WO2019062196A1 - 模块化自动化设备 - Google Patents

模块化自动化设备 Download PDF

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Publication number
WO2019062196A1
WO2019062196A1 PCT/CN2018/090155 CN2018090155W WO2019062196A1 WO 2019062196 A1 WO2019062196 A1 WO 2019062196A1 CN 2018090155 W CN2018090155 W CN 2018090155W WO 2019062196 A1 WO2019062196 A1 WO 2019062196A1
Authority
WO
WIPO (PCT)
Prior art keywords
module
linear
automation device
hole
modular automation
Prior art date
Application number
PCT/CN2018/090155
Other languages
English (en)
French (fr)
Inventor
刘培超
吴志文
陈勋
张弢
Original Assignee
深圳市越疆科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 深圳市越疆科技有限公司 filed Critical 深圳市越疆科技有限公司
Publication of WO2019062196A1 publication Critical patent/WO2019062196A1/zh

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J9/00Programme-controlled manipulators
    • B25J9/02Programme-controlled manipulators characterised by movement of the arms, e.g. cartesian coordinate type
    • B25J9/023Cartesian coordinate type
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q1/00Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J9/00Programme-controlled manipulators
    • B25J9/02Programme-controlled manipulators characterised by movement of the arms, e.g. cartesian coordinate type

Definitions

  • the application belongs to the technical field of automation equipment, and in particular relates to a modular automation device.
  • Existing automation equipment is generally capable of achieving at least one degree of freedom of motion, thus enabling processing operations.
  • the existing automation equipment is generally not freely configurable, that is, the formed automation equipment has a single function, and the structural design between the devices is different, and each device has many components, and the types and quantities of components are large. This leads to problems of increased costs and difficulties in assembly; at the same time, in the event of equipment failure, maintenance will become more complicated and it is not possible to directly replace an entire device.
  • the purpose of the embodiment of the present application is to provide a modular automation device, which aims to solve the technical problem that the components of the automation device in the prior art cannot be freely matched and result in a single function.
  • the technical solution adopted by the embodiment of the present application is:
  • a modular automation device including a base, a working platform, a function module, a circuit module, and at least a linear module, the working platform is disposed above the base, and each of the linear modules is mounted on the base
  • Each of the linear modules includes a sliding plate that is linearly movable, and the power component and the functional module of each of the linear modules are electrically connected to the circuit module, and the functional module is detachably Mounted on the sliding plate of one of the linear modules and moved with the sliding of the sliding plate to perform processing on the working platform.
  • the utility model has the beneficial effects that the modular automatic device of the present application connects the functional module with the sliding plate of one of the linear modules mounted on the base, so that the sliding plate can be controlled by the linear module.
  • the movement realizes the movement of the control function module, and the working platform is arranged on the base to fix the sliding plate on the base or the other linear module, and a linear module and two linear modules are selected as needed during the assembly process.
  • the group, the three linear modules or the four linear modules form a single or multiple degrees of freedom motion automation device, and the functions are diversified; at the same time, the assembly process is simple and convenient, and the modularity is formed, and the linear modules can be automatically replaced, thereby Complex fault repairs can be avoided.
  • FIG. 1 is a schematic structural diagram 1 of a modular automation device according to an embodiment of the present application.
  • FIG. 2 is a schematic structural diagram 2 of a modular automation device according to an embodiment of the present application.
  • FIG. 3 is a schematic structural diagram 3 of a modular automation device according to an embodiment of the present application.
  • FIG. 4 is a schematic structural view of a sliding plate, a connecting hole, and a mounting flange connection of a linear module of a modular automation device according to an embodiment of the present application.
  • FIG. 5 is a schematic structural diagram of a linear module of a modular automation device according to an embodiment of the present application.
  • FIG. 6 is a schematic exploded view of a linear module of a modular automation device according to an embodiment of the present application.
  • FIG. 7 is a schematic structural diagram 1 of a base of a modular automation device according to an embodiment of the present application.
  • FIG. 8 is a schematic structural diagram 2 of a base of a modular automation device according to an embodiment of the present application.
  • FIG. 9 is a schematic structural diagram of a base of a modular automation device according to an embodiment of the present application.
  • FIG. 10 is a schematic structural diagram of an upper bottom plate of a base of a modular automation device according to an embodiment of the present application.
  • FIG. 11 is a schematic structural diagram of a corner post of a base of a modular automation device according to an embodiment of the present application.
  • FIG. 12 is a schematic structural diagram of a side panel of a base of a modular automation device according to an embodiment of the present application.
  • FIG. 13 is a schematic structural diagram of a lower bottom strip of a base of a modular automation device according to an embodiment of the present application.
  • FIG. 14 is a schematic structural diagram 1 of a touch control module of a modular automation device according to an embodiment of the present application.
  • FIG. 15 is a schematic structural diagram 2 of a touch control module of a modular automation device according to an embodiment of the present disclosure.
  • 16 is a schematic exploded view of a touch control module of a modular automation device according to an embodiment of the present application.
  • FIG. 17 is a schematic structural diagram of a back cover of a touch control module of a modular automation device according to an embodiment of the present application.
  • FIG. 18 is a schematic structural diagram of a wire harness fixing block of a touch control module of a modular automation device according to an embodiment of the present application.
  • first straight plate portion 22 second straight plate portion 23—middle curved plate portion
  • circuit module 211 first embedded slot
  • FIGS. 1 through 18 are exemplary and are intended to be illustrative of the present application and are not to be construed as limiting.
  • first and second are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated.
  • features defining “first” and “second” may include one or more of the features either explicitly or implicitly.
  • the meaning of "a plurality” is two or more unless specifically and specifically defined otherwise.
  • the terms “installation”, “connected”, “connected”, “fixed” and the like shall be understood broadly, and may be either a fixed connection or a detachable connection, unless otherwise explicitly stated and defined. , or integrated; can be mechanical connection, or can be electrical connection; can be directly connected, or can be indirectly connected through an intermediate medium, can be the internal communication of two elements or the interaction of two elements.
  • installation can be understood on a case-by-case basis.
  • the embodiment of the present application provides a modular automation device, including a base 100, a working platform 120, a function module 130, a circuit module 140, and at least a linear module 80.
  • the working platform 120 is disposed on the base.
  • each linear module 80 is mounted on the base 100.
  • Each linear module 80 includes a sliding plate 82 that can be linearly moved.
  • the power components and functional modules 130 of each linear module 80 are electrically connected to the circuit module 140.
  • the function module 130 is detachably mounted on the sliding plate 82 of the linear module 80 and moves with the sliding of the sliding plate 82 to perform a machining operation on the working platform 120.
  • the modular automation device of the embodiment of the present application connects the function module 130 with the sliding plate 82 of one of the linear modules 80 mounted on the base 100, so that the movement of the sliding plate 82 can be controlled by the linear module 80.
  • the movement of the function module 130 is controlled, and the working platform 120 is disposed on the base 100 to fix the base 100 or the sliding plate 82 of the other linear module 80, and a linear module 80 is selected as needed during the assembly process.
  • Two linear modules 80, three linear modules 80 or four linear modules 80 form a single or multiple degrees of freedom motion automation device, and the functions are diversified; at the same time, the assembly process is simple and convenient, forming a modular, linear mode Group 80 can be automatically replaced to avoid complex troubleshooting.
  • the function of the circuit module 140 is to connect a computer, a memory card or a control module of each power component to the outside to realize coordinated control of each power component.
  • the function of the function module 130 is to perform a specific work.
  • the function of the work platform 120 is to place the workpiece to machine the component or to produce a new component directly on the work platform 120.
  • the function module 130 is a three-dimensional printing device, a laser engraving device, or a cutter head device.
  • a three-dimensional printing device can be selected as the function module 130 to print various three-dimensional products.
  • the laser engraving device can be used as the function module 130 to perform laser engraving on the parts to be engraved.
  • the function of the CNC can be realized by selecting the cutter head device.
  • other execution components can also be selected as the function module 130, and the selection range is extremely wide, and the use is very flexible.
  • each linear module 80 further includes a housing 81, a motor 83, a lead screw 84, a screw nut 85 and a linear slide 86.
  • the housing 81 is provided with a strip-shaped mounting cavity 8111.
