WO2019077665A1 - 喫煙用ロッド状物品の検査装置、喫煙用ロッド状物品の製造機、及び喫煙用ロッド状物品の検査方法 - Google Patents
喫煙用ロッド状物品の検査装置、喫煙用ロッド状物品の製造機、及び喫煙用ロッド状物品の検査方法 Download PDFInfo
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- WO2019077665A1 WO2019077665A1 PCT/JP2017/037426 JP2017037426W WO2019077665A1 WO 2019077665 A1 WO2019077665 A1 WO 2019077665A1 JP 2017037426 W JP2017037426 W JP 2017037426W WO 2019077665 A1 WO2019077665 A1 WO 2019077665A1
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- WIPO (PCT)
- Prior art keywords
- light
- rod
- inspection
- article
- smoking
- Prior art date
Links
- 238000007689 inspection Methods 0.000 title claims abstract description 161
- 230000000391 smoking effect Effects 0.000 title claims abstract description 68
- 238000000034 method Methods 0.000 title claims description 32
- 238000004519 manufacturing process Methods 0.000 title claims description 28
- 238000005259 measurement Methods 0.000 claims abstract description 29
- 238000009826 distribution Methods 0.000 claims abstract description 8
- 230000001678 irradiating effect Effects 0.000 claims abstract description 7
- 235000019504 cigarettes Nutrition 0.000 claims description 17
- 230000008878 coupling Effects 0.000 claims description 16
- 238000010168 coupling process Methods 0.000 claims description 16
- 238000005859 coupling reaction Methods 0.000 claims description 16
- 230000008569 process Effects 0.000 claims description 16
- 239000000835 fiber Substances 0.000 claims description 15
- 238000004891 communication Methods 0.000 claims description 12
- 238000005286 illumination Methods 0.000 claims description 3
- 230000001902 propagating effect Effects 0.000 claims description 3
- 230000009467 reduction Effects 0.000 claims description 2
- 239000012466 permeate Substances 0.000 claims 1
- 239000000463 material Substances 0.000 description 38
- 239000002775 capsule Substances 0.000 description 36
- 230000032258 transport Effects 0.000 description 27
- 238000003384 imaging method Methods 0.000 description 10
- 238000010586 diagram Methods 0.000 description 9
- 238000012360 testing method Methods 0.000 description 8
- 239000003086 colorant Substances 0.000 description 7
- 238000012546 transfer Methods 0.000 description 7
- 238000005520 cutting process Methods 0.000 description 5
- 239000003610 charcoal Substances 0.000 description 4
- 230000002950 deficient Effects 0.000 description 4
- 239000013067 intermediate product Substances 0.000 description 4
- 238000004611 spectroscopical analysis Methods 0.000 description 4
- 238000004804 winding Methods 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 239000013307 optical fiber Substances 0.000 description 3
- 238000002834 transmittance Methods 0.000 description 3
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 241000208125 Nicotiana Species 0.000 description 2
- 235000002637 Nicotiana tabacum Nutrition 0.000 description 2
- GDVKFRBCXAPAQJ-UHFFFAOYSA-A dialuminum;hexamagnesium;carbonate;hexadecahydroxide Chemical compound [OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Al+3].[Al+3].[O-]C([O-])=O GDVKFRBCXAPAQJ-UHFFFAOYSA-A 0.000 description 2
- 230000007717 exclusion Effects 0.000 description 2
- 239000000796 flavoring agent Substances 0.000 description 2
- 235000019634 flavors Nutrition 0.000 description 2
- 229960001545 hydrotalcite Drugs 0.000 description 2
- 229910001701 hydrotalcite Inorganic materials 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 230000000644 propagated effect Effects 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000009827 uniform distribution Methods 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 235000014113 dietary fatty acids Nutrition 0.000 description 1
- 239000008157 edible vegetable oil Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000194 fatty acid Substances 0.000 description 1
- 229930195729 fatty acid Natural products 0.000 description 1
- 150000004665 fatty acids Chemical class 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 235000003599 food sweetener Nutrition 0.000 description 1
- 235000021189 garnishes Nutrition 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000001228 spectrum Methods 0.000 description 1
- 239000003765 sweetening agent Substances 0.000 description 1
- UFTFJSFQGQCHQW-UHFFFAOYSA-N triformin Chemical compound O=COCC(OC=O)COC=O UFTFJSFQGQCHQW-UHFFFAOYSA-N 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
Images
Classifications
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
- A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
- A24C5/32—Separating, ordering, counting or examining cigarettes; Regulating the feeding of tobacco according to rod or cigarette condition
- A24C5/34—Examining cigarettes or the rod, e.g. for regulating the feeding of tobacco; Removing defective cigarettes
- A24C5/3412—Examining cigarettes or the rod, e.g. for regulating the feeding of tobacco; Removing defective cigarettes by means of light, radiation or electrostatic fields
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
- A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
- A24C5/32—Separating, ordering, counting or examining cigarettes; Regulating the feeding of tobacco according to rod or cigarette condition
- A24C5/34—Examining cigarettes or the rod, e.g. for regulating the feeding of tobacco; Removing defective cigarettes
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/89—Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles
- G01N21/892—Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles characterised by the flaw, defect or object feature examined
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/95—Investigating the presence of flaws or contamination characterised by the material or shape of the object to be examined
- G01N21/952—Inspecting the exterior surface of cylindrical bodies or wires
Definitions
- the present invention relates to an inspection apparatus for smoking rod-like articles, a manufacturing machine for smoking rod-like articles, and an inspection method for smoking rod-like articles.
