WO2019153839A1 - 一种基于超高压水射流技术的废轮胎综合处理系统 - Google Patents

一种基于超高压水射流技术的废轮胎综合处理系统 Download PDF

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Publication number
WO2019153839A1
WO2019153839A1 PCT/CN2018/117147 CN2018117147W WO2019153839A1 WO 2019153839 A1 WO2019153839 A1 WO 2019153839A1 CN 2018117147 W CN2018117147 W CN 2018117147W WO 2019153839 A1 WO2019153839 A1 WO 2019153839A1
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WIPO (PCT)
Prior art keywords
disposed
water
bracket
pressure water
waterjet
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PCT/CN2018/117147
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English (en)
French (fr)
Inventor
梁高勇
邓复苏
邓海君
张卓
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东莞市秉能橡胶有限公司
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Priority claimed from CN201820453702.9U external-priority patent/CN208330905U/zh
Application filed by 东莞市秉能橡胶有限公司 filed Critical 东莞市秉能橡胶有限公司
Publication of WO2019153839A1 publication Critical patent/WO2019153839A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
    • B29B17/04—Disintegrating plastics, e.g. by milling
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00—Technologies for solid waste management
    • Y02W30/50—Reuse, recycling or recovery technologies
    • Y02W30/62—Plastics recycling; Rubber recycling

Definitions

  • the invention relates to the technical field of tire processing equipment, and more particularly to a waste tire integrated treatment system based on ultra high pressure water jet technology.
  • China is a big country in the manufacture and consumption of tires.
  • the annual consumption of rubber consumed by tires accounts for 70% of the total rubber consumption in the country.
  • 80% of natural rubber and 30% of synthetic rubber required by the rubber products industry depend on imports.
  • it is accompanied by the mass production of used tires.
  • more than 60% of China's waste rubber comes from used tires, and among the waste rubber used for recycling, only 20% of used tires.
  • the increasing number of used tires not only takes up space resources, but also easily causes environmental pollution. Therefore, the recycling of used tires is of great significance to the sustainable development of industry.
  • the recycling methods of used tires mainly include refurbishment, heat energy utilization and rubber powder production.
  • retreading technology is generally applied to bias tires, and the most used radial tires on the market still have great difficulties in refurbishing technology; thermal energy technology Due to the immaturity of the technology, the environment will be polluted in the process of recycling and the value of recycling is very low.
  • the waste tires are made into rubber powder by pulverization and then applied to industrial production.
  • the products recovered in this way are of high value and have no secondary pollution. Therefore, making waste tires into rubber powder is a promising recycling. the way.
  • the methods for treating used tires into rubber powder mainly include freezing method, chemical method, mechanical method and water jet method, and freezing method and chemical method are rarely used for industrial production due to high cost; mechanical method
  • the number of rubber powders produced is limited, and it is difficult to obtain high-value recycled products, and the development space is greatly limited.
  • high-pressure water jet technology does not damage the internal structure of the material. Under certain pressure, it can fully crack the tires and obtain high-value high-grade rubber powder.
  • the water used can be recycled. The whole process is pollution-free and waste-free. Therefore, the water jet method is the most promising method for recycling used tires.
  • the present invention provides a waste tire comprehensive treatment system based on ultra-high pressure water jet technology, which not only has a reasonable layout, saves plant space, thereby improving production efficiency, and has the characteristics of high waste water utilization rate and zero pollution.
  • a waste tire integrated treatment system based on ultra-high pressure water jet technology comprising: a water tower mechanism, a waterjet mechanism connected to the water tower mechanism, a processing workstation connected to the waterjet mechanism, and a glue connected to the processing workstation a powder wet sieve mechanism, a water recovery mechanism connecting the rubber powder wet sieve mechanism and the water tower mechanism, a drying mechanism connected to the rubber powder wet sieve mechanism, and a rubber powder storage tower connected to the drying mechanism
  • the water tower mechanism supplies water to the waterjet mechanism; the waterjet mechanism cooperates with the processing workstation for processing; the rubber powder drying mechanism wets the materials processed by the processing workstation, and collects Waste water; the drying mechanism dries the material sieved by the rubber wet-drying mechanism, and transports the material to the rubber powder storage tower mechanism for storage; the recycling water mechanism recovers the rubber powder wet-lighting mechanism for collection
  • the wastewater is processed and supplied to the water tower for recycling.
  • the water tower mechanism comprises a water tower, a cooling system and an ultra high pressure water jet flow force device
  • the ultra high pressure water jet flow force device comprises: an integral bracket a water inlet, a servo motor, a plunger pump, a signal processing mechanism, a filter, a supercharging mechanism, and a water tower high pressure water outlet mechanism, wherein the water inlet is disposed on the integral bracket, and the water inlet is disposed in the whole a side panel of the bracket, and disposed at a bottom end of the side panel, the water inlet is connected to the water tower; the servo motor is disposed on the integral bracket, and the plunger pump is disposed on the integral bracket And connected to the servo motor and the water inlet, the signal processing mechanism is disposed on the integral bracket, and the servo motor, the pressurizing mechanism, the plunger pump, and the water tower a high-pressure water outlet mechanism is connected
  • the integral bracket functions as a mounting fixture
  • the servo motor has a power of 50 KW and a frequency of 50 Hz
  • the signal processing mechanism comprises: a signal processor disposed in the integral bracket, and a control panel disposed on the integral bracket and connected to the signal processor, the control panel and the water inlet are disposed on the same side, and are disposed at the same Above the water inlet, the number of the filters is two, disposed under the pressurizing mechanism
  • the pressurizing mechanism comprises: a supercharger disposed on the integral bracket, disposed in the a supercharger outlet structure connected to the supercharger on the support bracket, and an accumulator disposed on the support bracket and connected to the supercharger outlet structure, the supercharger outlet structure comprising: a fixing seat on the integral bracket, a supercharger outlet pressure sensor connected to the supercharger on the fixing base, and further, two ends of the supercharger are respectively
  • the water knife mechanism is divided into a tread lower water knife mechanism, a first tread upper water knife, and a second tread upper water knife.
  • the waterjet mechanism comprises: a fixed seat, a high pressure water inlet mechanism, a pneumatic mechanism, a waterjet high pressure water outlet mechanism, and a sealing mechanism, wherein the high pressure water inlet mechanism is disposed on the fixing seat, And the high-pressure water inlet mechanism is connected to the water tower high-pressure water outlet mechanism; the air pressure mechanism is disposed on the fixing seat and disposed on one side of the high-pressure water inlet mechanism; the water knife high-pressure water outlet mechanism is disposed at the fixed a lower end of the seat; the sealing mechanism is detachably disposed on the fixed seat.
  • the high pressure water inlet mechanism includes: a water jet cavity disposed on the fixing seat, and is disposed in the water jet cavity a high-pressure water inlet, and a waterjet gear structure disposed in the fixing seat and disposed at one end of the waterjet cavity, the waterjet gear structure comprising: a rolling bearing disposed in the fixing seat, and A waterjet gear disposed within the rolling bearing.
  • the air pressure mechanism includes: a first fixing seat disposed on the fixing base, an air intake structure disposed on the first fixing base and electrically connected to one end of the first fixing seat, and being disposed at the fixing a pneumatic gear structure coupled to the other end of the first mount, the water jet gear structure being disposed on a side of the pneumatic gear structure.
  • the air intake structure includes: an air inlet, a cavity connected to the air inlet at one end, a cavity connected to the first fixed seat at the other end, and an air gun switch disposed on the cavity, the first The fixing base is connected to the cavity in an inverted "L" shape, and the air gun switch is disposed on the cavity and is disposed at one end of the cavity connected to the first fixing seat, the air inlet Including the air inlet a and the air outlet b.
  • the water jet high-pressure water discharge mechanism includes: a high-pressure water outlet provided on the fixed seat, a connecting pipe connected to the high-pressure water outlet, a cutter head disposed on the connecting pipe, and being disposed in the connecting pipe A gemstone having a diameter ranging from 0.001 mm to 1 mm.
  • the sealing mechanism includes: a connecting post connected to the fixing base, and a mounting plate disposed on one end of the connecting post, the mounting plate is provided with a mounting hole, the mounting plate has a length of 150 mm, The width is 80mm and the thickness is 10mm.
  • the sealing mechanism is arranged to facilitate the waterjet mechanism on various corners and connectors.
  • the water pressurized by the ultra-high pressure water jet flow device enters the water jet cavity through the high-pressure water inlet, enters the connecting pipe and the cutter head through the high-pressure water outlet, and finally forms a shape after the gemstone is reduced in diameter.
  • a high kinetic water jet at the same time, air pressure enters the cavity through the air inlet, and the air gun switch controls the rotation of the pneumatic gear structure, and the water knife rotates the water knife at a high speed to obtain a rotary jet.
  • the air pressure can be controlled by adjusting the air pressure
  • the water jet thickness can be controlled by using different diameters of the gemstones
  • the eccentricity can be controlled by changing different cutter heads, so that the water jet can be different in different Work best in the work environment.
  • the processing workstation comprises: a bracket mechanism, a guide rail, a top cover mechanism, a chassis, a rotating mechanism, a tread lower processing mechanism, and a tread portion.
  • a processing mechanism a sidewall processing mechanism, a glue feeding mechanism, and a receiving mechanism
  • the guide rail is disposed on the bracket mechanism
  • the top cover mechanism is disposed on the rail
  • the chassis is disposed on the bracket mechanism
  • the rotating mechanism is disposed on the bracket mechanism
  • the tread lower processing mechanism is disposed on the bracket mechanism
  • the tread processing mechanism is disposed in the In the top cover mechanism
  • the sidewall processing mechanism is disposed on the bracket mechanism
  • the glue feeding mechanism is disposed under the bracket mechanism
  • the receiving mechanism is disposed under the bracket mechanism and is sent Glue mechanism connection.
  • the top cover mechanism is vertically movably disposed on the guide rail, and the chassis is disposed on the bracket mechanism,
  • the chassis is further provided with a tire fixing station, the rotating mechanism is disposed on the chassis, and
  • the tread lower processing mechanism comprises: a tread waterjet moving module disposed on the bracket mechanism, and is disposed at the a tread lower water knife mechanism connected to the tread waterjet moving module on the bracket mechanism,
  • the tread upper processing mechanism comprising: a first tread portion disposed on the left and right top ends of the top cover mechanism a water knife and a waterjet on the second tread
  • the sidewall processing mechanism comprising: a sidewall waterjet moving module disposed on the bracket mechanism, and a tire disposed on the sidewall waterjet moving module
  • the side waterjet moving module includes: a moving module structure disposed on the bracket mechanism, a motor disposed on the moving module structure, and a structure disposed on the moving module Waterjet installation connector
  • the moving module has a
  • the tire fixing station comprises: a bushing, a shaft, a shaft coupling, a first chuck, a second chuck, and a third a chuck, a fourth chuck, a cylinder mechanism, a rotary cylinder joint, and a support block mechanism, wherein the shaft is coupled to the sleeve and protruded at one end of the sleeve, and the coupling is disposed at the On the shaft, the second chuck and the third chuck are disposed on the sleeve and disposed on one side of the coupler, and the cylinder mechanism is disposed on the second chuck and the On the third chuck, and disposed between the second chuck and the third chuck, the rotary cylinder joint is disposed on the sleeve, and is disposed on the second chuck and On the side, the support block mechanism is disposed on the other end of the sleeve, the
  • the first chuck includes: a first chuck body, and the first interval is evenly disposed on the first chuck body a first fixing structure comprising: a first fixing member disposed on the first chuck body, and a first connecting body on the first chuck body and connected to the first fixing member Clips.
