WO2019189013A1 - ショベル - Google Patents
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- Publication number
- WO2019189013A1 WO2019189013A1 PCT/JP2019/012563 JP2019012563W WO2019189013A1 WO 2019189013 A1 WO2019189013 A1 WO 2019189013A1 JP 2019012563 W JP2019012563 W JP 2019012563W WO 2019189013 A1 WO2019189013 A1 WO 2019189013A1
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- WIPO (PCT)
- Prior art keywords
- bucket
- boom
- controller
- excavator
- turning
- Prior art date
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Images
Classifications
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/26—Indicating devices
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/22—Hydraulic or pneumatic drives
- E02F9/2278—Hydraulic circuits
- E02F9/2292—Systems with two or more pumps
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F3/00—Dredgers; Soil-shifting machines
- E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
- E02F3/28—Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets
- E02F3/36—Component parts
- E02F3/42—Drives for dippers, buckets, dipper-arms or bucket-arms
- E02F3/43—Control of dipper or bucket position; Control of sequence of drive operations
- E02F3/431—Control of dipper or bucket position; Control of sequence of drive operations for bucket-arms, front-end loaders, dumpers or the like
- E02F3/434—Control of dipper or bucket position; Control of sequence of drive operations for bucket-arms, front-end loaders, dumpers or the like providing automatic sequences of movements, e.g. automatic dumping or loading, automatic return-to-dig
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F3/00—Dredgers; Soil-shifting machines
- E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
- E02F3/28—Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets
- E02F3/36—Component parts
- E02F3/42—Drives for dippers, buckets, dipper-arms or bucket-arms
- E02F3/43—Control of dipper or bucket position; Control of sequence of drive operations
- E02F3/435—Control of dipper or bucket position; Control of sequence of drive operations for dipper-arms, backhoes or the like
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F3/00—Dredgers; Soil-shifting machines
- E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
- E02F3/28—Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets
- E02F3/36—Component parts
- E02F3/42—Drives for dippers, buckets, dipper-arms or bucket-arms
- E02F3/43—Control of dipper or bucket position; Control of sequence of drive operations
- E02F3/435—Control of dipper or bucket position; Control of sequence of drive operations for dipper-arms, backhoes or the like
- E02F3/439—Automatic repositioning of the implement, e.g. automatic dumping, auto-return
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/2025—Particular purposes of control systems not otherwise provided for
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/2025—Particular purposes of control systems not otherwise provided for
- E02F9/2033—Limiting the movement of frames or implements, e.g. to avoid collision between implements and the cabin
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
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- E02F9/2025—Particular purposes of control systems not otherwise provided for
- E02F9/2037—Coordinating the movements of the implement and of the frame
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/2025—Particular purposes of control systems not otherwise provided for
- E02F9/2041—Automatic repositioning of implements, i.e. memorising determined positions of the implement
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/2025—Particular purposes of control systems not otherwise provided for
- E02F9/2045—Guiding machines along a predetermined path
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/22—Hydraulic or pneumatic drives
- E02F9/2278—Hydraulic circuits
- E02F9/2282—Systems using center bypass type changeover valves
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/22—Hydraulic or pneumatic drives
- E02F9/2278—Hydraulic circuits
- E02F9/2285—Pilot-operated systems
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/22—Hydraulic or pneumatic drives
- E02F9/2278—Hydraulic circuits
- E02F9/2296—Systems with a variable displacement pump
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/26—Indicating devices
- E02F9/261—Surveying the work-site to be treated
- E02F9/262—Surveying the work-site to be treated with follow-up actions to control the work tool, e.g. controller
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/26—Indicating devices
- E02F9/264—Sensors and their calibration for indicating the position of the work tool
- E02F9/265—Sensors and their calibration for indicating the position of the work tool with follow-up actions (e.g. control signals sent to actuate the work tool)
Definitions
- This disclosure relates to excavators.
- an excavator for preventing contact between an attachment and a dump truck in an operation of loading excavated earth and sand on the dump truck is known (see Patent Document 1).
- This shovel generates a trajectory line followed by the tip of the bucket based on the distance between the shovel and the dump truck and the height of the dump truck. Then, when the boom raising and turning operation is performed, the flow rate of the hydraulic oil supplied to each of the boom cylinder and the turning hydraulic motor is controlled so that the tip of the bucket follows the locus line.
- the excavator may not be able to cope with a change in the state of the dump truck, which is an object detected by a camera or the like.
- the excavator causes the bucket to contact the automatic opening / closing seat. There is a fear.
- An excavator includes a lower traveling body, an upper swinging body that is turnably mounted on the lower traveling body, a surrounding monitoring device that is attached to the upper rotating body, and an output of the surrounding monitoring device. And a control device for recognizing the state of the object based on the control device.
- the above-described means can provide an excavator that can more reliably prevent contact between the attachment in the loading operation and the detected object.
- FIG. 1A It is a side view of the shovel which concerns on embodiment of this invention. It is a top view of the shovel which concerns on embodiment of this invention.
- FIG. 1A It is the schematic which shows the structural example of the hydraulic system mounted in the shovel of FIG. 1A. It is a figure which shows the positional relationship of a shovel and a dump truck. It is a figure which shows the positional relationship of a shovel and a dump truck. It is a rear view of a dump truck. It is a right view of a dump truck. It is a rear view of a bucket and a dump truck. It is a rear view of a bucket and a dump truck. It is a figure which shows another structural example of the hydraulic system mounted in the shovel of FIG. 1A.
- FIG. 1A is a side view of the excavator 100
- FIG. 1B is a top view of the excavator 100.
- the lower traveling body 1 of the excavator 100 includes a crawler 1C.
- the crawler 1 ⁇ / b> C is driven by a traveling hydraulic motor 2 ⁇ / b> M mounted on the lower traveling body 1.
- the crawler 1C includes a left crawler 1CL and a right crawler 1CR.
- the left crawler 1CL is driven by a left traveling hydraulic motor 2ML
- the right crawler 1CR is driven by a right traveling hydraulic motor 2MR.
- the upper traveling body 3 is mounted on the lower traveling body 1 through a turning mechanism 2 so as to be capable of turning.
- the turning mechanism 2 is driven by a turning hydraulic motor 2 ⁇ / b> A mounted on the upper turning body 3.
- the turning hydraulic motor 2A may be a turning motor generator as an electric actuator.
- Boom 4 is attached to upper swing body 3.
- An arm 5 is attached to the tip of the boom 4, and a bucket 6 as an end attachment is attached to the tip of the arm 5.
- the boom 4, the arm 5, and the bucket 6 constitute an excavation attachment AT that is an example of an attachment.
- the boom 4 is driven by a boom cylinder 7, the arm 5 is driven by an arm cylinder 8, and the bucket 6 is driven by a bucket cylinder 9.
- the boom 4 is rotatably supported by the upper swing body 3.
- a boom angle sensor S1 is attached to the boom 4.
- Boom angle sensor S1 can detect the boom angle beta 1 is a rotational angle of the boom 4.
- Boom angle beta 1 is, for example, an increase in the angle from the state of being most lower the boom 4. Therefore, the boom angle beta 1 is maximized when the was the most elevated boom 4.
- the arm 5 is rotatably supported with respect to the boom 4.
- An arm angle sensor S2 is attached to the arm 5.
- Arm angle sensor S2 can detect the arm angle beta 2 is a rotational angle of the arm 5.
- Arm angle beta 2 is, for example, an opening angle of the most closed arm 5. Therefore, the arm angle beta 2 is maximized when the most open arm 5.
- the bucket 6 is supported so as to be rotatable with respect to the arm 5.
- a bucket angle sensor S3 is attached to the bucket 6.
- Bucket angle sensor S3 can detect the bucket angle beta 3 is a rotational angle of the bucket 6.
- the bucket angle ⁇ 3 is an opening angle from a state where the bucket 6 is most closed. Therefore, the bucket angle beta 3 is maximized when the most open bucket 6.
- each of the boom angle sensor S1, the arm angle sensor S2, and the bucket angle sensor S3 includes a combination of an acceleration sensor and a gyro sensor.
- at least one of the boom angle sensor S1, the arm angle sensor S2, and the bucket angle sensor S3 may be configured by only an acceleration sensor.
- the boom angle sensor S1 may be a stroke sensor attached to the boom cylinder 7, or may be a rotary encoder, a potentiometer, an inertial measurement device, or the like. The same applies to the arm angle sensor S2 and the bucket angle sensor S3.
- the upper swing body 3 is provided with a cabin 10 as a cab and a power source such as an engine 11 is mounted. Further, an object detection device 70, an imaging device 80, a body tilt sensor S4, a turning angular velocity sensor S5, and the like are attached to the upper swing body 3. Inside the cabin 10, an operation device 26, a controller 30, a display device D1, a sound output device D2, and the like are provided.
- the side of the upper swing body 3 where the excavation attachment AT is attached is referred to as the front, and the side where the counterweight is attached is referred to as the rear.
- the object detection device 70 is an example of a surrounding monitoring device, and is configured to detect an object existing around the excavator 100.
- the object is, for example, a person, an animal, a vehicle, a construction machine, a building, a wall, a fence, or a hole.
- the object detection device 70 is, for example, a camera, an ultrasonic sensor, a millimeter wave radar, a stereo camera, a LIDAR, a distance image sensor, or an infrared sensor.
- the object detection device 70 is attached to the front sensor 70F attached to the front upper end of the cabin 10, the rear sensor 70B attached to the upper rear end of the upper swing body 3, and the upper left end of the upper swing body 3.
- the left sensor 70L and the right sensor 70R attached to the upper right end of the upper swing body 3 are included.
- the object detection device 70 may be configured to detect a predetermined object in a predetermined area set around the excavator 100.
- the object detection device 70 may be configured to be able to distinguish between a person and an object other than a person.
- the object detection device 70 may be configured to calculate a distance from the object detection device 70 or the excavator 100 to the recognized object.
- the imaging device 80 is another example of a surrounding monitoring device, and images the surroundings of the excavator 100.
- the imaging device 80 includes a rear camera 80B attached to the upper rear end of the upper swing body 3, a left camera 80L attached to the upper left end of the upper swing body 3, and the upper right end of the upper swing body 3.
- the right camera 80R attached to is included.
- the imaging device 80 may include a front camera.
- the rear camera 80B is disposed adjacent to the rear sensor 70B
- the left camera 80L is disposed adjacent to the left sensor 70L
- the right camera 80R is disposed adjacent to the right sensor 70R.
- the front camera may be disposed adjacent to the front sensor 70F.
- the image captured by the imaging device 80 is displayed on the display device D1.
- the imaging device 80 may be configured to display a viewpoint conversion image such as a bird's-eye view image on the display device D1.
- the overhead image is generated by, for example, combining images output from the rear camera 80B, the left camera 80L, and the right camera 80R.
- the machine body inclination sensor S4 is configured to detect the inclination of the upper swing body 3 with respect to a predetermined plane.
- the body inclination sensor S4 is an acceleration sensor that detects an inclination angle (roll angle) about the front-rear axis and an inclination angle (pitch angle) about the left-right axis with respect to the horizontal plane.
- the front and rear axes and the left and right axes of the upper swing body 3 pass through a shovel center point that is one point on the swing axis of the shovel 100 and orthogonal to each other.
- Airframe tilt sensor S4 may be configured by a combination of an acceleration sensor and a gyro sensor.
- the turning angular velocity sensor S5 is configured to detect the turning angular velocity of the upper turning body 3.
- the turning angular velocity sensor S5 is a gyro sensor.
- the turning angular velocity sensor S5 may be a resolver or a rotary encoder.
- the turning angular velocity sensor S5 may detect the turning speed.
- the turning speed may be calculated from the turning angular speed.
- each of the boom angle sensor S1, the arm angle sensor S2, the bucket angle sensor S3, the body tilt sensor S4, and the turning angular velocity sensor S5 is also referred to as an attitude detection device.
- the display device D1 is configured to display various information.
- the sound output device D2 is configured to output sound.
- the operating device 26 is a device used by an operator for operating the actuator.
- the controller 30 is a control device for controlling the excavator 100.
- the controller 30 is configured by a computer including a CPU, a volatile storage device, a nonvolatile storage device, and the like. And the controller 30 reads the program corresponding to each function from a non-volatile storage device, and performs it.
- Each function includes, for example, a machine guidance function for guiding manual operation of the shovel 100 by the operator, a machine control function for automatically supporting manual operation of the shovel 100 by the operator, and the like.
- FIG. 2 is a diagram illustrating a configuration example of a hydraulic system mounted on the excavator 100.
- a mechanical power transmission system, a hydraulic oil line, a pilot line, and an electric control system are respectively represented by a double line, a solid line, a broken line, and Shown with dotted lines.
- the hydraulic system circulates hydraulic oil from the main pump 14 as a hydraulic pump driven by the engine 11 to the hydraulic oil tank through the center bypass pipeline 40.
- the main pump 14 includes a left main pump 14L and a right main pump 14R.
- the center bypass conduit 40 includes a left center bypass conduit 40L and a right center bypass conduit 40R.
- the left center bypass conduit 40L is a hydraulic oil line that communicates with the control valves 151, 153, 155, and 157 disposed in the control valve, and the right center bypass conduit 40R is a control fluid disposed in the control valve.
- a hydraulic oil line that communicates the valves 150, 152, 154, 156, and 158.
- the control valve 150 is a traveling straight valve.
- the control valve 151 supplies the hydraulic oil discharged from the left main pump 14L to the left traveling hydraulic motor 2ML, and the hydraulic oil flows to discharge the hydraulic oil in the left traveling hydraulic motor 2ML to the hydraulic oil tank. This is a spool valve that switches between the two.
- the control valve 152 supplies the hydraulic oil discharged from the right main pump 14R to the right traveling hydraulic motor 2MR, and the hydraulic oil flows to discharge the hydraulic oil in the right traveling hydraulic motor 2MR to the hydraulic oil tank. This is a spool valve that switches between the two.
- the control valve 153 is a spool valve that switches the flow of hydraulic oil to supply the hydraulic oil discharged from the left main pump 14L to the boom cylinder 7.
- the control valve 154 is a spool valve that supplies the hydraulic oil discharged from the right main pump 14R to the boom cylinder 7 and switches the flow of the hydraulic oil in order to discharge the hydraulic oil in the boom cylinder 7 to the hydraulic oil tank. .
- the control valve 155 is a spool valve that supplies the hydraulic oil discharged from the left main pump 14L to the arm cylinder 8 and switches the flow of the hydraulic oil in order to discharge the hydraulic oil in the arm cylinder 8 to the hydraulic oil tank.
- the control valve 156 is a spool valve that switches the flow of hydraulic oil in order to supply the hydraulic oil discharged from the right main pump 14 ⁇ / b> R to the arm cylinder 8.
- the control valve 157 is a spool valve that switches the flow of hydraulic oil so that the hydraulic oil discharged from the left main pump 14L is circulated by the turning hydraulic motor 2A.
- the control valve 158 is a spool valve that supplies the hydraulic oil discharged from the right main pump 14R to the bucket cylinder 9 and switches the flow of the hydraulic oil in order to discharge the hydraulic oil in the bucket cylinder 9 to the hydraulic oil tank. .
- the regulator 13 controls the discharge amount of the main pump 14 by adjusting the swash plate tilt angle of the main pump 14 according to the discharge pressure of the main pump 14 (for example, by controlling the total horsepower).
- the regulator 13 includes a left regulator 13L corresponding to the left main pump 14L and a right regulator 13R corresponding to the right main pump 14R.
- the boom operation lever 26A is an operation device for operating the raising and lowering of the boom 4.
- the boom operation lever 26 ⁇ / b> A uses the hydraulic oil discharged from the pilot pump 15 to introduce a control pressure corresponding to the lever operation amount to either the left or right pilot port of the control valve 154. Thereby, the movement amount of the spool in the control valve 154 is controlled, and the flow rate of the hydraulic oil supplied to the boom cylinder 7 is controlled.
- FIG. 2 for the sake of clarity, illustration of a pilot line that connects the boom operation lever 26A and the left and right pilot ports of the control valve 153 and the left pilot port of the control valve 154 is omitted.