- a filter is known that is divided into a plurality of segments, and each segment has charcoal, a capsule, a center hole, and a sweetener.
- the segment length of each segment ranges from 5 mm to 50 mm.
- a filter having such a plurality of segments is generally formed from a filter rod in which each cut-out segment is aligned, arranged at a predetermined interval, and then integrated in a combiner.
- Patent Document 1 discloses an inspection apparatus which inspects segment arrangement and the like of a multi-segment filter. In this inspection apparatus, the quality of the segment arrangement is judged from the reflection characteristics of the laser light and the like.
- Patent Document 2 discloses an inspection apparatus which transmits infrared light through a filter and determines the quality of the capsule from the difference in the transmission characteristic thereof. In this inspection apparatus, after transmitting the infrared light in the long wavelength region to the inspection object, the light is dispersed and separately received by the plurality of light receiving units to determine the quality of the capsule.
- Patent Documents 1 and 2 combine a plurality of wavelengths in the long wavelength region and arrange the segments of the filter rod and the segments within the segments from the difference in the light characteristics of the inspection object for each wavelength.
- the presence or absence of an object such as a capsule or charcoal is checked.
- the measurement light irradiated to the inspection object and transmitted or reflected is separated by a spectroscope or the like, converted into signals by different detectors, and analyzed for signals obtained for each wavelength.
- the quality of the inspection object is judged.
- the configuration requiring such a spectrum complicates the inspection apparatus and inevitably results in an expensive apparatus configuration.
- capsules have been diversified, and in view of traceability, color coding of capsules used for each cigarette brand has been performed. For this reason, not only diversification of the content liquid used for a capsule but its pigment is also diversified, and the light characteristic of a capsule varies for every capsule. Therefore, for each type of capsule, the threshold setting of the light characteristic used for inspection is different, and depending on the capsule, complicated threshold setting is required. Furthermore, depending on the type of capsule, there is a problem that the examination can not be properly performed.
- the present invention has been made in view of such problems, and the object of the present invention is that it does not depend on the type of inspection object, in particular color, but requires complicated device configuration such as complex threshold setting and spectroscopy. It is an object of the present invention to provide an inspection device for a smoking rod-like article, a machine for manufacturing a smoking rod-like article, and a method for inspecting a smoking rod-like article, which can perform a good inspection without doing so.
- the inspection device for a rod-like article for smoking of the present invention comprises a plurality of light sources generating light of different wavelength distribution, a controller for forming inspection light from the light generated by each light source, and adjustment An irradiating unit for irradiating the rod-like article with the inspection light formed by the device, a light receiver for receiving the measuring light obtained by the inspection light irradiated from the irradiating unit acting on the rod-like article, and the light receiver
- the adjustment unit determines the quality of the rod-like article based on the measurement light, and the adjuster adjusts the color of the inspection light by mixing the light generated by each light source.
- the smoking rod-like article manufacturing machine of the present invention is a smoking rod-like article manufacturing machine provided with the above-described inspection apparatus, comprising: a conveying drum for conveying the smoking rod-like article; And a drum shell that covers the cylindrical core and is rotatably disposed with respect to the cylindrical core, and the cylindrical core has a suction source and a circumferential direction.