  • the fourth chuck includes: a chuck, and a fixing structure uniformly disposed on the chuck, each of the fixing structures comprising: a fixing member fixedly disposed on the chuck, and the fixing Piece connection, rotating fixture for engaging the tire.
  • the cylinder mechanism includes: a cylinder symmetrically disposed on the second chuck and the third chuck, and a cylinder universal joint disposed on the cylinder and connected to the third chuck
  • the cylinder universal joint drives the third chuck to rotate, the third chuck drives the fourth chuck to rotate relative to the first chuck, the fourth chuck and the first chuck
  • the structural arrangement above allows the support block mechanism to slide outwardly, thereby killing the tire.
  • the support block mechanism includes: a first support layer structure, a second support layer structure, and a third support layer structure, which are sequentially disposed from bottom to top, the first support layer structure, the second support layer structure, and the The third supporting layer structure is connected by a supporting column, and the first supporting layer structure, the second supporting layer structure and the third supporting layer are all disposed obliquely with claws, and the structure of the supporting block mechanism is set.
  • This tire fixing station can hold the tire tighter, which is convenient for improving the production quality.
  • the rubber powder wet sieve mechanism comprises: a collecting tank, a water circulation device, a high pressure water jet device and a separation belt; wherein the water circulation device is arranged At one end of the sump, and in communication with the sump, the water circulation device is connected to the recovery water mechanism; the high-pressure water jet device is disposed above the sump and connected to the sump The drying mechanism is connected to the high-pressure water jet device through the separation belt, and the drying mechanism is disposed at the other end of the collecting pool;
  • the high-pressure water jet device is connected to the glue feeding mechanism, the high-pressure water jet device comprises: a high-pressure water jet structure, a coarse mesh structure obliquely disposed under the high-pressure water jet structure, and disposed at the coarse a fine mesh structure at the lower end of the screen structure, the inclined angle between the coarse mesh structure and the high-pressure water jet structure is 10°-45°, and the coarse mesh structure comprises: the high-pressure water jet structure a connected coarse screen, and a conveyor belt structure connected to the coarse screen, the head of the coarse screen being installed at a discharge port of the high-pressure water jet structure, the fine screen structure and the coarse
  • the screen structure is obliquely disposed, the fine screen structure comprising: a second conveyor belt, and a fine screen disposed on the second conveyor belt, the fine screen being disposed on the conveying head of the second conveyor belt At the office.
  • the structure is arranged to effectively screen out the dust dissolved in water and the excess moisture remaining in the newly processed rubber powder, and the coarse screen is connected with the conveyor belt structure to realize high-efficiency screening of the coarse powder, iron wire, etc. Impurities remain in the function of the coarse screen.
  • the coarse screen structure is arranged in an inclined angle manner, and the vibration of the conveyor belt structure is used to allow the coarse powder to leak, the iron wire is left on the mesh surface, and further combined with the structure of the fine mesh structure to effectively dissolve the solution.
  • the water is dusted and the excess moisture remaining in the newly processed rubber powder is installed under the fine mesh structure, and the fine mesh structure is transferred, and the collecting water is under the fine mesh, and the water flows through After the collecting basin flows into the pipeline and enters the water recycling device for recycling, the wet screening mechanism of the rubber powder is reasonable, the water circulation utilization rate is improved, and the rubber powder recycling efficiency is also improved.
  • the water recovery mechanism comprises: a water receiving device, a coarse filter screen, a sedimentation tank, a fine filter mesh, a filter core device, a water pump, and a a second coarse filter device and a second filter core device, wherein the water receiving device communicates with the water collecting tank through the water circulation device, wherein the coarse filter mesh is disposed at a top opening of the water receiving device, and the sedimentation tank is disposed at One side of the water receiving device, the fine filter mesh is disposed at a top end opening of the sedimentation tank, and the filter core device is disposed at one side of the sedimentation tank and connected to the sedimentation tank through a pipeline, the water pump Connected to the filter element device, the water tower is connected to the water pump, and the second coarse filter device is respectively connected to the water receiving device and the sedimentation tank through an on-off valve, the second filter core device and the The second coarse filtering device, the filter core device
  • the water receiving device, the sedimentation tank, the filter core device and the water tower device are disposed on the same side
  • the first The second coarse filtering device and the second filter core device are also disposed on the same side
  • the water tower device includes: a first water tower connected to the water pump, the water receiving device, and the sedimentation tank through a conveying pipe, respectively, and a second water tower connected to the first water tower, and a conveying conduit is connected to both the upper end and the lower end of the first water tower and the second water tower.
  • the coarse filter screen filters the iron wire for backup recovery, and the fine filter mesh filter powder is taken into the drying device for collecting, and the water receiving device collects the coarse filtered water, and the water will pass after the water level is high enough.
  • the pipeline enters the next tank, which will deposit sediment in the water at the bottom of the tank through the bottom design, the upper water will enter the filter core device through the pipeline, and finally the cleanliness reaches the standard water into the water tower device. spare.
  • the water recycling system is used for the water recycling system of the ultra-high pressure water jet treatment of the waste tire, so that the whole water circulation process is combined with the rubber powder wet sieve mechanism, so that the water is recycled, the energy consumption is lower, the circulation efficiency is greatly improved, and the water is truly realized.
  • the recycling has improved the efficiency of water circulation, greatly saving water resources, and at the same time reducing energy consumption and improving resource utilization.
  • the drying mechanism comprises: a conveying mechanism, a drying device, a heating mechanism, a first fan mechanism, a rubber powder collecting mechanism, and dust collection.
  • the second fan mechanism and the soundproof cover wherein the conveying mechanism is disposed under the separation belt of the rubber powder wet sieve mechanism, and the drying device is connected to the conveying mechanism, and the heating mechanism is
  • the drying device is connected, the first fan mechanism is connected to the heating mechanism, the rubber powder collecting mechanism is connected to the drying device, and the rubber powder collecting mechanism is connected to the rubber powder storage tower mechanism;
  • the dust collector is connected to the rubber powder collecting mechanism, and the second fan mechanism is respectively connected to the dust collecting and the first fan mechanism, and the soundproof cover is disposed at the conveying mechanism, the drying The outside of the device, the first fan mechanism, the rubber powder collecting mechanism, the dust collector, and the second fan mechanism.
  • the conveying mechanism comprises: a receiving funnel, a conveying structure connected to the receiving funnel, an angle between the receiving funnel and the conveying structure is 30°-45°, and the conveying structure comprises: a first screw feeder connected to the receiving funnel, a second screw feeder connected to the first screw feeder through a conveying pipe, the first screw feeder and the conveying pipe are 30°-45° Connected, the delivery tube is connected to the second screw feeder at 60°-90°.
  • the structure of the conveying mechanism avoids the problem that the impurities are easily clogging when the rubber is fed, and the feeding efficiency is improved, and the structural setting is reasonable.
  • the drying device includes: a drying container connected to the conveying mechanism and the heating mechanism, an agitating structure disposed at a bottom end of the drying container, and being disposed in the drying container and disposed in the drying container
  • the heat insulation layer above the structure is stirred
  • the stirring structure includes: a stirrer disposed in the drying container, a drive motor connected to the stirrer and disposed outside the drying container.
  • the drying mechanism guides the hot air through the pipeline in the drying device, so that the hot air penetrates the rubber on the charging tank, thereby uniformly drying the rubber, so that the quality of the rubber is better, and the temperature is too low.
  • the defect of poor heating effect makes the whole drying process time shorter and consumes less energy.
  • the setting of the conveying mechanism also solves the problem that the rubber feeding is easy to block and the steel wire cannot be removed, and the soundproof cover is arranged.
  • the device has the characteristics of low noise, and the device also effectively utilizes the function of energy cycle to save energy and reduce emissions.
  • a rubber powder storage tower is disposed in the rubber powder storage tower mechanism, and each of the rubber powder storage towers and the rubber The powder collection mechanism is connected.
  • the present invention provides a waste tire comprehensive treatment system based on the ultra-high pressure water jet technology
  • the water tower mechanism supplies the filtered water to the water knife mechanism
  • the water knife mechanism cooperates with the processing workstation.
  • the operation the high-pressure water is cracked by the water-jet mechanism in the processing workstation to obtain the rubber powder, and the rubber powder and the waste water enter the rubber powder wet sieve mechanism for separation, and the separated rubber powder enters the drying mechanism, and after drying, the rubber powder is passed through the conveying device.
  • the rubber powder is stored in the rubber powder storage tower mechanism, and the separated wastewater enters the recovery water mechanism, and after treatment, the clean water is obtained, and then the water tower mechanism is recycled.
  • Figure 1 is a schematic view showing the structure of the present invention
  • Figure 2 is a schematic view showing the structure of an ultra-high pressure water jet flow force device
  • Figure 3 is a schematic view showing the working principle of the ultra-high pressure water jet flow force device
  • Figure 4 is a schematic view showing the structure of a water jet mechanism
  • Figure 5 is a schematic view showing the structure of the sealing mechanism
  • Figure 6 is a schematic structural view of a processing workstation
  • Figure 7 is a schematic view showing the structure of a tire fixing station
  • Figure 8 is a schematic structural view of A-A of Figure 7;
  • Figure 9 is a schematic view showing the structure of a rubber powder wet sieve mechanism
  • Figure 10 is a schematic view showing the structure of a water recovery mechanism
  • Figure 11 is a schematic view showing the structure of the drying mechanism.
  • the embodiment of the invention discloses a waste tire comprehensive treatment system based on ultra-high pressure water jet technology, which not only has reasonable layout, saves plant space, thereby improving production efficiency, and has the characteristics of high utilization rate of waste water and zero pollution.
  • the invention discloses a waste tire integrated treatment system based on ultra-high pressure water jet technology, comprising: a water tower mechanism 1, a waterjet mechanism 2 connected with the water tower mechanism 1, a processing workstation 4 connected with the waterjet mechanism 2, and a processing workstation. 4 connected glue powder wet sieve mechanism 6, connecting the rubber powder wet sieve mechanism 6 and the water recovery mechanism 5 of the water tower mechanism 1, the drying mechanism 7 connected to the rubber powder wet sieve mechanism 6, and the glue connected to the drying mechanism 7.
  • the drying mechanism 7 dries the material sieved by the rubber wet tissue mechanism 6 and transports it to the rubber powder storage tower mechanism 8 for storage;
  • the water recovery mechanism 5 recovers the processing wastewater collected by the rubber powder wet drying mechanism 6 and supplies the water tower mechanism. 1 recycling.
