WO2019146602A1 - 電装品モジュール - Google Patents
電装品モジュール Download PDFInfo
- Publication number
- WO2019146602A1 WO2019146602A1 PCT/JP2019/001897 JP2019001897W WO2019146602A1 WO 2019146602 A1 WO2019146602 A1 WO 2019146602A1 JP 2019001897 W JP2019001897 W JP 2019001897W WO 2019146602 A1 WO2019146602 A1 WO 2019146602A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- power
- substrate
- component module
- electrical component
- cooler
- Prior art date
Links
- 239000000758 substrate Substances 0.000 claims abstract description 83
- 239000003507 refrigerant Substances 0.000 claims description 28
- 238000005192 partition Methods 0.000 claims description 12
- 239000007788 liquid Substances 0.000 description 7
- 239000003990 capacitor Substances 0.000 description 5
- 238000001816 cooling Methods 0.000 description 4
- 238000001514 detection method Methods 0.000 description 4
- 239000003921 oil Substances 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 238000005452 bending Methods 0.000 description 2
- 238000009499 grossing Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 239000010687 lubricating oil Substances 0.000 description 2
- 230000002787 reinforcement Effects 0.000 description 2
- 230000003014 reinforcing effect Effects 0.000 description 2
- 108010038447 Chromogranin A Proteins 0.000 description 1
- 102100031186 Chromogranin-A Human genes 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- CPTIBDHUFVHUJK-NZYDNVMFSA-N mitopodozide Chemical compound C1([C@@H]2C3=CC=4OCOC=4C=C3[C@H](O)[C@@H](CO)[C@@H]2C(=O)NNCC)=CC(OC)=C(OC)C(OC)=C1 CPTIBDHUFVHUJK-NZYDNVMFSA-N 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000005057 refrigeration Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D23/00—General constructional features
- F25D23/003—General constructional features for cooling refrigerating machinery
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K7/00—Constructional details common to different types of electric apparatus
- H05K7/20—Modifications to facilitate cooling, ventilating, or heating
- H05K7/2089—Modifications to facilitate cooling, ventilating, or heating for power electronics, e.g. for inverters for controlling motor
- H05K7/20936—Liquid coolant with phase change
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F1/00—Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
- F24F1/06—Separate outdoor units, e.g. outdoor unit to be linked to a separate room comprising a compressor and a heat exchanger
- F24F1/20—Electric components for separate outdoor units
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F1/00—Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
- F24F1/06—Separate outdoor units, e.g. outdoor unit to be linked to a separate room comprising a compressor and a heat exchanger
- F24F1/20—Electric components for separate outdoor units
- F24F1/22—Arrangement or mounting thereof
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F1/00—Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
- F24F1/06—Separate outdoor units, e.g. outdoor unit to be linked to a separate room comprising a compressor and a heat exchanger
- F24F1/20—Electric components for separate outdoor units
- F24F1/24—Cooling of electric components
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/34—Arrangements for cooling, heating, ventilating or temperature compensation ; Temperature sensing arrangements
- H01L23/40—Mountings or securing means for detachable cooling or heating arrangements ; fixed by friction, plugs or springs
- H01L23/4006—Mountings or securing means for detachable cooling or heating arrangements ; fixed by friction, plugs or springs with bolts or screws
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/34—Arrangements for cooling, heating, ventilating or temperature compensation ; Temperature sensing arrangements
- H01L23/46—Arrangements for cooling, heating, ventilating or temperature compensation ; Temperature sensing arrangements involving the transfer of heat by flowing fluids
- H01L23/473—Arrangements for cooling, heating, ventilating or temperature compensation ; Temperature sensing arrangements involving the transfer of heat by flowing fluids by flowing liquids
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K7/00—Constructional details common to different types of electric apparatus
- H05K7/14—Mounting supporting structure in casing or on frame or rack
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K7/00—Constructional details common to different types of electric apparatus
- H05K7/20—Modifications to facilitate cooling, ventilating, or heating
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D21/00—Heat-exchange apparatus not covered by any of the groups F28D1/00 - F28D20/00
- F28D2021/0019—Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for
- F28D2021/0028—Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for for cooling heat generating elements, e.g. for cooling electronic components or electric devices
- F28D2021/0029—Heat sinks
Definitions
- the present invention relates to an electrical component module mounted in a machine room at the back of a service panel on the front of an outdoor unit of an air conditioner.
