CN209796699U - Automatic flipping device and its buffer device - Google Patents

Automatic flipping device and its buffer device Download PDF

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Publication number
CN209796699U
CN209796699U CN201822006638.2U CN201822006638U CN209796699U CN 209796699 U CN209796699 U CN 209796699U CN 201822006638 U CN201822006638 U CN 201822006638U CN 209796699 U CN209796699 U CN 209796699U
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buffer
axis
transportation
assembly
workpiece
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林新达
孙帅
孟凡辉
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Guangdong Topstrong Living Innovation and Integration Co Ltd
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Guangdong Topstrong Living Innovation and Integration Co Ltd
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Abstract

The utility model provides a memory device for set up the buffer memory work piece in the production water line, memory device including the buffer memory mechanism that is used for the buffer memory work piece with be used for with work piece on the buffer memory mechanism shifts out memory device's transportation manipulator. The utility model provides a memory device includes buffer memory mechanism and transportation manipulator, when realizing the buffer memory work piece through buffer memory mechanism, the accessible transportation manipulator is got the work piece clamp in proper order to other devices on, can realize through the manipulator that the work piece automatic positioning is placed simultaneously, guarantees that the work piece can not misplace.

Description

自动翻转设备及其缓存装置Automatic flipping device and its buffer device

技术领域technical field

本实用新型涉及机械制造加工领域,尤其涉及一种缓存装置和采用所述缓存装置的自动翻转设备。The utility model relates to the field of mechanical manufacturing and processing, in particular to a buffer device and automatic turning equipment using the buffer device.

背景技术Background technique

在工件的机械制造加工过程中,通常需要翻转不同的面进行加工,采用原始的人工翻转方式,可能会导致工件损坏或者危及操作人员的人身安全,且生产效率低下。目前,市面上也有一些翻转设备可自动翻转工件,但通常只是起辅助翻转的作用,还是需要人工操作,无法实现缓存工件和给翻转装置自动输送工件。During the mechanical manufacturing process of the workpiece, it is usually necessary to turn over different surfaces for processing. Using the original manual flipping method may cause damage to the workpiece or endanger the personal safety of the operator, and the production efficiency is low. At present, there are also some turning devices on the market that can automatically turn the workpiece, but usually they only play the role of auxiliary turning, and manual operation is still required, and it is impossible to realize the buffering of the workpiece and the automatic delivery of the workpiece to the turning device.

实用新型内容Utility model content

本实用新型的首要目的旨在提供一种可实现工件的缓存和运输的缓存装置。The primary purpose of the utility model is to provide a buffer device capable of buffering and transporting workpieces.

本实用新型的另一目的在于提供一种采用上述缓存装置的自动翻转设备。Another object of the present invention is to provide an automatic flipping device using the above buffer device.

为了实现上述目的,本实用新型提供以下技术方案:In order to achieve the above object, the utility model provides the following technical solutions:

作为第一方面,本实用新型提供一种缓存装置,用于设置生产流水线中缓存工件,所述缓存装置包括用于缓存工件的缓存机构和用于将所述缓存机构上的工件移出所述缓存装置的运输机械手。As a first aspect, the utility model provides a buffer device for caching workpieces in a production line, and the buffer device includes a buffer mechanism for buffering workpieces and a device for removing workpieces on the buffer mechanism The transport manipulator of the device.

优选地,所述缓存机构包括缓存支架、穿设于所述缓存支架上的转轴和与所述转轴连接并用于放置工件的链板输送组件,以及设于所述缓存支架上并用于驱动所述转轴旋转的输送电机,所述链板输送组件可通过所述转轴由所述输送电机驱动转动从而带动工件移动,所述运输机械手设于所述链板输送组件的末端。Preferably, the buffering mechanism includes a buffering bracket, a rotating shaft passing through the buffering bracket, a chain conveyor assembly connected to the rotating shaft and used to place workpieces, and a chain conveyor assembly arranged on the buffering bracket and used to drive the A conveying motor that rotates a rotating shaft. The chain plate conveying assembly can be driven to rotate by the conveying motor through the rotating shaft so as to drive the workpiece to move. The conveying manipulator is arranged at the end of the chain plate conveying assembly.

优选地,所述缓存支架包括底板和竖立于所述底板左右两端的两个侧板,所述转轴穿设于两个所述侧板上,所述缓存机构还包括至少一根穿设于两个所述侧板上并于所述链板输送组件连接的支撑轴;所述链板输送组件包括通过所述转轴和支撑轴架设于所述底板左右两端上的两个链板架,分设于所述链板架前后两端并可相对所述链板架转动的主动轮和从动轮,以及绕设于所述主动轮和从动轮上的链板,所述主动轮套设于所述转轴上并与所述转轴周向固定。Preferably, the buffer bracket includes a bottom plate and two side plates erected on the left and right ends of the bottom plate, the rotating shaft passes through the two side plates, and the buffer mechanism further includes at least one a support shaft on the side plate and connected to the chain plate conveying assembly; the chain plate conveying assembly includes two chain plate frames erected on the left and right ends of the bottom plate through the rotating shaft and the supporting shaft, respectively. A driving wheel and a driven wheel that are at the front and rear ends of the chain plate frame and can rotate relative to the chain plate frame, and a chain plate wound on the driving wheel and the driven wheel, and the driving wheel is sleeved on the on the rotating shaft and is circumferentially fixed with the rotating shaft.

优选地,所述链板架沿所述转轴的轴线方向与所述转轴和支撑轴滑动连接,所述缓存机构还包括用于调节两个所述链板架的间距的调节组件。Preferably, the chain plate frame is slidably connected with the rotating shaft and the support shaft along the axial direction of the rotating shaft, and the buffer mechanism further includes an adjustment assembly for adjusting the distance between the two chain plate frames.

进一步地,所述调节组件包括分别设于两个所述链板架上的两个调节螺母,和两端分别与两个所述调节螺母连接调节螺杆,所述调节螺杆的两端分别设有旋向相反并用于与所述调节螺母螺纹连接的外螺纹。Further, the adjustment assembly includes two adjustment nuts respectively arranged on the two chain plate frames, and two ends of the adjustment screw are respectively connected with the two adjustment nuts, and the two ends of the adjustment screw are respectively provided with External threads of opposite direction of rotation for threaded connection with said adjusting nut.

