WO2019144844A1 - 转子、电机、加强环工装及其安装方法 - Google Patents

转子、电机、加强环工装及其安装方法 Download PDF

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Publication number
WO2019144844A1
WO2019144844A1 PCT/CN2019/072309 CN2019072309W WO2019144844A1 WO 2019144844 A1 WO2019144844 A1 WO 2019144844A1 CN 2019072309 W CN2019072309 W CN 2019072309W WO 2019144844 A1 WO2019144844 A1 WO 2019144844A1
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WO
WIPO (PCT)
Prior art keywords
members
rotor
ring tool
split
split member
Prior art date
Application number
PCT/CN2019/072309
Other languages
English (en)
French (fr)
Inventor
李延慧
王栋
杨景超
Original Assignee
北京金风科创风电设备有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 北京金风科创风电设备有限公司 filed Critical 北京金风科创风电设备有限公司
Priority to ES19744171T priority Critical patent/ES2907209T3/es
Priority to AU2019212558A priority patent/AU2019212558B2/en
Priority to US16/630,849 priority patent/US11502565B2/en
Priority to EP19744171.0A priority patent/EP3637586B1/en
Publication of WO2019144844A1 publication Critical patent/WO2019144844A1/zh

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Classifications

    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K1/00—Details of the magnetic circuit
    • H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/22—Rotating parts of the magnetic circuit
    • H02K1/28—Means for mounting or fastening rotating magnetic parts on to, or to, the rotor structures
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K1/00—Details of the magnetic circuit
    • H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/22—Rotating parts of the magnetic circuit
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K1/00—Details of the magnetic circuit
    • H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/22—Rotating parts of the magnetic circuit
    • H02K1/24—Rotor cores with salient poles ; Variable reluctance rotors
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/02—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00—Energy generation through renewable energy sources
    • Y02E10/70—Wind energy
    • Y02E10/72—Wind turbines with rotation axis in wind direction

Definitions

  • the present application relates to the field of electric machines, and in particular to a rotor, a motor, a reinforcing ring tooling and a mounting method thereof.
  • the outer rotor motor is exemplified, the stator is fixed at the center of the motor, and the rotor is fitted around the outer circumference of the stator to enable the rotor to rotate around the central axis of the stator.
  • the rotor yoke is a thin-walled member and has a large diameter, the rotor is easily deformed during machining, transportation, installation, and the like of the motor.
  • one of the prior art methods uses a permanent reinforcing ring welded on the outer wall of the rotor yoke, which not only increases the outer dimensions of the motor but also increases The material cost of the motor.
  • Another way is to use a temporary reinforcing ring welded on the outer wall of the rotor yoke, so that although the material cost of the motor is not increased, the rotor needs to be cut, polished, and preserved, so that the processing cost is high.
  • a rotor, a motor, a reinforcement ring tool, and a mounting method thereof are provided, which can avoid deformation of a rotor during a transportation, installation, and the like of the motor, reduce a manufacturing cost of the motor, and reduce transportation installation of the motor.
  • One or more of the operational difficulty levels are provided.
  • a reinforcing ring tool for mounting on a periphery of a rotor of a motor, the reinforcing ring tool comprising two or more separate members and two or more connecting members, and two or more connections
  • the member corresponds to two or more separate members, and the two or more separate members are connected to each other by two or more connecting members to form an annular body, wherein at least two of the two or more connecting members are The movable connecting members, the respective split members are movably coupled to each other by the movable connecting members, so that the reinforcing ring tool can be detachably engaged at the outer circumference of the rotor.
  • the reinforcement ring tool Since the reinforcement ring tool is detachably engaged with the rotor, the reinforcement ring tool has strong flexibility, that is, the reinforcement ring tool can be selectively installed to the outer circumference of the rotor according to the operation process. Therefore, while improving the structural strength of the rotor to prevent deformation of the rotor, the manufacturing cost of the motor can be reduced, and the assembly efficiency of the motor can be improved.
  • a rotor including a yoke and a magnetic pole disposed on an inner circumference of the yoke, the rotor further including the above-described reinforcing ring tool, and the reinforcing ring tool is mounted on an outer circumference of the yoke.
  • an electric machine comprising the rotor described above.
  • the structural strength of the rotor can be improved, the rotor can be prevented from being deformed, and the reinforcing ring tool can be selectively installed or detached on the outer circumference of the rotor according to actual needs, thereby reducing the cost of the motor and without increasing the structural strength of the rotor. Reduce the radial space occupied by the motor in the process.
  • a method of installing a reinforcement ring tool comprising: providing a split member: providing two or more separate members and corresponding to two or more separate members Two or more connecting members; a step of connecting the split members: connecting two or more separate members to each other by two or more connecting members to form an annular body, and at least two of the two or more connecting members
  • the connecting members are configured as movable connecting members to movably connect the respective split members to each other through the movable connecting members; the step of engaging the annular body with the rotor: mounting the annular body to the outer circumference of the rotor.
  • the reinforcement ring tool Since the reinforcement ring tool is detachably engaged with the rotor, the reinforcement ring tool has strong flexibility, that is, the reinforcement ring tool can be selectively installed to the outer circumference of the rotor according to the operation process. Therefore, while improving the structural strength of the rotor to prevent deformation of the rotor, the manufacturing cost of the motor can be reduced, and the assembly efficiency of the motor can be improved.
  • FIG. 1 is a schematic structural view of a use state of a reinforcement ring tool according to an embodiment of the present application
  • Figure 2 is a cross-sectional view showing a portion of the structure of the reinforcing ring tool of Figure 1;
  • Figure 3 is a schematic view showing the structure of a split member in the reinforcing ring tool of Figure 1;
  • Figure 4 is a cross-sectional structural view of the split member of Figure 3 taken along line A-A;
  • Figure 5 is a schematic structural view of another split member in the reinforcing ring tooling of Figure 1;
  • Figure 6 is a partial cross-sectional view of the split member of Figure 5 as viewed in the B direction;
  • Figure 7 is a partial cross-sectional structural view of the connecting portion of the two separate members of Figure 1;
  • Figure 8 is a partial cross-sectional view of the split member of Figure 3 as viewed in the C direction;
  • Figure 9 is a schematic view of the connecting portion of the two separate members of Figure 1;
  • Figure 10 is a schematic view showing another state of the connecting portion of the two separate members of Figure 9;
  • Figure 11 is an enlarged schematic partial view showing the state of use of the reinforcing ring tool of Figure 2;
  • FIG. 12 is a schematic structural view of a first installation state of a reinforcement ring tool according to an embodiment of the present application.
  • FIG. 13 is a schematic structural view of a second installation state of a reinforcement ring tool according to an embodiment of the present application.
  • FIG. 14 is a schematic structural view of a third installation state of a reinforcing ring tool according to an embodiment of the present application.
  • FIG. 15 is a schematic structural view of a fourth installation state of a reinforcement ring tool according to an embodiment of the present application.
  • Figure 16 is a schematic view showing the structure of a fifth installation state of a reinforcing ring tooling according to an embodiment of the present application.
  • 20-reinforced ring tooling 20a-ring body; 21-separate member; 211-first curved plate body; 212-second curved plate body; 213-ring body; 214-ring body; 215-fixing plate 22-separate member; 221-first curved plate body; 222-second curved plate body; 223-ring body; 224-ring body; 23-separate member; 24-turn adjustment member; Ear; 241a-upper ear; 241b-lower ear; 241c-pin hole; 242-lobed; 242a-upper ear; 242b-lower ear; 242c-pin; 243-retaining sleeve; Shaft; 245-stop; 246-bolt; 25-distance adjustment member; 251-connecting end plate; 251a-slot; 251b-through hole; 252-connecting end plate; 253-first fastener; Holding block; 254a-grip; 26-stop member; 261
  • the reinforcement ring tool provided by the embodiment of the present invention can be conveniently installed on the outer circumference of the rotor of the motor.
  • the rotor in the embodiment of the present application is an outer rotor, that is, the rotor is sleeved outside the stator of the motor, and passes through the stator and the rotor. The relative rotation between them cuts the magnetic lines of force, thereby generating a current in the winding and outputting it outward.
  • the reinforcing ring tooling of the embodiment of the present application can improve the rigidity of the rotor, avoid deformation of the rotor in the circumferential direction, affect the subsequent operation of the rotor and the stator, or affect the structure of the motor itself, resulting in uneven radial gap of the motor.
  • the reinforcement ring tool can be easily removed from the outer circumference of the rotor, so that it has strong flexibility and easy operation.
  • FIG. 1 is a schematic structural view showing a use state of a reinforcing ring tool 20 according to an embodiment of the present application
  • FIG. 2 is a schematic cross-sectional view showing a partial structure of the reinforcing ring tool 20 of FIG.
  • Fig. 2 only a part of the structure of each of the rotor 10 and the reinforcing ring tooling 20 is shown, it being understood that the rotor 10 as a whole has an annular shape.
  • the rotor 10 includes a yoke 11 that is annular, a rotor end cover 12, and an oblique support 13, and the rotor end cover 12 and the oblique support 13 are respectively disposed at The axial ends of the yoke 11 extend radially toward the inside of the rotor 10, wherein the oblique support 13 is for connection with the rotating shaft of the rotor 10.
  • the reinforcing ring tooling 20 includes two or more separate members and two or more connecting members, two or more connecting members corresponding to two or more separate members, and two or more The split member is connected to each other by two or more connecting members to form an annular body 20a; at least two of the two or more connecting members are movable connecting members, and the respective split members are movably connected to each other by the movable connecting member, so that The reinforcing ring tool 20 is detachably engageable on the outer circumference of the rotor 10.
  • the reinforcing ring tooling 20 of the embodiment of the present application cooperates with the rotor 10 in a detachable manner to enhance the structural strength of the rotor 10.
  • the reinforcing ring tooling 20 can be selectively mounted to the outer circumference of the rotor 10 in a special operation step as needed, thereby reducing the cost of the motor and simplifying the operations of the motor.
  • FIG. 3 is a schematic structural view of a split member 21 in the reinforcing ring tooling 20 of FIG. 1; and FIG. 4 is a cross-sectional structural view of the split member 21 of FIG. 3 taken along a line A-A.
  • the reinforcing ring tooling 20 includes three separate members and three connecting members, that is, the reinforcing ring tooling 20 includes the split member 21, the split member 22, and the minute. Body member 23.
  • the split member 21, the split member 22, and the split member 23 are connected end to end by three connecting members to constitute the annular body 20a.
  • the reinforcing ring tooling 20 in order to reduce the weight of the reinforcing ring tooling 20 itself, it is ensured that the reinforcing ring tooling 20 does not impose too much weight burden on the rotor 10 when mounted to the rotor 10, and is separated.
