WO2019028713A1 - 触控传感器的制备方法和显示屏组件的制备方法 - Google Patents

触控传感器的制备方法和显示屏组件的制备方法 Download PDF

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Publication number
WO2019028713A1
WO2019028713A1 PCT/CN2017/096677 CN2017096677W WO2019028713A1 WO 2019028713 A1 WO2019028713 A1 WO 2019028713A1 CN 2017096677 W CN2017096677 W CN 2017096677W WO 2019028713 A1 WO2019028713 A1 WO 2019028713A1
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Prior art keywords
electrode
layer
touch
film layer
forming
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PCT/CN2017/096677
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English (en)
French (fr)
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张家奇
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深圳市柔宇科技有限公司
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Priority to CN201780060309.1A priority Critical patent/CN109791453A/zh
Priority to PCT/CN2017/096677 priority patent/WO2019028713A1/zh
Publication of WO2019028713A1 publication Critical patent/WO2019028713A1/zh

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    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F3/00Input arrangements for transferring data to be processed into a form capable of being handled by the computer; Output arrangements for transferring data from processing unit to output unit, e.g. interface arrangements
    • G06F3/01Input arrangements or combined input and output arrangements for interaction between user and computer
    • G06F3/03Arrangements for converting the position or the displacement of a member into a coded form
    • G06F3/041Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F3/00Input arrangements for transferring data to be processed into a form capable of being handled by the computer; Output arrangements for transferring data from processing unit to output unit, e.g. interface arrangements
    • G06F3/01Input arrangements or combined input and output arrangements for interaction between user and computer
    • G06F3/03Arrangements for converting the position or the displacement of a member into a coded form
    • G06F3/041Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means
    • G06F3/044Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means by capacitive means

Definitions

  • the present invention relates to the field of touch screen technologies, and in particular, to a method for preparing a touch sensor and a method for preparing the display screen assembly.
  • the touch sensor can be prepared in a thin film package of an Organic Light-Emitting Diode (OLED) display assembly to reduce the thickness of the OLED display assembly.
  • OLED Organic Light-Emitting Diode
  • a thin film is usually required. Excess electrode material is removed by solvent etching electrode plate or laser irradiation cutting electrode plate in the package. Solvent etching or laser cutting easily damages the film package of the film package and the OLED display module, which reduces the yield of the OLED display module.
  • Embodiments of the present invention provide a method of fabricating a touch sensor and a method of fabricating the display panel assembly.
  • a method for preparing a touch sensor according to an embodiment of the present invention is for preparing a touch sensor in a thin film package, the touch sensor includes a touch electrode, and the thin film package includes an upper film layer and a lower film layer, and the preparation method Including steps:
  • the metal mask being formed with a through hole, the through hole forming a predetermined pattern
  • the upper film layer is prepared on the touch electrode.
  • the touch electrode includes a first electrode layer and a second electrode layer insulated from each other, and the forming the touch electrode on the lower film layer by vapor deposition comprises the steps of:
  • the first electrode layer includes a plurality of first electrode strips arranged at intervals, and the plurality of first electrode strips are disposed in parallel;
  • the second electrode layer includes a plurality of second electrode strips arranged at intervals, and the plurality of the second electrode strips are disposed in parallel, each of the second An orthographic projection of the electrode strip at the first electrode layer intersects each of the first electrode strips.
  • the insulating layer is formed on the first electrode layer by one of chemical vapor deposition, physical vapor deposition, inkjet printing.
  • an orthographic projection of each of the second electrode strips at the first electrode layer and each of the first The electrode strips are perpendicular to each other;
  • An angle between an orthographic projection of each of the second electrode strips at the first electrode layer and each of the first electrode strips is an acute angle.
  • the touch electrode includes a first electrode and a second electrode that are electrically connected to each other, and the forming the touch electrode on the lower film layer by vapor deposition comprises the steps of:
  • the first electrode Forming the first electrode on the lower film layer, the first electrode including two first sub-electrodes disposed at intervals;
  • the second electrode includes a plurality of second sub-electrodes disposed at intervals, and the plurality of the second sub-electrodes are spaced apart from the two first sub-electrodes Between the electrodes, each of the second sub-electrodes is connected to one of the first sub-electrodes and spaced apart from the other of the first sub-electrodes.
  • the upper film layer comprises one or more layers of an overlying film layer, the sub-upper film layer being an inorganic film or an organic film; and/or
  • the lower film layer includes one or more sub-sublayer layers, and the sub-under film layer is an inorganic film or an organic film.
  • the metal mask being formed with a through hole, the through hole forming a predetermined pattern
  • the upper film layer is prepared on the touch electrode.
  • the display screen assembly includes a display circuit electrically coupled to the flexible display screen, the preparing the flexible display screen comprising the steps of:
  • a cathode is formed on the light emitting layer, and the cathode is connected to the display circuit.
  • the display device includes a touch circuit, and the touch circuit is electrically connected to the touch electrode, and the touch electrode is vapor-deposited on the lower film layer to form the touch electrode.
  • the touch electrode is connected to the touch circuit.
  • the display module includes a display circuit and a touch circuit
  • the display circuit is electrically connected to the flexible display
  • the touch circuit is electrically connected to the touch electrode
  • the preparation The method also includes forming a barrier layer between the touch circuit and the display circuit.