优选地,所述缓存机构还包括设于所述链板输送组件末端并用于挡止所述链板输送组件上的工件的挡止组件。Preferably, the buffer mechanism further includes a stopper assembly arranged at the end of the chain conveyor assembly and used to stop workpieces on the chain conveyor assembly.

进一步地,所述挡止组件包括设于所述链板输送组件末端并与所述链板平齐设置的固定板和设于所述固定板上并用于挡止工件的挡止凸起。Further, the stop assembly includes a fixed plate arranged at the end of the chain conveyor assembly and arranged flush with the chain plate, and a stop protrusion arranged on the fixed plate and used to stop workpieces.

优选地,所述运输机械手包括设于所述缓存机构末端的运输导轨和与所述运输导轨滑动连接并用于夹放工件的运输夹具,以及用于驱动所述运输夹具沿所述运输导轨滑动的运输驱动件。Preferably, the transportation manipulator includes a transportation guide rail arranged at the end of the buffer mechanism, a transportation fixture that is slidably connected with the transportation guide rail and used to clamp and place workpieces, and a transport fixture that is used to drive the transportation fixture to slide along the transportation guide rail. Transport drive.

进一步地,所述运输夹具包括升降件和与所述升降件连接并可由所述升降件驱动升降的运输夹持件。Further, the transport fixture includes a lifter and a transport clamp connected with the lifter and driven up and down by the lifter.

作为第二方面,本实用新型提供一种自动翻转设备,包括上述缓存装置和用于翻转工件的翻转装置,所述运输机械手用于将所述缓存机构上的工件移动至所述翻转装置。As a second aspect, the present invention provides an automatic turning device, comprising the above-mentioned buffer device and a turning device for turning workpieces, and the transport manipulator is used to move the workpieces on the buffer mechanism to the turning device.

相比现有技术,本实用新型的方案具有以下优点:Compared with the prior art, the solution of the utility model has the following advantages:

1.本实用新型提供的缓存装置包括缓存机构和运输机械手,在通过缓存机构实现缓存工件的同时,可通过所述运输机械手依次将工件夹取至其他装置上,同时通过机械手可实现工件自动定位放置,保证工件不会错位。1. The buffer device provided by the utility model includes a buffer mechanism and a transport manipulator. While the buffer mechanism is used to cache the workpiece, the transport manipulator can sequentially clamp the workpiece to other devices, and at the same time, the manipulator can realize the automatic positioning of the workpiece Place to ensure that the workpiece will not be misplaced.

2.本实用新型提供的缓存装置包括用于缓存工件的链板输送组件和调节组件,所述调节组件用于调节所述链板输送组件左右两端的链板的间距,可调式的设计使所述链板输送组件可适配不同尺寸大小的工件,避免工件在缓存时发生错位且提高所述自动翻转设备的兼容性。2. The buffer device provided by the utility model includes a chain plate conveying assembly and an adjusting assembly for buffering workpieces. The adjusting assembly is used to adjust the distance between the chain plates at the left and right ends of the chain plate conveying assembly. The adjustable design makes the The chain plate conveying assembly can be adapted to workpieces of different sizes, avoiding misalignment of the workpieces during buffering and improving the compatibility of the automatic turning device.

本实用新型附加的方面和优点将在下面的描述中部分给出,这些将从下面的描述中变得明显,或通过本实用新型的实践了解到。Additional aspects and advantages of the invention will be set forth in part in the description which follows, and will become apparent from the description, or may be learned by practice of the invention.

附图说明Description of drawings

本实用新型上述的和/或附加的方面和优点从下面结合附图对实施例的描述中将变得明显和容易理解,其中:The above-mentioned and/or additional aspects and advantages of the utility model will become apparent and easy to understand from the following description of the embodiments in conjunction with the accompanying drawings, wherein:

图1为本实用新型提供的自动翻转设备的立体图;Fig. 1 is the perspective view of the automatic turning device provided by the utility model;

图2为图1所示的自动翻转设备去除保护罩后的立体图;Fig. 2 is a perspective view of the automatic turning device shown in Fig. 1 after removing the protective cover;

图3为图2所示的缓存装置的立体图;Fig. 3 is a perspective view of the cache device shown in Fig. 2;

图4为图3所示的缓存机构的内部结构图;Fig. 4 is an internal structural diagram of the cache mechanism shown in Fig. 3;

图5为图2所示的翻转机构的立体图;Fig. 5 is a perspective view of the turning mechanism shown in Fig. 2;

图6为图5所示的定位机构的分解图;Fig. 6 is an exploded view of the positioning mechanism shown in Fig. 5;

图7为图2所示的移栽机械手的立体图;Figure 7 is a perspective view of the transplanting manipulator shown in Figure 2;

图8为图7所示的移栽机械手的分解图。Fig. 8 is an exploded view of the transplanting manipulator shown in Fig. 7 .

具体实施方式Detailed ways

下面详细描述本实用新型的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本实用新型,而不能解释为对本实用新型的限制。Embodiments of the present invention are described in detail below, examples of which are shown in the drawings, wherein the same or similar reference numerals represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary, and are only used to explain the present invention, and cannot be construed as limiting the present invention.

本技术领域技术人员可以理解,除非特意声明,本实用新型的说明书中使用的措辞“包括”是指存在所述特征、整数、步骤、操作、零/部件和/或组件,但是并不排除存在或添加一个或多个其他特征、整数、步骤、操作、零/部件、组件和/或它们的组。应该理解,当我们称零/部件被“连接”到另一零/部件时,它可以直接连接到其他零/部件,或者也可以存在中间零/部件。这里使用的措辞“和/或”包括一个或更多个相关联的列出项的全部或任一单元和全部组合。Those skilled in the art can understand that, unless otherwise stated, the term "comprising" used in the specification of the present invention refers to the presence of the features, integers, steps, operations, zeros/components and/or components, but does not exclude the presence of Or add one or more other features, integers, steps, operations, parts/parts, components and/or groups thereof. It should be understood that when we refer to a part/component as being "connected" to another part/component, it may be directly connected to the other part/component, or intermediate parts/components may also be present. The expression "and/or" used herein includes all or any elements and all combinations of one or more associated listed items.