  • the lead screw 84 is disposed in the strip-shaped mounting cavity 8111 and arranged along the length direction of the strip-shaped mounting cavity 8111.
  • the motor 83 is connected to one end of the lead screw 84, the screw nut 85 is screwed to the lead screw 84, and the linear slide rail 86 is parallel.
  • the lead screw 84 is disposed and fixedly coupled between the lead screw nut 85 and the housing 811.
  • the sliding plate 82 is disposed outside the outer casing 81 and fixedly coupled to the lead screw nut 85.
  • the outer casing 81 can be mounted and fixed by the power supply 83, the lead screw 84, the screw nut 85 and the linear slide 86, and the outer casing 81 also serves as a centering member for connecting the entire linear module 80 with other linear modules 80 or the base 100.
  • the lead screw 84 connected thereto is driven to rotate, and the lead screw nut 85 threadedly connected to the lead screw 84 is moved along the length direction of the lead screw 84, thereby realizing the conversion of the circular motion into a linear motion, and
  • the sliding plate 82 connected to the screw nut 85 is moved, so that the functional module 130 connected to the sliding plate 82 or the other linear module 80 is moved.
  • the linear slide rail 86 can guide the motion line of the lead screw nut 85, that is, improve the movement precision of the screw nut 85, thereby improving the movement precision of the sliding plate 82, thereby improving the connection.
  • the accuracy of the movement of the modules on the sliding plate 82 is provided.
  • the motor 83 may be a servo motor 83 or a stepping motor 83, and the connection between the motor 83 and the lead screw 84 is connected by a coupling 831, which ensures that the connection between the motor 83 and the lead screw 84 is stabilized.
  • the linear slide rail 86 includes a guide rail 861 and a slider 862.
  • the guide rail 861 is fixed in the outer casing 81 and disposed parallel to the lead screw 84.
  • the slider 862 is slidably engaged with the guide rail 861, and the slider is The 862 is fixedly coupled to the lead screw nut 85.
  • the guide rail 861 is fixed as a fixing member in the outer casing 81 to serve as a guide
  • the slider 862 is slidably engaged with the guide rail 861
  • the slider 862 is also fixedly coupled with the screw nut 85, so that the guide rail 861 defines the slide.
  • the block 862 can only move along the guide rail 861.
  • the screw nut 85 can only be guided by the guide rail 861
  • the slide plate 82 can only be guided by the guide rail 861, and the linear motion precision is greatly improved.
  • each of the linear modules 80 further includes a mounting flange 87.
  • the mounting flange 87 is disposed in the strip-shaped mounting cavity 8111 and is provided with a through hole 871 through which the lead screw 84 is inserted.
  • the flange 87 is connected to the sliding plate 82 via a connecting block 88, and the slider 862 is fixedly coupled to the connecting block 88.
  • the lead screw nut 85 extends into the through hole 871 and is fixedly coupled to the mounting flange 87.
  • the arrangement of the mounting flange 87 serves to connect the screw nut 85 and the sliding plate 82, and the connection area between the screw nut 85 and the sliding plate 82 is increased by the mounting housing 811 of the mounting flange 87, and the reinforcing wire is reinforced.
  • the stability of the connection between the lever nut 85 and the sliding plate 82 prevents the screw nut 85 and the sliding plate 82 from swaying during the movement to affect the movement effect.
  • the lead screw nut 85 may be fixed to the mounting flange 87 by screws, screws or bolts or the like and at least a part of the structure of the lead screw nut 85 protrudes into the through hole 871.
  • each linear module 80 further includes a backlash nut 89 and an elastic member 891.
  • the backlash nut 89 is disposed in the through hole 871 and screwed with the lead screw 84, and the elastic member 891 is sleeved. It is outside the lead screw 84 and abuts between the backlash nut 89 and the screw nut 85.
  • the elastic force of the elastic member 891 exerts a pressing force on the screw nut 85 and the backlash nut 89, respectively, so that the gap error between the screw nut 85 and the backlash nut 89 and the lead screw 84 can be effectively eliminated.
  • the elastic member 891 is restrained in the through hole 871, thereby ensuring that its use can abut between the backlash nut 89 and the screw nut 85.
  • the elastic member 891 is a spring.
  • the outer surface of the backlash nut 89 is provided with an outer limiting plane 892, and the inner wall of the through hole 871 is provided with an inner limiting plane 872, and the outer limiting plane 892 is in contact with the inner limiting plane 872.
  • the relative rotation of the anti-backlash nut 89 in the through hole 871 can be avoided, and the anti-backlash nut 89 can only be moved along the length of the lead screw 84.
  • the mounting flange 87, the connecting block 88, and the slide plate 82 are integrally formed.
  • the integrally formed design can produce the mounting flange 87, the connecting block 88 and the sliding plate 82 in a single production at the time of production, thereby improving the production efficiency of the product, and also ensuring the manufacturing of the mounting flange 87 and the connecting block 88.
  • the connection stability between the sliding plate and the sliding plate 82 is good, ensuring good product consistency and high product quality.
  • the outer casing 81 includes a casing 811 and a strip-shaped mounting plate 812.
  • the strip-shaped mounting cavity 8111 is opened in the casing 811 and is formed with an open opening 8112. Both ends of the strip-shaped mounting plate 812 are formed. It is fixed at both ends of the longitudinal direction of the housing 811 and is located at the open opening 8112.
  • the connecting block 88 is provided with a through hole 881 for the strip mounting plate 812.
  • the slider 862 is fixed to the inner wall of the through hole 881, and the guide rail 861 is fixed. In the strip mounting plate 812.
  • the strip mounting plate 812 is capped in the middle of the open opening 8112, that is, there is a gap between the strip mounting plate 812 and the open opening 8112 for the connecting block 88 to protrude out of the open opening 8112 to ensure the connection.
  • Block 88 can be coupled to slide plate 82.
  • the arrangement of the strip-shaped mounting plate 812 can be installed for the guide rail 861, and the guide rail 861 is installed at a position of the bottom of the strip-shaped mounting plate 812 toward the inside of the strip-shaped mounting cavity 8111, so that the guide rail 861 can be protected, and
  • the open opening 8112 is also closed to some extent to prevent large foreign matter from entering the strip mounting cavity 8111.
  • the strip mounting plate 812 can also reinforce the strength of the housing 811, thereby increasing the strength of the entire linear module 80.
  • the outer casing 81 further includes two end caps 813, and the two end caps 813 are respectively blocked at both ends of the longitudinal direction of the casing 811.
  • the end cover 813 is disposed on the one hand to block both ends of the housing 811 in the longitudinal direction, and to block both sides of the strip-shaped mounting cavity 8111, and the end cover 813 can also be used for fixing the motor 83 and The other end of the lead screw 84.
  • the remaining components that need to be disposed in the strip-shaped mounting cavity 8111 can be loaded at both ends of the housing 811 in the longitudinal direction, which is quick and convenient.
  • the sliding plate 82 is provided with a plurality of locking holes 821 for locking members (not shown).
  • the components that need to be mounted on the sliding plate 82 can be locked on the sliding plate 82 by the fastening members, and the auxiliary workpiece can be used only when the locking member is disassembled, and the assembly and disassembly are very convenient. , practical.
  • the locking member can be bolted, screwed or screwed.
  • the number of the locking holes 821 can be set as many as needed, and can be evenly arranged side by side.
  • one embodiment of the modular automation device is: the number of the linear modules 80 is three, and the first linear module 80 is vertically mounted on the base.
  • the two linear modules 80 are horizontally and horizontally disposed above the base 100 and fixedly connected to the sliding plate 82 of the first linear module 80.
  • the functional module 130 is fixedly connected to the sliding plate 82 of the second linear module 80.
  • the third linear module 80 is longitudinally and horizontally mounted on the base 100.
  • the working platform 120 is fixedly connected to the sliding plate 82 end of the third linear module 80 and located below the functional module 130.
  • the first linear module 80 drives the second linear module 80 to move along the Z-axis direction
  • the functional module 130 connected to the second linear module 80 also realizes the movement in the Z-axis direction
  • the second The linear module 80 can also drive the function module 130 to move along the X-axis direction, so that the control function module 130 realizes the movement in the Z-axis and the X-axis direction; meanwhile, the third linear module 80 drives the working platform 120 along the Y-axis direction. Movement, then the functional module 130 achieves movement in the Y-axis direction relative to the work platform 120. In this way, the functional module 130 achieves XYZ three-axis motion with respect to the work platform 120, so that three free-angle running operations can be realized in the space.
