WO2019042346A1 - Truss transport robot and transport method - Google Patents

Truss transport robot and transport method Download PDF

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Publication number
WO2019042346A1
WO2019042346A1 PCT/CN2018/103170 CN2018103170W WO2019042346A1 WO 2019042346 A1 WO2019042346 A1 WO 2019042346A1 CN 2018103170 W CN2018103170 W CN 2018103170W WO 2019042346 A1 WO2019042346 A1 WO 2019042346A1
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WIPO (PCT)
Prior art keywords
disposed
horizontal
lateral
clamping
sliding seat
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PCT/CN2018/103170
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French (fr)
Chinese (zh)
Inventor
常涛
田学智
黄小东
杨光明
彭凡
刘轶
马睿
Original Assignee
共享智能铸造产业创新中心有限公司
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Publication of WO2019042346A1 publication Critical patent/WO2019042346A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J9/00Programme-controlled manipulators
    • B25J9/02Programme-controlled manipulators characterised by movement of the arms, e.g. cartesian coordinate type
    • B25J9/023Cartesian coordinate type
    • B25J9/026Gantry-type
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J9/00Programme-controlled manipulators
    • B25J9/16Programme controls
    • B25J9/1679Programme controls characterised by the tasks executed

Definitions

  • the invention relates to the field of casting automation, in particular to a truss transfer robot and a transport method.
  • the sand core In the existing foundry, in the production of castings, in the forming process after the sand core is produced, the sand core needs to be sand-cleaned, dip-coated, microwave-dried and core-assembled in sequence, and these processes require manual handling of the sand core to The corresponding equipment is subjected to sand cleaning, dip coating, microwave drying and core working in sequence. Due to the large volume difference of each casting sand core, the positioning cannot be accurately positioned and aligned, resulting in the failure of the prior art to complete the efficient and stable transportation through automation. The sand core transfer labor intensity is high and the casting efficiency is low.
  • the present application provides a truss transfer robot and a transport method.
  • the device can realize translation and flipping of the sand core in a Cartesian Cartesian coordinate system, and has the advantages of high automation degree and high transport efficiency.
  • the technical solution provided by the present invention is a truss transfer robot including a lateral movement mechanism and a support assembly, the lateral movement mechanism being disposed on the support assembly, and the lateral movement mechanism is provided with horizontal movement a mechanism, the horizontal moving mechanism is provided with a vertical moving mechanism, and the vertical moving mechanism is provided with a clamping mechanism rotatable in a vertical direction, the clamping mechanism is for clamping a sand core;
  • the tightening mechanism is further provided with a flipping clamping portion for clamping the sand core and inverting the sand core in a horizontal direction;
  • the support assembly includes a plurality of first uprights and second uprights fixed to the foundation, the first uprights and the second uprights are disposed on the foundation, and the plurality of the first uprights and the plurality of the second uprights are respectively fixed There are mutually parallel support seats;
  • the lateral movement mechanism includes:
  • a lateral support block is disposed on each of the two ends of the lateral support block, and a lateral sliding seat is slidably disposed on the support base.
  • the lateral movement mechanism further comprises:
  • first guide rail disposed on a side opposite to the support seat; the lateral sliding seat is slidably disposed on the first rail;
  • a drive mechanism is connected between the support base and the lateral sliding seat.
  • the lateral driving mechanism comprises:
  • a first drive motor disposed on one side of the lateral support block, the output shaft of the first drive motor is coupled to the first gear
  • a first rack is disposed on the support base along a length of the support base and meshes with the first gear.
  • the horizontal movement mechanism comprises:
  • the second rail is horizontally disposed and perpendicular to the first rail
  • a horizontal driving mechanism is connected between the lateral support block and the horizontal sliding seat.
  • the horizontal driving mechanism comprises:
  • a second rack disposed on one side of the lateral support block, the second rack being disposed along a sliding direction of the horizontal sliding seat;
  • the second driving motor is disposed on one side of the horizontal sliding seat, and the output shaft of the second driving motor is connected to the second gear; the second gear is drivingly connected to the second rack.
  • the vertical movement mechanism comprises:
  • a third rail disposed vertically on the lifting column, the lifting column being configured to vertically slide on the horizontal sliding seat along the third rail;
  • a lifting drive mechanism is connected between the lifting column and the horizontal sliding seat.
  • the lifting drive mechanism comprises:
  • a third rack disposed on the lifting column, the third rack meshing with the third gear.
  • the bottom of the lifting column is connected to the clamping mechanism by a rotating seat;
  • the rotating base comprises:
  • the rotating base is connected to a fourth driving motor for driving the rotating seat to rotate about its center of rotation.
  • the clamping mechanism comprises:
  • a housing the upper portion of the housing is connected to the lifting column by a rotating base;
  • Two independently movable grippers the gripper drive connection being coupled with a gripping drive mechanism
  • the opposite side of the gripper is provided with the inversion clamping portion, and the inversion clamping portion protrudes from a surface on a side opposite to the gripper.
  • the clamping drive mechanism comprises:
  • a driven pulley connected to the driving pulley by a belt drive
  • a horizontal drive seat is fitted over the lead screw, and a bottom of the horizontal drive base is fixedly coupled to the grip.
  • the inversion clamping portion is connected to the horizontal inversion mechanism, and comprises:
  • the driven gear is connected to the driving gear, and the rotating shaft of the driven gear is fixedly connected to the turning clamping portion.
  • a truss transport method including the truss transfer robot, comprising:
  • the lateral sliding seat at both ends of the lateral moving mechanism moves horizontally along the supporting seat on the supporting assembly, and stops when the lateral moving mechanism and the supporting assembly extend direction are flush with the sand core;
  • the horizontal moving mechanism moves along the lateral moving device and stops when moving to the top of the sand core;
  • the clamping mechanism rotates in the vertical direction of the center of rotation until one side of the clamping mechanism is parallel to the side of the sand core;
  • the vertical moving mechanism moves in a vertical direction, and stops when the center of the inverted clamping portion is flush with the sand core in the height direction;
  • the inversion clamping portion is in contact with the sand core
  • the inversion clamping portion rotates in the horizontal direction to drive the sand core to flip;
  • the support assembly comprises a plurality of first uprights and second uprights fixed to the foundation, the first uprights and the second uprights are disposed on the foundation, and the plurality of the first uprights and the plurality of the second uprights Separate support seats are fixed respectively.
  • the present application discloses a truss transfer robot for transporting a sand core placed on a cache line, and capable of automatic sand turning, the lateral movement mechanism has a degree of freedom of translation along the support assembly, and the horizontal movement mechanism has a translation along the lateral movement mechanism
  • the degree of freedom, the moving direction of the horizontal moving mechanism and the moving direction of the lateral moving mechanism are both on a horizontal plane and perpendicular to each other, the vertical moving mechanism has a degree of freedom of lifting up and down, and the clamping mechanism can be rotated in a vertical direction;
  • the inverting clamping portion provided on the mechanism can be used for clamping the sand core and flipping the sand core in the horizontal direction.
  • the mechanism the movement of the sand core in the three-dimensional space can be realized, and the clamping mechanism can be flexibly adjusted. Angle, adapt to the deflection of the sand core in the actual working conditions, to achieve the effect of flexible transport.
  • the sand core can also be turned in the horizontal direction to achieve sand turning, which has the advantage of high degree of automation.
  • Figure 1 is a front elevational view of a truss robot of the present invention.
  • FIG. 2 is a perspective view of the three-dimensional structure of the truss robot of the present invention.
  • Figure 3 is a perspective view of the truss robot of the present invention.
  • Figure 4 is a perspective view of the three-dimensional structure of the truss robot of the present invention.
  • Figure 5 is a perspective structural view of the clamping mechanism of the present invention.
  • Figure 6 is a perspective view of the clamping mechanism of the present invention hiding the side of the housing and the gripper.
  • Figure 7 is a side elevational view of the clamping mechanism of the present invention.
  • Figure 8 is a D-D arrow view of Figure 7.
  • Figure 9 is a partial enlarged view A of the present invention.
  • Figure 10 is a partial enlarged view of the present invention B.
  • Figure 11 is a partial enlarged view C of the present invention.
  • 1 support assembly 101 first column, 102 second column, 2 clamping mechanism, 201 housing, 202 gripper, 203 motor box, 204 fifth drive motor, 205 driven sliding seat, 206 horizontal transmission seat, 207 slide rail, 208 third cavity, 209 drive gear, 210 sixth drive motor, 211 driven pulley, 212 belt, 213 drive pulley, 214 second cavity, 215 screw, 216 flip mechanism, 217 from Moving gear, 3 vertical moving mechanism, 301 third driving motor, 302 third gear, 303 third rack, 304 lifting column, 305 first cavity, 306 third rail, 4 support seat, 5 rotating seat, 6 Lateral moving mechanism, 601 rotating shaft, 602 first driving motor, 603 lateral supporting block, 604 first gear, 605 first rack, 606 first rail, 7 horizontal moving mechanism, 701 second driving motor, 702 second gear, 703 second rack, 704 horizontal sliding seat, 705 second rail, 8 fourth driving motor, 9 sand core.