如图1所示,本实用新型提供一种自动翻转设备1000,用于缓存、翻转和运输工件2000,在本实施例中所述工件2000为智能锁面板,其在上一工序加工完成后,可经由所述自动翻转设备1000翻转至另一面,再运输至下一工序继续加工。通过一台设备可同时实现工件2000的缓存、翻转和运输,使所述自动翻转设备1000在生产流水线中可实现全自动化作业,无需人工操作,提高生产效率。所述自动翻转设备1000包括为柜体设计的机架1和设于所述机架1上的保护罩5,所述保护罩5上设有用于显示工作状况的指示灯51和用于调节参数与操控设备的控制面板52,由于其结构不属于本实用新型的改进所在,故不赘述。As shown in Figure 1, the utility model provides an automatic turning device 1000 for caching, turning and transporting a workpiece 2000. In this embodiment, the workpiece 2000 is a smart lock panel, which is processed in the previous process. It can be turned over to the other side through the automatic turning device 1000, and then transported to the next process for further processing. The buffering, turning and transportation of the workpiece 2000 can be realized simultaneously by one device, so that the automatic turning device 1000 can realize fully automatic operation in the production line without manual operation and improve production efficiency. The automatic overturning device 1000 includes a frame 1 designed for the cabinet and a protective cover 5 arranged on the frame 1, the protective cover 5 is provided with an indicator light 51 for displaying working conditions and for adjusting parameters. With the control panel 52 of the control device, because its structure does not belong to the improvement of the present utility model, so it will not be described in detail.

如图2所示,所述自动翻转设备1000还包括位于所述保护罩5内并均设于所述机架1上且依次连接缓存装置2、翻转装置3和移栽机械手4。As shown in FIG. 2 , the automatic turning device 1000 also includes a buffer device 2 , a turning device 3 and a transplanting manipulator 4 which are located in the protective cover 5 and arranged on the frame 1 in sequence.

具体地,所述缓存装置2用于缓存工件2000并向所述翻转装置3输送工件2000,即在所述工件2000的数量较多时,可先堆积于所述缓存装置2上并由所述缓存装置2依次运输至所述翻转装置3。所述翻转装置3用于翻转由所述缓存装置2运输而来的工件2000,所述移栽机械手4用于将被翻转的工件2000移出所述自动翻转设备1000。Specifically, the buffer device 2 is used to buffer the workpieces 2000 and transport the workpieces 2000 to the turning device 3, that is, when the number of the workpieces 2000 is large, they can be piled up on the buffer device 2 first and then transferred by the buffer. The devices 2 are in turn transported to said turning device 3 . The overturning device 3 is used to overturn the workpiece 2000 transported by the buffer device 2 , and the transplanting manipulator 4 is used to move the overturned workpiece 2000 out of the automatic overturning device 1000 .

如图3所示,进一步地,所述缓存装置2包括用于缓存工件2000的缓存机构21和用于将所述缓存机构21上的工件夹取至所述翻转机构3的运输机械手22。在通过缓存机构21实现缓存工件2000的同时,可通过所述运输机械手22依次将工件2000夹取至所述翻转装置3上进行翻转,同时通过机械手可实现工件自动定位放置,保证工件不会错位,提高翻转装置3的稳定性。As shown in FIG. 3 , further, the buffering device 2 includes a buffering mechanism 21 for buffering the workpiece 2000 and a transport robot 22 for gripping the workpiece on the buffering mechanism 21 to the turning mechanism 3 . While the workpiece 2000 is cached by the cache mechanism 21, the workpiece 2000 can be sequentially picked up by the transportation manipulator 22 to the turning device 3 for overturning, and at the same time, the workpiece can be automatically positioned and placed by the manipulator to ensure that the workpiece will not be misplaced , improve the stability of the turning device 3 .

参见图4并结合图3,所述缓存机构21包括设于所述机架1上的缓存支架211、穿设于所述缓存支架211上的转轴212和与所述转轴212连接并用于放置工件2000的链板输送组件213,以及设于所述缓存支架211上并用于驱动所述转轴212旋转的输送电机214,所述链板输送组件213可通过所述转轴212由所述输送电机214驱动转动从而带动工件2000移动,所述运输机械手4设于所述链板输送组件213的末端。Referring to FIG. 4 and in conjunction with FIG. 3 , the buffer mechanism 21 includes a buffer bracket 211 arranged on the frame 1 , a rotating shaft 212 passing through the buffer bracket 211 and connected to the rotating shaft 212 for placing workpieces. The chain conveyor assembly 213 of 2000, and the conveyor motor 214 arranged on the buffer bracket 211 and used to drive the rotating shaft 212 to rotate, the chain conveyor assembly 213 can be driven by the conveyor motor 214 through the rotary shaft 212 The rotation drives the workpiece 2000 to move, and the transport manipulator 4 is arranged at the end of the chain conveyor assembly 213 .

具体地,所述缓存机构21还包括两个分别固设于所述输送电机214的输出轴和所述转轴212上的传动齿轮215,以及绕设于两个所述传动齿轮215上的同步件(图未示,下同),所述同步件为链条或者同步带,所述输送电机214可通过所述传动齿轮215与所述同步件的配合传动驱动所述转轴212旋转,从而带动所述链板输送组件213运行。Specifically, the buffer mechanism 21 also includes two transmission gears 215 fixed on the output shaft of the conveying motor 214 and the rotating shaft 212 respectively, and a synchronous member wound on the two transmission gears 215 (not shown in the figure, the same below), the synchronous part is a chain or a synchronous belt, and the conveying motor 214 can drive the rotating shaft 212 to rotate through the cooperation transmission of the transmission gear 215 and the synchronous part, thereby driving the The chain conveyor assembly 213 operates.

优选地,所述缓存机构21还包括与所述输送电机214的输出轴连接的行星减速机216,通过所述行星减速机216可确保所述输送电机214在运转时具有足够的扭矩,提高所述链板输送组件213的稳定性。Preferably, the buffering mechanism 21 also includes a planetary reducer 216 connected to the output shaft of the conveying motor 214, through which the planetary reducer 216 can ensure that the conveying motor 214 has sufficient torque during operation, thereby increasing the The stability of the chain plate conveying assembly 213 is described.

