WO2019144625A1 - 一种电机测试治具 - Google Patents
一种电机测试治具 Download PDFInfo
- Publication number
- WO2019144625A1 WO2019144625A1 PCT/CN2018/104731 CN2018104731W WO2019144625A1 WO 2019144625 A1 WO2019144625 A1 WO 2019144625A1 CN 2018104731 W CN2018104731 W CN 2018104731W WO 2019144625 A1 WO2019144625 A1 WO 2019144625A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- motor
- test fixture
- performance testing
- torque wheel
- frame
- Prior art date
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/34—Testing dynamo-electric machines
Definitions
- the utility model relates to the technical field of motor testing, in particular to a motor testing fixture.
- the motor that drives the robot's action is the key component that determines the life and performance of the robot.
- the motor test fixture is required to check whether the quality of the motor meets the requirements.
- Existing motor test fixtures generally use magnetic powder brakes to generate resistance in a single direction, which is inconsistent with the actual working scene.
- the robot's arm includes lifting and lowering movements during operation. During the lifting process, the arm exerts resistance to the motor movement, and during the lowering process, the arm generates traction for the operation of the motor, and the use of the rotor also requires constant reversal and Braking, the existing motor test fixture has a single test scenario, which is not conducive to the loading and life testing of the robot motor.
- the purpose of the utility model is to provide a motor test fixture, the test scene is closer to the actual work of the robot motor, and it is convenient for carrying and testing the life.
- a motor test fixture comprising a frame, a motor fixing mechanism and a motor control mechanism, wherein the motor fixing mechanism is mounted on the frame for mounting a motor, and further comprising:
- a performance testing mechanism on the rack comprising:
- the torque wheel is directly or indirectly mounted on the output shaft of the motor and rotates with it.
- the motor control mechanism is respectively connected with the motor and the performance testing mechanism to control the forward or reverse rotation of the motor and obtain the operating parameters of the motor.
- the weight is suspended on the torque wheel and moves up and down with the motor running, and the weight can be simulated as the power or the resistance scene, and the motor control mechanism can control the connecting frequency and the number of the forward and reverse rotation of the motor to Simulate work scenes such as commutation or braking.
- the weight is a weight.
- the frame is provided with a buckle;
- the weight is a tension meter, one end of which is mounted on the torque wheel and pulled at the other end, and the other end is mounted on the buckle.
- connection point on the torque wheel is required to be fixed to the dynamometer to complete the measurement, and the motor control mechanism can control the connection frequency and the number of times of the forward and reverse rotation of the motor to simulate the commutation. Or work scenes such as brakes.
- the performance testing mechanism further includes a thermocouple disposed to sense temperature within the motor, and the thermocouple is communicatively coupled to the motor control mechanism.
- one side of the torque wheel includes an extension shaft on which the magnetic steel is mounted, and a Hall sensor is installed near the magnetic steel to sense a magnetic field change.
- the performance testing mechanism further includes a first mounting portion and an outer casing connected to each other, the first mounting portion is mounted on the frame, and the extension shaft is provided with a bearing, and the housing receiving chamber The bearing is inside it.
- the bearing can play the role of lubrication and support.
- the performance testing mechanism further comprises a drill chuck, the two ends of the drill chuck being respectively connected to the motor output shaft and the torque wheel.
- the motor fixing mechanism includes a second mounting portion, an upper clip, a lower clip, and an adjustment knob, wherein
- the second mounting portion may be mounted on the frame, and the upper clip and the lower clip are disposed side by side on the second mounting portion to clamp a motor, and the adjusting knob adjusts the upper portion The distance between the clip and the lower clip.
- the frame comprises a base and a fixed shaft mounted on the base, wherein the performance testing mechanism is detachable and mounted on the fixed shaft.
- the motor control mechanism includes:
- a motor drive module that communicates with the motor to control its forward or reverse rotation.
- control panel connected to the motor drive module to control its action
- a data input terminal communicatively coupled to the performance testing mechanism to read test data
- a display screen for displaying test data read by the data input terminal.
- the weight is suspended on the torque wheel and moves up and down with the motor running. It can simulate the weight of the weight as the power or resistance, and test the load performance of the motor to be tested. After removing the weight, you can test the idling performance of the motor to be tested.
- the lock is matched with the connection point on the torque wheel to fix the tension gauge to measure the motor stall torque.
- the motor control mechanism can control the connection frequency and number of forward and reverse rotations of the motor to simulate working situations such as commutation or braking.
- FIG. 1 is a schematic perspective view of a motor test fixture.
- Figure 2 is a motor test fixture.
- Figure 3 is a partial schematic view of the performance testing mechanism.
- FIG. 4 is a schematic perspective view of a motor fixing structure.
- FIG. 5 is a schematic structural view of a motor test fixture after the weight is suspended.
- Fig. 6 is a schematic structural view of a motor test fixture equipped with a tension meter.