  • the body of the member 21, the split member 22, and the split member 23 are all of a box beam structure, that is, the split member 21, the split member 22, and the split member 23 are all hollow structures.
  • the body of the split member 21 includes a first curved plate body 211 located radially inside (in accordance with the reference direction of the entire annular body 20a) and a second curved plate body 212 located radially outward, and supported by the first arc A support member between the plate body 211 and the second curved plate body 212 to maintain a predetermined interval between the first curved plate body 211 and the second curved plate body 212 by the support member.
  • the support member may include a ring body 213 and a ring body 214, and the ring body 213 and the ring body 214 are all plate-shaped, and are supported in parallel and spaced apart from each other in the circumferential direction on the first curved plate.
  • the predetermined interval may be selected according to actual conditions, for example, may be selected according to the actual diameter size of the rotor 10 to prevent deformation of the rotor 10 while avoiding excessive radial space occupied by the reinforcing ring tool 20.
  • the embodiment of the present application is not limited to the connection between the first curved plate body 211, the second curved plate body 212, the ring body 213 and the ring body 214, for example, by welding or bolting. Realize the connection between each other.
  • the accommodating space is formed by the respective first curved plate bodies 211 located on the radially inner side so as to receive the rotor 10 through the accommodating space.
  • the split member 21, the split member 22, and the split member 23 are respectively brought into contact with the yoke 11 of the rotor 10 through the respective first curved plates, that is, The outer circumferential surface of the rotor 10 and the inner circumferential surface of the annular body 20a are bonded to each other.
  • the annular body 20a composed of the split member 21, the split member 22, and the split member 23 can be along The radial direction provides a strong holding force for the rotor 10, so that the deformation of the rotor 10 can be effectively prevented.
  • the split member 21, the split member 22, and the split member 23 may also adopt an I-beam structure, that is, in the present embodiment, the score of FIG. 4 described above may also be used.
  • One of the ring body 213 and the ring body 214 is removed from the body member 21 such that only one ring body 214 remains between the first curved plate body 211 and the second curved plate body 212, and then a ring is passed through the ring body 214.
  • the body 214 maintains a predetermined interval between the first curved plate body 211 and the second curved plate body 212.
  • the support between the first curved plate body 211 and the second curved plate body 212 may be replaced by an annular bracket or a block structure; of course, the support member may be surrounded.
  • the continuous annular shape may also be formed in an intermittent ring shape as long as the holding force can be provided to the rotor 10 in the circumferential direction.
  • the split member 21, the split member 22, and the split member 23 are all substantially arc-shaped members, but the embodiment of the present application is not limited thereto, and in other modified embodiments,
  • the contours of the outer peripheral surfaces of the body member 21, the split member 22, and the split member 23 may not be curved, that is, the outer contour of the annular body 20a formed by the above three connections may not be circular.
  • the outer contour of the annular body 20a may also be square.
  • each of the split members of the reinforcing ring tool 20 is further provided with a lifting lug 27, the lifting lug 27 has a hanging hole, and may be welded. Connected to the corresponding split member.
  • the hoisting mechanism can lift the annular body 20a composed of the split member 21, the split member 22, and the split member 23 by the lifting lug 27.
  • the three connecting members of the reinforcing ring tooling 20 are all movable connecting members, that is, the split connecting member 21, the split member 22 and the split member 23 are connected by means of a movable connection.
  • the movable connection member may be the rotation adjustment member 24 or the distance adjustment member 25, that is, the two separate members may be rotatably coupled to each other by the rotation adjustment member 24; or by the distance adjustment member 25 They can be connected to each other or away from each other.
  • the lengths of the three separate members of the reinforcing ring tooling 20 in the above embodiment may be the same or different, and the embodiments of the present application are not limited herein, as long as the three separate members can be detachably installed. It is sufficient that the outer circumference of the rotor 10 avoids the installation interference with the rotor 10 when the three separate members are attached to the outer circumference of the rotor 10.
  • the split member 21 and the split member 22 are connected by the rotation regulating member 24, and the split member 22 and the split member 23 are also connected by the rotation adjusting member 24, and the split member 21 is connected.
  • the distance between the split member 23 and the split member 23 is connected by a distance adjusting member 25.
  • the split structure 21 and the split member 23 have the same general structure, except that the split member 21 and the split member 23 are symmetrically arranged along the radial center plane of the reinforcing ring tool 20. Since the connection manner of the split member 21 and the split member 22 is the same as that of the split member 23 and the split member 22, only the connection between the split member 21 and the split member 22 will be described as an example.
  • Figure 5 is a schematic structural view of another split member 22 in the reinforcing ring tooling 20 of Figure 1;
  • Figure 6 is a partial cross-sectional view of the split member 22 of Figure 5 as viewed in the B direction;
  • Figure 7 is a split view of Figure 1.
  • the rotation adjusting member 24 includes: a lug 241, a lug 242, a holding sleeve 243, a pin 244, and correspondingly disposed on the split member 21, respectively.
  • a pin hole through which the pin shaft 244 can be inserted is formed in the split member 22 to rotatably connect the split member 21 and the split member 22 through the pin 244.
  • the body of the same split member 22 includes a first curved plate body 221 located radially inside (in accordance with the reference direction of the entire annular body 20a) and a second curved plate body 222 located radially outward, and supported by the first A support member between the curved plate body 221 and the second curved plate body 222, that is, the ring body 223 and the ring body 224, to pass the first curved plate body 221 and the second portion through the ring body 223 and the ring body 224 A predetermined interval is maintained between the curved plates 222.
  • the lug 241 is disposed on the split member 21.
  • the connecting end portion of the split member 21 is further provided with a fixing plate 215 which is perpendicular to the ring body 213 of the split member 21 and The ring body 214 is attached to the connecting end portion of the split member 21.
  • the lug 241 includes an upper ear plate 241a and a lower ear plate 241b, and the upper ear plate 241a and the lower ear plate 241b are mounted on the fixed plate 215 in parallel with each other while extending away from the split member 21 to the upper ear plate.
  • a receiving space is formed between the 241a and the lower ear plate 241b.
  • pin holes 241c are respectively formed in the upper ear plate 241a and the lower ear plate 241b.
  • the lug 242 is disposed on the split member 22, which illustratively includes an upper ear plate 242a and a lower ear plate 242b, wherein the upper ear plate 242a is moved away from the split member 22 by the ring body 223 of the split member 22. The direction is extended, and the lower ear plate 242b is formed by the ring body 224 of the split member 22 extending away from the split member 22. Similarly, in order to cooperate with the pin 244, the upper ear plate 242a and the lower ear plate 242b are respectively provided with pin holes 242c.
  • a retaining sleeve 243 is further provided in the pin hole 242c of the lug 242 to be in contact with the pin shaft 244 by the retaining sleeve 243.
  • the lug 242 When it is necessary to connect the split member 21 and the split member 22, the lug 242 is first inserted into the receiving space formed by the lug 241, so that the hollow portion of the retaining sleeve 243 is simultaneously with the upper ear plate 241a and the lower ear plate 241b.
  • the pin holes 241c are aligned, and the axial end faces of the holding sleeve 243 are respectively in contact with the upper ear plate 241a and the lower ear plate 241b.
  • the pin shaft 244 can be inserted into the holding sleeve 243 from the pin hole 241c of the upper ear plate 241a or the lower ear plate 241b.
  • the split member 21 and the split member 22 can be coupled to each other in a rotationally fixed manner. Therefore, by providing the holding sleeve 243 not only to fit the pin 244 more conveniently, but also to provide the supporting force to the lug 241, the rotation regulating member 24 is prevented from being deformed in the connected state of the split member 21 and the split member 22. The problem of failure of the rotational connection between the split member 21 and the split member 22 is caused, so that the reliability of use of the reinforcing ring tool 20 can be improved.
  • the embodiment of the present application is not limited. Based on the above embodiments, it can be understood that, in other alternative embodiments, other structures may be used for splitting.
  • the member 21 and the split member 22 are rotatably coupled.
  • the rotation adjusting member 24 is further provided with a locking member for passing the locking member and Pin 244 engages axially to pin 244.
  • the pin 244 is restrained by locking at both ends.
  • the locking member includes two stoppers 245, and correspondingly, the pin shaft 244 is provided with two card slots that can be engaged with the stoppers 245.
  • the stop 245 is a baffle.
  • the two slots of the pin 244 are located outside the upper ear plate 241a and the lower ear plate 241b, respectively.
  • the outer side refers to the side on which the upper ear plate 241a and the lower ear plate 241b face each other.
  • the two baffles can be respectively inserted into the two card slots and respectively abut against the corresponding upper or lower ear plates 241a and 241b.
  • the axial movement of the pin 244 is defined by the engagement of the two stops 245 at both ends so as not to move in the pin holes of the lugs 241 and lugs 242.
  • the rotation adjusting member 24 further includes a bolt 246, and the upper ear plate 241a is correspondingly provided with a threaded connecting hole, thereby being engaged with the threaded connecting hole by the bolt 246 The shutter is fixed to the upper ear plate 241a, thereby improving the connection reliability of the rotation regulating member 24.
  • the specific structure of the locking member is not limited.
  • the locking member may also be a split pin, a clamping member or the like and the pin 244 and The lug fit achieves a configuration that axially limits the pin 244.
  • the stop 245 can also be a cylindrical body.
  • the pin 244 can be axially restrained by one end locking. At this time, for example, the locking structure and the upper ear provided by the axial end of the pin 244 itself can be used.
  • the plate 241a is abutted, and a card slot is provided at the other end of the pin 244.
  • the pin 244 can be restricted from moving by the engagement of the stopper 245 in the above embodiment with the card slot and the lower ear plate 241b.
  • the lug 241 is provided at the joint end portion of the split member 21, and the lug 242 is provided at the joint end portion of the split member 22, and the lug 241 and the lug 242 are provided by the pin 244 Rotatingly connected to achieve a rotatable connection between the split member 21 and the split member 22.
  • the embodiment of the present application is not limited thereto.
  • the rotation adjusting member 24 may also be configured as an integral member, that is, the lug 241 and the lug 242 are rotatably connected by the pin 244.
  • the split member 21, the split member 22, and the split member 23 can be made into standard members, so that a plurality of split members having the same size and structure can be produced in accordance with the standard size.
  • the ends are joined to achieve the purpose of rotatably connecting the split member 21 and the split member 22 quickly, while also simplifying the manufacturing process of the entire reinforcement ring tool 20.
  • Figure 8 is a partial cross-sectional view of the split member 21 of Figure 3 as viewed in the direction C;
  • Figure 9 is a schematic view of the connecting portion of the split member 21 and the split member 23 of Figure 1;
  • Figure 10 is another portion of the joint of Figure 9.