进一步地,所述缓存支架211包括底板2111和竖立于所述底板2111左右两端的两个侧板2112,所述转轴212穿设于两个所述侧板2112上,所述缓存机构21还包括至少一根穿设于两个所述侧板2112上并于所述链板输送组件213连接的支撑轴217。Further, the buffer bracket 211 includes a bottom plate 2111 and two side plates 2112 erected at the left and right ends of the bottom plate 2111, the rotating shaft 212 is passed through the two side plates 2112, and the buffer mechanism 21 also includes At least one supporting shaft 217 passes through the two side plates 2112 and is connected to the chain plate conveying assembly 213 .

所述链板输送组件213包括通过所述转轴212和支撑轴217架设于所述底板211左右两端上的两个链板架2131,分设于所述链板架2131前后两端并可相对所述链板架2131转动的主动轮2132和从动轮2133,以及绕设于所述主动轮2132和从动轮2133上的链板2134,所述主动轮2132套设于所述转轴212上并与所述转轴212周向固定,所述转轴212可驱动所述主动轮2132旋转从而带动所述链板2134转动,进而带动置于所述链板2134上的工件2000。The chain plate conveying assembly 213 includes two chain plate frames 2131 erected on the left and right ends of the bottom plate 211 through the rotating shaft 212 and the support shaft 217, which are respectively arranged at the front and rear ends of the chain plate frame 2131 and can be opposite to each other. The driving wheel 2132 and the driven wheel 2133 that the chain plate frame 2131 rotates, and the chain plate 2134 that is wound on the driving wheel 2132 and the driven wheel 2133, the driving wheel 2132 is sleeved on the rotating shaft 212 and is connected to the The rotating shaft 212 is fixed circumferentially, and the rotating shaft 212 can drive the driving wheel 2132 to rotate so as to drive the chain plate 2134 to rotate, and then drive the workpiece 2000 placed on the chain plate 2134 .

优选地,所述链板2134由不锈钢材料制成,具有较高的防腐蚀性,同时减小摩擦力,避免在运行时划伤所述工件2000。Preferably, the chain plate 2134 is made of stainless steel, which has high corrosion resistance, reduces friction, and avoids scratching the workpiece 2000 during operation.

优选地,所述链板输送组件213还包括两个分设于所述链板架2131上并凸出于所述链板2134的挡止条2135,所述链板2134设于两个所述挡止条2135之间,工件2000在所述链板2134上移动时可通过所述挡止条2135实现限位,避免由于过多工件的堆积导致运行时工件发生错位。Preferably, the chain plate conveying assembly 213 further includes two stop strips 2135 respectively arranged on the chain plate frame 2131 and protruding from the chain plate 2134, and the chain plate 2134 is arranged on the two stop bars 2135 Between the stop bars 2135, when the workpiece 2000 moves on the chain plate 2134, the stop bar 2135 can be used to limit the position, so as to avoid the misalignment of the workpiece due to the accumulation of too many workpieces during operation.

所述链板架2131沿所述转轴212的轴线方向与所述转轴212和支撑轴217滑动连接。所述缓存机构21还包括用于调节两个所述链板架2131之间的间距的调节组件218。The chain plate frame 2131 is slidably connected with the rotating shaft 212 and the support shaft 217 along the axial direction of the rotating shaft 212 . The buffer mechanism 21 also includes an adjusting assembly 218 for adjusting the distance between the two chain plate frames 2131 .

所述调节组件218包括分别设于两个所述链板架2131上的两个调节螺母2181,和两端分别与两个所述调节螺母螺纹2181连接并穿设于两个所述侧板2112上的调节螺杆2182,所述调节螺杆2182的两端分别设有旋向相反并用于与所述调节螺母2181螺纹连接的外螺纹。可调式的设计使所述链板输送组件213可适配不同尺寸大小的工件2000,避免工件在缓存时发生错位且提高所述自动翻转设备1000的兼容性。此外,通过旋转所述调节螺杆2182可同步调节两个所述链板架2131的位置,使其可一直保持居中的位置,在调节间距后无需重新定位,便于所述运输机械手22夹取工件。The adjustment assembly 218 includes two adjustment nuts 2181 respectively arranged on the two chain plate frames 2131, and the two ends are respectively connected with the two adjustment nut threads 2181 and passed through the two side plates 2112 The two ends of the adjusting screw 2182 are respectively provided with external threads in opposite directions and used for threaded connection with the adjusting nut 2181 . The adjustable design enables the chain conveyor assembly 213 to adapt to workpieces 2000 of different sizes, avoiding misalignment of workpieces during buffering and improving the compatibility of the automatic turning device 1000 . In addition, the positions of the two chain plates 2131 can be adjusted synchronously by rotating the adjusting screw 2182, so that they can always maintain a central position, and no repositioning is required after the distance is adjusted, which is convenient for the transport manipulator 22 to grip the workpiece.

所述缓存机构21还包括设于所述链板输送组件213末端并用于挡止所述链板输送组件213上的工件2000的挡止组件219,所述挡止组件219包括设于所述链板输送组件213末端并与所述链板2134平齐设置的固定板2191和设于所述固定板2191上并用于挡止工件2000的挡止凸起2192。具体地,所述链板输送组件213上的工件2000被输送至所述固定板2191上时,被所述挡止凸起2192挡止停止继续移动,直到所述运输机械手22将所述固定板2191上的工件2000夹走,所述链板输送组件213会继续输送下一工件2000至所述固定板2191上,依次循环,实现工件的缓存。The buffer mechanism 21 also includes a stopper assembly 219 arranged at the end of the chain conveyor assembly 213 and used to stop the workpiece 2000 on the chain conveyor assembly 213. The stopper assembly 219 includes a A fixing plate 2191 at the end of the board conveying assembly 213 and arranged flush with the chain plate 2134 and a stop protrusion 2192 arranged on the fixing plate 2191 and used to stop the workpiece 2000 . Specifically, when the workpiece 2000 on the chain plate conveying assembly 213 is transported onto the fixed plate 2191, it is stopped by the stop protrusion 2192 and stops moving until the transport manipulator 22 moves the fixed plate The workpiece 2000 on the 2191 is pinched away, and the chain plate conveying assembly 213 will continue to convey the next workpiece 2000 to the fixed plate 2191, and cycle in turn to realize the buffering of the workpiece.