- the drum shell has a communication port communicating with the drum shell side, and a first irradiation port where the irradiation unit is positioned, and the drum shells are arranged at intervals in the circumferential direction and hold the rod-like articles for smoking respectively
- irradiation port is positioned overlapping the first irradiation port, the inspection light from the irradiation unit to the smoking rod-like article held in the holding groove is irradiated.
- the inspection method of the rod-like article for smoking of the present invention comprises a light generation step of generating a plurality of lights of different wavelength distribution, an adjusting step of forming an inspection light from the plurality of lights, and a rod-shaped article for smoking the inspection light.
- the adjusting step comprises a color tone step of adjusting the color of the inspection light by mixing the lights generated in the light generating step.
- complex threshold setting regardless of the type of inspection object, particularly color Good inspection of the rod-like article for smoking can be performed without the need for a complicated device configuration such as spectroscopy, etc.
- FIG. 1 It is the block diagram showing the outline of the manufacturing machine of the multi segment filter rod provided with the inspection device concerning one embodiment of the present invention. It is the figure which showed the outline of the manufacturing process of the filter performed with the filter attachment of FIG. 1, and a filter cigarette. It is the schematic which showed an example of the conveyance drum row of the conveyance section of FIG. It is a block diagram of the inspection apparatus provided in the conveyance drum of FIG. It is the figure which looked at a part of conveyance drum of FIG. 4 from the detector side. It is a block diagram of the regulator of FIG. It is the figure which looked at the irradiation part of FIG. 6 from the detector side. It is a figure which shows the case where a light-reduction board is used in the regulator of FIG.
- FIG. 1 is a block diagram schematically showing a multi-segment filter rod manufacturing machine for cigarettes which is an example of a smoking rod-shaped article.
- the manufacturing machine 1 includes a combiner 2 upstream.
- the combiner 2 arranges raw material rods (segments) cut out from a plurality of types of filter materials in a line according to a predetermined arrangement, and forms a large number of continuum arranged at a predetermined interval, Supply to
- two material rods (segments) R1 and R2 are alternately arranged, and two capsules C are embedded separately in one material rod R2.
- a plain material rod, a charcoal material rod, a hydrotalcite material rod or the like is used as the material rods R1 and R2.
- the plain stock rod is a cellulose di-acetate filter fiber bundle wrapped with paper.
- the charcoal material rod is a plain material rod to which particles of activated carbon are added.
- the hydrotalcite material rod is obtained by adding particles of a hydrotalcite-like compound to a plain material rod.
- the capsule C is a destructible shell filled with the content liquid.
- This content liquid is composed of, for example, a flavor and an edible oil (fatty acid triglyceride etc.) as a solvent in which the flavor is dissolved.
- the paper used for the material rods R1 and R2 may have different opacity (light transmittance) by changing the amount of filler (such as calcium carbonate) added, for example.
- the winding section 4 has the same configuration as the winding section of the cigarette manufacturing machine, and is continuously wrapped by the forming paper in the process of running the supplied continuous body with the forming paper with the garnish tape, and has a rod shape Form intermediate product I.
- the intermediate product I is delivered from the winding section 4 to the subsequent cutting section 6, and passes through the cutting section 6, each individual multi-segment filter rod MF having a predetermined length (hereinafter also referred to simply as filter rod MF)
- filter rod MF each individual multi-segment filter rod MF having a predetermined length
- the cutting section 6 is internally provided with a rotary knife, and intermittently cuts every other material rod R1 arranged in the intermediate product I, with the center as a cutting point (indicated by a broken line).
- the half body R1h of the material rod R1 is positioned at both ends of the filter rod MF, and the material rod R2, the material rod R1 and the material rod R2 are sequentially positioned between the half bodies R1h.
- the filter rods MF formed in this way are sequentially delivered from the kicker to the transport section 8.
- a conveying drum row 10 is disposed in the conveying section 8.
- the transport drum row 10 transports the filter rod MF in a direction intersecting the traveling direction of the intermediate product I, and is supplied to a not-shown belt conveyor disposed at the subsequent stage of the transport drum row 10. Then, the filter rod MF on the belt conveyor is supplied to the filter attachment 12 at the subsequent stage.
