pallet operation The loading and unloading operation of the train box car connection, the method comprises the following steps:
[0147] S1、 将棚车列车从铁路作业线 60经过单式对称道岔 601行驶至装卸线 61 ;  [0147] S1, driving the boxcar train from the railway line 60 through the single symmetrical ballast 601 to the loading and unloading line 61;
[0148] S2、 将所述棚车 610分别停靠在多个棚车回转平台 62上, 并通过定位装置 624使 所述棚车 610与所述棚车回转平台 62—一定位, 将相邻所述棚车 610解挂, 打开 接轨装置 622, 并转动所述棚车回转平台 62, 在回转限位装置 623和固定限位装 置 6230的作用下, 使所述棚车 610与装卸月台 63对应衔接并被固定;  [0148] S2, the box car 610 is respectively parked on a plurality of car slewing platforms 62, and the box car 610 is positioned with the car slewing platform 62 by a positioning device 624, and the adjacent box car 610 is solved. Hanging, opening the railing device 622, and rotating the box turning platform 62, under the action of the swing limiting device 623 and the fixed limiting device 6230, the box truck 610 is coupled to the loading dock 63 and fixed;
[0149] S3、 使不带托盘作业的单元货物通过具有货物换位叉具 31的叉车 30从所述运输 卡车 3两侧卸下、 或从装卸月台 63的堆垛平面上并经所述纵开车门 4装入所述棚 车 610内, 或使不带托盘作业的单元货物通过具有货物换位叉具 31的叉车 30从所 述棚车 610内经所述纵开车门 4卸载到所述运输卡车 3上或装卸月台 63的堆垛平面 上; [0149] S3, the unit cargo without the pallet operation is unloaded from both sides of the transport truck 3 by the forklift 30 having the cargo transposition fork 31, or from the stacking plane of the loading dock 63 and The longitudinally opened door 4 is loaded into the box car 610, or the unit cargo without the pallet operation is passed through the forklift 30 having the cargo transposition fork 31 The inside of the box car 610 is unloaded to the stacking plane of the transport truck 3 or the loading dock 63 via the longitudinal opening door 4;
[0150] S4、 解除所述回转平台 62在固定限位装置 6230上的固定, 转动所述棚车回转平 台 62, 使多辆所述棚车 610首尾相连, 通过接轨装置 622重新插接, 将所述棚车 回转平台 62的所述平台轨道 621与所述装卸线 61轨道进行精确对接并定位, 解除 所述棚车 610在所述棚车回转平台 62上的定位, 并使所述棚车 610依次首尾连接 重新形成所述棚车列车;  [0150] S4, releasing the fixing of the rotating platform 62 on the fixed limiting device 6230, rotating the box rotating platform 62, connecting a plurality of the box cars 610 end to end, re-plugging through the rail device 622, The platform rails 621 of the box car slewing platform 62 are precisely docked and positioned with the loading and unloading line 61 rails, the positioning of the box truck 610 on the box car slewing platform 62 is released, and the box cars 610 are sequentially connected end to end. The boxcar train;
[0151] S5、 将所述棚车列车从装卸线 61经过单式对称道岔 601行驶至铁路作业线 60。  [0151] S5. The boxcar train is driven from the loading and unloading line 61 through the single symmetric track 601 to the railway line 60.
[0152] 与实施例 2相似, 上述方法中的不带托盘作业的单元货物在进行步骤 S3之前应 当先进行作业迎面底边角护角条打包作业。 所述护角条所在单元货物作业迎面 的货物的水平宽度与所述棚车 610车厢的内宽度相关, 同时护角条所在单元货物 作业迎面的货物的水平深度与所述运输卡车 3车厢的内宽度相关。  [0152] Similarly to the embodiment 2, the unit cargo without the pallet operation in the above method should be subjected to the operation of the front corner corner corner strip packing operation before the step S3. The horizontal width of the cargo facing the unit of the corner strip is related to the inner width of the box car 610, and the horizontal depth of the cargo facing the unit of the corner strip and the inner width of the transport truck 3 Related.
本发明的实施方式  Embodiments of the invention
[0153] 一种用于公铁联运的单元化物流作业系统, 与实施例 4大致相同, 不同之处在 于, 还包括集合装卸机组 8。 集合装卸机组 8用于对不带托盘作业的单元货物进 行集合形成一整车集合单元货物后再进行整车装卸。 如图 22所示, 是所述的集 合装卸机组 8的结构示意图。  [0153] A unitized logistics operation system for rail-to-rail transportation is substantially the same as that of Embodiment 4, and the difference is that the assembly unit 8 is also included. The assembly loading and unloading unit 8 is used for assembling the unit goods without pallets to form a whole vehicle assembly unit cargo, and then performing vehicle loading and unloading. As shown in Fig. 22, it is a schematic structural view of the assembly loading and unloading unit 8.
[0154] 集合装卸机组 8包括: 集合装卸平台 80、 平台底盘 81和交接平台 90。 集合装卸 平台 80在平台底盘 81上往复移动, 交接平台 90设置在平台底盘 81后方, 并与集 合装卸平台 80进行动态连接。  [0154] The collective loading and unloading unit 8 includes: a collective loading and unloading platform 80, a platform chassis 81, and a transfer platform 90. The collective loading and unloading platform 80 reciprocates on the platform chassis 81. The transfer platform 90 is disposed behind the platform chassis 81 and is dynamically coupled to the integrated loading and unloading platform 80.
[0155] 参见图 23和图 24, 集合装卸平台 80包括货物换位装置 70和混合输送辊道 800。  [0155] Referring to Figures 23 and 24, the assembly loading platform 80 includes a cargo transposition device 70 and a mixing conveyor roller 800.
货物换位装置 70设置在混合输送辊道 800的前方, 货物换位装置 70与混合输送辊 道 800处在同一平面的支承底板上。  The cargo transposition device 70 is disposed in front of the mixing conveyor roller table 800, and the cargo transposition device 70 is on the same supporting floor of the mixing conveyor roller 800.
[0156] 本实施例中, 货物换位装置 70还包括推平机构 710。 如图 24所示, 推平机构 710 设置在格架基板 703的下方。  [0156] In this embodiment, the cargo transposition device 70 further includes a flattening mechanism 710. As shown in FIG. 24, the leveling mechanism 710 is disposed below the grid substrate 703.
[0157] 如图 25 -图 28所示, 推平机构 710包括推平轮杆 7100、 推平连杆 7101、 推平辊轮 7102、 推平斜块 7103和推平油缸 7104。 具体地, 如图 25和图 26所示, 推平斜块 7 103设置在货物换位装置 70的格架基板 703下部开口向下的纵向长槽 7105内的槽 底平面上; 两组推平辊轮 7102分布在呈长条状的推平轮杆 7100的两端, 并一起 设置在纵向长槽 7105内。 在推平轮杆 7100的后端, 推平轮杆 7100通过推平连杆 7 101与推平油缸 7104的伸缩端连接, 推平油缸 7104沿纵向设置在与货物换位装置 70连接的下述混合输送辊道 800的下部。 如图 27和图 28所示, 推平斜块 7103设有 平台段, 推平斜块 7103的平台段高度设计为前斜块大于后斜块, 推平斜块 7103 薄端朝向推平油缸 7104即货物换位装置 70后端。 为了使货物换位装置 70在作业 中平稳运行, 应至少设置两组所述推平机构 710。 [0157] As shown in FIGS. 25-28, the flattening mechanism 710 includes a flattening wheel lever 7100, a flattening link 7101, a flattening roller 7102, a flattening ramp 7103, and a leveling cylinder 7104. Specifically, as shown in FIGS. 25 and 26, the flattening ramp block 7 103 is disposed in the slot in the downwardly long longitudinal slot 7105 of the lower portion of the grid substrate 703 of the cargo transposition device 70. On the bottom plane; two sets of flattening rollers 7102 are distributed at both ends of the elongated flattening wheel lever 7100 and are disposed together in the longitudinal slot 7105. At the rear end of the flattening wheel lever 7100, the flattening wheel lever 7100 is connected to the telescopic end of the leveling cylinder 7104 through the flattening link 7101, and the flattening cylinder 7104 is disposed longitudinally in connection with the cargo transposition device 70 as follows. The lower portion of the conveying roller table 800 is mixed. As shown in FIG. 27 and FIG. 28, the flattened inclined block 7103 is provided with a platform section, and the height of the platform section of the flattened inclined block 7103 is designed such that the front inclined block is larger than the rear inclined block, and the flat inclined block 7103 has a thin end facing the flattening cylinder 7104. That is, the rear end of the cargo transposition device 70. In order for the cargo transposition device 70 to operate smoothly during operation, at least two sets of the flattening mechanism 710 should be provided.
[0158] 推平机构 710的工作原理是, 当需要货物换位装置 70正常运行时, 推平机构 710 处于非工作状态, 如图 27所示, 此时推平油缸 7104处在零行程, 推平辊轮 7102 与推平斜块 7103的最薄端接触, 货物换位装置 70按其功能正常运行; 当需要锁 止货物换位装置 70的前推纳入、 后拉吐出功能时, 推平机构 710需进入工作状态 , 如图 28所示, 这时需将推平油缸 7104前推直至最大行程, 在推平油缸 7104前 推作用下, 推平辊轮 7102就通过推平斜块 7103的斜面段运行至平台段, 推平辊 轮 7102将推平斜块 7103抬升, 并在平台段上稳定下来; 随着推平斜块 7103的抬 升, 货物换位装置 70亦被抬升, 由于推平斜块 7103的平台段的高度设计为前斜 块大于后斜块, 使得货物换位装置 70被抬升后上作业面 704成为水平面。 同时货 物换位装置 70底部的重力式助行辊道 702的主动轮 702012与作业面分离, 货物换 位装置 70失去前推纳入、 后拉吐出功能, 只余下承载平台功能, 此时货物换位 装置 70的支承及移动由推平辊轮 7102来实现。  [0158] The working principle of the flattening mechanism 710 is that when the cargo transposition device 70 is required to operate normally, the flattening mechanism 710 is in a non-operating state, as shown in FIG. 27, at this time, the flattening cylinder 7104 is at the zero stroke, pushing The flat roller 7102 is in contact with the thinnest end of the flattening ramp 7103, and the cargo transposition device 70 operates normally according to its function; when the forward push-in and rear-pull-out functions of the cargo transposition device 70 need to be locked, the flattening mechanism The 710 needs to enter the working state, as shown in Fig. 28, at this time, the flattening cylinder 7104 needs to be pushed forward until the maximum stroke, and under the pushing action of the flattening cylinder 7104, the flattening roller 7102 passes the inclined plane of the inclined block 7103. The section runs to the platform section, and the flattening roller 7102 lifts the flattened ramp 7103 and stabilizes on the platform section; as the flattened ramp 7103 rises, the cargo transposition device 70 is also lifted, due to the flattening The height of the platform section of block 7103 is designed such that the front ramp is larger than the trailing ramp so that the cargo shifting device 70 is raised and the upper working surface 704 becomes a horizontal plane. At the same time, the driving wheel 702012 of the gravity type auxiliary roller table 702 at the bottom of the cargo transposition device 70 is separated from the working surface, and the cargo transposition device 70 loses the function of pushing forward and then pulling and discharging, leaving only the function of the carrying platform, and the goods are transposed at this time. The support and movement of the device 70 is achieved by the flattening roller 7102.
[0159] 推平机构 710的作用是在装卸时, 根据作业需要, 释放或锁止货物换位装置 70 的前推纳入、 后拉吐出功能, 并将货物换位装置 70的上作业面 704在斜面和水平 面之间切换: 当处在斜面时, 货物换位装置 70释放前推纳入、 后拉吐出功能, 货物换位装置 70的往复移动由重力式助行辊道 702的主动轮 702012的滚动来实现 ; 当处在水平面时, 货物换位装置 70的上作业面 704与下述的混合输送辊道 800 上平面合为同一平面, 货物换位装置 70下作业面被升高离开作业面, 这时货物 换位装置 70前推纳入、 后拉吐出的功能被锁止, 货物换位装置 70的往复移动由 推平机构 710的推平辊轮 7102的滚动来实现。  [0159] The function of the flattening mechanism 710 is to release or lock the forward push-in and post-pull-out functions of the cargo transposition device 70 according to the operation requirements during loading and unloading, and the upper working surface 704 of the cargo transposition device 70 is Switching between the bevel and the horizontal plane: When the bevel is in place, the cargo transposition device 70 releases the pre-push-in, post-pull-out function, and the reciprocating movement of the cargo transposition device 70 is performed by the driving wheel 702012 of the gravity-assisted roller table 702. When the surface is in the horizontal plane, the upper working surface 704 of the cargo transposition device 70 is flush with the upper plane of the mixing conveyor roller 800 described below, and the lower working surface of the cargo transposition device 70 is raised away from the working surface. At this time, the function of the forward/discharge of the cargo transposition device 70 is locked, and the reciprocating movement of the cargo transposition device 70 is achieved by the rolling of the flattening roller 7102 of the flattening mechanism 710.