  • the touch electrode is formed by evaporation, and the film layer and the flexible display of the film package are formed during vapor deposition to form the touch electrode.
  • the device is not damaged and improves the yield of the flexible display.
  • FIG. 1 is a schematic flow chart of a method for preparing a display panel assembly according to an embodiment of the present invention
  • FIG. 2 is a schematic structural view of a display screen assembly according to an embodiment of the present invention.
  • FIG. 3 is a schematic flow chart of a method for preparing a touch sensor according to an embodiment of the present invention
  • FIG. 4 is a schematic flow chart of a method for preparing a display panel assembly according to an embodiment of the present invention
  • FIG. 5 is a schematic structural view of a display screen assembly according to an embodiment of the present invention.
  • FIG. 6 is a schematic flow chart of a method for preparing a display panel assembly according to an embodiment of the present invention.
  • FIG. 7 is a schematic flow chart of a method for preparing a display panel assembly according to an embodiment of the present invention.
  • FIG. 8 is a schematic view showing the preparation of a touch electrode according to an embodiment of the present invention.
  • FIG. 9 is a schematic flow chart of a method for preparing a touch sensor according to an embodiment of the present invention.
  • FIG. 10 is a schematic view showing the preparation of a touch electrode according to an embodiment of the present invention.
  • FIG. 11 is a schematic flow chart of a method for preparing a touch sensor according to an embodiment of the present invention.
  • the display screen assembly 10 The display screen assembly 10, the flexible display screen 11, the device layer 111, the light-emitting layer 112, the cathode 113, the flexible substrate 114, the thin film package 12, the lower film layer 121, the lower sub-film layer 1211, the upper film layer 122, and the upper sub-layer 1221.
  • the first feature "on” or “under” the second feature may be a direct contact of the first and second features, or the first and second features may be indirectly through an intermediate medium, unless otherwise explicitly stated and defined. contact.
  • the first feature "above”, “above” and “above” the second feature may be that the first feature is directly above or above the second feature, or merely that the first feature level is higher than the second feature.
  • the first feature “below”, “below” and “below” the second feature may be that the first feature is directly below or obliquely below the second feature, or merely that the first feature level is less than the second feature.
  • a method for fabricating the display panel assembly 10 includes the following steps:
  • a method for fabricating the touch sensor 13 of the embodiment of the present invention is used to prepare a touch sensor 13 in a thin film package 12 .
  • the thin film package 12 includes an upper film layer 122 and a lower film layer 121 , and a touch sensor.
  • the preparation method of 13 includes the steps of:
  • the touch electrode 135 is formed by evaporation, and the film layer of the thin film package 12 is formed during vapor deposition to form the touch electrode 135.
  • the flexible display screen 11 is not damaged, improving the yield of the flexible display screen 11.
  • the display panel assembly 10 typically also includes a polarizer 14 and a cover plate 15 disposed on the film package 12, and both the polarizer 14 and the cover plate 15 can be flexible flexible sheets.
  • the touch sensor 13 can be fabricated within the thin film package 12.
  • the thin film package 12 is used to package the flexible display 11 to protect the flexible display 11.
  • the flexible display 11 can be an OLED display.
  • the display component 10 can be used in an electronic device such as a mobile phone, a tablet computer, or a wearable device.
  • the user can interact with the electronic device through the display device 10, and specifically, the flexible display 11 displays information such as images and texts, and the user receives the information. Thereafter, a touch can be made on the cover 15 and the touch sensor 13 detects the touch position of the user on the cover 15 to receive a specific input from the user.
  • the touch sensor 13 includes a plurality of touch electrodes 135.
  • the plurality of touch electrodes 135 are formed in a predetermined pattern, and the types of the patterns are different according to the type of the electronic device.
  • the plurality of touch electrodes 135 are often required to be spaced apart from each other. Therefore, if a continuous touch electrode plate is formed on the film package 12, part of the material of the touch electrode plate needs to be hollowed out to form a predetermined pattern, for example, solvent etching or laser cutting can be used to remove excess electrode plate. The material is removed, and the film package 12 and the flexible display 11 are easily damaged during the removal of excess material.
  • the touch electrode 135 having a predetermined pattern is directly formed on the lower film layer 121 by the vapor deposition method, and the material of the touch electrode plate is no longer needed to be removed, thereby avoiding damage to the film package 12 and the flexible display screen 11.
  • the material of the touch electrode 135 may be Ag (silver), ITO (indium tin oxide) or IZO (indium zinc oxide).
  • the material of the touch electrode 135 is a light transmissive material. Affects the user to observe the display content of the display.
  • the touch electrode 135 When the material of the touch electrode 135 is a non-transmissive material, the touch electrode 135 preferably overlaps with the opaque structure in the flexible display screen 11 in a direction perpendicular to the flexible display screen 11, wherein the opaque structure includes It is not limited to a gate line, a source line, or an emitter electrode line.
  • the material of the touch electrode 135 is evaporated or sublimated, so that the material of the touch electrode 135 passes through the through hole of the metal mask and is deposited on the surface of the lower film layer 121 to form a touch with a predetermined pattern.
  • Control electrode 135. The upper film layer 122 is prepared on the touch electrode 135. The upper film layer 122 prevents air and water vapor from entering the touch electrode 135, and prevents the touch electrode 135 from being oxidized.