  • the support assembly 1 is fixed on the base;
  • a lateral movement mechanism 6 disposed on the support assembly 1 for horizontal movement along the support assembly 1;
  • a horizontal moving mechanism 7 disposed on the lateral movement mechanism 6 for horizontal movement along the lateral movement mechanism 6;
  • a vertical moving mechanism 3 is disposed on the horizontal moving mechanism 7 for lifting and lowering in the vertical direction on the horizontal moving mechanism 6;
  • the clamping mechanism 2 is rotatably disposed at the bottom of the vertical moving mechanism 3, and the clamping mechanism 2 is used for clamping the sand core 9;
  • the horizontal turning mechanism 216 is disposed on the clamping mechanism 2, and when the clamping mechanism 2 holds the sand core 9, the turning mechanism 216 is in contact with the sand core 9, and the turning mechanism 216 is used to rotate along the center of the rotation Rotate to drive the sand core 9 to flip.
  • the moving direction of the lateral moving mechanism 6 is defined as the front-rear direction
  • the moving direction of the horizontal moving mechanism 7 is defined as the left-right direction
  • the moving direction of the vertical moving mechanism 3 is defined as the up-and-down direction.
  • the clamping mechanism 2 is moved in the front-rear direction by the lateral movement mechanism 6, the left-right direction is moved by the horizontal movement mechanism 7, and the vertical movement is realized by the vertical movement mechanism 3, and the clamping mechanism 2 can be realized at the bottom of the vertical movement mechanism 3. Rotation, therefore, the clamping mechanism 2 has a spatial freedom of movement and a degree of freedom of rotation in a Cartesian Cartesian coordinate system to achieve automatic clamping of the core 9.
  • the support assembly 1 includes:
  • a plurality of first uprights 101 and a plurality of second uprights 102, a plurality of first uprights 101 and a plurality of second uprights 102 are disposed on the foundation in a straight line;
  • the support bases 4 are respectively disposed at the tops of the first uprights 101 and the second uprights 102; the two support bases 4 are parallel to each other and horizontally disposed.
  • the first rail 606 is disposed on the support base 4, and the first rail 606 is disposed in parallel with the support base 4 for mounting the lateral movement mechanism 6.
  • the lateral movement mechanism 6 includes:
  • a lateral support block 603 the left and right ends of the lateral support block 603 are provided with a lateral sliding seat; the lateral sliding seat is supported on the first rail 606 for moving back and forth along the first rail 606;
  • a drive mechanism is coupled between the support block 603 and the support base 4 with a lateral drive mechanism.
  • the lateral drive mechanism includes:
  • a first rack 605 is disposed on a side opposite to the support base 4, and the first rack 605 is parallel to the first rail 606;
  • a first driving motor 602 is disposed on the lateral sliding seat, and an output shaft of the first driving motor 602 is coupled to a rotating shaft 601, and a first gear 604 is coupled to the left and right sides of the rotating shaft 601; Gear 604 meshes with first rack 605.
  • the first driving motor 602 drives the first gear 604 to rotate
  • the first gear 604 meshes with the first rack 605 to drive the lateral support block 603 to move along the extending direction of the support assembly 1, the first rail 606 and the first rack 605.
  • Parallel, the first guide rail 606 serves to improve the smoothness of the movement of the lateral movement mechanism 6.
  • the horizontal support block 603 is provided with the horizontal movement mechanism 7 movable along the lateral support block 603.
  • the horizontal movement mechanism 7 includes:
  • a horizontal sliding seat 704 for moving left and right along the second rail 705; a horizontal driving mechanism is connected between the horizontal sliding seat 704 and the lateral supporting block 603, and the horizontal driving mechanism is used for driving the horizontal sliding
  • the seat 704 moves horizontally on the lateral support block 603.
  • the horizontal drive mechanism includes:
  • a second driving motor 701 is fixedly disposed on the horizontal sliding seat 704;
  • the second rack 703 is fixed to the lateral support block 603 and parallel to the extending direction of the second rail 705, and the second gear 702 is engaged with the second rack 703.
  • the second driving motor 701 is configured to drive the second gear 702 to rotate.
  • the second gear 702 meshes with the second rack 703 to drive the horizontal sliding seat 704 to move along the second rail 705.
  • the horizontal sliding mechanism 704 is provided with the vertical moving mechanism 3, and the vertical moving mechanism 3 includes:
  • a lifting column 304 disposed vertically is disposed on the horizontal sliding seat 704;
  • the third rail 306 is vertically disposed on the lifting column 304, and the lifting column 304 can vertically slide along the third rail 306 on the horizontal sliding seat 704;
  • the lifting column 304 and the horizontal sliding seat 704 are drivingly connected by a vertical driving mechanism.
  • the vertical drive mechanism includes:
  • the third driving motor 301 is disposed on the horizontal sliding seat 704;
  • the third gear 302 is connected to the third driving motor 301;
  • the third rack 303 is vertically disposed on the lifting column 304, and the third rack 303 is meshed with the third gear 302.
  • the third driving motor 301 drives the third gear 302 to rotate
  • the third driving motor 301 and the third gear are relatively fixed
  • the third rack 303 meshes with the third gear and moves in the vertical direction to drive the lifting column 304 to move up and down.
  • a first cavity 305 is disposed on the lifting column 304, and the vertical driving mechanism is disposed in the first cavity 305.
  • the bottom of the lifting column 304 is connected to the clamping mechanism 2 via a rotating base 5, and the rotating base 5 is drivingly connected with a fourth driving motor 8 for driving the rotating base 5 to rotate around it.
  • the center rotates, and when the rotating base 5 rotates, the clamping mechanism 2 and the rotating base 5 rotate in synchronization with the same center of rotation.
  • the clamping mechanism 2 comprises:
  • a housing 201 above the housing 201 is connected to the lifting column 304 through a rotating seat 5;
  • the two independently movable grippers 202 are disposed opposite to the housing 201, the gripper 202 has a third cavity 208, and the opposite side of the gripper 202 is provided with a convex flipping clamping portion 216;
  • a second cavity 214 is disposed in the housing 201.
  • the second cavity 214 is provided with a clamping drive mechanism for driving the gripper 202 to move toward or away from the back.
  • the clamping drive mechanism comprises:
  • the fifth driving motor 204 is fixedly disposed in the second cavity 214,
  • a driving pulley 213 is connected to the output shaft of the fifth driving motor 204;
  • the driven pulley 211, the belt pulley 212 is connected to the driving pulley 213;
  • a lead screw 215 connected to the driven pulley 211 and coaxial with the driven pulley 211, and rotates at the same angular velocity as the driven pulley 211 when the driven pulley 211 rotates;
  • the horizontal transmission seat 206 is sleeved on the screw rod 215.
  • the bottom of the horizontal transmission base 206 is fixedly connected to the gripper 202.
  • the horizontal transmission base 206 moves horizontally on the screw rod 215 to drive the gripper.
  • the hand 202 moves linearly in the axial direction of the screw 215, and the two grippers 202 move toward or away from each other.
  • the clamping rotary seat 216 clamps the sand core 9.
  • a sliding rail 207 is further disposed in the second cavity 214.
  • the sliding rail 207 is provided with a driven sliding seat 205.
  • the bottom of the driven sliding seat 205 is fixedly connected to the top of the gripper 202.
  • the slide rail 207 is parallel to the screw rod 217.
  • the inversion clamping portion 216 is for contacting the sand core 9 when the jaw 202 holds the sand core 9, and can drive the sand core 9 to be turned over in the horizontal direction.
  • the flip clamping portion 216 is drivingly connected with a horizontal turning mechanism, including:
  • the sixth driving motor 210 is disposed in the motor box 203 located on the clamping jaw 202;
  • a driving gear 209 is drivingly connected to an output shaft of the sixth driving motor 210;
  • the driven gear 217 is coupled to the driving gear 209.
  • the rotating shaft of the driven gear 217 is coaxial with the clamping rotating seat 216.
  • the moving gear 217 rotates at the same angular velocity to drive the clamped core 9 to rotate.
  • the sixth drive motor 210 stops outputting torque.
  • the device disclosed by the invention can complete the action of grasping, moving and automatically assembling the core 9; the invention also protects a transport method, and can simultaneously make the technical solution of the transfer robot in the present application in combination with the transport method disclosed in the present application. Further explanation:
  • a truss transport method comprising:
  • the lateral movement mechanism 6 moves along the support assembly 1 and stops when the support assembly 1 extends in a direction flush with the sand core 9;
  • the horizontal moving mechanism 7 moves along the lateral moving device 6, and stops when moving to the sand core 9 directly above;
  • the jaws 202 are rotated in the center of rotation in the vertical direction until the faces of the grippers 202 are parallel to the sides of the sand core 9;
  • the vertical moving mechanism 3 moves in the vertical direction, and stops when the center of the inversion clamping portion 216 is flush with the sand core 9 in the height direction;
  • the clamping mechanism 2 is gathered, the inversion clamping portion 216 is in contact with the sand core 9, and the sand core 9 is clamped;
  • the inversion clamping portion 216 is rotated in the horizontal direction to drive the sand core 9 to be reversed.