[0160] 根据构造的上述结构, 货物换位装置 70的工作原理是: 在本发明作业方法的“ 单元货物迎面底边角护角条打包”以及设置“货物垂直后档壁”条件下, 当需要装 卸或搬运移动进行不带托盘作业的单元货物时, 利用货物换位装置 70直接插入 单元货物的迎面底边角护角条与堆垛平面之间的缝隙, 在护角条外圆角以及单 元货物底层每件货物底部的纵向打包带的引导作用和货物垂直后挡壁的反作用 力作用下, 以及在货物换位装置 70的持续推进作用下, 进行不带托盘作业的单 元货物就逐步通过减摩前舌 700段、 重力式随行辊道 701段以及重力式助行辊道 7 02段, 最后被完全纳入货物换位装置 70的上作业面 704上。 在这一过程中, 减摩 前舌 700段与货物底面的相对移动为低摩擦系数的滑动移动, 移动动力由货物换 位装置 70的持续推进作用力以及进行不带托盘作业的单元货物垂直后挡壁的反 作用力形成。 重力式随行辊道 701段以及重力式助行辊道 702段与货物底面的相 对移动为无滑动的平面移动, 其中重力式随行辊道 701段的平面移动动力亦由货 物换位装置 70的持续推进作用力以及进行不带托盘作业的单元货物垂直后挡壁 的反作用力形成; 重力式助行辊道 702段的移动动力则由货物换位装置 70的持续 推进作用力和重力式助行辊道 702的助行动力以及进行不带托盘作业的单元货物 垂直后挡壁的反作用力共同形成。 当进行不带托盘作业的单元货物完全纳入货 物换位装置 70的上作业面 704时, 即可进行不带托盘单元货物的搬运或移动作业 。 在进行不带托盘单元货物的搬运或移动作业时, 货物换位装置 70被升高, 重 力式随行辊道 701和重力式助行辊道 702失去辊道的作用, 只起到部分支承货物 作用, 进行不带托盘作业的单元货物静止在货物换位装置 70上。 当在下一堆垛 平面将经过搬运或移动的进行不带托盘作业的单元货物进行堆垛作业时, 可将 货物换位装置 70的下作业面紧贴堆垛平面并向后退出, 处于货物换位装置 70上 作业面 704的进行不带托盘作业的单元货物在重力式助行辊道 702与退出方向相 反的移动动力以及上作业面 704斜度的共同作用下, 进行不带托盘作业的单元货 物就被吐出在下一堆垛平面上。 由于货物换位装置 70上作业面 704的重力式助行 辊道 702的纵向长度大于减摩前舌 700与重力式随行辊道 701的纵向长度之和, 即 这一过程可持续至进行不带托盘作业的单元货物被吐出超过一半以上, 随后在 超过一半以上的进行不带托盘作业的单元货物对堆垛平面的重力作用下, 以及 重力式随行辊道 701的随行作用和减摩前舌 700的低摩擦系数的滑动作用以及货 物换位装置 70的上作业面 704斜度的共同作用下, 进行不带托盘作业的单元货物 就被持续从货物换位装置 70的上作业面 704吐出, 直至货物换位装置 70完全退出 进行不带托盘作业的单元货物的底面, 完成进行不带托盘作业的单元货物在下 一平面的堆垛作业。 [0160] According to the above configuration of the configuration, the operation principle of the cargo transposition device 70 is: "In the operation method of the present invention" When the unit cargo is facing the bottom corner corner strip packing and setting the "cargo vertical rear wall", when the unit cargo without the pallet operation is required to be loaded or unloaded or moved, the cargo transposition device 70 is directly inserted into the unit cargo. The gap between the corner corner strip and the stacking plane, the guiding action of the longitudinal packing strip at the bottom of each corner of the cargo bottom and the reaction force of the vertical rear retaining wall of the cargo. And under the continuous propulsion of the cargo transposition device 70, the unit cargo without the pallet operation gradually passes through the 700 section of the anti-friction front tongue, the section of the gravity-type accompanying roller 701, and the gravity-type auxiliary roller table 7 02, and finally It is completely incorporated into the upper working surface 704 of the cargo transposition device 70. In this process, the relative movement of the anti-friction front tongue 700 segment and the cargo bottom surface is a low friction coefficient sliding movement, and the moving power is controlled by the cargo transposition device 70. Continue to push the force and form the reaction force of the vertical rear retaining wall of the unit cargo without pallet operation. Gravity type idle roller 701 section and gravity type walking roller The relative movement of the section 702 and the bottom surface of the cargo is a non-sliding plane movement, wherein the plane moving power of the gravity type traveling roller 701 section is also caused by the continuous propulsion force of the cargo transposition device 70 and the vertical movement of the unit cargo without the pallet operation The reaction force of the retaining wall is formed; the moving power of the gravity traveling roller 702 section is supported by the continuous propelling force of the cargo transposition device 70 and the assisting action of the gravity assisting roller 702 and the unit without the pallet operation. The reaction force of the vertical rear retaining wall of the cargo is jointly formed. When the unit cargo without the pallet operation is completely incorporated into the upper working surface 704 of the cargo transposition device 70, the transport or movement of the cargo without the pallet unit can be performed. When the handling or moving operation of the pallet unit cargo is not carried out, the cargo transposition device 70 is raised, and the gravity-type accompanying roller table 701 and the gravity-type auxiliary roller table 702 lose the roller path, and only partially support the cargo, and perform The unit cargo without the pallet operation is stationary on the cargo transposition device 70. When the next stacking plane is to be transported or moved, no pallet is carried. When the unit cargo of the industry is stacked, the lower working surface of the cargo transposition device 70 can be pressed close to the stacking plane and exited backward, and the unit cargo on the working surface 704 of the cargo transposition device 70 without the pallet operation can be carried out. Under the combined action of the gravity-type auxiliary roller table 702 with the moving power opposite to the exit direction and the slope of the upper working surface 704, the unit cargo without the pallet operation is discharged on the next stacking plane. The longitudinal length of the gravity-type walking roller 702 of the upper working surface 704 is greater than the sum of the longitudinal lengths of the anti-friction front tongue 700 and the gravity-type traveling roller 701, that is, the process can be continued until the unit cargo without the pallet operation More than half of the spit is discharged, and then more than half of the unit cargo without pallet operation is subjected to the gravity of the stacking plane, and the accompanying action of the gravity type traveling roller 701 and the low friction coefficient of the front tongue 700 are reduced. Sliding action and goods Under the joint action of the upper working surface 704 of the material transposition device 70, the unit cargo without the pallet operation is continuously discharged from the upper working surface 704 of the cargo transposition device 70 until the cargo transposition device 70 is completely withdrawn. The bottom surface of the unit cargo without the pallet operation completes the stacking operation of the unit cargo without the pallet operation on the next plane.
[0161] 从上述货物换位装置 70的工作原理出发, 货物换位装置 70可用于叉车的不带托 盘单元货物的换位叉具、 集合装卸平台前端的不带托盘单元货物上下平台装置 , 也可用于装卸尾板的不带托盘单元货物上下尾板装置。  [0161] Starting from the working principle of the above-mentioned cargo transposition device 70, the cargo transposition device 70 can be used for the transposition fork of the forklift truck without the pallet unit cargo, and the upper and lower platform device without the pallet unit at the front end of the assembly loading and unloading platform. It can be used for loading and unloading the rear panel of the cargo unit without pallet unit.
[0162] 货物换位装置 70的使用方法: 根据本发明的不带托盘单元货物的堆垛平面的换 位作业方法, 货物换位装置 70可用于下述作业, 1.装卸作业: 安装有货物换位装 置 70换位叉具的叉车从后开门车辆车厢尾部进出车厢装卸进行不带托盘作业的 单元货物, 或在地面上对侧开门车辆或设置有纵向垂直中隔板的侧开门车辆两 侧装卸进行不带托盘作业的单元货物; 当对未设置有纵向垂直中隔板的侧开门 车辆进行所述进行不带托盘作业的单元货物纳入所述货物换位装置上的卸车操 作时, 需要在车厢两侧同时对车厢底板上的同一排背靠背的进行不带托盘作业 的单元货物进行同步的插入操作, 以获得“货物垂直后挡壁”作业条件并顺利完成 卸车作业。 2.搬运以及平面堆垛储存作业: 在安装有货物换位装置 70换位叉具的 叉车施行不带托盘单元货物堆垛平面的换位作业中, 就同时伴随着搬运作业, 当搬运完成进行平面堆垛时, 要始终将不带托盘作业的单元货物置于有一定面 积的垂直后挡壁的条件下; 3.输送作业: 当货物换位装置 70用于集合装卸平台前 端进行不带托盘单元货物的堆垛平面的换位作业时, 货物换位装置 70还同时承 担了不带托盘作业的单元货物在集合装卸平台上与车厢底板之间相互换位时的 输送作业。  [0162] Method of Using the Cargo Transposition Device 70: According to the transposition work method of the stacking plane of the palletized unit cargo according to the present invention, the cargo transposition device 70 can be used for the following operations: 1. Loading and unloading operations: Loading of goods The shifting device 70 shifts the forklift truck from the rear door of the rear door of the vehicle to the loading and unloading of the vehicle for loading and unloading, or the side-opening vehicle on the ground or the side-opening door provided with the vertical vertical middle partition Loading and unloading unit cargo without pallet operation; when the unit cargo carrying the unloading operation is carried out on the side opening door vehicle not provided with the longitudinal vertical middle partition, the unloading operation on the cargo transposition device is required At the same time, the two sides of the compartment are simultaneously inserted into the same row of back-to-back on the floor of the car to carry out the synchronous insertion operation of the unit cargo without the pallet operation, to obtain the "cargo vertical rear retaining wall" working condition and successfully complete the unloading operation. 2. Handling and plane stacking storage operation: In the shifting operation of the forklift truck equipped with the cargo transposition device 70 and the shifting fork, the palletizing unit without the pallet unit is carried out, accompanied by the carrying operation, when the carrying is completed When stacking in a plane, always place the unit cargo without pallet operation under the condition of a vertical rear retaining wall with a certain area; 3. Conveying operation: When the cargo transposition device 70 is used for the front end of the assembly loading and unloading platform without tray At the time of the transposition operation of the stacking plane of the unit cargo, the cargo transposition device 70 also undertakes the conveying operation when the unit cargo without the pallet operation is interchanged with the compartment floor between the assembly loading and unloading platform.
[0163] 本发明的“货物垂直后挡壁”作业条件是指在作业过程中, 始终将不带托盘作业 的单元货物置于有一定面积的垂直后挡壁的条件下, 该后挡壁可以是自然形成 的或是特意创造的: 如成列的不带托盘的单元货物、 车厢前端板、 厚实墙体、 有平面的立柱、 基础固定的垂直挡板设备等, 也可以背靠背地对不带托盘作业 的单元货物进行相对的同步插入操作, 以获得“货物垂直后挡壁”作业条件。  [0163] The "cargo vertical rear wall" working condition of the present invention means that the unit cargo without the pallet operation is always placed under the condition of a vertical rear retaining wall having a certain area during the operation, and the rear retaining wall can be Naturally formed or specially created: such as united goods without pallets, front end panels, thick walls, flat columns, vertical fixed baffle equipment, etc., can also be back-to-back The unit cargo of the pallet operation is relatively synchronously inserted to obtain the "cargo vertical rear wall" working condition.
[0164] 如图 29 -图 31、 并参见图 24所示, 混合输送辊道 800包括移动平面辊道 810、 自 由平面辊道 820以及辊道基架 830。 图中示意了在居中的移动平面辊道 810的两侧 设置自由平面辊道 820, 实施中可根据设备功能, 选择适宜的组数并依此设置排 列组合在辊道基架 830上, 组成混合输送辊道 800。 [0164] As shown in FIGS. 29-31, and referring to FIG. 24, the mixing conveyor roller 800 includes a moving plane roller 810, from From the flat roller table 820 and the roller base 830. The figure shows that a free-plane roller 820 is disposed on both sides of the centered moving plane roller 810. In practice, according to the function of the device, an appropriate number of groups can be selected and arranged in combination on the roller base 830 to form a mixture. Conveying roller table 800.