  • the lower film layer 121 and the upper film layer 122 may be formed by CVD (Chemical Vapor Deposition), PVD (Physical Vapor Deposition), IJP (Ink Jet Printing), sputtering, or the like.
  • the upper film layer 122 includes one or more layers of the sub-upper film layer 1221, and the sub-upper film layer 1221 is an inorganic film or an organic film.
  • the lower film layer 121 includes one or more sub-sublayer layers 1211, and the sub-under film layer 1211 is an inorganic film or an organic film.
  • the organic film may be a polymer film such as a cellulose derivative, a polysulfone, a polyamide, a polyimide, a polyester-based polyolefin, a silicon-containing polymer, or a fluorine-containing polymer.
  • the inorganic film may be an inorganic material film such as a metal film, an alloy film, a ceramic film, a polymer technology compound film, a molecular sieve composite film, a zeolite film, or a glass film.
  • the sub-under film layer 1211 includes three layers to ensure that the lower film layer 121 can provide sufficient protection for the flexible display screen 11, and the inorganic film is sequentially oriented from the flexible display screen 11 to the touch electrode 135.
  • the organic film, the inorganic film, the inorganic film are in contact with the flexible display 11, the inorganic film is in contact with the touch electrode 135, and the stability of the inorganic film is better, and the sub-film layer 1211 and the flexible display 11 and the touch electrode 135 are reduced. The interaction between each other.
  • the display screen assembly 10 includes a display circuit 16 that is electrically coupled to the flexible display screen 11.
  • Step S1 includes the following sub-steps:
  • a cathode 113 is formed on the light-emitting layer 112, and the cathode 113 is connected to the display circuit 16.
  • the device layer 111 is prepared on the flexible substrate 114, which can prevent air and water vapor from entering the flexible display screen 11.
  • the device layer 111 includes a switching circuit, an anode, and the like of the flexible display 11, and the light emitting layer 112 is formed on the device. Between the layer 111 and the cathode 113, the light-emitting layer 112 emits light of a specific color under the action of an electric field between the device layer 111 and the cathode 113.
  • the material of the cathode 113 is a light-transmitting conductive material such as ITO or IZO, or the cathode 113 is a metal material having a very small thickness, and the light-emitting layer 112 and the cathode 113 can also be prepared by evaporation.
  • the illuminating layer 112 corresponds to the display area of the display screen assembly 10
  • the display circuit 16 corresponds to the non-display area of the display screen assembly 10, for example, the display circuit 16 corresponds to the black side of the display screen of the mobile phone.
  • the lower film layer 121 of the thin film package 12 is formed on the cathode 113.
  • the display module 10 includes a display circuit 16 and a touch circuit 18 .
  • the display circuit 16 is electrically connected to the flexible display 11 .
  • the method of manufacturing the display panel assembly 10 further includes the step S6 of forming a barrier layer 17 between the touch circuit 18 and the display circuit 16 .
  • the barrier layer 17 insulates the touch circuit 18 from the display circuit 16 to prevent mutual influence between the touch circuit 18 and the display circuit 16.
  • the extending range of the display circuit 16 may be greater than the extending range of the touch circuit 18
  • the extending range of the blocking layer 17 is between the extending range of the display circuit 16 and the extended range of the touch circuit 18 , that is, the display circuit 16 .
  • the barrier layer 17 and the touch control circuit 18 are stepped such that a portion of the cathode 113 can be formed directly on the display circuit 16, and the display circuit 16 is reliably connected to the cathode 113.
  • the barrier layer 17 can be formed by CVD, PVD, IJP, sputtering, or the like.
  • the display module 10 further includes a touch circuit 18 .
  • the touch circuit 18 is electrically connected to the touch electrode 135 , and the touch electrode 135 is formed on the lower film layer 121 while the touch electrode 135 is formed.
  • the control circuit 18 is electrically connected.
  • the touch circuit 18 is electrically connected to the touch electrode 135.
  • the touch circuit 18 can be used to detect a change in potential on the touch electrode 135 to detect whether the user touches the flexible display 11 and the strength of the user pressing the flexible display 11.
  • the method for fabricating the display panel assembly 10 further includes the step S7 of forming a protective layer 19 on the touch circuit 18 , the upper surface of the protective layer 19 and the upper film layer 122 .
  • the upper surface is in the same plane.
  • the protective layer 19 can be used to protect the touch circuit 18 from being damaged by the air or water vapor.
  • the upper surface of the protective layer 19 is in the same plane as the upper surface of the upper film layer 122, improving the flatness of the display panel assembly 10 and reducing the overall thickness of the display panel assembly 10.
  • the touch electrode 135 includes first electrodes insulated from each other.
  • Layer 131 and second electrode layer 132, step S4 comprises the following sub-steps:
  • the first electrode layer 131 includes a plurality of first electrode strips 1311 arranged at intervals, and the plurality of first electrode strips 1311 are disposed in parallel;
  • the plurality of first electrode strips 1311 are parallel to each other, the plurality of first electrode strips 1311 are not electrically connected, by applying a voltage to the first electrode strip 1311, and detecting the voltage of the first electrode strip 1311 in real time, when the user touches the cover
  • the board 15 When the board 15 is formed, an electric field is formed between the user and the first electrode strip 1311, and a high-frequency current portion of the first electrode strip 1311 flows into the user, so that the detected voltage of the first electrode strip 1311 changes, thereby acquiring the user's cover.