- the operation pressure sensor 29A detects the operation content of the operator with respect to the boom operation lever 26A in the form of pressure, and outputs the detected value to the controller 30.
- the operation content is, for example, a lever operation direction and a lever operation amount (lever operation angle).
- the turning operation lever 26B is an operation device that operates the turning mechanism 2 by driving the turning hydraulic motor 2A.
- the turning operation lever 26B uses, for example, hydraulic oil discharged from the pilot pump 15, and introduces a control pressure corresponding to the lever operation amount to either the left or right pilot port of the control valve 157.
- the amount of movement of the spool in the control valve 157 is controlled, and the flow rate of the hydraulic oil supplied to the turning hydraulic motor 2A is controlled.
- FIG. 2 for the sake of clarity, the illustration of the pilot line connecting the turning operation lever 26 ⁇ / b> B and the right pilot port of the control valve 157 is omitted.
- the operation pressure sensor 29B detects the operation content of the operator with respect to the turning operation lever 26B in the form of pressure, and outputs the detected value to the controller 30.
- the excavator 100 includes a travel lever, a travel pedal, an arm operation lever, and a bucket operation lever (all not shown) in addition to the boom operation lever 26A and the turning operation lever 26B. Similar to the boom operation lever 26A and the turning operation lever 26B, these operation devices utilize the hydraulic oil discharged from the pilot pump 15 and apply a control pressure corresponding to the lever operation amount or the pedal operation amount to the corresponding control valve. Acts on either the left or right pilot port. Further, the operation content of the operator for each of these operation devices is detected in the form of pressure by the corresponding operation pressure sensor, similarly to the operation pressure sensor 29A. Each operation pressure sensor outputs the detected value to the controller 30. In FIG. 2, for the sake of clarity, the illustration of a pilot line that connects these operating devices and the pilot port of the corresponding control valve is omitted.
- the controller 30 receives outputs from the boom angle sensor S1, the arm angle sensor S2, the bucket angle sensor S3, the operation pressure sensor 29A, the operation pressure sensor 29B, the boom cylinder pressure sensor 7a, the discharge pressure sensor 28, etc. 11 and the regulator 13 are output to the control command.
- the controller 30 may output a control command to the pressure reducing valve 50L and adjust the control pressure acting on the control valve 157 to control the turning operation of the upper swing body 3. Further, the controller 30 may output a control command to the pressure reducing valve 50R and adjust the control pressure acting on the control valve 154 to control the boom raising operation of the boom 4.
- a configuration for adjusting the control pressure acting on the left pilot port of the control valve 157 is illustrated, and a configuration for adjusting the control pressure acting on the right pilot port of the control valve 157 is illustrated. It is omitted.
- FIG. 2 for the sake of clarity, the configuration for adjusting the control pressure acting on the right pilot port of the control valve 154 is illustrated, and the configuration for adjusting the control pressure acting on the left pilot port of the control valve 154 is illustrated. It is omitted.
- the controller 30 can adjust the control pressure related to the control valve 157 based on the relative positional relationship between the bucket 6 and the dump truck by the pressure reducing valve 50L. Moreover, the controller 30 can adjust the control pressure regarding the control valve 154 based on the relative positional relationship between the bucket 6 and the dump truck by the pressure reducing valve 50R. This is to appropriately support the boom raising and turning operation based on the lever operation.
- the pressure reducing valve 50L and the pressure reducing valve 50R may be electromagnetic proportional valves.
- FIGS. 3A and 3B show the positional relationship between the excavation attachment AT and the dump truck 60.
- FIG. Specifically, FIGS. 3A and 3B show the excavation attachment AT in a simplified model for clarity.
- 3A is a right side view of the excavation attachment AT and the dump truck 60
- FIG. 3B is a rear view of the excavation attachment AT and the dump truck 60.
- the excavator 100 is located obliquely rearward to the right of the dump truck 60 and directs the excavation attachment AT in a direction parallel to the X axis.
- the boom 4 is configured to swing up and down around a swing axis J parallel to the Y axis.
- An arm 5 is attached to the tip of the boom 4.
- a bucket 6 is attached to the tip of the arm 5.
- a boom angle sensor S1 is attached to a connecting portion between the upper swing body 3 and the boom 4 at the position indicated by the point P1.
- An arm angle sensor S2 is attached to the connecting portion between the boom 4 and the arm 5 at the position indicated by the point P2.
- a bucket angle sensor S3 is attached to the connecting portion between the arm 5 and the bucket 6 at the position indicated by the point P3.
- a point P4 indicates the position of the tip (toe) of the bucket 6.
- the boom angle sensor S1 measures the longitudinal direction of the boom 4, the boom angle beta 1 between the reference horizontal plane (XY plane).
- Arm angle sensor S2 measures the arm angle beta 2 between the longitudinal direction of the longitudinal arm 5 of the boom 4.
- the bucket angle sensor S ⁇ b> 3 measures a bucket angle ⁇ ⁇ b> 3 between the longitudinal direction of the arm 5 and the longitudinal direction of the bucket 6.
- the longitudinal direction of the boom 4 means a direction of a straight line passing through the point P1 and the point P2 in a plane perpendicular to the swing axis J (in the XZ plane).
- the longitudinal direction of the arm 5 means the direction of a straight line passing through the point P2 and the point P3 in the XZ plane.
- the longitudinal direction of the bucket 6 means the direction of a straight line passing through the point P3 and the point P4 in the XZ plane.
- the swing axis J is disposed at a position away from the turning axis K (Z axis). However, the swing axis J may be arranged so that the swing axis K and the swing axis J intersect.
- the controller 30 can derive the relative position of the point P1 with respect to the turning axis K based on, for example, the outputs of the body tilt sensor S4 and the turning angular velocity sensor S5.
- the relative positions of the points P2 to P4 with respect to the point P1 can be derived based on the outputs of the boom angle sensor S1, the arm angle sensor S2, and the bucket angle sensor S3.
- the controller 30 can derive the relative position of any part of the excavation attachment AT, such as the end of the back surface of the bucket 6, with respect to the point P1.
- the dump truck 60 is an earth and sand dump truck having a relatively shallow loading space.
- the dump truck 60 may be a deep dump truck having a relatively deep loading space.
- a gate 62 is attached to the loading platform 61 of the dump truck 60.
- the gate 62 is an openable and closable member constituting the side wall of the loading platform 61, and includes a rear gate 62B, a left gate 62L, and a right gate 62R (see FIG. 5).
- a front panel 62 ⁇ / b> F is installed at the front end of the loading platform 61.
- a support post 61 ⁇ / b> P is formed at the rear end of the loading platform 61.
- the column 61P is a member that supports the rear gate 62B so as to be opened and closed, and includes a left column 61PL and a right column 61PR.
- a sheet 63 may be attached to the gate 62.
- the sheet 63 is a member that prevents the work to be excavated loaded on the loading platform 61 from spilling down, and is also referred to as “aori sheet”.
- a left sheet 63L made of synthetic resin is attached to the upper end of the left gate 62L so as to be openable and closable.
- a right seat 63R made of synthetic resin is attached to the upper end of the right gate 62R so as to be opened and closed.
- both the left seat 63L and the right seat 63R are configured to be individually opened and closed by an electric motor in accordance with the operation of a switch provided in the cab of the dump truck 60.
- the left seat 63L and the right seat 63R may be configured to be manually opened and closed.
- the dump truck 60 is stopped on a slope with an inclination angle ⁇ . Therefore, the loading platform 61 is disposed so that the rear end portion is inclined with respect to the horizontal plane and the rear end portion is higher than the front end portion.
- the hatched area in each of FIG. 3A and FIG. 3B indicates a part of the entry prohibition area ZA that prohibits the entry of the excavation attachment AT.
- the controller 30 can derive and set the entry prohibition area ZA based on the output of the surrounding monitoring device.
- the controller 30 derives the entry prohibition area ZA based on the output of the LIDAR as the object detection device 70 that is an example of the surrounding monitoring device.
- the entry prohibition area ZA may be set, for example, as a space larger than the outer shape of the dump truck 60 by a predetermined distance DS, that is, a space having a three-dimensional outer shape in which the outer shape of the dump truck 60 is similarly enlarged.
- the entry prohibition area ZA may be set such that one of the boundary surfaces is arranged at a position separated from the front panel 62F by a distance DS as shown in FIG. 3A.
- the entry prohibition area ZA may be set such that one of the boundary surfaces is disposed at a position separated from the right gate 62R by a distance DS to the left. The same applies to other boundary surfaces that define the entry prohibition area ZA.
- the entry prohibition area ZA is a rectangular parallelepiped space formed in a space surrounded by the inner bottom surface 61B of the loading platform of the dump truck 60, the front panel 62F, the left gate 62L, the right gate 62R, and the rear gate 62B. It may be set to include. In this case, for example, as shown in FIG. 3B, the rectangular parallelepiped space may be set to have a boundary surface (upper surface) at a position higher by a predetermined distance HT from the inner bottom surface 61B.
- the controller 30 recognizes the overall and three-dimensional outline (outer surface) of the dump truck 60 or the loading platform 61 using a virtual three-dimensional model such as a polygon model or a wire frame model, and the recognition result.
- the entry prohibition area ZA may be derived based on the above.
- the controller 30 recognizes that the object (dump truck 60) detected by the object detection device 70 has entered the working radius of the excavation attachment AT of the excavator 100. Then, the controller 30 recognizes that the object entering the work radius is the dump truck 60. Thereby, the controller 30 calculates the positional relationship between the object and the excavator 100 without interrupting the operation of the excavator 100 even when the object enters the working radius of the excavation attachment AT. At this time, the controller 30 generates an entry prohibition area ZA and a target trajectory described later based on the positional relationship between the object and the excavator 100. However, the state of the dump truck 60 that is the object changes. Specifically, the inclination angle of the dump truck 60 can change each time a loading operation is performed.
- the controller 30 determines the state of the object based on the output of the object detection device 70, and sets the entry prohibition area ZA based on the state of the object. Further, the entry prohibition area ZA may be set based on the output of the imaging device 80 which is another example of the surrounding monitoring device.
- the controller 30 determines whether or not the excavation attachment AT has entered the entry prohibition area ZA, and stops the movement of the excavation attachment AT when determining that the excavation attachment AT has entered. For example, if it is determined that the excavation attachment AT has entered the entry prohibition area ZA during turning, the controller 30 may output a control command to the pressure reducing valve 50L to forcibly stop the turning hydraulic motor 2A. Good. The controller 30 may determine whether or not the excavation attachment AT is approaching the entry prohibition area ZA, and when it is determined that the excavation attachment AT is approaching, the motion of the excavation attachment AT may be slowed down.
- the controller 30 determines that the excavation attachment AT is approaching the entry prohibition area ZA during turning, the controller 30 outputs a control command to the pressure reducing valve 50L to forcibly decelerate the turning hydraulic motor 2A. May be.
- the controller 30 determines that the excavation attachment AT has entered the entry prohibition area ZA or when it determines that the excavation attachment AT has approached the entry prohibition area ZA, the controller 30 outputs an alarm sound and an alarm lamp It is also possible to execute only at least one of blinking and the like.
- the controller 30 can reliably prevent the contact between the excavation attachment AT and the dump truck 60 by appropriately setting the entry prohibition area ZA according to the state of the dump truck 60. Specifically, when the dump truck 60 is stopped on a slope, the controller 30 can set the entry prohibition area ZA that reflects the slope angle of the slope (the slope angle of the loading platform 61). Moreover, when the support
- FIGS. 4 is a rear view of the dump truck 60
- FIG. 5 is a right side view of the dump truck 60. 4 and 5 show that the left seat 63L and the right seat 63R are both closed to the upright position.
- the left sheet 63La drawn with a dotted line indicates the left sheet 63L in the fully opened state before being closed to the upright position.
- the right sheet 63Ra drawn with a dotted line indicates the right sheet 63R in the fully opened state before being closed to the upright position.
- the controller 30 derives the entry prohibition area ZA based on the output of the LIDAR as the object detection device 70 which is an example of the surrounding monitoring device.
- the hatched area in FIG. 4 shows a part of the entry prohibition area ZA.
- An area surrounded by a broken line indicates an area ZB excluded from the entry prohibition area ZA because the state of the dump truck 60 has changed.
- a region surrounded by a one-dot chain line indicates a region ZC that is newly included in the entry prohibition region ZA because the state of the dump truck 60 has changed.
- the region ZB includes a region ZBL excluded from the entry prohibition region ZA because the left seat 63L is closed, and a region ZBR excluded from the entry prohibition region ZA because the right seat 63R is closed. including.
- the area ZC includes the area ZCL newly included in the entry prohibition area ZA when the left seat 63L is closed to the upright position, and the entry prohibition area ZA when the right seat 63R is closed to the upright position. And the region ZCR newly included in.
- the controller 30 can correct the size of the entry prohibition area ZA according to the change in the state of the dump truck 60 grasped based on the output of the LIDAR.
- the state of the dump truck 60 includes, for example, at least one of an open / close state of the seat 63, an open / close state of the gate 62, and an inclined state of the loading platform 61.
- the controller 30 can stop the movement of the bucket 6 approaching the right seat 63R as indicated by the dotted arrow AR1 when the right seat 63R is in the upright state.
- the operator of the excavator 100 moves the bucket 6 to the left at a position higher than the upper end of the right seat 63R, as indicated by the solid arrow AR2, without bringing the bucket 6 into contact with the right seat 63R.
- the bucket 6 can be positioned on the loading platform 61.
- the controller 30 does not stop the movement of the bucket 6 that moves to the left as shown by the dotted arrow AR1 when the right seat 63R is in the fully open state. This is because it can be determined that the bucket 6 and the dump truck 60 do not contact each other.
- the controller 30 is configured to derive the relative position of the bucket 6 with respect to the entry prohibition area ZA based on, for example, the output of the attitude detection device.
- the controller 30 has a coordinate point BLu at the left end of the toe of the bucket 6, a coordinate point BCu at the center of the toe, a coordinate point BRu at the right end of the toe, and the left end of the back of the bucket 6.
- the six coordinate points BLb, the center coordinate point BCb on the back surface, and the coordinate point BRb on the right end on the back surface are set as representative monitoring points, and the coordinates of each monitoring point are repeatedly calculated at a predetermined control cycle.
- the monitoring point means a point where the transition of the position is monitored.
- the controller 30 determines whether or not the bucket 6 has entered the entry prohibition area ZA based on the coordinates of each monitoring point and the plurality of coordinates that define the entry prohibition area ZA, that is, whether the bucket 6 and the dump truck 60 are Determine whether there is a risk of contact.
- the controller 30 uses the virtual three-dimensional model such as a polygon model or a wire frame model to form the overall and three-dimensional outline of the bucket 6. After recognizing (outer surface), it may be determined whether or not the bucket 6 has entered the entry prohibited area ZA based on the recognition result.
- the controller 30 is configured to perform a left turn at the height of the bucket 6 drawn by a solid line when the right seat 63 ⁇ / b> R is in an upright state. That is, when the left turn is performed at the height of the bucket 6 drawn by the one-dot chain line or the dotted line, the left turn is stopped.
- the right seat 63R is in the fully open state (the state of the right seat 63Ra drawn with a dotted line)
- the left turn is performed at the height of the bucket 6 drawn with a dotted line instead of a one-dot chain line. That is, even if a left turn is performed at the height of the bucket 6 drawn by a dotted line, the left turn is not stopped.
- the shape of the right column 61PR can be accurately recognized by the output of LIDAR. That is, it is possible to accurately recognize that the upper end of the right gate 62R is lower than the upper end of the right column 61PR.
- the controller 30 can prevent the movement of the excavation attachment AT from being excessively limited.
- FIG. 6 is a rear view of the bucket 6 and the dump truck 60. Specifically, FIGS. 6A and 6B show the bucket 6 in a simplified model for clarity.
- the excavator 100 performs a loading operation of loading the excavated material such as earth and sand on the loading platform 61 of the dump truck 60 after excavating the ground on the left side of the dump truck 60.
