WO2019061707A1 - Electric traveling rail trolley - Google Patents

Electric traveling rail trolley Download PDF

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Publication number
WO2019061707A1
WO2019061707A1 PCT/CN2017/110046 CN2017110046W WO2019061707A1 WO 2019061707 A1 WO2019061707 A1 WO 2019061707A1 CN 2017110046 W CN2017110046 W CN 2017110046W WO 2019061707 A1 WO2019061707 A1 WO 2019061707A1
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WO
WIPO (PCT)
Prior art keywords
electric traveling
hydraulic
vehicle body
track trolley
support table
Prior art date
Application number
PCT/CN2017/110046
Other languages
French (fr)
Chinese (zh)
Inventor
全惠文
庄伟涛
贺乐
赵自奇
Original Assignee
广船国际有限公司
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Filing date
Publication date
Application filed by 广船国际有限公司 filed Critical 广船国际有限公司
Publication of WO2019061707A1 publication Critical patent/WO2019061707A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66FHOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
    • B66F7/00Lifting frames, e.g. for lifting vehicles; Platform lifts
    • B66F7/06Lifting frames, e.g. for lifting vehicles; Platform lifts with platforms supported by levers for vertical movement
    • B66F7/0625Lifting frames, e.g. for lifting vehicles; Platform lifts with platforms supported by levers for vertical movement with wheels for moving around the floor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66FHOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
    • B66F7/00Lifting frames, e.g. for lifting vehicles; Platform lifts
    • B66F7/06Lifting frames, e.g. for lifting vehicles; Platform lifts with platforms supported by levers for vertical movement
    • B66F7/065Scissor linkages, i.e. X-configuration
    • B66F7/0666Multiple scissor linkages vertically arranged
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66FHOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
    • B66F7/00Lifting frames, e.g. for lifting vehicles; Platform lifts
    • B66F7/06Lifting frames, e.g. for lifting vehicles; Platform lifts with platforms supported by levers for vertical movement
    • B66F7/08Lifting frames, e.g. for lifting vehicles; Platform lifts with platforms supported by levers for vertical movement hydraulically or pneumatically operated
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66FHOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
    • B66F7/00Lifting frames, e.g. for lifting vehicles; Platform lifts
    • B66F7/28Constructional details, e.g. end stops, pivoting supporting members, sliding runners adjustable to load dimensions

Definitions

  • the invention relates to the technical field of ship transportation equipment, in particular to an electric traveling track trolley.
  • the handling of the boat can not be completed by using the cart.
  • the work of transporting the boat on the land is generally carried out by hoisting, which not only requires a lot of space but also equipment costs; but the boat is transported on the deck.
  • Lifting movements are generally not used because the sea conditions in which the ship is located are very unstable, which affects the safe transport of the boat.
  • the hoisting movement can only be used for hoisting movement outside the cabin, but the boating, shifting and placing of the boat in the cabin is full of difficulties and inconveniences.
  • An electric traveling track trolley comprising:
  • the vehicle body is provided with four wheels connected to the rails inside the cabin, one motor is connected to each wheel, and four motors are connected in series;
  • a support platform which is vertically disposed on the vehicle body, and a scissor structure connecting the two is disposed between the support platform and the vehicle body;
  • Hydraulic mechanism including a hydraulic cylinder connected to a scissor structure for driving support Lifting
  • Control components that are electrically coupled to the motor and hydraulic mechanism, respectively.
  • the support table is provided with a positioning groove matching the bottom structure of the boat to be moved for supporting the boat to be moved.
  • the upper surface of the positioning groove is provided with a vibration damping pad.
  • an electromagnetic brake mechanism is provided in the motor.
  • the wheel is provided with a oscillating type planetary gear reducer, and the oscillating type planetary gear reducer is coupled to the wheel axle of the wheel.
  • an angular contact ball bearing is disposed outside the axle of the wheel.
  • the hydraulic mechanism further includes a hydraulic oil tank and a hydraulic pump valve, and the hydraulic oil tank and the hydraulic pump valve are spaced apart.
  • the hydraulic cylinder is provided with a mechanical limit mechanism.
  • the mechanical limit mechanism is used to lock the oil passage to prevent the boat to be moved from falling.
  • a rechargeable battery pack is further disposed on the vehicle body, and the output ends of the battery pack are electrically connected to the four motors respectively.
  • the method further comprises:
  • a displacement sensor disposed on the vehicle body and electrically connected to the control component for recording the current position and speed of the vehicle body
  • a display electrically coupled to the control assembly for displaying and controlling the current position and speed of the track trolley
  • the crash pad is disposed at the front and rear ends of the vehicle body.