- a general air conditioner includes an outdoor unit 10 installed outdoors and an indoor unit 20 installed indoors.
- the outdoor unit 10 and the indoor unit 20 are connected by a refrigerant pipe 30, and constitute a vapor compression refrigeration cycle.
- lubricating oil is mixed from the outdoor heat exchanger 11, which exchanges heat with outdoor air, a blower fan 11F, a compressor 12, which compresses the refrigerant, and a mixture of lubricating oil and refrigerant discharged from the compressor 12.
- the indoor unit 20 is provided with an indoor heat exchanger 21 for exchanging heat between indoor air and a refrigerant, a blower fan 21F, and the like.
- the refrigerant pipe 30 connects the outdoor heat exchanger 11, the compressor 12, the oil separator 13, the expansion valve 14, the accumulator 15, the four-way valve 16, and the indoor heat exchanger 21.
- the refrigerant pipe 30 includes a liquid side refrigerant pipe 30L and a gas side refrigerant pipe 30G.
- the inside of the housing 17 is divided into the heat exchanger room 10A and the machine room 10B in the left and right direction by the partition plate 171, and the heat exchanger room 10A has the aforementioned outdoor heat
- the exchanger 11 and the blower fan 11F are disposed.
- the machine chamber 10B accommodates the compressor 12, the oil separator 13, the expansion valve 14, the accumulator 15, the four-way valve 16 and the like described above, and these are not shown in FIG. It is visible from the outside by removing the
- the electrical component module 40 is further disposed at a substantially intermediate position in the vertical direction.
- the electric component module 40 includes a control circuit that controls the overall operation of the air conditioner, a setting circuit for performing various settings of the air conditioner, a display circuit that displays the state of the air conditioner, and an alternating current supplied from the outside It is a module equipped with a converter circuit that converts power to DC power and outputs it, an inverter circuit that converts DC power output from the converter circuit to AC power and outputs it, and other circuits.
- a plurality of electronic components for realizing the circuit are mounted.
- the printed circuit board 41 is configured of one sheet so that a piping space can be secured on the back side of the machine room 10B.
- the front view of the electrical component module 40 is shown in FIG.
- the printed circuit board 41 is attached in an upright position in the machine room 10B. In the vertical direction, the printed circuit board 41 is divided into a low power region 41A and a high power region 41B.
- the weak current region 41A electronic components such as a microcomputer constituting a part of the control circuit described above, electronic components for operation of a switch 41A1 constituting a setting circuit and a small power connector 41A2 for inserting and removing a plug, display circuits
- the low-power electronic components such as the LED 41A3 are mounted.
- the high power region 41B a plurality of high power system electronic components for performing power conversion constituting the rest of the control circuit described above, for example, an IC of a converter circuit, a power device 41B1 such as an IC of an inverter circuit, smoothing
- the components such as the large capacity electrolytic capacitor 41B2 and the large power connector 41B3 are mounted.
- a cooler 50 for cooling the heat generated by the power device 41B1 is disposed in the high power region 41B.
- the cooler 50 includes a heat sink (not shown) shaped to be attached to the liquid-side refrigerant pipe 30L of the refrigerant pipe 30.
- the heat sink is disposed so that the front side of the printed circuit board 41 to be thermally coupled so as to transmit the heat generated by the power device 41B1 is directed to the not-shown service panel side.
- the refrigerant condensed in the outdoor heat exchanger 11 flows in the liquid side refrigerant piping 30L during the cooling operation, and the refrigerant condensed in the indoor heat exchanger 21 and decompressed in the expansion valve 14 flows in the heating operation.
- the heat sink of the cooler 50 is cooled, and the temperature of the power device 41B1 is kept below a predetermined value.
- the air conditioner described above is described in Patent Document 1.