  • the information of one dimension of the touch position on 15, that is, the first electrode strip 1311 corresponding to the user's pressed position is positioned.
  • the second electrode strip 1321 corresponding to the user's pressed position is positioned. Since the orthographic projection of each of the second electrode strips 131 at the first electrode layer 131 intersects each of the first electrode strips 1311, the two-dimensional information can be combined to position the user's touch position on the cover 15.
  • the intervals of the adjacent two first electrode strips 1311 are equal, and the intervals of the adjacent two second electrode strips 1321 are equal, so that the sensitivity of the touch sensor 13 at each position is the same.
  • the orthographic projection of each of the second electrode strips 1321 on the first electrode layer 131 is perpendicular to each of the first electrode strips 1311 so as to facilitate the touch electrodes 135 of the flexible display screen 11 such as a rectangle or a square.
  • the angle between the orthographic projection of each of the second electrode strips 131 and the first electrode strip 1311 is an acute angle, so as to facilitate the touch of the flexible display screen 11 such as a parallelogram, a trapezoid, or a triangle.
  • the insulating layer 123 is formed on the first electrode layer 131 by one of CVD, PVD, IJP.
  • the touch electrode 135 includes a first electrode 133 and a second electrode 134 that are electrically connected to each other.
  • Step S4 includes the following sub-steps:
  • the second electrode 134 includes a plurality of second sub-electrodes 1341 disposed at intervals, and the plurality of second sub-electrodes 1341 are disposed between the two first sub-electrodes 1331.
  • Each of the second sub-electrodes 1341 is connected to one first sub-electrode 1331 and spaced apart from the other first sub-electrode 1331.
  • the first electrode 133 and the second electrode 134 as shown in FIG. 10 may be a touch unit on the lower film layer 121. Prepare a plurality of touch units.
  • a first sub-electrode 1331 and a second sub-electrode 1341 connected thereto correspond to one plate of the capacitor (the comb structure on the left), and the other first sub-electrode 1331 and the second sub-joined thereto
  • the electrode 1341 is equivalent to the other plate of the capacitor (the right comb structure), the two plates are not electrically connected, and mutual capacitance is formed between each other, and when the user touches the cover 15, for example, the user touches the cover 15 with a finger.