[0165] 如图 29所示, 移动平面辊道 810包括升降托杆 8101、 升降斜块 81010、 升降推拉 杆 8102、 升降辊轮组 81020、 升降油缸 81021, 以及推拉长杆 8103、 推拉辊轮 810 30、 推拉油缸 81031、 底槽辊道 8104、 多铰连接板 8105。  [0165] As shown in FIG. 29, the moving plane roller table 810 includes an elevation support rod 8101, an elevation inclined block 81010, a lifting and lowering push rod 8102, a lifting roller wheel set 81020, a lifting cylinder 81021, and a push-pull rod 8103, a push-pull roller 810. 30. Push-pull cylinder 81031, bottom groove roller 8104, multi-joint connection plate 8105.
[0166] 升降托杆 8101为开口向下的槽形长杆, 在其槽底内平面均布设置有升降斜块 81 010, 升降斜块 81010的薄端朝向设置升降油缸 81021的一端。  [0166] The lifting lever 8101 is a slot-shaped long rod with an open downward direction, and a lifting inclined block 81 010 is evenly arranged in a plane of the bottom of the groove, and a thin end of the lifting inclined block 81010 faces one end of the lifting cylinder 81021.
[0167] 升降推拉杆 8102为开口向上的槽形长杆, 设置在同样是开口向上的推拉长杆 81 03的槽内且一起被盖在升降托杆 8101开口向下的槽内。 在升降推拉杆 8102的槽 内均布设置有升降辊轮组 81020, 升降辊轮组 81020的下辊轮穿过升降推拉杆 810 2槽底的第三矩形孔 810201与推拉长杆 8103槽底的上平面相接触。 该升降辊轮组 81020与升降斜块 81010有一一对应关系, 在初始位置时, 升降辊轮组 81020的上 辊轮与对应的升降斜块 81010的最低端相接触, 升降辊轮组 81020的上辊轮的最 高点与升降推拉杆 8102的上平面处于同一平面内。  [0167] The lifting push-pull rod 8102 is a slot-shaped long rod with an upward opening, and is disposed in a groove of the push-pull rod 81 03 which is also an upward opening and is covered together in a groove in which the lifting rod 8101 is opened downward. A lifting roller wheel set 81020 is uniformly disposed in the slot of the lifting push-pull rod 8102, and the lower roller of the lifting roller wheel set 81020 passes through the third rectangular hole 810201 of the bottom of the lifting push-pull rod 810 2 and the bottom of the sliding rod 8103 The upper plane is in contact. The lifting roller wheel set 81020 has a one-to-one correspondence with the lifting inclined block 81010. In the initial position, the upper roller of the lifting roller wheel set 81020 is in contact with the lowest end of the corresponding lifting inclined block 81010, and the lifting roller wheel set 81020 The highest point of the upper roller is in the same plane as the upper plane of the lifting push-pull rod 8102.
[0168] 推拉长杆 8103为开口向上的槽形长杆, 推拉长杆 8103将升降推拉杆 8102托于槽 内。 同时推拉长杆 8103处于升降托杆 8101开口向下的槽内, 升降托杆 8101和推 拉长杆 8103的前后两端各相互连接有多铰连接板 8105。 推拉长杆 8103向上通过 升降辊轮组 81020、 升降推拉杆 8102以及升降斜块 81010托住升降托杆 8101。 推 拉长杆 8103的槽底设置有推拉辊轮 81030, 推拉辊轮 81030穿过推拉长杆 8103槽 底的第一矩形孔 810300与底槽辊道 8104的槽底上平面相接触。 由于推拉长杆 810 3将升降推拉杆 8102托于槽内, 且推拉长杆 8103的槽底上平面与升降推拉杆 8102 的槽底下平面之间间隙较小, 需要在升降推拉杆 8102的槽底上开设第二矩形孔 8 10200, 以提供推拉辊轮 81030安装的垂直方向空间以及升降推拉杆 8102相对于 推拉长杆 8103移动时推拉辊轮 81030的纵向移动空间。  [0168] The push-pull rod 8103 is a slot-shaped long rod with an upward opening, and the push-pull rod 8103 holds the lifting/lowering rod 8102 in the slot. At the same time, the push-pull rod 8103 is located in the downward slot of the lifting bracket 8101, and the front and rear ends of the lifting rod 8101 and the push-pull rod 8103 are connected to each other with a multi-joint connecting plate 8105. The push-pull rod 8103 passes up the lift roller set 81020, the lift push-pull rod 8102, and the lift ramp block 81010 to hold the lift rod 8101. The bottom of the push-pull rod 8103 is provided with a push-pull roller 81030. The push-pull roller 81030 passes through the first rectangular hole 810300 of the bottom of the push-pull rod 8103 and is in contact with the upper plane of the groove bottom of the bottom groove roller 8104. Since the push-pull rod 810 3 holds the lifting push-pull rod 8102 in the groove, and the gap between the upper plane of the groove bottom of the push-pull rod 8103 and the lower plane of the bottom of the lifting push-pull rod 8102 is small, the bottom of the lifting push-pull rod 8102 is required. A second rectangular hole 8 10200 is opened to provide a vertical direction space in which the push-pull roller 8103 is mounted and a longitudinal movement space of the push-pull roller 8103 when the lifting push-pull rod 8102 moves relative to the push-pull rod 8103.
[0169] 底槽辊道 8104为开口向上的凹槽, 其槽底上平面是推拉辊轮 81030的滚道。 通 过推拉辊轮 81030在底槽辊道 8104上的往复滚动, 实现推拉长杆 8103带动升降托 杆 8101作往复移动。 [0170] 升降油缸 81021的固定端与推拉长杆 8103连接, 伸缩端与升降推拉杆 8102连接 。 升降油缸 81021要满足: 当零行程时, 移动平面辊道 810的上平面处于低于自 由平面辊道 820上平面的位置, 如图 30所示。 当最大行程时, 移动平面辊道 810 的上平面处于高于自由平面辊道 820上平面的位置, 如图 31所示。 [0169] The bottom groove roller path 8104 is an upwardly upward groove, and the upper plane of the groove bottom is a raceway of the push-pull roller 81030. By the reciprocating rolling of the push-pull roller 81030 on the bottom groove roller 8104, the push-pull rod 8103 is caused to drive the lifting rod 8101 to reciprocate. [0170] The fixed end of the lift cylinder 81021 is connected to the push-pull rod 8103, and the telescopic end is connected to the lift-pull rod 8102. The lift cylinder 81021 is to satisfy: When the zero stroke is reached, the upper plane of the moving plane roller 810 is at a position lower than the upper plane of the free plane roller 820, as shown in FIG. At the maximum stroke, the upper plane of the moving plane roller 810 is at a position higher than the upper plane of the free-plane roller 820, as shown in FIG.
[0171] 推拉油缸 81031的固定端与底槽辊道 8104连接, 伸缩端与推拉长杆 8103连接。  [0171] The fixed end of the push-pull cylinder 81031 is connected to the bottom groove roller 8104, and the telescopic end is connected to the push-pull rod 8103.
推拉油缸 81031的行程与不带托盘的单元货物在集合装卸平台 80上的纵向长度相 关, 移动平面辊道 810的行程与之相同。  The stroke of the push-pull cylinder 81031 is related to the longitudinal length of the unit cargo without the tray on the assembly loading and unloading platform 80, and the stroke of the moving plane roller 810 is the same.
[0172] 如图 32所示, 自由平面辊道 820为可负载并可随动的无动力平面辊道, 由包括 多组纵向安装在辊道基架 830上的自由平面辊轮组 8200组成。  [0172] As shown in FIG. 32, the free-plane roller table 820 is a loadable and followable unpowered planar roller table comprised of a plurality of sets of free-face roller sets 8200 that are longitudinally mounted on the roller table base 830.
[0173] 自由平面辊轮组 8200包括自由辊轮 82000、 自由皮带 82001、 自由辊轮架 82002 以及紧带机构。  [0173] The free-plane roller set 8200 includes a free roller 82000, a free belt 82001, a free roller frame 82002, and a tightening mechanism.
[0174] 自由皮带 82001套设在自由辊轮 82000上, 自由辊轮 82000和自由皮带 82001设置 在自由辊轮架 82002上。 自由皮带 82001的上平面高于自由辊轮架 82002的上平面 , 自由皮带 82001的底平面高于自由辊轮架 82002的底平面。  [0174] The free belt 82001 is sleeved on the free roller 82000, and the free roller 82000 and the free belt 82001 are disposed on the free roller frame 82002. The upper plane of the free belt 82001 is higher than the upper plane of the free roller frame 82002, and the bottom plane of the free belt 82001 is higher than the bottom plane of the free roller frame 82002.
[0175] 如图 31和图 32所示, 辊道基架 830为多列并联在一起的开口向上的长槽构件, 包括第一凹槽 8300、 第二凹槽 8301和凹槽格板 8302。  [0175] As shown in FIGS. 31 and 32, the roller table base 830 is an open-ended long groove member in which a plurality of columns are connected in parallel, and includes a first groove 8300, a second groove 8301, and a groove plate 8302.
[0176] 居中的第一凹槽 8300为安装移动平面辊道 810的长槽, 在第一凹槽 8300两侧设 置的第二凹槽 8301为安装自由平面辊道 820的长槽, 并依此进行横向并列, 安装 组成适宜尺寸的混合输送辊道 800。 如图 32所示, 在第二凹槽 8301内设置有凹槽 格板 8302, 凹槽格板 8302起到加固结构以及方便安装、 定位自由平面辊轮组 820 0的作用。  [0176] The centered first groove 8300 is a long groove in which the moving flat roller table 810 is mounted, and the second groove 8301 disposed on both sides of the first groove 8300 is a long groove in which the free-plane roller path 820 is mounted, and accordingly In a lateral juxtaposition, a mixing conveyor roller 800 of suitable size is installed. As shown in Fig. 32, a groove grid 8302 is disposed in the second groove 8301. The groove plate 8302 functions as a reinforcing structure and facilitates the installation and positioning of the free-plane roller set 820 0 .
[0177] 混合输送辊道 800的工作原理是: 如图 29所示, 当升降油缸 81021作推的动作, 升降推拉杆 8102带动升降辊轮组 81020使升降斜块 81010带动升降托杆 8101向上 升起, 随着升降托杆 8101上平面升高, 移动平面辊道 810与自由平面辊道 820的 承载分配就会发生变化: 当升降油缸 81021行程最大时, 升降托杆 8101上升至最 高位, 移动平面辊道 810高于自由平面辊道 820, 这时可视为移动平面辊道 810承 载了全部货物重量。 如图 30所示, 当升降油缸 81021作拉的动作时, 升降推拉杆 8102带动升降辊轮组 81020, 使升降斜块 81010带动升降托杆 8101在重力作用下 下降至移动平面辊道 810低于自由平面辊道 820, 这时可视为自由平面辊道 820承 载了全部货物重量。 [0177] The working principle of the mixing conveyor roller 800 is as follows: As shown in FIG. 29, when the lifting cylinder 81021 is pushed, the lifting and pulling rod 8102 drives the lifting roller wheel set 81020 to cause the lifting and lowering block 81010 to drive the lifting rod 8101 upward. As the upper plane of the lifting bar 8101 rises, the load distribution of the moving plane roller 810 and the free-plane roller 820 changes: When the lift cylinder 81021 travels the maximum, the lift bar 8101 rises to the highest position, moves The flat roller table 810 is higher than the free-plane roller table 820, in which case the moving flat roller table 810 can be considered to carry all of the cargo weight. As shown in FIG. 30, when the lifting cylinder 81021 is pulled, the lifting and pulling rod 8102 drives the lifting roller set 81020, so that the lifting and lowering block 81010 drives the lifting rod 8101 under the action of gravity. Lowering to the moving plane roller table 810 is lower than the free-plane roller table 820, where it can be considered that the free-plane roller table 820 carries the full cargo weight.