- Patent No. 5472364 gazette
- the low power system electronic components are arranged in the low power region 41A1 and the high power system electronic components are arranged in the high power region 41A2, that is, the low power system electronic components Since the high power electronic components are mounted side by side, there is a problem that the size in the vertical direction of the printed circuit board 41 becomes large. For this reason, such a printed circuit board 41 can not be applied to the outdoor unit 10 having a small allowance in the space above and below the machine room 10B.
- the object of the present invention can be effectively applied to an outdoor unit having a casing with a small space in the upper and lower spaces, and can easily be attached to and detached from a machine room, and can reduce the size in the vertical direction. It is to provide.
- an electric component module mounted in a machine room at the back of a service panel disposed in front of an outdoor unit of an air conditioner having a refrigerant pipe, A main substrate on which electronic components constituting a part of the control circuit to be mounted are mounted on the front, a power substrate on which electronic components including a plurality of power devices constituting the remaining part of the control circuit are mounted on the front, A fixing board on which the main board and the power board are mounted so that the back side of the main board faces and the back side of the power board faces the back side, and the fixing board faces the front of the main board in the direction of the service panel;
- An electric component module attached to the machine room, the outdoor unit being provided with a cooler attached to a part of the refrigerant piping so as to face the direction of the service panel;
- the devices are vertically arranged on the front of the power substrate and thermally coupled to the cooler, and the power substrate is set such that the vertical size of the power substrate corresponds to the vertical size of the
- the size of the electrical component module in the vertical direction can be significantly reduced as compared with a single printed circuit board, and an outdoor unit having a casing with a small margin in the space above and below the machine room It can be applied effectively.
- the plurality of vertically arranged power devices mounted on the power substrate are thermally coupled to the cooler and thus effectively cooled. Furthermore, since the cooler is oriented in the direction of the service panel, the cooler does not disturb the electrical component module from the front of the machine room.
- FIG. 1 is a perspective view showing the outdoor unit of the embodiment.
- FIG. 2 is a perspective view showing the outdoor unit from which the service panel has been removed.
- FIG. 3 is a perspective view showing the outdoor unit with the electrical component module removed from the machine room.
- FIG. 4 is an exploded perspective view of the electric component module and the cooler.
- FIG. 5 is an explanatory drawing for attaching the upper frame and the lower frame to the partition plate.
- FIG. 6 is a longitudinal sectional view of the electrical component module.
- FIG. 7 is a cross-sectional view taken along the line AA in FIG.
- FIG. 8 is a plan view with the top panel of the outdoor unit removed.
- FIG. 9 is a right side view with the right side panel of the outdoor unit removed.
- FIG. 10 is a front view of the main board.
- FIG. 10 is a front view of the main board.
- FIG. 11 is a front view of the power substrate.
- FIG. 12 is a circuit diagram of a refrigerant circuit of the air conditioner.
- FIG. 13 is a front view of the conventional outdoor unit with the service panel removed.
- FIG. 14 is a front view showing a conventional electric component module.
- FIGS. 1 to 3, 8 and 9 show an outdoor unit 100 according to an embodiment of the present invention.
- a housing 110 of the outdoor unit 100 includes a front panel 111, a service panel 112 on the right of the front panel 111, a right side panel 113, a left side panel 114, a top panel 115, a back panel 116, and a bottom panel 117. There is.
- a stand 118 is attached to the bottom panel 117.
- the internal space of the housing 110 is partitioned in the left-right direction by the partition plate 119 such that the back side of the front panel 111 is the heat exchanger room 110A and the back side of the service panel 112 is the machine room 110B.
- the partition plate 119 constitutes a part of the wall surface of the machine room 110B.
- the outdoor heat exchanger 11 and the ventilation fan 11F which were mentioned above are arrange
- the refrigerant pipe 30, the compressor 12, the expansion valve 14, the accumulator 15, the sub-accumulator 15A, the four-way valve 16 and the like are accommodated.
- the internal space of the machine room 110B is visible from the front side of the outdoor unit 100 by removing the service panel 112.
- the electrical component module 200 has a fixed plate 210 disposed in the machine room 110B so that the front surface faces the back surface of the service panel 112, and an elongated shape to which the upper portion of the fixed plate 210 is attached.