- . 6A shows the movement trajectory of the bucket 6 when the left seat 63L is in the fully open state
- FIG. 6B shows the movement trajectory of the bucket 6 when the left seat 63L is in the upright state.
- the bucket 6 in which the work to be excavated can mainly follow two patterns of movement trajectories in the loading operation.
- the first pattern is a moving trajectory that follows the trajectory line K1.
- the bucket 6 is lifted in a substantially vertical direction by the raising of the boom 4 from the excavation completion position (A) through the bucket position (B) to the bucket position (C).
- the height of the lower end of the bucket 6 is higher than the height Hd of the upper end of the loading platform 61.
- the bucket 6 is moved to the earth removal position (D) by the right turn of the upper turning body 3.
- the opening / closing operation of the arm 5 is also performed as appropriate.
- the risk of contact between the bucket 6 and the dump truck 60 is small, but the travel height and travel distance are wasteful and fuel consumption is poor.
- the second pattern is a moving trajectory that follows the trajectory line K2.
- the track line K2 is a moving track that moves the bucket 6 to the earth removal position (D) with the shortest distance. Specifically, the bucket 6 reaches from the excavation completion position (A) to the earth removal position (D) through the bucket position (B) by the boom raising turning.
- the excavation completion position (A) is lower than the bucket position (B), that is, lower than the plane on which the dump truck 60 is located.
- the excavation completion position (A) may be higher than the plane on which the dump truck 60 is located.
- the controller 30 moves between the bucket 6 and the dump truck 60 in the middle of the bucket 6 from the bucket position (B) to the soil removal position (D) along the track line K2.
- the movement trajectory of the bucket 6 is predicted. Specifically, when the bucket 6 reaches the bucket position (E), the movement trajectory after the bucket position (E) is predicted based on the movement trajectory from the bucket position (B) to the bucket position (E).
- the controller 30 outputs a control command to the pressure reducing valve 50L to force the turning hydraulic motor 2A. And stop in steps. This is to stop the turning before the bucket 6 enters the entry prohibition area ZA.
- the controller 30 determines that the bucket 6 does not enter the entry prohibition area ZA according to the prediction result at the bucket position (E). In this case, the controller 30 does not stop the turning hydraulic motor 2 ⁇ / b> A when the bucket 6 approaches the dump truck 60. However, the controller 30 may control the movement of the bucket 6 to be slow when the bucket 6 enters the final range K2 END of the track line K2. This is because the bucket 6 is smoothly stopped at the soil removal position (D).
- the controller 30 determines that the bucket 6 enters the entry prohibition area ZA according to the prediction result at the bucket position (E). In this case, the controller 30 stops the turning before the bucket 6 enters the entry prohibition area ZA by forcibly and stepwise stopping the turning hydraulic motor 2A. Specifically, the bucket 6 is stopped at the bucket position (F).
- the controller 30 can more reliably prevent contact between the bucket 6 and the dump truck 60.
- FIG. 7 is a diagram illustrating another configuration example of the hydraulic system mounted on the excavator 100.
- FIG. 7 shows the mechanical power transmission system, the hydraulic oil line, the pilot line, and the electric control system by double lines, solid lines, broken lines, and dotted lines, respectively, as in FIG.
- the hydraulic system of FIG. 7 is mainly similar to the hydraulic system of FIG. 2, mainly the engine 11, the regulator 13, the main pump 14, the pilot pump 15, the control valve 17, the operating device 26, the discharge pressure sensor 28, and the operating pressure sensor 29. And the controller 30 and the like.
- the hydraulic system circulates the hydraulic oil from the main pump 14 driven by the engine 11 to the hydraulic oil tank via the center bypass pipe 40 or the parallel pipe 42.
- the engine 11 is a drive source of the excavator 100.
- the engine 11 is, for example, a diesel engine that operates so as to maintain a predetermined rotational speed.
- the output shaft of the engine 11 is connected to the input shafts of the main pump 14 and the pilot pump 15.
- the main pump 14 supplies hydraulic oil to the control valve 17 through the hydraulic oil line.
- the main pump 14 is a swash plate type variable displacement hydraulic pump.
- the regulator 13 controls the discharge amount of the main pump 14.
- the regulator 13 controls the discharge amount of the main pump 14 by adjusting the swash plate tilt angle of the main pump 14 in accordance with a control command from the controller 30.
- the pilot pump 15 is configured to supply hydraulic oil to a hydraulic control device including the operation device 26 via a pilot line.
- the pilot pump 15 is a fixed displacement hydraulic pump.
- the pilot pump 15 may be omitted.
- the function of the pilot pump 15 may be realized by the main pump 14. That is, the main pump 14 may have a function of supplying the operating oil to the operating device 26 after the pressure of the operating oil is reduced by a throttle or the like, in addition to the function of supplying the operating oil to the control valve 17. Good.
- the control valve 17 is a hydraulic control device that controls the hydraulic system in the excavator 100.
- the control valve 17 includes control valves 171 to 176.
- the control valve 175 includes a control valve 175L and a control valve 175R
- the control valve 176 includes a control valve 176L and a control valve 176R.
- the control valve 17 can selectively supply hydraulic oil discharged from the main pump 14 to one or a plurality of hydraulic actuators through the control valves 171 to 176.
- the control valves 171 to 176 control the flow rate of the hydraulic oil flowing from the main pump 14 to the hydraulic actuator and the flow rate of the hydraulic oil flowing from the hydraulic actuator to the hydraulic oil tank.
- the hydraulic actuator includes a boom cylinder 7, an arm cylinder 8, a bucket cylinder 9, a left traveling hydraulic motor 2ML, a right traveling hydraulic motor 2MR, and a turning hydraulic motor 2A.
- the operating device 26 is a device used by an operator for operating the actuator.
- the actuator includes at least one of a hydraulic actuator and an electric actuator.
- the operating device 26 supplies the hydraulic oil discharged from the pilot pump 15 to the pilot port of the corresponding control valve in the control valve 17 via the pilot line.
- the hydraulic oil pressure (pilot pressure) supplied to each pilot port is a pressure corresponding to the operation direction and operation amount of the operation device 26 corresponding to each hydraulic actuator.
- the operating device 26 may be an electric control type instead of the pilot pressure type as described above.
- the control valve in the control valve 17 may be an electromagnetic solenoid type spool valve.
- the discharge pressure sensor 28 detects the discharge pressure of the main pump 14. In the present embodiment, the discharge pressure sensor 28 outputs the detected value to the controller 30.
- the operation pressure sensor 29 detects the content of operation of the operation device 26 by the operator.
- the operation pressure sensor 29 detects the operation direction and operation amount of the lever or pedal of the operation device 26 corresponding to each of the actuators in the form of pressure (operation pressure), and the detected value to the controller 30. Output.
- the content of the operation of the operation device 26 may be detected using a sensor other than the operation pressure sensor.
- the main pump 14 includes a left main pump 14L and a right main pump 14R.
- the left main pump 14L circulates the hydraulic oil to the hydraulic oil tank via the left center bypass pipe 40L or the left parallel pipe 42L, and the right main pump 14R has the right center bypass pipe 40R or the right parallel pipe 42R.
- the hydraulic oil is circulated to the hydraulic oil tank via
- the left center bypass conduit 40L is a hydraulic oil line that passes through the control valves 171, 173, 175L, and 176L disposed in the control valve 17.
- the right center bypass conduit 40R is a hydraulic oil line that passes through control valves 172, 174, 175R, and 176R disposed in the control valve 17.
- the control valve 171 supplies hydraulic oil discharged from the left main pump 14L to the left traveling hydraulic motor 2ML, and discharges hydraulic oil discharged from the left traveling hydraulic motor 2ML to the hydraulic oil tank. It is a spool valve that switches the flow.
- the control valve 172 supplies the hydraulic oil discharged from the right main pump 14R to the right traveling hydraulic motor 2MR, and discharges the hydraulic oil discharged from the right traveling hydraulic motor 2MR to the hydraulic oil tank. It is a spool valve that switches the flow.
- the control valve 173 supplies the hydraulic oil discharged from the left main pump 14L to the turning hydraulic motor 2A, and flows the hydraulic oil to discharge the hydraulic oil discharged from the turning hydraulic motor 2A to the hydraulic oil tank.
- This is a spool valve for switching.
- the control valve 174 is a spool valve that supplies the hydraulic oil discharged from the right main pump 14R to the bucket cylinder 9 and switches the flow of the hydraulic oil in order to discharge the hydraulic oil in the bucket cylinder 9 to the hydraulic oil tank. .
- the control valve 175L is a spool valve that switches the flow of the hydraulic oil in order to supply the hydraulic oil discharged from the left main pump 14L to the boom cylinder 7.
- the control valve 175R is a spool valve that supplies the hydraulic oil discharged from the right main pump 14R to the boom cylinder 7 and switches the flow of the hydraulic oil in order to discharge the hydraulic oil in the boom cylinder 7 to the hydraulic oil tank. .
- the control valve 176L is a spool valve that supplies the hydraulic oil discharged from the left main pump 14L to the arm cylinder 8 and switches the flow of the hydraulic oil in order to discharge the hydraulic oil in the arm cylinder 8 to the hydraulic oil tank. .
- the control valve 176R is a spool valve that supplies the hydraulic oil discharged from the right main pump 14R to the arm cylinder 8 and switches the flow of the hydraulic oil in order to discharge the hydraulic oil in the arm cylinder 8 to the hydraulic oil tank. .
- the left parallel pipeline 42L is a hydraulic oil line parallel to the left center bypass pipeline 40L.
- the left parallel pipe line 42L can supply hydraulic oil to the control valve further downstream when the flow of the hydraulic oil passing through the left center bypass pipe line 40L is restricted or blocked by any of the control valves 171, 173, 175L.
- the right parallel pipeline 42R is a hydraulic oil line parallel to the right center bypass pipeline 40R.
- the right parallel pipe line 42R can supply hydraulic oil to the control valve downstream when the flow of the hydraulic oil passing through the right center bypass pipe line 40R is restricted or cut off by any of the control valves 172, 174, 175R. .
- the regulator 13 includes a left regulator 13L and a right regulator 13R.
- the left regulator 13L controls the discharge amount of the left main pump 14L by adjusting the swash plate tilt angle of the left main pump 14L according to the discharge pressure of the left main pump 14L.
- the left regulator 13L for example, adjusts the swash plate tilt angle of the left main pump 14L according to an increase in the discharge pressure of the left main pump 14L, and decreases the discharge amount.
- the operating device 26 includes a left operating lever 26L, a right operating lever 26R, and a traveling lever 26D.
- the travel lever 26D includes a left travel lever 26DL and a right travel lever 26DR.
- the left operation lever 26L is used for turning operation and arm 5 operation.
- the hydraulic oil discharged from the pilot pump 15 is used to introduce a control pressure corresponding to the lever operation amount into the pilot port of the control valve 176.
- hydraulic oil discharged from the pilot pump 15 is used to introduce a control pressure corresponding to the lever operation amount into the pilot port of the control valve 173.
- the left operating lever 26L introduces hydraulic oil into the right pilot port of the control valve 176L and introduces hydraulic oil into the left pilot port of the control valve 176R when operated in the arm closing direction. . Further, when operated in the arm opening direction, the left operating lever 26L introduces hydraulic oil into the left pilot port of the control valve 176L and introduces hydraulic oil into the right pilot port of the control valve 176R. Further, the left operating lever 26L introduces hydraulic oil into the left pilot port of the control valve 173 when operated in the left turning direction, and the right pilot port of the control valve 173 when operated in the right turning direction. To introduce hydraulic oil.
- the right operation lever 26R is used for the operation of the boom 4 and the operation of the bucket 6.
- the hydraulic oil discharged from the pilot pump 15 is used to introduce a control pressure corresponding to the lever operation amount into the pilot port of the control valve 175.
- the hydraulic oil discharged from the pilot pump 15 is used to introduce a control pressure corresponding to the lever operation amount into the pilot port of the control valve 174.
- hydraulic oil is introduced into the left pilot port of the control valve 175R.
- the right operating lever 26R when operated in the boom raising direction, introduces hydraulic oil into the right pilot port of the control valve 175L and introduces hydraulic oil into the left pilot port of the control valve 175R.
- the right operating lever 26R introduces hydraulic oil into the right pilot port of the control valve 174 when operated in the bucket closing direction, and enters the left pilot port of the control valve 174 when operated in the bucket opening direction. Introduce hydraulic fluid.
- the traveling lever 26D is used for the operation of the crawler 1C.
- the left travel lever 26DL is used to operate the left crawler 1CL. You may be comprised so that it may interlock
- the hydraulic oil discharged from the pilot pump 15 is used to introduce a control pressure corresponding to the lever operation amount into the pilot port of the control valve 171.
- the right travel lever 26DR is used to operate the right crawler 1CR. You may be comprised so that it may interlock
- the hydraulic oil discharged from the pilot pump 15 is used to introduce a control pressure corresponding to the lever operation amount into the pilot port of the control valve 172.
- the discharge pressure sensor 28 includes a discharge pressure sensor 28L and a discharge pressure sensor 28R.
- the discharge pressure sensor 28L detects the discharge pressure of the left main pump 14L and outputs the detected value to the controller 30. The same applies to the discharge pressure sensor 28R.
- the operation pressure sensor 29 includes operation pressure sensors 29LA, 29LB, 29RA, 29RB, 29DL, and 29DR.
- the operation pressure sensor 29LA detects the content of the operation of the left operation lever 26L by the operator in the front-rear direction in the form of pressure, and outputs the detected value to the controller 30.
- the contents of the operation include, for example, a lever operation direction, a lever operation amount (lever operation angle), and the like.
- the operation pressure sensor 29LB detects the content of the operation of the left operation lever 26L by the operator in the left-right direction in the form of pressure, and outputs the detected value to the controller 30.
- the operation pressure sensor 29RA detects the content of the operation of the right operation lever 26R by the operator in the front-rear direction in the form of pressure, and outputs the detected value to the controller 30.
- the operation pressure sensor 29RB detects the content of the operation of the right operation lever 26R by the operator in the left-right direction in the form of pressure, and outputs the detected value to the controller 30.
- the operation pressure sensor 29DL detects the content of the operation of the left travel lever 26DL by the operator in the front-rear direction in the form of pressure, and outputs the detected value to the controller 30.
- the operation pressure sensor 29DR detects the content of the operation in the front-rear direction on the right travel lever 26DR by the operator in the form of pressure, and outputs the detected value to the controller 30.
- the controller 30 receives the output of the operation pressure sensor 29, outputs a control command to the regulator 13 as necessary, and changes the discharge amount of the main pump 14. Further, the controller 30 receives the output of the control pressure sensor 19 provided upstream of the throttle 18, outputs a control command to the regulator 13 as necessary, and changes the discharge amount of the main pump 14.
- the diaphragm 18 includes a left diaphragm 18L and a right diaphragm 18R, and the control pressure sensor 19 includes a left control pressure sensor 19L and a right control pressure sensor 19R.
- a left throttle 18L is disposed between the control valve 176L located at the most downstream side and the hydraulic oil tank. Therefore, the flow of hydraulic oil discharged from the left main pump 14L is limited by the left throttle 18L.
- the left diaphragm 18L generates a control pressure for controlling the left regulator 13L.
- the left control pressure sensor 19L is a sensor for detecting this control pressure, and outputs the detected value to the controller 30.
- the controller 30 controls the discharge amount of the left main pump 14L by adjusting the swash plate tilt angle of the left main pump 14L according to the control pressure.
- the controller 30 decreases the discharge amount of the left main pump 14L as the control pressure increases, and increases the discharge amount of the left main pump 14L as the control pressure decreases.
- the discharge amount of the right main pump 14R is similarly controlled.
- the hydraulic oil discharged from the left main pump 14L passes through the left center bypass conduit 40L to the left.
- the diaphragm reaches 18L.
- the flow of hydraulic oil discharged from the left main pump 14L increases the control pressure generated upstream of the left throttle 18L.
- the controller 30 reduces the discharge amount of the left main pump 14L to the allowable minimum discharge amount, and suppresses the pressure loss (pumping loss) when the discharged hydraulic oil passes through the left center bypass conduit 40L.