  • the finger affects the capacitive coupling between the two plates, thereby changing the potential of the plate, and the touch circuit 18 positions the touch position of the user on the cover 15 by locating the position of the capacitive coupling that is affected.
  • step S44 can also be performed after step S45, that is, after the second electrode 134 is formed first, the first electrode 133 is formed.
  • the specific pattern of the touch electrode 135 is not limited to the above-mentioned examples, and other patterns may be formed on the lower film layer 121 by vapor deposition, which is not limited herein.
  • first and second are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated.
  • features defining “first” or “second” may include at least one of the features, either explicitly or implicitly.
  • a plurality means at least two, for example two, three, unless specifically defined otherwise.

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  • General Engineering & Computer Science (AREA)
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Abstract

一种触控传感器(13)和一种显示屏组件(10)的制备方法。触控传感器(13)的制备方法用于在薄膜封装(12)内制备触控传感器(13),薄膜封装(12)包括上膜层(122)和下膜层(121),触控传感器(13)的制备方法包括步骤:提供金属掩膜,金属掩膜形成有通孔,通孔形成预定图案(S3);利用金属掩膜在下膜层(121)上蒸镀形成触控电极(135),触控电极(135)形成的图案与预定图案一致(S4);和在触控电极(135)上制备上膜层(122)(S5)。

Description

触控传感器的制备方法和显示屏组件的制备方法 技术领域
本发明涉及触控屏技术领域,特别涉及一种触控传感器的制备方法和显示屏组件的制备方法。
背景技术
触控传感器可以制备在有机发光二极管(Organic Light-Emitting Diode,OLED)显示屏组件的薄膜封装内,以减小OLED显示屏组件的厚度,然而在制备触控传感器的过程中,通常需要在薄膜封装内通过溶剂蚀刻电极板或者激光照射切割电极板等方式去除多余的电极材料,溶剂蚀刻或激光切割容易损坏薄膜封装的膜层和OLED显示屏组件,降低了生产OLED显示屏组件的良率。
发明内容
本发明的实施方式提供了一种触控传感器的制备方法和显示屏组件的制备方法。
本发明实施方式的触控传感器的制备方法,用于在薄膜封装内制备触控传感器,所述触控传感器包括触控电极,所述薄膜封装包括上膜层和下膜层,所述制备方法包括步骤:
提供金属掩膜,所述金属掩膜形成有通孔,所述通孔形成预定图案;
利用所述金属掩膜在所述下膜层上蒸镀形成所述触控电极,所述触控电极形成的图案与所述预定图案一致;和
在所述触控电极上制备所述上膜层。
在某些实施方式中,所述触控电极包括互相绝缘的第一电极层和第二电极层,所述在所述下膜层上蒸镀形成所述触控电极包括步骤:
在所述上膜层上蒸镀形成所述第一电极层,所述第一电极层包括间隔排列的多个第一电极条,多个所述第一电极条平行设置;
在所述第一电极层上形成绝缘层;和
在所述绝缘层上蒸镀形成所述第二电极层,所述第二电极层包括间隔排列的多个第二电极条,多个所述第二电极条平行设置,每个所述第二电极条在所述第一电极层的正投影与每个所述第一电极条相交。
在某些实施方式中,所述绝缘层是通过化学气相沉积、物理气相沉积、喷墨打印中的一种方式在所述第一电极层上形成的。
在某些实施方式中,每个所述第二电极条在所述第一电极层的正投影与每个所述第一 电极条互相垂直;或
每个所述第二电极条在所述第一电极层的正投影与每个所述第一电极条之间的夹角为锐角。
在某些实施方式中,所述触控电极包括互相导通的第一电极和第二电极,所述在所述下膜层上蒸镀形成所述触控电极包括步骤:
在所述下膜层上蒸镀形成所述第一电极,所述第一电极包括间隔设置的两个第一子电极;和
在所述下膜层上蒸镀形成所述第二电极,所述第二电极包括多个间隔设置的第二子电极,多个所述第二子电极间隔设置在两个所述第一子电极之间,每个所述第二子电极与一个所述第一子电极连接且与另一个所述第一子电极间隔设置。
在某些实施方式中,所述上膜层包括一层或多层子上膜层,所述子上膜层为无机膜或有机膜;和/或
所述下膜层包括一层或多层子下膜层,所述子下膜层为无机膜或有机膜。
本发明实施方式的显示屏组件的制备方法包括步骤:
制备柔性显示屏;
制备所述柔性显示屏的薄膜封装的下膜层,所述薄膜封装包括所述下膜层和上膜层;
提供金属掩膜,所述金属掩膜形成有通孔,所述通孔形成预定图案;
利用所述金属掩膜在所述下膜层上蒸镀形成所述触控电极,所述触控电极形成的图案与所述预定图案一致;和
在所述触控电极上制备所述上膜层。
在某些实施方式中,所述显示屏组件包括显示电路,所述显示电路与所述柔性显示屏电连接,所述制备柔性显示屏包括步骤:
形成器件层;
在所述器件层上形成发光层;和
在所述发光层上形成阴极,所述阴极与所述显示电路连接。
在某些实施方式中,所述显示屏组件包括触控电路,所述触控电路与所述触控电极电连接,在所述下膜层上蒸镀形成所述触控电极的同时将所述触控电极与所述触控电路连接。
在某些实施方式中,所述显示屏组件包括显示电路和触控电路,所述显示电路与所述柔性显示屏电连接,所述触控电路与所述触控电极电连接,所述制备方法还包括:在所述触控电路和所述显示电路之间形成阻隔层。
在某些实施方式中,所述制备方法还包括:在所述触控电路上形成保护层,所述保护层的上表面与所述上膜层的上表面在同一个平面内。
本发明实施方式的触控传感器的制备方法和显示屏组件的制备方法中,触控电极通过蒸镀的方式形成,在蒸镀形成触控电极的过程中,薄膜封装的膜层和柔性显示屏的器件不会受到损坏,提高了生产柔性显示屏的良率。
本发明的实施方式的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本发明的实施方式的实践了解到。
附图说明
本发明的上述和/或附加的方面和优点从结合下面附图对实施方式的描述中将变得明显和容易理解,其中:
图1是本发明实施方式的显示屏组件的制备方法的流程示意图;
图2是本发明实施方式的显示屏组件的结构示意图;
图3是本发明实施方式的触控传感器的制备方法的流程示意图;
图4是本发明实施方式的显示屏组件的制备方法的流程示意图;
图5是本发明实施方式的显示屏组件的结构示意图;
图6是本发明实施方式的显示屏组件的制备方法的流程示意图;
图7是本发明实施方式的显示屏组件的制备方法的流程示意图;
图8是本发明实施方式的触摸电极的制备示意图;
图9是本发明实施方式的触控传感器的制备方法的流程示意图;
图10是本发明实施方式的触摸电极的制备示意图;
图11是本发明实施方式的触控传感器的制备方法的流程示意图。
主要元件符号附图说明:
显示屏组件10、柔性显示屏11、器件层111、发光层112、阴极113、柔性基板114、薄膜封装12、下膜层121、下子膜层1211、上膜层122、上子膜层1221、绝缘层123、触控传感器13、第一电极层131、第一电极条1311、第二电极层132、第二电极条1321、第一电极133、第一子电极1331、第二电极134、第二子电极1341、触控电极135、偏光片14、盖板15、显示电路16、阻隔层17、触控电路18、保护层19。
具体实施方式
以下结合附图对本发明的实施方式作进一步说明。附图中相同或类似的标号自始至终表示相同或类似的元件或具有相同或类似功能的元件。
另外,下面结合附图描述的本发明的实施方式是示例性的,仅用于解释本发明的实施 方式,而不能理解为对本发明的限制。
在本发明中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。
请参阅图1和图2,本发明实施方式的显示屏组件10的制备方法包括步骤:
S1:制备柔性显示屏11;
S2:制备柔性显示屏11的薄膜封装12的下膜层121,薄膜封装12包括下膜层121和上膜层122;
S3:提供金属掩膜,金属掩膜形成有通孔,通孔形成预定图案;
S4:利用金属掩膜在下膜层121上蒸镀形成触控电极135,触控电极135形成的图案与预定图案一致;和
S5:在触控电极135上制备上膜层122。
请参阅图2和图3,本发明实施方式的触控传感器13的制备方法用于在薄膜封装12内制备触控传感器13,薄膜封装12包括上膜层122和下膜层121,触控传感器13的制备方法包括步骤:
S3:提供金属掩膜,金属掩膜形成有通孔,通孔形成预定图案;
S4:利用金属掩膜在下膜层121上蒸镀形成触控电极135,触控电极135形成的图案与预定图案一致;和
S5:在触控电极135上制备上膜层122。
上述实施方式的显示屏组件10的制备方法和触控传感器13的制备方法中,触控电极135通过蒸镀的方式形成,在蒸镀形成触控电极135的过程中,薄膜封装12的膜层和柔性显示屏11不会受到损坏,提高了生产柔性显示屏11的良率。
显示屏组件10通常还包括设置在薄膜封装12上的偏光片14和盖板15,偏光片14和盖板15均可以是可弯曲的柔性板。为了减少显示屏组件10膜层的数量,降低显示屏组件10的整体厚度,可以将触控传感器13制备在薄膜封装12内。薄膜封装12用于封装柔性显示屏11以保护柔性显示屏11。柔性显示屏11可以是OLED显示屏。
显示屏组件10可用于手机、平板电脑、可穿戴设备等电子装置中,用户可通过显示屏组件10与电子装置进行交互,具体地,柔性显示屏11显示影像、文字等信息,用户接收到信息后,可在盖板15上进行触摸,触控传感器13检测用户在盖板15上的触摸位置以接收用户的特定输入。
触控传感器13包括多个触控电极135,用户在盖板15的特定位置触摸时,改变对应位置的触控电极135的电势,触控电路18检测触控电极135的电势变化以定位用户触控的位置。多个触控电极135形成预定的图案,图案的类型依据电子装置的类型有不同,多个触控电极135之间往往需要互相间隔。故如果在薄膜封装12上形成连续的触控电极板,则还需要将触控电极板的部分材料镂空以形成预定的图案,例如可以使用溶剂蚀刻或者使用激光切割的方法将电极板中多余的材料去除,而薄膜封装12和柔性显示屏11容易在去除多余材料的过程中被损坏。
通过蒸镀的方法直接在下膜层121上形成具有预定图案的触控电极135,不再需要去除触控电极板的材料,进而避免损坏薄膜封装12和柔性显示屏11。具体地,触控电极135的材料可以是Ag(银)、ITO(氧化铟锡)或IZO(氧化铟锌)等材料,较佳地,触控电极135的材料为透光的材料,以不影响用户观察显示屏的显示内容。当触控电极135的材料为非透光的材料时,触控电极135优选在垂直于柔性显示屏11的方向上与柔性显示屏11中的不透光结构重叠,其中不透光结构包括但不限于栅极线、源极线或发射电极线等。
在蒸镀形成触控电极135时,将触控电极135材料蒸发或升华,使触控电极135材料穿过金属掩膜的通孔并在下膜层121的表面析出,以形成具有预定图案的触控电极135。在触控电极135制备上膜层122,上膜层122可防止空气和水蒸汽等进入触控电极135,防止触控电极135被氧化。