- FIG. 2 is a diagram schematically showing the process of manufacturing the filter and the filter cigarette performed by the filter attachment 12.
- the filter attachment 12 cuts the center of the filter rod MF shown by a broken line to form a filter plug MP.
- the half body R1h is positioned at both ends of the filter plug MP, and the material rod R2 is positioned between the half bodies R1h.
- the filter attachment 12 places cigarettes CT at both ends of the individually formed filter plug MP, and connects them by winding a tip paper TP to form a double filter cigarette DFC.
- the center of the filter plug MP in which the double filter cigarette DFC is indicated by a broken line, that is, the center of the material rod R2 is cut to form individual filter cigarettes FC.
- the filter of the filter cigarette FC is formed as a double filter in which the material half R2h is adjacent to the material half R2h of the material rod R2 serving as the suction end.
- One capsule C is embedded in the material half R2h to be the suction end.
- FIG. 3 is a schematic view showing an example of the transfer drum row 10 of the transfer section 8.
- the transfer drum row 10 is configured by connecting, for example, four transfer drums 10A to 10D.
- the filter rods MF are sequentially transported while being transferred to the adjacent transport drums 10A to 10D.
- the transport drum 10A located at the beginning of the transport drum row 10 is configured as a catcher drum, which during its rotation receives the filter rod MF intermittently delivered through the kicker and transports the received filter rod MF to the next Transport toward the drum 10B.
- the filter rod MF is transported while being transferred from the transport drum 10A, which is a catcher drum, to the transport drums 10B to 10D sequentially adjacent to each other, supplied to the belt conveyor as described above, and then supplied to the filter attachment 12.
- the transport drum 10C in the transport drum row 10 is configured as an exclusion drum, and in the transport process in the transport drum row 10, the defective filter rod MF is excluded from the exclusion drum.
- the inspection apparatus 14 of the rod-shaped article for smoking is provided in the conveyance drum row 10 of the conveyance section 8.
- one conveyance drum 10B in the conveyance drum row 10 is also used as a part of the inspection device 14, and the inspection device 14 inspects the filter rod MF.
- FIG. 4 is a block diagram of the inspection device 14 provided on the conveyance drum 10B.
- the inspection apparatus 14 includes three light sources 16, an adjuster 18, an irradiation unit 20, a detector (light receiver) 22, and a determination unit 24. Each light source 16, the detector 22, and the determination unit 24 are disposed outside the transport drum 10B.
- the three light sources 16 are devices that generate, for example, light of red R, green G, and blue B LEDs (light emitting diodes) that are three primary colors of light.
- the peaks of the wavelengths of the red R, green G, and blue B LEDs generated by the light sources 16 are 630 nm, 525 nm, and 450 nm, respectively, and have different wavelength distributions.
- each light source 16 is configured to be capable of independently adjusting the intensity of each light.
- the adjuster 18 forms the inspection light Li from the light generated by each light source 16.
- the irradiating unit 20 irradiates the inspection light Li formed by the adjuster 18 to the filter rod MF.
- the detector 22 receives the measurement light Lm obtained by the inspection light Li emitted from the irradiation unit 20 acting on the filter rod MF.
- the detector 22 according to the present embodiment is, for example, a strobe camera capable of performing monochrome imaging, and receives the transmitted light transmitted through the filter rod MF as the measurement light Lm.
- the determination unit 24 determines the quality of the filter rod MF based on the measurement light Lm received by the detector 22.
- the determination unit 24 is, for example, an image recognition device, and determines the quality of the filter rod MF based on the contrast (difference between light and dark) of the monochrome image captured by the detector 22.
- the adjuster 18 of the present embodiment adjusts the color of the inspection light Li by mixing the light generated by the light sources 16. Specifically, in the adjuster 18, the color of the inspection light Li is adjusted by adjusting the intensity of the light generated by each light source 16 with each light source 16.
- the transport drum 10B includes a fixed cylindrical core 26, and a cylindrical drum shell 28 which covers the cylindrical core 26 outside the cylindrical core 26 and is rotatably disposed relative to the cylindrical core 26. There is. Inside the cylindrical core 26, the suction source 30 and the irradiation unit 20 described above are disposed.
- the cylindrical core 26 includes a communication port 32 communicating the suction source 30 with the drum shell 28 in the circumferential direction, and a first irradiation port 34 in which the irradiation unit 20 is positioned.