  • the first driving motor 602 drives the rotation of the rotating shaft 601, the rotation of the rotating shaft 601 drives the first gear 604 to rotate, the first rack 605 is fixed on the support base 4, and the first gear 604 moves along the first rack 605, the first gear
  • the 604 drives the lateral support block 603 to move along the length of the support base 4, and when the gripper 202 is flush with the sand core 9 to be grasped in the longitudinal direction of the support base 4, or the sand core 9 is transported along the support base 4 When the length direction is transferred to the set distance, the first driving motor 202 stops working;
  • the second driving motor 701 drives the second gear 702 to rotate, the second rack 703 is fixed on the lateral support block 603, the second gear 702 rolls along the second rack 703, and the second gear 702 drives the horizontal sliding seat 704 along The lateral support block 603 is horizontally moved in the longitudinal direction;
  • the first drive motor 202 and the second drive motor 701 together effect the movement of the clamping mechanism 2 in the horizontal direction.
  • the third driving motor 301 drives the third gear 302.
  • the third gear 302 is fixed in the position in the height direction, and the third rack 303 moves up and down linearly under the action of the third gear 302 to realize the lifting and lowering of the clamping mechanism 2.
  • the fifth driving motor 204 drives the rotation of the driving pulley 213.
  • the rotation of the driving pulley 213 drives the rotation of the driven pulley 211.
  • the rotation of the driven pulley 211 drives the rotation of the screw 215, and the rotation of the screw 215 drives the horizontal transmission.
  • the linear movement of the seat 206 in the longitudinal direction of the rotating shaft 601 drives the linear movement of the horizontal driving base 206, and the two grippers 202 move toward each other or move backwards;
  • the sixth driving motor 210 drives the rotation of the driving gear 209, and the driving gear 209 rotates.
  • the rotation of the driven gear 217 is driven, the rotation of the driven gear 217 drives the rotation of the horizontal reversing portion 216, and the rotation of the horizontal reversing portion 216 drives the rotation of the core 9, and when the core 9 is turned over to the required angle, the sixth driving motor 210 closed.

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  • Engineering & Computer Science (AREA)
  • Robotics (AREA)
  • Mechanical Engineering (AREA)
  • Manipulator (AREA)

Abstract

A truss transport robot comprises a lateral moving mechanism (6) and a support assembly (1). The lateral moving mechanism (6) is disposed on the support assembly (1) and provided with a horizontal moving mechanism (7) thereon. The horizontal moving mechanism (7) is provided with a vertical moving mechanism (3). The vertical moving mechanism (3) is provided with a clamping mechanism (2) rotatable in a vertical direction for clamping a sand core (9). The clamping mechanism (2) is further provided with a rotating and clamping portion (216) for clamping the sand core (9) and rotating the same in a horizontal direction.

Description

一种桁架转运机器人及转运方法Truss transfer robot and transfer method
本申请要求于2017年08月31日提交中国专利局、申请号为201710770313.9、发明名称为“一种桁架机器人”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。The present application claims priority to Chinese Patent Application No. 2017..
技术领域Technical field
本发明涉及铸造自动化领域,具体涉及一种桁架转运机器人及转运方法。The invention relates to the field of casting automation, in particular to a truss transfer robot and a transport method.
背景技术Background technique
现有的铸造工厂中,在生产铸件时,砂芯生产出来后的成型工序中,需要将砂芯依次进行清砂、浸涂、微波烘干和组芯,这些工序都需要人工搬运砂芯至对应的设备上依次进行清砂、浸涂、微波烘干和组芯工作,由于各铸造砂芯体积差异大、摆放无法精确定位和对齐,导致现有技术无法通过自动化有效、稳定的完成转运,造成砂芯转运劳动力强度很大,铸造效率低下。In the existing foundry, in the production of castings, in the forming process after the sand core is produced, the sand core needs to be sand-cleaned, dip-coated, microwave-dried and core-assembled in sequence, and these processes require manual handling of the sand core to The corresponding equipment is subjected to sand cleaning, dip coating, microwave drying and core working in sequence. Due to the large volume difference of each casting sand core, the positioning cannot be accurately positioned and aligned, resulting in the failure of the prior art to complete the efficient and stable transportation through automation. The sand core transfer labor intensity is high and the casting efficiency is low.
发明内容Summary of the invention
有鉴于此,本申请提供一种桁架转运机器人及转运方法,通过本设备可以实现砂芯在笛卡尔直角坐标系中的平移和翻转,具有自动化程度高、转运效率高的优点。In view of this, the present application provides a truss transfer robot and a transport method. The device can realize translation and flipping of the sand core in a Cartesian Cartesian coordinate system, and has the advantages of high automation degree and high transport efficiency.
为解决以上技术问题,本发明提供的技术方案是一种桁架转运机器人,包括横向移动机构和支撑组件,所述横向移动机构设置在所述支撑组件上,所述横向移动机构上设置有水平移动机构,所述水平移动机构上设置有竖直移动机构,所述竖直移动机构上设置有可沿竖直方向转动的夹紧机构,所述夹紧机构用于夹持砂芯;所述夹紧机构上还设置有翻转夹持部,所述翻转夹持部用于夹持砂芯并使所述砂芯沿水平方向翻转;In order to solve the above technical problem, the technical solution provided by the present invention is a truss transfer robot including a lateral movement mechanism and a support assembly, the lateral movement mechanism being disposed on the support assembly, and the lateral movement mechanism is provided with horizontal movement a mechanism, the horizontal moving mechanism is provided with a vertical moving mechanism, and the vertical moving mechanism is provided with a clamping mechanism rotatable in a vertical direction, the clamping mechanism is for clamping a sand core; The tightening mechanism is further provided with a flipping clamping portion for clamping the sand core and inverting the sand core in a horizontal direction;
所述支撑组件包括若干固定于地基上的第一立柱和第二立柱,所述第一立柱和所述第二立柱设置于地基上,若干所述第一立柱和若干所述第二立柱分别固定有相互平行的支撑座;The support assembly includes a plurality of first uprights and second uprights fixed to the foundation, the first uprights and the second uprights are disposed on the foundation, and the plurality of the first uprights and the plurality of the second uprights are respectively fixed There are mutually parallel support seats;
所述横向移动机构包括:The lateral movement mechanism includes:
横向支撑块,所述横向支撑块的两端分别设置有横向滑动座,所述横向滑动座可滑动的设置于所述支撑座上。A lateral support block is disposed on each of the two ends of the lateral support block, and a lateral sliding seat is slidably disposed on the support base.
优选的,所述横向移动机构还包括:Preferably, the lateral movement mechanism further comprises:
第一导轨,设置于支撑座上相向的一侧;所述横向滑动座滑动设置于所述第一导轨上;a first guide rail disposed on a side opposite to the support seat; the lateral sliding seat is slidably disposed on the first rail;
所述支撑座和所述横向滑动座之间传动连接有横向驱动机构。A drive mechanism is connected between the support base and the lateral sliding seat.
优选的,所述横向驱动机构包括:Preferably, the lateral driving mechanism comprises:
第一驱动电机,设置于所述横向支撑块的一侧,所述第一驱动电机的输出轴传动连接有第一齿轮;a first drive motor disposed on one side of the lateral support block, the output shaft of the first drive motor is coupled to the first gear;
第一齿条,沿着所述支撑座的长度方向设置于所述支撑座上,并与所述第一齿轮啮合。A first rack is disposed on the support base along a length of the support base and meshes with the first gear.
优选的,所述水平移动机构包括:Preferably, the horizontal movement mechanism comprises:
设置于所述横向支撑块上的第二导轨;a second rail disposed on the lateral support block;
滑动连接所述第二导轨的水平滑动座,所述水平滑动座具有沿着第二导轨移动的自由度;Slidingly connecting a horizontal sliding seat of the second rail, the horizontal sliding seat having a degree of freedom of movement along the second rail;
所述第二导轨水平设置且与所述第一导轨垂直;The second rail is horizontally disposed and perpendicular to the first rail;
所述横向支撑块和所述水平滑动座之间传动连接有水平驱动机构。A horizontal driving mechanism is connected between the lateral support block and the horizontal sliding seat.
优选的,所述水平驱动机构包括:Preferably, the horizontal driving mechanism comprises:
第二齿条,设置于横向支撑块的一侧,所述第二齿条沿着水平滑动座的滑动方向设置;a second rack disposed on one side of the lateral support block, the second rack being disposed along a sliding direction of the horizontal sliding seat;
第二驱动电机,设置于水平滑动座的一侧,第二驱动电机的输出轴传动连接有第二齿轮;所述第二齿轮与第二齿条传动连接。The second driving motor is disposed on one side of the horizontal sliding seat, and the output shaft of the second driving motor is connected to the second gear; the second gear is drivingly connected to the second rack.