  • the invention provides an electric traveling track trolley, adopts a hydraulic cylinder lifting and lowering for supporting the support platform of the boat to be moved and drives the rail car to move through the motor, thereby solving the problem that the boat cannot complete the docking and shifting in the large ship transport cabin.
  • the support table is provided with a positioning groove, which matches the bottom structure of the boat to be moved, can better support the boat; and the cushion is arranged on the positioning groove, which can reduce the boat
  • the function of the shock buffer avoids the rigid touch
  • the motor is provided with an electromagnetic brake mechanism, which can ensure that once the electromagnetic brake is lost, the railcar moves when the hull is unstable; the hydraulic pump valve and the hydraulic oil tank are separately arranged, On the premise that the layout space of the track car is limited, the heat dissipation effect of the track car is improved; the mechanical limit mechanism is set on the hydraulic cylinder to prevent the boat from falling; the lithium battery is used as the power source of the track car, which can ensure the battery Taking up a small volume, it can reduce the load of the rail car; using a cycloidal pinion planetary gear reducer can greatly Reduction efficiency of the motor; using angular contact ball bearings, the wheels can bear radial and axial forces from the wheels more stable traveling on the rails; using crash cushion, can better protect the
  • FIG. 1 is a side view of an electric traveling rail car according to an embodiment of the present invention.
  • Figure 2 is a front elevational view of the electric traveling rail car of Figure 1;
  • FIG. 3 is a top plan view of the electric traveling rail car of FIG. 1.
  • the present embodiment provides an electric traveling track trolley including a vehicle body, a support base 2, a hydraulic mechanism and a control assembly, wherein the bottom of the vehicle body is provided with four vehicles inside the cabin.
  • the rails of the rails 6 are connected to each other, and each of the wheels 1 is connected with a motor 11 and four motors 11 are connected in series;
  • the support table 2 is vertically arranged on the vehicle body, and the connection between the support table 2 and the vehicle body is provided.
  • the hydraulic mechanism includes a hydraulic cylinder 31 connected to the scissor structure 4 for driving the support table 2 to be lifted and lowered;
  • the control assembly is electrically connected to the motor 11 and the hydraulic mechanism, respectively.
  • the invention adopts the hydraulic cylinder 31 to lift and lower the support table 2 for supporting the boat to be moved, and drives the rail car movement by the motor 11, thereby solving the problem that the boat cannot complete the receiving, shifting and placing in the large ship transport cabin. .
  • the support table 2 is provided with a positioning groove matched with the bottom structure of the boat to be moved for supporting the boat to be moved.
  • the positioning groove is a groove structure with a low height between the two sides, and the hydraulic pressure is driven by the motor 11.
  • the cylinder 31 is lifted and lowered, and the lifting and lowering of the support table 2 is completed by the scissor structure 4.
  • the specific embodiment of the present invention adopts a DC series-excited motor, and each of the motors 11 drives a wheel shaft of the wheel 1 through a cycloidal pinion gear reducer 12, that is, four motors 1 are respectively driven by four motors 11.
  • the four motors 11 are connected in series to ensure the synchronous operation of the motor 11, and at the same time, the speed of the motor 11 is controlled by the DC inverter to realize different speeds corresponding to the starting, acceleration and advancement of the trolley.
  • the motor 11 adopts a two-pole high-speed motor, which has the advantages of small size and light weight.
  • the rail car uses a lithium iron phosphate battery pack to provide power, which is due to the small size and light weight of the lithium battery.
  • the battery calculates the required capacity according to the endurance of 2.5 hours, and the battery pack uses 110V voltage to reduce the current.
  • the motor 11 has the brake brake power. Once the power is lost, the electromagnetic brake is applied to avoid the movement of the railcar when the hull is unstable.
  • Wheel 1 is an angular contact ball bearing 13 with the bearing housing, can withstand the radial and axial forces of the wheel 1, making the wheel 1 more stable on the rail 6, and the outer surface of the angular contact ball bearing 13 is provided with dustproof The ring and skeleton seal to better protect the bearing.
  • the hydraulic pump valve 33 of the hydraulic pump station and the hydraulic oil tank 32 are separated to improve the heat dissipation effect; and the hydraulic cylinder 31 is provided with a mechanical limit mechanism, when the hydraulic cylinder 31 rises to a certain height, the machine The limit mechanism is used for locking the oil passage to prevent the boat from falling; and the hydraulic pump station driven by the DC motor 11 is compact and small in size; in addition, the hydraulic oil tank 32 is connected with the hydraulic pump to provide hydraulic pressure to the hydraulic pump from beginning to end. The oil then lifts the support table 2.