优选地,所述缓存支架211还包括由铝型材制成且高度可调的支撑腿2133,所述底板2111与所述支撑腿2133连接并通过所述支撑腿2133架设于所述机架1上,使所述缓存机构21的高度可调,从而可调节至适配其他设备的高度,便于上一工序上的工件2000传送至所述缓存机构21上。Preferably, the buffer bracket 211 further includes height-adjustable support legs 2133 made of aluminum profiles, the bottom plate 2111 is connected to the support legs 2133 and erected on the frame 1 through the support legs 2133 , so that the height of the buffer mechanism 21 can be adjusted, so that it can be adjusted to a height suitable for other equipment, so that the workpiece 2000 in the previous process can be transferred to the buffer mechanism 21 .

如图3所示,所述运输机械手22包括设于所述机架1上的运输导轨221和与所述运输导轨221滑动连接并用于夹放工件2000的运输夹具222,以及用于驱动所述运输夹具222沿所述运输导轨221滑动的运输驱动件100,所述运输夹具222包括升降件2221和与所述升降件2221连接并可由所述升降件2221驱动升降的运输夹持件2222。As shown in FIG. 3 , the transport manipulator 22 includes a transport rail 221 arranged on the frame 1 and a transport fixture 222 slidably connected with the transport rail 221 and used for clamping and placing the workpiece 2000, and for driving the The transport fixture 222 is a transport drive member 100 that slides along the transport guide rail 221 . The transport fixture 222 includes a lifter 2221 and a transport clamper 2222 that is connected to the lifter 2221 and can be driven up and down by the lifter 2221 .

具体地,所述运输驱动件100为无杆气缸,所述升降件2221为升降气缸,所述运输夹持件2222为气动夹爪,通过气缸驱动可优化成本且运行稳定,在其他实施方式中,本领域技术人员可根据需要更换为电动结构。Specifically, the transportation driving part 100 is a rodless cylinder, the lifting part 2221 is a lifting cylinder, and the transportation clamping part 2222 is a pneumatic gripper, and the cost can be optimized and the operation is stable by driving the cylinder. In other embodiments , those skilled in the art can replace it with an electric structure as needed.

如图5所示,所述翻转装置3包括用于翻转工件2000的翻转机构31和用于放置已翻转工件2000的定位机构32,所述移栽机械手4与所述定位机构32连接。As shown in FIG. 5 , the overturning device 3 includes an overturning mechanism 31 for overturning the workpiece 2000 and a positioning mechanism 32 for placing the overturned workpiece 2000 , and the transplanting manipulator 4 is connected with the positioning mechanism 32 .

所述翻转机构31包括翻转架311及均设于翻转架311上并依次连接的翻转气缸312、翻转齿条313、翻转齿轮314、翻转轴315和翻转板316。所述翻转齿条314与所述翻转气缸312的活塞杆连接并可由所述翻转气缸312驱动做直线往返运动,所述翻转齿轮314与所述翻转轴315周向固定并与所述翻转齿条313啮合,所述翻转板316与所述翻转轴315连接并通过所述翻转轴315枢接于所述翻转架316上。The turning mechanism 31 includes a turning frame 311 and a turning cylinder 312 , a turning rack 313 , a turning gear 314 , a turning shaft 315 and a turning plate 316 which are all arranged on the turning stand 311 and connected in sequence. The overturning rack 314 is connected with the piston rod of the overturning cylinder 312 and can be driven by the overturning cylinder 312 to perform linear reciprocating motion. 313 , and the turning plate 316 is connected to the turning shaft 315 and is pivotally connected to the turning frame 316 through the turning shaft 315 .

具体地,所述翻转气缸312驱动所述翻转齿条314做直线运动时,带动所述翻转齿轮314转动,从而带动于所述翻转齿轮314周向固定的翻转轴315转动,进而带动与翻转轴315连接的翻转板316转动,将所述翻转板316上的工件2000翻转至所述定位机构32上。Specifically, when the overturning cylinder 312 drives the overturning rack 314 to do a linear motion, it drives the overturning gear 314 to rotate, thereby driving the overturning shaft 315 fixed in the circumferential direction of the overturning gear 314 to rotate, and then drives the overturning shaft 315 to rotate. The overturning plate 316 connected with 315 rotates to overturn the workpiece 2000 on the overturning plate 316 onto the positioning mechanism 32 .

优选地,所述翻转机构31还包括设于所述翻转板316上并用于定位工件2000的限位凸起317,所述限位凸起317的顶部设有导向斜面(未标号,下同),通过所述限位凸起317可固定工件2000的位置,确保工件2000可顺利翻转,且限位凸起317的顶部设有导向斜面,便于工件2000卡入所述限位凸起317内。Preferably, the turning mechanism 31 also includes a limiting protrusion 317 arranged on the turning plate 316 and used for positioning the workpiece 2000, the top of the limiting protrusion 317 is provided with a guide slope (not numbered, the same below) , the position of the workpiece 2000 can be fixed through the limiting protrusion 317 to ensure that the workpiece 2000 can be turned over smoothly, and the top of the limiting protrusion 317 is provided with a guide slope, so that the workpiece 2000 can be snapped into the limiting protrusion 317.

如图6所示,所述定位机构32包括定位架321及均设于所述定位架上321的定位气缸322、定位夹具323和定位板324。As shown in FIG. 6 , the positioning mechanism 32 includes a positioning frame 321 , a positioning cylinder 322 , a positioning fixture 323 and a positioning plate 324 all disposed on the positioning frame 321 .

所述定位气缸322沿竖直方向设于所述定位架321上,所述定位夹具323与所述定位气缸322的活塞杆连接并可由所述定位气缸322驱动相对所述定位架321升降,所述定位板324设于定位夹具323的上方并用于放置被翻转的工件2000。The positioning cylinder 322 is arranged on the positioning frame 321 along the vertical direction, and the positioning fixture 323 is connected with the piston rod of the positioning cylinder 322 and can be driven by the positioning cylinder 322 to lift relative to the positioning frame 321. The positioning plate 324 is disposed above the positioning fixture 323 and is used for placing the turned workpiece 2000 .