优选的,所述竖直移动机构包括:Preferably, the vertical movement mechanism comprises:
竖直设置的升降柱,所述升降柱可滑动的连接于所述水平滑动座上;a vertically disposed lifting column, the lifting column being slidably coupled to the horizontal sliding seat;
第三导轨,竖直设置于所述升降柱上,所述升降柱用于沿着第三导轨在所述水平滑动座上竖直滑动;a third rail disposed vertically on the lifting column, the lifting column being configured to vertically slide on the horizontal sliding seat along the third rail;
所述升降柱和所述水平滑动座之间传动连接有升降驱动机构。A lifting drive mechanism is connected between the lifting column and the horizontal sliding seat.
优选的,所述升降驱动机构包括:Preferably, the lifting drive mechanism comprises:
设置于水平滑动座上的第三驱动电机;a third drive motor disposed on the horizontal sliding seat;
传动连接所述第三驱动电机的第三齿轮;Driving a third gear of the third drive motor;
设置于所述升降柱上的第三齿条,所述第三齿条与所述第三齿轮啮合。a third rack disposed on the lifting column, the third rack meshing with the third gear.
优选的,所述升降柱的底部通过转动座连接所述夹紧机构;所述转动座包括:Preferably, the bottom of the lifting column is connected to the clamping mechanism by a rotating seat; the rotating base comprises:
所述转动座传动连接有第四驱动电机,所述第四驱动电机用于驱动转动座绕其回转中心转动。The rotating base is connected to a fourth driving motor for driving the rotating seat to rotate about its center of rotation.
优选的,所述夹紧机构包括:Preferably, the clamping mechanism comprises:
壳体,所述壳体的上方通过转动座连接所述升降柱;a housing, the upper portion of the housing is connected to the lifting column by a rotating base;
两个可独立移动的抓手,所述抓手传动连接有夹持驱动机构;Two independently movable grippers, the gripper drive connection being coupled with a gripping drive mechanism;
所述抓手相向的一侧设置有所述翻转夹持部,所述翻转夹持部凸出于所述抓手相向一侧的表面。The opposite side of the gripper is provided with the inversion clamping portion, and the inversion clamping portion protrudes from a surface on a side opposite to the gripper.
优选的,所述夹持驱动机构包括:Preferably, the clamping drive mechanism comprises:
第五驱动电机,固定设置于所述第二腔体内,a fifth driving motor fixedly disposed in the second cavity
主动带轮,传动连接在所述第五驱动电机的输出轴上;a driving pulley connected to an output shaft of the fifth driving motor;
从动带轮,通过皮带传动连接所述主动带轮;a driven pulley connected to the driving pulley by a belt drive;
丝杆,连接所述从动带轮并与所述从动带轮同轴,当从动带轮转动时与所述从动带轮以相同的角速度旋转;a threaded rod connecting the driven pulley and coaxial with the driven pulley, rotating at the same angular velocity as the driven pulley when the driven pulley rotates;
水平传动座套装在所述丝杆上,所述水平传动座的底部固定连接所述抓手。A horizontal drive seat is fitted over the lead screw, and a bottom of the horizontal drive base is fixedly coupled to the grip.
优选的,所述翻转夹持部传动连接有水平翻转机构,包括:Preferably, the inversion clamping portion is connected to the horizontal inversion mechanism, and comprises:
第六驱动电机,设置于位于夹爪上的电机箱内;a sixth drive motor disposed in the motor case located on the jaw;
主动齿轮,传动连接在所述第六驱动电机的输出轴上;a driving gear connected to an output shaft of the sixth driving motor;
从动齿轮,传动连接所述主动齿轮,所述从动齿轮的转动轴与所述翻转夹持部固定连接。The driven gear is connected to the driving gear, and the rotating shaft of the driven gear is fixedly connected to the turning clamping portion.
一种桁架转运方法,包括所述的桁架转运机器人,包括:A truss transport method, including the truss transfer robot, comprising:
横向移动机构两端的横向滑动座沿着支撑组件上支撑座水平移动,当横向移动机构与支撑组件延伸方向与砂芯平齐时停止;The lateral sliding seat at both ends of the lateral moving mechanism moves horizontally along the supporting seat on the supporting assembly, and stops when the lateral moving mechanism and the supporting assembly extend direction are flush with the sand core;
水平移动机构沿着横向移动装置运动,当移动至砂芯正上方时停止;The horizontal moving mechanism moves along the lateral moving device and stops when moving to the top of the sand core;
夹紧机构沿竖直方向的回转中心转动,直至夹紧机构一侧面与砂芯的侧面平行;The clamping mechanism rotates in the vertical direction of the center of rotation until one side of the clamping mechanism is parallel to the side of the sand core;
竖直移动机构沿着竖直方向移动,当翻转夹持部的中心与砂芯在高度方向齐平时停止;The vertical moving mechanism moves in a vertical direction, and stops when the center of the inverted clamping portion is flush with the sand core in the height direction;
夹紧机构夹持砂芯时,翻转夹持部与砂芯接触,;When the clamping mechanism clamps the sand core, the inversion clamping portion is in contact with the sand core;
将砂芯运送至指定位置后,翻转夹持部沿水平方向转动,带动砂芯翻转;After transporting the sand core to the designated position, the inversion clamping portion rotates in the horizontal direction to drive the sand core to flip;
其中,所述支撑组件包括若干固定于地基上的第一立柱和第二立柱,所述第一立柱和所述第二立柱设置于地基上,若干所述第一立柱和若干所述第二立柱分别固定有相互平行的支撑座。Wherein the support assembly comprises a plurality of first uprights and second uprights fixed to the foundation, the first uprights and the second uprights are disposed on the foundation, and the plurality of the first uprights and the plurality of the second uprights Separate support seats are fixed respectively.
本申请与现有技术相比,其详细说明如下:Compared with the prior art, the detailed description of the application is as follows:
本申请公开了一种桁架转运机器人,用于转运缓存线上放置的砂芯,并能够实现自动翻砂,横向移动机构具有沿着支撑组件平移的自由度,水平移动机构具有沿着横向移动机构平移的自由度,水平移动机构的移动方向与横向移动机构的移动方向均位于水平面上且相互垂直,竖直移动机构具有上下升降的自由度,夹紧机构可沿竖直方向转动;所述夹紧机构上设置的翻转夹持部可以用于夹持砂芯并使所述砂芯沿水平方向翻转,通过此机构,即可以实现砂芯在三维空间内的移动,还能够使夹紧机构灵活调整角度,适配实际工况中砂芯的偏转,实现灵活转运的效果。此外,砂芯还能够沿水平方向翻转,实现翻砂,具有自动化程度高的优点。The present application discloses a truss transfer robot for transporting a sand core placed on a cache line, and capable of automatic sand turning, the lateral movement mechanism has a degree of freedom of translation along the support assembly, and the horizontal movement mechanism has a translation along the lateral movement mechanism The degree of freedom, the moving direction of the horizontal moving mechanism and the moving direction of the lateral moving mechanism are both on a horizontal plane and perpendicular to each other, the vertical moving mechanism has a degree of freedom of lifting up and down, and the clamping mechanism can be rotated in a vertical direction; The inverting clamping portion provided on the mechanism can be used for clamping the sand core and flipping the sand core in the horizontal direction. Through the mechanism, the movement of the sand core in the three-dimensional space can be realized, and the clamping mechanism can be flexibly adjusted. Angle, adapt to the deflection of the sand core in the actual working conditions, to achieve the effect of flexible transport. In addition, the sand core can also be turned in the horizontal direction to achieve sand turning, which has the advantage of high degree of automation.
附图说明DRAWINGS
图1为本发明中桁架机器人的主视图。Figure 1 is a front elevational view of a truss robot of the present invention.
图2为本发明中桁架机器人的立体结构图一。2 is a perspective view of the three-dimensional structure of the truss robot of the present invention.
图3为本发明中桁架机器人的立体结构图二。Figure 3 is a perspective view of the truss robot of the present invention.
图4为本发明中桁架机器人的立体结构图三。Figure 4 is a perspective view of the three-dimensional structure of the truss robot of the present invention.
图5为本发明中夹紧机构的立体结构图。Figure 5 is a perspective structural view of the clamping mechanism of the present invention.
图6为本发明中夹紧机构隐藏掉壳体和抓手一侧的立体结构图。Figure 6 is a perspective view of the clamping mechanism of the present invention hiding the side of the housing and the gripper.
图7为本发明中夹紧机构的侧视图。Figure 7 is a side elevational view of the clamping mechanism of the present invention.
图8为图7的D-D向视图。Figure 8 is a D-D arrow view of Figure 7.