[0178] 当推拉油缸 81031作推或拉的动作时, 推拉长杆 8103以及被推拉长杆 8103带动 的升降托杆 8101, 通过推拉辊轮 81030, 一起在底槽辊道 8104上作往复滚动移动 : 即当升降托杆 8101向上升起在最高位时, 移动平面辊道 810可施行全负载往复 移动; 当升降托杆 8101向上升起处在低于最高位的其它特定位置时, 移动平面 辊道 810可施行不完全负载移动, 此时部分负载由自由平面辊道 820承担并在移 动平面辊道 810的带动下移动; 当升降托杆 8101向下回落至最低位时, 自由平面 辊道 820已高于移动平面辊道 810, 移动平面辊道 810可视为已无负载, 此时移动 平面辊道 810可施行回空移动。 这样通过控制移动平面辊道 810的运行高度, 来 实现移动平面辊道 810和自由平面辊道 820的联合运行或独立运行。  [0178] When the push-pull cylinder 81031 is pushed or pulled, the push-pull rod 8103 and the lift rod 8101 driven by the push-pull rod 8103 are reciprocated and scrolled together on the bottom groove roller 8104 by the push-pull roller 8103. : When the lifting bracket 8101 is raised to the highest position, the moving plane roller 810 can perform full load reciprocating movement; when the lifting bracket 8101 is raised upward at other specific positions lower than the highest position, the moving plane roller is moved. The track 810 can perform an incomplete load movement, at which point the partial load is carried by the free-plane roller 820 and moved by the moving plane roller 810; when the lifter bar 8101 is lowered back down to the lowest position, the free-plane roller 820 Already above the moving plane roller table 810, the moving plane roller table 810 can be considered to be unloaded, at which point the moving plane roller table 810 can perform a back empty movement. Thus, the combined or independent operation of the moving plane roller 810 and the free-plane roller 820 is achieved by controlling the running height of the moving plane roller 810.
[0179] 需要注意的是, 当移动平面辊道 810低于自由平面辊道 820时, 这时的自由平面 辊道 820就成为了无动力辊道, 只要给处在自由平面辊道 820上的负载施加纵向 的水平作用力, 该负载就可在自由平面辊道 820上进行移动输送。  [0179] It should be noted that when the moving plane roller table 810 is lower than the free-plane roller table 820, the free-plane roller table 820 becomes the unpowered roller table at this time, as long as it is placed on the free-plane roller table 820. The load exerts a longitudinal horizontal force that is movable on the free-plane roller 820.
[0180] 根据作业需要进行并重复上述的有关操作, 就可实现不带托盘的单元货物在混 合输送辊道 800上的集合作业以及集合输送作业。  [0180] According to the work required and repeating the above-described related operations, the assembly work of the unit goods without the tray on the mixed conveying roller table 800 and the collective conveying operation can be realized.
[0181] 如图 22 -图 24所示、 并参见图 33, 集合装卸平台 80除了货物换位装置 70和混合 输送辊道 800, 还包括整体式辊道底板 8001、 辊道底板下辊轮 8002、 驱动齿条 80 1和驱动装置 8101。 整体式辊道底板 8001设置在混合输送辊道 800下方, 在整体 式辊道底板 8001上设置有辊道底板下辊轮 8002。 在整体式辊道底板 8001两侧对 称设置有驱动齿条 801, 如图 24所示, 驱动装置 8101用于驱动驱动齿条 801, 驱 动装置 8101固定安装在平台底盘 81上。 平台驱动装置 8101通过驱动驱动齿条 801 带动集合装卸平台 80在平台底盘 81上做往复运动。 集合装卸平台 80的主要作用 是, 在装卸作业时, 可作为一整车不带托盘单元货物的集合平台以及实施整体 一次性进出车厢进行装卸的平台。 集合装卸平台 80的宽与长与车厢或集装箱宽 与长尺寸相关。  [0181] As shown in FIGS. 22-24, and referring to FIG. 33, the assembly loading and unloading platform 80 includes an integral roller table bottom plate 8001 and a roller table bottom plate lower roller 8002 in addition to the cargo transposition device 70 and the mixed conveying roller table 800. Driving the rack 80 1 and the driving device 8101. An integral roller floor 8001 is disposed below the mixing conveyor roller 800, and a roller floor lower roller 8002 is disposed on the integral roller floor 8001. A drive rack 801 is symmetrically disposed on both sides of the integral roller table base 8001. As shown in Fig. 24, the drive unit 8101 is for driving the drive rack 801, and the drive unit 8101 is fixedly mounted on the platform chassis 81. The platform driving device 8101 drives the collective loading and unloading platform 80 to drive the retracting motion on the platform chassis 81 by driving the driving rack 801. The main function of the assembly loading and unloading platform 80 is to serve as a collection platform for a whole vehicle without pallet unit cargo and a platform for loading and unloading the entire one-time access vehicle during loading and unloading operations. The width and length of the assembly loading and unloading platform 80 are related to the width or length of the car or container.
[0182] 如图 22、 图 23、 图 33和图 34所示, 平台底盘 81包括前门架 810、 平台基架 811、 一体化机架、 行走装置 8120、 高度、 水平调节装置 81201以及斜支撑装置 81202 、 货物推拦机构 812和抓握装置 813。 [0182] As shown in FIG. 22, FIG. 23, FIG. 33 and FIG. 34, the platform chassis 81 includes a front door frame 810, a platform base frame 811, an integrated frame, a traveling device 8120, a height, a level adjusting device 81201, and an inclined supporting device. 81202 The cargo pushing mechanism 812 and the gripping device 813.
[0183] 如图 22和图 23所示, 平台基架 811和一体化机架设置在集合装卸平台 80的下方 。 一体化机架 (图中未示出) 是机组安装的基础结构, 平台基架 811固定连接在 一体化机架的上方。 平台基架 811包括数列沿纵向延伸的长形支承上平台 8110和 支承底板 8111。 支承底板 8111设置在支承上平台 8110的前方, 且和支承上平台 8 110同在一水平面。 如图 33所示, 集合装卸平台 80作业时通过辊道底板下辊轮 80 02在支承上平台 8110以及支承底板 8111上作往复运动。 在集合装卸平台 80进入 车厢前, 集合装卸平台 80由支承上平台 8110以及支承底板 8111支承及作为移动 辊道; 在集合装卸平台 80进入车厢后, 集合装卸平台 80进入车厢的部分由平整 的车厢底板支承及作为移动辊道。 货物换位装置 70与混合输送辊道 800处在同一 平面的支承底板上, 具体为, 货物换位装置 70的支承底板 8111是整体平面的, 混合输送辊道 800的支承底板是数列纵向的支承上平台 8110。  [0183] As shown in FIGS. 22 and 23, the platform base 811 and the integrated rack are disposed below the collective loading and unloading platform 80. The integrated rack (not shown) is the base structure for the unit installation, and the platform base 811 is fixedly attached above the integrated rack. The platform base 811 includes a plurality of elongated support upper platforms 8110 and support bases 8111 extending in the longitudinal direction. The support base plate 8111 is disposed in front of the support upper platform 8110 and is in the same horizontal plane as the support upper platform 8110. As shown in Fig. 33, the assembly loading and unloading platform 80 is reciprocated by the roller table bottom lower roller 80 02 on the support upper platform 8110 and the support base plate 8111. Before the assembly loading and unloading platform 80 enters the passenger compartment, the assembly loading and unloading platform 80 is supported by the supporting upper platform 8110 and the supporting bottom plate 8111 and serves as a moving roller table. After the assembly loading and unloading platform 80 enters the passenger compartment, the assembly loading and unloading platform 80 enters the compartment and the part of the compartment is made up of a flat compartment. The bottom plate supports and acts as a moving roller table. The cargo transposition device 70 is on the same supporting floor of the mixing conveyor roller 800. Specifically, the support plate 8111 of the cargo transposition device 70 is entirely planar, and the support plate of the mixing conveyor roller 800 is a plurality of longitudinal supports. Upper platform 8110.
[0184] 在平台基架 811前部设置前门架 810, 前门架 810的前开口尺寸与车厢或集装箱 后门尺寸相关, 前门架 810后开口的垂直开口呈微扩张喇叭状, 可约束或整理不 带托盘的集合单元货物通过并进入车厢。 在前门架 810两侧设有挡板, 顶部设栅 栏盖板, 两侧延伸的后部设栅栏侧板。  [0184] A front door frame 810 is disposed at a front portion of the platform base frame 811. The front opening size of the front door frame 810 is related to the size of the car or the rear door of the container. The vertical opening of the rear opening of the front door frame 810 is slightly expanded and flared, and can be restrained or arranged without The collection unit of the pallet passes through and enters the compartment. There are baffles on both sides of the front door frame 810, a grille cover on the top, and a side panel on the rear side of the two sides.
[0185] 在前门架 810两侧各对称设两台集合装卸平台 80的平台驱动装置 8101, 通过驱 动驱动齿条 801, 带动集合装卸平台 80在平台基架 811的支承上平台 8110上相对 于平台底盘 81作往复运动, 运动幅度与车厢或集装箱长度相关。  [0185] Two platform driving devices 8101 for arranging the loading and unloading platforms 80 are symmetrically disposed on both sides of the front door frame 810. By driving the driving racks 801, the assembly loading and unloading platform 80 is driven on the supporting platform 8110 of the platform base 811 relative to the platform. The chassis 81 is reciprocated and the magnitude of the motion is related to the length of the car or the container.
[0186] 平台底盘 81的一体化机架上设有行走装置 8120, 可实现机组的移动转移作业。  [0186] The integrated frame of the platform chassis 81 is provided with a traveling device 8120, which can realize the movement transfer operation of the unit.
[0187] 一体化机架上还设有调节及定位装置, 用于装卸作业时调节集合装卸机组 8与 车厢或集装箱的相互位置, 调节及定位装置主要包括, 高度、 水平调节装置 812 01以及后部的斜支撑装置 81202。  [0187] The integrated frame is further provided with an adjusting and positioning device for adjusting the mutual position of the assembly loading and unloading unit 8 and the car or the container during the loading and unloading operation, and the adjusting and positioning device mainly comprises: the height and level adjusting device 812 01 and the rear The oblique support device 81202.
[0188] 如图 22、 图 34、 图 35、 图 36所示, 一对货物推拦机构 812对称设置在前门架 810 的两侧。 货物推拦机构 812包括翻板基板 8121、 翻板推板 8122、 翻板剪杆 8123、 剪杆油缸 8124、 翻板油缸 8125以及翻板后油缸 8126、 油缸滑槽 8127、  [0188] As shown in FIGS. 22, 34, 35, and 36, a pair of cargo pushing mechanisms 812 are symmetrically disposed on both sides of the front door frame 810. The cargo pushing mechanism 812 includes a flap substrate 8121, a flap pushing plate 8122, a flap shearing rod 8123, a shearing rod cylinder 8124, a flap cylinder 8125, a flap rear cylinder 8126, a cylinder chute 8127,
油缸滑杆 81300以及基板滑杆 8128、 基板滑槽 8129和基板滑杆 8128的定位手柄 81 301。 [0189] 如图 22、 图 34所示, 油缸滑槽 8127和基板滑槽 8129沿水平方向设置固定在前门 架 810的两侧, 货物推拦机构 812主要通过设置在该两滑槽内的油缸滑杆 81300以 及基板滑杆 8128 , 与前门架 810进行动态连接。 A cylinder slide bar 81300 and a substrate slide bar 8128, a substrate chute 8129, and a positioning handle 81 301 of the substrate slide bar 8128. [0189] As shown in FIG. 22 and FIG. 34, the cylinder chute 8127 and the substrate chute 8129 are fixedly disposed on both sides of the front gantry 810 in the horizontal direction, and the cargo pushing mechanism 812 mainly passes through the oil cylinders disposed in the two chutes. The slider 81300 and the substrate slider 8128 are dynamically connected to the front gantry 810.
[0190] 翻板基板 8121与基板滑杆 8128的连接为限制回转 90度的铰接; 翻板油缸 8125的 伸缩端与翻板基板 8121连接, 翻板油缸 8125的固定端和翻板后油缸 8126的伸缩 端一起与油缸滑杆 81300进行连接, 翻板油缸 8125的行程刚好满足翻板基板 8121 回转 90度的需要。 翻板后油缸 8126的固定端与前门架 810连接。  [0190] The connection between the flap substrate 8121 and the substrate slider 8128 is a hinge that restricts rotation by 90 degrees; the telescopic end of the flap cylinder 8125 is connected to the flap substrate 8121, the fixed end of the flap cylinder 8125, and the rear cylinder 8126 The telescopic ends are connected together with the cylinder slide rod 81300, and the stroke of the flap cylinder 8125 just meets the need for the flap substrate 8121 to rotate 90 degrees. The fixed end of the oil cylinder 8126 is connected to the front door frame 810.