所述定位夹具323包括驱动气缸3231和与所述驱动气缸3231连接并可由所述驱动气缸3231驱动收缩或者张开的定位夹爪3232,所述定位板324上开设有供所述定位夹爪3232穿出所述定位板324的夹持孔3241。在被翻转的工件2000放置于所述定位板324上时,所述定位夹爪3232由所述定位气缸322驱动上升通过所述夹持孔3241穿出所述定位板324的上表面,再通过所述驱动气缸3231驱动夹持所述定位板324上的工件,实现工件的自动定位找正。The positioning fixture 323 includes a driving cylinder 3231 and a positioning jaw 3232 that is connected to the driving cylinder 3231 and can be driven to shrink or expand by the driving cylinder 3231. The positioning plate 324 is provided with a positioning jaw 3232. Pass through the clamping hole 3241 of the positioning plate 324 . When the overturned workpiece 2000 is placed on the positioning plate 324, the positioning jaws 3232 are driven by the positioning cylinder 322 to rise through the clamping hole 3241 and pass through the upper surface of the positioning plate 324, and then pass through the upper surface of the positioning plate 324. The driving cylinder 3231 drives and clamps the workpiece on the positioning plate 324 to realize automatic positioning and alignment of the workpiece.

优选地,所述定位夹具323包括两对所述定位夹爪3232,两对所述定位夹爪3232的夹持方向相互垂直,通过四个方向的定位夹爪3232的夹持动作实现工件2000的自动找正,将工件2000定位固定于正中心的位置,从而提高移栽机械手4的夹取精度。Preferably, the positioning fixture 323 includes two pairs of the positioning jaws 3232, the clamping directions of the two pairs of the positioning jaws 3232 are perpendicular to each other, and the clamping action of the positioning jaws 3232 in four directions realizes the positioning of the workpiece 2000. Automatic alignment, positioning and fixing the workpiece 2000 at the exact center position, thereby improving the gripping accuracy of the transplanting manipulator 4 .

更优地,所述定位机构32还包括设于所述定位架321上的支撑件325,所述定位板324抵接于所述支撑件325上并沿竖直方向与所述定位架321滑动连接。即所述定位板324可在所述定位气缸322驱动所述定位夹具323上升的时候,被所述定位夹具323顶起一起上升,实现所述定位板324上工件2000高度的调整,从而适配与所述翻转装置3连接的其他设备的高度,无需设置额外的高度调整机构,优化成本。More preferably, the positioning mechanism 32 further includes a support 325 provided on the positioning frame 321, the positioning plate 324 abuts on the support 325 and slides with the positioning frame 321 in the vertical direction. connect. That is, the positioning plate 324 can be lifted up by the positioning fixture 323 when the positioning cylinder 322 drives the positioning fixture 323 to rise, so as to realize the adjustment of the height of the workpiece 2000 on the positioning plate 324, thereby adapting The height of other equipment connected with the turning device 3 does not need to be provided with an additional height adjustment mechanism, which optimizes the cost.

具体地,所述定位夹具323通过沿竖直方向设置的第一导向杆326与所述定位架321滑动连接,所述定位机构32还包括用于设置所述定位夹具323并与所述第一导向杆326连接的升降板327,所述定位板324通过沿竖直方向设置的第二导向杆328与所述定位架321滑动连接,通过所述第一导向杆326和第二导向杆328的导向作用,保证所述定位夹具323和定位板324在升降时的稳定性且提高强度。Specifically, the positioning fixture 323 is slidably connected with the positioning frame 321 through the first guide rod 326 arranged in the vertical direction, and the positioning mechanism 32 also includes a function for setting the positioning fixture 323 and connecting with the first guide rod 326. The lifting plate 327 connected by the guide rod 326, the positioning plate 324 is slidably connected with the positioning frame 321 through the second guide rod 328 arranged in the vertical direction, and the first guide rod 326 and the second guide rod 328 The guiding function ensures the stability of the positioning fixture 323 and the positioning plate 324 during lifting and improves the strength.

如图7所示,所述移栽机械手4包括三轴联动机构41和与所述三轴联动机构41连接的移栽夹具42。As shown in FIG. 7 , the transplanting manipulator 4 includes a three-axis linkage mechanism 41 and a transplanting clamp 42 connected with the three-axis linkage mechanism 41 .

所述三轴联动机构41包括设于所述机架1上并用于驱动所述移栽夹具42沿前后方向移动的X轴组件411,设于所述X轴组件411上并用于驱动所述移栽夹具42沿左右方向移动的Y轴组件413,以及设于所述Y轴组件412上并用于驱动所述移栽夹具42沿竖直方向升降的Z轴组件413,所述移栽夹具42与所述Z轴组件413连接。所述移栽夹具42可由所述三轴联动机构41驱动三轴联动进行多方位的移动夹放工件,可无需人工调整定位工件,生产效率更高,且有较高的定位精度。The three-axis linkage mechanism 41 includes an X-axis assembly 411 arranged on the frame 1 and used to drive the transplanting clamp 42 to move in the front and rear direction, and arranged on the X-axis assembly 411 and used to drive the moving fixture 42. The Y-axis assembly 413 that the clamp 42 moves along the left-right direction, and the Z-axis assembly 413 that is arranged on the Y-axis assembly 412 and is used to drive the vertical lift of the transplant clamp 42, the transplant clamp 42 and The Z-axis assembly 413 is connected. The transplanting jig 42 can be driven by the three-axis linkage mechanism 41 to carry out multi-directional mobile clamping and placing of workpieces, without manual adjustment and positioning of workpieces, with higher production efficiency and higher positioning accuracy.

参见图8并结合图7,所述X轴组件411包括通过X轴导轨座4111沿前后方向设于所述机架1上的X轴导轨4112、与所述X轴导轨4112滑动连接的X轴滑动架4113,以及用于驱动所述X轴滑动架4113移动的X轴电机4114、X轴传动轮4115、X轴传动带4116和X轴传动块4117。所述X轴电机4114设于所述X轴导轨座4111上,所述X轴传动轮4115与所述X轴电机4114的输出轴连接并可由所述X轴电机4114驱动旋转,所述X轴传动带4116绕设于所述X轴传动轮4115上并可由所述X轴传动轮4115带动转动,所述X轴传动块4117与所述X轴传动带4116连接并与所述X轴滑动架4113固接,从而通过所述X轴传动带4116的转动带动所述X轴滑动架4113沿所述X轴导轨4112移动。Referring to FIG. 8 and in conjunction with FIG. 7 , the X-axis assembly 411 includes an X-axis guide rail 4112 provided on the frame 1 along the front and rear directions through an X-axis guide rail seat 4111 , and an X-axis guide rail 4112 slidingly connected to the X-axis guide rail 4112. The carriage 4113, and the X-axis motor 4114, the X-axis transmission wheel 4115, the X-axis transmission belt 4116 and the X-axis transmission block 4117 for driving the X-axis carriage 4113 to move. The X-axis motor 4114 is arranged on the X-axis guide rail seat 4111, the X-axis transmission wheel 4115 is connected to the output shaft of the X-axis motor 4114 and can be driven to rotate by the X-axis motor 4114, and the X-axis The transmission belt 4116 is wound around the X-axis transmission wheel 4115 and can be driven to rotate by the X-axis transmission wheel 4115. The X-axis transmission block 4117 is connected with the X-axis transmission belt 4116 and fixed with the X-axis sliding frame 4113. Then, the rotation of the X-axis transmission belt 4116 drives the X-axis carriage 4113 to move along the X-axis guide rail 4112 .