- Fig. 7 is an external view of the motor control mechanism.
- the embodiment discloses a motor test fixture, including a frame 100, a motor fixing mechanism 200, a motor control mechanism 300, and a performance testing mechanism 400.
- the motor fixing mechanism 200 and the performance testing mechanism 400 are all installed in FIG.
- the rack 100 is disposed adjacent to each other.
- the function of the motor fixing mechanism 200 is to fix the motor.
- the motor securing mechanism includes a second mounting portion 210, an upper clip 220, a lower clip 230, and an adjustment knob 240.
- the second mounting portion 210 can be mounted on the frame 100.
- the upper clip 220 and the lower clip 230 are arranged side by side on the second mounting portion 210 to clamp the motor, and the adjusting knob 240 adjusts the upper clip 220 and the lower clip 230. The distance between them is to clamp motors of different sizes.
- the performance testing mechanism 400 is the core testing component of the test fixture, and as shown in FIG. 3 and FIG. 5, includes a torque wheel 410, a weight 420, and a rotational speed sensor 430.
- the torque wheel 410 is directly or indirectly mounted on the output shaft of the motor, and the weight 420 is suspended by the rope on the torque wheel 410 to rise and fall with the rotation of the torque wheel 410.
- the rope When rising, the rope is wound on the torque wheel 410.
- the rotation speed sensor is used to directly or indirectly measure the rotation speed of the torque wheel 410.
- the motor test fixture can test the load performance of the motor when the weight is suspended, and the idle performance of the motor can be tested when the weight is removed.
- the weight 420 can be weighted to facilitate adjustment of the weight of the weight.
- the performance testing mechanism 400 may further include one or more of a thermocouple, an acceleration sensor, and a torque tester as needed to test data information of temperature, acceleration, and moment of the motor to be tested.
- the motor control mechanism 300 has two functions, one of which is to control the operation of the motor, more specifically, to control the forward and reverse rotation of the motor, and the gravity of the weight can be used as power or resistance, respectively, to better simulate the motor.
- the action of driving the robot can also control the connection frequency and number of forward and reverse rotation of the motor to simulate the working scene such as commutation or braking; the second is to obtain the operating parameters of the motor through the communication connection with the performance testing mechanism 400.
- the motor control mechanism 300 includes a power input terminal, a control panel 320, a display screen 330, a motor drive module, a thermocouple terminal 310, and a rotational speed sensor terminal 350.
- the power input end is used to connect the power supply to supply power to the motor and other components, and the motor drive module is communicatively connected with the motor to control its forward rotation or reverse rotation.
- the outer surface of the motor control mechanism 300 is provided with a brush motor drive port 340 and a brushless motor.
- the motor drives port 341 to drive two types of motors, respectively.
- the data input terminal is in communication with the performance testing mechanism 400 to read test data, and the display screen 330 is used to display data measured by the thermocouple and the rotational speed sensor. Specifically, the display screen 330 can display:
- the performance testing mechanism 400 further includes a first mounting portion 460 and an outer casing 461 connected to each other.
- the two sides of the torque wheel 410 are respectively provided with an extension shaft and a drill chuck 450.
- the first mounting portion 460 is fixed to the frame 100.
- the extension shaft is sequentially provided with a magnetic steel 431 and a bearing 462.
- the rotation speed sensor 430 is a Hall sensor installed near the magnetic steel 431 to sense a change in the magnetic field. Both ends of the drill chuck 450 are respectively connected to the motor output shaft and the torque wheel 410.
- the outer casing 461 houses the bearing 462 inside thereof.
- the rack 100 is a mounting structure including a base 110 and a fixed shaft 120 mounted on the base 110.
- the performance testing mechanism 400 is detachable and mounted on the fixed shaft. 120 on. The effect is that the height of the performance testing mechanism 400 needs to be adjusted when the weight 420 is mounted, such as a weight, to provide a space for placing the weight.
- a lock 111 is added to the frame 100, and the weight 420 can also be selected as a tension meter 440. As shown in FIG. 6, one end of the tension meter 440 is mounted on the torque wheel 410. It is pulled and the other end is mounted on the lock 111 to be fixed. This structure can be used to measure the motor stall torque. At this time, the display screen 330 displays current motor current consumption, temperature rise and other parameters. Of course, this function can also be implemented by other types of torque sensors.