  • a schematic diagram of a state As shown in FIG. 1, FIG. 3, FIG. 8 to FIG.
  • the distance adjusting member 25 includes: a connecting end plate 251, a connecting end plate 252, and an adjusting member, wherein the connecting end plate 251 is connected at The connecting end portion of the split member 21 is connected to the connecting end portion of the split member 23, and the adjusting member is respectively engaged with the connecting end plate 251 and the connecting end plate 252 to adjust the connecting end plate 251 and the connecting end plate The distance between 252.
  • connection end plate 251 and the connection end plate 252 have the same structure and connection method, only the connection end plate 251 connected to the separate member 21 will be described as an example.
  • the connecting end plate 251 may be a rectangular, square, circular or the like plate body.
  • a slot 251a is formed on one side of the connecting end plate 251, and the slot 251a is located at a substantially intermediate position of the connecting end plate 251.
  • a plurality of through holes 251b are respectively provided on both sides of the slot 251a.
  • the through holes 251b are respectively exposed to the outer sides of the ring body 213 and the ring body 214 of the split member 21 to perform subsequent joining operations. That is, the connecting end plate 251 and the connecting end plate 252 are opposed to each other by the plate faces each provided with the slots, so that the mounting opening can be formed by the slots 251a of the connecting end plates 251 and the slots of the connecting end plates 252
  • the mounting opening extends in the radial direction of the annular body 20a.
  • the adjustment member includes a first fastener 253 and a retaining block 254 to secure the retaining block 254 between the connecting end plate 251 and the connecting end plate 252 by the first fastener 253; Or the first fastener 253 is removed, and the holding block 254 is removed from between the connecting end plate 251 and the connecting end plate 252, thereby changing the distance between the connecting end plate 251 and the connecting end plate 252 and ensuring the connecting end plate 251. And the connecting end plates 252 can always be firmly connected to each other.
  • the holding block 254 is a strip-shaped block structure, the thickness of the holding block 254 (i.e., the thickness of the holding block 254 in the axial direction of the annular body 20a) and the width of the slot 251a on the connecting end plate 251 (i.e., the insertion)
  • the groove 251a has the same width in the axial direction of the annular body 20a to enable the holding block 254 to be inserted into the mounting opening formed between the connecting end plate 251 and the connecting end plate 252.
  • a grip opening 254a for an operator to perform a gripping operation is provided at one end of the holding block 254.
  • the first fastener 253 may be, for example, a bolt and a nut to pass through the through hole provided in the connecting end plate 251 and the connecting end plate 252 by a bolt, and is tightly engaged with the nut, thereby clamping and fixing the holding block 254 to the connection. Between the end plate 251 and the connecting end plate 252, the split member 21 and the split member 23 are spaced apart by a predetermined distance T 2 (as shown in Fig. 10).
  • the split member 21 and the split member 23 are respectively rotated relative to the split member 22 by the respective corresponding rotation adjustment members 24, thus connecting the end plates
  • An angle ⁇ is formed between the 251 and the connecting end plate 252, and the angle between the two side faces of the holding block 254 in the width direction is preferably configured as an angle ⁇ , so that the connecting end plate 251 and the connecting end plate 252 can be respectively attached to The both sides of the block 254 in the width direction are held, and thus the predetermined distance T 2 is a radians value (i.e., the arc between the two side faces of the holding block 254 in the width direction).
  • the inner diameter of the annular body 20a surrounded by the split member 21, the split member 22, and the split member 23 is larger than the outer diameter of the yoke 11 of the rotor 10, and is maintained between the outer diameter of the yoke 11 and the outer diameter of the yoke 11.
  • a predetermined gap said predetermined distance T 2 is determined in accordance with a predetermined gap between the outer diameter of the annular body 20a of the yoke 11 needs to be retained.
  • the predetermined gap may range, for example, from 5 mm to 20 mm so that the annular body 20a can be fitted to the outside of the yoke 11.
  • the first fastener 253 can be loosened first, that is, the clamping action of the connecting end plate 251 and the connecting end plate 252 on the holding block 254 can be released, thereby The retaining block 254 is removed from between the connecting end plate 251 and the connecting end plate 252.
  • the end plate 251 can then be joined by a connector (when the length of the first fastener 253 does not interfere with the position of the split member 21 and the split member 23, the first fastener 253 can also be used as a connector)
  • the connecting end plates 252 are fixed to each other, and the connecting end plates 251 and the connecting end plates 252 are close to each other, so that the inner surface of the annular body 20a can finally be fitted to the outer peripheral surface of the yoke 11, and in this case, the split member 21 is preferably made. It is kept spaced apart from the split member 23 by a predetermined distance T 1 (as shown in FIG. 9).
  • the annular body 20a can be brought into close contact with the outer peripheral surface of the yoke 11 by leaving a margin, so that the structural strength of the rotor 10 can be effectively raised by the reinforcing ring tool 20.
  • the range of the predetermined distance T 1 may be, for example, 2 mm to 5 mm.
  • the reinforcing ring tooling 20 can be quickly mounted on the outer circumference of the rotor 10 or detached from the outer circumference of the rotor 10, so that it can be selectively used in any of the machining, transportation, and assembly of the motor during actual operation.
  • the reinforcing ring tool 20 is attached to the rotor 10 according to actual needs to enhance the structural strength of the rotor 10 by the reinforcing ring tool 20 in a necessary process.
  • the reinforcing ring tooling 20 can be removed from the rotor 10 in time, thereby reducing the radial occupation space and operation process of the rotor 10 or the motor in the corresponding link. Simplify the manufacturing process of the motor, save material and reduce manufacturing costs.
  • the structural strength of the rotor 10 can be ensured by the reinforcing ring tooling 20, so that the stator and the rotor 10 can be prevented from being attracted together, thereby improving the mounting reliability of the motor assembly operation and preventing The structure of the rotor 10 and the stator is damaged, which can improve the working efficiency, ensure the smooth assembly of the motor, and ensure the personal safety of the operator.
  • the adjusting member may further include only the first fastener 253, that is, the first end fastener 253 is connected to the connecting end plate 251 and the connecting end plate 252 respectively, so that the connecting end plate is connected. 251 and the connecting end plates 252 are close to each other to maintain the predetermined distance T 1 described above; or the connecting end plates 251 and the connecting end plates 252 are spaced apart from each other to maintain the predetermined distance T 2 described above.
  • the adjusting member may be other clips capable of respectively clamping the connecting end plate 251 and the connecting end plate 252 and capable of providing the locking function for the connecting end plate 251 and the connecting end plate 252, respectively. Hold the parts.
  • the distance adjusting member 25 includes the connection end plate 251, the connection end plate 252, and the adjustment member, but the embodiment of the present application is not limited thereto.
  • the distance adjusting member 25 may also be other structures capable of adjusting the distance between the split member 21 and the split member 23.
  • the distance adjusting member 25 may further include a guide rail and a slider.
  • One of the end plate 251 and the connecting end plate 252 is provided with a guide rail, and the other one is provided with a slider that engages with the guide rail and is movable along the guide rail, and the movable split member 21 and the split body are realized by the slider moving along the guide rail. The purpose of the distance between the members 23.
  • the split member 21 and the split member 22 and the split member 23 and the split member 22 are rotatably connected by the rotation regulating member 24, and the split member 21 and the split member
  • the distance adjusting members 25 are used to be connected to each other or away from each other, thereby achieving the purpose of detachably mounting the annular body 20a on the outer circumference of the yoke 11.
  • the split member 21 and the split member 22 of the split member 23 may also be connected by the rotation adjusting member 24 or all of the distance adjusting members 25, and the same can be realized.
  • the annular body 20a is detachably attached to the outer circumference of the yoke 11.
  • the reinforcing ring tooling 20 includes three separate members, but the embodiment of the present application is not limited thereto, and in other alternative embodiments, the reinforcing ring tooling 20 may further include two points.
  • the reinforcing ring tool 20 includes four separate members, the four separate members need to be connected to each other by the four connecting members to form the annular body 20a, and at least two of the four connecting members are active.
  • the connecting members are coupled to enable the four divided members to be detachably mounted on the outer circumference of the rotor 10.
  • At least two of the two or more connecting members that are movable connecting members may include the rotation adjusting member 24 and/or the distance adjusting member 25, that is, at least two connecting members that are movable connecting members may be rotated.
  • the adjusting member 24; or both are the distance adjusting members 25; one portion may be the rotation adjusting member 24, and the other portion is the distance adjusting member 25.
  • Fig. 11 is an enlarged schematic partial view showing the state of use of the reinforcing ring tooling 20 of Fig. 2.
  • the reinforcing ring tool 20 in order to axially limit the annular body 20a on the outer circumference of the yoke 11, the reinforcing ring tool 20 further includes a stopper member 26 by providing the stopper member 26 to the outer periphery of the yoke 11.
  • the face member 26 is extended outward in the radial direction of the rotor 10 to form a stopper structure for restricting the movement of the annular body 20a in the axial direction of the rotor 10.
  • the reinforcing ring tool 20 includes two sets of limiting members 26, and the two sets of limiting members 26 respectively limit the annular body 20a from both axial sides.
  • each set of limiting members 26 includes more than two stops 261 and a third fastener 262 corresponding to the number of two or more stops 261, wherein the third fastener 262 can be, for example, a bolt
  • the third fastener 262 includes two bolts.
  • the stopper 261 is provided with two through holes through which the bolt can pass, and the outer peripheral surface of the yoke 11 is correspondingly provided with a screw connection hole.
  • each of the stopper members 26 are respectively fixed to the outer circumference of the yoke 11 by the corresponding third fasteners 262, and protrude outward in the radial direction of the yoke 11.
  • two or more stoppers 261 are arranged at equal intervals in the circumferential direction of the yoke 11, so that a stable annular structure can be substantially enclosed on the outer circumferential surface of the yoke 11 by the two or more stoppers 261.
  • the two sets of the stopper members 26 are respectively attached to the outer peripheral surface of the yoke 11, the two sets of the stopper members 26 are held at a predetermined interval in the axial direction of the yoke 11, so that the annular body 20a can be attached to the two sets of the limit.
  • the axially opposite end faces of the first curved plate body of each of the split member 21, the split member 22 and the split member 23 are respectively brought into contact with and supported by the two sets of the stopper members 26.
  • the axial support force can be provided to the annular body 20a by the two sets of the stopper members 26, and the joint force between the annular body 20a and the yoke 11 can be prevented from being insufficient to cause a slip phenomenon, thereby enhancing the reinforcing ring.
  • the reliability of use of the tooling 20 ensures that the reinforcing ring tool 20 can always stably cooperate with the rotor 10 to improve the structural strength of the rotor 10.