  • the water tower mechanism 1 comprises a water tower 57, a cooling system and an ultra-high pressure water jet flow force device
  • the ultra-high pressure water jet flow force device comprises: an integral bracket 11, a water inlet 12, a servo motor 13, a plunger pump 14, a signal The processing mechanism 16, the filter 17, the pressurization mechanism 18, and the water tower high-pressure water discharge mechanism 19, wherein the water inlet 12 is disposed on the integral bracket 11, and the water inlet 12 is disposed on one side panel of the integral bracket 11 and disposed on the side panel At the bottom end, the water inlet is connected to the water tower 57; the servo motor 13 is disposed on the integral bracket 11, the plunger pump 14 is disposed on the integral bracket 11, and is connected to the servo motor 13 and the water inlet 12, and the signal processing mechanism 16 is disposed on the integral bracket 11 is connected to the servo motor 13, the supercharging mechanism 18, the plunger pump 14, and the water tower high-pressure water discharge mechanism 19, the filter 17 is disposed on
  • the integral bracket 11 functions as a mounting and fixed.
  • the power of the servo motor 13 is 50 KW and the frequency is 50 Hz.
  • the signal processing mechanism 16 includes: a signal processor disposed in the overall bracket 11 and disposed on the integral bracket 11
  • the control panel 161 connected to the signal processor, the control panel 161 and the water inlet 12 are disposed on the same side and disposed above the water inlet 12, and the number of the filters 17 is two, which is disposed on the pressure adjusting mechanism 18
  • the supercharging mechanism 18 includes a supercharger 181 disposed on the integral bracket 11 , a supercharger outlet structure 182 disposed on the support bracket 11 , connected to the supercharger 181 , and disposed on the support bracket 11 .
  • An accumulator 183 connected to the supercharger outlet structure 182, the supercharger outlet structure 182 includes: a fixing base 1821 disposed on the integral bracket 11, a supercharger outlet disposed on the fixing base 1821 and connected to the supercharger
  • the pressure sensor 1822 further, the two ends of the supercharger 181 are respectively connected to the two ends of the two accumulators 183, the two ports of the supercharger 181 are respectively connected with a pressure sensor, and the pressure sensor feeds back the water pressure information to No. processor, the water storage device 183 is respectively connected with a water knife mechanism 2, and the water knife mechanism 2 functions as a cracking tire, and the signal processor passes the pressure fed by the pressure sensors of the two places according to the parameters required for the work input by the user.
  • the information adjusts the output of the servo motor 13 in real time, so that the water pressure accurately reaches the required value, thereby improving the accuracy of the work efficiency.
  • the high-pressure water discharge mechanism 19 includes a support tube 191 disposed on the integral bracket 11 and disposed on the support tube 191.
  • the upper high pressure water outlet 192 and the water jet inlet pressure sensor 93 disposed on the support tube 191 have an L-shaped support tube 91.
  • the waterjet mechanism 2 is divided into a tread lower waterjet mechanism 462, a first tread upper waterjet 471, a second tread upper waterjet 472 and a sidewall waterjet 482;
  • the waterjet mechanism 2 includes a fixed seat 21, a high pressure water inlet mechanism 22, a pneumatic mechanism 23, a water jet high pressure water discharge mechanism 24, and a sealing mechanism 25, wherein the high pressure water inlet mechanism 22 is disposed on the fixed seat 21, and the high pressure water inlet mechanism 22 and the water tower high pressure
  • the water outlet mechanism 19 is connected;
  • the air pressure mechanism 23 is disposed on the fixed seat 21 and disposed on the side of the high pressure water inlet mechanism 22;
  • the water jet high pressure water outlet mechanism 24 is disposed at the lower end of the fixed seat 21;
  • the sealing mechanism 25 is detachably disposed at the fixed seat 21 on.
  • the high-pressure water inlet mechanism 22 includes: a water jet cavity 221 disposed on the fixed seat 21, a high-pressure water inlet 222 disposed on the water jet cavity 221, and disposed in the fixed seat 21, and
  • the waterjet gear structure 223 is disposed at one end of the waterjet cavity 221, and the waterjet gear structure 223 includes a rolling bearing 2231 disposed in the fixed seat 21, and a waterjet gear 2232 disposed in the rolling bearing 2231.
  • the air pressure mechanism 23 includes: a first fixing base 231 disposed on the fixing base 21, an air intake structure 232 disposed on the first fixing base 231 and electrically connected to one end of the first fixing base 231, and being disposed in the fixing base 21, A pneumatic gear structure 233 coupled to the other end of the first mount 231, the water jet gear structure 223 is disposed on one side of the pneumatic gear structure 233.
  • the air intake structure 232 includes: an air inlet 2321, a cavity 2322 whose one end is connected to the air inlet 2321, the other end is connected to the first fixing base 231, and an air gun switch 2323 disposed on the cavity 2322.
  • the air inlet switch 2323 is disposed on the cavity 2322 and is disposed at one end of the cavity 2322 and the first fixing base 231.
  • the air inlet 2321 includes an air inlet a and an air outlet.
  • the water jet high-pressure water discharge mechanism 24 includes a high-pressure water outlet 241 provided on the fixed seat 21, a connecting pipe 242 connected to the high-pressure water outlet 241, a cutter head 243 disposed on the connecting pipe 242, and a connecting pipe 242 disposed in the connecting pipe 242.
  • Gems 244, gemstones 244 have diameters ranging from 0.001 mm to 1 mm.
  • the sealing mechanism 25 includes a connecting post 251 connected to the fixing base 21, and a mounting plate 252 disposed on one end of the connecting post 251.
  • the mounting plate 252 is provided with a mounting hole 2521.
  • the mounting plate 252 has a length of 150 mm and a width of 80mm, thickness 10mm.
  • the sealing mechanism 25 is provided to facilitate the waterjet mechanism 2 on various corners and connectors.
  • the water pressurized by the ultra-high pressure water jet flow device enters the water jet cavity 221 through the high-pressure water inlet 222, enters the connecting pipe 242 and the cutter head 243 through the high-pressure water outlet 241, and finally forms water having high kinetic energy after the diameter of the gemstone 244 is reduced.
  • the air pressure enters the cavity 2322 through the air inlet 2321, and the pneumatic gear structure 233 is controlled to rotate by the air gun switch 2323, and the water knife is driven to rotate at a high speed through the water jet gear 2322 to obtain a high-kinetic water jet of the rotary jet.
  • the air pressure can be controlled by adjusting the air pressure
  • the water jet thickness can be controlled by using different diameters of the gemstone 244
  • the eccentricity can be controlled by changing different cutter heads 243, so that the water jet can achieve the best working effect in different working environments.
  • the processing workstation 4 includes: a bracket mechanism 41, a guide rail 42, a top cover mechanism 43, a chassis 44, a rotating mechanism 45, a tread lower processing mechanism 46, a tread processing mechanism 47, and a sidewall processing mechanism 48.
  • a feeding mechanism 49 and a receiving mechanism 410 wherein the guide rail 42 is disposed on the bracket mechanism 41, and the top cover mechanism 43 is disposed on the guide rail 42.
  • the bottom plate 44 is disposed on the bracket mechanism 41 and disposed under the top cover mechanism 43.
  • the rotating mechanism 45 is disposed on the bracket mechanism 41, and the tread lower processing mechanism 46 is disposed on the bracket mechanism 41.
  • the tread portion processing mechanism 47 is disposed on the top cover mechanism 43, and the sidewall processing mechanism 48 is disposed on the bracket mechanism 41.
  • the glue mechanism 49 is disposed under the bracket mechanism 41, and the receiving mechanism 410 is disposed below the bracket mechanism 41 and connected to the glue feeding mechanism 9.
  • the top cover mechanism 43 is disposed on the guide rail 42 so as to be vertically movable.
  • the chassis 44 is disposed on the bracket mechanism 41.
  • the chassis 44 is further provided with a tire fixing station, and the rotating mechanism 45 is disposed on the chassis 44.
  • the tread lower processing mechanism 46 includes a tread waterjet moving module 461 disposed on the bracket mechanism 41, and a tread lower waterjet mechanism 462 disposed on the bracket mechanism 41 and connected to the tread waterjet moving module 461.
  • the tread portion processing mechanism 47 includes: a first tread portion water knife 471 and a second tread portion water knife 472 disposed on the left and right top ends of the top cover mechanism 43, the sidewall processing mechanism 48 including: disposed on the bracket mechanism 41
  • the sidewall waterjet moving module 481 includes: a moving module disposed on the bracket mechanism 41
  • the structure 4811, the motor disposed on the moving module structure 4811, and the water knife mounting connector 4812 disposed on the moving module structure 4811, the moving module structure 4811 is a cross type
  • the receiving mechanism 410 includes: Receiving on mechanism 49 The funnel 4101, and the water receiving tray 4102 disposed on the bracket mechanism 41 and connected to the glue feeding mechanism 49 through the receiving funnel 4101, the rubber feeding mechanism 49 transports the rubber powder and the waste water to the rubber powder wet sieve mechanism 6.
  • the tire fixing station comprises: a sleeve 91, a shaft 92, a coupling 93, a first chuck 94, a second chuck 95, a third chuck 96, a fourth chuck 97, a cylinder
  • the mechanism 98, the rotary cylinder joint 99 and the support block mechanism 910 wherein the shaft 92 is connected to the sleeve 91 and protruded at one end of the sleeve 91, the coupling 93 is disposed on the shaft 92, the second chuck 95 and the
  • the three chucks 96 are disposed on the sleeve 91 and disposed on one side of the coupling unit 93.
  • the cylinder mechanism 98 is disposed on the second chuck 95 and the third chuck 96, and is disposed on the second chuck 95 and the third. Between the chucks 96, the rotary cylinder joint 99 is disposed on the sleeve 92 and disposed on the other side of the second chuck 95.
  • the support block mechanism 910 is disposed on the other end of the sleeve 91, and the first chuck 94 and the sleeve The 91 is connected, and the fourth chuck 97 is coupled to the shaft 92 via a flange.
  • the first chuck 94 includes: a first chuck body 941, a first fixing structure 942 uniformly spaced apart on the first chuck body 941, and the first fixing structure 942 includes: A first fixing member 9421 on a chuck main body 941 is disposed on the first chuck main body 941 and is connected to the first fixing member 9421.
  • the fourth chuck 97 includes a chuck 971 and a fixing structure 972 which is evenly disposed on the chuck 971.
  • Each fixing structure 972 includes a fixing member 9721 fixedly disposed on the chuck 971 and connected to the fixing member 9721.
  • the cylinder mechanism 98 includes a cylinder 981 symmetrically disposed on the second chuck 95 and the third chuck 96, a cylinder universal joint 982 disposed on the cylinder 981 and connected to the third chuck 96, through the cylinder universal joint
  • the joint 982 drives the third chuck 96 to rotate
  • the third chuck 96 drives the fourth chuck 97 to rotate relative to the first chuck 94
  • the fourth chuck 97 and the first chuck 94 are configured such that the support block mechanism 910 is oriented. Sliding outside to kill the tire.
  • the support block mechanism 910 includes: a first support layer structure 9101, a second support layer structure 9102, and a third support layer structure 9103, which are sequentially disposed from bottom to top, a first support layer structure 9101, a second support layer structure 9102, and a third The supporting layer structure 9103 is connected by the supporting column 9104.