- Upper frame 220 an elongated lower frame 230 to which the lower portion of the fixed plate 210 is attached, a mounting bracket 240 for mounting the upper frame 220 to the partition plate 119, and a mounting bracket 250 for mounting the lower frame 230 to the partition plate 119 ,
- a main substrate 260 on which electronic parts and other electronic parts forming a part of the control circuit are mounted, electronic parts and other electronic parts forming the remaining part of the control circuit, and a plurality of power devices 274 described later And a power substrate 270 to be mounted.
- the printed circuit board of the electrical component module 200 is divided into the main substrate 260 and the power substrate 270, and the main substrate 260 is such that the back surface 260b described later faces the front surface 211a described later of the fixed plate 210.
- the power substrate 270 is mounted on the fixing plate 210 such that the back surface 270 b described later faces the back surface 211 b described below of the fixing plate 210.
- the cooler 300 is attached to the upper frame 220 and the lower frame 230 so as to straddle the upper frame 220 and the lower frame 230 in a state where the U-shaped bent portion 31 of the refrigerant pipe 30L is attached as described later.
- the fixing plate 210 has a main portion 211 on which the main substrate 260 is mounted on the front surface 211a and the power substrate 270 is mounted on the back surface 211b, and a reinforcing portion bent at 90 degrees from the upper end of the main portion 211 to the back surface 211b.
- the fixing plate 210 is a lower horizontal piece 214 for reinforcement bent at 90 degrees in the direction of the front surface 211 a from the lower end of the main body portion 211 and a lower longitudinal bent at 90 degrees downward from the front end of the lower horizontal piece 214.
- a piece 215. At both ends of the lower vertical piece 215, mounting portions 215a are formed to project downward.
- the upper frame 220 includes a vertical piece 221 screwed to the upper vertical piece 213 of the fixed plate 210, a reinforcing upper horizontal piece 222 bent 90 degrees rearward from the upper end of the vertical piece 221, and a vertical piece 211. And a mounting piece 223 bent forward at 45 degrees from the left end.
- the upper end of the cooler 300 is attached to the end 224 of the upper frame 220.
- the lower frame 230 includes a lower vertical piece 231 screwed to the lower vertical piece 215 of the fixing plate 210, an upper horizontal piece 232 bent 90 degrees rearward from the upper end of the lower vertical piece 231, and an upper horizontal piece 232. It has an upper longitudinal piece 233 for reinforcement bent upward by 90 degrees from the back end, and a mounting piece 234 folded forward by 45 degrees from the left end of the lower vertical piece 231. And the terminal board 400 is attached to the front side of the lower vertical piece 231. The lower end of the cooler 300 is attached to the end 235 of the lower frame 230.
- the cooler 300 includes an aluminum heat sink 310 thermally coupled to a plurality of power devices 274 described later mounted on the front surface 270 a of the power substrate 270, and two semicircular cross sections formed on the heat sink 310.
- the U-shaped bent portion 31 of the liquid side refrigerant pipe 30L fitted in the groove 311 of the second embodiment, and a sheet metal cover 320 for fixing the U-shaped bent portion 31 to the heat sink 310 are configured.
- the heat sink 310 has a thick plate portion 312 to which the power device 274 is pressed and thermally coupled, and cover attachment portions 313 and 314 formed on both sides of the thick plate portion 312.
- the cover 320 has a central pressing portion 321 for pressing the U-shaped bending portion 31 of the liquid side refrigerant pipe 30L, a hook portion 322 bent from one end of the pressing portion 321, and a hook portion 322 from the other end of the pressing portion 321. And an attaching portion 323 bent to face the rear surface of the vehicle.
- an AC input current detection / temperature detection circuit 261 an actuator drive circuit 262 for driving the expansion valve 14 and the four-way valve 16, and an LED lamp 263a as a display
- a compatibility) filter circuit 265 a switching power supply circuit 266 having a switching transformer 266a and a switching IC 266b, an inrush current control circuit 267, a plurality of connectors 268 arranged in the periphery, and the like are mounted.
- the 260 b is the back surface of the main substrate 260.
