WO2019154251A1 - Composite printing paper film for environmentally friendly pasting transfer direct-printing patterned paper and preparation method therefor - Google Patents
Composite printing paper film for environmentally friendly pasting transfer direct-printing patterned paper and preparation method therefor Download PDFInfo
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- WO2019154251A1 WO2019154251A1 PCT/CN2019/074118 CN2019074118W WO2019154251A1 WO 2019154251 A1 WO2019154251 A1 WO 2019154251A1 CN 2019074118 W CN2019074118 W CN 2019074118W WO 2019154251 A1 WO2019154251 A1 WO 2019154251A1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C1/00—Processes, not specifically provided for elsewhere, for producing decorative surface effects
- B44C1/16—Processes, not specifically provided for elsewhere, for producing decorative surface effects for applying transfer pictures or the like
- B44C1/165—Processes, not specifically provided for elsewhere, for producing decorative surface effects for applying transfer pictures or the like for decalcomanias; sheet material therefor
- B44C1/175—Transfer using solvent
- B44C1/1758—Decalcomanias applied under pressure only, e.g. provided with a pressure sensitive layer
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M5/00—Duplicating or marking methods; Sheet materials for use therein
- B41M5/025—Duplicating or marking methods; Sheet materials for use therein by transferring ink from the master sheet
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M3/00—Printing processes to produce particular kinds of printed work, e.g. patterns
- B41M3/12—Transfer pictures or the like, e.g. decalcomanias
Definitions
- the invention relates to the field of water transfer printing flower paper, in particular to a composite printing paper film for environment-friendly paste transfer direct printing paper and a preparation method thereof.
- Water transfer printing process the principle is to first print the pattern on the bottom paper, then apply a layer of flexible coating film on the surface of the printed paper with a printed pattern to make a water transfer decal, then put the water transfer decal Soaking in water, dissolving the water sol of the water transfer decal paper in water, separating the patterned flexible coating film from the base paper, and transferring the patterned flexible coating film to the surface of the substrate to complete the water transfer printing.
- the existing water transfer printing paper is realized by completely and conveniently transferring the printing pattern from the printing paper after soaking the water, by applying a flexible coating on the printing pattern, that is, transferring It is a flexible coating film to which a printed pattern is attached.
- the conventional water transfer decal paper includes a water transfer transfer paper 1, and a printing layer 2 printed on one or more printing surfaces of the water transfer transfer paper 1 is provided on The flexible coating film 3 on the printed layer 2.
- the flexible coating film 3 can only be printed on the pattern by screen printing using an acrylic resin coating material.
- resin coatings are currently solvent-based coatings.
- the production and use process will produce a large amount of organic solvent waste gas.
- most of the domestic water transfer printing enterprises are small-scale companies, and basically do not have sufficient effective treatment of these organic
- the ability of solvent exhaust gases has also led the industry to become a heavily polluting industry.
- the application of the screen printing method to form the coating film requires a long drying and drying time, thereby greatly reducing the production efficiency and increasing the cost.
- the technical problem to be solved by the present invention is to provide a composite printing paper film special for environmentally-friendly paste transfer direct printing paper and a preparation method thereof, which change the setting mode of the printing layer, reduce the solvent-type cover rubber layer, and reduce emissions.
- Environmental protection reducing the printing of paper and paper, and significantly reducing costs.
- the technical problem to be solved by the invention is also to provide a composite printing paper film special for environmentally-friendly paste transfer direct printing paper and a preparation method thereof, which are not deformed by moisture absorption, have high printing extraordinarness, and the printing layer is easy to transfer.
- the present invention provides a composite printing paper film for environmentally-friendly adhesive transfer printing paper, which is a composite of at least one composite paper having water transfer property and at least one printed film layer which can be easily decaled. material;
- the printed film layer can be detached from the composite base paper
- One side of the printed film layer is bonded to the composite base paper, and is a non-printing surface
- the other side of the printed film layer is used for printing a pattern, which is a printing surface
- the surface of the printed surface of the printed paper film has a surface tension of 32-38 dyne such that the release force between the printed paper film and the printed layer is less than the release force between the printed layer and the surface of the target printed article.
- the printing film layer is produced by a plastic resin extrusion coating process.
- the raw material of the printing film layer is selected from the group consisting of polyethylene, polypropylene, polyvinyl chloride, POE, ethylene-vinyl acetate copolymer, polyvinyl alcohol, polyurethane, ABS, EPDM copolymer.
- the resins One or several of the resins.
- the raw material of the printing film layer has a tensile strength of 4 to 12 MPa.
- the raw material of the printing film layer further includes an auxiliary agent
- the auxiliary agent is one or more of an anti-blocking agent, a slip agent, and a silicone-based surface tension adjusting aid.
- the printed film layer has a thickness of 8 to 40 ⁇ m.
- the composite base paper comprises:
- a skin layer joined to the core layer, the skin layer being bonded to the printed film layer.
- the composite base paper has a basis weight of 40 to 130 g/m 2 .
- the bottom layer is formed by coating a first coating material which is a coating made of kaolin/calcium carbonate, a synthetic latex and an auxiliary agent;
- the core layer is formed by coating a second coating material, which is a modified starch boiled solution, or a solution prepared by digesting starch and water-soluble raw material;
- the skin layer is formed by coating a third coating which is a modified starch boiling solution.
- the coating amount of the bottom layer of the composite base paper is 10-20 g/m 2 ;
- the coating amount of the core layer of the composite base paper is 3-7 g/m 2 ;
- the coating amount of the surface layer of the composite base paper is 2 to 5 g/m 2 .
- the printed surface of the printed paper film is previously subjected to corona treatment to achieve a desired surface tension.
- the present invention also provides a preparation method of a composite printing paper film for environmentally-friendly paste transfer direct printing paper, comprising:
- the printed film layer is prepared by extrusion coating plastic resin on the composite base paper, and then subjected to trimming, surface corona treatment, winding, cutting, and packaging into a finished printed paper film.
- the step (1) includes:
- the modified starch boiled solution is coated and dried to form a surface layer.
- the present invention provides a composite printing paper film for environmentally-friendly paste transfer printing paper, comprising a composite base paper and a printing film layer, wherein the printing film layer is used for printing a pattern.
- the invention changes the printing mode of the existing water transfer printing paper printing layer, and directly prints the pattern on the printing film layer instead of the water transfer printing paper.
- the printed paper film is used as the printing substrate, and because the printing surface has extremely high smoothness and extremely low roughness, and the plastic film has excellent dimensional stability, it is not as easy to absorb moisture as the paper material, so it is deformed.
- the printing vibrantness of the invention is far superior to that of traditional flower paper.
- the invention replaces the acrylic resin coating with a plastic resin film layer, because the physical properties of the latter vary greatly with climate temperature and storage time, while the former has excellent physical property stability, and thus greatly improved.
- the quality of printed paper is a very high quality of printed paper.
- the use of the printing paper film of the invention to produce water transfer printing paper eliminates the process of printing the cover glue which is necessary in the traditional flower paper printing process, so the invention can greatly reduce the solvent discharge in the printing process, save energy and reduce emissions, and improve Productivity.
- the new material and new structure paper also have a stronger cost competitive advantage, and the cost will be reduced by more than 40%.
- 1 is a schematic structural view of a conventional water transfer decal
- FIG. 2 is a schematic structural view of a composite printing paper film for environmentally-friendly paste transfer direct printing paper according to the present invention
- Figure 3 is a schematic structural view of the composite liner shown in Figure 2;
- Fig. 4 is a schematic view showing the structure of the environmentally friendly paste transfer straight printing paper of the present invention.
- the present invention provides a composite printing paper film 10 for environmentally-friendly paste transfer printing paper, comprising:
- the other side of the printed film layer 2 is used for printing a pattern, which is a printing surface 2B.
- the composite printed paper film is a composite material composed of at least one composite backing paper 1 having water transfer properties and at least one printed film layer 2 which can be easily decaled. After the composite material is immersed in water, the printed film layer 2 can be detached from the composite backing paper 1.
- the present invention changes the printing method of the conventional water transfer printing paper printing layer, and directly prints the pattern on the printing paper film 2 instead of the water transfer backing paper.
- the printed paper film 2B is used as a printing printing surface, and the invention has extremely high smoothness and extremely low roughness, and the plastic film has excellent dimensional stability, and is not easily deformed by moisture like paper.
- the print is much more beautiful than traditional paper.
- the printed paper film of the invention to produce flower paper, the printed film layer serves as a substrate and transfer substrate, and the traditional cover layer is not required, so the invention can greatly reduce the solvent discharge in the printing process, and save energy. row.
- the new material and new structural paper also have a stronger cost competitive advantage, and the cost will be reduced by more than 40%.