  • another embodiment of the modular automation device is: the number of the linear modules 80 is four, and the first linear module 80 and the second linear module 80 are arranged side by side.
  • the third linear module 80 is vertically disposed on the base and horizontally disposed above the base 100 and connected to the slide plate 82 of the first linear module 80 and the sliding of the second linear module 80.
  • the function module 130 is fixedly connected to the sliding plate 82 of the third linear module 80.
  • the fourth linear module 80 is longitudinally and horizontally mounted on the base 100 and located at the first linear module 80 and the second. Between the linear modules 80, the working platform 120 is fixedly connected to the sliding plate 82 end of the fourth linear module 80 and located below the functional module 130.
  • the first linear module 80 and the second linear module 80 jointly drive the third linear module 80 to move along the Z-axis direction, and the third linear module 80 drives the functional module 130 along the X-axis direction.
  • the fourth linear module 80 drives the working platform 120 to move in the Y-axis direction, and then the functional module 130 realizes the movement in the Y-axis direction with respect to the working platform 120.
  • the functional module 130 achieves XYZ three-axis motion with respect to the work platform 120, so that three free-angle running operations can be realized in the space.
  • the base 100 includes an upper bottom plate 10 and four corner posts 20, and the four corner posts 20 are respectively vertically disposed at four corner bottom surfaces of the upper bottom plate 10, and the upper bottom plate 10 passes through four
  • the upper fastener 30 is detachably connected to the four corner posts 20, the working platform 120 is disposed above the upper bottom plate 10, and the linear modules 80 are mounted on the upper bottom plate 10.
  • the four corner posts 20 are respectively disposed on the bottom surface of the upper bottom plate 10 at four angular positions, while the four corner posts 20 are disposed perpendicular to the upper bottom plate 10, and then pass through the four upper fasteners 30.
  • the firmware 30 is configured to disengage the four corner posts 20 from the upper bottom plate 10, so that the disassembled upper bottom plate 10 and the corner post 20 can be packaged, thereby reducing the space occupied by the product package and reducing the space occupied by the product package.
  • the storage and transportation cost of the product improves the convenience of transportation of the product; and when the upper bottom plate 10 or the corner post 20 is damaged, it can be replaced separately, thereby reducing the use cost.
  • the circuit module 140 is disposed at the bottom of the upper bottom plate.
  • the upper bottom plate 10 is provided with an upper stepped hole 11 extending through the top surface and the bottom surface thereof, and the top end of each of the four corner posts 20 is provided with an upper fastening hole 231 .
  • the four upper fasteners 30 are respectively tightly coupled to the four upper fastening holes 231 through the four upper stepped holes 11. Specifically, the upper fastener 30 is loosened by using an auxiliary tool, so that the upper fastener 30 is detached from the upper stepped hole 11 and the upper fastening hole 231, so that the upper bottom plate 10 and the four corner posts 20 can be loosened.
  • the connection can further complete the disassembly of the upper bottom plate 10 and the four corner posts 20, and the operation is simple and convenient, and is very fast.
  • the upper fastening hole 231 may be a bolt, a screw or a screw.
  • the upper stepped hole 11 may be a light hole, and the upper fastening hole 231 may be a threaded hole.
  • each of the corner posts 20 includes a middle curved plate portion 23 and a first straight plate portion 21 and a second straight plate portion 22 extending toward the both sides of the intermediate curved plate portion 23 at right angles.
  • the upper fastening hole 231 is formed on the top surface of the middle curved plate portion 23.
  • the first straight plate portion 21 and the second straight plate portion 22 extending on both sides of the intermediate curved plate portion 23 may abut on both sides of the angle of the upper bottom plate 10, respectively, and the first straight plate portion 21 and the second portion
  • the straight portion 22 forms a right angle
  • the connection with the middle curved portion 23 is triangular. Since the triangular shape has good stability, the stability of the entire corner post 20 supported on the upper bottom plate 10 is greatly improved.
  • the base 100 further includes four side plates 40, and the four side plates 40 are respectively fixed to the first straight plate portion 21 and the other of the adjacent one of the corner posts 20.
  • the second straight plate portions 22 of the corner posts 20 are located, and the top surfaces of the four side plate portions 40 are in contact with the bottom surface of the upper bottom plate 10.
  • the side plate 40 is connected between the first straight plate portion 21 and the second straight plate portion 22 of the adjacent two corner posts 20, and the top surface of the side plate 40 abuts against the bottom surface of the upper bottom plate 10, so that the through side
  • the plate 40 can hold the two adjacent corner posts 20 to ensure that the corner post 20 is stable and not deformable, and the abutment with the upper bottom plate 10 can support the upper bottom plate 10.
  • the upper bottom plate 10 can It has sufficient strength and is not easily deformed, so that the use of the entire base 100 is more stable and reliable.
  • the first straight plate portion 21 is provided with a first fitting groove 211 at a side end thereof
  • the second straight plate portion 22 is provided with a second fitting groove 221 at a side end thereof.
  • Two ends of each side plate 40 are respectively fitted into the first fitting groove 211 and the second fitting groove 221 to be fixed between the first straight plate portion 21 and the second straight plate portion 22.
  • a first fitting groove 211 is disposed at a side end of the first straight plate portion 21, and a second fitting groove 221 is disposed at a side end of the second straight plate portion 22 for mounting the two ends of the side plate 40, not only Ensuring the stability of the side panel 40 connection and eliminating the need for additional fasteners, the assembly operation is faster.
  • the base 100 further includes at least two lower bottom strips 50 respectively disposed under the two opposite side panels 40, and each Both ends of the lower bottom strip 50 are fixedly connected to the adjacent two intermediate curved portions 23 by two lower fasteners 60, respectively.
  • the arrangement of the lower bottom strip 50 can increase the contact area with the plane when the base 100 is placed on a plane, and the increase in the contact area can enhance the stability of the base 100 placed on the plane.
  • the lower bottom strip 50 is fixedly connected to the middle curved portion 23 of the corner post 20 by the lower fastener 60, so that the installation and disassembly of the lower bottom strip 50 can be quickly achieved, and the space occupied by the packaging can be reduced. Reduce the cost of storage and transportation.
  • the number of the lower bottom strips 50 may be two or four.
  • both ends of the lower bottom strip 50 are provided with a lower stepped hole 51 extending through the top and bottom surfaces thereof, and the bottom surface of the middle curved plate portion 23 is opened.
  • the lower fastener 60 is loosened by using an auxiliary tool, so that the lower fastener 60 is detached from the lower step hole 51 and the lower fastening hole 232, so that the lower bottom strip 50 and the four corner posts 20 can be loosened.
  • the connection between the lower base and the four corner posts 20 can be completed, and the operation is simple and convenient, and is very fast.
  • the lower fastening hole 232 may be a bolt, a screw or a screw.
  • the lower stepped hole 51 may be a light hole, and the lower fastening hole 232 may be a threaded hole.
  • the base 100 further includes four cushions 70, four cushions 70 are attached to the lower bottom strips 50, and four cushions 70 are facing each other.
  • the corner posts 20 are set.
  • the cushion pad 70 is disposed such that the contact of the base 100 with the plane is in soft contact, so that when the working member provided on the upper base plate 10 operates, noise generated due to vibration can be reduced.
  • At least one side plate 40 is provided with a wire hole 41.
  • the wire hole 41 provided on the side plate 40 can be provided for the wire to pass through.
  • the wire connecting the electrical component can be taken out from the wire hole 41.
  • the modular automation device further includes a touch control module 90 for controlling the operation of the circuit module 140 .
  • the touch control module 90 includes a touch screen 91 and a touch screen housing 92 .
  • the front cover 921 includes a front cover 921 and a rear cover 922 connected to the front frame 921.
  • the front frame 921 defines a receiving cavity 9211.
  • the touch screen 91 is fixed in the accommodating cavity 9211.
  • the rear cover 922 includes a cover plate 9221 and a tilting bearing.