- the main substrate 260 is formed in a rectangular shape, and has an upper end 260 c, a lower end 260 d, a left end 260 e, and a right end 260 f.
- the main substrate 260 is mounted on the front surface 211 a of the main surface portion 211 of the fixing plate 210 so that the back surface 260 b faces the front surface 211 a.
- IGBT Insulated Gate Bipolar Transistor
- MOSFET Metal Organic Switches
- Individual FRD (Fast Recovery Diode) elements 271 c, two power factor correction (PFC) coils 271 d for power factor correction, and two aluminum electrolytic capacitors 271 e for high power smoothing are mounted.
- the diode bridge circuit 271a, the IGBT element 271b, the FRD element 271c, the PFC coil 271d, the electrolytic capacitor 271e, and the like constitute a converter circuit 271 that converts and outputs AC power supplied from the outside.
- an IPM (Intelligent Power Module) element 272 and an inverter control IC 273 are incorporated which constitute an inverter circuit that incorporates a drive circuit and a self protection function and converts DC power supplied from the converter circuit 271 into AC power and outputs it.
- 270 b is the back surface of the power substrate 270.
- the power substrate 270 is formed in a rectangular shape and has an upper end 270 c, a lower end 270 d, a left end 270 e, and a right end 270 f.
- the diode bridge circuit 271a, the IGBT element 271b, the FRD element 271c, the IPM element 272, etc. are power devices 274 that generate a large amount of heat, respectively, and are mounted in a vertical array near the left end 270e to facilitate cooling by the cooler 300. ing.
- the power substrate 270 is mounted on the back surface 211 b such that the back surface 270 b faces the back surface 211 b of the main body portion 211 of the fixing plate 210.
- the cooler 300 is abutted against the portions of the plurality of power devices 274.
- the power board 270 has its vertical size set according to the size of the vertical array of the plurality of power devices 274, and the PFC coil 271d, the electrolytic capacitor 271e, the inverter control IC 273 and the like are included in the size. Be placed.
- the vertical size of the power substrate 270 is set to a slightly larger size corresponding to the vertical size of the longitudinal arrangement of the plurality of power devices 274.
- Main substrate 260 is set to the same vertical size corresponding to the vertical size of power substrate 270, and AC input current detection / temperature detection circuit 261, actuator drive circuit 262, display so as to be within that size.
- a setting circuit 263, a main control IC 264, an EMC filter circuit 265, a switching power supply circuit 266, an inrush current control circuit 267, a connector 268, and the like are mounted.
- the IGBT element 271b may be replaced by a MOSFET.
- the electronic components mounted on the main substrate 260 and the power substrate 270 described above are merely examples, and can be changed without departing from the scope of the present invention.
- the electronic components mounted on the main substrate 260 are low-voltage electronic components operating at low voltage
- the electronic components mounted on the power substrate 270 are high-voltage electronic components operating at high voltage.
- the high-power electronic components generate more heat than the low-power electronic components, and the generated noise is also large.
- the mounting bracket 240 having the slope 241 and the mounting bracket 250 having the slope 251 are attached in advance to the partition plate 119.
- the mounting piece 223 of the upper frame 220 is screwed to the slope 241 of the mounting bracket 240
- the mounting piece 234 of the lower frame 230 is screwed to the slope 251 of the mounting bracket 250.
- the upper frame 220 and the lower frame 230 are attached to the partition plate 119 in a posture along the lateral direction in a state of being supported in a cantilever manner.
- the heat sink 310 of the cooler 300 is straddled between the end 224 of the vertical piece 221 of the upper frame 220 and the end 235 of the upper vertical piece 233 of the lower frame 230. Attach with screws B1 and B2. Further, as shown in FIG. 7, after pressing the U-shaped bent portion 31 of the refrigerant pipe 30L against the groove 311 of the heat sink 310, the hook portion 322 of the cover 320 is engaged with one cover attachment portion 313 of the heat sink 310. Then, the pressing portion 323 is pressed against the other cover mounting portion 314 of the heat sink 310, and the pressing portion 323 is fixed to the cover mounting portion 314 with the screws B3 and B4.