  • the first supporting layer structure 9101, the second supporting layer structure 9102 and the third supporting layer 9103 are all disposed with the claws obliquely, and the structure of the supporting block mechanism 910 is arranged to fix the tire.
  • the work position can hold the tire tighter, which is convenient for improving the production quality.
  • the 981 can be connected to the trachea without affecting the rotation of the entire device.
  • the powder wet sieve mechanism 6 comprises: a sump 61, a water circulation device 62, a high pressure water jet device 63 and a separation belt 65; wherein the water circulation device 62 is disposed at one end of the sump 61 and is connected to the sump 61 is connected, the water circulation device 62 is connected to the recovery water mechanism 5; the high pressure water jet device 63 is disposed above the sump 61 and connected to the sump 61, and the drying mechanism 7 is connected to the high pressure water jet device 63 through the partition belt 65, and is baked.
  • the dry mechanism 7 is disposed at the other end of the sump 61;
  • the high pressure water jet device 63 is connected to a glue feeding mechanism 49.
  • the high pressure water jet device 63 includes a high pressure water jet structure 631, a coarse screen structure 632 obliquely disposed below the high pressure water jet structure 631, and a coarse mesh structure 632.
  • the fine mesh structure 633 at the lower end, the inclined angle between the coarse mesh structure 632 and the high pressure water jet structure 631 is 10°-45°, and the coarse mesh structure 632 includes: a coarse mesh connected to the high pressure water jet structure 631.
  • the invention comprises a second conveyor belt and a fine screen disposed on the second conveyor belt, the fine screen being disposed at the conveying head of the second conveyor belt.
  • the structure is arranged to effectively screen out the dust dissolved in water and the excess moisture remaining in the newly processed rubber powder, and the coarse screen is connected with the conveyor belt structure, thereby realizing the high-efficiency screening of the coarse powder, and the impurities such as the iron wire are kept thick.
  • the function of the screen is arranged to effectively screen out the dust dissolved in water and the excess moisture remaining in the newly processed rubber powder, and the coarse screen is connected with the conveyor belt structure, thereby realizing the high-efficiency screening of the coarse powder, and the impurities such as the iron wire are kept thick.
  • the coarse mesh structure 632 is arranged in an inclined angle manner, and the vibration of the conveyor belt structure is used to make the coarse powder leak, the iron wire is left on the mesh surface, and further combined with the structure of the fine mesh structure 633 to effectively screen the dust dissolved in water.
  • the partition belt 65 is installed under the fine mesh structure 633, and the fine mesh structure 633 is transported, and the collecting tank 61 is under the fine mesh, and the water flows through the collecting tank 61.
  • the inflow pipe enters the water circulation device 62 for recycling, and the rubber powder wet sieve mechanism 6 is set reasonably, thereby improving the water circulation utilization rate and also improving the rubber powder recovery efficiency.
  • the water recovery mechanism 5 includes: a water receiving device 51, a coarse filter 52, a sedimentation tank 53, a fine filter 54, a filter device 55, a water pump 56, a second coarse filter device 58, and a second filter.
  • the core device 59, the water receiving device 51 is connected to the rubber wet screen mechanism 6, and communicates with the water collecting tank 61 through the water circulating device 62.
  • the coarse filter screen 52 is disposed at the top opening of the water receiving device 51, and the sedimentation tank 52 is disposed at the water receiving device 51.
  • a fine filter screen 54 is disposed at the top end opening of the sedimentation tank 53, and the filter element device 55 is disposed on one side of the sedimentation tank 53 and connected to the sedimentation tank 53 through a pipe, and the water pump 56 is connected to the filter element device 55, and the water tower 57 is connected.
  • the second coarse filter device 58 is connected to the water receiving device 51 and the sedimentation tank 53 through the switching valve, respectively, and the second filter element device 59 is connected to the second coarse filter device 58, the filter device 55 and the water pump 56, and precipitates.
  • the bottom end of the pool 3 is trapezoidal.
  • the water receiving device 51, the sedimentation tank 53, the filter core device 55 and the water tower device 57 are disposed on the same side, and the second coarse filtering device 58 and the second filter core device 59 are also disposed on the same side
  • the water tower device 57 includes: a first water tower 571 connected to the water pump 56, the pool device 51 and the sedimentation tank 53, respectively, through a conveying pipe, and a second water tower 572 connected to the first water tower 571, the upper ends of the first water tower 571 and the second water tower 572 A conveying pipe is connected to the lower end.
  • the coarse filter screen 52 filters the iron wire, spares the recovery, and the fine filter mesh 54 filters the rubber powder, and enters the drying device to be taken.
  • the water receiving device 51 collects the coarse filtered water. After the water level is high enough, the running water will pass through the pipeline. In a pool, the sedimentation tank 53 will deposit sediment in the water at the bottom of the tank through the bottom design, and the water above will enter the filter element unit 55 through the pipeline, and finally the cleanliness reaches the standard water inlet water tower unit 57 for use.
  • the water recycling mechanism 5 is used for the water recycling system of the waste tire ultra-high pressure water jet treatment, so that the whole water circulation process is combined with the rubber powder wet sieve mechanism 6, so that the water is recycled, the energy consumption is lower, the circulation efficiency is greatly improved, and the water is truly realized.
  • the recycling has improved the efficiency of water circulation, greatly saving water resources, and at the same time reducing energy consumption and improving resource utilization.
  • the drying mechanism 7 includes: a conveying mechanism 72, a drying device 73, a heating mechanism 74, a first fan mechanism 75, a rubber powder collecting mechanism 76, a dust collector 77, a second fan mechanism 78, and soundproofing.
  • the cover 79 wherein the transport mechanism 72 is disposed under the tape 65 of the powder wet sieve mechanism 6, the drying device 73 is connected to the transport mechanism 72, the heating mechanism 74 is connected to the drying device 73, and the first fan mechanism 75 is heated.
  • the mechanism 74 is connected, the rubber powder collecting mechanism 76 is connected to the drying device 73, the rubber powder collecting mechanism 76 is connected to the powder storage tower mechanism 8, the dust collector 77 is connected to the rubber powder collecting mechanism 76, and the second fan mechanism 78 is separately associated with the dust.
  • the collection 77 is connected to the first fan mechanism 75, and the soundproof cover 79 is disposed outside the transport mechanism 72, the drying device 73, the first fan mechanism 75, the rubber powder collecting mechanism 76, the dust collector 77, and the second fan mechanism 78.
  • the conveying mechanism 72 includes: a receiving funnel 721, a conveying structure 722 connected to the receiving funnel 721, an angle between the receiving funnel 721 and the conveying structure 722 is 30°-45°, and the conveying structure 722 includes: a first screw feeder 7221 connected to the receiving funnel 721, a second screw feeder 7223 connected to the first screw feeder 7221 through the conveying pipe 7222, and the first screw feeder 7221 and the conveying pipe 7222 are 30°.
  • the -45° connection, the delivery tube 7222 is connected to the second screw feed 7223 machine at 60°-90°.
  • the structure of the conveying mechanism 72 avoids the problem that the impurities are easily clogging when the rubber is fed, and the feeding efficiency is improved, and the structural setting is reasonable.
  • the drying device 73 includes a drying container 731 connected to the conveying mechanism 72 and the heating mechanism 74, an agitating structure 732 disposed at the bottom end of the drying container 731, and a drying container 731 disposed above the agitating structure 732.
  • the heat insulating layer 733 includes a stirring device 7321 disposed in the drying container 731, and a driving motor 7322 connected to the agitator 7321 and disposed outside the drying container 731.
  • the drying mechanism 7 guides the hot air through the pipeline in the drying device 73, so that the hot air penetrates the rubber on the charging tank, thereby uniformly drying the rubber, so that the quality of the rubber is better, and the temperature is too low.
  • the defect of poor heating effect makes the whole drying process time shorter and consumes less energy.
  • the setting of the conveying mechanism 72 also solves the problem that the rubber feeding is easy to block and the steel wire cannot be removed, and the soundproof cover 79 is provided.
  • the device has the characteristics of low noise, and the device also effectively utilizes the function of energy cycle to save energy and reduce emissions.
  • the rubber powder storage tower mechanism 8 is provided with four rubber powder storage towers, each of which is connected to the rubber powder collecting mechanism 76 of the drying mechanism 7.