- the hydraulic oil discharged from the left main pump 14L flows into the operation target hydraulic actuator via the control valve corresponding to the operation target hydraulic actuator.
- the flow of the hydraulic oil discharged from the left main pump 14L reduces or disappears the amount reaching the left throttle 18L, and lowers the control pressure generated upstream of the left throttle 18L.
- the controller 30 increases the discharge amount of the left main pump 14L, circulates sufficient hydraulic oil to the operation target hydraulic actuator, and ensures the operation of the operation target hydraulic actuator.
- the controller 30 similarly controls the discharge amount of the right main pump 14R.
- the 7 can suppress wasteful energy consumption in the main pump 14 in the standby state.
- the wasteful energy consumption includes a pumping loss generated by the hydraulic oil discharged from the main pump 14 in the center bypass conduit 40. Further, when the hydraulic actuator is operated, the hydraulic system of FIG. 7 can reliably supply the necessary and sufficient hydraulic oil from the main pump 14 to the hydraulic actuator to be operated.
- FIGS. 8A to 8D are views of a part of the hydraulic system. Specifically, FIG. 8A is a diagram in which a hydraulic system portion relating to the operation of the arm cylinder 8 is extracted, and FIG. 8B is a diagram in which a hydraulic system portion relating to the operation of the turning hydraulic motor 2A is extracted. 8C is a diagram in which a hydraulic system portion related to the operation of the boom cylinder 7 is extracted, and FIG. 8D is a diagram in which a hydraulic system portion related to the operation of the bucket cylinder 9 is extracted.
- the hydraulic system includes a proportional valve 31 and a shuttle valve 32.
- the proportional valve 31 includes proportional valves 31AL to 31DL and 31AR to 31DR
- the shuttle valve 32 includes shuttle valves 32AL to 32DL and 32AR to 32DR.
- the proportional valve 31 functions as a control valve for machine control.
- the proportional valve 31 is arranged in a pipe line connecting the pilot pump 15 and the shuttle valve 32, and is configured so that the flow path area of the pipe line can be changed.
- the proportional valve 31 operates according to a control command output from the controller 30. Therefore, the controller 30 controls the pilot oil of the corresponding control valve in the control valve 17 through the proportional valve 31 and the shuttle valve 32 via the proportional valve 31 and the shuttle valve 32, regardless of the operation of the operating device 26 by the operator. Can be supplied to the port.
- the shuttle valve 32 has two inlet ports and one outlet port. One of the two inlet ports is connected to the operating device 26, and the other is connected to the proportional valve 31. The outlet port is connected to the pilot port of the corresponding control valve in the control valve 17. Therefore, the shuttle valve 32 can cause the higher one of the pilot pressure generated by the operating device 26 and the pilot pressure generated by the proportional valve 31 to act on the pilot port of the corresponding control valve.
- the controller 30 can operate the hydraulic actuator corresponding to the specific operation device 26 even when the operation to the specific operation device 26 is not performed.
- the left operation lever 26L is used to operate the arm 5.
- the left operation lever 26L uses the hydraulic oil discharged from the pilot pump 15 to apply a pilot pressure corresponding to the operation in the front-rear direction to the pilot port of the control valve 176.
- the pilot pressure corresponding to the operation amount is applied to the right pilot port of the control valve 176L and the left pilot port of the control valve 176R.
- the pilot pressure corresponding to the operation amount is applied to the left pilot port of the control valve 176L and the right pilot port of the control valve 176R.
- the left operation lever 26L is provided with a switch NS.
- the switch NS is a push button switch. The operator can operate the left operation lever 26L while pressing the switch NS.
- the switch NS may be provided on the right operation lever 26 ⁇ / b> R, or may be provided at another position in the cabin 10.
- the operation pressure sensor 29LA detects the content of the operation of the left operation lever 26L by the operator in the front-rear direction in the form of pressure, and outputs the detected value to the controller 30.
- the proportional valve 31AL operates according to the current command output from the controller 30. Then, the pilot pressure by the hydraulic oil introduced from the pilot pump 15 to the right pilot port of the control valve 176L and the left pilot port of the control valve 176R is adjusted through the proportional valve 31AL and the shuttle valve 32AL.
- the proportional valve 31AR operates in accordance with a current command output from the controller 30. Then, the pilot pressure by the hydraulic oil introduced from the pilot pump 15 to the left pilot port of the control valve 176L and the right pilot port of the control valve 176R through the proportional valve 31AR and the shuttle valve 32AR is adjusted.
- the proportional valves 31AL and 31AR can adjust the pilot pressure so that the control valves 176L and 176R can be stopped at arbitrary valve positions.
- the controller 30 allows the hydraulic oil discharged from the pilot pump 15 to flow through the proportional valve 31AL and the shuttle valve 32AL, regardless of the arm closing operation by the operator, and to the right pilot port and the control valve 176R of the control valve 176L. Can be supplied to the left pilot port. That is, the arm 5 can be automatically closed. Further, the controller 30 supplies the hydraulic oil discharged from the pilot pump 15 to the left pilot port of the control valve 176L and the right side of the control valve 176R via the proportional valve 31AR and the shuttle valve 32AR regardless of the arm opening operation by the operator. Can be supplied to the pilot port. That is, the arm 5 can be automatically opened.
- the left operation lever 26L is also used to operate the turning mechanism 2. Specifically, the left operation lever 26L uses the hydraulic oil discharged from the pilot pump 15 to apply a pilot pressure corresponding to the operation in the left-right direction to the pilot port of the control valve 173. More specifically, the left operation lever 26L causes a pilot pressure corresponding to the operation amount to act on the left pilot port of the control valve 173 when operated in the left turning direction (left direction). Further, when the left operation lever 26L is operated in the right turning direction (right direction), the pilot pressure corresponding to the operation amount is applied to the right pilot port of the control valve 173.
- the operation pressure sensor 29LB detects the content of the operation of the left operation lever 26L by the operator in the left-right direction in the form of pressure, and outputs the detected value to the controller 30.
- the proportional valve 31BL operates according to a current command output from the controller 30. Then, the pilot pressure by the hydraulic oil introduced from the pilot pump 15 to the left pilot port of the control valve 173 via the proportional valve 31BL and the shuttle valve 32BL is adjusted.
- the proportional valve 31BR operates in accordance with a current command output from the controller 30. Then, the pilot pressure by the hydraulic oil introduced from the pilot pump 15 to the right pilot port of the control valve 173 via the proportional valve 31BR and the shuttle valve 32BR is adjusted.
- the proportional valves 31BL and 31BR can adjust the pilot pressure so that the control valve 173 can be stopped at an arbitrary valve position.
- the controller 30 can supply the hydraulic oil discharged from the pilot pump 15 to the left pilot port of the control valve 173 via the proportional valve 31BL and the shuttle valve 32BL regardless of the left turning operation by the operator. That is, the turning mechanism 2 can be turned left automatically. Further, the controller 30 can supply the hydraulic oil discharged from the pilot pump 15 to the right pilot port of the control valve 173 via the proportional valve 31BR and the shuttle valve 32BR regardless of the right turning operation by the operator. That is, the turning mechanism 2 can be automatically turned right.
- the right operation lever 26R is used to operate the boom 4. Specifically, the right operation lever 26R uses the hydraulic oil discharged from the pilot pump 15 to apply a pilot pressure corresponding to the operation in the front-rear direction to the pilot port of the control valve 175. More specifically, when the right operation lever 26R is operated in the boom raising direction (rearward direction), the pilot pressure corresponding to the operation amount is applied to the right pilot port of the control valve 175L and the left pilot port of the control valve 175R. Make it work. Further, when the right operation lever 26R is operated in the boom lowering direction (forward direction), the pilot pressure corresponding to the operation amount is applied to the right pilot port of the control valve 175R.
- the operation pressure sensor 29RA detects the content of the operation of the right operation lever 26R by the operator in the front-rear direction in the form of pressure, and outputs the detected value to the controller 30.
- the proportional valve 31CL operates in accordance with a current command output from the controller 30. Then, the pilot pressure by the hydraulic oil introduced from the pilot pump 15 to the right pilot port of the control valve 175L and the left pilot port of the control valve 175R via the proportional valve 31CL and the shuttle valve 32CL is adjusted.
- the proportional valve 31CR operates in accordance with a current command output from the controller 30. Then, the pilot pressure by the hydraulic oil introduced from the pilot pump 15 to the left pilot port of the control valve 175L and the right pilot port of the control valve 175R via the proportional valve 31CR and the shuttle valve 32CR is adjusted.
- the proportional valves 31CL and 31CR can adjust the pilot pressure so that the control valves 175L and 175R can be stopped at arbitrary valve positions.
- the controller 30 allows the hydraulic oil discharged from the pilot pump 15 to flow through the proportional valve 31CL and the shuttle valve 32CL, regardless of the boom raising operation by the operator, and the right pilot port and the control valve 175R of the control valve 175L. Can be supplied to the left pilot port. That is, the boom 4 can be raised automatically. Further, the controller 30 can supply the hydraulic oil discharged from the pilot pump 15 to the right pilot port of the control valve 175R via the proportional valve 31CR and the shuttle valve 32CR regardless of the boom lowering operation by the operator. That is, the boom 4 can be automatically lowered.
- the right operation lever 26R is also used to operate the bucket 6. Specifically, the right operation lever 26R uses the hydraulic oil discharged from the pilot pump 15 to apply a pilot pressure corresponding to the operation in the left-right direction to the pilot port of the control valve 174. More specifically, the right operation lever 26R applies a pilot pressure corresponding to the operation amount to the left pilot port of the control valve 174 when operated in the bucket closing direction (left direction). Further, when the right operation lever 26R is operated in the bucket opening direction (right direction), the pilot pressure corresponding to the operation amount is applied to the right pilot port of the control valve 174.
- the operation pressure sensor 29RB detects the content of the operation of the right operation lever 26R by the operator in the left-right direction in the form of pressure, and outputs the detected value to the controller 30.
- the proportional valve 31DL operates in accordance with a current command output from the controller 30. Then, the pilot pressure by the hydraulic oil introduced from the pilot pump 15 to the left pilot port of the control valve 174 through the proportional valve 31DL and the shuttle valve 32DL is adjusted.
- the proportional valve 31DR operates in accordance with a current command output from the controller 30. Then, the pilot pressure by the hydraulic oil introduced from the pilot pump 15 to the right pilot port of the control valve 174 through the proportional valve 31DR and the shuttle valve 32DR is adjusted.
- the proportional valves 31DL and 31DR can adjust the pilot pressure so that the control valve 174 can be stopped at an arbitrary valve position.
- the controller 30 can supply the hydraulic oil discharged from the pilot pump 15 to the left pilot port of the control valve 174 via the proportional valve 31DL and the shuttle valve 32DL regardless of the bucket closing operation by the operator. That is, the bucket 6 can be automatically closed. Further, the controller 30 can supply the hydraulic oil discharged from the pilot pump 15 to the right pilot port of the control valve 174 via the proportional valve 31DR and the shuttle valve 32DR regardless of the bucket opening operation by the operator. That is, the bucket 6 can be automatically opened.
- the excavator 100 may have a configuration for automatically moving the lower traveling body 1 forward and backward.
- the hydraulic system portion related to the operation of the left traveling hydraulic motor 2ML and the hydraulic system portion related to the operation of the right traveling hydraulic motor 2MR may be configured in the same manner as the hydraulic system portion related to the operation of the boom cylinder 7 and the like. Good.
- the lever operation amount of the electric operation lever is input to the controller 30 as an electric signal.
- An electromagnetic valve is disposed between the pilot pump 15 and the pilot port of each control valve.
- the solenoid valve is configured to operate in response to an electrical signal from the controller 30.
- the controller 30 moves each control valve by controlling the electromagnetic valve with an electric signal corresponding to the lever operation amount to increase or decrease the pilot pressure. be able to.
- Each control valve may be constituted by an electromagnetic spool valve. In this case, the electromagnetic spool valve operates in accordance with an electric signal from the controller 30 corresponding to the lever operation amount of the electric operation lever.
- FIG. 9 is a functional block diagram of the controller 30.
- the controller 30 receives signals output from the attitude detection device, the operation device 26, the object detection device 70, the imaging device 80, the switch NS, and the like, executes various calculations, and performs the proportional valve 31 and display. Control commands can be output to the device D1, the sound output device D2, and the like.
- the attitude detection device includes a boom angle sensor S1, an arm angle sensor S2, a bucket angle sensor S3, a body tilt sensor S4, and a turning angular velocity sensor S5.
- the controller 30 includes a posture recording unit 30A, a trajectory calculation unit 30B, and an autonomous control unit 30C as functional elements. Each functional element may be configured by hardware or may be configured by software.
- the posture recording unit 30A is configured to record information related to the posture of the excavator 100.
- the posture recording unit 30A records information on the posture of the shovel 100 when the switch NS is pressed in the RAM.
- the attitude recording unit 30A records the output of the attitude detection device every time the switch NS is pressed.
- the posture recording unit 30A may be configured to start recording when the switch NS is pressed at the first time point and to end the recording when the switch NS is pressed at the second time point. In this case, the posture recording unit 30A may repeatedly record information related to the posture of the excavator 100 at a predetermined control period from the first time point to the second time point.
- the trajectory calculation unit 30B is configured to calculate a target trajectory that is a trajectory drawn by a predetermined portion of the excavator 100 when the excavator 100 is operated autonomously.
- the predetermined part is, for example, a predetermined point on the back surface of the bucket 6.
- the trajectory calculation unit 30B calculates a target trajectory used when the autonomous control unit 30C operates the excavator 100 autonomously. Specifically, the trajectory calculation unit 30B calculates a target trajectory based on information regarding the attitude of the excavator 100 recorded by the attitude recording unit 30A.
- the trajectory calculation unit 30B may calculate a target trajectory based on the output of LIDAR as the object detection device 70 which is an example of the surrounding monitoring device. Alternatively, the trajectory calculation unit 30B may calculate the target trajectory based on the output of the imaging device 80, which is another example of the surrounding monitoring device. Alternatively, the trajectory calculation unit 30B may calculate the target trajectory based on information regarding the attitude of the excavator 100 recorded by the attitude recording unit 30A and the output of the surrounding monitoring device.
- the autonomous control unit 30C is configured to operate the excavator 100 autonomously.
- a predetermined start condition is satisfied, a predetermined part of the excavator 100 is moved along the target trajectory calculated by the trajectory calculation unit 30B.
- the operation device 26 is operated in a state where the switch NS is pressed, the excavator 100 is operated autonomously so that a predetermined part of the excavator 100 moves along the target track.
- the left operating lever 26L is operated in the right turning direction and the right operating lever 26R is operated in the boom raising direction with the switch NS being pressed
- the lower end of the bucket 6 is set to the target trajectory.
- the excavator 100 may be operated autonomously so as to move along.
- each of the left operation lever 26L and the right operation lever 26R may be operated with an arbitrary lever operation amount. Therefore, the operator can move the lower end of the bucket 6 along the target trajectory at a predetermined moving speed without worrying about the lever operation amount.
- the moving speed of the bucket 6 may be configured to change according to a change in the operation amount of the left operation lever 26L or the right operation lever 26R.
- the autonomous control unit 30C may be configured to control at least one of the boom cylinder 7 and the turning hydraulic motor 2A so that the lower end of the bucket 6 is along the target track, for example.
- the autonomous control unit 30 ⁇ / b> C may semi-automatically control the turning speed of the upper swing body 3 according to the rising speed of the boom 4.
- the turning speed of the upper swing body 3 may be increased as the rising speed of the boom 4 is increased.
- the boom 4 rises at a speed corresponding to the lever operation amount of the right operation lever 26R in the boom raising direction, but the upper swing body 3 responds to the lever operation amount of the left operation lever 26L in the right rotation direction. You may turn at a speed different from the speed.
- the autonomous control unit 30C may semi-automatically control the rising speed of the boom 4 according to the turning speed of the upper turning body 3.
- the rising speed of the boom 4 may be increased as the turning speed of the upper swing body 3 is increased.
