WO2019009018A1 - 石英ガラスルツボ - Google Patents
石英ガラスルツボ Download PDFInfo
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- WO2019009018A1 WO2019009018A1 PCT/JP2018/022226 JP2018022226W WO2019009018A1 WO 2019009018 A1 WO2019009018 A1 WO 2019009018A1 JP 2018022226 W JP2018022226 W JP 2018022226W WO 2019009018 A1 WO2019009018 A1 WO 2019009018A1
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- crucible
- bubble content
- single crystal
- quartz glass
- straight body
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- C—CHEMISTRY; METALLURGY
- C30—CRYSTAL GROWTH
- C30B—SINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
- C30B35/00—Apparatus not otherwise provided for, specially adapted for the growth, production or after-treatment of single crystals or of a homogeneous polycrystalline material with defined structure
- C30B35/002—Crucibles or containers
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- C—CHEMISTRY; METALLURGY
- C30—CRYSTAL GROWTH
- C30B—SINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
- C30B15/00—Single-crystal growth by pulling from a melt, e.g. Czochralski method
- C30B15/10—Crucibles or containers for supporting the melt
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B20/00—Processes specially adapted for the production of quartz or fused silica articles, not otherwise provided for
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- C—CHEMISTRY; METALLURGY
- C30—CRYSTAL GROWTH
- C30B—SINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
- C30B29/00—Single crystals or homogeneous polycrystalline material with defined structure characterised by the material or by their shape
- C30B29/02—Elements
- C30B29/06—Silicon
Definitions
- the present invention relates to a quartz glass crucible, and more particularly to a quartz glass crucible used for pulling up a silicon single crystal by the Czochralski method (CZ method).
- a quartz glass crucible In the production of silicon single crystals by the CZ method, a quartz glass crucible is used. In the CZ method, a silicon raw material is heated and melted in a quartz glass crucible, a seed crystal is immersed in the silicon melt, and while rotating the crucible, the seed crystal is gradually pulled up to grow a single crystal. In order to manufacture high quality silicon single crystals for semiconductor devices at low cost, it is necessary to increase the manufacturing yield of silicon single crystals free of dislocations and defects.
- the inner surface of the quartz glass crucible is in contact with the silicon melt, and reacts with the silicon melt to be gradually melted away.
- the inner surface of the crucible is melted and when the inner air bubbles appear on the surface, the air bubbles expand and rupture easily under high temperature during crystal pulling,
- the crucible pieces (silica pieces) peel off from the inner surface of the crucible, and when they are mixed in the silicon melt, the pulling becomes unstable, and the trouble in the pulling process due to being taken into the single crystal (silicon single crystal In this case, the single crystallization rate is lowered due to the dislocation formation, the meltback, and the redrawing of the pulling process. Therefore, a transparent layer substantially free of bubbles is provided on the inner surface side of the crucible, and the outer side of the transparent layer is composed of an opaque layer containing a large number of bubbles.
- a pinhole is a bubble contained in a silicon single crystal and is a type of cavity defect.
- the bubbles may be flaws or the like formed on the inner surface of the quartz crucible by a gas such as argon (Ar) gas dissolved in the silicon melt or silicon monoxide (SiO) gas produced by the reaction between the quartz glass crucible and the silicon melt.
- pinholes in a silicon single crystal are one of the factors that lower the manufacturing yield of silicon wafers.
- Patent Document 1 relates to a technology for preventing the generation of pinholes in a silicon single crystal.
- the area of the crystalline silica obtained by crystallization of amorphous silica is 10% or less of the area in the crucible.
- Patent Document 2 describes a quartz glass crucible capable of preventing hot surface vibration.
- the bubble content rate at the upper part from the initial dip surface descent position should be 0.1% or more, the increase rate 0.002 to 0.008%, and the bubble content rate at the lower part less than 0.1%. Is to suppress the hot water surface vibration.
- Patent Document 3 a transparent glass layer having a thickness of 1 mm or more is provided on the inner surface, the bubble content of the transparent glass layer in the inner peripheral surface portion is 0.5% or less, and the bubbles in the transparent glass layer on the bottom portion
- a quartz crucible for pulling up a silicon single crystal having a content of 0.01% or less is described.