  • the supporting portion 9222, the inclined receiving portion 9222 is formed by the inner side of the cover plate 9221 facing the outer side of the cover plate 9221, and the inclined receiving portion 9222 includes a supporting bottom surface 9223 for abutting against the top surface of the base 100, and the supporting bottom surface 9223
  • the angle ⁇ formed with the cover plate 9221 is an acute angle. Specifically, since the inner side of the cover plate 9221 of the rear cover 922 is recessed toward the outer side of the cover plate 9221, the inclined receiving portion 9222 is formed, and the inclined receiving portion 9222 is provided with an angle ⁇ formed at an acute angle with the cover plate 9221.
  • the support bottom surface 9223 abuts against the top surface of the base 100, thus forming an acute angle with the support bottom surface 9223 of the inclined receiving portion 9222.
  • the cover plate 9221 of ⁇ also forms an acute angle ⁇ with the top surface of the base 100
  • the front frame 921 fixedly connected to the cover plate 9221 also forms an acute angle ⁇ with the top surface of the base 100, so that when the touch screen 91 is installed in front
  • the touch screen 91 also forms an acute angle ⁇ with the top surface of the base 100.
  • the line of sight observed by the user forms an angle close to a right angle with the touch screen 91, so that the effect of viewing the display of the touch screen 91 can be effectively improved.
  • the angle ⁇ formed by the support bottom surface 9223 and the cover plate 9221 is 30° to 60°.
  • the angle ⁇ formed by the support bottom surface 9223 and the cover plate 9221 may be 30°, 40°, 50° or 60°. The setting of such an angle can satisfy the observation requirements of most people, and the content displayed by the touch screen 91 can be effectively observed only by slightly bowing, and the structural design is reasonable and practical.
  • the touch control module 90 includes a touch screen 91 and the above-mentioned touch screen housing 92 .
  • the front frame 921 defines an accommodating cavity 9211 , and the touch screen 91 is fixed in the accommodating cavity 9211 .
  • the touch screen 91 forms an acute angle clip with the top surface of the base 100.
  • the angle ⁇ at this time, the line of sight observed by the user forms an angle close to a right angle with the touch screen 91, so that the effect of viewing the display of the touch screen 91 can be effectively improved.
  • the four corners of the cover plate 9221 are respectively provided with a first stud 9225, and the four corners of the front frame 921 are respectively provided with a stepped hole 9212, and the front frame 921 passes through the step.
  • the first fastener 93 which is adapted to be coupled to the first stud 9225, is fixedly coupled to the cover plate 9221.
  • the cover 9221 of the rear cover 922 can be detachably connected to the front frame 921 through the connection manner of the first fastener 93 through the stepped hole 9212 and the first stud 9225, and the assembly and disassembly are very convenient;
  • the rear cover 922 and the front frame 921 are excellent in stability, and the front frame 921 and the rear cover 922 are not easily loosened for a long time.
  • the cover plate 9221 of the rear cover 922 and the front frame 921 are lockedly connected at the four corners, so that the stability of the connection between the cover plate 9221 of the rear cover 922 and the front frame 921 is more balanced, and blind spots with unstable connection are avoided.
  • the four corners of the touch screen 91 are respectively provided with through holes 911 , and the through holes 911 are located between the corresponding stepped holes 9212 and the first studs 9225 and the first fasteners 93 . Pass through the through hole 911.
  • a through hole 911 is provided on the touch for the first fastener 93 to be passed through, so that the stability of fixing the touch screen 91 to the front frame 921 is further enhanced by the first fastener 93, and also passes through the front frame 921 and
  • the cover plate 9221 cooperates to press the touch screen 91 to further improve the stability of the touch screen 91 after installation, so that the use of the touch screen 91 is more reliable.
  • the touch control module 90 further includes a magnet 94 fixed to the inner side of the receiving cavity 9211 facing the bottom surface 9223 .
  • the arrangement of the magnets 94 allows the entire touch control module 90 to have a magnetic attraction force such that when placed on the top surface of the base 100 having metal or magnetic members, the entire touch control module 90 can be attracted to the top surface of the base 100.
  • the touch control module 90 placed on the top surface of the base 100 is made more stable and reliable.
  • the receiving cavity 9211 is provided with a mounting groove 9227, and the magnet 94 is disposed in the mounting groove 9227 and adhered to the inner wall of the mounting groove 9227 by glue.
  • the mounting groove 9227 is mainly provided with a fixed magnet 94 and defines a specific position of the magnet 94.
  • the magnet 94 is mounted, it is not necessary to use other tools to position the magnet 94, and directly passes through the mounting groove 9227. The positioning of the magnet 94 can be completed, which enables quick installation of the magnet 94.
  • the magnet 94 is further adhered and fixed to the inner wall of the mounting groove 9227 by means of glue, and the stability of the magnet 94 after installation can be further strengthened to ensure that the magnet 94 is not detached even if an external force acts on the touch control module 90.
  • the touch control module 90 further includes a wire harness fixing block 95.
  • the tilt receiving portion 9222 is provided with a mounting hole 9224, and the wire harness fixing block 95 connects the end of the wire of the touch screen 91.
  • the pressure is fixed to the mounting hole 9224.
  • the mounting hole 9224 is provided for mounting the wire harness fixing block 95, and the wire harness fixing block 95 is for pressing and fixing the wire to which the touch panel 91 is attached.
  • the wire harness fixing block 95 includes a fixing portion 951 through which a wire hole for the wire passes, and a connecting portion 952 at the periphery of the fixing portion 951, and the inclined receiving portion 9222
  • the inner side of the mounting hole 9224 is provided with a second stud 9226.
  • the fixing portion 951 extends into the mounting hole 9224.
  • the connecting portion 952 defines a fixing hole 9521 and is connected to the second stud 9226 through the fixing hole 9521.
  • the second fastener 96 is fixedly coupled to the inclined receiving portion 9222.
  • the function of the wire harness fixing block 95 is to fix the wire and fix the wire to avoid excessive swing of the wire harness.
  • the fixing portion 951 extending into the mounting hole 9224 is used for restraining the wire in the wire hole
  • the connecting portion 952 is disposed to connect the entire wire harness fixing block 95 with the inclined receiving portion 9222, and specifically passes
  • the second fastener 96 is fastened through the fastener and the second stud 9226, and has a reliable structural design and high practicability.
  • the touch control module 90 further includes a PVC patch 97 attached to the outer surface of the touch screen 91 .
  • the PVC patch 97 is disposed and protected from the touch screen 91 to prevent scratching or damage of the foreign matter of the touch screen 91.