- the upper swing body 3 turns at a speed corresponding to the lever operation amount of the left operation lever 26L in the right turn direction, but the boom 4 corresponds to the lever operation amount of the right operation lever 26R in the boom raising direction.
- the speed may increase at a speed different from the speed.
- the autonomous control unit 30C may semiautomatically control both the turning speed of the upper turning body 3 and the rising speed of the boom 4.
- the upper swing body 3 may swing at a speed different from the speed corresponding to the lever operation amount in the right turning direction of the left operation lever 26L.
- the boom 4 may be raised at a speed different from the speed corresponding to the lever operation amount of the right operation lever 26R in the boom raising direction.
- the autonomous control unit 30C may correct the target trajectory according to a change in the state of the dump truck 60.
- the autonomous control unit 30C may change the target trajectory according to changes in the open / close state of the left seat 63L, the open / close state of the right seat 63R, or the like.
- the autonomous control unit 30C may set a target trajectory in consideration of surrounding conditions in addition to the state of the dump truck 60. For example, the autonomous control unit 30C may set the target trajectory so that the excavation attachment AT does not come into contact with an object such as a wall while the upper swing body 3 is turning. Alternatively, the autonomous control unit 30C sets the target trajectory so that the excavation attachment AT does not protrude beyond the guard rail during the turning operation when the excavator 100 is working on the sidewalk side of the guard rail. Also good.
- autonomous control function a function in which the controller 30 autonomously controls the movement of the attachment.
- the controller 30 generates a bucket target moving speed based on the operation tendency and determines the bucket target moving direction.
- the operation tendency is determined based on the lever operation amount, for example.
- the bucket target moving speed is a target value of the moving speed of the control reference point in the bucket 6, and the bucket target moving direction is a target value of the moving direction of the control reference point in the bucket 6.
- the control reference point in the bucket 6 is a predetermined point on the back surface of the bucket 6, for example.
- Current control reference position in FIG. 10 is a current position of the control reference point, for example, boom angle beta 1, arm angle beta 2, and is calculated based on the turning angle alpha 1.
- the controller 30 may calculate the current control reference position by further utilizing the bucket angle beta 3.
- the controller 30 determines the three-dimensional coordinates of the control reference position after the unit time has elapsed based on the bucket target movement speed, the bucket target movement direction, and the three-dimensional coordinates (Xe, Ye, Ze) of the current control reference position. (Xer, Yer, Zer) is calculated.
- the three-dimensional coordinates (Xer, Yer, Zer) of the control reference position after the unit time has elapsed are, for example, coordinates on the target trajectory.
- the unit time is, for example, a time corresponding to an integral multiple of the control period.
- the target trajectory may be, for example, a target trajectory related to a loading operation that is an operation for realizing loading of earth and sand on a dump truck.
- the target trajectory may be calculated based on, for example, the position of the dump truck and the excavation end position that is the position of the control reference point when the excavation operation ends.
- the position of the dump truck may be calculated based on the output of at least one of the object detection device 70 and the imaging device 80, for example, and the excavation end position may be calculated based on the output of the posture detection device, for example.
- the controller 30 determines, based on the calculated three-dimensional coordinates (Xer, Yer, Zer), command values ⁇ 1r and ⁇ 2r regarding the rotation of the boom 4 and the arm 5 and the command value ⁇ 1r regarding the rotation of the upper swing body 3. And generate
- the command value ⁇ 1r represents, for example, the boom angle ⁇ 1 when the control reference position can be matched with the three-dimensional coordinates (Xer, Yer, Zer).
- the command value ⁇ 2r represents the arm angle ⁇ 2 when the control reference position can be adjusted to the three-dimensional coordinates (Xer, Yer, Zer), and the command value ⁇ 1r represents the control reference position in three dimensions. represents the turning angle alpha 1 when the can match with coordinates (Xer, Yer, Zer).
- the controller 30 sets the boom angle ⁇ 1 , arm angle ⁇ 2 , and turning angle ⁇ 1 to the generated command values ⁇ 1 r, ⁇ 2 r, ⁇ 1 r, respectively.
- the boom cylinder 7, the arm cylinder 8, and the turning hydraulic motor 2A are operated.
- the turning angle alpha 1 for example, it is calculated based on the output of the turning angular velocity sensor S5.
- the controller 30 generates a boom cylinder pilot pressure command corresponding to the difference ⁇ 1 between the current value of the boom angle ⁇ 1 and the command value ⁇ 1 r. Then, a control current corresponding to the boom cylinder pilot pressure command is output to the boom control mechanism 31C.
- the boom control mechanism 31C is configured such that a pilot pressure corresponding to a control current corresponding to a boom cylinder pilot pressure command can be applied to a control valve 175 serving as a boom control valve.
- the boom control mechanism 31C may be, for example, the proportional valve 31CL and the proportional valve 31CR in FIG. 8C.
- control valve 175 that has received the pilot pressure generated by the boom control mechanism 31C causes the hydraulic oil discharged from the main pump 14 to flow into the boom cylinder 7 in the flow direction and flow rate corresponding to the pilot pressure.
- the controller 30 may generate a boom spool control command based on the spool displacement amount of the control valve 175 detected by the boom spool displacement sensor S7.
- the boom spool displacement sensor S7 is a sensor that detects the amount of displacement of the spool that constitutes the control valve 175.
- the controller 30 may output a control current corresponding to the boom spool control command to the boom control mechanism 31C.
- the boom control mechanism 31C causes the pilot pressure corresponding to the control current corresponding to the boom spool control command to act on the control valve 175.
- the boom cylinder 7 is expanded and contracted by hydraulic oil supplied through the control valve 175.
- Boom angle sensor S1 detects the boom angle beta 1 of the boom 4 is moved by a boom cylinder 7 expands and contracts.
- the above description relates to the operation of the boom 4 based on the command value ⁇ 1 r, but the operation of the arm 5 based on the command value ⁇ 2 r and the turning operation of the upper swing body 3 based on the command value ⁇ 1 r.
- the arm control mechanism 31A is configured to allow a pilot pressure corresponding to a control current corresponding to the arm cylinder pilot pressure command to act on the control valve 176 as an arm control valve.
- the arm control mechanism 31A may be, for example, the proportional valve 31AL and the proportional valve 31AR in FIG. 8A.
- the turning control mechanism 31B is configured to allow a pilot pressure corresponding to a control current corresponding to the turning hydraulic motor pilot pressure command to act on the control valve 173 as a turning control valve.
- the turning control mechanism 31B may be, for example, the proportional valve 31BL and the proportional valve 31BR in FIG. 8B.
- the arm spool displacement sensor S8 is a sensor that detects the displacement amount of the spool that constitutes the control valve 176
- the swing spool displacement sensor S2A is a sensor that detects the displacement amount of the spool that constitutes the control valve 173.
- the controller 30 may derive the pump discharge amount from the command values ⁇ 1 r, ⁇ 2 r, and ⁇ 1 r using the pump discharge amount deriving units CP1, CP2, and CP3.
- the pump discharge amount deriving units CP1, CP2, and CP3 derive the pump discharge amount from the command values ⁇ 1 r, ⁇ 2 r, and ⁇ 1 r using a pre-registered reference table or the like.
- the pump discharge amounts derived by the pump discharge amount deriving units CP1, CP2, and CP3 are summed and input to the pump flow rate calculation unit as the total pump discharge amount.
- the pump flow rate calculation unit controls the discharge amount of the main pump 14 based on the input total pump discharge amount. In the present embodiment, the pump flow rate calculation unit controls the discharge amount of the main pump 14 by changing the swash plate tilt angle of the main pump 14 according to the total pump discharge amount.
- the controller 30 controls the opening of each of the control valve 175 as the boom control valve, the control valve 176 as the arm control valve, and the control valve 173 as the swing control valve and the discharge amount of the main pump 14. Can be executed simultaneously. Therefore, the controller 30 can supply an appropriate amount of hydraulic oil to each of the boom cylinder 7, the arm cylinder 8, and the turning hydraulic motor 2A.
- the controller 30 calculates one-dimensional coordinates (Xer, Yer, Zer), generates command values ⁇ 1r , ⁇ 2r , and ⁇ 1r , and determines the discharge amount of the main pump 14 as one control cycle. Autonomous control is executed by repeating this control cycle. Further, the controller 30 can improve the accuracy of the autonomous control by performing feedback control of the control reference position based on the outputs of the boom angle sensor S1, the arm angle sensor S2, and the turning angular velocity sensor S5. Specifically, the controller 30 can improve the accuracy of autonomous control by performing feedback control of the flow rate of hydraulic oil flowing into each of the boom cylinder 7, the arm cylinder 8, and the turning hydraulic motor 2 ⁇ / b> A. The controller 30 may similarly control the flow rate of the hydraulic oil flowing into the bucket cylinder 9.
- FIGS. 12A to 12C show an example of a situation at a work site where the excavator 100 is loading the dump truck 60.
- FIG. 12A is a top view of the work site.
- 12B and 12C are diagrams when the work site is viewed from the direction indicated by the arrow AR3 in FIG. 12A.
- illustration of the shovel 100 (except the bucket 6) is omitted for the sake of clarity.
- 12B shows a state when the left seat 63L is in a fully open state
- FIG. 12C shows a state when the left seat 63L is in an upright state.
- the excavator 100 drawn by a solid line represents a state when the excavation operation is completed
- the excavator 100 drawn by a broken line represents a state during a turning operation
- the excavator 100 drawn by a one-dot chain line represents the earth excavation. This represents the state before the operation starts.
- the bucket 6A drawn with a solid line represents the state of the bucket 6 when the excavation operation is completed
- the bucket 6B drawn with a broken line represents the state of the bucket 6 during the turning operation.
- the bucket 6C drawn with a one-dot chain line represents the state of the bucket 6 before the earth removal operation is started.
- a thick dotted line in each of FIGS. 12A to 12C represents a target trajectory TR that a predetermined point on the back surface of the bucket 6 follows.
- the trajectory calculation unit 30B sets a target trajectory TR for moving the bucket 6 onto the loading platform 61 while preventing the loading platform 61 of the dump truck 60 having a height Hd from coming into contact with the bucket 6 based on the output of the object detection device 70. calculate.
- the trajectory calculation unit 30B may calculate the target trajectory based on the output of the imaging device 80, which is another example of the surrounding monitoring device.
- the trajectory calculation unit 30B may calculate the target trajectory based on information regarding the attitude of the excavator 100 recorded by the attitude recording unit 30A and the output of the surrounding monitoring device.
- the trajectory calculation unit 30B may calculate a plurality of target trajectories so that the operator can select one of the plurality of target trajectories TR.
- FIG. 12B shows three target trajectories TR1 to TR3 calculated by the trajectory calculation unit 30B.
- Two target trajectories TR2 and TR3 represented by a one-dot chain line are calculated together with the target trajectory TR1 selected by the operator. That is, the target trajectories TR2 and TR3 are target trajectories that were presented to the operator together with the target trajectory TR1, but were not selected by the operator.
- FIG. 12B shows three target trajectories TR1 to TR3 calculated by the trajectory calculation unit 30B.
- Two target trajectories TR2 and TR3 represented by a one-dot chain line are calculated together with the target trajectory TR1 selected by the operator. That is, the target trajectories TR2 and TR3 are target trajectories that were presented to the operator together with the target trajectory TR1, but were not
- the trajectory calculation unit 30B prioritizes the target trajectory TR1 in which the right turn operation is prioritized, the target trajectory TR2 in which the balance between the right turn operation and the boom raising operation is prioritized, and the boom raising operation.
- the target trajectory TR3 to be calculated is calculated.
- the operator uses an input device such as a touch panel while viewing an image including a figure of the dump truck 60 and lines representing three target trajectories displayed on the display device D1 by the trajectory calculation unit 30B. One of the target trajectories may be selected.
- the controller 30 when the operator presses the switch NS so as to execute the boom raising turning operation, the controller 30 performs a composite operation including the right turning operation based on the created target trajectory TR. Specifically, at least one of the boom raising operation and the arm closing operation and the right turning operation are performed until the excavator 100 is in the posture indicated by the broken line, that is, until the lower end of the bucket 6 reaches the point P2. Perform complex actions including.
- This combined operation may include an opening / closing operation of the bucket 6. This is because the bucket 6 is moved onto the loading platform 61 while preventing the loading platform 61 of the dump truck 60 having a height Hd from contacting the bucket 6.
- the controller 30 performs a combined operation including an arm opening operation and a right turning operation until the excavator 100 is in the posture indicated by the one-dot chain line, that is, until the lower end of the bucket 6 reaches the point P3.
- This combined operation may include at least one of a boom lowering operation and an opening / closing operation of the bucket 6. This is to allow earth and sand to be discharged to the front side (driver's seat side) of the loading platform 61 of the dump truck 60.
- the controller 30 performs a boom raising turning operation when the operator presses the switch NS, but the operator pushes the left operation lever 26L in the direction in which the dump truck 60 exists while pressing the switch NS. You may perform boom raising turning operation, when tilting.
- the controller 30 uses the calculated target trajectory TR to perform a boom raising turning operation by autonomous control. Specifically, the turning mechanism 2 is automatically turned right and the boom 4 is automatically raised so that the trajectory drawn by the lower end of the bucket 6 is along the target trajectory TR.
- the end position of the target track TR is set so that the lower end of the bucket 6 is directly above the loading platform 61 of the dump truck 60. This is for the purpose of discharging the earth and sand in the bucket 6 to the loading platform 61 only by the operator performing the bucket opening operation when the boom raising and turning operation by the autonomous control is completed.
- the end position of the target trajectory TR may be calculated based on information related to the bucket 6 such as the volume of the bucket 6 and information related to the dump truck 60.
- the end position of the target trajectory TR may be the same as the end position of the orbit during the previous boom raising and turning operation. That is, the position of the lower end of the bucket 6 in the last terminal position may be sufficient.
- the operator executes the soil removal operation by manual operation.
- the operator can discharge the earth and sand in the bucket 6 to the loading platform 61 only by performing the bucket opening operation.
- the operator After executing the earthing operation, the operator performs a boom lowering / turning operation by manual operation. And the earth and sand etc. which form the embankment F1 by the excavation operation by manual operation are taken in in the bucket 6 again. Thereafter, the operator starts the boom raising and turning operation by the autonomous control again at the time after finishing the excavation operation. The same applies to the boom raising and turning operation thereafter.
- the controller 30 is configured to change the terminal position of the target trajectory TR every time the boom raising turning operation by the autonomous control is performed based on the information regarding the dump truck 60. Therefore, the operator of the excavator 100 can remove earth and sand at an appropriate position of the loading platform of the dump truck 60 only by performing the bucket opening operation every time the boom raising and turning operation by the autonomous control is completed.
- the controller 30 may correct the target trajectory TR in accordance with a change in the state of the dump truck 60. For example, during the excavation operation, the controller 30 may correct the target trajectory TR when the left seat 63L is switched from the fully open state to the upright state as shown in FIG. 12C. Specifically, the controller 30 detects a change in the state of the dump truck 60 that is the detection target based on the output of the LIDAR, and determines the target trajectory TR used in the previous boom raising and turning operation as the state of the state. The target trajectory TRA used in the boom raising turning operation after the change is changed. The target trajectory TRA is a trajectory passing through the point P2A located at a position higher than the point P2. This is because the bucket 6 is moved onto the loading platform 61 while preventing the left seat 63L having the height HdA and the bucket 6 from contacting each other.
- 13A to 13C are top views of the work site.
- both the excavator 100 and the dump truck 60 are located on the sidewalk SW.
- the sidewalk SW is provided along the roadway DW, and the sidewalk SW and the roadway DW are separated by a guard rail GR.
- the controller 30 calculates the target trajectory TR based on the output of the LIDAR as the object detection device 70 that is an example of the surrounding monitoring device.
- the controller 30 may calculate the target trajectory TR based on the information regarding the attitude of the excavator 100 recorded during the boom raising and turning operation by manual operation.
- FIG. 13A shows a state when the excavator 100 completes the excavation operation.
- the excavator 100 faces the + Y direction
- the dump truck 60 faces the -Y direction.
- a dotted line indicates the target trajectory TR calculated by the controller 30 based on the output of LIDAR.