  • the rail car is disposed inside the cabin by using the rail 6 to facilitate the transportation of the railcar;
  • the cycloidal pinion planetary gear reducer 12 can greatly improve the deceleration efficiency of the motor, and the operation is smooth and the noise is low.
  • the number of teeth is large, the overlap coefficient is large, and the mechanism of machine balance is used to minimize vibration and noise.
  • the angular contact ball bearing 13 can withstand the radial and axial forces of the wheel 1 to make the wheel 1 more stable.
  • the cushion 21 is provided on the support table 2, which can play the role of shock absorption buffer for the boat, avoiding rigid touch
  • the crash pad 5 and the cushion 21 are made of a rubber material, which can provide good cushioning and shock absorption, and can save production costs.
  • the track car further includes a control system, and the control system adopts a PLC system, which can record the position of the boat movement and feed back to the control system to move the boat in order to prevent misoperation; the control system also sets the rail car in different The speed of the phase advances to better assist the pick-up, displacement and placement of the railcar.
  • the battery compartment and the electric control box of the rail car are provided with protective measures, the protection level is above IP44, and the important parts such as the battery compartment are taken reliably waterproof; the charger and the electric control box are placed at the front end of the rail car for convenient operation. The location; and a remote control box for remote control of the control system.
  • the hydraulic system, the scissor structure 4, the motor 11 and the rail 6, the rail car can be The small space of the cabin runs along the track and is accurately positioned by the sensor and fed back to the control system.
  • the device is easy to operate and easy to disassemble; the structure design is simple, the cost is low, the safety performance is high, and the sea level can be satisfied. Operational work.

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Geology (AREA)
  • Mechanical Engineering (AREA)
  • Structural Engineering (AREA)
  • Arrangement Or Mounting Of Propulsion Units For Vehicles (AREA)
  • Electric Propulsion And Braking For Vehicles (AREA)

Abstract

A trolley, comprising a trolley body, a support table (2), a hydraulic mechanism, and a control assembly. The bottom of the trolley body is provided with four wheels (1) which are in rail connection with rails (6) inside a ship cabin. Each electric traveling rail wheel (1) is connected to a motor (11), and the four motors (11) are connected in series. The support table (2) is disposed on the trolley body in rise and fall fashion, and a scissor structure (4) is disposed between the support table (2) and the trolley body. The hydraulic mechanism comprises a hydraulic cylinder (31); the hydraulic cylinder (31) is connected to the scissor structure (4) and used for driving the support table (2) to rise and fall. The control assembly is electrically connected to the motors (11) and the hydraulic mechanism, respectively. By making the support table (2) for supporting a boat to be moved to rise and fall using the hydraulic cylinder (31) and driving the rail trolley to move by means of the motors (11), the electric traveling rail trolley resolves the problem of the incapability of completing the pickup, displacement, and the placement of a boat in a transport cabin of a ship.

Description

一种电动行驶轨道小车Electric driving track trolley 技术领域Technical field
本发明涉及船舶运输设备技术领域,尤其涉及一种电动行驶轨道小车。The invention relates to the technical field of ship transportation equipment, in particular to an electric traveling track trolley.
背景技术Background technique
在船舶的应用领域中,一些小船艇通常需要由陆地或者甲板上挪运到大船舶的船舱中。In the field of application of ships, some small boats usually need to be transported by land or deck to the cabin of a large ship.
但是对小船艇的搬运输送无法使用推车来完成,在陆地上搬运船艇的工作一般都进行吊装移动,其不仅需要占用大量空间,设备成本也较高;但在甲板上搬运船艇,一般不会采用吊装移动,因为船舶所在的海况很不稳定,这会影响小船艇的安全运输作业。而且吊装移动的方式仅仅能够起到舱外的吊装移动,但是在舱内的小船艇的接艇、移位和放置的工作则充满了困难与不便。However, the handling of the boat can not be completed by using the cart. The work of transporting the boat on the land is generally carried out by hoisting, which not only requires a lot of space but also equipment costs; but the boat is transported on the deck. Lifting movements are generally not used because the sea conditions in which the ship is located are very unstable, which affects the safe transport of the boat. Moreover, the hoisting movement can only be used for hoisting movement outside the cabin, but the boating, shifting and placing of the boat in the cabin is full of difficulties and inconveniences.