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Abstract

一种模块化自动化设备,包括底座(100)、设于底座(100)上方的工作平台(120)、功能模块(130)、电路模块(140)和至少一直线模组(80),各直线模组(80)安装于底座(100)上,各直线模组(80)均包括可作直线运动的滑动板(82),各直线模组的动力部件和功能模块(130)均与电路模块(140)电性连接,且功能模块(130)可拆卸地安装于其中一直线模组(80)的滑动板(82)上并随该滑动板(82)的滑动而运动以实现在工作平台上进行加工作业。组装过程中根据需要选用一个、两个、三个或者四个直线模组(80)形成一个以上自由度运动的自动化设备,功能多样化;同时,结构形成模块化,直线模组(80)之间可以自动替换,有效避免复杂的故障维修环节。

Description

模块化自动化设备 技术领域
本申请属于自动化设备技术领域,尤其涉及一种模块化自动化设备。
背景技术
现有的自动化设备一般能够实现至少一个自由度的运动,如此实现加工作业。但是现有的自动化设备一般无法实现自由搭配安装,也就是说,形成的自动化设备功能单一,并且装置之间的结构设计各异,并且每个装置的零部件较多,零部件种类和数量多则带来成本升高和组装困难的问题;同时,设备一旦出现故障,维修将变得更为复杂,无法直接替换某一整个装置。
技术问题
本申请实施例的目的在于:提供一种模块化自动化设备,旨在解决现有技术中的自动化设备的部件之间无法实现自由搭配导致功能单一的技术问题。
技术解决方案
为解决上述技术问题,本申请实施例采用的技术方案是:
提供了一种模块化自动化设备,包括底座、工作平台、功能模块、电路模块和至少一直线模组,所述工作平台设于所述底座的上方,各所述直线模组安装于所述底座上,各所述直线模组均包括可作直线运动的滑动板,各所述直线模组的动力部件和所述功能模块均与所述电路模块电性连接,且所述功能模块可拆卸地安装于其中一所述直线模组的所述滑动板上并随该滑动板的滑动而运动以实现在所述工作平台上进行加工作业。
有益效果
与现有技术相比,本申请的有益效果:本申请的模块化自动化设备,将功能模块与其中一个安装在底座上的直线模组的滑动板连接,这样可以通过直线模组控制滑动板的移动实现控制功能模块的运动,而工作平台设置在底座上既可以固定底座上也可以固定另一个直线模组的滑动板上,并且在组装过程中根据需要选用一个直线模组、两个直线模组、三个直线模组或者四个直线模组形成单个或者多个自由度运动的自动化设备,功能多样化;同时,组装过程简单便利,形成模块化,直线模组之间可以自动替换,从而可以避免复杂的故障维修环节。
附图说明
为了更清楚地说明本申请实施例中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。
图1为本申请实施例提供的模块化自动化设备的结构示意图一。
图2为本申请实施例提供的模块化自动化设备的结构示意图二。
图3为本申请实施例提供的模块化自动化设备的结构示意图三。
图4为本申请实施例提供的模块化自动化设备的直线模组的滑动板、连接孔和安装法兰连接的结构示意图。
图5为本申请实施例提供的模块化自动化设备的直线模组的结构示意图。
图6为本申请实施例提供的模块化自动化设备的直线模组的结构分解示意图。
图7为本申请实施例提供的模块化自动化设备的底座的结构示意图一。
图8为本申请实施例提供的模块化自动化设备的底座的结构示意图二。
图9为本申请实施例提供的模块化自动化设备的底座的结构示意图。
图10为本申请实施例提供的模块化自动化设备的底座的上底板的结构示意图。
图11为本申请实施例提供的模块化自动化设备的底座的角柱的结构示意图。
图12为本申请实施例提供的模块化自动化设备的底座的侧板的结构示意图。
图13为本申请实施例提供的模块化自动化设备的底座的下底条的结构示意图。
图14为本申请实施例提供的模块化自动化设备的触摸控制模块的结构示意图一。
图15为本申请实施例提供的模块化自动化设备的触摸控制模块的结构示意图二。
图16为本申请实施例提供的模块化自动化设备的触摸控制模块的结构分解示意图。
图17为本申请实施例提供的模块化自动化设备的触摸控制模块的后盖的结构示意图。
图18为本申请实施例提供的模块化自动化设备的触摸控制模块的线束固定块的结构示意图。
其中,图中各附图标记:
10—上底板 11—上台阶孔 20—角柱
21—第一直板部          22—第二直板部23—中间弯板部
30—上紧固件40—侧板               41—过线孔
50—下底条              51—下台阶孔 60—下紧固件
70—减震垫              80—直线模组           81—外壳
82—滑动板              83—电机               84—丝杠
85—丝杠螺母            86—直线滑轨           87—安装法兰
88—连接块              89—消隙螺母           90—触摸控制模块
91—触摸屏              92—触摸屏壳体         93—第一紧固件
94—磁铁                95—线束固定块         96—第二紧固件
97—PVC贴片            100—底座             120—工作平台
130—功能模块           140—电路模块          211—第一嵌装槽
221—第二嵌装槽231—上紧固孔          232—下紧固孔
811—壳体               812—条形安装板        813—端盖
821—紧固孔 831—联轴器            861—导轨
862—滑块               871—穿孔              872—内限位平面
881—过孔               891—弹性件            892—外限位平面
911—通孔               921—前框              922—后盖
951—固定部             952—连接部            8111—条形安装腔
8112—敞开口            9211—容置腔           9212—台阶孔
9221—盖板              9222—倾斜承托部       9223—承托底面
9224—安装孔9225—第一螺柱         9226—第二螺柱
9227—安装槽 9521—固定孔。
本发明的实施方式
下面详细描述本申请的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图1~18描述的实施例是示例性的,旨在用于解释本申请,而不能理解为对本申请的限制。
在本申请的描述中,需要理解的是,术语“长度”、“宽度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本申请的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。
在本申请中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。
如图1~4所示,本申请实施例提供了一种模块化自动化设备,包括底座100、工作平台120、功能模块130、电路模块140和至少一直线模组80,工作平台120设于底座100的上方,各直线模组80安装于底座100上,各直线模组80均包括可作直线运动的滑动板82,各直线模组80的动力部件和功能模块130均与电路模块140电性连接,且功能模块130可拆卸地安装于其中一直线模组80的滑动板82上并随该滑动板82的滑动而运动以实现在工作平台120上进行加工作业。具体地,本申请实施例的模块化自动化设备,将功能模块130与其中一个安装在底座100上的直线模组80的滑动板82连接,这样可以通过直线模组80控制滑动板82的移动实现控制功能模块130的运动,而工作平台120设置在底座100上既可以固定底座100上也可以固定另一个直线模组80的滑动板82上,并且在组装过程中根据需要选用一个直线模组80、两个直线模组80、三个直线模组80或者四个直线模组80形成单个或者多个自由度运动的自动化设备,功能多样化;同时,组装过程简单便利,形成模块化,直线模组80之间可以自动替换,从而可以避免复杂的故障维修环节。