- the main substrate 260 is mounted on the front surface 211 a of the main body portion 211 of the fixing plate 210, and the power substrate 260 is mounted on the back surface 211 b. Then, the fixed plate 210 on which the main substrate 260 and the power substrate 270 are mounted is assembled such that the upper vertical piece 213 thereof is aligned with the vertical piece 221 of the upper frame 220 and the lower vertical piece 215 is assembled with the lower vertical piece 231 of the lower frame 230 So, attach by screws B5, B6.
- the attachment piece 223 of the upper frame 220 is attached to the partition plate 119 by the attachment bracket 240 and the attachment piece 234 of the lower frame 230 by the attachment bracket 250, and the other end 224 of the upper frame 220 and the lower frame 230
- the fixing plate 210 is firmly fixed because the other end 235 is fixed to the U-shaped bent portion 31 of the liquid side refrigerant pipe 30L by the cooler 300.
- the plurality of power devices 274 of the power substrate 270 are pressed against the thick plate portion 312 of the heat sink 310 of the cooler 300 to be thermally coupled there.
- the heat generated by the power device 274 is cooled by the cooler 300.
- the thermal coupling is further improved.
- the plug to which the required wiring is connected is connected to the connector 263 of the main substrate 260 of the electrical component module 200, and the terminal board 400 is required. The other wiring of is connected.
- the main substrate 260 and the power substrate 270 are mounted on the fixing plate 210 with their back surfaces aligned with each other with the fixing plate 210 attached to the machine room 110B. Therefore, the size of the main substrate 260 and the power substrate 270 in the vertical direction is significantly smaller than the size of the printed substrate in the vertical direction when the main substrate 260 and the power substrate 270 are vertically arranged and made one.
- the present invention can be effectively applied to an outdoor unit having a casing with a small space in the upper and lower spaces.
- the vertical size of the power substrate 270 is set to a size corresponding to the array size of the power devices 274 in the vertical direction, and the main substrate 260 is also set to be the same as or substantially the same as the vertical size.
- the electronic components other than the power device 274 can be divided and mounted on the main substrate 260 and the power substrate 270, whereby the sizes of the main substrate 260 and the power substrate 270 in the vertical direction can be made small.
- the lower vertical piece 231 of the lower frame 230 protrudes to the front side with respect to the fixing plate 210 by the upper horizontal piece 232, and the terminal plate 400 is attached to the front 231a of the lower vertical piece 231. Therefore, the terminal plate 400 protrudes forward to facilitate access thereto, and a wide space SP can be secured on the back surface 231b of the lower vertical piece 231. Therefore, piping in which the lower frame 230 is disposed in the space SP I will not disturb you.
- the plurality of power devices 274 mounted on the power substrate 270 are thermally coupled to the cooler 300 on the back surface 211 b side of the fixed plate 210, but only pressed against the cooler 300. Therefore, by loosening the screws B5 and B6, the fixing plate 210, the main substrate 260, and the power substrate 270 can be integrally removed from the front of the machine room 110B without being disturbed by the cooler 300, and the main Maintenance of the substrate 260 and the power substrate 270 is facilitated.
- a display setting circuit 261 including an LED lamp 261a, a dip switch 261b, a button switch 261c and the like and a plurality of connectors 263 are mounted on the front surface 260a. Therefore, only by removing the service panel 112 from the outdoor unit 100, the operation content of the air conditioner can be confirmed according to the display content of the LED lamp 261a, or the setting content can be changed by operating the dip switch 261b or the button switch 261c. It is easy to switch the circuit connection by inserting or removing the plug to the connector 263 or the like.