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  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

一种基于超高压水射流技术的废轮胎综合处理系统，包括：水塔机构(1)、水刀机构(2)、处理工作站(4)、胶粉湿筛机构(6)、回收水机构(5)、烘干机构(7)和胶粉存储塔机构(8)；水塔机构对水刀机构进行供水；水刀机构配合处理工作站进行加工处理；胶粉湿筛机构将处理工作站处理的物料进行湿筛，并收集废水；烘干机构将胶粉湿筛机构筛分的物料烘干处理，并输送到胶粉存储塔机构进行储存；回收水机构回收胶粉湿筛机构收集的加工废水并供给水塔机构回收利用；该系统布局合理，节省了厂房空间，提高了生产效率，而且具有废水利用率高及零污染的优点。

Description

一种基于超高压水射流技术的废轮胎综合处理系统 技术领域
本发明涉及轮胎加工设备技术领域，更具体的说是涉及一种基于超高压水射流技术的废轮胎综合处理系统。
背景技术
我国是制造和消费轮胎的大国，每年生产轮胎消耗的橡胶量占全国橡胶消耗总量的70％，橡胶制品工业所需80％的天然橡胶、30％的合成橡胶依赖进口。工业发展的同时，伴随的就是废旧轮胎的大量产生。据统计，我国60％以上的废旧橡胶来源于废旧轮胎，而回收利用的废旧橡胶中，废旧轮胎仅占20％。与日俱增的废旧轮胎不仅占用空间资源，还容易造成环境污染。因此，废旧轮胎的回收利用对工业的可持续发展具有非常重要的意义。
废旧轮胎的回收方法主要有翻新、热能利用和制作胶粉等，其中，翻新技术一般运用于斜交轮胎，而目前市场上使用最多的子午线轮胎在翻新技术上还存在很大的困难；热能技术利用由于技术的不成熟，在回收的过程中会对环境造成二次污染且回收的价值很低。
通过粉碎的方式将废旧轮胎制成胶粉，再运用于工业生产，这种方式回收的产物价值高，并且没有二次污染，因此，将废旧轮胎制成胶粉是一种极具前途的回收方式。现有技术中，将废旧轮胎处理成胶粉的方法主要有冷冻法、化学法、机械法和水射流法等，冷冻法和化学法由于高成本的原因，很少用于工业生产；机械法制作的胶粉目数有限，很难得到高价值的回收产物，发展空间受到了极大的限制。高压水射流技术作为一种纯物理作用的工艺，不会破坏材料的内部组织，在一定的压力下能够充分的裂解轮胎，得到高目数的高价值胶粉，同时使用的水还可以回收再利用，整个流程无污染无浪费，因此，水射流法是一种废旧轮胎回收利用最有前景的方法。
目前，已有很多相关技术，如已公开的中国专利200610096128.8一种基于水射流技术的利用废旧轮胎制备胶粉的方法及设备、200820073797.8用废旧轮 胎制备胶粉的设备、201310611880.1废旧轮胎回收方法及机构等，这些设备都只是提到了将废旧轮胎制成胶粉的过程，并没有考虑生产过程中整个系统的合理运作与布局。
因此，有必要提供一种基于超高压水射流技术的废轮胎综合处理系统以克服现有技术的上述缺陷。
发明内容
有鉴于此，本发明提供了一种基于超高压水射流技术的废轮胎综合处理系统，不仅布局合理，节省厂房空间，从而提高了生产效率，而且具有废水利用率高及零污染等特点。
为了实现上述目的，本发明采用如下技术方案：
一种基于超高压水射流技术的废轮胎综合处理系统，包括：水塔机构，与所述水塔机构连接的水刀机构，与所述水刀机构连接的处理工作站，与所述处理工作站连接的胶粉湿筛机构，连接所述胶粉湿筛机构和所述水塔机构的回收水机构，与所述胶粉湿筛机构连接的烘干机构，及与所述烘干机构连接的胶粉存储塔机构；所述水塔机构对所述水刀机构进行供水；所述水刀机构配合所述处理工作站进行加工处理；所述胶粉湿晒机构将所述处理工作站处理的物料进行湿晒，并收集废水；所述烘干机构将所述胶粉湿晒机构筛分的物料烘干处理，并输送到所述胶粉存储塔机构进行储存；所述回收水机构回收所述胶粉湿晒机构收集的加工废水并供给所述水塔机构回收利用。
优选的，在上述一种基于超高压水射流技术的废轮胎综合处理系统中，所述水塔机构包括水塔、冷却系统和超高压水射流动力装置，所述超高压水射流动力装置包括：整体支架、进水口、伺服电机、柱塞泵、信号处理机构、过滤器、增压机构及水塔高压出水机构，其中，所述进水口设置在所述整体支架上，所述进水口设置在所述整体支架一侧面板上，且设置在所述侧面板的底端，所述进水口与所述水塔连通；所述伺服电机设置在所述整体支架上，所述柱塞泵设置在所述整体支架上、且与所述伺服电机和所述进水口连接，所述信号处理机构设置在所述整体支架上、且与所述伺服电机、所述增压机 构、所述柱塞泵及所述水塔高压出水机构连接，所述过滤器设置在所述整体支架上，所述水塔高压出水机构设置在所述整体支架上、且设置在所述增压机构一侧；
优选的，在上述一种基于超高压水射流技术的废轮胎综合处理系统中，所述整体支架起安装固定作用，所述伺服电机的功率为50KW，频率为50Hz，所述信号处理机构包括：设置在所述整体支架内的信号处理器，及设置在所述整体支架上、与所述信号处理器连接的控制面板，所述控制面板与所述进水口设置在同侧、且设置在所述进水口的上方，所述过滤器的个数为两个，设置在所述增压机构的下方，所述增压机构包括：设置在所述整体支架上的增压器，设置在所述支撑支架上、与上述增压器连接的增压器出口结构，及设置在所述支撑支架上、与所述增压器出口结构连接的蓄能器，所述增压器出口结构包括：设置在所述整体支架上的固定座，设置在所述固定座上、与所述增压器连接的增压器出口压力传感器，进一步地，所述增压器的两端分别连接两所述蓄能器的两端，所述增压器的两端口上分别接压力传感器，所述压力传感器将水压信息反馈给所述信号处理器，所述蓄能器两端分别接有所述水刀机构，所述水刀机构起裂解轮胎的作用，所述的信号处理器根据用户输入的工作所需要参数，通过两处所述的压力传感器反馈的压力信息实时调节所述伺服电机的输出，从而使水压精准达到所需要的值，进而提高工作效率的精准性，所述高压出水机构包括：设置在所述整体支架上的支撑管，设置在所述支撑管上的高压出水口，及设置在所述支撑管上的水刀进口压力传感器，所述支撑管呈L型。
优选的，在上述一种基于超高压水射流技术的废轮胎综合处理系统中，所述水刀机构分为胎面下部水刀机构、第一胎面上部水刀、第二胎面上部水刀和胎侧水刀；所述水刀机构包括：固定座、高压进水机构、气压机构、水刀高压出水机构以及封板机构，其中，所述高压进水机构设置在所述固定座上，并且所述高压进水机构与水塔高压出水机构连通；所述气压机构设置在所述固定座上、且设置在所述高压进水机构一侧；所述水刀高压出水机构设置在所述固定座下端；所述封板机构可拆卸地设置在所述固定座上。
优选的，在上述一种基于超高压水射流技术的废轮胎综合处理系统中，所述高压进水机构包括：设置在所述固定座上的水刀腔体，设置在所述水刀腔体上的高压水进口，及设置在所述固定座内、且设置在所述水刀腔体一端的水刀齿轮结构，所述水刀齿轮结构包括：设置在所述固定座内的滚动轴承，及设置在所述滚动轴承内的水刀齿轮。
所述气压机构包括：设置在所述固定座上的第一固定座，设置在所述第一固定座上、与所述第一固定座一端导通的进气结构，及设置在所述固定座内、与所述第一固定座另一端连接的气动齿轮结构，所述水刀齿轮结构设置在所述气动齿轮结构一侧。所述进气结构包括：进气口，一端与所述进气口连接、另一端与所述第一固定座连接的腔体，及设置在所述腔体上的气枪开关，所述第一固定座与所述腔体连接呈倒“L”型，所述气枪开关设置在所述腔体上、且设置在所述腔体与所述第一固定座连接的一端，所述进气口包括进气口a和出气口b。
所述水刀高压出水机构包括：设置在所述固定座上的高压出水口，与所述高压出水口连接的连接管，设置在所述连接管上的刀头，及设置在所述连接管内的宝石，所述宝石的直径范围为0.001mm-1mm。
所述封板机构包括：与所述固定座连接的连接柱，及设置在所述连接柱一端上的安装板，所述安装板上设置有安装孔位，所述安装板的长度为150mm，宽度为80mm，厚度为10mm。设置所述封板机构便于将所述水刀机构在各种角码与连接件上。
经过超高压水射流动力装置加压的水通过所述高压水进口进入所述水刀腔体，通过所述高压水出口进入所述连接管与刀头，最后经过所述宝石变径后形成具有高动能的水射流，同时，气压通过所述进气口进入所述腔体，由所述气枪开关控制驱动所述气动齿轮结构旋转，通过所述水刀齿轮带动水刀高速旋转，得到旋转喷射的高动能水射流，在这个过程中，可通过调节气压控制转速，使用所述宝石的不同孔径控制水射流粗细，以及可通过更换不同的刀头控制偏心距，从而使水射流能够在不同的工作环境中达到最佳工作效果。
优选的，在上述一种基于超高压水射流技术的废轮胎综合处理系统中，所述处理工作站包括：支架机构、导轨、顶盖机构、底盘、旋转机构、胎面下部处理机构、胎面上部处理机构、胎侧处理机构、送胶机构及接料机构，其中，所述导轨设置在所述支架机构上，所述顶盖机构设置在所述导轨上，所述底盘设置在所述支架机构上、且设置在所述顶盖机构下，所述旋转机构设置在所述支架机构上，所述胎面下部处理机构设置在所述支架机构上，所述胎面上部处理机构设置在所述顶盖机构上，所述胎侧处理机构设置在所述支架机构上，所述送胶机构设置在所述支架机构下，所述接料机构设置在所述支架机构下方、且与所述送胶机构连接。
优选的，在上述一种基于超高压水射流技术的废轮胎综合处理系统中，所述顶盖机构可上下移动地设置在所述导轨上，所述底盘设置在所述支架机构上，所述底盘上还设置有轮胎固定工位，所述旋转机构设置在所述底盘上，所述胎面下部处理机构包括：设置在所述支架机构上的胎面水刀移动模组，及设置在所述支架机构上、与所述胎面水刀移动模组连接的胎面下部水刀机构，所述胎面上部处理机构包括：设置在所述顶盖机构左右两顶端上的第一胎面上部水刀和第二胎面上部水刀，所述胎侧处理机构包括：设置在所述支架机构上的胎侧水刀移动模组，及设置在所述胎侧水刀移动模组上的胎侧水刀，所述胎侧水刀移动模组包括：设置在所述支架机构上的移动模组结构，设置在所述移动模组结构上的电机，及设置在所述移动模组结构上的水刀安装连接件，所述移动模组结构呈十字型，所述接料机构包括：设置在所述送胶机构上的接料漏斗，及设置在所述支架机构上、通过所述接料漏斗与所述送胶机构连接的接水盘，所述送胶机构将胶粉与废水输送至胶粉湿筛机构。
优选的，在上述一种基于超高压水射流技术的废轮胎综合处理系统中，所述轮胎固定工位包括：轴套、轴、轴联器、第一卡盘、第二卡盘、第三卡盘、第四卡盘、气缸机构、旋转气缸接头及支撑块机构，其中，所述轴与所述轴套连接、且凸出设置在所述轴套一端，所述轴联器设置在所述轴上，所述第二卡盘和所述第三卡盘设置在所述轴套上、且设置在所述轴联器一侧，所述气缸机构设置在所述第二卡盘和所述第三卡盘上、且设置在所述第二卡 盘和所述第三卡盘之间，所述旋转气缸接头设置在所述轴套上、且设置在所述第二卡盘另一侧，所述支撑块机构设置在所述轴套另一端上，所述第一卡盘与所述轴套相连接，所述第四卡盘通过法兰与所述轴连接。