其中,电路模块140的作用起到连接各个动力部件与外界的计算机、存储卡或者控制模块以实现对各个动力部件进行协调控制。功能模块130的作用即是执行具体地工作。工作平台120的作用是起到放置工件以对部件进行加工或者直接在工作平台120上生产出新的部件。
本实施例中,功能模块130为三维打印装置、激光雕刻装置或刀头装置。具体地,选用三维打印装置作为功能模块130即可实现打印出各种三维产品。选用激光雕刻装置作为功能模块130即可实现对需要进行雕刻的部件进行激光雕刻。选择刀头装置即可实现CNC的功能。当然还可以选择其他执行部件作为功能模块130,选择范围极广,使用非常灵活。
本实施例中,如图5~6所示,各直线模组80均还包括外壳81、电机83、丝杠84、丝杠螺母85和直线滑轨86,外壳81开设有条形安装腔8111,丝杠84设于条形安装腔8111内并沿条形安装腔8111的长度方向布置,电机83与丝杠84的一端连接,丝杠螺母85与丝杠84螺纹连接,直线滑轨86平行于丝杠84设置并固定连接于丝杠螺母85与壳体811之间,滑动板82设置于外壳81外并与丝杠螺母85固定连接。其中,外壳81既可以供电机83、丝杠84、丝杠螺母85和直线滑轨86安装固定,并且外壳81也作为整个直线模组80与其他直线模组80或者底座100连接的居中件。具体地,电机83启动时,带动与其连接的丝杠84转动,与丝杠84螺纹连接的丝杠螺母85沿着丝杠84的长度方向移动,如此实现了将圆周运动转变为直线运动,并且,与丝杠螺母85连接的滑动板82实现了移动,如此与滑动板82连接的功能模块130或者另一直线模组80实现运动。其中,由于设置有直线滑块862,那么直线滑轨86可以导正丝杠螺母85的运动防线,也就是提高丝杠螺母85的运动精度,如此提高滑动板82的运动精度,进而提高连接在滑动板82上的模块的运动精度。
优选地,电机83可以为伺服电机83或者步进电机83,并且,电机83与丝杠84之间的连接采用联轴器831连接,这样可以确保电机83与丝杠84连接稳定。
本实施例中,如图6所示,直线滑轨86包括导轨861和滑块862,导轨861固定于外壳81内并与丝杠84平行设置,滑块862与导轨861滑动配合,且滑块862与丝杠螺母85固定连接。具体地,导轨861作为固定件固定在外壳81内,起到导向的作用,而滑块862既与导轨861滑动配合,并且该滑块862也与丝杠螺母85固定连接,这样导轨861限定滑块862只能够沿着导轨861移动,如此就限定了丝杠螺母85只能够以导轨861为导向运动,那么滑动板82只能够以导轨861为导向运动,直线运动精度大大提高。
本实施例中,如图6所示,各直线模组80均还包括安装法兰87,安装法兰87设于条形安装腔8111内并开设有供丝杠84穿设的穿孔871,安装法兰87通过连接块88与滑动板82连接,滑块862与连接块88固定连接,丝杠螺母85伸入穿孔871内并与安装法兰87固定连接。具体地,安装法兰87的设置起到连接丝杠螺母85和滑动板82的作用,通过安装法兰87的设置壳体811增加丝杠螺母85与滑动板82之间的连接面积,加强丝杠螺母85与滑动板82之间连接的稳定性,避免丝杠螺母85和滑动板82在移动过程中出现晃动而影响移动效果。
进一步地,丝杠螺母85可以通过螺丝、螺钉或者螺栓等固定在安装法兰87上并且丝杠螺母85至少有部分结构伸入穿孔871内。
本实施例中,如图6所示,各直线模组80均还包括消隙螺母89和弹性件891,消隙螺母89设于穿孔871内并与丝杠84螺纹连接,弹性件891套设于丝杠84外并抵接于消隙螺母89与丝杠螺母85之间。具体地,弹性件891的弹性力作用分别对丝杠螺母85和消隙螺母89施加一个抵压的力,从而能够有效消除丝杠螺母85和消隙螺母89与丝杠84装配形成的间隙误差,确保整个丝杠螺母85的移动精度更高。其中,弹性件891限制在穿孔871内,进而可以确保其使用能够抵接在消隙螺母89与丝杠螺母85之间。优选地,弹性件891为弹簧。
另外,如图6所示,消隙螺母89的外表面设有外限位平面892,并且,穿孔871的内壁设有内限位平面872,外限位平面892与内限位平面872抵接,这样可以避免消隙螺母89于穿孔871内出现相对转动,确保消隙螺母89只能够沿着丝杠84的长度方向移动。
本实施例中,如图5所示,优选地,安装法兰87、连接块88和滑动板82一体成型。具体地,一体成型的设计可以在生产时,一次性成型安装法兰87、连接块88和滑动板82,提升产品的生产效率,同时也可以确保制造生产出的安装法兰87、连接块88和滑动板82三者间的连接稳定性好,确保产品一致性好,产品质量高。
本实施例中,如图6所示,外壳81包括壳体811和条形安装板812,条形安装腔8111开设于壳体811内且形成有敞开口8112,条形安装板812的两端固定于壳体811长度方向的两端且位于敞开口8112处,连接块88开设有供条形安装板812穿设的过孔881,滑块862固定于过孔881内的内壁,导轨861固定于条形安装板812。具体地,条形安装板812封盖在敞开口8112的中部,也就是说,条形安装板812与敞开口8112之间还具有间距供连接块88伸出至敞开口8112外,以确保连接块88能够与滑动板82连接。并且,该条形安装板812的设置可以供导轨861安装,将导轨861安装在条形安装板812的底部朝向条形安装腔8111内部的位置,这样可以对导轨861起到保护的作用,并且也一定程度封盖敞开口8112,避免较大的异物进入到条形安装腔8111内。同时,该条形安装板812还可以加强壳体811的强度,进而使得整个直线模组80的强度增加。
本实施例中,如图4和图6所示,外壳81还包括两个端盖813,两个端盖813分别封堵于壳体811的长度方向的两端。具体地,端盖813的设置一方面可以封堵住壳体811长度方向的两端,并且封堵住条形安装腔8111的两侧,同时,该端盖813还可以用于固定电机83和丝杠84的另一端。另外,拆卸端盖813后,其余需要设置于条形安装腔8111内的部件可以于壳体811的长度方向的两端装入,快速方便。
本实施例中,如图1和图5所示,滑动板82上开设有若干个供锁紧件(图未示)穿设固定的锁紧孔821。具体地,通过锁紧件穿设紧固件可以将需要安装在滑动板82上的部件锁紧在滑动板82上,并且锁紧件拆卸时只需要使用辅助工件即可,装拆都非常方便,实用性强。锁紧件可以采用螺栓、螺钉或者螺丝。锁紧孔821的数量可以根据需要设置多个,还可以均匀并排设置。
本实施例中,如图1~2所示,模块化自动化设备的其中一个实施方式是:直线模组80的数量为三个,第一个直线模组80呈竖向安装于底座上,第二个直线模组80呈横向且水平设于底座100的上方并与第一个直线模组80的滑动板82固定连接,功能模块130与第二个直线模组80的滑动板82固定连接,第三个直线模组80呈纵向且水平安装于底座100上,工作平台120与第三个直线模组80的滑动板82端固定连接并位于功能模块130的下方。具体地,第一个直线模组80带动第二个直线模组80沿Z轴方向运动,那么与第二个直线模组80连接的功能模块130也实现Z轴方向的运动,而第二个直线模组80又能够带动功能模块130沿X轴方向运动,如此即实现控制功能模块130实现Z轴和X轴方向的运动;同时,第三个直线模组80带动工作平台120沿Y轴方向运动,那么功能模块130来说相对于工作平台120来说即实现了Y轴方向的运动。这样,功能模块130相对于工作平台120实现XYZ三轴的运动,从而在空间内可以实现三个自由角度运行工作。
本实施例中,如图3所示,模块化自动化设备的另外一个实施方式是:直线模组80的数量为四个,第一个直线模组80和第二个直线模组80并排设置且均呈竖向安装于底座上,第三个直线模组80呈横向且水平设于底座100的上方并连接于第一个直线模组80的滑动板82和第二个直线模组80的滑动板82上,功能模块130与第三个直线模组80的滑动板82固定连接,第四个直线模组80呈纵向且水平安装于底座100上并位于第一个直线模组80与第二个直线模组80之间,工作平台120与第四个直线模组80的滑动板82端固定连接并位于功能模块130的下方。具体地,第一个直线模组80和第二个直线模组80共同带动第三个直线模组80沿Z轴方向运动,而第三个直线模组80带动功能模块130沿X轴方向的运动,同时,第四个直线模组80带动工作平台120沿Y轴方向运动,那么功能模块130来说相对于工作平台120来说即实现了Y轴方向的运动。这样,功能模块130相对于工作平台120实现XYZ三轴的运动,从而在空间内可以实现三个自由角度运行工作。