- 30L Liquid side refrigerant piping, 31: U-shaped bending part 100: outdoor unit, 110: housing, 110A: heat exchanger room, 110B: machine room, 111: front panel, 112: service panel, 113: right side Panel 114: left side panel 115: top panel 116: back panel 117: bottom panel 118: stand 119: partition plate 200: electrical component module 210: fixed plate 211: main body 211a: front , 211b: back surface, 212: upper horizontal piece, 213: upper vertical piece, 214: lower horizontal piece, 215: lower vertical piece 220: upper frame, 221: vertical piece, 222: horizontal piece, 223: attachment piece 230: lower Frame, 231: lower vertical piece, 232: upper horizontal piece, 233: upper vertical piece, 234: mounting piece 240: mounting bracket 250: mounting bracket 260: main board, 260a: front, 260b: Surface 270: Power board, 270a: front, 270b: back side, 274: power device 300
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- Engineering & Computer Science (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Thermal Sciences (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- General Physics & Mathematics (AREA)
- Computer Hardware Design (AREA)
- Power Engineering (AREA)
- Cooling Or The Like Of Electrical Apparatus (AREA)
- Mounting Of Printed Circuit Boards And The Like (AREA)
Abstract
Description
100:室外機、110:筐体、110A:熱交換器室、110B:機械室、111:正面パネル、112:サービスパネル、113:右側面パネル、114:左側面パネル、115:天面パネル、116:背面パネル、117:下面パネル、118:スタンド、119:仕切板
200:電装品モジュール
210:固定板、211:本体部、211a:正面、211b:裏面、212:上横片、213:上縦片、214:下横片、215:下縦片
220:上フレーム、221:縦片、222:横片、223:取付片
230:下フレーム、231:下縦片、232:上横片、233:上縦片、234:取付片
240:取付金具
250:取付金具
260:メイン基板、260a:正面、260b:裏面
270:パワー基板、270a:正面、270b:裏面、274:パワーデバイス
300:冷却器、310:ヒートシンク、320:カバー
400:端子板
Claims (5)
- 冷媒配管を有する空気調和機の室外機の正面に配置されたサービスパネルの奥側の機械室に取り付けられる電装品モジュールにおいて、
前記空気調和機の制御を行う制御回路の一部を構成する電子部品が正面に搭載されるメイン基板と、前記制御回路の残りの部分を構成する複数のパワーデバイスを含む電子部品が正面に搭載されるパワー基板と、正面に前記メイン基板の裏面が対面し裏面に前記パワー基板の裏面が対面するように前記メイン基板と前記パワー基板が搭載される固定板と、を備え、前記固定板は、前記メイン基板の前記正面が前記サービスパネルの方向を向くように、前記機械室に取り付けられる電装品モジュールであって、
前記室外機は前記サービスパネルの方向を向くように前記冷媒配管の一部に取り付けられた冷却器を備え、前記複数のパワーデバイスは前記パワー基板の正面に縦配列されるとともに前記冷却器に熱的に結合され、
前記パワー基板は、前記パワー基板の上下方向サイズが前記複数のパワーデバイスの縦配列の上下方向サイズに対応して設定され、
前記メイン基板は、前記メイン基板の上下方向サイズが前記パワー基板の前記上下方向サイズに対応して設定されている、電装品モジュール。 - 請求項1に記載の電装品モジュールにおいて、
前記固定板の上部を前記機械室に取り付ける長尺形状の上フレームと、前記固定板の下部を前記機械室に取り付ける長尺形状の下フレームと、を備え、
前記冷却器は、前記上フレームと前記下フレームとに跨るように取り付けられている、電装品モジュール。 - 請求項2に記載の電装品モジュールにおいて、
前記室外機には、熱交換器室と前記機械室とを区画する仕切板が取り付けられ、
前記上フレームの一端と前記下フレームの一端は前記仕切板に取り付けられ、前記上フレームの他端と前記下フレームの他端は前記冷却器に取り付けられている、電装品モジュール。 - 請求項3に記載の電装品モジュールにおいて、
前記複数のパワーデバイスは、前記上フレームの前記他端と前記下フレームの前記他端との間に位置する、電装品モジュール。 - 請求項1ないし4のいずれか1項に記載の電装品モジュールにおいて、
前記冷却器は、前記複数のパワーデバイスに熱的に結合されるヒートシンクと、該ヒートシンクを前記冷媒配管の一部に取り付けるカバーと、を有する、電装品モジュール。
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PL19744430.0T PL3745034T3 (pl) | 2018-01-26 | 2019-01-22 | Moduł komponentów elektrycznych |
ES19744430T ES2963119T3 (es) | 2018-01-26 | 2019-01-22 | Módulo de componente eléctrico |
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