- the communication port 32 is formed over a predetermined range in the circumferential direction as indicated by a two-dot chain line in FIG. 4.
- the drum shell 28 has a plurality of holding grooves 36 arranged at intervals in the circumferential direction, and suction holes 38 are opened in the bottom wall of each holding groove 36. Each holding groove 36 is positioned in the formation range of the communication port 32 as the drum shell 28 rotates.
- each holding groove 36 When each holding groove 36 is positioned in the formation range of the communication port 32, the communication port 32 and the suction hole 38 communicate with each other, and suction of air by the suction source 30 through the suction hole 38 causes the filter rod MF to Is suctioned and held, and the filter rod MF transfers from the transport drum 10A to the transport drum 10B.
- the communication port 32 and the suction hole 38 become disconnected.
- the suction of air by the suction source 30 through the suction hole 38 is not performed, so the holding of the filter rod MF in each holding groove 36 is released.
- the MF transfers from the transport drum 10B to the transport drum 10C.
- the suction hole 38 is positioned so as to overlap with the first irradiation port 34 as the drum shell 28 rotates, so that the suction groove 38 is held by the holding groove 36 at this timing.
- the inspection light Li is irradiated to the filter rod MF from the irradiation unit 20, and the inspection of the filter rod MF is performed.
- FIG. 5 is a view of a part of the conveyance drum 10B as viewed from the detector 22 side.
- FIG. 5 shows a state in which the filter rod MF is sucked and held in each holding groove 36.
- the holding groove 36 has a long groove shape extending in the height direction of the cylindrical drum shell 28, and the suction hole 38 extends in the height direction of the drum shell 28 on the bottom wall of the holding groove 36. It has a long hole shape.
- the suction hole 38 of the drum shell 28 is positioned overlapping the first irradiation port 34 of the cylindrical core 26 in the holding groove 36 at the top.
- the inspection light Li is irradiated from the irradiation unit 20 to the filter rod MF held in the holding groove 36.
- overlapping of the suction holes 38 and the first irradiation ports 34 in the holding grooves 36 is sequentially performed, whereby the inspection light is applied to the filter rods MF held in the holding grooves 36.
- Li is sequentially irradiated, and the inspection of each filter rod MF is sequentially performed.
- the suction hole 38 of the present embodiment also serves as the second irradiation port 40 through which the inspection light Li emitted from the first irradiation port 34 passes, and further, the second irradiation port 40 is a rod. It is formed in the long hole which has the opening length which becomes more than the length of the rod-like article. Therefore, the inspection light Li can be irradiated over the entire length of the filter rod MF.
- FIG. 6 is a block diagram of the adjuster 18.
- the adjuster 18 includes a coupling portion 42, an alignment portion 44, and a propagation section 46 in the order of the light propagation direction.
- the coupling portion 42 is composed of a fiber bundle 48 of optical fibers, and the fiber bundle 48 includes three branch bundles 48 a connected to the respective light sources 16 and one coupling bundle 48 b connected to the alignment unit 44. It consists of The coupling bundle 48b is arranged such that the optical fibers of each branch bundle 48a have a uniform distribution.
- the coupling bundle 48b is branched into a plurality and connected.
- the branching of the coupling bundle 48b is performed so that the optical fibers of each branching bundle 48a have a uniform distribution.
- the light coupled by the coupler 42 is aligned, branched into a plurality of colors without deviation of color, and transmitted to the aligning unit 44.
- the propagation section 46 propagates the light branched by the aligner 44 to the irradiation unit 20 respectively.
- the propagation section 46 includes the space propagation unit 50, the plurality of illumination fibers 52, and the illumination source 54 in the order of the light propagation direction.
- the space propagation unit 50 is extended between the aligner 44 and each of the irradiation fibers 52 in the direction intersecting with the light propagation direction, is formed of a space 50 a and a coupling portion 50 b, and is formed via the space 50 a. Transmits light by coupling.
- the light emitted from the aligner 44 to the space 50 a is once received by the coupling portion 50 b and then propagated to the respective irradiation fibers 52. That is, each irradiation fiber 52 propagates the light branched by the alignment unit 44 to the irradiation unit 20 through the space propagation unit 50.
- FIG. 7 is a view of the irradiation unit 20 as viewed from the detector 22 side.