因此,目前亟待需要一种电动行驶轨道小车来解决上述问题。Therefore, there is an urgent need for an electric traveling track car to solve the above problems.
发明内容Summary of the invention
本发明的目的在于提供一种电动行驶轨道小车,以解决小船艇无法在大船运输舱内完成接艇、移位和放置的问题。It is an object of the present invention to provide an electric traveling track trolley to solve the problem that the boat cannot complete the docking, displacement and placement in the large ship transport cabin.
为达此目的,本发明采用以下技术方案:To this end, the present invention employs the following technical solutions:
一种电动行驶轨道小车,包括:An electric traveling track trolley comprising:
车体,其底部设置有四个与船舱内部的车轨轨接的车轮,每个车轮均连接有一个电机,四个电机串联;The vehicle body is provided with four wheels connected to the rails inside the cabin, one motor is connected to each wheel, and four motors are connected in series;
支撑台,其可升降地设置在车体上,支撑台与车体之间设置有连接两者的剪叉式结构;a support platform, which is vertically disposed on the vehicle body, and a scissor structure connecting the two is disposed between the support platform and the vehicle body;
液压机构,其包括液压油缸,液压油缸与剪叉式结构连接,用于驱动支撑 台升降;Hydraulic mechanism including a hydraulic cylinder connected to a scissor structure for driving support Lifting
控制组件,其分别与电机和液压机构电连接。Control components that are electrically coupled to the motor and hydraulic mechanism, respectively.
作为优选,支撑台设置有与待移动船艇的底部结构相匹配的定位槽,用于支撑待移动船艇。Preferably, the support table is provided with a positioning groove matching the bottom structure of the boat to be moved for supporting the boat to be moved.
作为优选,定位槽的上表面设置有减振垫。Preferably, the upper surface of the positioning groove is provided with a vibration damping pad.
作为优选,电机内设有电磁抱闸机构。Preferably, an electromagnetic brake mechanism is provided in the motor.
作为优选,车轮设置有摆针式行星齿轮减速器,摆针式行星齿轮减速器与车轮的轮轴连接。Preferably, the wheel is provided with a oscillating type planetary gear reducer, and the oscillating type planetary gear reducer is coupled to the wheel axle of the wheel.
作为优选,车轮的轮轴外侧设置有角接触球轴承。Preferably, an angular contact ball bearing is disposed outside the axle of the wheel.
作为优选,液压机构还包括液压油箱和液压泵阀,液压油箱和液压泵阀间隔设置。Preferably, the hydraulic mechanism further includes a hydraulic oil tank and a hydraulic pump valve, and the hydraulic oil tank and the hydraulic pump valve are spaced apart.
作为优选,液压油缸设置有机械限位机构,当液压油缸上升至一定高度时,机械限位机构用于锁紧油路,防止待移动船艇下落。Preferably, the hydraulic cylinder is provided with a mechanical limit mechanism. When the hydraulic cylinder is raised to a certain height, the mechanical limit mechanism is used to lock the oil passage to prevent the boat to be moved from falling.
作为优选,车体上还设置可充电的电池组,电池组的输出端分别与四个电机电连接。Preferably, a rechargeable battery pack is further disposed on the vehicle body, and the output ends of the battery pack are electrically connected to the four motors respectively.
作为优选,还包括:Preferably, the method further comprises:
位移传感器,其设置于车体上,且与控制组件电连接,用于记录车体的当前位置和速度;a displacement sensor disposed on the vehicle body and electrically connected to the control component for recording the current position and speed of the vehicle body;
显示器,其与控制组件电连接,用于显示和控制轨道小车当前的位置和速度;a display electrically coupled to the control assembly for displaying and controlling the current position and speed of the track trolley;
防撞垫,其设置于车体的前后两端。The crash pad is disposed at the front and rear ends of the vehicle body.