- Patent Document 4 in the method for producing a quartz glass crucible in which the inner surface layer of the crucible is formed of synthetic quartz powder, the inner portion of the inner surface layer is formed of the first synthetic quartz powder, and the surface side portion of the inner surface layer is By forming the second synthetic quartz powder having an average particle size of 10 ⁇ m or more smaller than that of the synthetic quartz powder of No. 1, even in a large-sized crucible, the inner layer can be formed homogeneously, and a quartz glass crucible having a low bubble content in the inner layer. It is described to manufacture.
- JP 2008-162865 A JP, 2009-102206, A Japanese Patent Laid-Open No. 6-191986 WO 2009/122936 pamphlet
- the conventional quartz glass crucible described in Patent Document 1 does not define the bubble content rate of the inner transparent layer, and in particular, the bubbles at each portion of the crucible so that the generation of pinholes is effectively suppressed. It does not specify the content rate.
- the recesses have a constant density at the bottom of the crucible, it is difficult to achieve both the prevention of the occurrence of pinholes and the improvement of the production yield of single crystals in this configuration.
- there is a limitation in use conditions such as pulling up of a silicon single crystal while suppressing the erosion rate of the inner surface of the crucible to 20 ⁇ m / hr or less.
- Patent Literatures 2 to 4 disclose that the bubble content of the transparent layer is lowered to prevent peeling of the silica fragments due to the bursting of the bubbles, thereby enhancing the production yield of the single crystal. There is no description regarding means for effectively suppressing the occurrence of pinholes in the inside.
- an object of the present invention is to provide a quartz glass crucible capable of achieving both the improvement of the production yield of silicon single crystals and the suppression of the generation of pinholes in single crystals.
- the inventor of the present invention has intensively studied the relation between the cause of pinholes in single crystal and the relationship with quartz glass crucible, and in order to suppress the generation of pinholes in single crystal, the inner transparent layer of quartz glass crucible is used. It was not desirable to make the bubble content rate as close to 0% as possible, and it was necessary to make the bubble content rate appropriate for each part of the crucible, and it was found that the balance of the bubble content rate was important. Heretofore, it has been considered that the bubble content of the inner transparent layer should be as low as possible from the viewpoint of preventing dislocation of the single crystal.
- the present invention is based on such technical knowledge, and the quartz glass crucible according to the present invention is provided between a cylindrical straight body, a curved bottom, and the straight body and the bottom.
- the air bubble content of the inner surface layer from the inner surface at the upper portion of the straight body portion to the depth 0.5 mm is 0.2% or more and 2% or less, and the lower portion of the straight body portion has a corner portion.
- the bubble content rate of the inner surface layer portion is larger than 0.1% and not more than 1.3 times the lower limit value of the bubble content rate of the upper portion of the straight body portion, and the bubble content rate of the inner surface layer portion in the corner portion Is larger than 0.1% and 0.5% or less, and the air bubble content of the inner surface layer portion at the bottom is 0.1% or less.
- the air bubble content in the inner surface layer portion from the inner surface of the crucible to a depth of 0.5 mm is not too high nor too low, and is set in an appropriate range for each site of the crucible.
- the range of the bubble content rate of each part of the crucible defined in the present invention means the range of the maximum value of the bubble content rate in the part. Therefore, for example, even if there is a region where the bubble content rate is 0.1% or less in a part of the corner portion of the crucible, the maximum value of the bubble content rate in the corner portion is larger than 0.1% 0 If it is not more than 5%, it can be said that the air bubble content in the corner part satisfies the conditions of the present invention.
- the area satisfying the bubble content rate at each portion of the crucible (for example, the area where the maximum value of the bubble content rate in the corner portion is more than 0.1% but not more than 0.5%) is over 20 mm or more If it exists, the dislocation suppressing effect and the pinhole suppressing effect according to the present invention can be exhibited stably.
- the average diameter of the air bubbles contained in the inner surface layer portion is preferably 50 ⁇ m or more and 500 ⁇ m or less. If the average diameter of the bubbles is in this range, it is possible to effectively suppress the generation of pinholes in the single crystal while preventing the dislocation of the single crystal caused by the burst of the bubbles.