- the end 52 a of each irradiation fiber 52 is positioned in the irradiation unit 20, and the assembly of these ends 52 a functions as an irradiation source 54 disposed in the irradiation unit 20.
- each end 52a is arranged along the longitudinal direction of the first irradiation port 34, and can be handled as one irradiation source 54 extended in the longitudinal direction.
- the light generated by each light source 16 is irradiated from the irradiation unit 20 in a state of being mixed without any color bias by the adjuster 18 configured as described above.
- FIG. 8 is a view showing a case where the light reducing plate 56 is used in the adjuster 18 shown in FIG.
- the light reducing plate 56 is slidably disposed at both ends of the space 50 a of the space propagation unit 50 in a direction intersecting the light propagation direction.
- FIG. 9 is a pictorial view when the inspection device 14 inspects the filter rod MF consisting of the material rods R1 and R2 wound by the paper roll having different opacity (light transmittance).
- This captured image can be obtained, for example, by imaging the measurement light Lm when the capsule C is red and the blue to green inspection light Li having the opposite color passes through the filter rod MF with the detector 22.
- the imaging result at this time is that the capsule C and the inspection light Li have a relation close to the opposite color, so that the capsule C has a black outline whose outline is blurred.
- the capsule C is black, and the segment boundary B between the material rod R1 and the material rod R2 is also combined with the difference in the opacity (light transmittance) of the paper used for the material rods R1 and R2. Ambiguous and difficult to distinguish. Furthermore, the contrast between the material rod R1 and the capsule C is small, and the outline of the capsule C is blurred and spread. Therefore, when the inspection device 14 examines the segment boundary B, the determination unit 24 erroneously recognizes the segment boundary B as the outline of the capsule C in the image recognition, and determines the non-defective filter rod MF as a defective product. There is a risk of
- FIG. 10 is an imaging diagram when the filter rod MF is inspected by the inspection device 14 with the inspection light Li of the same color as the capsule C.
- This captured image is obtained by imaging the measurement light Lm when passing through the filter rod MF with the inspection light Li of red color as in the case of FIG.
- the imaging result at this time is attributed to the fact that the capsule C and the inspection light Li are similar colors, and the capsule C is light gray.
- the determination unit 24 can easily perform image recognition of the segment boundary B, and can reliably determine the quality of the filter rod MF.
- the inspection device 14 of the present embodiment adjusts the color of the inspection light Li by mixing the light generated by each light source 16 in the adjuster 18.
- the measurement light Lm acting on the filter rod MF can be easily adjusted to a color that makes it easy to determine the quality of the filter rod MF, only by adjusting the color of the inspection light Li.
- the segment boundary B that is, the disposition of the segments such as the material rods R1 and R2 in the filter rod MF, the quality of each segment itself, the disposition of the capsule C, the inspection light
- the color of Li it is possible to reliably identify the inspection object.
- the color adjustment of the inspection light Li can be easily performed visually, it is not necessary to determine the difference in the light characteristics of the inspection object for each wavelength of the measurement light Lm by the threshold setting, and the dispersed measurement light Lm There is no need to analyze the signals obtained for each wavelength. Therefore, good inspection of the filter rod MF can be performed without requiring complex apparatus configuration such as complex threshold setting and spectroscopy without depending on the type of inspection object, in particular color.
- the color adjustment of the inspection light Li and hence the measurement light Lm can be performed by a simple operation of adjusting the intensity of the light generated by each light source 16 respectively.
- the adjuster 18 is branched by a coupling portion 42 for coupling the light generated by each light source 16, an alignment portion 44 for branching the light coupled by the coupler 42 into a plurality, and an aligner 44 And a propagation section 46 for propagating the emitted light to the irradiation unit 20 respectively.
- the propagation section 46 includes a plurality of irradiation fibers 52 for propagating the light branched by the alignment unit 44 to the irradiation unit 20 and an irradiation source 54 including terminations 52 a of the respective irradiation fibers 52 positioned in the irradiation unit 20.
- the adjuster 18 enables color adjustment of the inspection light Li and hence the measurement light Lm to be performed reliably.
- the inspection light Li of the irradiation width matched to the length of the filter rod MF can be irradiated to the filter rod MF.
- the inspection accuracy of the filter rod MF can be further enhanced.