  • the reinforcing ring tool 20 further includes a second fastener, such as a second.
  • the fastener may also be a bolt so that the stopper ring can be fixed to the outer circumferential surface of the yoke 11 by bolts, and at this time, the stopper ring is continuously arranged along the outer circumference of the yoke 11. This also provides an axial limit to the annular body 20a via the stop ring.
  • the structure of the limiting member 26 is not limited in the embodiment of the present application. In other embodiments, the annular body 20a may be axially restrained by other structures capable of providing an axial stopping action.
  • FIG. 12 is a schematic structural view of a first installation state of a reinforcing ring tooling 20 according to an embodiment of the present application
  • FIG. 13 is a schematic structural view of a second mounting state of the reinforcing ring tooling 20 according to an embodiment of the present application
  • FIG. 15 is a schematic structural view showing a fourth installation state of the reinforcing ring tooling 20 according to the embodiment of the present application
  • FIG. 16 is a structural reinforcement according to an embodiment of the present application. Schematic diagram of the fifth installation state of the ring tooling 20.
  • the mounting method generally comprising: a step of providing a split member, a step of connecting the split member, and an annular body and The step of rotor engagement.
  • the stopper member 26 is mounted, that is, a set of the stopper members 26 of the two sets of the stopper members 26 is mounted on the outer peripheral surface of the yoke 11, as shown in FIG.
  • the axis of the rotor 10 can be placed in a vertical state, and the rotor end cover 12 can be below or above. In this embodiment, the rotor end cover 12 is located below.
  • Two or more stoppers 261 are circumferentially fixed to the outer circumferential surface of the yoke 11 by the third fastener 262, and two or more stoppers 261 are located on the side close to the rotor end cover 12 so as to be a reinforcing ring
  • the tooling 20 is mounted on the side of the rotor 10 near the rotor end cover 12 to better enhance the structural strength of the rotor 10.
  • the three connecting members in the reinforcing ring tool 20 are all movable connecting members, and two of the connecting members are the turning adjusting members 24 and the other connecting member is the distance adjusting member 25, it is necessary to perform the providing of the split members first. The steps of then connecting the split members are performed as shown in FIG.
  • the split member 21, the split member 22, and the split member 23 are provided, the split member 21 and the split member 22 are rotatably connected by a set of the rotation adjustment members 24, and the other set of rotation adjustment members 24 are passed.
  • the split member 22 and the split member 23 are rotatably connected. Taking the split member 21 and the split member 22 as an example, please refer to FIG. 7 and FIG. 13 together, and the split member 21 and the split member 22 are relatively placed so that the lug 241 attached to the split member 21 is placed.
  • pin holes 241c and the pin holes 242c of the lugs 242 mounted on the split member 22 are aligned with each other, and the pin shaft 244 is inserted into the pin holes 241c of the lugs 241 and the pin holes 242c of the lugs 242.
  • one side of the stopper 245 is inserted into the slot of the pin 244 while abutting against the upper ear plate 241a, and the other side of the stopper 245 is inserted into the other slot of the pin 244 while Abutting against the lower ear plate 241b, the two stoppers 245 are respectively fixed to the corresponding upper ear plate 241a and lower ear plate 241b by bolts 246, thereby completing the connection of the split member 21 and the split member 22, The split member 23 and the split member 22 are connected in the same manner.
  • the split member 21 is spaced apart from the split member 23 by a predetermined distance T 2 as shown in FIG. Show.
  • a retaining block 254 is placed between the connecting end plate 251 mounted to the split member 21 and the connecting end plate 252 mounted to the split member 22, that is, the retaining block 254 is interposed between the split member 21 and the split member 23.
  • the mouth portion is installed to maintain a predetermined distance T 2 between the split member 21 and the split member 23.
  • the connecting end plate 251 and the connecting end plate 252 are fixedly coupled by the first fastener 253, so that the holding block 254 is clamped between the connecting end plate 251 and the connecting end plate 252.
  • the split member 21, the split member 22, and the split member 23 enclose the annular body 20a.
  • the sling mechanism cooperates with the lifting lugs 27 of the reinforcing ring tool 20 to lift the annular body 20a composed of the split member 21, the split member 22 and the split member 23 so that the axis thereof is vertical and the rotor
  • the axes of 10 are superposed, and are fitted from the top to the bottom of the rotor 10, and finally the axial one end faces of the first curved plates of the split member 21, the split member 22, and the split member 23 are simultaneously two or more.
  • the upper surface of the stopper 261 is in contact as shown in FIG.