- the flower paper of the novel structure of the invention can be used in the subsequent decal application, and the printing film layer can be printed while the flower paper is immersed in water and then the printed film layer with the printing layer is separated. Paste on the surface of the object. After the applique is dried or dried, the transferred film can be peeled off from the printed layer easily, completely and without damaging the printed image. For this reason, how to realize the printing film layer can be easily peeled off completely without damaging the printing pattern, which is a technical difficulty realized by the present invention.
- the printed film layer of the printed paper film needs to be specially formulated and subjected to appropriate corona treatment so that it has good printing property and the release force from the printing layer is lower than that of printing.
- the release force between the layer and the surface of the object is such that the printed film layer can be easily peeled off intact.
- the release force is too low, the printed layer will be detached from the film prematurely before or during the pasting process, which will result in the transfer layer failing, and the release force is too low, and the printed paper film surface does not have good printability.
- the pattern is difficult to print on the printed paper film in a complete and beautiful manner, which may result in failure to use it properly.
- the surface tension of the printed surface 2B of the printed paper film should be controlled to 32-38 dynes.
- the surface tension of the printed surface 2B of the printed paper film should be controlled to 32-38 dynes.
- the surface tension of the surface should be less than 38 dynes.
- the printed surface tension of the printed surface 2B of the printed paper film is less than 32 dynes, the printed surface of the printed paper film does not have good printability, and printing is difficult; if the surface tension of the printed surface 2B of the printed paper film is greater than 38 dynes, the printed film The layer will be difficult to peel off from the surface of the printed layer.
- the surface tension of the printing surface 2B of the printed paper film is 32-37 dynes. More preferably, the surface tension of the printing surface 2B of the printed paper film is 32-36 dynes.
- the printed paper film is produced by a plastic resin extrusion coating process.
- Laminating refers to a process in which a plastic extruder is used to plasticize and melt a plastic resin, and then a resin in a flowing state is poured onto a substrate through a narrow slit die of a T-die to form a composite material structure.
- the raw material of the printing film layer is selected from the group consisting of polyethylene, polypropylene, polyvinyl chloride, POE, ethylene-vinyl acetate copolymer, polyvinyl alcohol, polyurethane, ABS, and ethylene propylene diene copolymer resin.
- the surface tension of the above resin is adjustable within 32-38 dyne, which satisfies the requirements of the present invention.
- the raw material of the printed film layer may further include an auxiliary agent to be used in combination with the resin raw material.
- the auxiliary agent is one or more of an anti-blocking agent, a slip agent, and a silicone-based surface tension adjusting aid.
- the raw material formulation of the printed film layer is any of the following:
- the above formula can achieve a surface tension of 32-38 dyne on the printing surface 2B of the printed paper film, and the printed film layer has a lower tensile strength and has better decal working performance.
- the film material of the printed film layer needs to have a lower tensile strength, and the tensile strength of the raw material of the printed film layer is set in the present invention. It is 4-12 MPa, which is one of the key technical difficulties in realizing the products of the present invention.
- the tensile strength of the plastic resin is relatively large, and a conventional plastic resin is used.
- the printed film layer cannot have good stretchability, and the decal operation performance is poor, and the requirements of containers of various shapes cannot be satisfied.
- the thickness of the printed film layer is set to 8 to 40 ⁇ m. The above-mentioned printing film layer of tensile strength and thickness is convenient for decaling and strong in practical use.
- the printed film layer has a tensile strength of 5 to 10 MPa, and the printed film layer has a thickness of 10 to 30 ⁇ m. More preferably, the printed film layer has a tensile strength of 7 to 9 MPa, and the printed film layer has a thickness of 15 to 25 ⁇ m.
- the present invention can also be adjusted by subjecting the printed surface of the printed paper film to corona treatment.
- the present invention can also achieve a surface tension of 32-38 dynes by the printing surface of the printed paper film by other technical means, and the embodiment thereof is not limited to the embodiment of the present invention.
- the composite backing paper of the present invention comprises:
- the surface layer 13 is connected to the core layer 12, and the surface layer 13 is connected to the printed film layer.
- the bottom layer 11 is formed by coating a first coating material, which is a coating made of kaolin/calcium carbonate, a synthetic latex and an auxiliary agent, and the coating amount of the bottom layer 11 is 10-20 g/ m 2 , its role is to form a relatively smooth surface on the surface of the base paper through the coating.
- a first coating material which is a coating made of kaolin/calcium carbonate, a synthetic latex and an auxiliary agent, and the coating amount of the bottom layer 11 is 10-20 g/ m 2 , its role is to form a relatively smooth surface on the surface of the base paper through the coating.
- the core layer 12 is formed by coating a second coating material, which is a modified starch boiled solution, or a solution of modified starch and water-soluble raw material, and the coating amount of the core layer is 3-7 g. /m 2 , its role is to form a smooth coating with fast water absorption.
- a second coating material which is a modified starch boiled solution, or a solution of modified starch and water-soluble raw material
- the surface layer 13 is formed by coating a third coating material, which is a modified starch boiled solution, and the surface layer is coated in an amount of 2-5 g/m 2 to form a fast water-soluble coating layer. .
- the composite base paper of the present invention can be printed thinner than the normal water transfer printing paper because it is printed after being combined with the printed film layer.
- the basis weight of the normal water transfer printing paper is generally 135 to 190 g/m 2
- the basis weight of the composite base paper of the present invention is 40 to 130 g/m 2 .
- the present invention also provides a preparation method of a composite printing paper film for environmentally-friendly paste transfer direct printing paper, comprising:
- the printed film layer is prepared by extrusion coating plastic resin on the composite base paper, and then subjected to trimming, surface corona treatment, winding, cutting, and packaging into a finished printed paper film.
- Step (1) includes:
- the modified starch boiled solution is coated and dried to form a surface layer.
- the invention also discloses an environmentally-friendly paste transfer straight printing paper, comprising: the composite printing paper film of any one of the above, and the printing layer 3 disposed on the printing surface thereof.
- the flower paper further includes: an adhesive layer 4 provided on the printing layer 3.
- Coating a coating made of kaolin, synthetic latex, paint auxiliaries on the surface of the base paper and drying, and coating amount is 10 g/m 2 to form a bottom layer;
- Coating the modified starch boiled solution on the surface of the bottom layer and drying, and coating amount is 3 g/m 2 to form a core layer;
- a modified starch boiled solution was applied and dried, and the coating amount was 2 g/m 2 to form a surface layer.
- a modified starch boiled solution was applied and dried, and the coating amount was 3 g/m 2 to form a surface layer.
- Coating the modified starch boiled solution on the surface of the bottom layer and drying, and coating amount is 6 g/m 2 to form a core layer;
- the modified starch boiled solution is coated and dried, and the coating amount is 4 g/m 2 to form a surface layer.
- a composite base paper having a basis weight of 60 g/m 2 comprising:
- Coating a coating made of kaolin, synthetic latex, paint auxiliaries on the surface of the base paper and drying, and coating amount is 10 g/m 2 to form a bottom layer;
- the modified starch boiled solution is coated and dried, and the coating amount is 3 g/m 2 to form a surface layer.
- Coating the modified starch boiled solution on the surface of the bottom layer and drying, and coating amount is 6 g/m 2 to form a core layer;
- the modified starch boiled solution is coated and dried, and the coating amount is 5 g/m 2 to form a surface layer.
- the composite printed paper film of Example 1 a printed layer provided on the composite printed paper film, and an adhesive layer provided on the printed layer.
- the composite printed paper film of Example 2 a printed layer provided on the composite printed paper film, and an adhesive layer provided on the printed layer.
- the composite printed paper film of Example 3 a printed layer provided on the composite printed paper film, and an adhesive layer provided on the printed layer.
- the composite printed paper film of Example 4 a printed layer provided on the composite printed paper film, and an adhesive layer provided on the printed layer.
- the composite printed paper film of Example 5 a printed layer provided on the composite printed paper film, and an adhesive layer provided on the printed layer.
- the composite printed paper film of Example 6 a printed layer provided on the composite printed paper film, and an adhesive layer provided on the printed layer.
- the printed film of the present invention can be easily and quickly peeled off within 120 seconds after immersion in water.
- the surface of the printing surface of the composite printing paper film of the invention has a surface tension of between 32 and 38 dynes, the printing pattern can be transferred 100%, and the printing film layer can be conveniently printed from the printing without being completely damaged. Peel off the layer.
- the flower papers of Examples 7-12 were technically tested, and the special resin selection and formula combination of the present invention was compared with the existing flower paper preparation, and the silk of the flower paper printing process was replaced by the pre-resin coating method.
- the screen printing is coated with cover glue, which reduces the organic solvent discharge in the production process of the paper by more than 40%, and can significantly improve the production efficiency and reduce the cost due to the reduction of the material cost and the reduction of the process of printing the cover glue.
- the printing surface of the present invention has extremely high smoothness and extremely low roughness (Ra ⁇ 0.02 ⁇ m), while the printing surface of the existing flower paper has a roughness Ra > 1 ⁇ m.