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Force Measurement Appropriate To Specific Purposes (AREA)
- Control Of Electric Motors In General (AREA)
Abstract
Description
Claims (10)
- 一种电机测试治具,包括机架、电机固定机构以及电机控制机构,所述电机固定机构装设在所述机架上用以安装电机,其特征在于,还包括装设在所述机架上的性能测试机构,其包括:力矩轮,直接或间接装设在电机的输出轴上随其转动,配重物,可悬挂在所述力矩轮上被其带动升降,以及转速传感器,直接或间接测量所述力矩轮的转速,其中,所述电机控制机构分别同电机以及所述性能测试机构通讯连接,以控制电机正转或反转并获取电机的运行参数。
- 根据权利要求1所述的电机测试治具,其特征在于,所述配重物为砝码。
- 根据权利要求1所述的电机测试治具,其特征在于,所述机架上设置有锁扣;所述配重物为拉力计,其一端装设在所述力矩轮上被其拉动,另一端装设在所述锁扣上。
- 根据权利要求1-3任一所述的电机测试治具,其特征在于,所述性能测试机构进一步包括热电偶,其设置在电机内感测温度,并且所述热电偶与所述电机控制机构通讯连接。
- 根据权利要求1-3任一所述的电机测试治具,其特征在于,力矩轮的一侧包括有延长轴,所述延长轴上装设有磁钢,所述转速传感器为霍尔传感器,所述霍尔传感器安装在所述磁钢附近以感测磁场变化。
- 根据权利要求5所述的电机测试治具,其特征在于,所述性能测试机构进一步包括有互相连接的第一安装部以及外壳,所述第一安装部装设在所述 机架上,所述延长轴上设置有轴承,所述外壳容纳所述轴承于其内部。
- 根据权利要求1-3任一所述的电机测试治具,其特征在于,所述性能测试机构进一步包括钻夹头,所述钻夹头的两端分别连接电机输出轴以及所述力矩轮。
- 根据权利要求1-3任一所述的电机测试治具,其特征在于,所述电机固定机构包括第二安装部、上夹片、下夹片以及调节旋钮,其中,所述第二安装部可装设在所述机架上,所述上夹片以及所述下夹片并排设置在所述第二安装部上以夹持电机,所述调节旋钮调节所述上夹片与所述下夹片之间的距离。
- 根据权利要求1-3任一所述的电机测试治具,其特征在于,所述机架包括底座以及装设在所述底座上的固定轴,其中,所述性能测试机构是可拆装、且装设在所述固定轴上。
- 根据权利要求1-3任一所述的电机测试治具,其特征在于,所述电机控制机构包括:电源输入端,用于接入电源供电,电机驱动模块,与电机通讯连接以控制其正转或反转,控制面板,与所述电机驱动模块连接以控制其动作,数据输入端,与所述性能测试机构通讯连接以读取测试数据,以及,显示屏,用以显示所述数据输入端读取的测试数据。
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CN201820120122.8U CN207908648U (zh) | 2018-01-24 | 2018-01-24 | 一种电机测试治具 |
CN201820120122.8 | 2018-01-24 |
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CN112462095A (zh) * | 2020-11-18 | 2021-03-09 | 安徽广博机电制造股份有限公司 | 一种冰箱电机组装检测设备 |
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CN207908648U (zh) * | 2018-01-24 | 2018-09-25 | 南京阿凡达机器人科技有限公司 | 一种电机测试治具 |
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JP4893825B2 (ja) * | 2007-06-08 | 2012-03-07 | 富士通株式会社 | 回転駆動機構の寿命試験装置及び方法 |
CN203376452U (zh) * | 2013-06-09 | 2014-01-01 | 晶澳太阳能有限公司 | 一种马达的维修质量检测装置 |
CN203519795U (zh) * | 2013-11-01 | 2014-04-02 | 三峡大学 | 一种座椅电机综合性能测试试验台 |
CN205562093U (zh) * | 2016-01-27 | 2016-09-07 | 深圳市祈飞科技有限公司 | 一种旋转电机扭力测试装置 |
CN207908648U (zh) * | 2018-01-24 | 2018-09-25 | 南京阿凡达机器人科技有限公司 | 一种电机测试治具 |
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2018
- 2018-01-24 CN CN201820120122.8U patent/CN207908648U/zh active Active
- 2018-09-08 WO PCT/CN2018/104731 patent/WO2019144625A1/zh active Application Filing
Patent Citations (5)
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JP4893825B2 (ja) * | 2007-06-08 | 2012-03-07 | 富士通株式会社 | 回転駆動機構の寿命試験装置及び方法 |
CN203376452U (zh) * | 2013-06-09 | 2014-01-01 | 晶澳太阳能有限公司 | 一种马达的维修质量检测装置 |
CN203519795U (zh) * | 2013-11-01 | 2014-04-02 | 三峡大学 | 一种座椅电机综合性能测试试验台 |
CN205562093U (zh) * | 2016-01-27 | 2016-09-07 | 深圳市祈飞科技有限公司 | 一种旋转电机扭力测试装置 |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112462095A (zh) * | 2020-11-18 | 2021-03-09 | 安徽广博机电制造股份有限公司 | 一种冰箱电机组装检测设备 |
CN112462095B (zh) * | 2020-11-18 | 2022-05-03 | 安徽广博机电制造股份有限公司 | 一种冰箱电机组装检测设备 |
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