图9为本发明的局部放大图A。Figure 9 is a partial enlarged view A of the present invention.
图10为本发明的局部放大图B。Figure 10 is a partial enlarged view of the present invention B.
图11为本发明的局部放大图C。Figure 11 is a partial enlarged view C of the present invention.
其中,1支撑组件,101第一立柱,102第二立柱,2夹紧机构,201壳体,202抓手,203电机箱,204第五驱动电机,205从动滑动座,206水平传动座,207滑轨,208第三腔体,209主动齿轮,210第六驱动电机,211从动带轮,212皮带,213主动带轮,214第二腔体,215丝杆,216翻转机构,217从动齿轮,3竖直移动机构,301第三驱动电机,302第三齿轮,303第三齿条,304升降柱,305第一腔体,306第三导轨,4支撑座,5转动座,6横向移动机构,601转轴,602第一驱动电机,603横向支撑块,604第一齿轮,605第一齿条,606第一导轨,7水平移动机构,701第二驱动电机,702第二齿轮,703第二齿条,704水平滑动座,705第二导轨,8第四驱动电机,9砂芯。Among them, 1 support assembly, 101 first column, 102 second column, 2 clamping mechanism, 201 housing, 202 gripper, 203 motor box, 204 fifth drive motor, 205 driven sliding seat, 206 horizontal transmission seat, 207 slide rail, 208 third cavity, 209 drive gear, 210 sixth drive motor, 211 driven pulley, 212 belt, 213 drive pulley, 214 second cavity, 215 screw, 216 flip mechanism, 217 from Moving gear, 3 vertical moving mechanism, 301 third driving motor, 302 third gear, 303 third rack, 304 lifting column, 305 first cavity, 306 third rail, 4 support seat, 5 rotating seat, 6 Lateral moving mechanism, 601 rotating shaft, 602 first driving motor, 603 lateral supporting block, 604 first gear, 605 first rack, 606 first rail, 7 horizontal moving mechanism, 701 second driving motor, 702 second gear, 703 second rack, 704 horizontal sliding seat, 705 second rail, 8 fourth driving motor, 9 sand core.
具体实施方式Detailed ways
为了使本领域的技术人员更好地理解本发明的技术方案,下面结合附图和具体实施例对本发明作进一步的详细说明。In order to make those skilled in the art better understand the technical solutions of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
如图所示的一种桁架转运机器人,包括:A truss transfer robot as shown, including:
支撑组件1,固定于基座上;The support assembly 1 is fixed on the base;
横向移动机构6,设置于支撑组件1上,用于沿着支撑组件1水平移动;a lateral movement mechanism 6 disposed on the support assembly 1 for horizontal movement along the support assembly 1;
水平移动机构7,设置于所述横向移动机构6上,用于沿着横向移动机构6水平移动;a horizontal moving mechanism 7 disposed on the lateral movement mechanism 6 for horizontal movement along the lateral movement mechanism 6;
竖直移动机构3,设置于水平移动机构7上,用于在水平移动机构6上沿着竖直方向升降;a vertical moving mechanism 3 is disposed on the horizontal moving mechanism 7 for lifting and lowering in the vertical direction on the horizontal moving mechanism 6;
夹紧机构2,可转动的设置于竖直移动机构3的底部,所述夹紧机构2用于夹持砂芯9;The clamping mechanism 2 is rotatably disposed at the bottom of the vertical moving mechanism 3, and the clamping mechanism 2 is used for clamping the sand core 9;
水平翻转机构216,设置于夹紧机构2上,当所述夹紧机构2夹持砂芯9时,翻转机构216与所述砂芯9接触,所述翻转机构216用于沿着自身回转中心转动,带动砂芯9翻转。The horizontal turning mechanism 216 is disposed on the clamping mechanism 2, and when the clamping mechanism 2 holds the sand core 9, the turning mechanism 216 is in contact with the sand core 9, and the turning mechanism 216 is used to rotate along the center of the rotation Rotate to drive the sand core 9 to flip.
在本实施例中,为了便于表述,将横向移动机构6的移动方向约定为前后方向,将水平移动机构7的移动方向约定为左右方向,将竖直移动机构3的移动方向约定为上下方向。夹紧机构2通过横向移动机构6实现前后方向移动,通过水平移动机构7实现左右方向移动,通过竖直移动机构3实现上下方向移动,且夹紧机构2可以在竖直移动机构3的底部实现转动,因此,夹紧机构2具有笛卡尔直角坐标系下的空间移动自由度和转动自由度,实现砂芯9的自动化夹持。In the present embodiment, for convenience of description, the moving direction of the lateral moving mechanism 6 is defined as the front-rear direction, the moving direction of the horizontal moving mechanism 7 is defined as the left-right direction, and the moving direction of the vertical moving mechanism 3 is defined as the up-and-down direction. The clamping mechanism 2 is moved in the front-rear direction by the lateral movement mechanism 6, the left-right direction is moved by the horizontal movement mechanism 7, and the vertical movement is realized by the vertical movement mechanism 3, and the clamping mechanism 2 can be realized at the bottom of the vertical movement mechanism 3. Rotation, therefore, the clamping mechanism 2 has a spatial freedom of movement and a degree of freedom of rotation in a Cartesian Cartesian coordinate system to achieve automatic clamping of the core 9.
其中:among them:
支撑组件1包括:The support assembly 1 includes:
若干第一立柱101和若干第二立柱102,若干第一立柱101和若干第二立柱102均沿直线设置在地基上;a plurality of first uprights 101 and a plurality of second uprights 102, a plurality of first uprights 101 and a plurality of second uprights 102 are disposed on the foundation in a straight line;
支撑座4,分别设置于第一立柱101和第二立柱102的顶部;两个支撑座4相互平行且水平设置。The support bases 4 are respectively disposed at the tops of the first uprights 101 and the second uprights 102; the two support bases 4 are parallel to each other and horizontally disposed.
第一导轨606,设置于所述支撑座4上,所述第一导轨606与支撑座4平行设置,用于搭载所述横向移动机构6。The first rail 606 is disposed on the support base 4, and the first rail 606 is disposed in parallel with the support base 4 for mounting the lateral movement mechanism 6.
横向移动机构6包括:The lateral movement mechanism 6 includes:
横向支撑块603,所述横向支撑块603的左右两端设置有横向滑动座;所述横向滑动座支撑在所述第一导轨606上,用于沿着第一导轨606前后移动;所述横向支撑块603和所述支撑座4之间传动连接有横向驱动机构。a lateral support block 603, the left and right ends of the lateral support block 603 are provided with a lateral sliding seat; the lateral sliding seat is supported on the first rail 606 for moving back and forth along the first rail 606; A drive mechanism is coupled between the support block 603 and the support base 4 with a lateral drive mechanism.
所述横向驱动机构包括:The lateral drive mechanism includes:
第一齿条605,设置于所述支撑座4相向的一侧,所述第一齿条605与第一导轨606平行;a first rack 605 is disposed on a side opposite to the support base 4, and the first rack 605 is parallel to the first rail 606;
第一驱动电机602,设置于所述横向滑动座上,所述第一驱动电机602的输出轴连接有转轴601,所述转轴601的左右两侧传动连接有第一齿轮604;所述第一齿轮604和第一齿条605啮合。a first driving motor 602 is disposed on the lateral sliding seat, and an output shaft of the first driving motor 602 is coupled to a rotating shaft 601, and a first gear 604 is coupled to the left and right sides of the rotating shaft 601; Gear 604 meshes with first rack 605.
当第一驱动电机602驱动第一齿轮604转动时,第一齿轮604与第一齿条605啮合带动横向支撑块603沿着支撑组件1的延伸方向移动,第一 导轨606与第一齿条605平行,第一导轨606用于提高横向移动机构6移动的平稳性。When the first driving motor 602 drives the first gear 604 to rotate, the first gear 604 meshes with the first rack 605 to drive the lateral support block 603 to move along the extending direction of the support assembly 1, the first rail 606 and the first rack 605. Parallel, the first guide rail 606 serves to improve the smoothness of the movement of the lateral movement mechanism 6.
其中,所述横向支撑块603上套装有可沿着横向支撑块603移动的所述水平移动机构7。The horizontal support block 603 is provided with the horizontal movement mechanism 7 movable along the lateral support block 603.
水平移动机构7包括:The horizontal movement mechanism 7 includes:
设置于横向支撑块603上的第二导轨705,所述第二导轨705水平设置且垂直于所述第一导轨606,a second rail 705 disposed on the lateral support block 603, the second rail 705 being horizontally disposed and perpendicular to the first rail 606,
水平滑动座704,用于沿着第二导轨705左右移动;所述水平滑动座704和所述横向支撑块603之间传动连接有水平驱动机构,所述水平驱动机构用于驱动所述水平滑动座704在横向支撑块603上水平移动。a horizontal sliding seat 704 for moving left and right along the second rail 705; a horizontal driving mechanism is connected between the horizontal sliding seat 704 and the lateral supporting block 603, and the horizontal driving mechanism is used for driving the horizontal sliding The seat 704 moves horizontally on the lateral support block 603.