- the printed paper film has excellent dimensional stability and is not as easy to absorb moisture as the paper material, so the printing extraordinarness of the present invention will be far from the traditional flower paper.
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Abstract
Disclosed are a composite printing paper film (10) for an environmentally friendly pasting transfer direct-printing patterned paper, and a preparation method therefor. The composite printing paper film is a composite material composed of a composite base paper (1) having a water transfer property and a printing film layer (2) capable of easily pasting a pattern. One side of the printing film layer is bonded to the composite base paper, and the other side of the printing film layer is used for printing a pattern, with the surface tension of the printing surface of the printing paper film being 32-38 dynes. After the composite material is immersed in water, the printing film layer can be separated from the composite base paper. By means of a special resin selection and a special formula combination in conjunction with a pre-resin coating process, this composite printing paper film and the preparation method therefor change the material used for conventional patterned papers and the configuration of a printing layer, eliminate a solvent-type cover glue layer used in the process of producing patterned papers, resulting in reduced emissions and in same being environmentally friendly, reduce the production time, significantly reduce costs, and improve the fineness of printing.
Description
本发明涉及水转移印刷花纸领域,特别涉及一种环保型粘贴转移直印花纸用复合印花纸膜及其制备方法。The invention relates to the field of water transfer printing flower paper, in particular to a composite printing paper film for environment-friendly paste transfer direct printing paper and a preparation method thereof.
水转移印刷工艺,其原理是先将图案印刷在底纸上,然后在具有印刷图案的底纸表面涂覆一层柔性涂层薄膜制成水转印贴花纸,然后将水转印贴花纸放入水中浸泡,使水转印贴花纸的水溶胶溶于水中,使具有图案的柔性涂层薄膜与底纸分离,将具有图案的柔性涂层薄膜转贴于承印物表面,完成水转印印刷。Water transfer printing process, the principle is to first print the pattern on the bottom paper, then apply a layer of flexible coating film on the surface of the printed paper with a printed pattern to make a water transfer decal, then put the water transfer decal Soaking in water, dissolving the water sol of the water transfer decal paper in water, separating the patterned flexible coating film from the base paper, and transferring the patterned flexible coating film to the surface of the substrate to complete the water transfer printing.
现有的水转移印刷花纸为了实现将印刷图案在浸泡水后能够完整、方便的从承印纸上转移下来,是通过在印刷图案上涂敷一层柔性涂层来实现的,即转移下来的是附着有印刷图案的柔性涂膜。如图1所示,现有的水转印贴花纸包括水转印底纸1,设于水转印底纸1的印刷面上的一次或多次的印刷而成的印刷层2,设于印刷层2上的柔性涂层薄膜3。The existing water transfer printing paper is realized by completely and conveniently transferring the printing pattern from the printing paper after soaking the water, by applying a flexible coating on the printing pattern, that is, transferring It is a flexible coating film to which a printed pattern is attached. As shown in FIG. 1, the conventional water transfer decal paper includes a water transfer transfer paper 1, and a printing layer 2 printed on one or more printing surfaces of the water transfer transfer paper 1 is provided on The flexible coating film 3 on the printed layer 2.
然而,该柔性涂层薄膜3由于其特殊的物理性能要求,目前只能是以丙烯酸树脂类的涂敷料,以丝网印刷的方式印涂在图案上的。这类树脂涂料目前均为溶剂型涂料,生产及使用过程将大量产生有机溶剂废气,加之国内绝大多数的水转移印刷企业都是规模较小的公司,基本上都不具有充分有效处理这些有机溶剂废气的能力,因此也导致该行业成为严重污染环境的行业。而采用丝网印刷的方式来涂敷形成该涂膜,需要较长的烘、晾干时间,因此也大大降低了生产效率,增加了成本。However, due to its special physical property requirements, the flexible coating film 3 can only be printed on the pattern by screen printing using an acrylic resin coating material. These kinds of resin coatings are currently solvent-based coatings. The production and use process will produce a large amount of organic solvent waste gas. In addition, most of the domestic water transfer printing enterprises are small-scale companies, and basically do not have sufficient effective treatment of these organic The ability of solvent exhaust gases has also led the industry to become a heavily polluting industry. The application of the screen printing method to form the coating film requires a long drying and drying time, thereby greatly reducing the production efficiency and increasing the cost.
发明内容Summary of the invention
本发明所要解决的技术问题在于,提供一种环保型粘贴转移直印花纸专用的复合印花纸膜及其制备方法,其改变了印刷层的设置方式,减除了溶剂型的封面胶层,减排环保,减少了花纸印制环节,并大幅降低成本。The technical problem to be solved by the present invention is to provide a composite printing paper film special for environmentally-friendly paste transfer direct printing paper and a preparation method thereof, which change the setting mode of the printing layer, reduce the solvent-type cover rubber layer, and reduce emissions. Environmental protection, reducing the printing of paper and paper, and significantly reducing costs.
本发明所要解决的技术问题还在于,提供一种环保型粘贴转移直印花纸专用的复合印花纸膜及其制备方法,不会因吸潮而形变,印刷精美度高,且印花层转移容易。The technical problem to be solved by the invention is also to provide a composite printing paper film special for environmentally-friendly paste transfer direct printing paper and a preparation method thereof, which are not deformed by moisture absorption, have high printing exquisiteness, and the printing layer is easy to transfer.
为达到上述技术效果,本发明提供了一种环保型粘贴转移直印花纸用复合印花纸膜,其为至少一具有水转移性能的复合底纸与至少一可方便贴花的印花膜层组成的复合材料;In order to achieve the above technical effects, the present invention provides a composite printing paper film for environmentally-friendly adhesive transfer printing paper, which is a composite of at least one composite paper having water transfer property and at least one printed film layer which can be easily decaled. material;
该复合材料浸水后,所述印花膜层能与复合底纸脱离;After the composite material is immersed in water, the printed film layer can be detached from the composite base paper;
所述印花膜层的一面与复合底纸粘接,为非印刷面;One side of the printed film layer is bonded to the composite base paper, and is a non-printing surface;
所述印花膜层的另一面用于印刷图案,为印刷面;The other side of the printed film layer is used for printing a pattern, which is a printing surface;
所述印花纸膜的印刷面的表面张力为32-38达因,以使印花纸膜与印刷层之间的离型力小于印刷层与目标印刷物品表面之间的离型力。The surface of the printed surface of the printed paper film has a surface tension of 32-38 dyne such that the release force between the printed paper film and the printed layer is less than the release force between the printed layer and the surface of the target printed article.
作为上述方案的改进,所述印花膜层通过塑料树脂挤出淋膜工艺制得。As an improvement of the above scheme, the printing film layer is produced by a plastic resin extrusion coating process.
作为上述方案的改进,所述印花膜层的原料选用聚乙烯、聚丙烯、聚氯乙烯、POE、乙烯-醋酸乙烯共聚物、聚乙烯醇、聚氨基甲酸酯、ABS、三元乙丙共聚树脂中的一种或几种。As an improvement of the above solution, the raw material of the printing film layer is selected from the group consisting of polyethylene, polypropylene, polyvinyl chloride, POE, ethylene-vinyl acetate copolymer, polyvinyl alcohol, polyurethane, ABS, EPDM copolymer. One or several of the resins.
作为上述方案的改进,所述印花膜层的原料的拉伸强度为4-12MPa。As a modification of the above scheme, the raw material of the printing film layer has a tensile strength of 4 to 12 MPa.
作为上述方案的改进,所述印花膜层的原料还包括助剂,所述助剂为防粘连剂、爽滑剂、有机硅类表面张力调节助剂中的一种或几种。As an improvement of the above solution, the raw material of the printing film layer further includes an auxiliary agent, and the auxiliary agent is one or more of an anti-blocking agent, a slip agent, and a silicone-based surface tension adjusting aid.
作为上述方案的改进,所述印花膜层的厚度为8-40微米。As a modification of the above scheme, the printed film layer has a thickness of 8 to 40 μm.
作为上述方案的改进,所述复合底纸包括:As an improvement of the above solution, the composite base paper comprises:
水转移印刷纸专用底纸;Special paper for water transfer printing paper;
与所述水转移印刷纸专用底纸连接的底层;a bottom layer connected to the special paper for water transfer printing paper;
与所述底层连接的芯层;a core layer connected to the underlayer;
与所述芯层连接的表层,所述表层与印花膜层粘接。a skin layer joined to the core layer, the skin layer being bonded to the printed film layer.
作为上述方案的改进,所述复合底纸的克重为40~130g/m
2。
As a modification of the above scheme, the composite base paper has a basis weight of 40 to 130 g/m 2 .