[0191] 翻板推板 8122通过翻板剪杆 8123与翻板基板 8121动态连接, 剪杆油缸 8124的固 定端与翻板基板 8121连接, 剪杆油缸 8124的伸缩端与翻板剪杆 8123连接。 通过 剪杆油缸 8124的伸缩动作, 操控翻板推板 8122相对于翻板基板 8121的推拉距离  [0191] The flap pushing plate 8122 is dynamically connected to the flap substrate 8121 by the flap shearing rod 8123, and the fixed end of the shear rod cylinder 8124 is connected with the flap substrate 8121, and the telescopic end of the shear rod cylinder 8124 is connected with the flap shearing rod 8123. . Through the telescopic action of the shear rod cylinder 8124, the push-pull distance of the flap push plate 8122 relative to the flap substrate 8121 is controlled.
[0192] 货物推拦机构 812的工作原理是, 如图 35、 图 36所示, 当定位手柄 81301将基板 滑杆 8128在基板滑槽 8129上定位时, 翻板油缸 8125可对翻板基板 8121独立进行 只发生转动无纵向移动的操控, 此时, 翻板基板 8121可围绕与基板滑杆 8128的 铰接中心进行 90度的回转运动。 剪杆油缸 8124可对转动 90度后的翻板推板 8122 进行纵向移动的操控。 当剪杆油缸 8124对翻板推板 8122的前推移动未能满足作 业需要时, 可纵向调整定位手柄 81301的定位位置, 同时通过翻板后油缸 8126前 推翻板油缸 8125向前移动, 以满足翻板推板 8122前推的移动需要。 [0192] The working principle of the cargo pushing mechanism 812 is that, as shown in FIG. 35 and FIG. 36, when the positioning handle 81301 positions the substrate sliding rod 8128 on the substrate sliding slot 8129, the flap cylinder 8125 can be opposite to the flap substrate 8121. The manipulation in which only the rotation and the longitudinal movement are performed independently is performed, and at this time, the flap substrate 8121 can perform a 90-degree rotary motion around the hinge center of the substrate slider 8128. The shear bar cylinder 8124 can be used to control the longitudinal movement of the flap push plate 8122 after 90 degrees of rotation. When the forward movement of the shear rod cylinder 8124 against the flap push plate 8122 fails to meet the operation requirements, the positioning position of the positioning handle 81301 can be longitudinally adjusted, and the front plate cylinder 8125 can be moved forward by the flap rear cylinder 8126 to meet the requirements. The movement of the flap pusher 8122 forward is required.
[0193] 货物推拦机构 812的作用是, 在装卸作业末端时, 通过操控货物推拦机构 812作 推或拦的动作, 挡拦住在集合装卸平台 80前端上的不能由混合输送辊道 800自主 移动的不带托盘的叠垛单元货物并使之定位, 利用集合装卸平台 80相对于被挡 拦货物进行移动, 在货物换位装置 70以及自由平面辊道 820的移动输送作用下, 在集合装卸平台 80前端上的不能由混合输送辊道 800自主移动的不带托盘的叠垛 单元货物就能实现在集合装卸平台 80前端上的短距离移动, 最终完成装卸作业  [0193] The cargo pushing mechanism 812 functions to control the cargo pushing mechanism 812 to push or block when the loading and unloading operation ends, and the blockage on the front end of the collective loading and unloading platform 80 cannot be independent by the mixing conveyor roller 800. The moving stacking unit without the tray is positioned and positioned, and the assembly loading and unloading platform 80 is moved relative to the blocked goods, and under the movement of the cargo transposition device 70 and the free-plane roller 820, the assembly loading and unloading is performed. The stacking unit cargo without the tray which can not be autonomously moved by the mixing conveyor roller 800 on the front end of the platform 80 can realize the short-distance movement on the front end of the assembly loading and unloading platform 80, and finally complete the loading and unloading operation.
[0194] 利用货物推拦机构 812的挡拦功能, 货物推拦机构 812的扩展作用是, 与集合装 卸平台 80进行联合操作, 使混合输送辊道 800相对于货物推拦机构 812进行往复 移动, 即可将不带托盘的叠垛单元货物在集合装卸平台 80上紧密地集合在一起 , 消除作业中不带托盘的叠垛单元货物排与排之间存在的影响作业的间隙。 [0194] With the blocking function of the cargo pushing mechanism 812, the cargo pushing mechanism 812 expands in cooperation with the collective loading and unloading platform 80 to reciprocate the mixing conveyor roller 800 with respect to the cargo pushing mechanism 812. The stacked unit cargo without the tray can be closely assembled on the assembly loading and unloading platform 80. , to eliminate the gap between the row and the row of the stacking unit without pallets in the work.
[0195] 如图 22所示, 抓握装置 813设置在平台底盘 81的前端。 抓握装置 813的结构如图 37和图 38所示, 该装置用于装卸作业时抓握车厢或集装箱尾部并定位。 抓握装 置 813主要包括水平设置的抓握基座 8130、 抓握伸缩杆 8131、 抓握油缸 8132和抓 握抓手 8133。 抓握基座 8130与平台底盘 81前端固定连接, 在抓握基座 8130左右 两端各设可伸缩的抓握伸缩杆 8131, 以及抓握油缸 8132、 抓握抓手 8133。 抓握 油缸 8132的固定端与抓握基座 8130固定连接, 伸缩端与抓握伸缩杆 8131的一端 固定连接。 抓握伸缩杆 8131的另一端固定连接有抓握抓手 8133。 其中, 抓握抓 手 8133分别设有集装箱抓手、 火车棚车抓手、 厢式车抓手或其它形式的抓手, 可根据作业需要选用。  [0195] As shown in FIG. 22, the gripping device 813 is disposed at the front end of the platform chassis 81. The structure of the gripping device 813 is as shown in Figs. 37 and 38, which is used to grasp and position the tail of the car or the container during loading and unloading operations. The gripping device 813 mainly includes a horizontally disposed grip base 8130, a grip telescopic rod 8131, a grip cylinder 8132, and a grip grip 8133. The grip base 8130 is fixedly connected to the front end of the platform chassis 81. The left and right sides of the grip base 8130 are respectively provided with a telescopic grip telescopic rod 8131, and a grip cylinder 8132 and a grip grip 8133. The fixed end of the grip cylinder 8132 is fixedly connected to the grip base 8130, and the telescopic end is fixedly connected to one end of the grip telescopic rod 8131. The other end of the grip telescopic rod 8131 is fixedly coupled with a grip grip 8133. Among them, the grip grip 8133 is provided with a container gripper, a train box grabber, a van gripper or other forms of grippers, which can be selected according to the operation needs.
[0196] 如图 39、 图 40所示, 是集合装卸机组 8的交接平台 90的结构示意图。 交接平台 9 0包括, 凹槽上平台 901、 纵向凹槽 902、 槽底滚道 903、 升降机构 904、 平台机架 905、 后挡板 906。  [0196] As shown in FIG. 39 and FIG. 40, it is a schematic structural view of the transfer platform 90 of the collective loading and unloading unit 8. The transfer platform 90 includes a groove upper platform 901, a longitudinal groove 902, a groove bottom race 903, a lifting mechanism 904, a platform frame 905, and a tailgate 906.
[0197] 平台机架 905的上表面水平铺设有槽底滚道 903, 多个凹槽上平台 901固定在槽 底滚道 903上。 凹槽上平台 901呈长条状, 沿纵向延伸, 即其延伸方向与集合装 卸机组 8的延伸方向相同。 相邻的凹槽上平台 901之间形成纵向凹槽 902, 纵向凹 槽 902的底部为槽底滚道 903。 后挡板 906竖直固定在凹槽上平台 901靠近集合装 卸平台 80的一端。 槽底滚道 903的下表面设置有升降机构 904, 用于控制槽底滚 道 903上升或下降。  [0197] The upper surface of the platform frame 905 is horizontally laid with a groove bottom raceway 903, and a plurality of groove upper platforms 901 are fixed on the groove bottom raceway 903. The groove upper platform 901 has an elongated shape and extends in the longitudinal direction, that is, the extending direction thereof is the same as the direction in which the collective loading and unloading unit 8 extends. A longitudinal groove 902 is formed between the platforms 901 on the adjacent grooves, and the bottom of the longitudinal groove 902 is a groove bottom race 903. The tailgate 906 is vertically fixed to the groove and the platform 901 is adjacent to one end of the assembly loading platform 80. The lower surface of the groove bottom raceway 903 is provided with a lifting mechanism 904 for controlling the groove bottom race 903 to rise or fall.
[0198] 挡板 906的作用是当槽底滚道 903降下在最低位置时, 后挡板 906可作为不带托 盘单元货物的垂直后挡壁必要作业条件。 参见图 24所示, 交接平台 90设在集合 装卸机组 8的后端, 是具有货物换位叉具 31的叉车 30与集合装卸平台 80对不带托 盘的单元货物进行装卸作业时相互交接的场所。  [0198] The function of the baffle 906 is that when the bottom race 903 is lowered to the lowest position, the tailgate 906 can be used as a necessary working condition for the vertical rear wall without the pallet unit cargo. Referring to Fig. 24, the transfer platform 90 is provided at the rear end of the collective loading and unloading unit 8, and is a place where the forklift 30 having the cargo shifting fork 31 and the collective loading and unloading platform 80 are mutually handed over when loading and unloading the unit cargo without the tray. .
[0199] 交接平台 90的工作原理是, 在装车的交接作业时, 槽底滚道 903升至最高位置 , 凹槽上平台 901与集合装卸机组 8的混合输送辊道 800的上平面处在同一平面上 , 纵向凹槽 902、 槽底滚道 903分别与移动平面辊道 810的纵向凹槽以及辊道底板 8001对接, 同时移动平面辊道 810移至并充满纵向凹槽 902, 与凹槽上平台 901组 成一个大致平整的上平面; 这时由翼开式运输卡车 3卸下的不带托盘的单元货物 , 就通过具有货物换位叉具 31的叉车 30经搬运送上并吐出在交接平台 90上; 然 后操纵移动平面辊道 810通过升降和移动, 将交接平台 90上的不带托盘的单元货 物移至集合装卸平台 80上进行集合。 在卸车的交接作业时, 由集合装卸平台 80 上移动输送至交接平台 90上的不带托盘的单元货物, 因为后排排列的单元货物 具备垂直后挡壁作业条件, 可直接由具有货物换位叉具 31的叉车 30在交接平台 9 0上进行不带托盘单元货物的换位作业, 并通过搬运, 将卸下的不带托盘的单元 货物装上翼开式运输运输卡车 3上; 当后排排列的不带托盘的单元货物失去垂直 后挡壁作业条件时, 可将槽底滚道 903随交接平台 90—起降下, 使后挡板 906露 出并作为作业对象的垂直后挡壁作业条件而继续完成卸车交接作业。 [0199] The working principle of the transfer platform 90 is that the groove bottom raceway 903 is raised to the highest position during the loading operation of the loading, and the upper plane of the grooved upper platform 901 and the mixed conveying roller table 800 of the collective loading and unloading unit 8 is In the same plane, the longitudinal groove 902 and the groove bottom race 903 respectively abut the longitudinal groove of the moving plane roller 810 and the roller floor 8001, while the moving plane roller 810 moves to and fills the longitudinal groove 902, and the groove The upper platform 901 constitutes a substantially flat upper plane; the unit cargo without the tray unloaded by the wing-open transport truck 3 The forklift 30 having the cargo transposition fork 31 is transported and spit out on the transfer platform 90; then the moving plane roller 810 is manipulated to move and move the unit without the tray on the transfer platform 90 by moving and moving The collection is performed on the collective loading and unloading platform 80. During the handover work of the unloading truck, the unit cargo without the pallet is transported by the assembly loading and unloading platform 80 to the transfer platform 90, because the unit cargo arranged in the rear row has the vertical rear wall working condition, and can be directly transposed by the cargo. The forklift 30 of the fork 31 carries out the shifting operation of the unloaded unit cargo on the transfer platform 90, and carries the unloaded unit cargo without the tray on the wing-open transport transport truck 3 by transport; When the row of unpacked unit goods loses the vertical rear wall working condition, the groove bottom raceway 903 can be lowered with the transfer platform 90 to expose the tailgate 906 and serve as a vertical rear wall working condition of the working object. And continue to complete the unloading handover work.