  • the annular body 20a to set the outer periphery of the rotor 10, the distance between the respective adjusting member 25 so that the separate member holding a predetermined distance T 1, so that the annular body 20a and an outer circumferential surface of the yoke 11 is attached, As shown in Figure 15. Specifically, the first fastener 253 is loosened, the holding block 254 is withdrawn from between the connecting end plate 251 and the connecting end plate 252, and the connecting end plate 251 and the connecting end plate 252 are gradually brought closer by the first fastener 253. Until the annular body 20a is in close contact with the outer peripheral surface of the yoke 11.
  • the stopper member 26 is continuously mounted, that is, the other of the two sets of the stopper members 26 is attached to the outer peripheral surface of the yoke 11, as shown in FIG. That is, the third fastener 262 and the screw holes on the outer peripheral surface of the yoke 11 are fitted to each other to fix the two or more stoppers 261 of the other set of the stopper members 26 to the outer peripheral surface of the yoke 11, and the limit is set.
  • the position member 26 is located on the other side in the axial direction of the annular body 20a.
  • the axially both end faces of the first curved plate body of each of the split member 21, the split member 22, and the split member 23 are respectively opposed to two or more stoppers 261 located on both axial sides of the annular body 20a.
  • the annular body 20a is held on the outer peripheral surface of the yoke 11, that is, the mounting of the reinforcing ring tool 20 is completed.
  • the above steps are the process of attaching the reinforcing ring tooling 20 to the rotor 10, and the reinforcing ring tooling 20 can be detached from the rotor 10 in the order from the back to the front and in reverse operation of the respective steps.
  • the steps in the mounting method of the reinforcing ring tool 20 provided in the above embodiment are not specifically defined.
  • the three separate members of the reinforcing ring tool 20 are between the two.
  • the rotation adjustment member 24 is rotatably connected, since the distance adjustment between the three separate members is impossible, it is necessary to perform the step of providing the separate member first, and then perform the step of engaging the annular body with the rotor, that is, It is necessary to hold the three separate members on the outer circumference of the rotor 10 and respectively fit the outer peripheral surface of the yoke 11 to form the annular body 20a, and then three through the three connecting members, that is, the three rotation adjusting members 24
  • the split members are connected two by two to complete the final step of joining the split members.
  • a rotor 10 comprising: a yoke 11, a magnetic pole disposed on an inner circumference of the yoke 11, and a reinforcing ring tooling 20 in any of the above embodiments, the reinforcing ring tooling 20 is mounted On the outer circumference of the yoke 11. Since the rotor 10 of the present embodiment includes the reinforcing ring tooling 20 of the above embodiment, it has the same advantages as the reinforcing ring tooling 20, and therefore will not be described again.
  • an electric machine comprising: a stator and the rotor 10 of the above embodiment, the rotor 10 being fitted to the outside of the stator. Since the motor in this embodiment includes the reinforcing ring tooling 20 of the above embodiment, it has the same advantages as the reinforcing ring tooling 20, and therefore will not be described again.

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Manufacture Of Motors, Generators (AREA)
  • Structures Of Non-Positive Displacement Pumps (AREA)

Abstract

一种转子、电机、加强环工装及其安装方法。加强环工装（20）能够安装在电机的转子（10）外周，加强环工装包括两个以上的分体构件（21，22，23）和两个以上的连接部件（24，25），两个以上的连接部件与两个以上的分体构件相对应，并且两个以上的分体构件通过两个以上的连接部件相互连接形成环状体（20a），其中，两个以上的连接部件中的至少两个连接部件为活动连接部件，相应的分体构件通过活动连接部件彼此活动连接，以使加强环工装能够可拆卸地接合在转子的外周。因此，能够实现避免在电机的运输安装过程中转子发生形变、降低电机的制造成本、降低电机的运输安装等操作难度中的一个或多个目的。

Description

转子、电机、加强环工装及其安装方法
相关申请的交叉引用
本申请要求享有于2018年1月26日提交的名称为“转子、电机、加强环工装及其安装方法”的中国专利申请201810079503.0的优先权，该申请的全部内容通过引用并入本文中。
技术领域
本申请涉及电机领域，尤其涉及一种转子、电机、加强环工装及其安装方法。
背景技术
目前由于低速大直径电机具有较多优点，因此得到了广泛的应用。例如，是在风力发电领域中，由于直驱式风力发动机组，具备低风速时高效率、低噪音、高寿命、运行维护成本低等诸多优点，所以直驱式风力发电机组应用较为普遍。但是随着风力发电机组功率的增加，导致直驱式风力发电机组中的电机的体积和重量也随之增加。
例如，对于永磁同步电机，其主要由定子和转子组成，以外转子电机为例，其定子固定在电机的中心，转子套装在定子外周，以使转子能够围绕定子中心轴旋转。但是由于转子磁轭为薄壁件且直径较大，所以在电机的机械加工、运输、安装等过程中，转子极容易发生变形。
为了解决在机械加工、运输、安装中转子的变形问题，目前现有技术中的一种方式是采用在转子磁轭外壁焊接永久的加强环，这样不但增大了电机的外形尺寸，同时也增加了电机的材料成本。另一种方式是采用在转子磁轭外壁焊接临时的加强环，这样虽然不会增加电机的材料成本，但是后续还需要对转子进行切割、打磨、防腐等操作，因此处理成本较高。
因此，亟需一种转子、电机、加强环工装及其安装方法。
发明内容
根据本申请的实施例，提供了一种转子、电机、加强环工装及其安装方法，能够实现避免在电机的运输、安装等过程中转子发生形变、降低电机的制造成本、降低电机的运输安装等操作难度中的一个或多个目的。
根据本申请实施例的一个方面，提供了一种加强环工装，用于安装在电机的转子外周，加强环工装包括两个以上的分体构件和两个以上的连接部件，两个以上的连接部件与两个以上的分体构件相对应，并且两个以上的分体构件通过两个以上的连接部件相互连接形成环状体，其中，两个以上的连接部件中的至少两个连接部件为活动连接部件，相应的分体构件通过活动连接部件彼此活动连接，使得加强环工装能够可拆卸地接合在转子的外周。
由于加强环工装采用可拆卸的方式与转子配合，加强环工装具备较强的灵活适应性，即能够根据操作工序需要选择性地将加强环工装安装至转子外周。因此在提升转子的结构强度防止转子发生形变的同时，还能够降低电机的制作成本，提高电机的装配效率。
根据本申请实施例的另一个方面，还提供了一种转子，包括磁轭和设置于磁轭内周的磁极，转子还包括上述的加强环工装，加强环工装安装于磁轭的外周。通过加强环工装能够提升转子的结构强度，防止转子发生形变，并且能够根据实际需要选择性地在转子外周安装或者拆卸加强环工装，从而能够降低转子的成本，并在不需要增加转子结构强度的工序中减少转子占用的径向空间。
根据本申请实施例的再一个方面，还提供了一种电机，包括上述的转子。通过加强环工装能够提升转子的结构强度，防止转子发生形变，并且能够根据实际需要选择性地在转子外周安装或者拆卸加强环工装，从而能够降低电机的成本，并在不需要增加转子结构强度的工序中减少电机占用的径向空间。
根据本申请实施例的又一个方面，还提供了一种加强环工装的安装方法，包括：提供分体构件的步骤：提供两个以上的分体构件和与两个以上的分体构件相对应的两个以上的连接部件；连接分体构件的步骤：将两个 以上的分体构件通过两个以上的连接部件相互连接形成环状体，并且将两个以上的连接部件中的至少两个连接部件配置为活动连接部件，以将相应的分体构件通过活动连接部件彼此活动地连接；环状体与转子接合的步骤：将环状体安装于转子的外周。
由于加强环工装采用可拆卸的方式与转子配合，加强环工装具备较强的灵活适应性，即能够根据操作工序需要选择性地将加强环工装安装至转子外周。因此在提升转子的结构强度防止转子发生形变的同时，还能够降低电机的制作成本，提高电机的装配效率。
附图说明
从下面结合附图对本申请的具体实施方式的描述中可以更好地理解本申请，其中：
通过阅读以下参照附图对非限制性实施例所作的详细描述，本申请的其它特征、目的和优点将会变得更明显，其中，相同或相似的附图标记表示相同或相似的特征。
图1是根据本申请实施例提供的加强环工装的使用状态的结构示意图；
图2是图1中的加强环工装的使用状态的部分结构的剖面示意图；
图3是图1的加强环工装中的一个分体构件的结构示意图；
图4是图3中的分体构件沿A-A剖切线剖切后的剖面结构示意图；
图5是图1中的加强环工装中的另一个分体构件的结构示意图；