本发明的有益效果: The beneficial effects of the invention:
本发明通过提供一种电动行驶轨道小车,采用液压油缸升降用于支撑待移动船艇的支撑台并通过电机驱动轨道小车运动,解决了小船艇无法在大船运输舱内完成接艇、移位和放置的问题;采用支撑台设置有定位槽,与待移动船艇的底部结构相匹配,能够更好地支撑船艇;采用在定位槽上设置减震垫,可以起到对船艇的减震缓冲的作用,避免刚性碰触;电机设置有电磁抱闸机构,可以保证一旦失电电磁刹车,避免船体不稳时轨道车移动的情况发生;采用液压泵阀和液压油箱分开设置,可以在轨道小车布置空间受限的前提下,提高轨道小车的散热效果;采用液压油缸上设置机械限位机构,可以防止带移动船艇下落;采用锂电池作为轨道小车的动力源,既可以保证电池所占体积小,又可以减轻轨道小车的负重;采用摆线针式行星齿轮减速器,可以大大提高电机的减速效率;采用角接触球轴承,可以承受车轮来自径向和轴向的力,使车轮更稳定在车轨上行驶;采用防撞垫,可以更好地保护轨道小车。The invention provides an electric traveling track trolley, adopts a hydraulic cylinder lifting and lowering for supporting the support platform of the boat to be moved and drives the rail car to move through the motor, thereby solving the problem that the boat cannot complete the docking and shifting in the large ship transport cabin. And the problem of placement; the support table is provided with a positioning groove, which matches the bottom structure of the boat to be moved, can better support the boat; and the cushion is arranged on the positioning groove, which can reduce the boat The function of the shock buffer avoids the rigid touch; the motor is provided with an electromagnetic brake mechanism, which can ensure that once the electromagnetic brake is lost, the railcar moves when the hull is unstable; the hydraulic pump valve and the hydraulic oil tank are separately arranged, On the premise that the layout space of the track car is limited, the heat dissipation effect of the track car is improved; the mechanical limit mechanism is set on the hydraulic cylinder to prevent the boat from falling; the lithium battery is used as the power source of the track car, which can ensure the battery Taking up a small volume, it can reduce the load of the rail car; using a cycloidal pinion planetary gear reducer can greatly Reduction efficiency of the motor; using angular contact ball bearings, the wheels can bear radial and axial forces from the wheels more stable traveling on the rails; using crash cushion, can better protect the rail car.
附图说明DRAWINGS
现将仅通过示例的方式,参考所附附图对本发明的实施方式进行描述,其中Embodiments of the present invention will now be described, by way of example only, with reference to the accompanying drawings in which
图1是本发明具体实施方式提供的电动行驶轨道小车的侧视图;1 is a side view of an electric traveling rail car according to an embodiment of the present invention;
图2是图1中电动行驶轨道小车的主视图;Figure 2 is a front elevational view of the electric traveling rail car of Figure 1;
图3是图1中电动行驶轨道小车的俯视图。3 is a top plan view of the electric traveling rail car of FIG. 1.
图中:In the picture:
1、车轮;11、电机;12、摆针式行星齿轮减速器;13、角接触球轴承;1, wheel; 11, motor; 12, pendulum type planetary gear reducer; 13, angular contact ball bearing;
2、支撑台、21、减震垫;2, support table, 21, cushion;
31、液压油缸;32、液压油箱;33、液压泵阀;31, hydraulic cylinder; 32, hydraulic tank; 33, hydraulic pump valve;
4、剪叉式结构;5、防撞垫;6、车轨。 4, scissor structure; 5, crash pad; 6, rail.
具体实施方式Detailed ways
下面结合附图并通过具体实施方式来进一步说明本发明的技术方案。The technical solution of the present invention will be further described below with reference to the accompanying drawings and specific embodiments.
如图1至图3所示,本实施方式提供了一种电动行驶轨道小车,包括车体、支撑台2、液压机构和控制组件,其中,车体的底部设置有四个与船舱内部的车轨6轨接的车轮1,每个车轮1均连接有一个电机11,四个电机11串联;支撑台2可升降地设置在车体上,支撑台2与车体之间设置有连接两者的剪叉式结构4;液压机构包括液压油缸31,液压油缸31与剪叉式结构4连接,用于驱动支撑台2升降;控制组件分别与电机11和液压机构电连接。本发明通过采用液压油缸31升降用于支撑待移动船艇的支撑台2,并通过电机11驱动轨道小车运动,解决了小船艇无法在大船运输舱内完成接艇、移位和放置的问题。As shown in FIG. 1 to FIG. 3, the present embodiment provides an electric traveling track trolley including a vehicle body, a support base 2, a hydraulic mechanism and a control assembly, wherein the bottom of the vehicle body is provided with four vehicles inside the cabin. The rails of the rails 6 are connected to each other, and each of the wheels 1 is connected with a motor 11 and four motors 11 are connected in series; the support table 2 is vertically arranged on the vehicle body, and the connection between the support table 2 and the vehicle body is provided. The scissor structure 4; the hydraulic mechanism includes a hydraulic cylinder 31 connected to the scissor structure 4 for driving the support table 2 to be lifted and lowered; the control assembly is electrically connected to the motor 11 and the hydraulic mechanism, respectively. The invention adopts the hydraulic cylinder 31 to lift and lower the support table 2 for supporting the boat to be moved, and drives the rail car movement by the motor 11, thereby solving the problem that the boat cannot complete the receiving, shifting and placing in the large ship transport cabin. .