[0200] 以上所述本实施例的集合装卸机组 8的集合整车不带托盘的单元货物进行整车 装卸的主要过程如下:  [0200] The main processes of assembling the loading and unloading unit 8 of the present embodiment as described above for the whole vehicle loading and unloading of the unit without the pallet are as follows:
[0201] 装车时, 根据装车设计, 通过集合以及输送工序使不带托盘的单元货物在集合 装卸平台 80上完成整车集合; 操控集合装卸平台 80, 实施一次性将集合装卸平 台 80整体推入棚车 610车厢内, 集合装卸平台 80进入车厢后通过底板辊轮 8002在 平整的车厢底板上滚动移动直达车厢内前端; 操控混合输送辊道 800的移动平面 辊道 810, 整体前移集合装卸平台 80上集合的不带托盘的单元货物, 同时操控集 合装卸平台 80, 相对于车厢底板用与移动平面辊道 810前移的相同速度反向同步 地后退; 在移动平面辊道 810整体前移货物的作用力以及集合装卸平台 80前端的 货物换位装置 70同步后退时的后拉吐出功能的作用下, 最前排的不带托盘的单 元货物被前移推出, 并卸下在车厢底板上; 重复这一过程, 集合装卸平台 80上 的不带托盘的单元货物就被陆续前移推出并卸下在车厢底板上, 同时集合装卸 平台 80退出车厢直至完成装车作业。  [0201] When loading the vehicle, according to the loading design, the unit cargo without the tray is completed on the assembly loading and unloading platform 80 by the assembly and transportation process; the assembly loading and unloading platform 80 is controlled, and the assembly loading and unloading platform 80 is implemented once. Pushing into the compartment 610 compartment, the assembly loading and unloading platform 80 enters the compartment and then rolls on the flat compartment floor through the floor roller 8002 to reach the front end of the compartment; the moving plane roller 810 of the mixing conveyor roller 800 is manipulated, and the overall forward assembly loading and unloading The unit cargo without pallets assembled on the platform 80, while manipulating the assembly loading and unloading platform 80, retreats in synchronism with the same speed as the moving plane roller 810 forwards with respect to the car floor; moving forward on the moving plane roller 810 Under the action of the force of the cargo and the post-pulling function of the cargo transposition device 70 at the front end of the assembly loading and unloading platform 80, the unit cargo without the tray in the front row is pushed forward and unloaded on the floor of the car; Repeating this process, the unit cargo on the assembly loading and unloading platform 80 without the tray is pushed forward one after another. And unloading on the floor of the compartment, and assembling the loading and unloading platform 80 to exit the compartment until the loading operation is completed.
[0202] 卸车时, 操控集合装卸平台 80使前端的货物换位装置 70插入棚车 610车厢内进 行不带托盘作业的单元货物底部的护角条 20的外圆角 R与车厢底板之间的缝隙, 并在集合装卸平台 80的推动下货物换位装置 70向车厢内持续推进, 在进行不带 托盘作业的单元货物迎面底边角护角条 20的外圆角 R和货物底部的纵向打包带 21 的引导作用下、 以及货物换位装置 70的前推纳入功能的作用下、 再加上由车厢 内前部货物以及车厢前端壁传递的反作用力的共同作用下, 车厢内进行不带托 盘作业的单元货物就被货物换位装置 70逐排纳入, 并经混合输送辊道 800移动输 送集合在集合装卸平台 80上直至货物换位装置 70达到车厢内前端, 这时车厢内 的不带托盘的单元货物已全部被纳入并集合在集合装卸平台 80上; 操控集合装 卸平台 80整体退出车厢即完成卸车作业。 卸车后通过交接平台 90的作业, 即可 将卸下的不带托盘的单元货物通过具有货物换位叉具 31的叉车 30装载至运输卡 车 3上。 [0202] When unloading the vehicle, the assembly loading and unloading platform 80 is manipulated to insert the cargo transposition device 70 at the front end into the compartment of the car 610 to carry out the gap between the outer corner R of the corner strip 20 of the bottom of the unit cargo without the pallet operation and the floor of the car. And the cargo transposition device 70 is continuously propelled into the vehicle compartment under the push of the assembly loading and unloading platform 80, and the bullnose R of the bottom corner corner strip 20 and the longitudinal packing belt at the bottom of the cargo are carried out on the unit cargo without the pallet operation. Under the guidance of 21, and under the action of the forward push function of the cargo transposition device 70, plus the reaction force transmitted from the front cargo in the compartment and the front wall of the cabin, the carriage is carried out without The unit cargo of the disc operation is ingested row by row by the cargo transposition device 70, and is transported and collected on the assembly loading and unloading platform 80 via the mixing conveyor roller 800 until the cargo transposition device 70 reaches the front end of the compartment, and then the compartment does not carry The unit cargoes of the pallets have all been incorporated and assembled on the assembly loading and unloading platform 80; the handling of the assembly loading and unloading platform 80 as a whole exits the compartment to complete the unloading operation. After unloading, the unloaded unit cargo can be loaded onto the transport truck 3 through the forklift 30 having the cargo transposition fork 31 by the operation of the transfer platform 90.
[0203] 在装卸作业过程中, 需根据作业需要操控推平机构 710以及货物推拦机构 812— 起配合完成作业。 如操控释放或锁止货物换位装置 70前推纳入、 后拉吐出的功 育 L 以及作业末端时操控货物推拦机构 812实施将不带托盘的单元货物推离或揽 入集合装卸平台 80上进而完成装卸的联合操作。  [0203] During the loading and unloading operation, the leveling mechanism 710 and the cargo pushing mechanism 812 are required to be operated according to the operation requirements. For example, when the control release or lock cargo transposition device 70 pushes in, pulls out the work, and controls the cargo push mechanism 812, the unit cargo without the tray is pushed away or into the assembly loading and unloading platform 80. Then the combined operation of loading and unloading is completed.
[0204] 一种不带托盘作业的公铁联运的单元化物流作业方法, 使用本实施例所述的用 于公铁联运的单元化物流作业系统, 对进行不带托盘作业的单元货物进行运输 卡车与火车棚车衔接的装卸作业, 该方法包括以下步骤:  [0204] A unitized logistics operation method for a rail-and-rail joint operation without a pallet operation, using the unitized logistics operation system for rail-to-rail transportation described in this embodiment, transporting unit cargo without pallet operation The loading and unloading operation of the truck and the train box car, the method comprises the following steps:
[0205] S1、 将棚车列车从铁路作业线 60经过单式对称道岔 601行驶至装卸线 61 ;  [0205] S1, driving the boxcar train from the railway line 60 through the single symmetrical ballast 601 to the loading and unloading line 61;
[0206] S2、 将所述棚车 610分别停靠在多个棚车回转平台 62上, 并通过定位装置 624使 所述棚车 610与所述棚车回转平台 62—一定位, 将相邻所述棚车 610解挂, 打开 接轨装置 622, 并转动所述棚车回转平台 62, 在回转限位装置 623和固定限位装 置 6230的作用下, 使所述棚车 610设有纵开车门 4的一端与装卸月台 63对应衔接 并被固定;  [0206] S2, the box car 610 is respectively parked on a plurality of car slewing platforms 62, and the box car 610 is positioned with the car slewing platform 62 by a positioning device 624, and the adjacent box car 610 is solved. Hanging, opening the railing device 622, and rotating the box turning platform 62, under the action of the swing limiting device 623 and the fixed limiting device 6230, the box truck 610 is provided with one end of the longitudinal opening door 4 and the loading and unloading platform 63. Correspondingly connected and fixed;
[0207] S3、 使不带托盘作业的单元货物通过具有货物换位叉具 31的叉车 30在所述集合 装卸机组 8的交接平台 90上进行不带托盘单元货物的换位作业, 将不带托盘作业 的单元货物从所述运输卡车 3上或装卸月台 63上换位并集合到集合装卸机组 8上 直至形成一整车集合单元货物, 然后通过所述集合装卸机组 8 , 对所述棚车 610 纵向进行不带托盘的集合单元货物的一次性进入所述棚车 610车厢的整车装车, 或通过所述集合装卸机组 8 , 对所述棚车 610纵向进行不带托盘的集合单元货物 的一次性退出所述棚车 610车厢的整车卸载, 再使不带托盘作业的单元货物通过 具有货物换位叉具 31的叉车 30在交接平台 90上进行不带托盘单元货物的换位作 业, 将不带托盘作业的单元货物从所述集合装卸机组 8换位到所述运输卡车 3上 或装卸月台 63的平面货位上; 作业中可根据业务需要和装车设计, 利用集合装 卸机组 8对所述棚车 610同时进行多作业点的集合整车装卸的装卸作业, 并可在 所述棚车列车驶入所述转运中心 600前, 先期进行所述运输卡车 3与集合装卸机 组 8的不带托盘作业的单元货物的换位集合作业; [0207] S3, the unit cargo without the pallet operation is passed through the forklift 30 having the cargo transposition fork 31 on the transfer platform 90 of the collective loading and unloading unit 8 to perform the transposition operation without the pallet unit goods, without The unit cargo of the pallet operation is transposed from the transport truck 3 or the loading dock 63 and assembled to the collective loading and unloading unit 8 until a complete vehicle assembly unit cargo is formed, and then through the collective loading and unloading unit 8, the boxcar 610 longitudinally performing the vehicle loading of the collection unit cargo without the tray into the car of the box car 610, or by the assembly loading and unloading unit 8 for the longitudinal direction of the car unit 610 without the pallet. The vehicle is unloaded from the car 610, and the unit cargo without the pallet is transported through the forklift 30 having the cargo transposition fork 31 on the transfer platform 90 for the transposition operation without the pallet unit. Unit cargo with pallet operation is transposed from the assembly handling unit 8 to the transport truck 3 Or loading and unloading the flat cargo space of the platform 63; in the operation, according to the business needs and the loading design, the collective loading and unloading unit 8 can simultaneously carry out the loading and unloading operation of the assembly vehicle loading and unloading at the multiple working points at the same time, and Before the shuttle car train enters the transshipment center 600, the transposition work of the unit cargo without the pallet operation of the transport truck 3 and the assembly loading and unloading unit 8 is performed in advance;
[0208] S4、 解除所述棚车回转平台 62在固定限位装置 6230上的固定, 转动所述棚车回 转平台 62, 使作业完毕的多辆所述棚车 610首尾相连, 通过接轨装置 622将所述 棚车回转平台 62的所述平台轨道 621与所述装卸线 61的轨道重新精确连接并定位 , 解除所述棚车 610在所述棚车回转平台 62上的定位, 并使所述棚车 610依次首 尾连接重新形成所述棚车列车;  [0208] S4, releasing the fixing of the box rotating platform 62 on the fixed limiting device 6230, rotating the box rotating platform 62, and connecting a plurality of the box cars 610 that are completed in operation are connected end to end, and the railing device 622 is used to The platform rail 621 of the box car slewing platform 62 is re-exactly connected and positioned with the track of the loading and unloading line 61, the positioning of the box car 610 on the car slewing platform 62 is released, and the box car 610 is connected end to end. Forming the boxcar train;
[0209] S5、 将所述棚车列车从装卸线 61经过单式对称道岔 601行驶至铁路作业线 60。  [0209] S5. The boxcar train is driven from the loading and unloading line 61 through the single symmetric track 601 to the railway line 60.
[0210] 与实施例 2相似, 上述方法中的不带托盘作业的单元货物在进行步骤 S3之前应 当先进行作业迎面底边角护角条打包作业。 所述护角条所在单元货物作业迎面 的货物的水平宽度与所述棚车 610车厢的内宽度相关, 同时护角条所在单元货物 作业迎面的货物的水平深度与所述运输卡车 3车厢的内宽度相关。  [0210] Similarly to the embodiment 2, the unit cargo without the pallet operation in the above method should be subjected to the operation of the front corner corner corner strip packing operation before performing the step S3. The horizontal width of the cargo facing the unit of the corner strip is related to the inner width of the box car 610, and the horizontal depth of the cargo facing the unit of the corner strip and the inner width of the transport truck 3 Related.
[0211] 以上内容仅为本发明的较佳实施例, 对于本领域的普通技术人员, 依据本发明 的思想, 在具体实施方式及应用范围上可以作出许多变化, 只要这些变化未脱 离本发明的构思, 均属于本发明的保护范围。  The above is only a preferred embodiment of the present invention, and many changes can be made in the specific embodiments and applications within the scope of the present invention as long as the changes are not deviated from the present invention. The concept is all within the scope of protection of the present invention.

Claims

权利要求书 Claim
[权利要求 1] 一种棚车回转平台, 其特征在于: 包括用于供棚车 (610) 停靠的回 转上平台 (620) 、 平台轨道 (621) 和用于驱动所述回转上平台 (62 0) 转动的驱动组件, 平台轨道 (621) 铺设在所述回转上平台 (620 ) 上, 驱动组件与所述回转上平台 (620) 固定连接。  [Claim 1] A box car slewing platform, comprising: a swing upper platform (620) for stopping a box car (610), a platform rail (621), and a platform for driving the swivel upper platform (62 0) A rotating drive assembly, a platform rail (621) is laid on the swivel upper platform (620), and a drive assembly is fixedly coupled to the swivel upper platform (620).