- the controller 30 calculates the target trajectory TR so that the tip of the excavation attachment AT does not protrude beyond the guard rail GR to the roadway DW side during the boom raising turning operation.
- the solid line circle is a virtual circle drawn with the current turning radius SR1 of the excavator 100.
- FIG. 13B shows a state when the excavator 100 is performing a boom raising turning operation. At this time, the shovel 100 faces the + X direction.
- the broken-line circle is a virtual circle drawn with the current turning radius SR2 of the excavator 100.
- the turning radius SR2 is smaller than the turning radius SR1.
- FIG. 13C shows a state when the excavator 100 completes the earth removal operation. At this time, like the dump truck 60, the excavator 100 faces the ⁇ Y direction.
- the one-dot chain line circle is a virtual circle drawn with the current turning radius SR3 of the excavator 100.
- the turning radius SR3 is larger than the turning radius SR1.
- the controller 30 may set the target trajectory TR so that the turning radius changes during turning.
- the target trajectory TR may be set so that the turning radius temporarily decreases so that the tip of the excavation attachment AT does not protrude beyond the guard rail GR to the roadway DW side during turning.
- controller 30 may be configured to dynamically correct the target trajectory TR. For example, when another excavation attachment AT is likely to come into contact with the construction machine when another excavation attachment AT is brought into contact with the excavator 100 when the turning operation is performed along the already set target trajectory TR, the controller 30 May correct the target trajectory TR so that the turning radius becomes small.
- the controller 30 may consider the presence of an electric wire or the like over the work site. Further, when the controller 30 cannot set an appropriate target trajectory TR, or when the target trajectory TR that has already been set cannot be appropriately corrected, the controller 30 uses at least one of voice, light, vibration, and so on to that effect. You may make it notify an operator.
- the excavator 100 includes the lower traveling body 1, the upper revolving body 3 that is turnably mounted on the lower traveling body 1, the surrounding monitoring device that is attached to the upper revolving body 3, And a controller 30 as a control device that recognizes the state of the object based on the output of the surrounding monitoring device.
- the surrounding monitoring device may be, for example, the object detection device 70 or the imaging device 80. Recognizing the state of the object may include, for example, recognizing the three-dimensional shape of the object as well as recognizing the maximum height of the object or the shortest distance to the object. . That is, it may include recognizing the state of the object three-dimensionally. With this configuration, the excavator 100 can more reliably prevent contact between the excavation attachment AT and the object in the loading operation. Therefore, the safety of the work site can be improved.
- controller 30 may be configured to perform control so as to avoid contact with the object. For example, autonomous control of the excavation attachment AT may be performed so as to avoid contact with the dump truck 60. Further, the controller 30 may be configured to set the entry prohibition area ZA for the object. The controller 30 may be configured to generate a target trajectory for the object. The controller 30 may be configured to correct the target trajectory when the state of the object changes.
- the object may be a dump truck 60, for example.
- the controller 30 may be configured to three-dimensionally recognize the state of the seat 63 attached to the gate 62 of the dump truck 60. With this configuration, the excavator 100 can control the movement of the excavation attachment AT according to the open / closed state of the seat 63. Therefore, contact between the excavation attachment AT and the seat 63 can be prevented.
- the controller 30 may be configured to three-dimensionally recognize the column 61P at the rear end of the loading platform 61 of the dump truck 60. With this configuration, the excavator 100 can prevent contact between the excavation attachment AT and the column 61P. Further, by recognizing that the height of the loading platform 61 is lower than the height of the column 61P, it is possible to prevent the movement of the excavation attachment AT from being excessively restricted.
- the state of the dump truck 60 may include the inclination of the dump truck 60, for example. That is, the excavator 100 may be configured to recognize an inclination angle with respect to the front-rear axis or the left-right axis of the loading platform 61 of the dump truck 60. With this configuration, the excavator 100 can control the movement of the excavation attachment AT after recognizing the detailed inclination of the dump truck 60. Therefore, the contact between the excavation attachment AT and the dump truck 60 can be more reliably prevented. In addition, it is possible to more appropriately perform excavation of the work to be excavated on the loading platform 61 of the dump truck 60.
- the image Gx displayed on the display device D1 includes a time display unit 411, a rotation speed mode display unit 412, a travel mode display unit 413, an attachment display unit 414, and an engine control state display unit 415.
- Image Gx shown in FIG. 14A includes a work state display unit 430 that displays a state when the work site (see FIG. 12A) is viewed from above, and the work site (see FIG. 12A) is viewed from the side. It differs from the image Gx shown in FIG. 14B including the work state display unit 430 that displays the state of the time.
- Rotational speed mode display unit 412, travel mode display unit 413, attachment display unit 414, and engine control state display unit 415 are display units that display information related to the setting state of excavator 100.
- the urea water remaining amount display unit 416, the fuel remaining amount display unit 417, the cooling water temperature display unit 418, and the engine operating time display unit 419 are display units that display information related to the operating state of the excavator 100.
- the image displayed on each unit is generated by the display device D1 using various data transmitted from the controller 30, image data transmitted from the imaging device 80, and the like.
- the time display unit 411 displays the current time.
- the rotation speed mode display unit 412 displays a rotation speed mode set by an engine rotation speed adjustment dial (not shown) as operation information of the excavator 100.
- the travel mode display unit 413 displays the travel mode as the operation information of the excavator 100.
- the traveling mode represents a set state of a traveling hydraulic motor using a variable displacement motor.
- the running mode has a low speed mode and a high speed mode, and a mark that represents “turtle” is displayed in the low speed mode, and a mark that represents “ ⁇ ” is displayed in the high speed mode.
- the attachment display unit 414 is an area for displaying an icon representing the type of attachment currently attached.
- the engine control state display unit 415 displays the control state of the engine 11 as the operation information of the excavator 100.
- “automatic deceleration / automatic stop mode” is selected as the control state of the engine 11.
- the “automatic deceleration / automatic stop mode” means a control state in which the engine speed is automatically reduced and the engine 11 is automatically stopped according to the duration of the non-operation state.
- the control state of the engine 11 includes “automatic deceleration mode”, “automatic stop mode”, “manual deceleration mode”, and the like.
- the urea water remaining amount display unit 416 displays an image of the remaining amount of urea water stored in the urea water tank as operation information of the excavator 100.
- the urea water remaining amount display unit 416 displays a bar gauge indicating the current urea water remaining state. The remaining amount of urea water is displayed based on the data output from the urea water remaining amount sensor provided in the urea water tank.
- Fuel remaining amount display unit 417 displays the remaining amount of fuel stored in the fuel tank as operation information.
- the remaining fuel amount display unit 417 displays a bar gauge indicating the current remaining fuel amount state. The remaining amount of fuel is displayed based on the data output from the remaining fuel amount sensor provided in the fuel tank.
- the cooling water temperature display unit 418 displays the temperature state of the engine cooling water as the operation information of the excavator 100.
- the cooling water temperature display unit 418 displays a bar gauge representing the temperature state of the engine cooling water.
- the temperature of the engine cooling water is displayed based on data output from a water temperature sensor provided in the engine 11.
- the engine operation time display unit 419 displays the accumulated operation time of the engine 11 as operation information of the excavator 100.
- the engine operating time display unit 419 displays the accumulated operating time since the count was restarted by the operator together with the unit “hr (hour)”.
- the engine operating time display unit 419 may display the lifetime operating time of the entire period after excavator manufacture or the section operating time after the count is restarted by the operator.
- the camera image display unit 420 displays an image taken by the imaging device 80.
- an image taken by the rear camera 80 ⁇ / b> B attached to the upper rear end of the upper swing body 3 is displayed on the camera image display unit 420.
- the camera image display unit 420 may display a camera image captured by the left camera 80L attached to the upper left end of the upper swing body 3 or the right camera 80R attached to the upper right end.
- the camera image display unit 420 may display images taken by a plurality of cameras among the left camera 80L, the right camera 80R, and the rear camera 80B.
- the camera image display unit 420 may display a composite image of a plurality of camera images captured by at least two of the left camera 80L, the right camera 80R, and the rear camera 80B.
- the composite image may be, for example, an overhead image.
- Each camera may be installed so that a part of the upper swing body 3 is included in the camera image. This is because a part of the upper swing body 3 is included in the displayed image, so that the operator can easily grasp the sense of distance between the object displayed on the camera image display unit 420 and the excavator 100.
- the camera image display unit 420 displays an image of the counterweight 3w of the upper swing body 3.
- the camera image display unit 420 displays a graphic 421 representing the orientation of the imaging device 80 that captured the camera image being displayed.
- the figure 421 includes an excavator figure 421a that represents the shape of the shovel 100, and a band-shaped direction display figure 421b that represents the shooting direction of the imaging device 80 that has captured the currently displayed camera image.
- the graphic 421 is a display unit that displays information related to the setting state of the excavator 100.
- a direction display graphic 421b is displayed below the excavator graphic 421a (on the opposite side of the graphic representing the excavation attachment AT). This indicates that the rear image of the excavator 100 photographed by the rear camera 80B is displayed on the camera image display unit 420. For example, when an image taken by the right camera 80R is displayed on the camera image display unit 420, the direction display graphic 421b is displayed on the right side of the excavator graphic 421a. For example, when an image taken by the left camera 80L is displayed on the camera image display unit 420, the direction display graphic 421b is displayed on the left side of the excavator graphic 421a.
- the operator can switch an image to be displayed on the camera image display unit 420 to an image taken by another camera, for example, by pressing an image switching switch (not shown) provided in the cabin 10.
- Work status display unit 430 displays the work status of the excavator 100.
- the work state display unit 430 includes a graphic 431 of the excavator 100, a graphic 432 of the dump truck 60, a graphic 433 indicating the state of the excavator 100, a graphic 434 indicating the excavation end position, a graphic 435 indicating the target track,
- the figure includes a figure 436 representing the soil discharge start position and a figure 437 of earth and sand already loaded on the loading platform of the dump truck 60.
- the figure 431 shows the state of the excavator 100 when the excavator 100 is viewed from above.
- a graphic 432 shows the state of the dump truck 60 when the dump truck 60 is viewed from above.
- a graphic 433 is a text message representing the state of the excavator 100.
- the figure 434 shows the state of the bucket 6 when the bucket 6 when the excavation operation is finished is viewed from above.
- the figure 435 shows the target trajectory viewed from above.
- the figure 436 shows the state of the bucket 6 when starting the soil removal operation, that is, the bucket 6 when the bucket 6 at the end position of the target track is viewed from above.
- the figure 437 shows the state of earth and sand already loaded on the loading platform of the dump truck 60.
- the work state display unit 430 includes a graphic 431B of the bucket 6, a graphic 432B of the dump truck 60, a graphic 433B representing the state of the excavator 100, a graphic 434B representing the excavation end position, a graphic 435B representing the target trajectory, And the figure 436B showing the earth discharging start position is included.
- the graphic 431B shows the state of the bucket 6 when the bucket 6 is viewed from the + Y side (see FIG. 12A).
- the graphic 432B shows the state of the dump truck 60 when the dump truck 60 is viewed from the + Y side.
- the figure 433B is a text message representing the state of the excavator 100.
- a figure 434B shows the state of the bucket 6 when the bucket 6 is viewed from the + Y side when the excavation operation is terminated.
- the figure 435B shows the target trajectory viewed from the + Y side.
- the figure 436B shows the state of the bucket 6 when starting the soil removal operation, that is, the bucket 6 when the bucket 6 at the end position of the target track is viewed from the + Y side.
- the controller 30 may be configured to generate the graphic 431 to the graphic 436 based on information on the attitude of the excavator 100, information on the dump truck 60, and the like.
- the graphic 431 may be generated to represent the actual posture of the excavator 100
- the graphic 432 may be generated to represent the actual orientation and size of the dump truck 60.
- the graphic 434 may be generated based on information recorded by the posture recording unit 30A
- the graphic 435 and the graphic 436 may be generated based on information calculated by the trajectory calculation unit 30B. The same applies to the figures 431B to 436B.
- the controller 30 detects the state of earth and sand already loaded on the loading platform of the dump truck 60 based on the output of at least one of the object detection device 70 and the imaging device 80, and the position of the figure 437 according to the detected state.
- the size may be changed.
- the controller 30 performs the number of boom raising and turning operations related to the current dump truck 60, the number of boom raising and turning operations by autonomous control, the weight of earth and sand loaded on the dump truck 60, and the earth and sand loaded on the dump truck 60.
- a ratio of the weight to the maximum load weight may be displayed on the work state display unit 430.
- the operator of the excavator 100 can grasp whether or not autonomous control is performed by looking at the image Gx.
- the image Gx includes a work state display unit 430 that displays a state when the work site is viewed from above.
- the work site is viewed from the side (+ Y side).
- a work state display unit 430 that displays a state when viewed is included.
- the image Gx may include a work state display unit 430 that displays a state when the work site is viewed obliquely above or obliquely below.
- the image Gx is an arbitrary state of a state when the work site is viewed from above, a state when the work site is viewed from the side (+ Y side), and a state when the work site is viewed from diagonally above or diagonally below.
- a work state display unit 430 that simultaneously displays the combination may be included.
- the image Gx includes the work state display unit 430
- the image Gx is configured to include a camera image display unit 420 that displays an image captured by the rear camera 80B. This is because the operator can always monitor the rear of the upper swing body 3 when the boom raising swing operation is performed.
- the excavator 100 is mounted on the lower traveling body 1, the upper swing body 3 that is pivotably mounted on the lower traveling body 1, and the upper swing body 3 so as to be pivotable.
- a drilling attachment AT as an attachment
- a controller 30 as a control device provided in the upper swing body 3.
- the controller 30 is configured to autonomously execute a combined operation including the operation of the excavation attachment AT and the turning operation.
- the excavator 100 can autonomously execute a combined operation including a turning operation in accordance with the intention of the operator.
- the compound operation including the turning operation is, for example, a boom raising turning operation.
- the target trajectory related to the boom raising and turning operation is calculated based on, for example, information recorded during the boom raising and turning operation by manual operation.
- the target trajectory related to the boom raising and turning operation may be calculated based on information recorded during the boom lowering and turning operation by manual operation.
- the combined operation including the turning operation may be a boom lowering turning operation.
- the target trajectory related to the boom lowering turning operation is calculated based on information recorded during the boom lowering turning operation by manual operation, for example.
- the target trajectory related to the boom lowering turning operation may be calculated based on information recorded during the boom raising turning operation by manual operation.
- the composite operation including the turning motion may be another repetitive motion including the turning motion.
- the excavator 100 may include a posture detection device that acquires information regarding the posture of the excavation attachment AT.
- the posture detection device includes, for example, at least one of a boom angle sensor S1, an arm angle sensor S2, a bucket angle sensor S3, a body tilt sensor S4, and a turning angular velocity sensor S5.
- the controller 30 calculates a target trajectory drawn by a predetermined point on the excavation attachment AT based on the information acquired by the attitude detection device, and autonomously executes the combined operation so that the predetermined point moves along the target trajectory. It may be configured to.
- the predetermined point on the excavation attachment AT is, for example, a predetermined point on the back surface of the bucket 6.
- the controller 30 may be configured to repeatedly execute the composite operation, and may be configured to change the target trajectory each time the composite operation is executed. For example, as described with reference to FIGS. 12A to 12C, the controller 30 may change the end position of the target track every time the boom raising turning operation by the autonomous control is executed.
- the excavator 100 may have a recording switch NS1 as a second switch provided in the cabin 10. And the controller 30 may be comprised so that the information regarding the attitude
- the controller 30 is configured to autonomously execute the combined operation while the automatic switch NS2 as the first switch is operated or while the turning operation is performed with the automatic switch NS2 being operated. May be. Even if the automatic switch NS2 is not provided, the controller 30 autonomously performs the combined operation including the turning operation on the condition that the turning operation is performed after recording the information on the attitude of the excavator 100 or the like. It may be configured to execute.
- the excavator 100 may execute a composite operation autonomously by executing the following autonomous control function.
- FIG. 15 is a block diagram illustrating another configuration example of the autonomous control function.
- the controller 30 has functional elements Fa to Ff and F1 to F6 related to execution of autonomous control.