具体地,支撑台2设置有与待移动船艇的底部结构相匹配的定位槽,用于支撑待移动船艇,优选的,定位槽为中间低两边高的凹槽结构,通过电机11带动液压油缸31升降,并利用剪叉式结构4完成支撑台2的升降。其中,本发明具体实施方式采用直流串励电机,每台电机11通过一个摆线针式行星齿轮减速器12,驱动车轮1的轮轴转动,即利用四台电机11分别驱动四个车轮1。四台电机11使用串接的方式,确保电机11的同步运行,同时通过直流变频器,控制电机11的转速,实现轨道小车的启动、加速和前进对应的不同速度。为在狭小的空间内布置下电机11,避免与船体干涉,电机11采用两极高速电机,优点为体积小且重量轻。轨道小车采用磷酸铁锂电池组提供电力,这是由于锂电池的体积小和重量轻。电池按续航力2.5小时计算所需容量,电池组采用110V电压,降低电流。电机11具有抱闸刹车功率,一旦失电,电磁刹车,避免船体不稳时轨道车移动的情况发生。Specifically, the support table 2 is provided with a positioning groove matched with the bottom structure of the boat to be moved for supporting the boat to be moved. Preferably, the positioning groove is a groove structure with a low height between the two sides, and the hydraulic pressure is driven by the motor 11. The cylinder 31 is lifted and lowered, and the lifting and lowering of the support table 2 is completed by the scissor structure 4. Wherein, the specific embodiment of the present invention adopts a DC series-excited motor, and each of the motors 11 drives a wheel shaft of the wheel 1 through a cycloidal pinion gear reducer 12, that is, four motors 1 are respectively driven by four motors 11. The four motors 11 are connected in series to ensure the synchronous operation of the motor 11, and at the same time, the speed of the motor 11 is controlled by the DC inverter to realize different speeds corresponding to the starting, acceleration and advancement of the trolley. In order to arrange the lower motor 11 in a small space to avoid interference with the hull, the motor 11 adopts a two-pole high-speed motor, which has the advantages of small size and light weight. The rail car uses a lithium iron phosphate battery pack to provide power, which is due to the small size and light weight of the lithium battery. The battery calculates the required capacity according to the endurance of 2.5 hours, and the battery pack uses 110V voltage to reduce the current. The motor 11 has the brake brake power. Once the power is lost, the electromagnetic brake is applied to avoid the movement of the railcar when the hull is unstable.
具体地,轨道小车的车身采用高强度的45号钢,以满足受力的要求。车轮 1与轴承座之间为角接触球轴承13,可以承受车轮1来自径向和轴向的力,使车轮1更稳定在车轨6上行驶,而且角接触球轴承13的外面设置有防尘圈和骨架密封,以更好地保护轴承。Specifically, the body of the rail car uses high-strength 45 steel to meet the requirements of the force. Wheel 1 is an angular contact ball bearing 13 with the bearing housing, can withstand the radial and axial forces of the wheel 1, making the wheel 1 more stable on the rail 6, and the outer surface of the angular contact ball bearing 13 is provided with dustproof The ring and skeleton seal to better protect the bearing.
具体地,由于布置空间受限,液压泵站的液压泵阀33和液压油箱32分开,以提高散热效果;且液压油缸31设置有机械限位机构,当液压油缸31上升至一定高度时,机械限位机构用于锁紧油路,防止待移动船艇下落;而且采用直流电机11驱动的液压泵站,结构紧凑,体积小;此外液压油箱32与液压泵连接,自始至终的为液压泵提供液压油,进而升降支撑台2。Specifically, since the arrangement space is limited, the hydraulic pump valve 33 of the hydraulic pump station and the hydraulic oil tank 32 are separated to improve the heat dissipation effect; and the hydraulic cylinder 31 is provided with a mechanical limit mechanism, when the hydraulic cylinder 31 rises to a certain height, the machine The limit mechanism is used for locking the oil passage to prevent the boat from falling; and the hydraulic pump station driven by the DC motor 11 is compact and small in size; in addition, the hydraulic oil tank 32 is connected with the hydraulic pump to provide hydraulic pressure to the hydraulic pump from beginning to end. The oil then lifts the support table 2.