[权利要求 2] 根据权利要求 1所述的棚车回转平台, 其特征在于: 还包括回转限位 装置 (623) 和固定限位装置 (6230) , 所述回转限位装置 (623) 固 定在所述回转上平台 (620) 上, 对应所述回转限位装置 (623) 在所 述回转上平台 (620) 外围的地面设有固定限位装置 (6230) , 所述 回转上平台 (620) 转动时, 通过所述回转限位装置 (623) 和固定限 位装置 (6230) 的相互配合, 使所述回转上平台 (620) 在一定角度 范围内转动并进行固定。  [Claim 2] The car slewing platform according to claim 1, further comprising: a rotation limit device (623) and a fixed limit device (6230), wherein the rotation limit device (623) is fixed at the The rotating upper platform (620) is provided with a fixed limiting device (6230) corresponding to the rotating limit device (623) on the outer periphery of the rotating upper platform (620), and the rotating upper platform (620) is rotated. When the rotation limit device (623) and the fixed limit device (6230) cooperate with each other, the rotary upper platform (620) is rotated and fixed within a certain angle range.
[权利要求 3] 根据权利要求 1所述的棚车回转平台, 其特征在于: 所述平台轨道 (6  [Claim 3] The box car swing platform according to claim 1, wherein: the platform rail (6)
21) 上设置有用于固定所述棚车 (610) 的定位装置 (624) 。  21) A positioning device (624) for fixing the box car (610) is provided.
[权利要求 4] 根据权利要求 1所述的棚车回转平台, 其特征在于: 所述平台轨道 (6 [Claim 4] The box car swing platform according to claim 1, wherein: the platform rail (6)
21) 的两端固定有用于连接其他轨道的接轨装置 (622) 。  21) Both ends are fixed with a railing device (622) for connecting other rails.
[权利要求 5] 根据权利要求 1所述的棚车回转平台, 其特征在于: 所述驱动组件包 括平台基架 (625) 、 轨轮 (627) 和带制动功能的轨轮驱动装置 (62 8) , 所述回转上平台 (620) 固定在所述平台基架 (625) 上, 平台 基架 (625) 与所述轨轮驱动装置 (628) 固定连接, 轨轮驱动装置 ( 628) 与所述轨轮 (627) 固定连接。 [Claim 5] The car slewing platform according to claim 1, wherein: the drive assembly comprises a platform base (625), a rail (627), and a rail drive with a brake function (62 8 The rotating upper platform (620) is fixed on the platform base frame (625), the platform base frame (625) is fixedly connected with the rail wheel driving device (628), and the rail wheel driving device (628) and the The rail wheel (627) is fixedly connected.
[权利要求 6] 一种用于公铁联运的单元化物流作业的转运中心, 其特征在于: 包括 至少一个棚车回转平台 (62) 、 装卸线 (61) 和装卸月台 (63) , 所 述棚车回转平台 (62) 串联到装卸线 (61) 上, 所述棚车回转平台 ( 62) 的一侧或两侧设有所述装卸月台 (63) ; 所述棚车回转平台 (62 ) 包括用于供棚车 (610) 停靠的回转上平台 (620) 、 平台轨道 (62 1) 和用于驱动所述回转上平台 (620) 转动的驱动组件, 平台轨道 ( 621) 铺设在所述回转上平台 (620) 上, 驱动组件与所述回转上平台 (620) 固定连接。 [Claim 6] A transshipment center for unitized logistics operations for rail transit, comprising: at least one box revolving platform (62), a loading and unloading line (61), and a loading dock (63), The box car slewing platform (62) is connected in series to the loading and unloading line (61), and the loading and unloading platform (63) is disposed on one side or both sides of the box car slewing platform (62); the box car slewing platform (62) includes a slewing upper platform (620) for stopping the box car (610), a platform rail (62 1), and a driving assembly for driving the rotating upper platform (620), on which the platform rail (621) is laid (620), the drive assembly and the rotary upper platform (620) Fixed connection.
[权利要求 7] 一种用于公铁联运的单元化物流作业系统, 其特征在于: 包括权利要 求 6中所述的转运中心 (600) 外、 铁路作业线 (60) 和单式对称道岔 (601) , 所述铁路作业线 (60) 通过所述单式对称道岔 (601) 与所 述转运中心 (600) 连接。  [Claim 7] A unitary logistics operation system for rail-to-rail transportation, comprising: a transshipment center (600) as claimed in claim 6, a railway line (60), and a single-symmetric ballast ( 601), the railway line (60) is connected to the transfer center (600) by the single symmetric ballast (601).
[权利要求 8] 根据权利要求 7所述的用于公铁联运的单元化物流作业系统, 其特征 在于: 还包括棚车列车和用于对不带托盘作业的单元货物进行换位的 具有货物换位叉具 (31) 的叉车 (30) , 所述棚车列车包括至少一辆 棚车 (610) , 所述棚车 (610) 在车厢的一端设置纵开车门 (4) 。  [Claim 8] The unitized logistics operation system for rail-to-rail transportation according to claim 7, further comprising: a box car train and a cargo exchange for transposing unit goods without pallet operation A forklift truck (30) of a forklift (31), the boxcar train comprising at least one boxcar (610), the boxcar (610) being provided with a longitudinally open door (4) at one end of the compartment.
[权利要求 9] 一种不带托盘作业的单元货物进行棚车列车装卸的方法, 其特征在于  [Claim 9] A method for loading and unloading a boxcar train for a unit cargo without a pallet operation, characterized in that
: 使用权利要求 8所述的用于公铁联运的单元化物流作业系统, 对进 行不带托盘作业的单元货物进行运输卡车与火车棚车衔接的装卸作业 , 该方法包括以下步骤:  The loading and unloading operation of transporting trucks and train boxcars for unit cargo without pallet operation is carried out using the unitized logistics operation system for rail-to-rail transportation according to claim 8, the method comprising the following steps:
51、 将棚车列车从铁路作业线 (60) 经过单式对称道岔 (601) 行驶 至装卸线 (61) ;  51. Drive the boxcar train from the railway line (60) through the single symmetrical ballast (601) to the loading and unloading line (61);
52、 将所述棚车 (610) 分别停靠在多个棚车回转平台 (62) 上, 并 通过定位装置 (624) 使所述棚车 (610) 与所述棚车回转平台 (62) 一一定位, 将相邻所述棚车 (610) 解挂, 打开接轨装置 (622) , 转 动所述棚车回转平台 (62) , 在回转限位装置 (623) 和固定限位装 置 (6230) 的作用下, 使所述棚车 (610) 设有纵开车门 (4) 的一端 与装卸月台 (63) 对应衔接并被固定;  52. The boxcars (610) are respectively parked on a plurality of box car slewing platforms (62), and the box car (610) is positioned one by one with the car slewing platform (62) by a positioning device (624), Adjacent the box car (610) is unhooked, the rail device (622) is opened, the carriage rotary platform (62) is rotated, and the swing limit device (623) and the fixed limit device (6230) are used to The end of the box car (610) with the longitudinal opening door (4) is connected to the loading platform (63) and fixed;
53、 将经打包暂存在所述装卸月台 (63) 的堆垛平面上的不带托盘作 业的单元货物, 利用具有货物换位叉具 (31) 的叉车 (30) 从所述装 卸月台 (63) 的堆垛平面上经所述纵开车门 (4) 装入所述棚车 (610 ) 内, 或将不带托盘作业的单元货物从所述棚车 (610) 经所述纵开 车门 (4) 卸载到所述装卸月台 (63) 的堆垛平面上暂存;  53. The unit cargo without pallet operation temporarily packed on the stacking plane of the loading and unloading platform (63) is used from the loading and unloading platform by a forklift (30) having a cargo transposition fork (31) The stacking plane of (63) is loaded into the box car (610) via the longitudinal opening door (4), or the unit cargo without the pallet operation is passed from the box car (610) through the vertical opening door ( 4) unloading onto the stacking plane of the loading dock (63) for temporary storage;
54、 解除所述回转平台 (62) 在固定限位装置 (6230) 上的固定, 转 动所述棚车回转平台 (62) , 使多辆所述棚车 (610) 首尾相连, 将 所述棚车回转平台 (62) 与所述装卸线 (61) 重新连接, 并重新插接 接轨装置 (622) , 使所述平台轨道 (621) 与装卸线 (61) 的轨道进 行精确对接并定位, 解除所述棚车 (610) 在所述棚车回转平台 (62 ) 上的定位, 并使所述棚车 (610) 依次首尾连接重新形成所述棚车 列车; 54. releasing the fixing of the rotary platform (62) on the fixed limiting device (6230), rotating the box rotating platform (62), so that a plurality of the box cars (610) are connected end to end, The box car revolving platform (62) is reconnected with the loading and unloading line (61), and the rail device (622) is re-plugged to accurately interface and position the platform rail (621) with the loading and unloading line (61). Disarming the box car (610) on the box car slewing platform (62), and sequentially connecting the box car (610) to form the box car train;
S5、 将所述棚车列车从装卸线 (61) 经过单式对称道岔 (601) 行驶 至铁路作业线 (60) 。  S5. The box train is driven from the loading line (61) through the single symmetric track (601) to the railway line (60).
[权利要求 10] 根据权利要求 9所述的不带托盘作业的单元货物进行棚车列车装卸的 方法, 其特征在于: 不带托盘作业的单元货物在进行步骤 S3之前先进 行作业迎面底边角护角条打包作业, 所述护角条所在单元货物作业迎 面的货物的水平宽度与所述棚车 (610) 车厢的内宽度相关, 同时护 角条所在单元货物作业迎面的货物的水平深度与所述运输卡车 (3) 车厢的内宽度相关。  [Claim 10] The method for loading and unloading a train on a unit cargo without a pallet operation according to claim 9, wherein: the unit cargo without the pallet operation is subjected to the front face protection before the step S3. a corner strip packing operation, wherein a horizontal width of the cargo facing the unit of the corner strip is related to an inner width of the box car (610), and a horizontal depth of the cargo facing the cargo operation of the unit of the corner strip is Transport truck (3) The inner width of the carriage is related.
[权利要求 11] 一种用于公铁联运的单元化物流作业系统, 其特征在于: 包括权利要 求 6中所述的转运中心 (600) 、 铁路作业线 (60) 、 单式对称道岔 ( 601) 、 棚车列车和用于对不带托盘作业的单元货物进行换位的具有 货物换位叉具 (31) 的叉车 (30) , 所述铁路作业线 (60) 通过所述 单式对称道岔 (601) 与所述转运中心 (600) 连接; 棚车列车包括至 少一辆棚车 (610) , 所述棚车 (610) 在车厢的一端设置纵开车门 ( 4) 。  [Claim 11] A unitary logistics operation system for rail-to-rail transportation, comprising: the transfer center (600) according to claim 6, a railway line (60), and a single-symmetric ballast (601) a forklift truck (30) having a cargo transposition fork (31) for translating a unit cargo for palletized work, said railway line (60) passing said single symmetrical ballast ( 601) connected to the transfer center (600); the boxcar train includes at least one box car (610), and the box car (610) is provided with a vertical door (4) at one end of the car.
[权利要求 12] 根据权利要求 11所述的用于公铁联运的单元化物流作业系统, 其特征 在于: 还包括运输卡车 (3) , 所述运输卡车 (3) 可采用两种结构的 车厢进行装卸运输: 采用具有纵向垂直中隔板装置的翼开式卡车进行 装卸运输或采用无纵向垂直中隔板装置的翼开式卡车进行装卸运输, 并使用所述具有货物换位叉具 (31) 的叉车 (30) , 在车厢两侧对不 带托盘的单元货物进行装卸作业。  [Claim 12] The unitized logistics operation system for rail transit according to claim 11, further comprising: a transport truck (3), wherein the transport truck (3) can adopt two types of compartments Handling transport: loading and unloading using wing-open trucks with longitudinal vertical mid-separator devices or loading and unloading with wing-open trucks without longitudinal vertical mid-separator devices, and using the forklift with cargo transposition (31 The forklift (30) is used to load and unload unit cargo without pallets on both sides of the compartment.