优选的，在上述一种基于超高压水射流技术的废轮胎综合处理系统中，所述第一卡盘包括：第一卡盘主体，间隔均匀地设置在所述第一卡盘主体上的第一固定结构，所述第一固定结构包括：设置在所述第一卡盘主体上的第一固定件，设置在所述第一卡盘主体上、与所述第一固定件连接的第一卡合件。
所述第四卡盘包括：卡盘，及间隔均匀地设置在所述卡盘上的固定结构，每一所述固定结构包括：固定设置在所述卡盘上的固定件，与所述固定件连接、用于卡合轮胎的转动固定件。
所述气缸机构包括：对称地设置在所述第二卡盘和所述第三卡盘上的气缸，设置在所述气缸上、且与所述第三卡盘连接的气缸万向接头，通过所述气缸万向接头带动所述第三卡盘转动，所述第三卡盘带动所述第四卡盘相对所述第一卡盘转动，所述第四卡盘与所述第一卡盘上的结构设置使得所述支撑块机构向外滑动，从而顶死轮胎。
所述支撑块机构包括：由下往上依次设置的第一支撑层结构、第二支撑层结构和第三支撑层结构，所述第一支撑层结构、所述第二支撑层结构和所述第三支撑层结构由支撑柱连接，所述第一支撑层结构、所述第二支撑层结构和所述第三支撑层上均倾斜地设置有卡爪，所述支撑块机构的结构设置，使得本轮胎固定工位能更紧地抓住轮胎，便于提高生产质量。
将所述气缸与所述第一卡盘、所述第四卡盘分离开一定的距离，避免了将所述气缸及其联动装置至于极端潮湿的环境，增加了其使用寿命，同时设计所述旋转气缸接头使得所述气缸能够与气管相连接的同时不影响整个装置的旋转。
优选的，在上述一种基于超高压水射流技术的废轮胎综合处理系统中，胶粉湿筛机构包括：集水池、水循环装置、高压水射流装置及隔传带；其中，所述水循环装置设置在所述集水池一端，且与所述集水池连通，所述水循环 装置与所述回收水机构连接；所述高压水射流装置设置在所述集水池上方、且与所述集水池连接，所述烘干机构通过所述隔传带与所述高压水射流装置连接，所述烘干机构设置在所述集水池另一端；
所述高压水射流装置与所述送胶机构连接，所述高压水射流装置包括：高压水射流结构，倾斜地设置在所述高压水射流结构下方的粗筛网结构，及设置在所述粗筛网结构下端的细筛网结构，所述粗筛网结构与所述高压水射流结构之间的倾斜角度为10°-45°，所述粗筛网结构包括：与所述高压水射流结构连接的粗筛网，及与所述粗筛网连接的传送带结构，所述粗筛网的头部装在所述高压水射流结构的出料口处，所述细筛网结构与所述粗筛网结构之间倾斜设置，所述细筛网结构包括：第二传送带，及设置在所述第二传送带上的细筛网，所述细筛网设置在所述第二传送带的传送头部处。
该结构设置有效地筛去溶于水的灰尘以及刚加工好的胶粉残余的过多水分，所述粗筛网与所述传送带结构相连，实现了高效率地将粗粉筛下，铁丝等杂质留在所述粗筛网的功能。
所述粗筛网结构以倾斜角度的结构设置方式，配合所述传送带结构的振动让粗粉漏下，铁丝留在网面上，进一步结合所述细筛网结构的结构设置，有效筛去溶于水的灰尘以及刚加工好的胶粉残余的过多水分，将所述隔传带安装在细筛网结构下，联动细筛网结构传送，所述集水池在细筛网底下，流水经过所述集水池后流入管道进入所述水循环装置回收利用，本胶粉湿筛机构设置合理，提高了水循环利用率，同时也提高了橡胶粉回收效率。
优选的，在上述一种基于超高压水射流技术的废轮胎综合处理系统中，所述回收水机构包括：接水池装置、粗滤网、沉淀池、细滤网、过滤芯装置、水泵、第二粗过滤装置及第二过滤芯装置，所述接水池装置通过所述水循环装置连通所述集水池，所述粗滤网设置在所述接水池装置的顶端开口处，所述沉淀池设置在所述接水池装置一侧，所述细滤网设置在所述沉淀池的顶端开口处，所述过滤芯装置设置在所述沉淀池一侧、且通过管路与沉淀池连接，所述水泵与所述过滤芯装置连接，所述水塔与所述水泵连接，所述第二粗过滤装置分别通过开关阀与所述接水池装置和所述沉淀池连接，所述第二过滤 芯装置与所述第二粗过滤装置、所述过滤芯装置和所述水泵连接，所述沉淀池的底端呈梯形。
优选的，在上述一种基于超高压水射流技术的废轮胎综合处理系统中，所述接水池装置、所述沉淀池、所述过滤芯装置及所述水塔装置设置在同一侧，所述第二粗过滤装置和所述第二过滤芯装置也设置在同一侧，所述水塔装置包括：分别通过输送管道与所述水泵、所述接水池装置和所述沉淀池连接的第一水塔，及与所述第一水塔连接的第二水塔，所述第一水塔和所述第二水塔的上端和下端均连接有输送管道。
更具体地，所述粗滤网过滤铁丝，备用回收，所述细滤网过滤胶粉，进入干燥设备留取，所述接水池装置将粗过滤后的水收集，水位够高后流水将通过管道进入下一个池中，所述沉淀池将通过池底设计将水中沉淀物沉积在池子底部，上面的水将通过管道进入所述过滤芯装置，最后洁净度达到标准的水进入所述水塔装置备用。
所述回收水机构用于废轮胎超高压水射流处理的水循环利用系统，让整个水循环过程与胶粉湿筛机构相结合，从而水循环使用，耗能更低，循环效率大大提升，真正实现了水的循环利用，提高了水循环效率，极大节约了水资源，同时，降低耗能，提高了资源利用率。
优选的，在上述一种基于超高压水射流技术的废轮胎综合处理系统中，所述烘干机构包括：输送机构、烘干装置、加热机构、第一风机机构、橡胶粉末收集机构、灰尘收集器、第二风机机构及隔音罩，其中，所述输送机构设置在所述胶粉湿筛机构的所述隔传带下方，所述烘干装置与所述输送机构连接，所述加热机构与所述烘干装置连接，所述第一风机机构与所述加热机构连接，所述橡胶粉末收集机构与所述烘干装置连接，所述橡胶粉末收集机构与所述胶粉存储塔机构连接；所述灰尘收集器与所述橡胶粉末收集机构连接，所述第二风机机构分别与所述灰尘收集和所述第一风机机构连接，所述隔音罩设置在所述输送机构、所述烘干装置、所述第一风机机构、所述橡胶粉末收集机构、所述灰尘收集器及所述第二风机机构的外侧。
优选的，在上述一种基于超高压水射流技术的废轮胎综合处理系统中，
所述输送机构包括：接料漏斗，与所述接料漏斗连接的输送结构，所述接料漏斗与所述输送结构之间的夹角为30°-45°，所述输送结构包括：与所述接料漏斗连接的第一螺旋送料机，通过输送管与所述第一螺旋送料机连接的第二螺旋送料机，所述第一螺旋送料机与所述输送管呈30°-45°连接，所述输送管与所述第二螺旋送料机呈60°-90°连接。所述输送机构的结构设置避免了橡胶进料时杂质过多进料易堵塞的问题，同时提高了送料效率，结构设置合理性较好。
所述烘干装置包括：与所述输送机构和所述加热机构连接的烘干容器，设置在所述烘干容器底端的搅拌结构，及设置在所述烘干容器内、且设置在所述搅拌结构上方的隔热层，所述搅拌结构包括：设置在所述烘干容器内搅拌器，与所述搅拌器连接、且设置在所述烘干容器外部的驱动电机。
烘干机构通过所述烘干装置内的管道对热空气的引流，让热空气穿透装胶槽上橡胶，从而均匀地干燥橡胶，使橡胶的品质更佳，还避免了气温过低所带来的加热效果不佳的缺陷，让整个烘干过程时间更短，耗能更低，所述输送机构的设置还解决了橡胶进料时易堵塞、钢丝无法剔除的问题，设置所述隔音罩使得本装置有低噪音的特点，本装置还有效利用热循环具有节能减排的功能。
优选的，在上述一种基于超高压水射流技术的废轮胎综合处理系统中，所述胶粉存储塔机构内设置有个胶粉存储塔，每个所述胶粉存储塔均与所述橡胶粉末收集机构连接。
经由上述的技术方案可知，与现有技术相比，本发明公开提供了一种基于超高压水射流技术的废轮胎综合处理系统，水塔机构给水刀机构供应过滤水，水刀机构与处理工作站配合作业，高压水经过水刀机构在处理工作站中裂解轮胎得到胶粉，胶粉与废水一起进入胶粉湿筛机构进行分离，分离后的胶粉进入烘干机构，烘干后通过输送装置将该胶粉储存在胶粉储存塔机构内，并且分离后的废水进入回收水机构，经过处理后得到干净的水，再进入水塔机构循环使用。
附图说明
为了更清楚地说明本发明实施例或现有技术中的技术方案，下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍，显而易见地，下面描述中的附图仅仅是本发明的实施例，对于本领域普通技术人员来讲，在不付出创造性劳动的前提下，还可以根据提供的附图获得其他的附图。
图1附图为本发明的结构示意图；
图2附图为超高压水射流动力装置的结构示意图；
图3附图为超高压水射流动力装置工作原理示意图；
图4附图为水刀机构的结构示意图；
图5附图为封板机构的结构示意图；
图6附图为处理工作站的结构示意图；
图7附图为轮胎固定工位的结构示意图；
图8附图为图7中A-A的结构示意图；
图9附图为胶粉湿筛机构的结构示意图；
图10附图为回收水机构的结构示意图；
图11附图为烘干机构的结构示意图。
具体实施方式
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
本发明实施例公开了一种基于超高压水射流技术的废轮胎综合处理系统，不仅布局合理，节省厂房空间，从而提高了生产效率，而且具有废水利用率高及零污染等特点。
实施例1
本发明公开了一种基于超高压水射流技术的废轮胎综合处理系统，包括：水塔机构1，与水塔机构1连接的水刀机构2，与水刀机构2连接的处理工作站4，与处理工作站4连接的胶粉湿筛机构6，连接胶粉湿筛机构6和水塔机 构1的回收水机构5，与胶粉湿筛机构6连接的烘干机构7，及与烘干机构7连接的胶粉存储塔机构8；水塔机构1对水刀机构2进行供水；水刀机构2配合处理工作站4进行加工处理；胶粉湿晒机构6将处理工作站4处理的物料进行湿晒，并收集废水；烘干机构7将胶粉湿晒机构6筛分的物料烘干处理，并输送到胶粉存储塔机构8进行储存；回收水机构5回收胶粉湿晒机构6收集的加工废水并供给水塔机构1回收利用。
为了进一步优化上述技术方案，水塔机构1包括水塔57、冷却系统和超高压水射流动力装置，超高压水射流动力装置包括：整体支架11、进水口12、伺服电机13、柱塞泵14、信号处理机构16、过滤器17、增压机构18及水塔高压出水机构19，其中，进水口12设置在整体支架11上，进水口12设置在整体支架11一侧面板上，且设置在侧面板的底端，进水口与水塔57连通；伺服电机13设置在整体支架11上，柱塞泵14设置在整体支架11上、且与伺服电机13和进水口12连接，信号处理机构16设置在整体支架11上、且与伺服电机13、增压机构18、柱塞泵14及水塔高压出水机构19连接，过滤器17设置在整体支架11上，水塔高压出水机构19设置在整体支架11上、且设置在增压机构18一侧；