- the functional element may be configured by software, may be configured by hardware, or may be configured by a combination of software and hardware.
- the functional element Fa is configured to calculate the soil removal start position.
- the functional element Fa is based on the object data output from the object detection device 70, and the position of the bucket 6 when starting the earthing operation is started before the earthing operation is actually started. Calculate as position.
- the soil discharge start position is basically calculated as a position in the space above the loading platform of the dump truck 60.
- the soil removal start position is preferably calculated so as to be a position away from the sheet 63 by a predetermined distance.
- the functional element Fa detects the state of the earth and sand already loaded on the loading platform of the dump truck 60 based on the object data output from the object detection device 70.
- the functional element Fa may detect the state of earth and sand already loaded on the loading platform of the dump truck 60 based on the image captured by the imaging device 80.
- the state of earth and sand is, for example, how much earth and sand are loaded in which part of the loading platform of the dump truck 60.
- the functional element Fa calculates the soil removal start position based on the detected state of the earth and sand.
- the functional element Fa may calculate the soil removal start position based on the attitude of the excavator 100 (detected value of the attitude detection device) recorded by the attitude recording unit 30A when a past earth removal operation has been performed. .
- the functional element Fa corrects the calculated soil removal start position based on the state of the earth and sand already loaded on the loading platform of the dump truck 60 or the state of the dump truck 60 during the boom raising and turning operation. It may be configured. For example, when it is detected that sediment has fallen from the edge of the loading platform of the dump truck 60 based on the output of at least one of the object detection device 70 and the imaging device 80, the functional element Fa sets the soil discharge start position from the edge of the loading platform. You may move only a predetermined distance in the direction to leave. This is to prevent the earth and sand from spilling from the edge of the loading platform of the dump truck 60 during the subsequent earth discharging operation.
- the element Fa may correct the soil discharge start position according to the moving direction and moving amount of the dump truck 60. This is to offset the deviation of the soil discharge start position due to the movement of the dump truck 60.
- the excavator 100 can discharge the earth and sand at the same position on the loading platform as when the dump truck 60 did not move.
- a functional element F1 described later is configured to recalculate the target trajectory according to the corrected soil discharge start position.
- the functional element Fb is configured to calculate the state of the dump truck 60 and the position of each part constituting the dump truck 60. In the present embodiment, the functional element Fb calculates the position of each part constituting the loading platform of the dump truck 60 based on the object data output from the object detection device 70. In addition, the functional element Fb is based on the object data output from the object detection device 70, and indicates the degree of opening and closing of the seat 63 attached to the loading platform of the dump truck 60, the inclination angle of the dump truck 60, and the like. Calculate as
- the functional element Fc is configured to calculate the excavation end position.
- the functional element Fc calculates the position of the bucket 6 when the excavation operation is terminated as the excavation end position based on the toe position of the bucket 6 when the latest excavation operation is terminated.
- the functional element Fc calculates the excavation end position based on the current toe position of the bucket 6 calculated by the functional element F2 described later.
- the functional element Fc may be configured to calculate the excavation end position based on at least one output of the posture detection device, the object detection device 70, and the imaging device 80.
- the functional element Fd is configured to determine the start of a predetermined operation.
- the functional element Fd can start the boom raising turning operation based on the operation data output from the operation pressure sensor 29 and the current toe position of the bucket 6 calculated by the functional element F2 described later. Determine if you can.
- the functional element Fd is determined based on the current toe position, whether the boom 4 is raised, and the bucket 6 is more predetermined than the ground surface (for example, a virtual horizontal plane including the ground contact surface of the excavator 100). It is determined whether or not it is positioned upward by a vertical distance.
- the functional element Fd determines that the boom raising turning operation can be started when it is determined that the boom 4 is raised and the bucket 6 is positioned above the ground surface by a predetermined vertical distance.
- the function element Fd determines that the boom raising turning operation can be started, the operation data output from the operation pressure sensor 29 is input to the function element F3 described later.
- the functional element Fe is configured to calculate the weight of the load.
- the functional element Fe is based on the output of the cylinder pressure sensor 27 and the current posture of the excavation attachment AT calculated by the functional element F2 described later, and the weight of earth and sand taken into the bucket 6 is calculated. Calculated as the weight of the load.
- the cylinder pressure sensor 27 includes, for example, a sensor that detects the pressure of hydraulic oil in the bottom side oil chamber of the boom cylinder 7.
- the functional element Fe outputs the calculated weight of the load to the functional element F5 described later.
- the functional element Ff is configured to determine the presence or absence of various abnormalities. In the present embodiment, the functional element Ff is configured to determine whether there is an abnormality in the object detection device 70 based on the output of the object detection device 70. The functional element Ff is configured to determine whether or not the dump truck 60 is abnormal based on the output of the functional element Fb. Specifically, the functional element Ff determines that the state of the dump truck 60 is abnormal when, for example, the dump truck 60 moves beyond an allowable predetermined distance due to an erroneous operation or the like. When the functional element Ff determines that the state of the object detection device 70 is abnormal or determines that the state of the dump truck 60 is abnormal, the functional element Ff outputs a command to the functional element F4 described later. The movement of the excavator 100 is decelerated or stopped.
- the functional element F1 is configured to generate a target trajectory.
- the functional element F1 generates a trajectory to be followed by the tip of the bucket 6 as a target trajectory based on the object data output from the object detection device 70 and the excavation end position calculated by the functional element Fc.
- the object data is information regarding an object existing around the excavator 100 such as the position and shape of the dump truck 60.
- the functional element F1 calculates the target trajectory based on the soil discharge start position calculated by the functional element Fa, the dump truck position calculated by the functional element Fb, and the excavation end position calculated by the functional element Fc. To do.
- the functional element F1 is typically configured to calculate a target trajectory each time a boom raising excavation operation is started. That is, the target trajectory is typically updated every time a boom raising excavation operation is started. Similarly, the excavation end position and the soil discharge start position are updated every time the boom raising excavation operation is started.
- the functional element F2 is configured to calculate the current toe position.
- functional elements F2 includes a boom angle beta 1 the boom angle sensor S1 has detected an arm angle beta 2 in which the arm angle sensor S2 has detected, a bucket angle beta 3 of the bucket angle sensor S3 detects the turning based on the turning angle alpha 1 and the angular velocity sensor S5 has detected, to calculate the coordinate points of the toe of the bucket 6 as the current toe position.
- the functional element F2 may use the output of the body tilt sensor S4 when calculating the current toe position.
- the functional element F3 is configured to calculate the next toe position.
- the functional element F3 is the toe after a predetermined time based on the operation data output from the operation pressure sensor 29, the target trajectory generated by the functional element F1, and the current toe position calculated by the functional element F2.
- the position is calculated as the target toe position.
- the functional element F3 may determine whether or not the deviation between the current toe position and the target trajectory is within an allowable range. In the present embodiment, the functional element F3 determines whether or not the distance between the current toe position and the target trajectory is a predetermined value or less. When the distance is equal to or smaller than the predetermined value, the functional element F3 determines that the deviation is within the allowable range, and calculates the target toe position. On the other hand, when the distance exceeds the predetermined value, the functional element F3 determines that the deviation is not within the allowable range, and decelerates or stops the movement of the actuator regardless of the lever operation amount.
- the functional element F4 is configured to generate a command value related to the toe speed.
- the functional element F4 moves the current toe position to the next toe position in a predetermined time based on the current toe position calculated by the functional element F2 and the next toe position calculated by the functional element F3.
- the toe speed required for the toe is calculated as a command value related to the toe speed.
- the functional element F5 is configured to limit the command value related to the toe speed.
- the functional element F5 determines that the distance between the toe and the dump truck 60 is less than a predetermined value based on the current toe position calculated by the functional element F2 and the output of the object detection device 70.
- the command value related to the toe speed is limited by a predetermined upper limit value.
- the controller 30 reduces the speed of the toe when the toe approaches the dump truck 60.
- the functional element F5 may be configured to change the upper limit value based on the weight of the load calculated by the functional element Fe.
- the functional element F5 may be configured to change the upper limit value based on the turning radius of the excavation attachment AT.
- the turning radius of the excavation attachment AT may be calculated by the functional element F2, or may be calculated by the functional element F5 based on the output of the functional element F2.
- the functional element F6 is configured to calculate a command value for operating the actuator.
- the functional element F6 has a command value ⁇ 1r for the boom angle ⁇ 1 and an arm angle ⁇ 2 based on the target toe position calculated by the functional element F3 in order to move the current toe position to the target toe position.
- Command value ⁇ 2r , command value ⁇ 3r related to bucket angle ⁇ 3 , and command value ⁇ 1r related to turning angle ⁇ 1 are calculated.
- the functional element F6 calculates the command value ⁇ 1r as necessary even when the boom 4 is not operated. This is because the boom 4 is automatically operated. The same applies to the arm 5, the bucket 6, and the turning mechanism 2.
- FIG. 16 is a block diagram illustrating a configuration example of the functional element F6 that calculates various command values.
- the controller 30 further includes functional elements F11 to F13, F21 to F23, F31 to F33, and F50 regarding generation of command values.
- the functional element may be configured by software, may be configured by hardware, or may be configured by a combination of software and hardware.
- the functional elements F11 to F13 are functional elements related to the command value ⁇ 1r
- the functional elements F21 to F23 are functional elements related to the command value ⁇ 2r
- the functional elements F31 to F33 are functional elements related to the command value ⁇ 3r
- the functional elements F41 to F43 are functional elements relating to the command value ⁇ 1r .
- Functional elements F11, F21, F31, and F41 are configured to generate a current command that is output to the proportional valve 31.
- the functional element F11 outputs a boom current command to the boom control mechanism 31C
- the functional element F21 outputs an arm current command to the arm control mechanism 31A
- the functional element F31 performs bucket control.
- the bucket current command is output to the mechanism 31D
- the functional element F41 outputs the swing current command to the swing control mechanism 31B.
- the bucket control mechanism 31D is configured so that a pilot pressure corresponding to a control current corresponding to the bucket cylinder pilot pressure command can be applied to the control valve 174 as a bucket control valve.
- the bucket control mechanism 31D may be, for example, the proportional valve 31DL and the proportional valve 31DR in FIG. 8D.
- the functional elements F12, F22, F32, and F42 are configured to calculate the displacement amount of the spool that constitutes the spool valve.
- the functional element F12 calculates the displacement amount of the boom spool that constitutes the control valve 175 related to the boom cylinder 7 based on the output of the boom spool displacement sensor S7.
- the functional element F22 calculates the displacement amount of the arm spool constituting the control valve 176 related to the arm cylinder 8 based on the output of the arm spool displacement sensor S8.
- the functional element F32 calculates the displacement amount of the bucket spool constituting the control valve 174 related to the bucket cylinder 9 based on the output of the bucket spool displacement sensor S9.
- the functional element F42 calculates the displacement amount of the turning spool that constitutes the control valve 173 related to the turning hydraulic motor 2A based on the output of the turning spool displacement sensor S2A.
- the bucket spool displacement sensor S9 is a sensor that detects the amount of displacement of the spool that constitutes the control valve 174.
- the functional elements F13, F23, F33, and F43 are configured to calculate the rotation angle of the work body.
- functional elements F13 based on the output of the boom angle sensor S1, calculates a boom angle beta 1.
- Functional elements F23 based on the output of the arm angle sensor S2, calculates an arm angle beta 2.
- Functional elements F33 based on the output of the bucket angle sensor S3, and calculates the bucket angle beta 3.
- Functional elements F43 based on the output of the turning angular velocity sensor S5, and calculates the turning angle alpha 1.
- functional components F11 is essentially such that the difference between the boom angle beta 1 of functional elements F6 command value generated by beta 1r and functional elements F13 was calculated becomes zero, with respect to the boom control mechanism 31C A boom current command is generated. At that time, the functional element F11 adjusts the boom current command so that the difference between the target boom spool displacement amount derived from the boom current command and the boom spool displacement amount calculated by the functional element F12 becomes zero. Then, the functional element F11 outputs the adjusted boom current command to the boom control mechanism 31C.
- the boom control mechanism 31C changes the opening area in accordance with the boom current command, and applies a pilot pressure corresponding to the size of the opening area to the pilot port of the control valve 175.
- the control valve 175 moves the boom spool according to the pilot pressure, and causes the hydraulic oil to flow into the boom cylinder 7.
- the boom spool displacement sensor S7 detects the displacement of the boom spool and feeds back the detection result to the functional element F12 of the controller 30.
- the boom cylinder 7 expands and contracts in response to the inflow of hydraulic oil, and moves the boom 4 up and down.
- the boom angle sensor S1 detects the rotation angle of the boom 4 that moves up and down, and feeds back the detection result to the functional element F13 of the controller 30.
- Functional elements F13 feeds back the calculated boom angle beta 1 to the functional element F4.
- the function element F21 basically generates an arm current command for the arm control mechanism 31A so that the difference between the command value ⁇ 2r generated by the function element F6 and the arm angle ⁇ 2 calculated by the function element F23 becomes zero. To do. At that time, the functional element F21 adjusts the arm current command so that the difference between the target arm spool displacement amount derived from the arm current command and the arm spool displacement amount calculated by the functional element F22 becomes zero. The functional element F21 outputs the adjusted arm current command to the arm control mechanism 31A.
- the arm control mechanism 31A changes the opening area in accordance with the arm current command, and causes the pilot pressure corresponding to the size of the opening area to act on the pilot port of the control valve 176.
- the control valve 176 moves the arm spool according to the pilot pressure and causes the hydraulic oil to flow into the arm cylinder 8.
- the arm spool displacement sensor S8 detects the displacement of the arm spool and feeds back the detection result to the functional element F22 of the controller 30.
- the arm cylinder 8 expands and contracts according to the inflow of hydraulic oil, and opens and closes the arm 5.
- the arm angle sensor S2 detects the rotation angle of the arm 5 to be opened and closed, and feeds back the detection result to the functional element F23 of the controller 30. Functional elements F23 feeds back the arm angle beta 2 calculated for functional elements F4.
- the functional element F31 basically generates a bucket current command for the bucket control mechanism 31D so that the difference between the command value ⁇ 3r generated by the functional element F6 and the bucket angle ⁇ 3 calculated by the functional element F33 becomes zero. To do. At that time, the functional element F31 adjusts the bucket current command so that the difference between the target bucket spool displacement amount derived from the bucket current command and the bucket spool displacement amount calculated by the functional element F32 becomes zero. Then, the functional element F31 outputs the adjusted bucket current command to the bucket control mechanism 31D.
- the bucket control mechanism 31 ⁇ / b> D changes the opening area in accordance with the bucket current command, and applies a pilot pressure corresponding to the size of the opening area to the pilot port of the control valve 174.
- the control valve 174 moves the bucket spool according to the pilot pressure, and causes the hydraulic oil to flow into the bucket cylinder 9.
- the bucket spool displacement sensor S9 detects the displacement of the bucket spool and feeds back the detection result to the functional element F32 of the controller 30.
- the bucket cylinder 9 expands and contracts according to the inflow of hydraulic oil, and opens and closes the bucket 6.
- the bucket angle sensor S3 detects the rotation angle of the bucket 6 that opens and closes, and feeds back the detection result to the functional element F33 of the controller 30.
- Functional elements F33 feeds back the bucket angle beta 3 calculated for functional elements F4.
- the function element F41 basically generates a turning current command for the turning control mechanism 31B so that the difference between the command value ⁇ 1r generated by the function element F6 and the turning angle ⁇ 1 calculated by the function element F43 becomes zero. To do. At that time, the functional element F41 adjusts the swing current command so that the difference between the target swing spool displacement amount derived from the swing current command and the swing spool displacement amount calculated by the functional element F42 becomes zero. Then, the functional element F41 outputs the adjusted turning current command to the turning control mechanism 31B. Note that the difference between the command value ⁇ 1r generated by the functional element F6 and the turning angle ⁇ 1 calculated by the functional element F43 may be limited by the limiting unit F50 before being input to the functional element F41.
- Limiting unit F50 based on the boom angle beta 1 of functional element F13 was calculated, the boom 4 is configured to determine whether or not risen to a predetermined height (angle).