- the suction hole 38 is positioned so as to overlap with the first irradiation port 34 of the cylindrical core 26 as the drum shell 28 rotates, so that the filter rod MF held in the holding groove 38 of the drum shell 28 is irradiated with the irradiation portion 20. Is irradiated with the inspection light Li.
- the filter rod MF can be inspected with a simpler configuration by using the transport drum 10B provided in the filter rod MF manufacturing machine 1.
- the suction hole 38 also serves as a second irradiation port 40 through which the inspection light Li emitted from the first irradiation port 34 passes.
- the filter rod MF can be inspected with a simpler configuration without requiring a major modification of the existing transport drum 10B.
- the second irradiation port 40 is formed in a long hole having an opening length equal to or more than the length of the filter rod MF. Therefore, the inspection light Li can be irradiated over the entire length of the filter rod MF, so that the inspection accuracy of the filter rod MF can be further enhanced.
- the light sources 16, the detectors 22, and the determination unit 24 are disposed outside the transport drum 10B, so that the inspection device 14 can be easily provided later on the existing filter rod MF manufacturing machine 1 Therefore, the filter rod MF can be inspected with an even simpler configuration.
- the inspection light Li is a material
- the boundary B of each segment such as the rods R1 and R is adjusted to a distinguishable color.
- the inspection device 14 can reduce the influence of the capsule C on the measurement light Lm by adjusting the inspection light Li to the similar color of the capsule C. . Therefore, the boundary B of each segment such as the material rod R1 and R can be identified more clearly, and further, the type of each segment can be identified, and the inspection accuracy of the filter rod MF is further enhanced. Can.
- each light source 16 is a device that generates light of three primary colors of light.
- each light source 16 may generate light of colors other than the three primary colors as long as it generates light of different wavelength distribution, specifically visible light, or two or four
- the light source 16 described above may be used, or a device that generates, for example, laser light other than the light of the LED may be used.
- non-visible light such as ultraviolet light and infrared light may be mixed, and only non-visible light may be used.
- the intensity of the inspection light Li is adjusted by each light source 16, but may be adjusted by the adjuster 22.
- the detector 22 is a stroboscopic camera capable of monochrome imaging, but may be a camera capable of color imaging or a sensor having another light receiving function.
- the detector 22 receives the transmitted light of the filter rod MF as the measurement light Lm.
- the present invention is not limited to this, and any measurement light Lm may be obtained as long as the inspection light Li acts on the filter rod MF. For example, as shown in FIG. good.
- the suction hole 38 formed in the drum shell 28 is also used as the second irradiation port 40.
- the present invention is not limited to this, and the second irradiation port 40 may be formed on the bottom wall of the holding groove 36 separately from the suction hole 38. Even in this case, the basic performance of the inspection device 14 of the present embodiment can be realized.
- inspection apparatus 14 makes the multi-segment filter rod MF for cigarettes test object.
- the inspection apparatus 14 can identify not only the position of the boundary B of the segment constituting the filter rod MF, but also the presence or absence of an object other than the capsule C disposed inside and the type of the segment itself.
- the multi-segment filter rod MF may have two or more types of material rods or cavities, such as three or four types, not limited to two types of material rods, and the inspection device 14 may use such a multi-segment filter The rod MF is likewise testable. Furthermore, it is widely applicable to the inspection of rod-like articles for smoking including filter rods other than multi-segments, cigarettes, or tobacco rods.
- the inspection device 14 is provided on the transport drum 10B of the transport section 8 of the manufacturing machine 1 of the filter rod MF.
- the present invention is not limited to this, and the inspection device 14 may be provided on a conveyance drum other than the conveyance drum 10B constituting the conveyance drum row 10 as long as it is on the downstream side of the catcher drum.
- the inspection apparatus 14 shown in FIG. 4 may be provided in a section other than the transport section 8 of the manufacturing machine 1 or in a manufacturing machine for smoking articles other than the manufacturing machine 1, or a rod-shaped smoking rod separate from the manufacturing machine 1 You may provide independently as an inspection apparatus 14 of this.
- the inspection device 14 is provided in the transfer drum row 10 of the manufacturing machine 1, or separately provided as the inspection device 14 separate from the manufacturing machine 1.
- the present invention is widely applicable to the inspection of rod-like articles for smoking by the inspection method described below, which is not limited to the presence or absence of the use of.
- FIG. 12 is a flowchart showing the procedure of the inspection method.
- a plurality of lights having different wavelength distributions, that is, different colors are generated (light generation step).