所述水平驱动机构包括:The horizontal drive mechanism includes:
第二驱动电机701,固定设置于所述水平滑动座704上;a second driving motor 701 is fixedly disposed on the horizontal sliding seat 704;
第二齿轮702,传动连接所述第二驱动电机701的输出轴;a second gear 702, drivingly connecting the output shaft of the second driving motor 701;
第二齿条703,固定于所述横向支撑块603上,并与所述第二导轨705的延伸方向平行,所述第二齿轮702啮合所述第二齿条703。The second rack 703 is fixed to the lateral support block 603 and parallel to the extending direction of the second rail 705, and the second gear 702 is engaged with the second rack 703.
所述第二驱动电机701用于驱动第二齿轮702转动,当第二齿轮702转动时,所述第二齿轮702与第二齿条703啮合带动水平滑动座704沿着第二导轨705移动。The second driving motor 701 is configured to drive the second gear 702 to rotate. When the second gear 702 rotates, the second gear 702 meshes with the second rack 703 to drive the horizontal sliding seat 704 to move along the second rail 705.
所述水平滑动座704上设置有所述竖直移动机构3,所述竖直移动机构3包括:The horizontal sliding mechanism 704 is provided with the vertical moving mechanism 3, and the vertical moving mechanism 3 includes:
竖直设置的升降柱304,设置于水平滑动座704上;a lifting column 304 disposed vertically is disposed on the horizontal sliding seat 704;
第三导轨306,竖直设置于升降柱304上,升降柱304可以沿着第三导轨306在所述水平滑动座704上竖直滑动;The third rail 306 is vertically disposed on the lifting column 304, and the lifting column 304 can vertically slide along the third rail 306 on the horizontal sliding seat 704;
所述升降柱304和所述水平滑动座704之间通过竖直驱动机构传动连接。The lifting column 304 and the horizontal sliding seat 704 are drivingly connected by a vertical driving mechanism.
所述竖直驱动机构包括:The vertical drive mechanism includes:
第三驱动电机301,设置于水平滑动座704上;The third driving motor 301 is disposed on the horizontal sliding seat 704;
第三齿轮302,传动连接所述第三驱动电机301;The third gear 302 is connected to the third driving motor 301;
第三齿条303,竖直设置于升降柱304上,所述第三齿条303与第三齿轮302啮合。当第三驱动电机301驱动第三齿轮302转动时,第三驱动 电机301与第三齿轮相对固定,第三齿条303与第三齿轮啮合并竖直方向移动,驱动升降柱304上下移动。The third rack 303 is vertically disposed on the lifting column 304, and the third rack 303 is meshed with the third gear 302. When the third driving motor 301 drives the third gear 302 to rotate, the third driving motor 301 and the third gear are relatively fixed, and the third rack 303 meshes with the third gear and moves in the vertical direction to drive the lifting column 304 to move up and down.
在所述升降柱304上设置有第一腔体305,所述竖直驱动机构设置于所述第一腔体305内。A first cavity 305 is disposed on the lifting column 304, and the vertical driving mechanism is disposed in the first cavity 305.
所述升降柱304的底部通过转动座5连接有所述夹紧机构2,所述转动座5传动连接有第四驱动电机8,所述第四驱动电机8用于驱动转动座5绕其回转中心转动,当转动座5转动时,夹紧机构2与转动座5以相同的回转中心同步转动。The bottom of the lifting column 304 is connected to the clamping mechanism 2 via a rotating base 5, and the rotating base 5 is drivingly connected with a fourth driving motor 8 for driving the rotating base 5 to rotate around it. The center rotates, and when the rotating base 5 rotates, the clamping mechanism 2 and the rotating base 5 rotate in synchronization with the same center of rotation.
夹紧机构2包括:The clamping mechanism 2 comprises:
壳体201,所述壳体201的上方通过转动座5连接所述升降柱304;a housing 201, above the housing 201 is connected to the lifting column 304 through a rotating seat 5;
两个可独立移动的抓手202,相对设置于壳体201的下方,抓手202具有第三腔体208,所述抓手202相向的一面设置有凸出的翻转夹持部216;The two independently movable grippers 202 are disposed opposite to the housing 201, the gripper 202 has a third cavity 208, and the opposite side of the gripper 202 is provided with a convex flipping clamping portion 216;
所述壳体201内设置有第二腔体214,所述第二腔体214内设置有用于驱动所述抓手202相向或向背移动的夹持驱动机构。A second cavity 214 is disposed in the housing 201. The second cavity 214 is provided with a clamping drive mechanism for driving the gripper 202 to move toward or away from the back.
所述夹持驱动机构包括:The clamping drive mechanism comprises:
第五驱动电机204,固定设置于所述第二腔体214内,The fifth driving motor 204 is fixedly disposed in the second cavity 214,
主动带轮213,传动连接在所述第五驱动电机204的输出轴上;a driving pulley 213 is connected to the output shaft of the fifth driving motor 204;
从动带轮211,通过皮带212传动连接所述主动带轮213;The driven pulley 211, the belt pulley 212 is connected to the driving pulley 213;
丝杆215,连接所述从动带轮211并与所述从动带轮211同轴,当从动带轮211转动时与所述从动带轮211以相同的角速度旋转;a lead screw 215 connected to the driven pulley 211 and coaxial with the driven pulley 211, and rotates at the same angular velocity as the driven pulley 211 when the driven pulley 211 rotates;
水平传动座206套装在所述丝杆215上,所述水平传动座206的底部固定连接所述抓手202,当丝杆215转动时,水平传动座206在丝杆215上水平移动,带动抓手202在丝杆215的轴向方向直线移动,2个抓手202相向移动或相背移动,2个抓手202相向移动时,夹紧转动座216将砂芯9夹紧。The horizontal transmission seat 206 is sleeved on the screw rod 215. The bottom of the horizontal transmission base 206 is fixedly connected to the gripper 202. When the screw rod 215 rotates, the horizontal transmission base 206 moves horizontally on the screw rod 215 to drive the gripper. The hand 202 moves linearly in the axial direction of the screw 215, and the two grippers 202 move toward or away from each other. When the two grippers 202 move toward each other, the clamping rotary seat 216 clamps the sand core 9.
所述第二腔体214内还设置有滑轨207,所述滑轨207上套装有从动滑动座205,所述从动滑动座205的底部固定连接所述抓手202的顶部。所述滑轨207与所述丝杆217平行,当抓手202在丝杆215的轴向方向直线移动时,所述从动滑动座205在所述滑轨207上移动,用于保证所述抓手202平移的平稳性。A sliding rail 207 is further disposed in the second cavity 214. The sliding rail 207 is provided with a driven sliding seat 205. The bottom of the driven sliding seat 205 is fixedly connected to the top of the gripper 202. The slide rail 207 is parallel to the screw rod 217. When the gripper 202 moves linearly in the axial direction of the screw rod 215, the driven sliding seat 205 moves on the slide rail 207 for ensuring the The smoothness of the translation of the gripper 202.
所述翻转夹持部216用于当夹爪202夹持砂芯9时,与所述砂芯9接触并可驱动所述砂芯9沿水平方向的回转中心翻转。The inversion clamping portion 216 is for contacting the sand core 9 when the jaw 202 holds the sand core 9, and can drive the sand core 9 to be turned over in the horizontal direction.
翻转夹持部216传动连接有水平翻转机构,包括:The flip clamping portion 216 is drivingly connected with a horizontal turning mechanism, including:
第六驱动电机210,设置于位于夹爪202上的电机箱203内;The sixth driving motor 210 is disposed in the motor box 203 located on the clamping jaw 202;
主动齿轮209,传动连接在所述第六驱动电机210的输出轴上;a driving gear 209 is drivingly connected to an output shaft of the sixth driving motor 210;
从动齿轮217,传动连接所述主动齿轮209,所述从动齿轮217的转动轴与所述夹紧转动座216同轴,当从动齿轮217转动时,夹紧转动座216与所述从动齿轮217以相同的角速度转动,带动夹紧的砂芯9转动,当砂芯9翻转至一定角度时,第六驱动电机210停止输出扭矩。The driven gear 217 is coupled to the driving gear 209. The rotating shaft of the driven gear 217 is coaxial with the clamping rotating seat 216. When the driven gear 217 rotates, the rotating rotating seat 216 and the slave are clamped. The moving gear 217 rotates at the same angular velocity to drive the clamped core 9 to rotate. When the core 9 is turned to a certain angle, the sixth drive motor 210 stops outputting torque.