具体地,轨道车采用车轨6设置在船舱内部,可以更加方便轨道车的运输;采用摆线针式行星齿轮减速器12,可以大大提高电机的减速效率,运转平稳噪声低摆线针齿啮合齿数较多,重叠系数大以及具有机件平衡的机理,使振动和噪声限制在最小程度;采用角接触球轴承13,可以承受车轮1来自径向和轴向的力,使车轮1更稳定在车轨6上行驶;采用防撞垫5,可以更好地保护轨道小车;采用在支撑台2上设置减震垫21,可以起到对小船艇的减震缓冲的作用,避免刚性碰触,优选地,防撞垫5和减震垫21采用橡胶材料制作,既可以起到良好的缓冲和减震作用,又能节省生产成本。Specifically, the rail car is disposed inside the cabin by using the rail 6 to facilitate the transportation of the railcar; the cycloidal pinion planetary gear reducer 12 can greatly improve the deceleration efficiency of the motor, and the operation is smooth and the noise is low. The number of teeth is large, the overlap coefficient is large, and the mechanism of machine balance is used to minimize vibration and noise. The angular contact ball bearing 13 can withstand the radial and axial forces of the wheel 1 to make the wheel 1 more stable. Driving on the track 6; using the crash pad 5, the track car can be better protected; the cushion 21 is provided on the support table 2, which can play the role of shock absorption buffer for the boat, avoiding rigid touch Preferably, the crash pad 5 and the cushion 21 are made of a rubber material, which can provide good cushioning and shock absorption, and can save production costs.
具体地,轨道小车还包括控制系统,控制系统采用PLC系统,可记录小船艇移动的位置,并反馈给控制系统,按顺序移动小艇,防止误操作;控制系统还设置了轨道车在不同阶段的前进速度,从而更好地辅助轨道车的接艇、移位和放置。另外,轨道车的电池舱和电控箱均设置有防护措施,防护等级在IP44以上,而电池舱等重要部位采取的是可靠的防水处理;充电器和电控箱置于轨道车前端方便操作的位置;并提供遥控盒,对控制系统进行线控操作。从而通过控制系统、液压系统、剪叉式结构4、电机11和车轨6,使得轨道车可以在 船舱这个小空间内沿着轨道运行,并通过传感器准确定位,反馈给控制系统;而且该装置运行方便简洁,便于快速拆装;结构设计简单,且成本低廉,安全性能高,可满足4级海况时的操作作业。Specifically, the track car further includes a control system, and the control system adopts a PLC system, which can record the position of the boat movement and feed back to the control system to move the boat in order to prevent misoperation; the control system also sets the rail car in different The speed of the phase advances to better assist the pick-up, displacement and placement of the railcar. In addition, the battery compartment and the electric control box of the rail car are provided with protective measures, the protection level is above IP44, and the important parts such as the battery compartment are taken reliably waterproof; the charger and the electric control box are placed at the front end of the rail car for convenient operation. The location; and a remote control box for remote control of the control system. Thus, through the control system, the hydraulic system, the scissor structure 4, the motor 11 and the rail 6, the rail car can be The small space of the cabin runs along the track and is accurately positioned by the sensor and fed back to the control system. Moreover, the device is easy to operate and easy to disassemble; the structure design is simple, the cost is low, the safety performance is high, and the sea level can be satisfied. Operational work.
显然,本发明的上述实施例仅仅是为了清楚说明本发明所作的举例,而并非是对本发明的实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明权利要求的保护范围之内。 It is apparent that the above-described embodiments of the present invention are merely illustrative of the present invention and are not intended to limit the embodiments of the present invention. Other variations or modifications of the various forms may be made by those skilled in the art in light of the above description. There is no need and no way to exhaust all of the implementations. Any modifications, equivalent substitutions and improvements made within the spirit and scope of the invention are intended to be included within the scope of the appended claims.