作为上述方案的改进,所述底层通过涂布第一涂料形成,所述第一涂料为由高岭土/碳酸钙,合成胶乳及助剂制成的涂料;As a modification of the above scheme, the bottom layer is formed by coating a first coating material which is a coating made of kaolin/calcium carbonate, a synthetic latex and an auxiliary agent;
所述芯层通过涂布第二涂料形成,所述第二涂料为变性淀粉水煮溶液,或变性淀粉加水溶性原料水煮制成的溶液;The core layer is formed by coating a second coating material, which is a modified starch boiled solution, or a solution prepared by digesting starch and water-soluble raw material;
所述表层通过涂布第三涂料形成,所述第三涂料为变性淀粉水煮溶液。The skin layer is formed by coating a third coating which is a modified starch boiling solution.
作为上述方案的改进,所述复合底纸的底层的涂布量为10-20g/m
2;
As a modification of the above solution, the coating amount of the bottom layer of the composite base paper is 10-20 g/m 2 ;
所述复合底纸的芯层的涂布量为3-7g/m
2;
The coating amount of the core layer of the composite base paper is 3-7 g/m 2 ;
所述复合底纸的表层的涂布量为2-5g/m
2。
The coating amount of the surface layer of the composite base paper is 2 to 5 g/m 2 .
作为上述方案的改进,所述印花纸膜的印刷面预先经过电晕处理以达到所需表面张力。As an improvement of the above scheme, the printed surface of the printed paper film is previously subjected to corona treatment to achieve a desired surface tension.
相应地,本发明还提供了一种环保型粘贴转移直印花纸用复合印花纸膜的制备方法,包括:Correspondingly, the present invention also provides a preparation method of a composite printing paper film for environmentally-friendly paste transfer direct printing paper, comprising:
(1)制备复合底纸;(1) preparing a composite base paper;
(2)在复合底纸上通过挤出淋膜塑料树脂制得印花膜层,再经过修边、表面电晕处理、收卷、裁切,打包为印花纸膜成品。(2) The printed film layer is prepared by extrusion coating plastic resin on the composite base paper, and then subjected to trimming, surface corona treatment, winding, cutting, and packaging into a finished printed paper film.
作为上述方案的改进,步骤(1)包括:As an improvement of the above scheme, the step (1) includes:
提供一水转移印刷纸专用底纸;Providing a special paper for water transfer printing paper;
在该底纸的表面,涂布由高岭土/碳酸钙,合成胶乳及助剂制成的涂料并烘干,形成底层;Coating a coating made of kaolin/calcium carbonate, synthetic latex and auxiliary agent on the surface of the base paper and drying to form a bottom layer;
在底层的表面,涂布变性淀粉水煮溶液、或变性淀粉加水溶性原料水煮制成的溶液并烘干,形成芯层;On the surface of the bottom layer, coating a solution of the modified starch boiled solution, or the modified starch and the water-soluble raw material, and drying to form a core layer;
在芯层的表面,涂布变性淀粉水煮溶液并烘干,形成表层。On the surface of the core layer, the modified starch boiled solution is coated and dried to form a surface layer.
实施本发明具有如下有益效果:The implementation of the invention has the following beneficial effects:
一、本发明提供一种环保型粘贴转移直印花纸用复合印花纸膜,包括复合底纸和印花膜层,所述印花膜层用于印刷图案。本发明改变了现有水转印花纸印刷层的印刷方式,将图案直接印刷在印花膜层上,而并非水转印底纸上。以印花纸膜作为印花基材,还由于其印刷面具有极高的平滑度和极低的粗糙度,加之塑料薄膜具有优异的尺寸稳定性,也不像纸材般容易吸潮而形变,故本发明的印刷精美度要远远优于传统花纸。1. The present invention provides a composite printing paper film for environmentally-friendly paste transfer printing paper, comprising a composite base paper and a printing film layer, wherein the printing film layer is used for printing a pattern. The invention changes the printing mode of the existing water transfer printing paper printing layer, and directly prints the pattern on the printing film layer instead of the water transfer printing paper. The printed paper film is used as the printing substrate, and because the printing surface has extremely high smoothness and extremely low roughness, and the plastic film has excellent dimensional stability, it is not as easy to absorb moisture as the paper material, so it is deformed. The printing exquisiteness of the invention is far superior to that of traditional flower paper.
二、本发明以塑料树脂膜层代替了丙烯酸树脂涂层,由于后者的物理性能随气候温度、存放时间的变化很大,而前者则具有极好的物理性能稳定性,因而也大大改善了印花花纸的质量。2. The invention replaces the acrylic resin coating with a plastic resin film layer, because the physical properties of the latter vary greatly with climate temperature and storage time, while the former has excellent physical property stability, and thus greatly improved. The quality of printed paper.
三、采用本发明的印花纸膜生产水转印花纸,免除了传统花纸印制过程必有的印涂封面胶的工序,故本发明可以大大减少印刷过程的溶剂排放,节能减排,提高生产效率。Third, the use of the printing paper film of the invention to produce water transfer printing paper eliminates the process of printing the cover glue which is necessary in the traditional flower paper printing process, so the invention can greatly reduce the solvent discharge in the printing process, save energy and reduce emissions, and improve Productivity.
四、相对传统采用水转移印刷底纸及封面胶方式制作的花纸,该新材料、新结构花纸同时还具有更强的成本竞争优势,成本将降低40%以上。4. Compared with the traditional flower paper made by water transfer printing paper and cover glue, the new material and new structure paper also have a stronger cost competitive advantage, and the cost will be reduced by more than 40%.
图1是现有水转印贴花纸的结构示意图;1 is a schematic structural view of a conventional water transfer decal;
图2是本发明环保型粘贴转移直印花纸专用复合印花纸膜的结构示意图;2 is a schematic structural view of a composite printing paper film for environmentally-friendly paste transfer direct printing paper according to the present invention;
图3是图2所示复合底纸的结构示意图;Figure 3 is a schematic structural view of the composite liner shown in Figure 2;
图4是本发明环保型粘贴转移直印花纸的结构示意图。Fig. 4 is a schematic view showing the structure of the environmentally friendly paste transfer straight printing paper of the present invention.
为使本发明的目的、技术方案和优点更加清楚,下面将结合附图和具体实施例对本发明作进一步地详细描述。The present invention will be further described in detail below with reference to the drawings and specific embodiments.
如图2所示,本发明提供了一种具有环保型粘贴转移直印花纸专用复合印花纸膜10,包括:As shown in FIG. 2, the present invention provides a composite printing paper film 10 for environmentally-friendly paste transfer printing paper, comprising:
复合底纸1; Composite base paper 1;
设于复合底纸1上的印花膜层2,所述印花膜层2的一面与复合底纸1连接,为非印刷面2A;a printing film layer 2 disposed on the composite backing paper 1, one side of the printing film layer 2 is connected to the composite backing paper 1, is a non-printing surface 2A;
所述印花膜层2的另一面用于印刷图案,为印刷面2B。The other side of the printed film layer 2 is used for printing a pattern, which is a printing surface 2B.
复合印花纸膜为至少一具有水转移性能的复合底纸1与至少一可方便贴花的印花膜层2组成的复合材料。该复合材料浸水后,所述印花膜层2能与复合底纸1脱离。The composite printed paper film is a composite material composed of at least one composite backing paper 1 having water transfer properties and at least one printed film layer 2 which can be easily decaled. After the composite material is immersed in water, the printed film layer 2 can be detached from the composite backing paper 1.
本发明改变了现有水转印花纸印刷层的印刷方式,将图案直接印刷在印花纸膜2上,而并非水转印底纸上。以印花纸膜2B作为印花承印表面,由于其具有极高的平滑度和极低的粗糙度,加之塑料薄膜具有优异的尺寸稳定性,也不像纸材般容易吸潮而形变,故本发明的印刷精美度要远远优于传统花纸。而且,采用本发明印花纸膜生产花纸,印花膜层就充当了承印及转移基材的角色,不需要再使用传统的封面胶层,故本发明可以大大减少印刷过程的溶剂排放,节能减排。此外,相对传统采用水转移印刷底纸及封面胶方式制作的花纸,该新材料、新结构花纸同时还具有更强的成本竞争优势,成本将降低40%以上。The present invention changes the printing method of the conventional water transfer printing paper printing layer, and directly prints the pattern on the printing paper film 2 instead of the water transfer backing paper. The printed paper film 2B is used as a printing printing surface, and the invention has extremely high smoothness and extremely low roughness, and the plastic film has excellent dimensional stability, and is not easily deformed by moisture like paper. The print is much more beautiful than traditional paper. Moreover, by using the printed paper film of the invention to produce flower paper, the printed film layer serves as a substrate and transfer substrate, and the traditional cover layer is not required, so the invention can greatly reduce the solvent discharge in the printing process, and save energy. row. In addition, compared with the traditional flower paper made by water transfer printing paper and cover rubber, the new material and new structural paper also have a stronger cost competitive advantage, and the cost will be reduced by more than 40%.