为了进一步优化上述技术方案，整体支架11起安装固定作用，伺服电机13的功率为50KW，频率为50Hz，信号处理机构16包括：设置在整体支架11内的信号处理器，及设置在整体支架11上、与信号处理器连接的控制面板161，控制面板161与进水口12设置在同侧、且设置在进水口12的上方，过滤器17的个数为两个，设置在增压机构18的下方，增压机构18包括：设置在整体支架11上的增压器181，设置在支撑支架11上、与上述增压器181连接的增压器出口结构182，及设置在支撑支架11上、与增压器出口结构182连接的蓄能器183，增压器出口结构182包括：设置在整体支架11上的固定座1821，设置在固定座1821上、与增压器连接的增压器出口压力传感器1822，进一步地，增压器181的两端分别连接两蓄能器183的两端，增压器181的两端口上分别接压力传感器，压力传感器将水压信息反馈给信号处理器，蓄能器183两端分别接有水刀机构2，水刀机构2起裂解轮胎的作用，的信号处理器根据用户输入的工作所需要参数，通过两处的压力传感器反馈的压力信息实时调节伺服电机13的输出，从而使水压精准达到所需要的值，进而提高 工作效率的精准性，高压出水机构19包括：设置在整体支架11上的支撑管191，设置在支撑管191上的高压出水口192，及设置在支撑管191上的水刀进口压力传感器93，支撑管91呈L型。
为了进一步优化上述技术方案，水刀机构2分为胎面下部水刀机构462、第一胎面上部水刀471、第二胎面上部水刀472和胎侧水刀482；水刀机构2包括：固定座21、高压进水机构22、气压机构23、水刀高压出水机构24以及封板机构25，其中，高压进水机构22设置在固定座21上，并且高压进水机构22与水塔高压出水机构19连通；气压机构23设置在固定座21上、且设置在高压进水机构22一侧；水刀高压出水机构24设置在固定座21下端；封板机构25可拆卸地设置在固定座21上。
为了进一步优化上述技术方案，高压进水机构22包括：设置在固定座21上的水刀腔体221，设置在水刀腔体221上的高压水进口222，及设置在固定座21内、且设置在水刀腔体221一端的水刀齿轮结构223，水刀齿轮结构223包括：设置在固定座21内的滚动轴承2231，及设置在滚动轴承2231内的水刀齿轮2232。
气压机构23包括：设置在固定座21上的第一固定座231，设置在第一固定座231上、与第一固定座231一端导通的进气结构232，及设置在固定座21内、与第一固定座231另一端连接的气动齿轮结构233，水刀齿轮结构223设置在气动齿轮结构233一侧。进气结构232包括：进气口2321，一端与进气口2321连接、另一端与第一固定座231连接的腔体2322，及设置在腔体2322上的气枪开关2323，第一固定座231与腔体2322连接呈倒“L”型，气枪开关2323设置在腔体2322上、且设置在腔体2322与第一固定座231连接的一端，进气口2321包括进气口a和出气口b。
水刀高压出水机构24包括：设置在固定座21上的高压出水口241，与高压出水口241连接的连接管242，设置在连接管242上的刀头243，及设置在连接管242内的宝石244，宝石244的直径范围为0.001mm-1mm。
封板机构25包括：与固定座21连接的连接柱251，及设置在连接柱251一端上的安装板252，安装板252上设置有安装孔位2521，安装板252的长度为150mm，宽度为80mm，厚度为10mm。设置封板机构25便于将水刀机构2在各种角码与连接件上。
经过超高压水射流动力装置加压的水通过高压水进口222进入水刀腔体221，通过高压水出口241进入连接管242与刀头243，最后经过宝石244变径后形成具有高动能的水射流，同时，气压通过进气口2321进入腔体2322，由气枪开关2323控制驱动气动齿轮结构233旋转，通过水刀齿轮2322带动水刀高速旋转，得到旋转喷射的高动能水射流，在这个过程中，可通过调节气压控制转速，使用宝石244的不同孔径控制水射流粗细，以及可通过更换不同的刀头243控制偏心距，从而使水射流能够在不同的工作环境中达到最佳工作效果。
为了进一步优化上述技术方案，处理工作站4包括：支架机构41、导轨42、顶盖机构43、底盘44、旋转机构45、胎面下部处理机构46、胎面上部处理机构47、胎侧处理机构48、送胶机构49及接料机构410，其中，导轨42设置在支架机构41上，顶盖机构43设置在导轨42上，底盘44设置在支架机构41上、且设置在顶盖机构43下，旋转机构45设置在支架机构41上，胎面下部处理机构46设置在支架机构41上，胎面上部处理机构47设置在顶盖机构43上，胎侧处理机构48设置在支架机构41上，送胶机构49设置在支架机构41下，接料机构410设置在支架机构41下方、且与送胶机构9连接。
为了进一步优化上述技术方案，顶盖机构43可上下移动地设置在导轨42上，底盘44设置在支架机构41上，底盘44上还设置有轮胎固定工位，旋转机构45设置在底盘44上，胎面下部处理机构46包括：设置在支架机构41上的胎面水刀移动模组461，及设置在支架机构41上、与胎面水刀移动模组461连接的胎面下部水刀机构462，胎面上部处理机构47包括：设置在顶盖机构43左右两顶端上的第一胎面上部水刀471和第二胎面上部水刀472，胎侧处理机构48包括：设置在支架机构41上的胎侧水刀移动模组481，及设置在胎侧水刀移动模组481上的胎侧水刀482，胎侧水刀移动模组481包括：设置在支架机构41上的移动模组结构4811，设置在移动模组结构4811上的电机，及设置在移动模组结构4811上的水刀安装连接件4812，移动模组结构4811呈十字型，接料机构410包括：设置在送胶机构49上的接料漏斗4101，及设置在支架机构41上、通过接料漏斗4101与送胶机构49连接的接水盘4102，送胶机构49将胶粉与废水输送至胶粉湿筛机构6。
为了进一步优化上述技术方案，轮胎固定工位包括：轴套91、轴92、轴联器93、第一卡盘94、第二卡盘95、第三卡盘96、第四卡盘97、气缸机构98、旋转气缸接头99及支撑块机构910，其中，轴92与轴套91连接、且凸出设置在轴套91一端，轴联器93设置在轴92上，第二卡盘95和第三卡盘96设置在轴套91上、且设置在轴联器93一侧，气缸机构98设置在第二卡盘95和第三卡盘96上、且设置在第二卡盘95和第三卡盘96之间，旋转气缸接头99设置在轴套92上、且设置在第二卡盘95另一侧，支撑块机构910设置在轴套91另一端上，第一卡盘94与轴套91相连接，第四卡盘97通过法兰与轴92连接。
为了进一步优化上述技术方案，第一卡盘94包括：第一卡盘主体941，间隔均匀地设置在第一卡盘主体941上的第一固定结构942，第一固定结构942包括：设置在第一卡盘主体941上的第一固定件9421，设置在第一卡盘主体941上、与第一固定件9421连接的第一卡合件9422。
第四卡盘97包括：卡盘971，及间隔均匀地设置在卡盘971上的固定结构972，每一固定结构972包括：固定设置在卡盘971上的固定件9721，与固定件9721连接、用于卡合轮胎的转动固定件9722。
气缸机构98包括：对称地设置在第二卡盘95和第三卡盘96上的气缸981，设置在气缸981上、且与第三卡盘96连接的气缸万向接头982，通过气缸万向接头982带动第三卡盘96转动，第三卡盘96带动第四卡盘97相对第一卡盘94转动，第四卡盘97与第一卡盘94上的结构设置使得支撑块机构910向外滑动，从而顶死轮胎。
支撑块机构910包括：由下往上依次设置的第一支撑层结构9101、第二支撑层结构9102和第三支撑层结构9103，第一支撑层结构9101、第二支撑层结构9102和第三支撑层结构9103由支撑柱9104连接，第一支撑层结构9101、第二支撑层结构9102和第三支撑层9103上均倾斜地设置有卡爪，支撑块机构910的结构设置，使得本轮胎固定工位能更紧地抓住轮胎，便于提高生产质量。
将气缸981与第一卡盘94、第四卡盘97分离开一定的距离，避免了将气缸981及其联动装置至于极端潮湿的环境，增加了其使用寿命，同时设计旋 转气缸接头99使得气缸981能够与气管相连接的同时不影响整个装置的旋转。
为了进一步优化上述技术方案，胶粉湿筛机构6包括：集水池61、水循环装置62、高压水射流装置63及隔传带65；其中，水循环装置62设置在集水池61一端，且与集水池61连通，水循环装置62与回收水机构5连接；高压水射流装置63设置在集水池61上方、且与集水池61连接，烘干机构7通过隔传带65与高压水射流装置63连接，烘干机构7设置在集水池61另一端；
高压水射流装置63与送胶机构49连接，高压水射流装置63包括：高压水射流结构631，倾斜地设置在高压水射流结构631下方的粗筛网结构632，及设置在粗筛网结构632下端的细筛网结构633，粗筛网结构632与高压水射流结构631之间的倾斜角度为10°-45°，粗筛网结构632包括：与高压水射流结构631连接的粗筛网，及与粗筛网连接的传送带结构，粗筛网的头部装在高压水射流结构631的出料口处，细筛网结构633与粗筛网结构632之间倾斜设置，细筛网结构633包括：第二传送带，及设置在第二传送带上的细筛网，细筛网设置在第二传送带的传送头部处。
该结构设置有效地筛去溶于水的灰尘以及刚加工好的胶粉残余的过多水分，粗筛网与传送带结构相连，实现了高效率地将粗粉筛下，铁丝等杂质留在粗筛网的功能。
粗筛网结构632以倾斜角度的结构设置方式，配合传送带结构的振动让粗粉漏下，铁丝留在网面上，进一步结合细筛网结构633的结构设置，有效筛去溶于水的灰尘以及刚加工好的胶粉残余的过多水分，将隔传带65安装在细筛网结构633下，联动细筛网结构633传送，集水池61在细筛网底下，流水经过集水池61后流入管道进入水循环装置62回收利用，本胶粉湿筛机构6设置合理，提高了水循环利用率，同时也提高了橡胶粉回收效率。
为了进一步优化上述技术方案，回收水机构5包括：接水池装置51、粗滤网52、沉淀池53、细滤网54、过滤芯装置55、水泵56、第二粗过滤装置58及第二过滤芯装置59，接水池装置51与胶粉湿筛机构6连接，通过水循环装置62连通集水池61，粗滤网52设置在接水池装置51的顶端开口处，沉淀池52设置在接水池装置51一侧，细滤网54设置在沉淀池53的顶端开口处，过滤芯装置55设置在沉淀池53一侧、且通过管路与沉淀池53连接，水 泵56与过滤芯装置55连接，水塔57与水泵56连接，第二粗过滤装置58分别通过开关阀与接水池装置51和沉淀池53连接，第二过滤芯装置59与第二粗过滤装置58、过滤芯装置55和水泵56连接，沉淀池3的底端呈梯形。
为了进一步优化上述技术方案，接水池装置51、沉淀池53、过滤芯装置55及水塔装置57设置在同一侧，第二粗过滤装置58和第二过滤芯装置59也设置在同一侧，水塔装置57包括：分别通过输送管道与水泵56、接水池装置51和沉淀池53连接的第一水塔571，及与第一水塔571连接的第二水塔572，第一水塔571和第二水塔572的上端和下端均连接有输送管道。
更具体地，粗滤网52过滤铁丝，备用回收，细滤网54过滤胶粉，进入干燥设备留取，接水池装置51将粗过滤后的水收集，水位够高后流水将通过管道进入下一个池中，沉淀池53将通过池底设计将水中沉淀物沉积在池子底部，上面的水将通过管道进入过滤芯装置55，最后洁净度达到标准的水进入水塔装置57备用。