下膜层121和上膜层122可以通过CVD(化学气相沉积)、PVD(物理气相沉积)、IJP(喷墨打印)、溅镀等方式形成。
具体地,请参阅图2,在某些实施方式中,上膜层122包括一层或多层子上膜层1221,子上膜层1221为无机膜或有机膜。下膜层121包括一层或多层子下膜层1211,子下膜层1211为无机膜或有机膜。
有机膜可以是纤维素衍生物类、聚砜类、聚酰胺类、聚酰亚胺类、聚酯类聚稀烃类、含硅聚合物、含氟聚合物等高分子聚合物膜。无机膜可以是金属膜、合金膜、陶瓷膜、高分子技术配合膜、分子筛复合膜、沸石膜、玻璃膜等无机材料膜。
可以理解,当子上膜层1221和子下膜层1211的层数较多时,薄膜封装12的水氧透过率较低,即,空气和水蒸汽不易进入到柔性显示屏11内,当然,子上膜层1221和子下膜层1211的层数可按照具体的柔性显示屏11的封装需求进行调整。在本发明实施例中,子下膜层1211包括三层,以保证下膜层121能对柔性显示屏11提供足够的保护,且从柔性显示屏11到触控电极135的方向依次为无机膜、有机膜、无机膜,无机膜与柔性显示屏11接触,无机膜与触控电极135接触,利用无机膜的稳定性较好,减少子下膜层1211与柔性显示屏11和触控电极135之间的相互影响。
请参阅图2、图4和图5,在某些实施方式中,显示屏组件10包括显示电路16,显示电路16与柔性显示屏11电连接,步骤S1包括以下子步骤:
S11:形成器件层111;
S12:在器件层111上形成发光层112;和
S13:在发光层112上形成阴极113,阴极113与显示电路16连接。
具体地,器件层111制备在柔性基板114上,柔性基板114可以防止空气和水蒸汽进入柔性显示屏11,器件层111包括柔性显示屏11的开关电路、阳极等器件,发光层112形成在器件层111和阴极113之间,发光层112在器件层111和阴极113之间的电场的作用下发出特定颜色的光。阴极113的材料为ITO或IZO等的透光导电材料,或阴极113为厚度非常薄的金属材料,发光层112和阴极113也可以通过蒸镀的方式制备。发光层112与显示屏组件10的显示区对应,显示电路16与显示屏组件10的非显示区对应,例如显示电路16与手机显示屏的黑边对应。薄膜封装12的下膜层121形成在阴极113上。
请参阅图2、图5和图6,在某些实施方式中,显示屏组件10包括显示电路16和触控电路18,显示电路16用于与柔性显示屏11电连接,触控电路18用于与触控电极135电连接,显示屏组件10的制备方法还包括步骤S6:在触控电路18和显示电路16之间形成阻隔层17。
阻隔层17使得触控电路18和显示电路16之间互相绝缘,避免触控电路18和显示电路16之间互相影响。具体地,显示电路16的延伸范围可以大于触控电路18的延伸范围,且阻隔层17的延伸范围介于显示电路16的延伸范围和触控电路18的延伸范围之间,也就是显示电路16、阻隔层17和触控电路18形成阶梯状,使得阴极113的一部分可以直接形成在在显示电路16上,显示电路16与阴极113连接可靠。阻隔层17可以通过CVD、PVD、IJP、溅镀等方式形成。
请再参阅图5,显示屏组件10还包括触控电路18,触控电路18与触控电极135电连接,在下膜层121上蒸镀形成触控电极135的同时将触控电极135与触控电路18电连接。
触控电路18与触控电极135电连接,触控电路18可用于检测触控电极135上电势的变化以检测用户是否触摸柔性显示屏11和用户按压柔性显示屏11的力度等。
请参阅图5和图7,在某些实施方式中,显示屏组件10的制备方法还包括步骤S7:在触控电路18上形成保护层19,保护层19的上表面与上膜层122的上表面在同一个平面内。
保护层19可用于保护触控电路18,防止触控电路18被空气或水蒸汽侵蚀。保护层19的上表面与上膜层122的上表面在同一个平面内,提高显示屏组件10的平整度,降低显示屏组件10的整体厚度。
请参阅图2、图8和图9,在某些实施方式中,触控电极135包括互相绝缘的第一电极 层131和第二电极层132,步骤S4包括以下子步骤:
S41:在上膜层122上蒸镀形成第一电极层131,第一电极层131包括间隔排列的多个第一电极条1311,多个第一电极条1311平行设置;
S42:在第一电极层131上形成绝缘层123;和
S43:在绝缘层123上蒸镀形成第二电极层132,第二电极层132包括间隔排列的多个第二电极条1321,多个第二电极条1321平行设置,每个第二电极条1321在第一电极层131的正投影与每个第一电极条1311相交。
由于多个第一电极条1311互相平行,则多个第一电极条1311之间不导通,通过对第一电极条1311施加电压,并实时检测第一电极条1311的电压,当用户触摸盖板15时,用户与第一电极条1311之间形成电场,且第一电极条1311的高频电流部分流入用户,使得检测得到的第一电极条1311的电压发生变化,进而获取用户在盖板15上的触摸位置的一个维度的信息,也就是定位与用户按压位置对应的第一电极条1311。同理,通过检测第二电极条1321的电压变化可获取用户在盖板15上的触摸位置的另一个维度的信息,也就是定位与用户按压位置对应的第二电极条1321。由于每个第二电极条1321在第一电极层131的正投影与每个第一电极条1311相交,故结合两个维度的信息,可定位用户在盖板15上的触摸位置。
具体地,相邻的两个第一电极条1311的间隔相等,相邻的两个第二电极条1321的间隔相等,以使触控传感器13在各个位置的灵敏度相同。在某些实施方式中,每个第二电极条1321在第一电极层131的正投影与每个第一电极条1311互相垂直,以便于对矩形或方形等柔性显示屏11的触控电极135的布置。或者每个第二电极条1321在第一电极层131的正投影与每个第一电极条1311之间的夹角为锐角,以便于对平行四边形、梯形、三角形等柔性显示屏11的触控电极135的布置。
在某些实施方式中,绝缘层123是通过CVD、PVD、IJP中的一种方式在第一电极层131上形成的。
请参阅图2、图10和图11,在某些实施方式中,触控电极135包括互相导通的第一电极133和第二电极134,步骤S4包括以下子步骤:
S44:在下膜层121上蒸镀形成第一电极133,第一电极133包括间隔设置的两个第一子电极1331;和