本发明这种新型结构的花纸在后续贴花应用时,可以采用如同传统水转移贴花的方式,将花纸浸水后再分离出附有印刷层的印花膜层的同时,将印花膜层的印刷面粘贴在物件表面。待贴花晾干或烘干后,被转移下来的承印薄膜可以容易地、被完整地且不破坏印刷图案地从印刷层上剥离下来。也正因为此,如何实现印花膜层可以容易地被完整地且不破坏印刷图案地剥离下来,此乃本发明实现的技术难点。The flower paper of the novel structure of the invention can be used in the subsequent decal application, and the printing film layer can be printed while the flower paper is immersed in water and then the printed film layer with the printing layer is separated. Paste on the surface of the object. After the applique is dried or dried, the transferred film can be peeled off from the printed layer easily, completely and without damaging the printed image. For this reason, how to realize the printing film layer can be easily peeled off completely without damaging the printing pattern, which is a technical difficulty realized by the present invention.
为此,印花纸膜的印花膜层需要进行配方特制及施予适当的电晕处理,以使其既要有很好的印刷性,又要与印刷层之间的离型力要低于印刷层最后与物件表面之间的离型力,目的使得印花膜层可以容易地被完整地剥离。但如果离型力过低则会导致印刷层在粘贴前或粘贴过程中过早脱离薄膜,这就会导致印刷层转移失败,而且离型力过低,印花纸膜表面不具有良好的印刷性,图案难以完整、精美地印刷在印 花纸膜上,也会导致无法正常使用。For this reason, the printed film layer of the printed paper film needs to be specially formulated and subjected to appropriate corona treatment so that it has good printing property and the release force from the printing layer is lower than that of printing. The release force between the layer and the surface of the object is such that the printed film layer can be easily peeled off intact. However, if the release force is too low, the printed layer will be detached from the film prematurely before or during the pasting process, which will result in the transfer layer failing, and the release force is too low, and the printed paper film surface does not have good printability. The pattern is difficult to print on the printed paper film in a complete and beautiful manner, which may result in failure to use it properly.
为了克服印花纸膜剥离性和印刷性这两个相互牵制的因素,所述印花纸膜的印刷面2B的表面张力应控制在32-38达因。当表面张力大于32达因时,印花纸膜的印刷面具有良好的印刷性。但是为了在贴花后印花膜层能够被揭下来而又不破坏印刷图案,该表面的表面张力应该小于38达因。若印花纸膜的印刷面2B的表面张力小于32达因,印花纸膜的印刷面不具有良好的印刷性,印刷困难;若印花纸膜的印刷面2B的表面张力大于38达因,印花膜层将难以由印刷层表面剥离下来。In order to overcome the two mutual factors of the peelability of the printed paper film and the printability, the surface tension of the printed surface 2B of the printed paper film should be controlled to 32-38 dynes. When the surface tension is more than 32 dynes, the printed surface of the printed paper film has good printability. However, in order to be able to remove the printed film after decaling without damaging the printed pattern, the surface tension of the surface should be less than 38 dynes. If the surface tension of the printed surface 2B of the printed paper film is less than 32 dynes, the printed surface of the printed paper film does not have good printability, and printing is difficult; if the surface tension of the printed surface 2B of the printed paper film is greater than 38 dynes, the printed film The layer will be difficult to peel off from the surface of the printed layer.
优选的,所述印花纸膜的印刷面2B的表面张力为32-37达因。更佳的,所述印花纸膜的印刷面2B的表面张力为32-36达因。Preferably, the surface tension of the printing surface 2B of the printed paper film is 32-37 dynes. More preferably, the surface tension of the printing surface 2B of the printed paper film is 32-36 dynes.
在制备印花纸膜方面,所述印花纸膜通过塑料树脂挤出淋膜工艺制得。In the preparation of a printed paper film, the printed paper film is produced by a plastic resin extrusion coating process.
淋膜是指采用塑料挤出机将塑料树脂塑化熔融后,经过T型模头的窄缝模口使处于流动状态的树脂淋到基材上,形成一种复合材料结构的工艺方法。Laminating refers to a process in which a plastic extruder is used to plasticize and melt a plastic resin, and then a resin in a flowing state is poured onto a substrate through a narrow slit die of a T-die to form a composite material structure.
为了使印花纸膜的表面张力达到32-38达因,可以通过淋膜原料、配合助剂的选择,以及对该印刷面进行适当的电晕处理来实现。In order to achieve a surface tension of the printed paper film of 32-38 dynes, it can be achieved by the selection of the coating material, the compounding aid, and the appropriate corona treatment of the printing surface.
具体的,所述印花膜层的原料选用聚乙烯、聚丙烯、聚氯乙烯、POE、乙烯-醋酸乙烯共聚物、聚乙烯醇、聚氨基甲酸酯、ABS、三元乙丙共聚树脂中的一种或几种。上述树脂的表面张力在32-38达因内可调,可以满足本发明的要求。所述印花膜层的原料还可以包括助剂,以配合树脂原料使用。所述助剂为防粘连剂、爽滑剂、有机硅类表面张力调节助剂中的一种或几种。Specifically, the raw material of the printing film layer is selected from the group consisting of polyethylene, polypropylene, polyvinyl chloride, POE, ethylene-vinyl acetate copolymer, polyvinyl alcohol, polyurethane, ABS, and ethylene propylene diene copolymer resin. One or several. The surface tension of the above resin is adjustable within 32-38 dyne, which satisfies the requirements of the present invention. The raw material of the printed film layer may further include an auxiliary agent to be used in combination with the resin raw material. The auxiliary agent is one or more of an anti-blocking agent, a slip agent, and a silicone-based surface tension adjusting aid.
作为本发明优选的原料配方,所述印花膜层的原料配方为下述任一:As a preferred raw material formulation of the present invention, the raw material formulation of the printed film layer is any of the following:
(1)拉伸强度为4-12MPa的聚乙烯树脂;(1) a polyethylene resin having a tensile strength of 4 to 12 MPa;
(2)拉伸强度为4-12MPa的乙烯-醋酸乙烯共聚树脂、防粘剂和爽滑剂,防粘剂、爽滑剂的加入量为乙烯-醋酸乙烯共聚树脂的 0.1-10%;(2) an ethylene-vinyl acetate copolymer resin, a release agent and a slip agent having a tensile strength of 4 to 12 MPa, and an anti-adhesive agent and a slip agent are added in an amount of 0.1 to 10% of the ethylene-vinyl acetate copolymer resin;
(3)拉伸强度为4-12MPa的聚乙烯加POE的混合树脂,其中,POE的使用比例为20-30%,聚乙烯的使用比例为70-80%;(3) a polyethylene and POE mixed resin having a tensile strength of 4 to 12 MPa, wherein the POE is used in a proportion of 20 to 30%, and the polyethylene is used in a proportion of 70 to 80%;
(4)拉伸强度为4-12MPa的乙烯-丙烯共聚树脂与POE的混合树脂,其中,POE的使用比例为20-30%,乙烯-丙烯共聚树脂的使用比例为70-80%。(4) A mixed resin of an ethylene-propylene copolymer resin and a POE having a tensile strength of 4 to 12 MPa, wherein the POE is used in a proportion of 20 to 30%, and the ethylene-propylene copolymer resin is used in an amount of 70 to 80%.
(5)拉伸强度为4-12MPa的乙烯-丙烯共聚树脂,其中乙烯含量为5~10%。(5) An ethylene-propylene copolymer resin having a tensile strength of 4 to 12 MPa, wherein the ethylene content is 5 to 10%.
上述配方,既可以实现印花纸膜的印刷面2B的表面张力为32-38达因,而且,印花膜层具有较低的拉伸强度,具有较好的贴花操作性能。The above formula can achieve a surface tension of 32-38 dyne on the printing surface 2B of the printed paper film, and the printed film layer has a lower tensile strength and has better decal working performance.
为了满足花纸在贴花过程中转移下来的印花膜层具有较好的贴花操作性能,印花膜层的薄膜材料需要具有较低的拉伸强度,本发明将印花膜层的原料的拉伸强度设为4-12MPa,这也是实现本发明产品的关键技术难点之一。一般塑料树脂的拉伸强度均较大,选用常规的塑料树脂,所述印花膜层无法具有良好的拉伸性,贴花操作性能差,无法满足多种不同形状的容器的要求。印花膜层的厚度设为8-40微米。上述拉伸强度和厚度的印花膜层,贴花操作方便,使用的可实施性强。In order to satisfy the decalization performance of the printed film layer transferred from the flower paper during the decaling process, the film material of the printed film layer needs to have a lower tensile strength, and the tensile strength of the raw material of the printed film layer is set in the present invention. It is 4-12 MPa, which is one of the key technical difficulties in realizing the products of the present invention. Generally, the tensile strength of the plastic resin is relatively large, and a conventional plastic resin is used. The printed film layer cannot have good stretchability, and the decal operation performance is poor, and the requirements of containers of various shapes cannot be satisfied. The thickness of the printed film layer is set to 8 to 40 μm. The above-mentioned printing film layer of tensile strength and thickness is convenient for decaling and strong in practical use.