本实施例中,如图7~9所示,底座100包括上底板10和四个角柱20,四个角柱20分别垂直设于上底板10的四个角度的底面,且上底板10通过四个上紧固件30与四个角柱20可拆卸连接,工作平台120设于上底板10的上方,各直线模组80安装于上底板10上。具体地,组装时,将四个角柱20分别设于上底板10的底面且位于四个角度的位置上,同时将四个角柱20垂直于上底板10设置,然后通过四个上紧固件30将四个垂直于上底板10的四个角柱20锁紧连接上底板10,如此使得四个角柱20和上底板10装配在一起;而当需要拆卸时,使用辅助工具依次松开四个上紧固件30,使得四个角柱20脱离与上底板10的锁紧连接,如此完成拆卸工作,那么可以对拆卸后的上底板10和角柱20进行包装,如此可以减小产品包装占据的空间,降低产品的存储和运输成本,提升对产品运输的便利性;并且,当上底板10或者角柱20出现损坏时,可以单独更换,进而可以降低使用成本。
其中,电路模块140设于上底板的底部。
本实施例中,如图9~11所示,上底板10的四个角度均开设有贯穿其顶面和底面的上台阶孔11,四个角柱20的顶端均设有上紧固孔231,四个上紧固件30分别穿过四个上台阶孔11与四个上紧固孔231锁紧连接。具体地,采用辅助工具松开上紧固件30,使得上紧固件30于上台阶孔11和上紧固孔231脱离即可,如此即可以松开上底板10与四个角柱20之间的连接,进而可以完成上底板10与四个角柱20的拆卸,操作简单方便,非常快捷。优选地,上紧固孔231可以是螺栓、螺钉或者螺丝。那么,上台阶孔11可以是光孔,而上紧固孔231可以是螺纹孔。
本实施例中,如图11所示,各角柱20均包括中间弯板部23以及于中间弯板部23朝向两侧延伸并呈直角夹角的第一直板部21和第二直板部22,上紧固孔231开设于中间弯板部23的顶面上。具体地,于中间弯板部23的两侧延伸的第一直板部21和第二直板部22可以分别抵接在上底板10的角度的两侧,并且第一直板部21与第二直板部22形成直角夹角,那么与中间弯板部23的连接为三角形,由于三角形具有稳定性好的特点,这样整个角柱20支撑在上底板10上的稳定性大大提升。
本实施例中,如图7~9和图12所示,底座100还包括四个侧板40,四个侧板40分别固定于相邻的一个角柱20的第一直板部21和另一个角柱20的第二直板部22之间,且四个侧板40部的顶面均与上底板10的底面抵接。具体地,侧板40连接在相邻的两个角柱20的第一直板部21与第二直板部22之间,并且侧板40的顶面与上底板10的底面抵接,这样通过侧板40可以牵制住相邻的两个角柱20,确保角柱20稳定不易变形,并且与上底板10的抵接可以支撑上底板10,那么当上底板10上承载安装有部件时,上底板10可以具有足够的强度而不易变形,如此使得整个底座100的使用更加稳定可靠。
本实施例中,如图7~9和图11所示,第一直板部21的侧端设有第一嵌装槽211,第二直板部22的侧端设有第二嵌装槽221,各侧板40的两端分别嵌装于第一嵌装槽211和第二嵌装槽221内以固定于第一直板部21和第二直板部22之间。具体地,于第一直板部21的侧端设置第一嵌装槽211以及于第二直板部22的侧端设有第二嵌装槽221供侧板40的两端嵌装,不但可以确保侧板40连接的稳定性,并且无需使用额外的紧固件,组装操作更快。
本实施例中,如图8~9和图13所示,底座100还包括至少两条下底条50,两条下底条50分别设于位置相对的两个侧板40的下方,且各下底条50的两端分别通过两个下紧固件60与相邻的两个中间弯板部23固定连接。具体地,下底条50的设置可以增加底座100放置在平面上时与平面的接触面积,接触面积的增加可以加强底座100放置在平面上的稳定性。并且,下底条50通过下紧固件60与角柱20的中间弯板部23固定连接,如此也可以实现快速地对下底条50的安装和拆卸,依然可以实现减小包装时的占据空间,降低存储和运输的成本。
其中,下底条50的数量可以为两条或者四条。
本实施例中,如图8~9、图11和图13所示,下底条50的两端均开设有贯穿其均顶面和底面的下台阶孔51,中间弯板部23的底面开设有下紧固孔232,两个下紧固件60分别穿过两个下台阶孔51与两个下紧固孔232锁紧连接。具体地,采用辅助工具松开下紧固件60,使得下紧固件60于下台阶孔51和下紧固孔232脱离即可,如此即可以松开下底条50与四个角柱20之间的连接,进而可以完成下底座与四个角柱20的拆卸,操作简单方便,非常快捷。
优选地,下紧固孔232可以是螺栓、螺钉或者螺丝。那么,下台阶孔51可以是光孔,而下紧固孔232可以是螺纹孔。
本实施例中,如图8~9所示,底座100还包括四个减震垫70,四个减震垫70贴附于各下底条50上,且四个减震垫70正对四个角柱20设置。具体地,减震垫70的设置可以使得底座100与平面的接触为软接触,这样当上底板10上设置的工作部件工作时,可以减小因为震动而产生的噪音。
本实施例中,如图8~9和图12所示,至少一侧板40上开设有过线孔41。具体地,侧板40上设置的过线孔41可以供导线穿过设置,例如当上底板10的底面设置电性部件时,那么连接电性部件的导线即可从该过线孔41处引出,结构设计巧妙,实用性强。
本实施例中,如图1、图3和图14~17所示,模块化自动化设备还包括用于控制电路模块140工作的触摸控制模块90,触摸控制模块90包括触摸屏91和触摸屏壳体92,触摸屏壳体92包括前框921和与前框921连接的后盖922,前框921开设有容置腔9211,触摸屏91固定于容置腔9211内,后盖922包括盖板9221和倾斜承托部9222,倾斜承托部9222由盖板9221的内侧朝向盖板9221的外侧凹陷形成,倾斜承托部9222包括有用于与底座100的顶面抵接的承托底面9223,承托底面9223与盖板9221形成的夹角α为锐角。具体地,由于其后盖922的盖板9221的内侧朝向盖板9221的外侧凹陷形成有倾斜承托部9222,并且在倾斜承托部9222设有与盖板9221形成的为锐角的夹角α,当该新型触摸屏壳体92放置在底座100的顶面上时,承托底面9223抵接在底座100的顶面上,如此,与倾斜承托部9222的承托底面9223形成的锐角夹角α的盖板9221也与底座100的顶面形成锐角夹角α,那么与盖板9221固定连接的前框921也与底座100的顶面形成锐角夹角α,这样,当触摸屏91安装于前框921上时,触摸屏91也与底座100的顶面形成锐角夹角α,此时,使用者观察的视线与触摸屏91形成接近直角的角度,从而可以有效提高观察触摸屏91显示的效果。
本实施例中,优选地,如图14所示,承托底面9223与盖板9221形成的夹角α为30°~60°。具体地,承托底面9223与盖板9221形成的夹角α可以为30°、40°、50°或者60°。如此角度的设定可以满足大部分人的观察要求,并且,只需要微微低头即可有效观察到触摸屏91显示的内容,结构设计合理,实用性强。
本实施例中,如图16所示,触摸控制模块90包括触摸屏91和上述的触摸屏壳体92,前框921开设有容置腔9211,触摸屏91固定于容置腔9211内。具体地,本申请实施例的触摸控制模块90,由于使用有上述的触摸屏壳体92,那么当触摸控制模块90放置在底座100的顶面上时,触摸屏91与底座100的顶面形成锐角夹角α,此时,使用者观察的视线与触摸屏91形成接近直角的角度,从而可以有效提高观察触摸屏91显示的效果。
本实施例中,如图16所示,盖板9221的四个角部均设有第一螺柱9225,前框921的四个角部均设有台阶孔9212,前框921通过穿过台阶孔9212与第一螺柱9225适配连接的第一紧固件93固定连接盖板9221。具体地,通过第一紧固件93穿过台阶孔9212与第一螺柱9225锁紧的连接方式可以使得后盖922的盖板9221与前框921可拆卸连接,并且装拆都非常方便;同时,连接后的后盖922与前框921稳定性极佳,长期使用前框921与后盖922也不会轻易出现松脱。其中,后盖922的盖板9221与前框921在四个角部实现锁紧连接,使得后盖922的盖板9221与前框921连接的稳定性更加平衡,避免出现连接不稳定的盲点。
本实施例中,如图16所示,触摸屏91的四个角部均设有通孔911,各通孔911位于对应的台阶孔9212与第一螺柱9225之间且第一紧固件93穿过通孔911。具体地,在触摸上设置通孔911供第一紧固件93穿设,这样通过第一紧固件93进一步加强将触摸屏91固定在前框921上的稳定性,并且还通过前框921和盖板9221共同作用压紧触摸屏91,进一步提升了触摸屏91安装后的稳定性,使得触摸屏91的使用更加可靠。
本实施例中,如图7~8和图16所示,触摸控制模块90还包括磁铁94,磁铁94固定于容置腔9211正对承托底面9223的内侧。具体地,磁铁94的设置使得整个触摸控制模块90具有磁性吸附力,这样当放置在具有金属或者磁性件的底座100的顶面上时,整个触摸控制模块90可以吸附在底座100的顶面上,使得放置在底座100的顶面上的触摸控制模块90更加稳定,可靠。