- the limiting unit F50 when the boom 4 is determined not to rise to a predetermined height (angle), and the functional element command value is the difference that is output to the F 41 alpha 1r turning angle alpha 1 and the The difference is limited to a predetermined value or less. This is to prevent the upper swing body 3 from turning suddenly when the boom 4 is not sufficiently raised.
- the turning control mechanism 31B changes the opening area according to the turning current command, and causes the pilot pressure corresponding to the size of the opening area to act on the pilot port of the control valve 173.
- the control valve 173 moves the swing spool in accordance with the pilot pressure, and causes hydraulic oil to flow into the swing hydraulic motor 2A.
- the orbiting spool displacement sensor S2A detects the displacement of the orbiting spool and feeds back the detection result to the functional element F42 of the controller 30.
- the turning hydraulic motor 2A rotates in response to the inflow of hydraulic oil, and turns the upper turning body 3.
- the turning angular velocity sensor S5 detects the turning angle of the upper turning body 3, and feeds back the detection result to the functional element F43 of the controller 30.
- Functional elements F43 feeds back the calculated turning angle alpha 1 to the functional element F4.
- the controller 30 constitutes a three-stage feedback loop for each work body. That is, the controller 30 constitutes a feedback loop related to the spool displacement amount, a feedback loop related to the rotation angle of the work body, and a feedback loop related to the toe position. Therefore, the controller 30 can control the movement of the tip of the bucket 6 with high accuracy during autonomous control.
- FIG. 17 is a block diagram illustrating still another configuration example of the autonomous control function.
- the configuration shown in FIG. 17 includes functional elements for operating a manually operated manned excavator in that it includes functional elements for operating an automatically operated unmanned excavator. And different. Specifically, the configuration shown in FIG. 17 is based on the point that the next toe position is calculated based on the output of the communication device 25 instead of the output of the operation pressure sensor 29, and that the functional elements Fd1 to Fd4 are included. Different from the configuration shown in FIG. Therefore, in the following, description of portions common to the configuration shown in FIG. 15 is omitted, and different portions are described in detail.
- the communication device 25 is configured to control communication between the excavator 100 and an external device outside the excavator 100.
- the communication device 25 is configured to output a start command to the functional element Fd1 based on a signal received from an external device.
- the communication device 25 may be configured to output operation data to the functional element Fd1 based on a signal received from an external device.
- the communication device 25 may be an input device mounted on the excavator 100.
- the functional element Fd1 is configured to determine the start of work.
- the functional element Fd1 is configured to determine that the start of work has been instructed when receiving a start command from the communication device 25, and to output a start command to the functional element Fd2.
- the function element Fd1 can determine that no object exists around the excavator 100 based on the output of at least one of the object detection device 70 and the imaging device 80. It may be configured to output a start command to Fd2.
- the functional element Fd1 outputs a start command to the functional element Fd2
- the functional element Fd1 outputs a command to the electromagnetic on-off valve arranged in the pilot line connecting the pilot pump 15 and the control valve 17, and opens the pilot line. May be.
- the functional element Fd2 is configured to determine the content of the operation.
- the functional element Fd2 when the functional element Fd2 receives a start command from the functional element Fd1, the functional element Fd2 is any of the excavation operation, the boom raising swiveling operation, and the earth discharging operation based on the current toe position calculated by the functional element F2. It is configured to determine whether the operation is currently performed or whether any operation is being performed.
- the functional element Fd2 is configured to output a start command to the functional element Fd3 when it is determined that the excavation operation has ended based on the current toe position calculated by the functional element F2.
- the functional element Fd3 is configured to set the operating conditions of the excavator 100.
- the functional element Fd3 is configured to set operating conditions such as a turning speed when a boom raising turning operation by autonomous control is performed when a start command is received from the functional element Fd2.
- the functional element Fd3 is configured to output a start command to the functional element Fd4 after setting operating conditions.
- the functional element Fd4 is configured to determine the start of a predetermined operation.
- the functional element Fd4 receives a start instruction from the functional element Fd3, can the boom raising swivel operation be started based on the current toe position of the bucket 6 calculated by the functional element F2? Determine whether or not.
- the functional element Fd4 is determined based on the current toe position, whether or not the boom 4 is raised, and the bucket 6 is more predetermined than the ground surface (for example, a virtual horizontal plane including the ground contact surface of the excavator 100). It is determined whether or not it is positioned upward by a vertical distance.
- the functional element Fd4 determines that the boom raising swivel operation can be started when it is determined that the boom 4 is raised and the bucket 6 is positioned above the ground surface by a predetermined vertical distance. .
- the operation data automatically generated in the automatic driving unmanned excavator is input to the functional element F3.
- the controller 30 can execute a boom raising turning operation by autonomous control even in an automatic operation type unmanned excavator, as in the case of a manual operation type manned excavator.
- a hydraulic operation lever having a hydraulic pilot circuit is disclosed. Specifically, in the hydraulic pilot circuit related to the left operating lever 26L that functions as an arm operating lever, the hydraulic oil supplied from the pilot pump 15 to the remote control valve of the left operating lever 26L is opened and closed by the tilt of the left operating lever 26L. Is transmitted to a pilot port of a control valve 176 as an arm control valve at a flow rate corresponding to the opening of the remote control valve.
- an electric operation lever having an electric pilot circuit may be employed instead of a hydraulic operation lever having such a hydraulic pilot circuit.
- the lever operation amount of the electric operation lever is input to the controller 30 as an electric signal.
- An electromagnetic valve is disposed between the pilot pump 15 and the pilot port of each control valve.
- the solenoid valve is configured to operate in response to an electrical signal from the controller 30.
- the controller 30 controls each solenoid valve by increasing or decreasing the pilot pressure by controlling the electromagnetic valve with an electric signal corresponding to the lever operation amount. 17 can be moved.
- Each control valve may be constituted by an electromagnetic spool valve. In this case, the electromagnetic spool valve operates in accordance with an electric signal from the controller 30 corresponding to the lever operation amount of the electric operation lever.
- FIG. 18 shows a configuration example of an electric operation system.
- the electric operation system of FIG. 18 is an example of a boom operation system.
- the boom raising operation electromagnetic valve 65 and the boom lowering operation electromagnetic valve 66 are configured.
- the electric operation system of FIG. 18 can be similarly applied to an arm operation system, a bucket operation system, and the like.
- the pilot pressure actuated control valve 17 includes a control valve 175 for the boom cylinder 7 (see FIG. 2), a control valve 176 for the arm cylinder 8 (see FIG. 2), and a control valve 174 for the bucket cylinder 9 (FIG. 2). Etc.).
- the electromagnetic valve 65 is configured to be able to adjust the flow area of a pipe line connecting the pilot pump 15 and the pilot port on the raising side of the control valve 175.
- the electromagnetic valve 66 is configured to be able to adjust the flow path area of a pipe line connecting the pilot pump 15 and the lower pilot port of the control valve 175.
- the controller 30 When manual operation is performed, the controller 30 generates a boom raising operation signal (electric signal) or a boom lowering operation signal (electric signal) according to an operation signal (electric signal) output from the operation signal generation unit of the boom operation lever 26A. Generate.
- the operation signal output by the operation signal generation unit of the boom operation lever 26A is an electrical signal that changes according to the operation amount and operation direction of the boom operation lever 26A.
- the controller 30 when the boom operation lever 26A is operated in the boom raising direction, the controller 30 outputs a boom raising operation signal (electric signal) corresponding to the lever operation amount to the electromagnetic valve 65.
- the electromagnetic valve 65 adjusts the flow path area according to the boom raising operation signal (electrical signal), and controls the pilot pressure as the boom raising operation signal (pressure signal) acting on the raising pilot port of the control valve 175. .
- the controller 30 when the boom operation lever 26A is operated in the boom lowering direction, the controller 30 outputs a boom lowering operation signal (electric signal) corresponding to the lever operation amount to the electromagnetic valve 66.
- the electromagnetic valve 66 adjusts the flow path area according to the boom lowering operation signal (electrical signal), and controls the pilot pressure as the boom lowering operation signal (pressure signal) acting on the lower pilot port of the control valve 175. .
- the controller 30, When executing autonomous control, the controller 30, for example, does not respond to the operation signal (electric signal) output from the operation signal generation unit of the boom operation lever 26 ⁇ / b> A, but operates the boom raising operation signal according to the correction operation signal (electric signal). (Electric signal) or boom lowering operation signal (electric signal) is generated.
- the correction operation signal may be an electric signal generated by the controller 30, or an electric signal generated by an external control device other than the controller 30.
- FIG. 19 is a schematic diagram illustrating a configuration example of the excavator management system SYS.
- the management system SYS is a system that manages one or a plurality of excavators 100.
- the management system SYS is mainly composed of an excavator 100, a support device 200, and a management device 300.
- Each of the excavator 100, the support device 200, and the management device 300 configuring the management system SYS may be one or more.
- the management system SYS includes one excavator 100, one support device 200, and one management device 300.
- the support device 200 is typically a mobile terminal device, for example, a notebook PC, a tablet PC, a smartphone, or the like carried by an operator or the like at a construction site.
- the support device 200 may be a computer carried by the operator of the excavator 100.
- the support device 200 may be a fixed terminal device.
- the management device 300 is typically a fixed terminal device, for example, a server computer installed in a management center or the like outside the construction site.
- the management device 300 may be a portable computer (for example, a portable terminal device such as a notebook PC, a tablet PC, or a smartphone).
- At least one of the support device 200 and the management device 300 may include a monitor and a remote operation device.
- the operator may operate the excavator 100 while using an operation device for remote operation.
- the remote operation device is connected to the controller 30 through a communication network such as a wireless communication network.
- a communication network such as a wireless communication network.
- the controller 30 of the excavator 100 includes the time and place when the autonomous control is started or stopped, the target trajectory used during the autonomous control, and the autonomous control. Information regarding at least one of the trajectories actually followed by the predetermined part may be transmitted to the management apparatus 300. At that time, the controller 30 may transmit at least one of the output of the object detection device 70 and the image captured by the imaging device 80 to the management device 300.
- the images may be a plurality of images captured during a predetermined period including a period in which autonomous control is executed.
- the controller 30 manages information on at least one of data relating to the work content of the excavator 100 during a predetermined period including a period during which autonomous control is executed, data relating to the attitude of the excavator 100, data relating to the attitude of the excavation attachment, and the like. You may transmit to 300. This is because an administrator who uses the management apparatus 300 can obtain information on the work site.
- the data related to the work content of the excavator 100 includes, for example, the number of loadings that are the number of times the earthing operation has been performed, information about the load such as earth and sand loaded on the loading platform of the dump truck 60, the type of the dump truck 60 related to the loading work, It is at least one of information regarding the position of the excavator 100 when the loading operation is performed, information regarding the work environment, information regarding the operation of the excavator 100 when the loading operation is performed, and the like.
- Information on the load includes, for example, the weight and type of the load loaded in each earthing operation, the weight and type of the load loaded on each dump truck 60, and the daily loading. It is at least one of the weight and type of the object loaded in the work.
- the information related to the work environment is, for example, information related to the inclination of the ground around the excavator 100 or information related to the weather around the work site.
- the information regarding the operation of the shovel 100 is at least one of, for example, a pilot pressure and a pressure of hydraulic oil in the hydraulic actuator.
- the management system SYS of the excavator 100 uses the information regarding the excavator 100 acquired during a predetermined period including the period during which the autonomous control by the excavator 100 is executed, to the administrator and other excavators. It can be shared with operators.
- traveling lever 26DL ... left traveling lever 26DR ... right traveling lever 26L ... left operating lever 26R ... right operating lever 27 ... cylinder pressure sensor 28 ... ⁇ Discharge pressure sensor 29, 29A, 29B, 29DL, 29DR, 29LA, 29LB, 29RA, 29RB ... Operation pressure sensor 30 ... Controller 30A ... Attitude recording unit 30B ... Orbit calculation unit 30C ... Autonomous control part 31, 31AL-31DL, 31AR-31DR ... proportional valve 32, 32AL-32DL, 32AR-32DR ... shuttle valve 40 ... center bypass pipe 42 ... parallel pipe 50L, 50R ⁇ ⁇ Reducing valve 60 ... Dump truck 61 ... Loading platform 61P ... Post 62 ... Gate 62B ...
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- Engineering & Computer Science (AREA)
- Mining & Mineral Resources (AREA)
- Civil Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Structural Engineering (AREA)
- Mechanical Engineering (AREA)
- Operation Control Of Excavators (AREA)
- Component Parts Of Construction Machinery (AREA)
Abstract
Description
Claims (8)
- 下部走行体と、
前記下部走行体に旋回可能に搭載される上部旋回体と、
前記上部旋回体に取り付けられる周囲監視装置と、
前記周囲監視装置の出力に基づいて対象物の状態を認識する制御装置と、
を有する、
ショベル。 - 前記制御装置は、前記対象物との接触を回避するように制御を行う、
請求項1に記載のショベル。 - 前記制御装置は、前記対象物に関して進入禁止領域を設定する、
請求項1に記載のショベル。 - 前記制御装置は、前記対象物に関して目標軌道を生成する、
請求項1に記載のショベル。 - 前記制御装置は、前記対象物の状態が変化すると目標軌道を修正する、
請求項4に記載のショベル。 - 前記対象物は、ダンプトラックであって、
前記制御装置は、前記ダンプトラックのゲートに取り付けられているシートの状態を立体的に認識する、
請求項1に記載のショベル。 - 前記制御装置は、前記ダンプトラックの荷台の後端にある支柱を立体的に認識する、
請求項6に記載のショベル。 - 前記ダンプトラックの状態は、前記ダンプトラックの傾きを含む、
請求項6に記載のショベル。
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
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JP2020510818A JP7383599B2 (ja) | 2018-03-26 | 2019-03-25 | ショベル |
EP19776625.6A EP3779070A4 (en) | 2018-03-26 | 2019-03-25 | EXCAVATOR |
CN201980022162.6A CN111919003A (zh) | 2018-03-26 | 2019-03-25 | 挖土机 |
KR1020207028084A KR102687700B1 (ko) | 2018-03-26 | 2019-03-25 | 쇼벨 |
US17/030,867 US20210002852A1 (en) | 2018-03-26 | 2020-09-24 | Shovel |
Applications Claiming Priority (2)
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---|---|---|---|
JP2018-058914 | 2018-03-26 | ||
JP2018058914 | 2018-03-26 |
Related Child Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US17/030,867 Continuation US20210002852A1 (en) | 2018-03-26 | 2020-09-24 | Shovel |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2019189013A1 true WO2019189013A1 (ja) | 2019-10-03 |
Family
ID=68058182
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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PCT/JP2019/012563 WO2019189013A1 (ja) | 2018-03-26 | 2019-03-25 | ショベル |
Country Status (6)
Country | Link |
---|---|
US (1) | US20210002852A1 (ja) |
EP (1) | EP3779070A4 (ja) |
JP (1) | JP7383599B2 (ja) |
KR (1) | KR102687700B1 (ja) |
CN (1) | CN111919003A (ja) |
WO (1) | WO2019189013A1 (ja) |
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-
2019
- 2019-03-25 KR KR1020207028084A patent/KR102687700B1/ko active IP Right Grant
- 2019-03-25 CN CN201980022162.6A patent/CN111919003A/zh active Pending
- 2019-03-25 JP JP2020510818A patent/JP7383599B2/ja active Active
- 2019-03-25 WO PCT/JP2019/012563 patent/WO2019189013A1/ja unknown
- 2019-03-25 EP EP19776625.6A patent/EP3779070A4/en active Pending
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2020
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Also Published As
Publication number | Publication date |
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JP7383599B2 (ja) | 2023-11-20 |
EP3779070A1 (en) | 2021-02-17 |
KR102687700B1 (ko) | 2024-07-22 |
EP3779070A4 (en) | 2021-11-17 |
KR20200132890A (ko) | 2020-11-25 |
US20210002852A1 (en) | 2021-01-07 |
CN111919003A (zh) | 2020-11-10 |
JPWO2019189013A1 (ja) | 2021-03-18 |
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