回收水机构5用于废轮胎超高压水射流处理的水循环利用系统，让整个水循环过程与胶粉湿筛机构6相结合，从而水循环使用，耗能更低，循环效率大大提升，真正实现了水的循环利用，提高了水循环效率，极大节约了水资源，同时，降低耗能，提高了资源利用率。
为了进一步优化上述技术方案，烘干机构7包括：输送机构72、烘干装置73、加热机构74、第一风机机构75、橡胶粉末收集机构76、灰尘收集器77、第二风机机构78及隔音罩79，其中，输送机构72设置在胶粉湿筛机构6的隔传带65下方，烘干装置73与输送机构72连接，加热机构74与烘干装置73连接，第一风机机构75与加热机构74连接，橡胶粉末收集机构76与烘干装置73连接，橡胶粉末收集机构76与胶粉存储塔机构8连接；灰尘收集器77与橡胶粉末收集机构76连接，第二风机机构78分别与灰尘收集77和第一风机机构75连接，隔音罩79设置在输送机构72、烘干装置73、第一风机机构75、橡胶粉末收集机构76、灰尘收集器77及第二风机机构78的外侧。
为了进一步优化上述技术方案，输送机构72包括：接料漏斗721，与接料漏斗721连接的输送结构722，接料漏斗721与输送结构722之间的夹角为30°-45°，输送结构722包括：与接料漏斗721连接的第一螺旋送料机7221， 通过输送管7222与第一螺旋送料机7221连接的第二螺旋送料机7223，第一螺旋送料机7221与输送管7222呈30°-45°连接，输送管7222与第二螺旋送料7223机呈60°-90°连接。输送机构72的结构设置避免了橡胶进料时杂质过多进料易堵塞的问题，同时提高了送料效率，结构设置合理性较好。
烘干装置73包括：与输送机构72和加热机构74连接的烘干容器731，设置在烘干容器731底端的搅拌结构732，及设置在烘干容器731内、且设置在搅拌结构732上方的隔热层733，搅拌结构732包括：设置在烘干容器731内搅拌器7321，与搅拌器7321连接、且设置在烘干容器731外部的驱动电机7322。
烘干机构7通过烘干装置73内的管道对热空气的引流，让热空气穿透装胶槽上橡胶，从而均匀地干燥橡胶，使橡胶的品质更佳，还避免了气温过低所带来的加热效果不佳的缺陷，让整个烘干过程时间更短，耗能更低，输送机构72的设置还解决了橡胶进料时易堵塞、钢丝无法剔除的问题，设置隔音罩79使得本装置有低噪音的特点，本装置还有效利用热循环具有节能减排的功能。
为了进一步优化上述技术方案，胶粉存储塔机构8内设置有4个胶粉存储塔，每个胶粉存储塔均与烘干机构7的橡胶粉末收集机构76连接。
本说明书中各个实施例采用递进的方式描述，每个实施例重点说明的都是与其他实施例的不同之处，各个实施例之间相同相似部分互相参见即可。对于实施例公开的装置而言，由于其与实施例公开的方法相对应，所以描述的比较简单，相关之处参见方法部分说明即可。
对所公开的实施例的上述说明，使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的，本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下，在其它实施例中实现。因此，本发明将不会被限制于本文所示的这些实施例，而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。

Claims (8)

  1. 一种基于超高压水射流技术的废轮胎综合处理系统，其特征在于，包括：水塔机构(1)，与所述水塔机构(1)连接的水刀机构(2)，与所述水刀机构(2)连接的处理工作站(4)，与所述处理工作站(4)连接的胶粉湿筛机构(6)，连接所述胶粉湿筛机构(6)和所述水塔机构(1)的回收水机构(5)，与所述胶粉湿筛机构(6)连接的烘干机构(7)，及与所述烘干机构(7)连接的胶粉存储塔机构(8)；所述水塔机构(1)对所述水刀机构(2)进行供水；所述水刀机构(2)配合所述处理工作站(4)进行加工处理；所述胶粉湿晒机构(6)将所述处理工作站(4)处理的物料进行湿晒，并收集废水；所述烘干机构(7)将所述胶粉湿晒机构(6)筛分的物料烘干处理，并输送到所述胶粉存储塔机构(8)进行储存；所述回收水机构(5)回收所述胶粉湿晒机构(6)收集的加工废水并供给所述水塔机构(1)回收利用。
  2. 根据权利要求1所述的一种基于超高压水射流技术的废轮胎综合处理系统，其特征在于，所述水塔机构(1)包括水塔(57)、冷却系统和超高压水射流动力装置，所述超高压水射流动力装置包括：整体支架(11)、进水口(12)、伺服电机(13)、柱塞泵(14)、信号处理机构(16)、过滤器(17)、增压机构(18)及水塔高压出水机构(19)，其中，所述进水口(12)设置在所述整体支架(11)上，所述进水口(12)设置在所述整体支架(11)一侧面板上，且设置在所述侧面板的底端，所述进水口与所述水塔(57)连通；所述伺服电机(13)设置在所述整体支架(11)上，所述柱塞泵(14)设置在所述整体支架(11)上、且与所述伺服电机(13)和所述进水口(12)连接，所述信号处理机构(16)设置在所述整体支架(11)上、且与所述伺服电机(13)、所述增压机构(18)、所述柱塞泵(14)及所述水塔高压出水机构(19)连接，所述过滤器(17)设置在所述整体支架(11)上，所述水塔高压出水机构(19)设置在所述整体支架(11)上、且设置在所述增压机构(18)一侧。
  3. 根据权利要求2所述的一种基于超高压水射流技术的废轮胎综合处理系统，其特征在于，所述水刀机构(2)分为胎面下部水刀机构(462)、第一胎面上部水刀(471)、第二胎面上部水刀(472)和胎侧水刀(482)；所述水刀机构(2)包括：固定座(21)、高压进水机构(22)、气压机构(23)、水 刀高压出水机构(24)以及封板机构(25)，其中，所述高压进水机构(22)设置在所述固定座(21)上，并且所述高压进水机构(22)与水塔高压出水机构(19)连通；所述气压机构(23)设置在所述固定座(21)上、且设置在所述高压进水机构(22)一侧；所述水刀高压出水机构(24)设置在所述固定座(21)下端；所述封板机构(25)可拆卸地设置在所述固定座(21)上。
  4. 根据权利要求3所述的一种基于超高压水射流技术的废轮胎综合处理系统，其特征在于，所述处理工作站(4)包括：支架机构(41)、导轨(42)、顶盖机构(43)、底盘(44)、旋转机构(45)、胎面下部处理机构(46)、胎面上部处理机构(47)、胎侧处理机构(48)、送胶机构(49)及接料机构(410)，其中，所述导轨(42)设置在所述支架机构(41)上，所述顶盖机构(43)设置在所述导轨(42)上，所述底盘(44)设置在所述支架机构(41)上、且设置在所述顶盖机构(43)下，所述旋转机构(45)设置在所述支架机构(41)上，所述胎面下部处理机构(46)设置在所述支架机构(41)上，所述胎面上部处理机构(47)设置在所述顶盖机构(43)上，所述胎侧处理机构(48)设置在所述支架机构(41)上，所述送胶机构(49)设置在所述支架机构(41)下，所述接料机构(410)设置在所述支架机构(41)下方、且与所述送胶机构(9)连接。
  5. 根据权利要求4所述的一种基于超高压水射流技术的废轮胎综合处理系统，其特征在于，所述顶盖机构(43)可上下移动地设置在所述导轨(42)上，所述底盘(44)设置在所述支架机构(41)上，所述底盘(44)上还设置有轮胎固定工位，所述旋转机构(45)设置在所述底盘(44)上，所述胎面下部处理机构(46)包括：设置在所述支架机构(41)上的胎面水刀移动模组(461)，及设置在所述支架机构(41)上、与所述胎面水刀移动模组(461)连接的胎面下部水刀机构(462)，所述胎面上部处理机构(47)包括：设置在所述顶盖机构(43)左右两顶端上的第一胎面上部水刀(471)和第二胎面上部水刀(472)，所述胎侧处理机构(48)包括：设置在所述支架机构(41)上的胎侧水刀移动模组(481)，及设置在所述胎侧水刀移动模组(481)上的胎侧水刀(482)，所述胎侧水刀移动模组(481)包括：设置在所述支架机构(41)上的移动模组结构(4811)，设置在所述移动模组结构(4811) 上的电机，及设置在所述移动模组结构(4811)上的水刀安装连接件(4812)，所述移动模组结构(4811)呈十字型，所述接料机构(410)包括：设置在所述送胶机构(49)上的接料漏斗(4101)，及设置在所述支架机构(41)上、通过所述接料漏斗(4101)与所述送胶机构(49)连接的接水盘(4102)，所述送胶机构(49)将胶粉与废水输送至胶粉湿筛机构(6)。
  6. 根据权利要求5所述的一种基于超高压水射流技术的废轮胎综合处理系统，其特征在于，所述轮胎固定工位包括：轴套(91)、轴(92)、轴联器(93)、第一卡盘(94)、第二卡盘(95)、第三卡盘(96)、第四卡盘(97)、气缸机构(98)、旋转气缸接头(99)及支撑块机构(910)，其中，所述轴(92)与所述轴套(91)连接、且凸出设置在所述轴套(91)一端，所述轴联器(93)设置在所述轴(92)上，所述第二卡盘(95)和所述第三卡盘(96)设置在所述轴套(91)上、且设置在所述轴联器(93)一侧，所述气缸机构(98)设置在所述第二卡盘(95)和所述第三卡盘(96)上、且设置在所述第二卡盘(95)和所述第三卡盘(96)之间，所述旋转气缸接头(99)设置在所述轴套(92)上、且设置在所述第二卡盘(95)另一侧，所述支撑块机构(910)设置在所述轴套(91)另一端上，所述第一卡盘(94)与所述轴套(91)相连接，所述第四卡盘(97)通过法兰与所述轴(92)连接。
  7. 根据权利要求6所述的一种基于超高压水射流技术的废轮胎综合处理系统，其特征在于，所述回收水机构(5)包括：接水池装置(51)、粗滤网(52)、沉淀池(53)、细滤网(54)、过滤芯装置(55)、水泵(56)、第二粗过滤装置(58)及第二过滤芯装置(59)，所述接水池装置(51)连接所述胶粉湿筛机构(6)，所述粗滤网(52)设置在所述接水池装置(51)的顶端开口处，所述沉淀池(52)设置在所述接水池装置(51)一侧，所述细滤网(54)设置在所述沉淀池(53)的顶端开口处，所述过滤芯装置(55)设置在所述沉淀池(53)一侧、且通过管路与沉淀池(53)连接，所述水泵(56)与所述过滤芯装置(55)连接，所述水塔(57)与所述水泵(56)连接，所述第二粗过滤装置(58)分别通过开关阀与所述接水池装置(51)和所述沉淀池(53)连接，所述第二过滤芯装置(59)与所述第二粗过滤装置(58)、所述过滤芯装置(55)和所述水泵(56)连接，所述沉淀池(3)的底端呈梯形。
  8. 根据权利要求7所述的一种基于超高压水射流技术的废轮胎综合处理系统，其特征在于，所述胶粉存储塔机构(8)内设置有(4)个胶粉存储塔，每个所述胶粉存储塔均与所述烘干机构(7)连接。
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