- the inspection light Li is formed from a plurality of lights (adjustment step).
- a color tone process is performed in which the color of the inspection light Li is adjusted by mixing the lights generated in the light generation process.
- the inspection light Li is irradiated to the rod-like article (irradiation step).
- the irradiated inspection light Li receives the measurement light Lm obtained by acting on the rod-like article (light receiving step).
- the quality of the rod-like article is determined based on the measurement light Lm (determination step), and the inspection procedure is ended.
- the rod-shaped articles determined to be defective in the main inspection are appropriately excluded.
- the color of the inspection light Li is adjusted by adjusting the intensity of each light generated in the light generation process.
- the inspection light Li is adjusted to the color that can distinguish the boundary B of each segment, so that the disposition of each segment can be easily made good. It can be determined.
- the influence of the capsule C on the measurement light Lm can be reduced by adjusting the inspection light Li to the same color as the object. Since the boundary B of each segment can be clearly identified and the type of each segment can also be identified, the inspection accuracy of the rod-like article can be further enhanced.
- Machine for producing multi-segment filter rods for cigarettes (machine for producing rod-like articles for smoking) DESCRIPTION OF SYMBOLS 10B conveyance drum 14 inspection apparatus 16 light source 18 controller 20 irradiation part 22 light receiver 24 judgment part 26 cylindrical core 28 drum shell 30 suction source 32 communicating port 34 1st irradiation port 36 holding groove 38 suction hole 40 2nd irradiation port 44 alignment Part 46 Propagation section 48 Coupling part 50 Space propagation part 50a Space 52 Fiber for irradiation 52a Termination 54 Irradiation source 56 Light reduction plate MF Multi-segment filter rod (rod-like article for smoking) R1, R2 Material rod (segment) B boundary C capsule (object) Li inspection light Lm measurement light
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Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL17929422.8T PL3646740T3 (pl) | 2017-10-16 | 2017-10-16 | Urządzenie kontrolne do wyrobu do palenia w kształcie pręta, maszyna do produkcji wyrobu do palenia w kształcie pręta oraz sposób kontroli wyrobu do palenia w kształcie pręta |
PCT/JP2017/037426 WO2019077665A1 (ja) | 2017-10-16 | 2017-10-16 | 喫煙用ロッド状物品の検査装置、喫煙用ロッド状物品の製造機、及び喫煙用ロッド状物品の検査方法 |
EP17929422.8A EP3646740B1 (de) | 2017-10-16 | 2017-10-16 | Inspektionsvorrichtung für stabförmigen rauchartikel, produktionsmaschine für stabförmigen rauchartikel und inspektionsverfahren für stabförmigen rauchartikel |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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PCT/JP2017/037426 WO2019077665A1 (ja) | 2017-10-16 | 2017-10-16 | 喫煙用ロッド状物品の検査装置、喫煙用ロッド状物品の製造機、及び喫煙用ロッド状物品の検査方法 |
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WO2019077665A1 true WO2019077665A1 (ja) | 2019-04-25 |
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PCT/JP2017/037426 WO2019077665A1 (ja) | 2017-10-16 | 2017-10-16 | 喫煙用ロッド状物品の検査装置、喫煙用ロッド状物品の製造機、及び喫煙用ロッド状物品の検査方法 |
Country Status (3)
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EP (1) | EP3646740B1 (de) |
PL (1) | PL3646740T3 (de) |
WO (1) | WO2019077665A1 (de) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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WO2023105684A1 (ja) | 2021-12-08 | 2023-06-15 | 日本たばこ産業株式会社 | フィルタロッドの検査装置及び検査方法 |
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IT202000021271A1 (it) * | 2020-09-09 | 2022-03-09 | Gd Spa | Dispositivo di controllo di articoli da fumo |
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- 2017-10-16 EP EP17929422.8A patent/EP3646740B1/de active Active
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WO2023105684A1 (ja) | 2021-12-08 | 2023-06-15 | 日本たばこ産業株式会社 | フィルタロッドの検査装置及び検査方法 |
Also Published As
Publication number | Publication date |
---|---|
EP3646740A1 (de) | 2020-05-06 |
PL3646740T3 (pl) | 2024-09-16 |
EP3646740A4 (de) | 2021-02-24 |
EP3646740B1 (de) | 2024-05-22 |
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