进一步地,所述X轴组件411还包括与所述X轴导轨4112滑动连接的X轴滑块4118,所述X轴滑动架4113与所述X轴滑块4118连接,通过,所述X轴滑动架4113可通过所述X轴滑块4118与X轴导轨4112的配合导向提升稳定性。Further, the X-axis assembly 411 also includes an X-axis slider 4118 slidingly connected to the X-axis guide rail 4112, the X-axis sliding frame 4113 is connected to the X-axis slider 4118, through which the X-axis The sliding frame 4113 can improve stability through the cooperative guidance of the X-axis slider 4118 and the X-axis guide rail 4112 .

优选地,所述Y轴组件412包括第一Y轴组件412a和设于所述第一Y轴组件412a上的第二Y轴组件412b,所述第一Y轴组件412a设于所述X轴滑动架4113上并用于驱动所述第二Y轴组件412b沿左右方向移动,所述Z轴组件413设于所述第二Y轴组件412b上并可由所述第二Y轴组件412b驱动沿左右方向移动。通过分级设置的第一Y轴组件412a和第二Y轴组件412b,在保证稳定性的同时提升了所述移栽夹具42的移动距离,强度高且可快速将工件移动至其他设备。Preferably, the Y-axis assembly 412 includes a first Y-axis assembly 412a and a second Y-axis assembly 412b arranged on the first Y-axis assembly 412a, and the first Y-axis assembly 412a is arranged on the X-axis The sliding frame 4113 is used to drive the second Y-axis assembly 412b to move in the left-right direction, the Z-axis assembly 413 is arranged on the second Y-axis assembly 412b and can be driven by the second Y-axis assembly 412b direction to move. Through the first Y-axis assembly 412a and the second Y-axis assembly 412b arranged in stages, the moving distance of the transplanting jig 42 is increased while ensuring stability, and the strength is high, and the workpiece can be quickly moved to other equipment.

具体地,所述第一Y轴组件412a包括与所述X轴滑动架4113连接的第一Y轴导轨座4121和沿左右方向设于所述Y轴导轨座4121上的第一Y轴导轨4122,所述第二Y轴组件412b与所述Y轴导轨座4121滑动连接,所述第一Y轴组件412a还包括用于驱动所述第二Y轴组件412b移动的Y轴电机4123、Y轴传动轮4124、Y轴传动带4125和Y轴传动块4126。所述Y轴电机4123设于所述第一Y轴导轨座4121上,所述Y轴传动轮4124与所述Y轴电机4123的输出轴连接并可由所述Y轴电机4123驱动旋转,所述Y轴传动带4125绕设于所述Y轴传动轮4124上并可由所述Y轴传动轮4125带动转动,所述Y轴传动块4126与所述Y轴传动带4125连接并与所述第二Y轴组件412b固接,从而通过所述Y轴传动带4125的转动带动所述第二Y轴组件412b沿所述第一Y轴导轨4122移动。Specifically, the first Y-axis assembly 412a includes a first Y-axis guide rail seat 4121 connected to the X-axis sliding frame 4113 and a first Y-axis guide rail 4122 arranged on the Y-axis guide rail seat 4121 along the left-right direction. , the second Y-axis assembly 412b is slidingly connected with the Y-axis guide rail seat 4121, and the first Y-axis assembly 412a further includes a Y-axis motor 4123 for driving the movement of the second Y-axis assembly 412b, a Y-axis Transmission wheel 4124, Y-axis transmission belt 4125 and Y-axis transmission block 4126. The Y-axis motor 4123 is arranged on the first Y-axis guide rail seat 4121, and the Y-axis transmission wheel 4124 is connected to the output shaft of the Y-axis motor 4123 and can be driven to rotate by the Y-axis motor 4123. The Y-axis transmission belt 4125 is wound on the Y-axis transmission wheel 4124 and can be driven to rotate by the Y-axis transmission wheel 4125. The Y-axis transmission block 4126 is connected with the Y-axis transmission belt 4125 and connected with the second Y-axis The assembly 412b is fixed, so that the rotation of the Y-axis transmission belt 4125 drives the second Y-axis assembly 412b to move along the first Y-axis guide rail 4122 .

所述第二Y轴组件412b包括与所述Y轴传动块4126固接并与所述第一Y轴导轨4122滑动连接的第二Y轴导轨座4127、沿左右方向设于所述第二Y轴导轨座4127上的第二Y轴导轨4128、与所述第二Y轴导轨4128滑动连接的Y轴滑动架4129,以及与所述Y轴滑动架4129连接并用于驱动所述Y轴滑动架4129移动的无杆气缸100,所述Z轴组件413设于所述Y轴滑动架4129上。The second Y-axis assembly 412b includes a second Y-axis guide rail seat 4127 fixedly connected to the Y-axis transmission block 4126 and slidably connected to the first Y-axis guide rail 4122. The second Y-axis guide rail 4128 on the axis guide rail seat 4127, the Y-axis carriage 4129 slidingly connected with the second Y-axis guide rail 4128, and the Y-axis carriage 4129 connected with and used to drive the Y-axis carriage 4129 moves the rodless cylinder 100, and the Z-axis assembly 413 is arranged on the Y-axis carriage 4129.