Claims (10)

  1. 一种电动行驶轨道小车,其特征在于,包括:An electric traveling track trolley characterized by comprising:
    车体,其底部设置有四个与船舱内部的车轨(6)轨接的车轮(1),每个所述车轮(1)均连接有一个电机(11),四个所述电机(11)串联;The vehicle body is provided with four wheels (1) which are connected to the rails (6) inside the cabin, and each of the wheels (1) is connected with a motor (11), and the four motors (11) )
    支撑台(2),其可升降地设置在所述车体上,所述支撑台(2)与所述车体之间设置有连接两者的剪叉式结构(4);a support table (2), which is hoistably disposed on the vehicle body, and a scissor structure (4) connecting the two between the support table (2) and the vehicle body;
    液压机构,其包括液压油缸(31),所述液压油缸(31)与所述剪叉式结构(4)连接,用于驱动所述支撑台(2)升降;a hydraulic mechanism including a hydraulic cylinder (31) coupled to the scissor structure (4) for driving the support table (2) to move up and down;
    控制组件,其分别与所述电机(11)和所述液压机构电连接。A control assembly is electrically coupled to the motor (11) and the hydraulic mechanism, respectively.
  2. 根据权利要求1所述的电动行驶轨道小车,其特征在于,所述支撑台(2)设置有与待移动船艇的底部结构相匹配的定位槽,用于支撑待移动船艇。The electric traveling track trolley according to claim 1, characterized in that the support table (2) is provided with a positioning groove matching the bottom structure of the boat to be moved for supporting the boat to be moved.
  3. 根据权利要求2所述的电动行驶轨道小车,其特征在于,所述定位槽的上表面设置有减振垫(21)。The electric traveling track trolley according to claim 2, wherein the upper surface of the positioning groove is provided with a vibration damping pad (21).
  4. 根据权利要求1所述的电动行驶轨道小车,其特征在于,所述电机(11)内设有电磁抱闸机构。The electric traveling track trolley according to claim 1, characterized in that the electric motor (11) is provided with an electromagnetic brake mechanism.
  5. 根据权利要求1所述的电动行驶轨道小车,其特征在于,所述车轮(1)设置有摆针式行星齿轮减速器(12),所述摆针式行星齿轮减速器(12)与所述车轮的轮轴连接。The electric traveling track trolley according to claim 1, characterized in that the wheel (1) is provided with a oscillating type planetary gear reducer (12), and the oscillating type planetary gear reducer (12) The axle of the wheel is connected.
  6. 根据权利要求5所述的电动行驶轨道小车,其特征在于,所述车轮(1)的轮轴外侧设置有角接触球轴承(13)。The electric traveling track trolley according to claim 5, characterized in that an angular contact ball bearing (13) is arranged outside the axle of the wheel (1).
  7. 根据权利要求1~6中任一项所述的电动行驶轨道小车,其特征在于,所述液压机构还包括液压油箱(32)和液压泵阀(33),所述液压油箱(32)和所述液压泵阀(33)间隔设置。The electric traveling rail car according to any one of claims 1 to 6, characterized in that the hydraulic mechanism further comprises a hydraulic oil tank (32) and a hydraulic pump valve (33), the hydraulic oil tank (32) and the The hydraulic pump valve (33) is spaced apart.
  8. 根据权利要求7所述的电动行驶轨道小车,其特征在于,所述液压油缸 (31)设置有机械限位机构,当所述液压油缸(31)上升至一定高度时,所述机械限位机构用于锁紧油路,防止待移动船艇下落。The electric traveling track trolley according to claim 7, wherein said hydraulic cylinder (31) A mechanical limit mechanism is provided. When the hydraulic cylinder (31) rises to a certain height, the mechanical limit mechanism is used to lock the oil passage to prevent the boat to be moved from falling.
  9. 根据权利要求1~6中任一项所述的电动行驶轨道小车,其特征在于,所述车体上还设置可充电的锂电池组,所述锂电池组的输出端分别与四个所述电机(11)电连接。The electric traveling track trolley according to any one of claims 1 to 6, wherein the vehicle body is further provided with a rechargeable lithium battery pack, and the output ends of the lithium battery pack are respectively described by four The motor (11) is electrically connected.
  10. 根据权利要求1~6中任一项所述的电动行驶轨道小车,其特征在于,还包括:The electric traveling track trolley according to any one of claims 1 to 6, further comprising:
    位移传感器,其设置于所述车体上,且与所述控制组件电连接,用于记录所述车体的当前位置和速度;a displacement sensor disposed on the vehicle body and electrically connected to the control component for recording a current position and a speed of the vehicle body;
    显示器,其与所述控制组件电连接,用于显示和控制所述轨道小车当前的位置和速度;a display electrically coupled to the control assembly for displaying and controlling a current position and speed of the track trolley;
    防撞垫(5),其设置于所述车体的前后两端。 A crash pad (5) is disposed at the front and rear ends of the vehicle body.
PCT/CN2017/110046 2017-09-29 2017-11-08 Electric traveling rail trolley WO2019061707A1 (en)

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