优选的,所述印花膜层的拉伸强度为5-10MPa,所述印花膜层的厚度为10-30微米。更佳的,所述印花膜层的拉伸强度为7-9MPa,所述印花膜层的厚度为15-25微米。Preferably, the printed film layer has a tensile strength of 5 to 10 MPa, and the printed film layer has a thickness of 10 to 30 μm. More preferably, the printed film layer has a tensile strength of 7 to 9 MPa, and the printed film layer has a thickness of 15 to 25 μm.
为了使印花纸膜印刷面的表面张力达到32-38达因,本发明还可以通过对印花纸膜的印刷面进行电晕处理来调节。In order to achieve a surface tension of the printed paper film surface of 32-38 dynes, the present invention can also be adjusted by subjecting the printed surface of the printed paper film to corona treatment.
需要说明的是,本发明还可以通过其他技术手段来实现印花纸膜印刷面的表面张力达到32-38达因,其实施方式并不局限于本发明所举实施例。It should be noted that the present invention can also achieve a surface tension of 32-38 dynes by the printing surface of the printed paper film by other technical means, and the embodiment thereof is not limited to the embodiment of the present invention.
进一步,参见图3,本发明复合底纸,包括:Further, referring to Figure 3, the composite backing paper of the present invention comprises:
水转移印刷纸专用底纸1;Water transfer printing paper special base paper 1;
与所述水转移印刷纸专用底纸连接的底层11;a bottom layer 11 connected to the water transfer printing paper special backing paper;
与所述底层11连接的芯层12;a core layer 12 connected to the bottom layer 11;
与所述芯层12连接的表层13,所述表层13与印花膜层连接。The surface layer 13 is connected to the core layer 12, and the surface layer 13 is connected to the printed film layer.
具体的,所述底层11通过涂布第一涂料形成,所述第一涂料为由高岭土/碳酸钙,合成胶乳及助剂制成的涂料,所述底层11的涂布量为10-20g/m
2,其作用是通过涂层在原纸表面形成一个比较平滑的表面。
Specifically, the bottom layer 11 is formed by coating a first coating material, which is a coating made of kaolin/calcium carbonate, a synthetic latex and an auxiliary agent, and the coating amount of the bottom layer 11 is 10-20 g/ m 2 , its role is to form a relatively smooth surface on the surface of the base paper through the coating.
所述芯层12通过涂布第二涂料形成,所述第二涂料为变性淀粉水煮溶液,或变性淀粉加水溶性原料水煮制成的溶液,所述芯层的涂布量为3-7g/m
2,其作用是形成一个快速吸水性的光滑涂层。
The core layer 12 is formed by coating a second coating material, which is a modified starch boiled solution, or a solution of modified starch and water-soluble raw material, and the coating amount of the core layer is 3-7 g. /m 2 , its role is to form a smooth coating with fast water absorption.
所述表层13通过涂布第三涂料形成,所述第三涂料为变性淀粉水煮溶液,所述表层的涂布量为2-5g/m
2,其作用是形成一个快速水溶性的涂层。
The surface layer 13 is formed by coating a third coating material, which is a modified starch boiled solution, and the surface layer is coated in an amount of 2-5 g/m 2 to form a fast water-soluble coating layer. .
本发明中的复合底纸由于与印花膜层复合后才印刷,故其可以比正常水转移印刷纸更薄。正常水转移印刷纸的克重一般在135~190g/m
2,而本发明复合底纸的克重为40~130g/m
2。
The composite base paper of the present invention can be printed thinner than the normal water transfer printing paper because it is printed after being combined with the printed film layer. The basis weight of the normal water transfer printing paper is generally 135 to 190 g/m 2 , and the basis weight of the composite base paper of the present invention is 40 to 130 g/m 2 .
相应地,本发明还提供了一种环保型粘贴转移直印花纸用复合印花纸膜的制备方法,包括:Correspondingly, the present invention also provides a preparation method of a composite printing paper film for environmentally-friendly paste transfer direct printing paper, comprising:
(1)制备复合底纸;(1) preparing a composite base paper;
(2)在复合底纸上通过挤出淋膜塑料树脂制得印花膜层,再经过修边、表面电晕处理、收卷、裁切,打包为印花纸膜成品。(2) The printed film layer is prepared by extrusion coating plastic resin on the composite base paper, and then subjected to trimming, surface corona treatment, winding, cutting, and packaging into a finished printed paper film.
步骤(1)包括:Step (1) includes:
提供一水转移印刷纸专用底纸;Providing a special paper for water transfer printing paper;
在该底纸的表面,涂布由高岭土/碳酸钙,合成胶乳及助剂制成的涂料并烘干,形成底层;Coating a coating made of kaolin/calcium carbonate, synthetic latex and auxiliary agent on the surface of the base paper and drying to form a bottom layer;
在底层的表面,涂布变性淀粉水煮溶液、或变性淀粉加水溶性原料水煮制成的溶液并烘干,形成芯层;On the surface of the bottom layer, coating a solution of the modified starch boiled solution, or the modified starch and the water-soluble raw material, and drying to form a core layer;
在芯层的表面,涂布变性淀粉水煮溶液并烘干,形成表层。On the surface of the core layer, the modified starch boiled solution is coated and dried to form a surface layer.
相应的,参见图4本发明还公开一种环保型粘贴转移直印花纸, 包括:上述任一项的复合印花纸膜,以及设于其印刷面上的印刷层3。Correspondingly, referring to FIG. 4, the invention also discloses an environmentally-friendly paste transfer straight printing paper, comprising: the composite printing paper film of any one of the above, and the printing layer 3 disposed on the printing surface thereof.
作为花纸的更佳的实施方式,所述花纸还包括:设于印刷层3上的粘胶层4。As a more preferred embodiment of the flower paper, the flower paper further includes: an adhesive layer 4 provided on the printing layer 3.
需要说明的是,花纸中的复合印花纸膜同上所述,在此不再赘述。It should be noted that the composite printing paper film in the flower paper is the same as described above, and will not be described herein.
下面结合具体实施例进一步阐述本发明The invention is further illustrated below in conjunction with specific embodiments.
实施例1Example 1
(1)提供一水转移性能的复合底纸,其克重为130g/m
2;
(1) providing a water transfer performance composite base paper having a basis weight of 130 g/m 2 ;
(2)在复合底纸上通过挤出淋膜聚乙烯树脂,形成印花膜层,淋膜形成的印花膜层厚度为15微米,再经修边、收卷、裁切,打包为成品印花纸膜。(2) Forming a printed film layer by extruding a polyethylene film on a composite base paper, and forming a printed film layer having a thickness of 15 μm, which is then trimmed, wound, and cut, and packaged into a finished printing paper. membrane.
实施例2Example 2
(1)制备复合底纸,其克重为100g/m
2,包括:
(1) preparing a composite base paper having a basis weight of 100 g/m 2 , comprising:
提供一水转移印刷纸专用底纸;Providing a special paper for water transfer printing paper;
在该底纸的表面,涂布由高岭土、合成胶乳、涂料助剂制成的涂料并烘干,涂布量为10g/m
2,形成底层;
Coating a coating made of kaolin, synthetic latex, paint auxiliaries on the surface of the base paper and drying, and coating amount is 10 g/m 2 to form a bottom layer;
在底层的表面,涂布变性淀粉水煮溶液并烘干,涂布量为3g/m
2,形成芯层;
Coating the modified starch boiled solution on the surface of the bottom layer and drying, and coating amount is 3 g/m 2 to form a core layer;
在芯层的表面,涂布变性淀粉水煮溶液并烘干,涂布量为2g/m
2,形成表层。
On the surface of the core layer, a modified starch boiled solution was applied and dried, and the coating amount was 2 g/m 2 to form a surface layer.
(2)在复合底纸上通过挤出淋膜聚乙烯树脂,形成印花膜层,淋膜形成的印花膜层厚度为15微米,经修边、电晕处理、收卷、裁切,打包为成品印花纸膜。(2) Forming a printed film layer by extruding a polyethylene film on a composite base paper, and forming a printed film layer having a thickness of 15 μm, which is trimmed, corona treated, wound, and cut, and packaged as Finished printed paper film.
实施例3Example 3
(1)制备复合底纸,其克重为120g/m
2,包括:
(1) preparing a composite base paper having a basis weight of 120 g/m 2 , comprising:
提供一水转移印刷纸专用底纸;Providing a special paper for water transfer printing paper;
在该底纸的表面,涂布由碳酸钙、合成胶乳、涂料助剂制成的涂料并烘干,涂布量为15g/m
2,形成底层;
Applying a coating made of calcium carbonate, synthetic latex, paint auxiliaries to the surface of the base paper and drying, and coating amount is 15 g/m 2 to form a bottom layer;
在底层的表面,涂布变性淀粉加海藻酸纳水煮制成的涂布溶液并烘干,涂布量为5g/m
2,形成芯层;
Coating a modified solution of modified starch and sodium alginate in a surface of the bottom layer and drying, and coating amount is 5 g/m 2 to form a core layer;
在芯层的表面,涂布变性淀粉水煮溶液并烘干,涂布量为3g/m
2,形成表层。
On the surface of the core layer, a modified starch boiled solution was applied and dried, and the coating amount was 3 g/m 2 to form a surface layer.