S45:在下膜层121上蒸镀形成第二电极134,第二电极134包括多个间隔设置的第二子电极1341,多个第二子电极1341间隔设置在两个第一子电极1331之间,每个第二子电极1341与一个第一子电极1331连接且与另一个第一子电极1331间隔设置。
可以以如图10所示的第一电极133和第二电极134为一个触控单元,在下膜层121上 制备多个触控单元。在使用中,一个第一子电极1331和与之连接的第二子电极1341相当于电容的一个极板(左边的梳状结构),另一个第一子电极1331和与之连接的第二子电极1341相当于电容的另一个极板(右边的梳状结构),两个极板不电连接,且彼此之间形成互电容,当用户触摸盖板15时,例如用户用手指触摸盖板15时,手指影响了两个极板之间的电容耦合,进而改变极板的电势,触控电路18通过定位被影响的电容耦合的位置以定位用户在盖板15上的触摸位置。
可以理解,在蒸镀前需要先在金属掩膜上开设与预设图案相同的通孔,第一电极133和第二电极134也可以一次性蒸镀在下膜层121上,然而,此时金属掩膜上的图案较为复杂,通孔的面积较大,而导致金属掩膜的强度较低且分布不均,金属掩膜在焊接时容易变形而不能得到预定的图案。将第一电极133和第二电极134分两次蒸镀在下膜层121上,能够提高制备触控电极135的良率。当然,步骤S44也可以在步骤S45之后实施,也就是先形成第二电极134后,再形成第一电极133。
当然,触控电极135的具体图案不限于上述的几种举例,其他的图案也可以通过蒸镀的方式形成在下膜层121上,在此不作限定。
在本说明书的描述中,参考术语“某些实施方式”、“一个实施方式”、“一些实施方式”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必须针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个所述特征。在本发明的描述中,“多个”的含义是至少两个,例如两个,三个,除非另有明确具体的限定。
尽管上面已经示出和描述了本发明的实施例,可以理解的是,上述实施例是示例性的,不能理解为对本发明的限制,本领域的普通技术人员在本发明的范围内可以对上述实施例进行变化、修改、替换和变型,本发明的范围由权利要求及其等同物限定。

Claims (11)

  1. 一种触控传感器的制备方法,用于在薄膜封装内制备触控传感器,所述触控传感器包括触控电极,所述薄膜封装包括上膜层和下膜层,其特征在于,所述制备方法包括步骤:
    提供金属掩膜,所述金属掩膜形成有通孔,所述通孔形成预定图案;
    利用所述金属掩膜在所述下膜层上蒸镀形成所述触控电极,所述触控电极形成的图案与所述预定图案一致;和
    在所述触控电极上制备所述上膜层。
  2. 根据权利要求1所述的制备方法,其特征在于,所述触控电极包括互相绝缘的第一电极层和第二电极层,所述在所述下膜层上蒸镀形成所述触控电极包括步骤:
    在所述上膜层上蒸镀形成所述第一电极层,所述第一电极层包括间隔排列的多个第一电极条,多个所述第一电极条平行设置;
    在所述第一电极层上形成绝缘层;和
    在所述绝缘层上蒸镀形成所述第二电极层,所述第二电极层包括间隔排列的多个第二电极条,多个所述第二电极条平行设置,每个所述第二电极条在所述第一电极层的正投影与每个所述第一电极条相交。
  3. 根据权利要求2所述的制备方法,其特征在于,所述绝缘层是通过化学气相沉积、物理气相沉积、喷墨打印中的一种方式在所述第一电极层上形成的。
  4. 根据权利要求2所述的制备方法,其特征在于,每个所述第二电极条在所述第一电极层的正投影与每个所述第一电极条互相垂直;或
    每个所述第二电极条在所述第一电极层的正投影与每个所述第一电极条之间的夹角为锐角。
  5. 根据权利要求1所述的制备方法,其特征在于,所述触控电极包括互相导通的第一电极和第二电极,所述在所述下膜层上蒸镀形成所述触控电极包括步骤:
    在所述下膜层上蒸镀形成所述第一电极,所述第一电极包括间隔设置的两个第一子电极;和
    在所述下膜层上蒸镀形成所述第二电极,所述第二电极包括多个间隔设置的第二子电极,多个所述第二子电极间隔设置在两个所述第一子电极之间,每个所述第二子电极与一 个所述第一子电极连接且与另一个所述第一子电极间隔设置。
  6. 根据权利要求1-5任意一项所述的制备方法,其特征在于,所述上膜层包括一层或多层子上膜层,所述子上膜层为无机膜或有机膜;和/或
    所述下膜层包括一层或多层子下膜层,所述子下膜层为无机膜或有机膜。
  7. 一种显示屏组件的制备方法,其特征在于,包括步骤:
    制备柔性显示屏;
    制备所述柔性显示屏的薄膜封装的下膜层,所述薄膜封装包括所述下膜层和上膜层;
    提供金属掩膜,所述金属掩膜形成有通孔,所述通孔形成预定图案;
    利用所述金属掩膜在所述下膜层上蒸镀形成所述触控电极,所述触控电极形成的图案与所述预定图案一致;和
    在所述触控电极上制备所述上膜层。
  8. 根据权利要求7所述的制备方法,其特征在于,所述显示屏组件包括显示电路,所述显示电路与所述柔性显示屏电连接,所述制备柔性显示屏包括步骤:
    形成器件层;
    在所述器件层上形成发光层;和
    在所述发光层上形成阴极,所述阴极与所述显示电路连接。
  9. 根据权利要求7或8所述的制备方法,其特征在于,所述显示屏组件包括触控电路,所述触控电路与所述触控电极电连接,在所述下膜层上蒸镀形成所述触控电极的同时将所述触控电极与所述触控电路连接。
  10. 根据权利要求7所述的制备方法,其特征在于,所述显示屏组件包括显示电路和触控电路,所述显示电路与所述柔性显示屏电连接,所述触控电路与所述触控电极电连接,所述制备方法还包括:在所述触控电路和所述显示电路之间形成阻隔层。
  11. 根据权利要求10所述的制备方法,其特征在于,所述制备方法还包括:在所述触控电路上形成保护层,所述保护层的上表面与所述上膜层的上表面在同一个平面内。
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