本发明所公开的设备可完成砂芯9的抓取、移动和自动组芯的动作;本发明还保护一种转运方法,结合本申请所公开转运方法同时可以对本申请中转运机器人的技术方案做进一步说明:The device disclosed by the invention can complete the action of grasping, moving and automatically assembling the core 9; the invention also protects a transport method, and can simultaneously make the technical solution of the transfer robot in the present application in combination with the transport method disclosed in the present application. Further explanation:
一种桁架转运方法,包括:A truss transport method comprising:
横向移动机构6沿着支撑组件1运动,当在支撑组件1延伸方向与砂芯9平齐时停止;The lateral movement mechanism 6 moves along the support assembly 1 and stops when the support assembly 1 extends in a direction flush with the sand core 9;
水平移动机构7沿着横向移动装置6运动,当移动至砂芯9正上方时停止;The horizontal moving mechanism 7 moves along the lateral moving device 6, and stops when moving to the sand core 9 directly above;
夹爪202沿竖直方向的回转中心转动,直至抓手202相向的面与砂芯9的侧面平行;The jaws 202 are rotated in the center of rotation in the vertical direction until the faces of the grippers 202 are parallel to the sides of the sand core 9;
竖直移动机构3沿着竖直方向移动,当翻转夹持部216的中心与砂芯9在高度方向齐平时停止;The vertical moving mechanism 3 moves in the vertical direction, and stops when the center of the inversion clamping portion 216 is flush with the sand core 9 in the height direction;
夹紧机构2收拢,翻转夹持部216与砂芯9接触,夹持砂芯9;The clamping mechanism 2 is gathered, the inversion clamping portion 216 is in contact with the sand core 9, and the sand core 9 is clamped;
将砂芯9运送至指定位置后,翻转夹持部216沿水平方向转动,带动砂芯9翻转。After the sand core 9 is transported to the designated position, the inversion clamping portion 216 is rotated in the horizontal direction to drive the sand core 9 to be reversed.
具体的:specific:
第一驱动电机602带动转轴601的转动,转轴601的转动带动第一齿轮604转动,第一齿条605固定在支撑座4上,第一齿轮604沿着第一齿条605运动,第一齿轮604带动横向支撑块603沿着支撑座4的长度方向移动,当抓手202与需要抓取的砂芯9在支撑座4的长度方向上平齐时,或将砂芯9转运沿支撑座4的长度方向转运至设定距离时,第一驱动电机 202停止工作;The first driving motor 602 drives the rotation of the rotating shaft 601, the rotation of the rotating shaft 601 drives the first gear 604 to rotate, the first rack 605 is fixed on the support base 4, and the first gear 604 moves along the first rack 605, the first gear The 604 drives the lateral support block 603 to move along the length of the support base 4, and when the gripper 202 is flush with the sand core 9 to be grasped in the longitudinal direction of the support base 4, or the sand core 9 is transported along the support base 4 When the length direction is transferred to the set distance, the first driving motor 202 stops working;
第二驱动电机701带动第二齿轮702转动,第二齿条703固连在横向支撑块603上,第二齿轮702沿着第二齿条703滚动,第二齿轮702带动水平滑动座704沿着横向支撑块603的长度方向水平移动;The second driving motor 701 drives the second gear 702 to rotate, the second rack 703 is fixed on the lateral support block 603, the second gear 702 rolls along the second rack 703, and the second gear 702 drives the horizontal sliding seat 704 along The lateral support block 603 is horizontally moved in the longitudinal direction;
第一驱动电机202和第二驱动电机701共同实现夹紧机构2在水平方向上的移动。The first drive motor 202 and the second drive motor 701 together effect the movement of the clamping mechanism 2 in the horizontal direction.
第三驱动电机301驱动第三齿轮302,第三齿轮302在高度方向的位置固定不动,第三齿条303在第三齿轮302的作用下做上下直线运动,实现夹紧机构2的升降。The third driving motor 301 drives the third gear 302. The third gear 302 is fixed in the position in the height direction, and the third rack 303 moves up and down linearly under the action of the third gear 302 to realize the lifting and lowering of the clamping mechanism 2.
第五驱动电机204带动主动带轮213的转动,主动带轮213的转动带动从动带轮211的转动,从动带轮211的转动带动丝杆215的转动,丝杆215的转动带动水平传动座206在转轴601长度方向上的直线移动,水平传动座206的直线移动带动抓手202的直线移动,2个抓手202相向移动或相背移动;The fifth driving motor 204 drives the rotation of the driving pulley 213. The rotation of the driving pulley 213 drives the rotation of the driven pulley 211. The rotation of the driven pulley 211 drives the rotation of the screw 215, and the rotation of the screw 215 drives the horizontal transmission. The linear movement of the seat 206 in the longitudinal direction of the rotating shaft 601, the linear movement of the horizontal driving base 206 drives the linear movement of the gripper 202, and the two grippers 202 move toward each other or move backwards;
识别2个抓手202相向一侧是否与砂芯9的侧面平行,若不平行,第四驱动电机8,第四驱动电机8带动抓手202的转动,直到2个抓手202相向一侧面与砂芯9的侧面平行,第四驱动电机8关闭;It is recognized whether the opposite sides of the two grippers 202 are parallel with the side of the sand core 9. If not parallel, the fourth drive motor 8 and the fourth drive motor 8 drive the rotation of the gripper 202 until the two grippers 202 face each other. The sides of the sand core 9 are parallel, and the fourth drive motor 8 is closed;
当2个抓手202相向移动时,夹紧转动座216将砂芯9夹紧,需要翻转夹紧后的砂芯9时,第六驱动电机210带动主动齿轮209的转动,主动齿轮209的转动带动从动齿轮217的转动,从动齿轮217的转动带动水平翻转部216的转动,水平翻转部216的转动带动砂芯9的转动,当砂芯9翻转至需要的角度时,第六驱动电机210关闭。When the two grippers 202 move toward each other, the clamping rotary seat 216 clamps the sand core 9, and when the clamped sand core 9 needs to be turned over, the sixth driving motor 210 drives the rotation of the driving gear 209, and the driving gear 209 rotates. The rotation of the driven gear 217 is driven, the rotation of the driven gear 217 drives the rotation of the horizontal reversing portion 216, and the rotation of the horizontal reversing portion 216 drives the rotation of the core 9, and when the core 9 is turned over to the required angle, the sixth driving motor 210 closed.
以上仅是本发明的优选实施方式,应当指出的是,上述优选实施方式不应视为对本发明的限制,本发明的保护范围应当以权利要求所限定的范围为准。对于本技术领域的普通技术人员来说,在不脱离本发明的精神和范围内,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, and it should be noted that the above-described preferred embodiments are not to be construed as limiting the scope of the invention, and the scope of the invention should be determined by the scope defined by the claims. It will be apparent to those skilled in the art that various modifications and improvements can be made without departing from the spirit and scope of the invention.

Claims (12)

  1. 一种桁架转运机器人,其特征在于,包括横向移动机构和支撑组件,所述横向移动机构设置在所述支撑组件上,所述横向移动机构上设置有水平移动机构,所述水平移动机构上设置有竖直移动机构,所述竖直移动机构上设置有可沿竖直方向转动的夹紧机构,所述夹紧机构用于夹持砂芯;所述夹紧机构上还设置有翻转夹持部,所述翻转夹持部用于夹持砂芯并使所述砂芯沿水平方向翻转;A truss transfer robot, comprising: a lateral movement mechanism and a support assembly, wherein the lateral movement mechanism is disposed on the support assembly, the horizontal movement mechanism is provided with a horizontal movement mechanism, and the horizontal movement mechanism is disposed There is a vertical moving mechanism, and the vertical moving mechanism is provided with a clamping mechanism rotatable in a vertical direction, the clamping mechanism is for clamping a sand core; and the clamping mechanism is further provided with a flip clamping The inverting clamping portion is configured to clamp the sand core and invert the sand core in a horizontal direction;
    所述支撑组件包括若干固定于地基上的第一立柱和第二立柱,所述第一立柱和所述第二立柱设置于地基上,若干所述第一立柱和若干所述第二立柱分别固定有相互平行的支撑座;The support assembly includes a plurality of first uprights and second uprights fixed to the foundation, the first uprights and the second uprights are disposed on the foundation, and the plurality of the first uprights and the plurality of the second uprights are respectively fixed There are mutually parallel support seats;
    所述横向移动机构包括:The lateral movement mechanism includes:
    横向支撑块,所述横向支撑块的两端分别设置有横向滑动座,所述横向滑动座可滑动的设置于所述支撑座上。A lateral support block is disposed on each of the two ends of the lateral support block, and a lateral sliding seat is slidably disposed on the support base.
  2. 根据权利要求1所述的桁架转运机器人,其特征在于,所述横向移动机构还包括:The truss transfer robot according to claim 1, wherein the lateral movement mechanism further comprises:
    第一导轨,设置于支撑座上相向的一侧;所述横向滑动座滑动设置于所述第一导轨上;a first guide rail disposed on a side opposite to the support seat; the lateral sliding seat is slidably disposed on the first rail;
    所述支撑座和所述横向滑动座之间传动连接有横向驱动机构。A drive mechanism is connected between the support base and the lateral sliding seat.