图6是图5的分体构件沿B方向观察的局部剖视图；
图7是图1中的两个分体构件的连接部分的局部剖面结构示意图；
图8是图3中的分体构件沿C方向观察的局部剖视图；
图9是图1中的两个分体构件的连接部分的示意图；
图10是图9的两个分体构件的连接部分的另一种状态的示意图；
图11是图2的加强环工装的使用状态的局部结构放大示意图；
图12是根据本申请实施例提供的加强环工装的第一安装状态的结构示意图；
图13是根据本申请实施例提供的加强环工装的第二安装状态的结构示意图；
图14是根据本申请实施例的加强环工装的第三安装状态的结构示意图；
图15是根据本申请实施例的加强环工装的第四安装状态的结构示意图；
图16是根据本申请实施例的加强环工装的第五安装状态的结构示意图。
附图标记说明：
10-转子；11-磁轭；12-转子端盖；13-斜支撑；
20-加强环工装；20a-环状体；21-分体构件；211-第一弧形板体；212-第二弧形板体；213-环体；214-环体；215-固定板；22-分体构件；221-第一弧形板体；222-第二弧形板体；223-环体；224-环体；23-分体构件；24-转动调节部件；241-凸耳；241a-上耳板；241b-下耳板；241c-销孔；242-凸耳；242a-上耳板；242b-下耳板；242c-销孔；243-保持套筒；244-销轴；245-止挡件；246-螺栓；25-距离调节部件；251-连接端板；251a-插槽；251b-通孔；252-连接端板；253-第一紧固件；254-保持块；254a-握持口；26-限位部件；261-挡块；262-第三紧固件；27-吊耳。
具体实施方式
下面将详细描述本申请的各个方面的特征和示例性实施例。在下面的详细描述中，提出了许多具体细节，以便提供对本申请的全面理解。但是，对于本领域技术人员来说很明显的是，本申请可以在不需要这些具体细节中的一些细节的情况下实施。下面对实施例的描述仅仅是为了通过示出本申请的示例来提供对本申请的更好的理解。在附图和下面的描述中，至少部分的公知结构和技术没有被示出，以便避免对本申请造成不必要的模糊；并且，为了清晰，可能夸大了部分结构的尺寸。在图中相同的附图标记表示相同或类似的结构，因而将省略它们的详细描述。此外，下文中 所描述的特征、结构或特性可以以任何合适的方式结合在一个或更多实施例中。
下述描述中出现的方位词均为图中示出的方向，并不是对本申请的加强环工装的具体结构进行限定。在本申请的描述中，还需要说明的是，除非另有明确的规定和限定，术语“安装”、“相连”、“连接”应做广义理解，例如，可以是固定连接，也可以是可拆卸连接，或一体地连接；可以是直接相连，也可以间接相连。对于本领域的普通技术人员而言，可视具体情况理解上述术语在本申请中的具体含义。
本申请实施例提供的加强环工装，能够便捷地安装在电机的转子外周，需要说明的是，本申请实施例中的转子为外转子，即转子套设在电机的定子外，通过定子和转子之间的相对转动，切割磁力线，从而在绕组中产生电流，并向外输出。通过本申请实施例的加强环工装能够提升转子的刚度，避免转子沿周向发生变形，而影响后续转子和定子的套装操作，或者影响电机本身的结构，造成电机径向间隙不均匀等问题。另外，在将电机装配完成后需要使用时，还可以便捷地将加强环工装从转子外周拆卸下来，因此具有较强的灵活适用性，并且操作简便。
为了更好地理解本申请，下面结合图1至图16根据本申请实施例的加强环工装进行详细描述。
图1是根据本申请实施例提供的加强环工装20的使用状态的结构示意图；图2是图1中的加强环工装20的使用状态的部分结构的剖面示意图。为了便于示清结构，在图2中，只示出转子10和加强环工装20各自的一部分结构，可以理解的是，转子10整体呈圆环状。如图1和图2所示，根据本申请的示例性实施例，转子10包括皆呈环状的磁轭11、转子端盖12以及斜支撑13，转子端盖12和斜支撑13分别设置在磁轭11的轴向两端并沿径向向转子10内部延伸，其中，斜支撑13用于与转子10的转动轴连接。
根据本申请的一个实施例，加强环工装20包括两个以上的分体构件和两个以上的连接部件，两个以上的连接部件与两个以上的分体构件相对应，并且两个以上的分体构件通过两个以上的连接部件相互连接形成环状 体20a；两个以上的连接部件中的至少两个连接部件为活动连接部件，相应的分体构件通过活动连接部件彼此活动连接，使得加强环工装20能够可拆卸地接合在转子10的外周。
由此，本申请实施例的加强环工装20通过可拆卸的方式与转子10配合，以提升转子10的结构强度。通过加强环工装20的灵活拆卸操作，能够根据需要在特殊操作环节中选择性地将加强环工装20安装至转子10外周，从而降低电机的成本，简化对电机的各项操作。
图3是图1的加强环工装20中的一个分体构件21的结构示意图；图4是图3中的分体构件21沿A-A剖切线剖切后的剖面结构示意图。如图1至图4所示，根据本申请的一个具体示例，加强环工装20包括三个分体构件以及三个连接部件，即加强环工装20包括分体构件21、分体构件22和分体构件23。分体构件21、分体构件22和分体构件23通过三个连接部件首尾相连构成环状体20a。
另外，根据本申请的一个可选的实施例，为了减轻加强环工装20自身的重量，保证加强环工装20在安装至转子10时，不会给转子10带来太多的重量负担，分体构件21、分体构件22和分体构件23的本体皆采用箱式梁结构，也就是说分体构件21、分体构件22和分体构件23皆为中空结构体。
由于分体构件21、分体构件22和分体构件23的主体结构相同，因此仅以分体构件21为例进行说明。分体构件21的本体包括位于径向(按照环状体20a整体的参照方向)内侧的第一弧形板体211和位于径向外侧的第二弧形板体212，以及支撑在第一弧形板体211和第二弧形板体212之间的支撑件，以通过支撑件使第一弧形板体211和第二弧形板体212之间保持预定间隔。示例性地，在本实施例中，支撑件可以包括环体213和环体214，环体213和环体214皆为板状，且彼此平行并分隔地沿周向支撑在第一弧形板体211和第二弧形板体212之间。上述预定间隔可以根据实际情况进行选择，例如可以根据转子10的实际的直径尺寸进行选择，以防止转子10发生变形现象，同时避免加强环工装20占用过多的径向空间。另外，对于第一弧形板体211、第二弧形板体212、环体213以及环 体214之间的连接方式本申请的实施例并不进行限定，例如可以通过焊接或者螺栓固定的方式实现彼此之间的连接。
由此，在三个分体构件彼此连接后，则通过各自的位于径向内侧的第一弧形板体211围合形成容纳空间，以便通过该容纳空间接收转子10。当将环状体20a安装于转子10的外周后，则分体构件21、分体构件22和分体构件23分别通过各自的第一弧形板体与转子10的磁轭11接触，即，使转子10的外周面与环状体20a的内周面彼此贴合。由于第一弧形板211和第二弧形板体212通过两个支撑板稳定地保持分隔状态，因此由分体构件21、分体构件22和分体构件23组成的环状体20a能够沿径向为转子10提供较强的保持力，从而能够有效防止转子10发生形变。
当然，在其他的变形实施例中，分体构件21、分体构件22和分体构件23还可以采用工字梁结构，也就是说，在本实施例中，还可以在上述图4的分体构件21的基础上去掉环体213和环体214中的一者，使第一弧形板体211和第二弧形板体212之间只保留一个环体214，则此时通过一个环体214使第一弧形板体211和第二弧形板体212之间保持预定间隔。另外，在另一些变形实施例中，还可以将第一弧形板体211和第二弧形板体212之间的支撑件替换为环形的支架或者块体结构；当然，支撑件可以是围成连续的环状也可以围成断续的环状，只要能够实现沿周向为转子10提供保持力即可。此外，在上述的实施例中分体构件21、分体构件22和分体构件23皆为大致弧形的构件，但是本申请的实施例并不限于此，在其他的变形实施例中，分体构件21、分体构件22和分体构件23的外周面的轮廓还可以不为弧形，也就是说，以上三者连接后构成的环状体20a的外轮廓还可以不为圆形，例如环状体20a的外轮廓还可以是方形。
根据本申请的一个实施例，为了便于后续对加强环工装20执行吊装操作，加强环工装20的各个分体构件上还设置有吊耳27，吊耳27具有吊孔，并且可以采用焊接的方式连接在相应的分体构件上。以使吊装机构能够通过吊耳27将由分体构件21、分体构件22和分体构件23组成的环状体20a进行起吊。
根据本申请的一个实施例，加强环工装20的三个连接部件均为活动 连接部件，也就是说分体构件21、分体构件22和分体构件23两两之间皆采用活动连接的方式相互连接。示例性地，活动连接部件可以是转动调节部件24也可以是距离调节部件25，也就是说，两个分体构件之间可以通过转动调节部件24彼此可转动地连接；或者通过距离调节部件25彼此可相互靠近或远离地连接。
当然，上述实施例中加强环工装20的三个分体构件的长度可以相同也可以不同，本申请实施例在此并不进行限定，只要能够实现将三个分体构件采用可拆卸的方式安装在转子10外周即可，避免在将三个分体构件安装至转子10的外周时与转子10发生安装干涉即可。
根据本申请的一个实施例，分体构件21和分体构件22之间通过转动调节部件24连接，分体构件22和分体构件23之间同样通过转动调节部件24连接，而分体构件21和分体构件23之间通过距离调节部件25连接。另外，在本实施例中，分体构件21和分体构件23的大体结构相同，不同之处在于，分体构件21和分体构件23沿加强环工装20的径向中心面对称布置。分体构件21和分体构件22的连接方式与分体构件23和分体构件22的连接方式相同，所以仅以分体构件21与分体构件22的连接为例进行说明。
图5是图1中的加强环工装20中的另一个分体构件22的结构示意图；图6是图5的分体构件22沿B方向观察的局部剖视图；图7是图1中的分体构件21和分体构件22连接部分的局部剖面结构示意图。如图3至图7所示，在一个示例性的实施例中，转动调节部件24包括：凸耳241、凸耳242、保持套筒243、销轴244以及分别对应地设置在分体构件21和分体构件22上能够供销轴244穿入的销孔，以通过销轴244可转动地连接分体构件21和分体构件22。
同样的分体构件22的本体包括位于径向(按照环状体20a整体的参照方向)内侧的第一弧形板体221和位于径向外侧的第二弧形板体222，以及支撑在第一弧形板体221和第二弧形板体222之间的支撑件，也就是环体223和环体224，以通过环体223和环体224使第一弧形板体221和第二弧形板体222之间保持预定间隔。
凸耳241设置于分体构件21，示例性地，为了安装凸耳241，分体构件21的连接端部还设置有固定板215，固定板215以垂直于分体构件21的环体213和环体214的方式安装在分体构件21的连接端部。凸耳241包括上耳板241a和下耳板241b，上耳板241a和下耳板241b彼此平行地安装于固定板215上，并同时朝向远离分体构件21的方向延伸，以在上耳板241a和下耳板241b之间形成接收空间。为了与销轴244配合，在上耳板241a和下耳板241b上分别对应地开设有销孔241c。
凸耳242设置于分体构件22，示例性地，凸耳242包括上耳板242a和下耳板242b，其中，上耳板242a由分体构件22的环体223向远离分体构件22的方向延伸形成，而下耳板242b由分体构件22的环体224向远离分体构件22的方向延伸形成。同样地，为了与销轴244配合，上耳板242a和下耳板242b上分别对应地开设有销孔242c。另外在本实施例中，为了更便利地与销轴244配合，在凸耳242的销孔242c中还设置有保持套筒243，以通过保持套筒243与销轴244接触配合。
当需要连接分体构件21和分体构件22时，首先将凸耳242插置于凸耳241形成的接收空间中，使保持套筒243的中空部分同时与上耳板241a和下耳板241b的销孔241c对准，并且保持套筒243的轴向两个端面分别顶触于上耳板241a和下耳板241b。此时，可将销轴244由上耳板241a或者下耳板241b的销孔241c穿入保持套筒243内部。由此，则可以将分体构件21和分体构件22彼此可相对转动地连接。所以通过设置保持套筒243不但能够更便利地与销轴244配合，还能够为凸耳241提供支撑力，在分体构件21和分体构件22的连接状态下，防止转动调节部件24发生形变导致分体构件21和分体构件22之间出现转动连接失效的问题，从而能够提高加强环工装20的使用可靠性。
另外，对于转动调节部件24的具体结构，本申请的实施例并不进行限定，基于上述的实施例，可以理解的是，在其他的可替换的实施例中，还可以采用其他结构将分体构件21和分体构件22可转动地连接。
请具体参见图7，为了防止销轴244在凸耳241的销孔241c和凸耳242的销孔242c中沿轴向移动，转动调节部件24还设置有锁止件，以通 过锁止件与销轴244接合对销轴244进行轴向限位。根据本申请的一个示例性实施例，对销轴244采用两端锁止的方式进行限位。具体地，锁止件包括两个止挡件245，对应地，销轴244上设置有两个能够与止挡件245配合的卡槽。示例性地，在本实施例中，止挡件245为挡板。