(2)在复合底纸上通过挤出淋膜乙烯-醋酸乙烯共聚树脂配以防粘助剂、爽滑助剂,形成印花膜层,淋膜形成的印花膜层厚度为20微米,经修边、收卷、裁切,打包为成品印花纸膜。(2) Forming a printed film layer by extrusion-leaching ethylene-vinyl acetate copolymer resin with anti-adhesive aid and smoothing aid on the composite base paper, and the thickness of the printed film formed by the coating is 20 micrometers. Edge, winding, cutting, packaging into finished printed paper film.
实施例4Example 4
(1)制备复合底纸,其克重为80g/m
2,包括:
(1) preparing a composite base paper having a basis weight of 80 g/m 2 , comprising:
提供一水转移印刷纸专用底纸;Providing a special paper for water transfer printing paper;
在该底纸的表面,涂布由碳酸钙、合成胶乳、涂料助剂制成的涂料并烘干,涂布量为10g/m
2,形成底层;
Applying a coating made of calcium carbonate, a synthetic latex, a coating aid to the surface of the base paper and drying, and coating a coating amount of 10 g/m 2 to form a bottom layer;
在底层的表面,涂布变性淀粉水煮溶液并烘干,涂布量为6g/m
2,形成芯层;
Coating the modified starch boiled solution on the surface of the bottom layer and drying, and coating amount is 6 g/m 2 to form a core layer;
在芯层的表面,涂布变性淀粉水煮溶液并烘干,涂布量为4g/m
2,形成表层
On the surface of the core layer, the modified starch boiled solution is coated and dried, and the coating amount is 4 g/m 2 to form a surface layer.
(2)在复合底纸上通过挤出淋膜聚乙烯加POE的混合树脂(POE的使用比例为25%),形成印花膜层,淋膜形成的印花膜层厚度为15微米,经修边、电晕处理、收卷、裁切,打包为成品印花纸膜。(2) by using a synthetic resin (PEE used in a ratio of 25%) on a composite base paper by extrusion, a printed film layer is formed, and the thickness of the printed film formed by the coating is 15 μm. , corona treatment, winding, cutting, packaging into a finished printed paper film.
实施例5Example 5
(1)制备复合底纸,其克重为60g/m
2,包括:
(1) A composite base paper having a basis weight of 60 g/m 2 , comprising:
提供一水转印底纸;Providing a water transfer transfer paper;
在该底纸的表面,涂布由高岭土、合成胶乳、涂料助剂制成的涂料并烘干,涂布量为10g/m
2,形成底层;
Coating a coating made of kaolin, synthetic latex, paint auxiliaries on the surface of the base paper and drying, and coating amount is 10 g/m 2 to form a bottom layer;
在底层的表面,涂布变性淀粉加海藻酸纳水煮制成的涂布溶液并烘干,涂布量为3g/m
2,形成芯层;
Coating a modified solution of the modified starch and sodium alginate in a surface of the bottom layer and drying the coating solution in an amount of 3 g/m 2 to form a core layer;
在芯层的表面,涂布变性淀粉水煮溶液并烘干,涂布量为3g/m
2,形成表层
On the surface of the core layer, the modified starch boiled solution is coated and dried, and the coating amount is 3 g/m 2 to form a surface layer.
(2)在复合底纸上通过挤出淋膜乙烯-丙烯共聚树脂与POE的混合树脂(其中POE含量约为25%),形成印花膜层,淋膜形成的印花膜层厚度为15微米,经修边、电晕处理、收卷、裁切,打包为成 品印花纸膜。(2) Forming a printed film layer by extrusion coating a mixed resin of ethylene-propylene copolymer resin and POE on a composite base paper (the POE content is about 25%), and forming a printed film layer having a thickness of 15 μm. After trimming, corona treatment, winding, cutting, packaging into a finished printed paper film.
实施例6Example 6
(1)制备复合底纸,其克重为90g/m
2,包括:
(1) preparing a composite base paper having a basis weight of 90 g/m 2 , comprising:
提供一水转移印刷专用底纸;Providing a special transfer paper for water transfer printing;
在该底纸的表面,涂布由高岭土、合成胶乳、涂料助剂制成的涂料并烘干,涂布量为12g/m
2,形成底层;
Coating a coating made of kaolin, synthetic latex, and coating auxiliary agent on the surface of the base paper and drying, and coating amount is 12 g/m 2 to form a bottom layer;
在底层的表面,涂布变性淀粉水煮溶液并烘干,涂布量为6g/m
2,形成芯层;
Coating the modified starch boiled solution on the surface of the bottom layer and drying, and coating amount is 6 g/m 2 to form a core layer;
在芯层的表面,涂布变性淀粉水煮溶液并烘干,涂布量为5g/m
2,形成表层
On the surface of the core layer, the modified starch boiled solution is coated and dried, and the coating amount is 5 g/m 2 to form a surface layer.
(2)在复合底纸上通过挤出淋膜乙烯-丙烯共聚树脂(其中乙烯含量为5~10%),形成印花膜层,淋膜形成的印花膜层厚度为10微米,经修边、电晕处理、收卷、裁切,打包为成品印花纸膜。(2) Forming a printed film layer by extrusion-leaching an ethylene-propylene copolymer resin (having an ethylene content of 5 to 10%) on a composite base paper, and forming a printed film layer having a thickness of 10 μm, trimmed, Corona treatment, winding, cutting, packaging into finished printed paper film.
实施例7Example 7
实施例1的复合印花纸膜,设于复合印花纸膜上的印刷层,以及设于印刷层上的粘胶层。The composite printed paper film of Example 1, a printed layer provided on the composite printed paper film, and an adhesive layer provided on the printed layer.
实施例8Example 8
实施例2的复合印花纸膜,设于复合印花纸膜上的印刷层,以及设于印刷层上的粘胶层。The composite printed paper film of Example 2, a printed layer provided on the composite printed paper film, and an adhesive layer provided on the printed layer.
实施例9Example 9
实施例3的复合印花纸膜,设于复合印花纸膜上的印刷层,以及设于印刷层上的粘胶层。The composite printed paper film of Example 3, a printed layer provided on the composite printed paper film, and an adhesive layer provided on the printed layer.
实施例10Example 10
实施例4的复合印花纸膜,设于复合印花纸膜上的印刷层,以及设于印刷层上的粘胶层。The composite printed paper film of Example 4, a printed layer provided on the composite printed paper film, and an adhesive layer provided on the printed layer.
实施例11Example 11
实施例5的复合印花纸膜,设于复合印花纸膜上的印刷层,以及设于印刷层上的粘胶层。The composite printed paper film of Example 5, a printed layer provided on the composite printed paper film, and an adhesive layer provided on the printed layer.
实施例12Example 12
实施例6的复合印花纸膜,设于复合印花纸膜上的印刷层,以及设于印刷层上的粘胶层。The composite printed paper film of Example 6, a printed layer provided on the composite printed paper film, and an adhesive layer provided on the printed layer.
将实施例1-6的复合印花纸膜做技术检测,结果如表一所示:The composite printed paper films of Examples 1-6 were tested by techniques, and the results are shown in Table 1:
由表一可知,本发明的印花纸膜在浸水后的120秒内,其印花膜层可以很容易、快速地剥离下来。本发明复合印花纸膜的印刷面的表面张力在32-38达因之间,印刷图案可以做到100%被转移,并且印花膜层还可以方便地被完整地且不破坏印刷图案地从印刷层上剥离下来。As can be seen from Table 1, the printed film of the present invention can be easily and quickly peeled off within 120 seconds after immersion in water. The surface of the printing surface of the composite printing paper film of the invention has a surface tension of between 32 and 38 dynes, the printing pattern can be transferred 100%, and the printing film layer can be conveniently printed from the printing without being completely damaged. Peel off the layer.
将实施例7-12的花纸做技术检测,与现有花纸制备相比,本发明特别的树脂精选及配方组合,并采用预先树脂淋膜的方式替代了花纸印制过程的丝网印涂封面胶,使花纸生产过程的有机溶剂排放减少40%以上,并由于材料成本的降低以及减少了印涂封面胶的工序,还可以明显地提高生产效率、降低成本。The flower papers of Examples 7-12 were technically tested, and the special resin selection and formula combination of the present invention was compared with the existing flower paper preparation, and the silk of the flower paper printing process was replaced by the pre-resin coating method. The screen printing is coated with cover glue, which reduces the organic solvent discharge in the production process of the paper by more than 40%, and can significantly improve the production efficiency and reduce the cost due to the reduction of the material cost and the reduction of the process of printing the cover glue.