  3. 根据权利要求2所述的桁架转运机器人,其特征在于,所述横向驱动机构包括:The truss transfer robot according to claim 2, wherein said lateral drive mechanism comprises:
    第一驱动电机,设置于所述横向支撑块的一侧,所述第一驱动电机传动连接有转轴,所述转轴支撑在所述横向滑动座上;a first driving motor disposed on one side of the lateral support block, the first driving motor is coupled to a rotating shaft, and the rotating shaft is supported on the lateral sliding seat;
    第一齿轮,传动设置于所述转轴的两侧;a first gear, the transmission is disposed on both sides of the rotating shaft;
    第一齿条,沿着所述支撑座的长度方向设置于所述支撑座上,并与所述第一齿轮啮合。A first rack is disposed on the support base along a length of the support base and meshes with the first gear.
  4. 根据权利要求2所述的桁架转运机器人,其特征在于,所述水平移动机构包括:The truss transfer robot according to claim 2, wherein said horizontal movement mechanism comprises:
    设置于所述横向支撑块上的第二导轨;a second rail disposed on the lateral support block;
    滑动连接所述第二导轨的水平滑动座,所述水平滑动座具有沿着第二 导轨移动的自由度;Slidingly connecting a horizontal sliding seat of the second rail, the horizontal sliding seat having a degree of freedom of movement along the second rail;
    所述第二导轨水平设置且与所述第一导轨垂直;The second rail is horizontally disposed and perpendicular to the first rail;
    所述横向支撑块和所述水平滑动座之间传动连接有水平驱动机构。A horizontal driving mechanism is connected between the lateral support block and the horizontal sliding seat.
  5. 根据权利要求4所述的桁架转运机器人,其特征在于,所述水平驱动机构包括:The truss transfer robot according to claim 4, wherein said horizontal drive mechanism comprises:
    第二齿条,设置于横向支撑块的一侧,所述第二齿条沿着水平滑动座的滑动方向设置;a second rack disposed on one side of the lateral support block, the second rack being disposed along a sliding direction of the horizontal sliding seat;
    第二驱动电机,设置于水平滑动座的一侧,第二驱动电机的输出轴传动连接有第二齿轮;所述第二齿轮与第二齿条传动连接。The second driving motor is disposed on one side of the horizontal sliding seat, and the output shaft of the second driving motor is connected to the second gear; the second gear is drivingly connected to the second rack.
  6. 根据权利要求4所述桁架转运机器人,其特征在于,所述竖直移动机构包括:The truss transfer robot according to claim 4, wherein said vertical movement mechanism comprises:
    竖直设置的升降柱,所述升降柱可滑动的连接于所述水平滑动座上;a vertically disposed lifting column, the lifting column being slidably coupled to the horizontal sliding seat;
    第三导轨,竖直设置于所述升降柱上,所述升降柱用于沿着第三导轨在所述水平滑动座上竖直滑动;a third rail disposed vertically on the lifting column, the lifting column being configured to vertically slide on the horizontal sliding seat along the third rail;
    所述升降柱和所述水平滑动座之间传动连接有升降驱动机构。A lifting drive mechanism is connected between the lifting column and the horizontal sliding seat.
  7. 根据权利要求6所述的桁架转运机器人,其特征在于,所述升降驱动机构包括:The truss transfer robot according to claim 6, wherein the lifting drive mechanism comprises:
    设置于水平滑动座上的第三驱动电机;a third drive motor disposed on the horizontal sliding seat;
    传动连接所述第三驱动电机的第三齿轮;Driving a third gear of the third drive motor;
    设置于所述升降柱上的第三齿条,所述第三齿条与所述第三齿轮啮合。a third rack disposed on the lifting column, the third rack meshing with the third gear.
  8. 根据权利要求6所述的桁架转运机器人,其特征在于,所述升降柱的底部通过转动座连接所述夹紧机构;所述转动座包括:The truss transfer robot according to claim 6, wherein the bottom of the lifting column is connected to the clamping mechanism by a rotating seat; the rotating base comprises:
    所述转动座传动连接有第四驱动电机,所述第四驱动电机用于驱动转动座绕其回转中心转动。The rotating base is connected to a fourth driving motor for driving the rotating seat to rotate about its center of rotation.
  9. 根据权利要求8所述桁架转运机器人,其特征在于,所述夹紧机构包括:The truss transfer robot according to claim 8, wherein said clamping mechanism comprises:
    壳体,所述壳体的上方通过转动座连接所述升降柱;a housing, the upper portion of the housing is connected to the lifting column by a rotating base;
    两个可独立移动的抓手,所述抓手传动连接有夹持驱动机构;Two independently movable grippers, the gripper drive connection being coupled with a gripping drive mechanism;
    所述抓手相向的一侧设置有所述翻转夹持部,所述翻转夹持部凸出于所述抓手相向一侧的表面。The opposite side of the gripper is provided with the inversion clamping portion, and the inversion clamping portion protrudes from a surface on a side opposite to the gripper.
  10. 根据权利要求9所述桁架转运机器人,其特征在于,所述夹持驱动机构包括:The truss transfer robot according to claim 9, wherein said clamping drive mechanism comprises:
    第五驱动电机,固定设置于所述第二腔体内,a fifth driving motor fixedly disposed in the second cavity
    主动带轮,传动连接在所述第五驱动电机的输出轴上;a driving pulley connected to an output shaft of the fifth driving motor;
    从动带轮,通过皮带传动连接所述主动带轮;a driven pulley connected to the driving pulley by a belt drive;
    丝杆,连接所述从动带轮并与所述从动带轮同轴,当从动带轮转动时与所述从动带轮以相同的角速度旋转;a threaded rod connecting the driven pulley and coaxial with the driven pulley, rotating at the same angular velocity as the driven pulley when the driven pulley rotates;
    水平传动座套装在所述丝杆上,所述水平传动座的底部固定连接所述抓手。A horizontal drive seat is fitted over the lead screw, and a bottom of the horizontal drive base is fixedly coupled to the grip.
  11. 根据权利要求9所述的一种桁架转运机器人,其特征在于,所述翻转夹持部传动连接有水平翻转机构,包括:The truss transfer robot according to claim 9, wherein the flip nip portion is connected to the horizontal flip mechanism, comprising:
    第六驱动电机,设置于位于夹爪上的电机箱内;a sixth drive motor disposed in the motor case located on the jaw;
    主动齿轮,传动连接在所述第六驱动电机的输出轴上;a driving gear connected to an output shaft of the sixth driving motor;
    从动齿轮,传动连接所述主动齿轮,所述从动齿轮的转动轴与所述翻转夹持部固定连接。The driven gear is connected to the driving gear, and the rotating shaft of the driven gear is fixedly connected to the turning clamping portion.
  12. 一种桁架转运方法,包括权利要求1至11任一项所述的桁架转运机器人,其特征在于,包括:A truss transfer method, comprising the truss transfer robot according to any one of claims 1 to 11, characterized in that it comprises:
    横向移动机构两端的横向滑动座沿着支撑组件上支撑座水平移动,当横向移动机构与支撑组件延伸方向与砂芯平齐时停止;The lateral sliding seat at both ends of the lateral moving mechanism moves horizontally along the supporting seat on the supporting assembly, and stops when the lateral moving mechanism and the supporting assembly extend direction are flush with the sand core;
    水平移动机构沿着横向移动装置运动,当移动至砂芯正上方时停止;The horizontal moving mechanism moves along the lateral moving device and stops when moving to the top of the sand core;
    夹紧机构沿竖直方向的回转中心转动,直至夹紧机构一侧面与砂芯的侧面平行;The clamping mechanism rotates in the vertical direction of the center of rotation until one side of the clamping mechanism is parallel to the side of the sand core;
    竖直移动机构沿着竖直方向移动,当翻转夹持部的中心与砂芯在高度方向齐平时停止;The vertical moving mechanism moves in a vertical direction, and stops when the center of the inverted clamping portion is flush with the sand core in the height direction;
    夹紧机构夹持砂芯时,翻转夹持部与砂芯接触;When the clamping mechanism clamps the sand core, the inversion clamping portion is in contact with the sand core;
    将砂芯运送至指定位置后,翻转夹持部沿水平方向转动,带动砂芯翻转;After transporting the sand core to the designated position, the inversion clamping portion rotates in the horizontal direction to drive the sand core to flip;
    其中,所述支撑组件包括若干固定于地基上的第一立柱和第二立柱,所述第一立柱和所述第二立柱设置于地基上,若干所述第一立柱和若干所述第二立柱分别固定有相互平行的支撑座。Wherein the support assembly comprises a plurality of first uprights and second uprights fixed to the foundation, the first uprights and the second uprights are disposed on the foundation, and the plurality of the first uprights and the plurality of the second uprights Separate support seats are fixed respectively.
PCT/CN2018/103170 2017-08-31 2018-08-30 Truss transport robot and transport method WO2019042346A1 (en)

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