本实施例中,如图16~17所示,容置腔9211内设有安装槽9227,磁铁94设于安装槽9227内并通过胶水与安装槽9227的内壁粘接。具体地,安装槽9227的设置主要是固定磁铁94,并且限定磁铁94的具体位置,同时在安装磁铁94时,也不需要采用其他工具对磁铁94的安装进行定位,直接通过该安装槽9227即可实现对磁铁94的安装完成定位,如此能够实现快速对磁铁94的安装。而进一步采用胶水将磁铁94粘接固定在安装槽9227的内壁上,可以进一步加固磁铁94安装后的稳定性,确保即使有外力作用在触摸控制模块90也不会致使磁铁94脱落。
本实施例中,如图16和图18所示,触摸控制模块90还包括线束固定块95,倾斜承托部9222上设有安装孔9224,线束固定块95将连接触摸屏91的导线的端部压紧固定于安装孔9224上。具体地,安装孔9224的设置是用于供线束固定块95安装,而线束固定块95的用于压紧固定连接触摸屏91的导线。
本实施例中,如图16和图18所示,线束固定块95包括开设有供导线穿过的过线孔的固定部951和位于固定部951周缘的连接部952,倾斜承托部9222的内侧位于安装孔9224的周侧设有第二螺柱9226,固定部951伸入安装孔9224内,连接部952开设有固定孔9521并通过穿过固定孔9521与第二螺柱9226适配连接的第二紧固件96固定连接倾斜承托部9222。具体地,线束固定块95的作用是起到固定限制理顺导线,避免线束出现过大幅度的摆动。其中,伸入安装孔9224内的固定部951则用于将导线限制在过线孔中,而连接部952的设置其起到整个线束固定块95与倾斜承托部9222的连接,并且具体通过第二紧固件96穿过紧固件与第二螺柱9226锁紧连接实现,结构设计可靠,实用性强。
本实施例中,如图14和图16所示,触摸控制模块90还包括PVC贴片97,PVC贴片97贴附于触摸屏91的外表面。具体地,PVC贴片97的设置用与保护触摸屏91,避免触摸屏91异物划伤而刮花或者损坏。
以上所述仅为本申请的较佳实施例而已,并不用以限制本申请,凡在本申请的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本申请的保护范围之内。

Claims (20)

  1. 一种模块化自动化设备,其特征在于:包括底座、工作平台、功能模块、电路模块和至少一直线模组,所述工作平台设于所述底座的上方,各所述直线模组安装于所述底座上,各所述直线模组均包括可作直线运动的滑动板,各所述直线模组的动力部件和所述功能模块均与所述电路模块电性连接,且所述功能模块可拆卸地安装于其中一所述直线模组的所述滑动板上并随该滑动板的滑动而运动以实现在所述工作平台上进行加工作业。
  2. 根据权利要求1所述的模块化自动化设备,其特征在于:各所述直线模组均还包括外壳、电机、丝杠、丝杠螺母和直线滑轨,所述外壳开设有条形安装腔,所述丝杠设于所述条形安装腔内并沿所述条形安装腔的长度方向布置,所述电机与所述丝杠的一端连接,所述丝杠螺母与所述丝杠螺纹连接,所述直线滑轨平行于所述丝杠设置并固定连接于所述丝杠螺母与所述壳体之间,所述滑动板设置于所述外壳外并与所述丝杠螺母固定连接。
  3. 根据权利要求2所述的模块化自动化设备,其特征在于:所述直线滑轨包括导轨和滑块,所述导轨固定于所述外壳内并与所述丝杠平行设置,所述滑块与所述导轨滑动配合,且所述滑块与所述丝杠螺母固定连接。
  4. 根据权利要求3所述的模块化自动化设备,其特征在于:各所述直线模组均还包括安装法兰,所述安装法兰设于所述条形安装腔内并开设有供所述丝杠穿设的穿孔,所述安装法兰通过连接块与所述滑动板连接,所述滑块与所述连接块固定连接,所述丝杠螺母伸入所述穿孔内并与所述安装法兰固定连接。
  5. 根据权利要求4所述的模块化自动化设备,其特征在于:各所述直线模组均还包括消隙螺母和弹性件,所述消隙螺母设于所述穿孔内并与所述丝杠螺纹连接,所述弹性件套设于所述丝杠外并抵接于所述消隙螺母与所述丝杠螺母之间。
  6. 根据权利要求4所述的模块化自动化设备,其特征在于:所述安装法兰、所述连接块和所述滑动板一体成型。
  7. 根据权利要求4所述的模块化自动化设备,其特征在于:所述外壳包括壳体和条形安装板,所述条形安装腔开设于所述壳体内且形成有敞开口,所述条形安装板的两端固定于所述壳体长度方向的两端且位于所述敞开口处,所述连接块开设有供所述条形安装板穿设的过孔,所述滑块固定于所述过孔内的内壁,所述导轨固定于所述条形安装板。
  8. 根据权利要求7所述的模块化自动化设备,其特征在于:所述外壳还包括两个端盖,两个所述端盖分别封堵于所述壳体的长度方向的两端。
  9. 根据权利要求1~8任一项所述的模块化自动化设备,其特征在于:所述滑动板上开设有若干个供锁紧件穿设固定的锁紧孔。
  10. 根据权利要求2~8任一项所述的模块化自动化设备,其特征在于:所述直线模组的数量为三个,第一个所述直线模组呈竖向安装于所述底座上,第二个所述直线模组呈横向且水平设于所述底座的上方并与第一个所述直线模组的滑动板固定连接,所述功能模块与第二个所述直线模组的滑动板固定连接,第三个所述直线模组呈纵向且水平安装于所述底座上,所述工作平台与第三个所述直线模组的滑动板端固定连接并位于所述功能模块的下方。
  11. 根据权利要求2~8任一项所述的模块化自动化设备,其特征在于:所述直线模组的数量为四个,第一个所述直线模组和第二个所述直线模组并排设置且均呈竖向安装于所述底座上,第三个所述直线模组呈横向且水平设于所述底座的上方并连接于第一个所述直线模组的滑动板和第二个所述直线模组的滑动板上,所述功能模块与第三个所述直线模组的滑动板固定连接,第四个所述直线模组呈纵向且水平安装于所述底座上并位于第一个所述直线模组与第二个所述直线模组之间,所述工作平台与第四个所述直线模组的滑动板端固定连接并位于所述功能模块的下方。
  12. 根据权利要求2~8任一项所述的模块化自动化设备,其特征在于:所述功能模块为三维打印装置、激光雕刻装置或刀头装置。
  13. 根据权利要求1~8任一项所述的模块化自动化设备,其特征在于:所述底座包括上底板和四个角柱,四个所述角柱分别垂直设于所述上底板的四个角度的底面,且所述上底板通过四个上紧固件与四个所述角柱可拆卸连接,所述工作平台设于所述上底板的上方,各所述直线模组安装于所述上底板上。
  14. 根据权利要求1~8任一项所述的模块化自动化设备,其特征在于:所述模块化自动化设备还包括用于控制所述电路模块工作的触摸控制模块,所述触摸控制模块包括触摸屏和触摸屏壳体,所述触摸屏壳体包括前框和与所述前框连接的后盖,所述前框开设有容置腔,所述触摸屏固定于所述容置腔内,所述后盖包括盖板和倾斜承托部,所述倾斜承托部由所述盖板的内侧朝向所述盖板的外侧凹陷形成,所述倾斜承托部包括有用于与所述底座的顶面抵接的承托底面,所述承托底面与所述盖板形成的夹角α为锐角。
  15. 根据权利要求14所述的模块化自动化设备,其特征在于:所述盖板的四个角部均设有第一螺柱,所述前框的四个角部均设有台阶孔,所述前框通过穿过所述台阶孔与所述第一螺柱适配连接的第一紧固固定连接所述盖板。
  16. 根据权利要求14所述的模块化自动化设备,其特征在于:所述触摸屏的四个角部均设有通孔,各所述通孔位于对应的所述台阶孔与所述第一螺柱之间且所述第一紧固件穿过所述通孔。
  17. 根据权利要求14所述的模块化自动化设备,其特征在于:所述触摸控制模块还包括磁铁,所述磁铁固定于所述容置腔正对所述承托底面的内侧;所述容置腔内设有安装槽,所述磁铁设于所述安装槽内并通过胶水与所述安装槽的内壁粘接。
  18. 根据权利要求14所述的模块化自动化设备,其特征在于:所述触摸控制模块还包括线束固定块,所述倾斜承托部上设有安装孔,所述线束固定块将连接所述触摸屏的导线的端部压紧固定于所述安装孔上。
  19. 根据权利要求18所述的模块化自动化设备,其特征在于:所述线束固定块包括开设有供所述导线穿过的过线孔的固定部和位于所述固定部周缘的连接部,所述倾斜承托部的内侧位于所述安装孔的周侧设有第二螺柱,所述固定部伸入安装孔内,所述连接部开设有固定孔并通过穿过所述固定孔与所述第二螺柱适配连接的第二紧固件固定连接所述倾斜承托部。
  20. 根据权利要求14所述的模块化自动化设备,其特征在于:所述触摸控制模块还包括PVC贴片,所述PVC贴片贴附于所述触摸屏的外表面。
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