[权利要求 13] 一种不带托盘作业的单元货物进行棚车列车装卸的方法, 使用权利要 求 11或权利要求 12所述的用于公铁联运的单元化物流作业系统, 对进 行不带托盘作业的单元货物进行卡车与火车棚车衔接的装卸作业, 该 方法包括以下步骤: [Claim 13] A method for loading and unloading a train on a unit cargo without a pallet operation, using the unitized logistics operation system for rail-to-rail transportation according to claim 11 or claim 12, The loading and unloading operation of the truck and the train box car is carried out by the unit cargo without the pallet operation, and the method comprises the following steps:
51、 将棚车列车从铁路作业线 (60) 经过单式对称道岔 (601) 行驶 至装卸线 (61) ;  51. Drive the boxcar train from the railway line (60) through the single symmetrical ballast (601) to the loading and unloading line (61);
52、 将所述棚车 (610) 分别停靠在多个棚车回转平台 (62) 上, 并 通过定位装置 (624) 使所述棚车 (610) 与所述棚车回转平台 (62) 一一定位, 将相邻所述棚车 (610) 解挂, 打开接轨装置 (622) , 并 转动所述棚车回转平台 (62) , 在回转限位装置 (623) 和固定限位 装置 (6230) 的作用下, 使所述棚车 (610) 与装卸月台 (63) 对应 衔接并被固定;  52. The boxcars (610) are respectively parked on a plurality of box car slewing platforms (62), and the box car (610) is positioned one by one with the car slewing platform (62) by a positioning device (624), Adjacent the box car (610) is unhooked, the rail assembly device (622) is opened, and the box car revolving platform (62) is rotated, under the action of the rotation limit device (623) and the fixed limit device (6230). The box car (610) is coupled to the loading platform (63) and fixed;
53、 使不带托盘作业的单元货物通过具有货物换位叉具 (31) 的叉车 (30) 从运输卡车 (3) 两侧卸下、 或从装卸月台 (63) 的堆垛平面 上并经所述纵开车门 (4) 装入所述棚车 (610) 内, 或使不带托盘作 业的单元货物通过具有货物换位叉具 (31) 的叉车 (30) 从所述棚车 (610) 内经所述纵开车门 (4) 卸载到所述运输卡车 (3) 上或装卸 月台 (63) 的堆垛平面上;  53. Unloading the unit cargo without pallets through the forklift (30) with the cargo transposition fork (31) from both sides of the transport truck (3), or from the stacking plane of the loading dock (63) and The longitudinally opened door (4) is loaded into the box car (610), or the unit cargo without the pallet operation is passed through the forklift (30) having the cargo transposition fork (31) from the box car (610) Unloading the longitudinally opened door (4) onto the transport truck (3) or the stacking plane of the loading dock (63);
54、 解除所述回转平台 (62) 在固定限位装置 (6230) 上的固定, 转 动所述棚车回转平台 (62) , 使多辆所述棚车 (610) 首尾相连, 通 过接轨装置 (622) 重新插接, 将所述棚车回转平台 (62) 的所述平 台轨道 (621) 与所述装卸线 (61) 轨道进行精确对接并定位, 解除 所述棚车 (610) 在所述棚车回转平台 (62) 上的定位, 并使所述棚 车 (610) 依次首尾连接重新形成所述棚车列车;  54. Disarming the rotating platform (62) on the fixed limiting device (6230), rotating the box rotating platform (62), connecting the plurality of the box cars (610) end to end, and connecting the rail device (622) Re-plugging, accurately docking and positioning the platform rail (621) of the box car slewing platform (62) with the loading and unloading line (61) track, and releasing the box car (610) on the box car slewing platform ( 62) positioning, and causing the box car (610) to be connected end to end to re-form the box car train;
55、 将所述棚车列车从装卸线 (61) 经过单式对称道岔 (601) 行驶 至铁路作业线 (60) 。  55. The boxcar train is driven from the loading line (61) through a single symmetrical ballast (601) to the railway line (60).
[权利要求 14] 不带托盘作业的单元货物在进行步骤 S3之前先进行作业迎面底边角护 角条打包作业, 所述护角条所在单元货物作业迎面的货物的水平宽度 与所述棚车 (610) 车厢的内宽度相关, 同时护角条所在单元货物作 业迎面的货物的水平深度与所述运输卡车 (3) 车厢的内宽度相关。 [权利要求 15] 一种用于公铁联运的单元化物流作业系统, 其特征在于: 包括权利要 求 6中所述的转运中心 (600) 、 铁路作业线 (60) 、 单式对称道岔 ( 601) 、 棚车列车、 用于对不带托盘作业的单元货物进行换位的具有 货物换位叉具 (31) 的叉车 (30) 、 运输卡车 (3) 和用于对不带托 盘作业的单元货物进行集合形成一整车集合单元货物后再进行整车装 卸的集合装卸机组 (8) , 所述铁路作业线 (60) 通过所述单式对称 道岔 (601) 与所述转运中心 (600) 连接; 棚车列车包括至少一辆棚 车 (610) , 所述棚车 (610) 在车厢的一端设置纵开车门 (4) 。 [Claim 14] The unit cargo without the pallet operation first performs the working face-to-face corner corner strip packing operation before the step S3, the horizontal width of the cargo facing the unit in the cargo compartment of the corner strip is the same as the box car ( 610) The inner width of the car is related, and the horizontal depth of the cargo facing the unit of the corner bar is related to the inner width of the transport truck (3). [Claim 15] A unitary logistics operation system for rail-to-rail transportation, comprising: a transfer center (600) according to claim 6, a railway line (60), and a single-symmetric ballast (601) ), boxcar trains, forklifts (30) with cargo transposition forks (31) for transposing unit cargo without pallets, transport trucks (3) and unit cargo for palletless work a collective loading and unloading unit (8) that assembles and forms a whole vehicle assembly unit cargo and then performs vehicle loading and unloading, and the railway line (60) is connected to the transfer center (600) through the single symmetric ballast (601) The boxcar train includes at least one boxcar (610) that is provided with a longitudinally open door (4) at one end of the compartment.
[权利要求 16] 根据权利要求 15所述的用于公铁联运的单元化物流作业系统, 其特征 在于: 所述集合装卸机组 (8) 包括集合装卸平台 (80) 、 平台底盘 (81) 和交接平台 (90) , 集合装卸平台 (80) 在所述平台底盘 (81 ) 上往复移动, 所述交接平台 (90) 设置在平台底盘 (81) 后方。  [Claim 16] The unitized logistics operation system for rail-to-rail transportation according to claim 15, wherein: the assembly loading and unloading unit (8) comprises a collective loading and unloading platform (80), a platform chassis (81), and The transfer platform (90), the assembly loading platform (80) reciprocates on the platform chassis (81), and the transfer platform (90) is disposed behind the platform chassis (81).
[权利要求 17] 一种不带托盘作业的公铁联运的单元化物流作业方法, 使用权利要求  [Claim 17] A unitized logistics operation method for a railway-rail joint transportation without a pallet operation, using the claims
15所述的用于公铁联运的单元化物流作业系统, 对进行不带托盘作业 的单元货物进行运输卡车与火车棚车衔接的集合整车装卸的装卸作业 , 该方法包括以下步骤:  The unitized logistics operation system for public railway transportation described in FIG. 15 is a loading and unloading operation for assembling and unloading a transportation vehicle and a train box car for a unit cargo without a pallet operation, and the method comprises the following steps:
51、 将棚车列车从铁路作业线 (60) 经过单式对称道岔 (601) 行驶 至装卸线 (61) ;  51. Drive the boxcar train from the railway line (60) through the single symmetrical ballast (601) to the loading and unloading line (61);
52、 将所述棚车 (610) 分别停靠在多个棚车回转平台 (62) 上, 并 通过定位装置 (624) 使所述棚车 (610) 与所述棚车回转平台 (62) 一一定位, 将相邻所述棚车 (610) 解挂, 打开接轨装置 (622) , 并 转动所述棚车回转平台 (62) , 在回转限位装置 (623) 和固定限位 装置 (6230) 的作用下, 使所述棚车 (610) 设有纵开车门 (4) 的一 端与装卸月台 (63) 对应衔接并被固定;  52. The boxcars (610) are respectively parked on a plurality of box car slewing platforms (62), and the box car (610) is positioned one by one with the car slewing platform (62) by a positioning device (624), Adjacent the box car (610) is unhooked, the rail assembly device (622) is opened, and the box car revolving platform (62) is rotated, under the action of the rotation limit device (623) and the fixed limit device (6230). The box car (610) is provided with one end of the longitudinal opening door (4) corresponding to the loading platform (63) and is fixed;
53、 使不带托盘作业的单元货物通过具有货物换位叉具 (31) 的叉车 (30) 在所述集合装卸机组 (8) 的交接平台 (90) 上进行不带托盘 单元货物的换位作业, 将不带托盘作业的单元货物从所述运输卡车 ( 3) 上或装卸月台 (63) 的平面货位上换位并集合到集合装卸机组 (8 ) 上, 形成一整车集合单元货物, 然后通过所述集合装卸机组 (8)53. Passing the unit cargo without the pallet operation through the forklift truck (30) having the cargo transposition fork (31) on the transfer platform (90) of the collective loading and unloading unit (8) for transposition of the goods without the pallet unit Work, translocating unit cargo without pallets from the transport truck (3) or the flat cargo position of the loading dock (63) and assembling it to the collective loading and unloading unit (8 ), forming a complete vehicle assembly unit cargo, and then passing the assembly loading and unloading unit (8)
, 对所述棚车 (610) 纵向进行不带托盘的集合单元货物的一次性进 入所述棚车 (610) 车厢的整车装车, 或通过所述集合装卸机组 (8)And longitudinally loading the box car (610) into the box car of the box car (610), or passing through the assembly loading and unloading unit (8)
, 对所述棚车 (610) 纵向进行不带托盘的集合单元货物的一次性退 出所述棚车 (610) 车厢的整车卸载, 再使不带托盘作业的单元货物 通过具有货物换位叉具 (31) 的叉车 (30) 在交接平台 (90) 上进行 不带托盘单元货物的换位作业, 将不带托盘作业的单元货物从所述集 合装卸机组 (8) 换位到所述运输卡车 (3) 上或装卸月台 (63) 的平 面货位上; , the longitudinal loading of the box car (610) in a longitudinal direction without the tray, and the unloading of the car in the box car (610), and then the unit cargo without the pallet operation is passed through the fork with the cargo transposition ( 31) The forklift (30) performs a transposition operation on the transfer platform (90) without the pallet unit cargo, and transposes the unit cargo without the pallet operation from the assembly loading and unloading unit (8) to the transport truck ( 3) on the flat cargo space of the loading dock platform (63);
54、 解除所述棚车回转平台 (62) 在固定限位装置 (6230) 上的固定 , 转动所述棚车回转平台 (62) , 使作业完毕的多辆所述棚车 (610 54. releasing the fixing of the box rotating platform (62) on the fixed limiting device (6230), rotating the box rotating platform (62), and completing the plurality of the box cars (610)
) 首尾相连, 通过接轨装置 (622) 将所述棚车回转平台 (62) 的所 述平台轨道 (621) 与所述装卸线 (61) 的轨道重新精确连接并定位 , 解除所述棚车 (610) 在所述棚车回转平台 (62) 上的定位, 并使 所述棚车 (610) 依次首尾连接重新形成所述棚车列车; Connected end to end, re-accurately connect and position the platform rail (621) of the box car slewing platform (62) with the loading and unloading line (61) by the railing device (622), and release the box car (610) Positioning on the box car slewing platform (62), and causing the box car (610) to be connected end to end to re-form the box car train;
55、 将所述棚车列车从装卸线 (61) 经过单式对称道岔 (601) 行驶 至铁路作业线 (60) 。  55. The boxcar train is driven from the loading line (61) through a single symmetrical ballast (601) to the railway line (60).
[权利要求 18] 根据权利要求 17所述的不带托盘作业的公铁联运的单元化物流作业方 法, 其特征在于: 所述不带托盘作业的单元货物在进行作业前先进行 作业迎面底边角护角条打包作业, 所述护角条所在单元货物作业迎面 的货物的水平宽度与所述棚车 (610) 车厢的内宽度相关, 同时护角 条所在单元货物作业迎面的货物的水平深度与所述运输卡车 (3) 车 厢的内宽度相关。  [Claim 18] The unitized logistics operation method of the rail-and-rail joint transportation without the pallet operation according to claim 17, wherein: the unit cargo without the pallet operation performs the operation front side before performing the work The corner corner strip packing operation, the horizontal width of the cargo facing the cargo unit of the corner strip is related to the inner width of the box car (610), and the horizontal depth of the cargo facing the unit of the corner strip is The inner width of the transport truck (3) compartment is related.
PCT/CN2019/081458 2018-05-08 2019-04-04 Boxcar revolving platform, unitized logistics operation system and method for united transportation of railways and highways WO2019214376A1 (en)

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