当销轴244插置于凸耳241和凸耳242的销孔(即保持套筒243)中后，销轴244的两个卡槽分别位于上耳板241a和下耳板241b的外侧，此处的外侧指的是上耳板241a和下耳板241b彼此相背的一侧。两个挡板则可以分别插入两个卡槽中且分别抵靠于相对应的上耳板241a或下耳板241b。这样，在两端的两个止挡件245的配合作用下销轴244的轴向移动则被限定，从而不会在凸耳241和凸耳242的销孔中发生移动。另外，为了防止挡板从销轴244的卡槽中脱出，转动调节部件24还包括螺栓246，上耳板241a上对应设置有螺纹连接孔，由此，通过螺栓246与该螺纹连接孔配合将挡板固定于上耳板241a，从而提高了转动调节部件24的连接可靠性。
另外，在本申请实施例中，对于锁止件的具体结构并不进行限定，在其他可替换的实施例中，锁止件还可以是开口销、夹持件等其他能够与销轴244以及凸耳配合实现对销轴244进行轴向限位的结构。当然，止挡件245还可以是柱状体。而且在其他变形的实施例中，还可以采用一端锁止的方式对销轴244进行轴向限位，此时，例如可以通过销轴244自身的轴向一端部设置的卡止结构与上耳板241a抵靠配合，而在销轴244的另一端设置卡槽，则可以通过上述实施例中的止挡件245与该卡槽以及下耳板241b配合的方式限制销轴244在发生移动。
此外，在上述实施例中，凸耳241设置在分体构件21的连接端部，而凸耳242设置在分体构件22的连接端部，通过销轴244将凸耳241和凸耳242可转动地连接，从而实现分体构件21与分体构件22之间的可转动连接。但是本申请的实施例并不限于此，在其他的变形实施例中，转动调节部件24还可以被配置成一个整体的构件，即通过销轴244将凸耳241和凸耳242可转动地连接，此时则可以将分体构件21、分体构件22以及分体构件23制作为标准件，这样则能够按照标准尺寸制作多个尺寸、结构 皆相同的分体构件。而在需要将多个分体构件组装成环状体20a时，则可以通过转动调节部件24中的凸耳241和凸耳242分别与分体构件21的连接端部以及分体构件22的连接端部连接，从而实现快速地将分体构件21和分体构件22可转动连接的目的，同时还能够简化整个加强环工装20的加工制作过程。
图8是图3中的分体构件21沿C方向观察的局部剖视图；图9是图1中的分体构件21和分体构件23连接部分的示意图；图10是图9的连接部分的另一种状态的示意图。如图1、图3、图8至图10所示，根据本申请的一个具体示例，距离调节部件25包括：连接端板251、连接端板252和调整件，其中，连接端板251连接在分体构件21的连接端部，而连接端板252连接在分体构件23的连接端部，调整件分别与连接端板251和连接端板252接合，以调整连接端板251和连接端板252之间的距离。
由于连接端板251和连接端板252的结构以及连接方式相同，所以仅以连接于分体构件21的连接端板251为例进行说明。连接端板251可以是长方形、正方形、圆形等形状的板体，在连接端板251的一侧板面开设有插槽251a，插槽251a位于连接端板251的大致中间位置。在插槽251a的两侧分别设置有多个通孔251b。当将连接端板251安装于分体构件21后，使连接端板251设置有插槽251a的一侧板面背离分体构件21，并且使连接端板251的位于插槽251a两侧的多个通孔251b分别露出于分体构件21的环体213和环体214的外侧，以便执行后续的连接操作。也就是说，连接端板251和连接端板252通过各自设置有插槽的板面彼此相对，从而能够通过连接端板251的插槽251a和连接端板252的插槽共同配合构成安装口部，该安装口部沿环状体20a的径向延伸。
示例性地，在本实施例中，调整件包括第一紧固件253和保持块254，以通过第一紧固件253将保持块254固定在连接端板251和连接端板252之间；或者拆除第一紧固件253，将保持块254从连接端板251和连接端板252之间移除，从而实现改变连接端板251和连接端板252之间的距离并保证连接端板251和连接端板252始终能够彼此稳固连接的目的。
具体地，保持块254为条形的块体结构，保持块254的厚度(即保持 块254沿环状体20a轴向具有的厚度)与连接端板251上的插槽251a的宽度(即插槽251a沿环状体20a轴向具有的宽度)相同，以能够将保持块254插置在连接端板251和连接端板252之间形成的安装口部中。另外，为了便于操作，在保持块254的一侧端部还设置有供操作人员进行握持操作的握持口254a。
第一紧固件253例如可以是螺栓和螺母，以通过螺栓穿过连接端板251和连接端板252上设置的通孔，并与螺母锁紧配合，从而将保持块254夹紧固定在连接端板251和连接端板252之间，使分体构件21和分体构件23之间保持间隔预定距离T 2(如图10所示)。当然，在分体构件21和分体构件23之间远离彼此的过程中，分体构件21和分体构件23分别通过各自对应的转动调节部件24相对于分体构件22旋转，因此连接端板251和连接端板252之间形成角度α，并且优选将保持块254的沿宽度方向的两侧面之间的夹角配置为角度α，使得连接端板251和连接端板252能够分别贴合于保持块254的沿宽度方向的两侧面，因此预定距离T 2为弧度值(即保持块254的沿宽度方向的两侧面之间的弧度)。此时，由分体构件21、分体构件22以及分体构件23围成的环状体20a的内径则大于转子10的磁轭11的外径，并与磁轭11的外径之间保持预定间隙，上述预定距离T 2根据环状体20a与磁轭11的外径之间需要保持的预定间隙确定。示例性地，该预定间隙的范围例如可以是5mm至20mm，以便能够将环状体20a套装于磁轭11的外侧。
当将环状体20a套装于磁轭11的外周面后，即可首先旋松第一紧固件253，即解除连接端板251和连接端板252对保持块254的夹持作用，从而可以将保持块254从连接端板251和连接端板252之间移除。然后可通过连接件(当第一紧固件253的长度不会与分体构件21和分体构件23发生位置干涉时，同样可以将第一紧固件253作为连接件)将连接端板251和连接端板252彼此进行固定，通过连接端板251和连接端板252彼此贴近，最终使得环状体20a的内表面能够贴合于磁轭11的外周面，此时优选使分体构件21和分体构件23之间保持间隔预定距离T 1(如图9所示)。这样能够通过预留余量的方式使得环状体20a与磁轭11的外周面紧密贴 合，从而能够通过加强环工装20有效地提升转子10的结构强度。预定距离T 1的范围例如可以是2mm至5mm。当需要从磁轭11上拆除环状体20a时，则可以重新通过保持块254使分体构件21和分体构件23之间形成预定距离T 2，从而将加强环工装20从转子10上移除。
由此，则能够快速地将加强环工装20安装于转子10外周，或者从转子10外周拆卸下来，从而在实际的操作过程中，可以选择性地在电机的加工、运输、装配中的任一环节中根据实际需要将加强环工装20安装于转子10，以在必要的工序中通过加强环工装20提升转子10的结构强度。而在不需要通过加强环工装20提升转子10的结构强度时，则可以及时将加强环工装20从转子10上拆除，减少在相应环节中转子10或者电机的径向占用空间和操作工序，能够简化电机的制作过程，节省材料，从而降低制造成本。
另外，在定子和转子10套装的过程中，通过加强环工装20能够保证转子10的结构强度，因此能够防止定子和转子10吸附到一起，从而提升了电机装配操作的安装可靠性，并能够防止转子10与定子发生贴合现象造成结构毁损，从而能够提高工作效率，保证电机的顺利装配，且保障了操作人员的人身安全。
当然，在其他的可替换的实施例中，调整件还可以只包括第一紧固件253，即通过第一紧固件253分别与连接端板251和连接端板252连接，使连接端板251和连接端板252彼此相互靠近，保持上述预定距离T 1；或者使连接端板251和连接端板252彼此相互远离，保持上述预定距离T 2。另外，在其他的可替换的实施例中，调整件还可以是其他能够分别夹持连接端板251和连接端板252并能够分别为连接端板251和连接端板252提供卡位功能的夹持部件。
此外，在上述实施例中，距离调节部件25包括连接端板251、连接端板252以及调整件，但是本申请的实施例并不限于此。在其他的变形实施例中，距离调节部件25还可以是能够实现调节分体构件21和分体构件23之间距离的其他结构，例如距离调节部件25还可以包括导轨和滑块，此时连接端板251和连接端板252其中一者设置有导轨，而其中另一者设置 有与导轨接合并能够沿导轨移动的滑块，通过滑块沿导轨移动来实现调节分体构件21和分体构件23之间距离的目的。
在上述的实施例中，分体构件21和分体构件22之间以及分体构件23和分体构件22之间皆采用转动调节部件24可转动地连接，而分体构件21和分体构件22之间采用距离调节部件25可相互靠近或者远离地连接，从而实现将环状体20a可拆卸地安装在磁轭11外周的目的。但是在本申请其他的变形实施例中，分体构件21、分体构件22分体构件23两两之间还可以全部通过转动调节部件24或者全部通过距离调节部件25连接，此时同样能够实现将环状体20a可拆卸地安装至磁轭11外周的目的。
另外，在上述实施例中，加强环工装20包括三个分体构件，但是本申请的实施例并不限于此，在其他的可替代的实施例中，加强环工装20还可以包括两个分体构件或者包括四个以上的分体构件。可以理解的是，当加强环工装20包括两个分体构件时，两个分体构件需要通过两个连接部件彼此连接围成环状体20a，此时两个连接部件则皆为活动连接部件，以使两个分体构件能够可拆卸地安装在转子10的外周。而当加强环工装20包括四个分体构件时，则四个分体构件需要通过四个连接部件彼此连接围成环状体20a，此时四个连接部件中的至少两个连接部件为活动连接部件，以使四个分体构件能够可拆卸地安装在转子10的外周。
另外，两个以上连接部件中为活动连接部件的至少两个连接部件可以包括转动调节部件24和/或距离调节部件25，也就是说，为活动连接部件的至少两个连接部件可以皆为转动调节部件24；或者皆为距离调节部件25；又可以一部分为转动调节部件24，另一部分为距离调节部件25。
图11是图2的加强环工装20的使用状态的局部结构放大示意图。如图2和图11所示，为了对环状体20a在磁轭11外周进行轴向限位，加强环工装20还包括限位部件26，通过将限位部件26设置于磁轭11的外周面，使限位部件26沿转子10的径向向外延伸形成止挡结构，限制环状体20a沿转子10的轴向发生移动。
具体地，为了对环状体20a进行更好地限位，加强环工装20包括两组限位部件26，两组限位部件26分别从轴向的两侧对环状体20a进行限 位。示例性地，每组限位部件26包括两个以上的挡块261和与两个以上的挡块261数量相对应的第三紧固件262，其中，第三紧固件262例如可以是螺栓，在本实施例中，第三紧固件262包括两个螺栓。挡块261设置有能够供螺栓穿过的两个通孔，同时磁轭11的外周面对应地设置有螺纹连接孔。由此，每组限位部件26的两个以上的挡块261分别通过对应的第三紧固件262固定于磁轭11外周，并沿磁轭11的径向向外凸出。优选将两个以上的挡块261沿磁轭11周向等间隔地布置，从而能够通过两个以上的挡块261在磁轭11的外周面大致围成稳固的环状结构。
当将两组限位部件26分别安装于磁轭11外周面后，两组限位部件26之间沿磁轭11的轴向保持预定间隔，从而可以将环状体20a安装于两组限位部件26之间，并使分体构件21、分体构件22和分体构件23各自的第一弧形板体的轴向两侧端面分别与两组限位部件26接触并抵靠配合。由此，则可以通过两组限位部件26为环状体20a提供轴向的支撑力，避免环状体20a和磁轭11之间的接合力不够而发生滑移现象，从而能够提高加强环工装20的使用可靠性，保证加强环工装20能够始终稳定地与转子10配合，提升转子10的结构强度。
另外，在其他的变形实施例中，还可以将每组限位部件26中两个以上的挡块261替换为止挡环，对应地，加强环工装20还包括第二紧固件，例如第二紧固件同样可以是螺栓，从而可以通过螺栓将止挡环固定于磁轭11的外周面处，则此时止挡环沿磁轭11的外周连续地布置。这样同样能够通过止挡环为环状体20a提供轴向的限位作用。当然，对于限位部件26的结构本申请的实施例并不进行限定，在其他的实施例中，还可以通过其他能够提供轴向止挡作用的结构对环状体20a进行轴向限位。
图12是根据本申请实施例提供的加强环工装20的第一安装状态的结构示意图；图13是根据本申请实施例提供的加强环工装20的第二安装状态的结构示意图；图14是根据本申请实施例的加强环工装20的第三安装状态的结构示意图；图15是根据本申请实施例的加强环工装20的第四安装状态的结构示意图；图16是根据本申请实施例的加强环工装20的第五安装状态的结构示意图。根据本申请的一个实施例，还提供了一种上述实 施例中的加强环工装20的安装方法，该安装方法大致包括：提供分体构件的步骤、连接分体构件的步骤和环状体与转子接合的步骤。
以下将按照图12至图16所示的加强环工装20对其安装方法进行说明。
首先，安装限位部件26，即将两组限位部件26中的一组限位部件26安装在磁轭11的外周面，如图12所示。具体地，可以使转子10的轴线呈竖直状态放置，转子端盖12可以在下方、也可以在上方，本实施例中，转子端盖12位于下方。通过第三紧固件262将两个以上的挡块261沿周向固定在磁轭11的外周面，并且使两个以上的挡块261位于靠近转子端盖12的一侧，以便将加强环工装20安装在转子10的靠近转子端盖12一侧，从而更好地提升转子10的结构强度
其次，由于加强环工装20中的三个连接部件皆为活动连接部件，并且其中的两个连接部件为转动调节部件24，另外一个连接部件为距离调节部件25，因此需要先执行提供分体构件的步骤，然后执行连接分体构件的步骤，如图13所示。