而且,本发明的印刷表面具有极高的平滑度和极低的粗糙度(Ra<0.02μm),而现有花纸的印刷表面的粗糙度Ra>1μm。再加上印花纸膜具有优异的尺寸稳定性,也不像纸材那样容易吸潮而形变,所以本发明印刷精美度都将远远由于传统花纸。Moreover, the printing surface of the present invention has extremely high smoothness and extremely low roughness (Ra < 0.02 μm), while the printing surface of the existing flower paper has a roughness Ra > 1 μm. In addition, the printed paper film has excellent dimensional stability and is not as easy to absorb moisture as the paper material, so the printing exquisiteness of the present invention will be far from the traditional flower paper.
以上所述是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也视为本发明的保护范围。The above is a preferred embodiment of the present invention, and it should be noted that those skilled in the art can also make several improvements and retouchings without departing from the principles of the present invention. It is the scope of protection of the present invention.
Claims (13)
- 一种环保型粘贴转移直印花纸用复合印花纸膜,其特征在于,其为至少一具有水转移性能的复合底纸与至少一可方便贴花的印花膜层组成的复合材料;The invention relates to a composite printing paper film for environmentally-friendly adhesive transfer printing paper, which is characterized in that it is a composite material composed of at least one composite bottom paper having water transfer property and at least one printed film layer which can be easily decaled;该复合材料浸水后,所述印花膜层能与复合底纸脱离;After the composite material is immersed in water, the printed film layer can be detached from the composite base paper;所述印花膜层的一面与复合底纸粘接,为非印刷面;One side of the printed film layer is bonded to the composite base paper, and is a non-printing surface;所述印花膜层的另一面用于印刷图案,为印刷面;The other side of the printed film layer is used for printing a pattern, which is a printing surface;所述印花纸膜的印刷面的表面张力为32-38达因,以使印花纸膜与印刷层之间的离型力小于印刷层与目标印刷物品表面之间的离型力。The surface of the printed surface of the printed paper film has a surface tension of 32-38 dyne such that the release force between the printed paper film and the printed layer is less than the release force between the printed layer and the surface of the target printed article.
- 根据权利要求1所述的环保型粘贴转移直印花纸用复合印花纸膜,其特征在于,所述印花膜层通过塑料树脂挤出淋膜工艺制得。The composite printing paper film for environment-friendly adhesive transfer printing paper according to claim 1, wherein the printing film layer is obtained by a plastic resin extrusion coating process.
- 根据权利要求2所述的环保型粘贴转移直印花纸用复合印花纸膜,其特征在于,所述印花膜层的原料选用聚乙烯、聚丙烯、聚氯乙烯、POE、乙烯-醋酸乙烯共聚物、聚乙烯醇、聚氨基甲酸酯、ABS、三元乙丙共聚树脂中的一种或几种。The composite printing paper film for environmentally-friendly adhesive transfer printing paper according to claim 2, wherein the printing film layer is made of polyethylene, polypropylene, polyvinyl chloride, POE, ethylene-vinyl acetate copolymer. One or more of polyvinyl alcohol, polyurethane, ABS, and ethylene propylene diene copolymer resin.
- 根据权利要求3所述的环保型粘贴转移直印花纸用复合印花纸膜,其特征在于,所述印花膜层的原料的拉伸强度为4-12MPa。The composite printing paper film for environmentally-friendly adhesive transfer printing paper according to claim 3, wherein the raw material of the printing film layer has a tensile strength of 4 to 12 MPa.
- 根据权利要求3或4所述的环保型粘贴转移直印花纸用复合印花纸膜,其特征在于,所述印花膜层的原料还包括助剂,所述助剂为防粘连剂、爽滑剂、有机硅类表面张力调节助剂中的一种或几种。The composite printing paper film for environment-friendly adhesive transfer printing paper according to claim 3 or 4, wherein the raw material of the printing film layer further comprises an auxiliary agent, and the auxiliary agent is an anti-blocking agent and a slip agent. One or more of silicone surface tension adjusting aids.
- 根据权利要求1所述的环保型粘贴转移直印花纸用复合印花纸膜,其特征在于,所述印花膜层的厚度为8-40微米。The composite printing paper film for environmentally-friendly adhesive transfer printing paper according to claim 1, wherein the printing film layer has a thickness of 8 to 40 μm.
- 根据权利要求1所述的环保型粘贴转移直印花纸用复合印花纸膜,其特征在于,所述复合底纸包括:The composite printed paper film for environmentally-friendly adhesive transfer printing paper according to claim 1, wherein the composite base paper comprises:水转移印刷纸专用底纸;Special paper for water transfer printing paper;与所述水转移印刷纸专用底纸连接的底层;a bottom layer connected to the special paper for water transfer printing paper;与所述底层连接的芯层;a core layer connected to the underlayer;与所述芯层连接的表层,所述表层与印花膜层粘接。a skin layer joined to the core layer, the skin layer being bonded to the printed film layer.
- 根据权利要求7所述的环保型粘贴转移直印花纸用复合印花纸膜,其特征在于,所述复合底纸的克重为40~130g/m 2。 The composite printed paper film for environmentally-friendly adhesive transfer printing paper according to claim 7, wherein the composite base paper has a basis weight of 40 to 130 g/m 2 .
- 根据权利要求7所述的环保型粘贴转移直印花纸用复合印花纸膜,其特征在于,所述底层通过涂布第一涂料形成,所述第一涂料为由高岭土/碳酸钙,合成胶乳及助剂制成的涂料;The composite printing paper film for environmentally-friendly adhesive transfer printing paper according to claim 7, wherein the bottom layer is formed by coating a first coating material, which is kaolin/calcium carbonate, synthetic latex and a coating made of an auxiliary agent;所述芯层通过涂布第二涂料形成,所述第二涂料为变性淀粉水煮溶液,或变性淀粉加水溶性原料水煮制成的溶液;The core layer is formed by coating a second coating material, which is a modified starch boiled solution, or a solution prepared by digesting starch and water-soluble raw material;所述表层通过涂布第三涂料形成,所述第三涂料为变性淀粉水煮溶液。The skin layer is formed by coating a third coating which is a modified starch boiling solution.
- 根据权利要求7所述的环保型粘贴转移直印花纸用复合印花纸膜,其特征在于,所述复合底纸的底层的涂布量为10-20g/m 2; The composite printing paper film for environmentally-friendly adhesive transfer printing paper according to claim 7, wherein the coating amount of the bottom layer of the composite base paper is 10-20 g/m 2 ;所述复合底纸的芯层的涂布量为3-7g/m 2; The coating amount of the core layer of the composite base paper is 3-7 g/m 2 ;所述复合底纸的表层的涂布量为2-5g/m 2。 The coating amount of the surface layer of the composite base paper is 2 to 5 g/m 2 .
- 根据权利要求1所述的环保型粘贴转移直印花纸用复合印花纸膜,其特征在于,所述印花纸膜的印刷面预先经过电晕处理以达到所需表面张力。The composite printing paper film for environmentally-friendly adhesive transfer printing paper according to claim 1, wherein the printing surface of the printing paper film is subjected to corona treatment in advance to achieve a desired surface tension.
- 一种如权利要求1-11任一项所述的环保型粘贴转移直印花纸 用复合印花纸膜的制备方法,其特征在于,包括:A method for preparing a composite printed paper film for environmentally-friendly adhesive transfer printing paper according to any one of claims 1 to 11, characterized in that it comprises:(1)制备复合底纸;(1) preparing a composite base paper;(2)在复合底纸上通过挤出淋膜塑料树脂制得印花膜层,再经过修边、表面电晕处理、收卷、裁切,打包为印花纸膜成品。(2) The printed film layer is prepared by extrusion coating plastic resin on the composite base paper, and then subjected to trimming, surface corona treatment, winding, cutting, and packaging into a finished printed paper film.
- 根据权利要求12所述的环保型粘贴转移直印花纸用复合印花纸膜的制备方法,其特征在于,步骤(1)包括:The method for preparing a composite printed paper film for environmentally-friendly paste transfer printing paper according to claim 12, wherein the step (1) comprises:提供一水转移印刷纸专用底纸;Providing a special paper for water transfer printing paper;在该底纸的表面,涂布由高岭土/碳酸钙,合成胶乳及助剂制成的涂料并烘干,形成底层;Coating a coating made of kaolin/calcium carbonate, synthetic latex and auxiliary agent on the surface of the base paper and drying to form a bottom layer;在底层的表面,涂布变性淀粉水煮溶液、或变性淀粉加水溶性原料水煮制成的溶液并烘干,形成芯层;On the surface of the bottom layer, coating a solution of the modified starch boiled solution, or the modified starch and the water-soluble raw material, and drying to form a core layer;在芯层的表面,涂布变性淀粉水煮溶液并烘干,形成表层。On the surface of the core layer, the modified starch boiled solution is coated and dried to form a surface layer.
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