所述X轴组件411和Y轴组件412均采用传动轮和传动带作为传动件,结构稳定且可减少噪音。降低生产成本。Both the X-axis assembly 411 and the Y-axis assembly 412 use transmission wheels and transmission belts as transmission parts, which have a stable structure and can reduce noise. reduce manufacturing cost.

优选地,所述第一Y轴导轨座4121相对所述X轴滑动架4113的高度可调,以适配其他装置的高度,且二者均由铝合金6061材料制成,可降低重量,减轻所述X轴电机4114的负担,从而可无需采用功率更大的电机,进一步优化成本。Preferably, the height of the first Y-axis guide rail seat 4121 relative to the X-axis sliding frame 4113 is adjustable to suit the height of other devices, and both are made of aluminum alloy 6061, which can reduce weight and The burden of the X-axis motor 4114 eliminates the need to use a more powerful motor, further optimizing the cost.

优选地,所述三轴联动机构41还包括用于限定所述第二Y轴组件的驱动行程的行程开关414。Preferably, the three-axis linkage mechanism 41 further includes a travel switch 414 for limiting the driving travel of the second Y-axis assembly.

所述Z轴组件413为升降气缸,所述移栽夹具42包括与所述Z轴组件413连接并可由所述Z轴组件413驱动升降的夹具座421,以及设于所述夹具座421上的两个气动夹爪422。由于气动夹爪的成本较低,可进一步地降低所述自动翻转设备1000的生产成本。The Z-axis assembly 413 is a lifting cylinder, and the transplanting fixture 42 includes a clamp seat 421 that is connected to the Z-axis assembly 413 and can be driven up and down by the Z-axis assembly 413, and a Two pneumatic grippers 422. Due to the lower cost of the pneumatic gripper, the production cost of the automatic turning device 1000 can be further reduced.

应当理解的是,在其他实施方式中,所述气动夹爪422还可跟换为电动夹爪,可通过对电动夹爪中电机启停和转速的调节,实现高精度地控制夹取点,在夹取动作时将对工件2000的冲击减至最小。It should be understood that, in other embodiments, the pneumatic gripper 422 can also be replaced with an electric gripper, and the gripping point can be controlled with high precision by adjusting the start-stop and rotation speed of the motor in the electric gripper. The impact on the workpiece 2000 is minimized during the gripping action.

以上所述仅是本实用新型的部分实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本实用新型的保护范围。The foregoing is only a partial implementation of the utility model, and it should be pointed out that for those of ordinary skill in the art, some improvements and modifications can also be made without departing from the principle of the utility model. Retouching should also be regarded as the scope of protection of the present utility model.

Claims (9)

1. A cache device is used for setting cache workpieces in a production line and is characterized by comprising a cache mechanism used for caching the workpieces and a conveying manipulator used for moving the workpieces on the cache mechanism out of the cache device;
Buffer memory mechanism includes the buffer memory support, wear to locate last pivot of buffer memory support and with the link joint conveying subassembly that the pivot is connected and is used for placing the work piece, and locate buffer memory support is last and be used for the drive the rotatory conveying motor of pivot, the link joint conveying subassembly accessible the pivot by conveying motor drive rotates and drives the work piece and removes, transportation manipulator locates link joint conveying subassembly's end.
2. The buffer device according to claim 1, wherein the buffer support comprises a bottom plate and two side plates erected at the left and right ends of the bottom plate, the rotating shaft is arranged on the two side plates in a penetrating manner, and the buffer mechanism further comprises at least one supporting shaft arranged on the two side plates in a penetrating manner and connected with the chain plate conveying assembly;
The chain plate conveying assembly comprises a rotating shaft and a supporting shaft which are arranged on two chain plate frames arranged at the left end and the right end of the bottom plate, the chain plate frames are respectively arranged at the front end and the rear end of each chain plate frame and can be opposite to each other, the rotating shaft is arranged on the driving wheel and driven wheels, and the chain plates are arranged on the driving wheel and driven wheels, and the driving wheel sleeves are arranged on the rotating shaft and circumferentially fixed with the rotating shaft.
3. The buffer device as claimed in claim 2, wherein the link plate frame is slidably connected to the rotating shaft and the supporting shaft along the axial direction of the rotating shaft, and the buffer mechanism further comprises an adjusting component for adjusting the distance between the two link plate frames.
4. The cache device according to claim 3, wherein the adjusting assembly comprises two adjusting nuts respectively disposed on the two chain plate frames, and an adjusting screw rod respectively connected with the two adjusting nuts at two ends thereof, and the two ends of the adjusting screw rod are respectively provided with external threads with opposite turning directions and used for being in threaded connection with the adjusting nuts.
5. The buffer device of claim 2, wherein the buffer mechanism further comprises a stopping assembly disposed at an end of the slat conveyor assembly for stopping the workpiece on the slat conveyor assembly.
6. The buffer memory device according to claim 5, wherein the stopping component comprises a fixing plate disposed at the end of the conveying component and flush with the chain plate, and a stopping protrusion disposed on the fixing plate and used for stopping the workpiece.
7. The buffer device as claimed in claim 1, wherein the transportation robot comprises a transportation rail disposed at the end of the buffer mechanism, a transportation clamp slidably connected to the transportation rail and used for clamping and placing the workpiece, and a transportation driving member for driving the transportation clamp to slide along the transportation rail.
8. the buffer device as claimed in claim 7, wherein the transportation clamp comprises a lifting member and a transportation clamping member connected to the lifting member and driven to lift by the lifting member.
9. An automatic turnover device, characterized in that, comprises a buffer device according to any one of claims 1 to 8 and a turnover device for turning over workpieces, and the transportation robot is used for moving the workpieces on the buffer mechanism to the turnover device.
CN201822006638.2U 2018-11-29 2018-11-29 Automatic flipping device and its buffer device Expired - Fee Related CN209796699U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109573588A (en) * 2018-11-29 2019-04-05 广东顶固集创家居股份有限公司 Automatic tipping arrangement
CN111439544A (en) * 2020-03-18 2020-07-24 福耀玻璃(苏州)有限公司 Automatic pretreatment assembly line for accessory support

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109573588A (en) * 2018-11-29 2019-04-05 广东顶固集创家居股份有限公司 Automatic tipping arrangement
CN111439544A (en) * 2020-03-18 2020-07-24 福耀玻璃(苏州)有限公司 Automatic pretreatment assembly line for accessory support

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Granted publication date: 20191217