具体地，提供分体构件21、分体构件22以及分体构件23，通过一组转动调节部件24将分体构件21和分体构件22可转动地连接，并且通过另一组转动调节部件24将分体构件22和分体构件23可转动地连接。以分体构件21和分体构件22为例，请一并参见图7和图13，将分体构件21和分体构件22相对地放置好，使安装于分体构件21上的凸耳241的销孔241c和安装于分体构件22上的凸耳242的销孔242c彼此对正，将销轴244插置于凸耳241的销孔241c和凸耳242的销孔242c中。接下来，将一侧的止挡件245嵌入销轴244的卡槽内并同时抵靠于上耳板241a，将另一侧的止挡件245嵌入销轴244的另一个卡槽内并同时抵靠于下耳板241b，然后分别通过螺栓246将两个止挡件245固定到对应的上耳板241a和下耳板241b上，由此完成分体构件21和分体构件22的连接，并以同样的方式连接分体构件23和分体构件22。
接下来，需要通过距离调节部件25使相应的分体构件之间保持预定距离地连接，即通过分体构件使分体构件21与分体构件23之间间隔预定 距离T 2，如图13所示。在安装于分体构件21的连接端板251和安装于分体构件22的连接端板252之间放入保持块254，即将保持块254插置于位于分体构件21和分体构件23之间的安装口部，从而使分体构件21和分体构件23之间保持预定距离T 2。通过第一紧固件253将连接端板251和连接端板252固定连接，使保持块254夹紧于连接端板251和连接端板252之间。由此，分体构件21、分体构件22和分体构件23围成环状体20a。
其次，通过吊装机构与加强环工装20的吊耳27配合，起吊由分体构件21、分体构件22和分体构件23组成的环状体20a，使其轴线呈竖直状态，并与转子10的轴线重合，从上向下套装于转子10外，最终使分体构件21、分体构件22和分体构件23各自的第一弧形板体的轴向一侧端面同时与两个以上的挡块261的上表面接触，如图14所示。
然后，将环状体20a套装至转子10的外周后，通过距离调节部件25使相应的分体构件之间保持预定距离T 1，以使环状体20a与磁轭11的外周面贴合，如图15所示。具体地，旋松第一紧固件253，将保持块254从连接端板251和连接端板252之间抽出，再通过第一紧固件253使连接端板251和连接端板252逐渐靠近，直至环状体20a与磁轭11的外周面紧密接触。在通过第一紧固件253使连接端板251和连接端板252逐渐靠近的过程中，分体构件21和分体构件22以及分体构件23和分体构件22分别围绕对应的销轴244相对彼此进行转动，以使连接端板251和连接端板252之间最终形成预定距离T 1，并且最终分体构件21、分体构件22和分体构件23各自的第一弧形板体分别紧密贴合于磁轭11的外周面。
最后，继续安装限位部件26，即将两组限位部件26中的另一组限位部件26安装于磁轭11外周面，如图16所示。即通过第三紧固件262与磁轭11外周面的螺纹孔彼此配合将另一组限位部件26的两个以上的挡块261固定到磁轭11的外周面上，并使该组限位部件26位于环状体20a的轴向另一侧。此时，分体构件21、分体构件22和分体构件23各自的第一弧形板体的轴向两侧端面分别与位于环状体20a轴向两侧的两个以上的挡块261抵靠配合，从而使环状体20a保持于磁轭11外周面，即完成加强环工装20的安装。
上述步骤是将加强环工装20安装至转子10的流程，而按照从后至前的顺序、并对各步骤进行反向操作即可以从转子10上拆卸下加强环工装20。
当然，上述实施例中提供的加强环工装20的安装方法中的各步骤并没有具体的顺序限定，在其他的变形实施例中，当加强环工装20的三个分体构件两两之间皆通过转动调节部件24可转动地连接时，由于三个分体构件之间不能进行距离调节，所以需要先将执行提供分体构件的步骤，然后执行环状体与转子接合的步骤也就是说，需要将三个分体构件保持在转子10的外周并分别与磁轭11的外周面贴合，形成环状体20a，然后则可以通过三个连接部件，也就是三个转动调节部件24将三个分体构件两两地连接，从而完成最后的连接分体构件的步骤。
根据本申请的另一个实施例，还提供了一种转子10，包括：磁轭11、设置于磁轭11内周的磁极以及上述任一实施例中的加强环工装20，加强环工装20安装于磁轭11的外周。由于本实施例中的转子10包含上述实施例的加强环工装20，所以具有与加强环工装20相同的优点，故不再加以赘述。
根据本申请的再一个实施例，还提供了一种电机，其包括：定子和上述实施例中的转子10，转子10套装于定子外侧。由于本实施例中的电机包含上述实施例的加强环工装20，所以具有与加强环工装20相同的优点，故不再加以赘述。
本申请可以以其他的具体形式实现，而不脱离其精神和本质特征。因此，当前的实施例在所有方面都被看作是示例性的而非限定性的，本申请的范围由所附权利要求而非上述描述定义，并且，落入权利要求的含义和等同物的范围内的全部改变从而都被包括在本申请的范围之中。并且，在不同实施例中出现的不同技术特征可以进行组合，以取得有益效果。本领域技术人员在研究附图、说明书及权利要求书的基础上，应能理解并实现所揭示的实施例的其他变化的实施例。

Claims (20)

  1. 一种加强环工装(20)，能够安装在电机的转子(10)外周，其中，所述加强环工装(20)包括两个以上的分体构件(21，22，23)和两个以上的连接部件，所述两个以上的连接部件与所述两个以上的分体构件(21，22，23)相对应，并且所述两个以上的分体构件(21，22，23)通过所述两个以上的连接部件相互连接形成环状体(20a)，其中，
    所述两个以上的连接部件中的至少两个连接部件为活动连接部件，相应的所述分体构件(21，22，23)通过所述活动连接部件彼此活动连接，以使所述加强环工装(20)能够可拆卸地接合在所述转子(10)的外周。
  2. 根据权利要求1所述的加强环工装(20)，其中，所述活动连接部件包括：
    转动调节部件(24)，所述相应的分体构件(21，22，23)通过所述转动调节部件(24)以能够相对彼此转动的方式连接；和/或
    距离调节部件(25)，所述相应的分体构件(21，22，23)通过所述距离调节部件(25)以能够彼此靠近或远离的方式连接。
  3. 根据权利要求2所述的加强环工装(20)，其中，所述活动连接部件包括所述转动调节部件(24)，所述转动调节部件(24)包括销轴(244)和分别设置在所述相应的分体构件(21，22，23)上的销孔(241c，242c)，所述销轴(244)穿过所述销孔(241c，242c)将所述相应的分体构件(21，22，23)可转动地连接。
  4. 根据权利要求3所述的加强环工装(20)，其中，所述相应的分体构件(21，22，23)分别设置有凸耳，所述销孔(241c，242c)设置于所述凸耳。
  5. 根据权利要求4所述的加强环工装(20)，其中，所述转动调节部件(24)还包括锁止件，所述锁止件与所述销轴(244)接合以限制所述销轴(244)在所述销孔(241c，242c)中的轴向移动。
  6. 根据权利要求5所述的加强环工装(20)，其中，所述锁止件包括止挡件(245)，并且所述销轴(244)沿外周表面开设有与所述止挡件(245)相适应的卡槽，所述卡槽位于所述凸耳外侧，以使所述止挡件(245)能够卡入所述卡槽中且同时抵靠于所述凸耳。
  7. 根据权利要求4所述的加强环工装(20)，其中，所述凸耳包括上耳板(241a，242a)以及下耳板(241b，242b)，所述上耳板(241a，242a)及所述下耳板(241a，242a)上分别对应的开设有所述销孔(241c，242c)，至少一个所述凸耳的所述销孔内还设置有保持套筒(243)，以通过所述保持套筒(243)与所述销轴(244)接触配合。
  8. 根据权利要求2所述的加强环工装(20)，其中，所述活动连接部件包括所述距离调节部件(25)，所述距离调节部件(25)包括两个连接端板(251，252)和调整件，所述两个连接端板(251，252)分别设置于所述相应的分体构件(21，22，23)彼此相对的连接端部处，所述调整件分别与所述两个连接端板(251，252)接合，以调整所述两个连接端板(251，252)之间的距离。
  9. 根据权利要求8所述的加强环工装(20)，其中，所述调整件包括保持块(254)和第一紧固件(253)，所述保持块(254)可拆卸地安装在所述两个连接端板(251，252)之间，所述第一紧固件(253)穿过所述两个连接端板(251，252)将所述保持块(254)夹紧在所述两个连接端板(251，252)之间。
  10. 根据权利要求9所述的加强环工装(20)，其中，所述两个连接端板(251，252)中的每个连接端板的一侧板面开设有插槽(251a)，所述两个连接端板(251，252)中各自设置有所述插槽(251a)的表面彼此相对并共同配合构成安装口部，所述安装口部沿所述环状体(20a)的径向延伸；
    所述保持块(254)的厚度与所述每个连接端板上的所述插槽(251a)的宽度相同，以使所述保持块(254)能够插置在所述安装口部 中。
  11. 根据权利要求2所述的加强环工装(20)，其中，所述活动连接部件包括所述距离调节部件(25)，所述距离调节部件(25)包括两个连接端板(251，252)、导轨以及滑块，所述两个连接端板(251，252)分别设置于所述相应的分体构件(21，22，23)彼此相对的连接端部处，所述两个连接端板(251，252)中的一个连接端板设置有所述导轨，另一个连接端板设置有与所述导轨接合并能够沿所述导轨移动的所述滑块。
  12. 根据权利要求1至11中任一项所述的加强环工装(20)，其中，还包括限位部件(26)，所述限位部件(26)设置于所述转子(10)的外周面，并沿所述转子(10)的径向向外延伸，以与所述环状体(20a)配合限制所述环状体(20a)沿所述转子(10)轴向发生移动。
  13. 根据权利要求12所述的加强环工装(20)，其中，所述加强环工装(20)包括两组所述限位部件(26)，两组所述限位部件(26)分别位于所述环状体(20a)的轴向两侧。
  14. 根据权利要求12所述的加强环工装(20)，其中，所述限位部件(26)包括止挡环和第二紧固件，所述止挡环通过所述第二紧固件沿周向连续地布置在所述转子(10)的外周；或者
    所述限位部件(26)包括两个以上的挡块(261)和与所述两个以上的挡块(261)对应的第三紧固件(262)，所述两个以上的挡块(261)分别经由所述对应的第三紧固件(262)沿周向彼此分隔地布置在所述转子(10)的外周。
  15. 根据权利要求1至11、13、14中任一项所述的加强环工装(20)，其中，所述分体构件(21，22，23)包括第一弧形板体(211，221)、第二弧形板体(212，222)以及连接在所述第一弧形板体(211，221)和所述第二弧形板体(212，222)之间的支撑件，所述第一弧形板体(211，221)和所述第二弧形板体(212，222)通过所述支撑件彼此保持预定间隔，并且所述两个以上的分体构件(21，22，23)通过各自的所 述第一弧形板体(211，221)围合形成容纳空间。
  16. 一种转子(10)，包括磁轭(11)和设置于所述磁轭(11)内周的磁极，其中，所述转子(10)还包括如权利要求1至15中任一项所述的加强环工装(20)，所述加强环工装(20)安装于所述磁轭(11)的外周。
  17. 一种电机，其中，包括如权利要求16所述的转子(10)。
  18. 一种加强环工装的安装方法，其中，包括：
    提供分体构件的步骤：提供两个以上的分体构件(21，22，23)和与所述两个以上的分体构件(21，22，23)相对应的两个以上的连接部件；
    连接分体构件的步骤：将所述两个以上的分体构件(21，22，23)通过所述两个以上的连接部件相互连接形成环状体(20a)，并且将所述两个以上的连接部件中的至少两个连接部件配置为活动连接部件，以将相应的所述分体构件(21，22，23)通过所述活动连接部件彼此活动地连接；
    环状体与转子接合的步骤：将所述环状体(20a)安装于转子(10)的外周。
  19. 根据权利要求18所述的加强环工装的安装方法，其中，所述活动连接部件包括：
    转动调节部件(24)，所述相应的分体构件(21，22，23)通过所述转动调节部件(24)以能够相对彼此转动的方式连接；和
    距离调节部件(25)，所述相应的分体构件(21，22，23)通过所述距离调节部件(25)以能够彼此靠近或远离的方式连接。
  20. 根据权利要求19所述的加强环工装的安装方法，其中，所述连接分体构件的步骤还包括：通过所述距离调节部件(25)使所述相应的分体构件(21，22，23)之间保持预定距离地连接；
    所述环状体与转子接合的步骤还包括：将所述环状体(20a)套装至所述转子(10)的外周，并通过所述距离调节部件(25)使所述相应的分体构件(21，22，23)彼此贴合，以使所述环状体(20a)与所述转子 (10)的外周面贴合。
PCT/CN2019/072309 2018-01-26 2019-01-18 转子、电机、加强环工装及其安装方法 WO2019144844A1 (zh)

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