- the present invention it is possible to provide a quartz glass crucible capable of effectively suppressing the generation of pinholes in a single crystal without lowering the production yield of silicon single crystals. Therefore, according to the method of manufacturing a silicon single crystal by the CZ method using such a quartz glass crucible, it becomes possible to manufacture a high quality single crystal not containing a pinhole with a high yield.
- FIG. 1 is a schematic side sectional view showing the structure of a quartz glass crucible according to an embodiment of the present invention.
- FIG. 2 is a schematic side cross-sectional view showing the usage state of the quartz glass crucible in the crystal pulling step.
- FIG. 3 is a graph showing the distribution of the bubble content of each sample, which is the result of the evaluation test of the 32 inch crucible.
- FIG. 4 is a cross-sectional view of the inner surface layer portion of each portion of the quartz glass crucible.
- FIG. 5 is a result of the evaluation test of a 24 inch crucible, Comprising: It is a graph which shows distribution of the bubble content rate of each sample.
- FIG. 6 is a graph showing the results of evaluation of the correlation between the bubble content distribution and the bubble size of the 32 inch crucible.
- FIG. 1 is a schematic side sectional view showing the structure of a quartz glass crucible according to an embodiment of the present invention.
- the quartz glass crucible 1 is a bottomed cylindrical container for holding a silicon melt, and is larger than the cylindrical straight body portion 1a, the gently curved bottom portion 1b, and the bottom portion 1b. It has a curvature and has a corner portion 1c provided between the straight body portion 1a and the bottom portion 1b.
- the diameter (diameter) of the quartz glass crucible 1 is preferably 24 inches (about 600 mm) or more, and more preferably 32 inches (about 800 mm) or more.
- Such a large diameter crucible is used to pull up a large silicon single crystal ingot having a diameter of 300 mm or more, and in the manufacture of a large silicon single crystal ingot, there is a high probability that pinholes will occur in the single crystal. Is remarkable.
- the thickness of the crucible is somewhat different depending on the part, the thickness of the straight body portion 1a of the crucible of 24 inches or more is preferably 8 mm or more, and the thickness of the straight body portion 1a of the large crucible of 32 inches or more is 10 mm.
- the thickness of the straight body portion 1a of a large crucible of 40 inches (about 1000 mm) or more is preferably 13 mm or more.
- the quartz glass crucible 1 has a two-layer structure, and includes an opaque layer 11 made of quartz glass containing a large number of bubbles and a transparent layer 12 made of quartz glass having a very low bubble content.
- the opaque layer 11 is a quartz glass layer with an increased bubble content that constitutes the outer surface 10b of the crucible wall, and serves to disperse radiant heat from the heater and uniformly transmit it to the silicon melt in the crucible. . Therefore, it is preferable that the opaque layer 11 be provided on the entire crucible from the straight body portion 1a to the bottom portion 1b of the crucible.
- the thickness of the opaque layer 11 is a value obtained by subtracting the thickness of the transparent layer 12 from the thickness of the crucible wall, and varies somewhat depending on the location of the crucible.
- the bubble content of the quartz glass constituting the opaque layer 11 is 0.8% or more, and preferably 1 to 5%.
- the bubble content of the opaque layer 11 can be determined by specific gravity measurement (Archimedes method). That is, the bubble content rate of the opaque layer 11 is determined by the mass of the piece of opaque quartz glass of unit volume (1 cm 3 ) cut out from the crucible and the specific gravity of the bubble-free quartz glass (true density of quartz glass: 2.2 g / cm It can be determined by calculation from 3 ).
- the transparent layer 12 is a quartz glass layer with a reduced bubble content that constitutes the inner surface 10a of the crucible wall in contact with the silicon melt, and bursts of the bubbles contained in the quartz glass from the inner surface 10a It is provided in order to prevent the detached crucible fragments from being taken into the solid-liquid interface and causing dislocation of the single crystal. In order to prevent contamination of the silicon melt, it is required that the transparent layer 12 which reacts with the silicon melt to be dissolved has high purity.
- the thickness of the transparent layer 12 is preferably 0.5 to 10 mm, and it is appropriate for each portion of the crucible so that the opaque layer 11 is not exposed completely by the dissolution in the single crystal pulling step.
- the transparent layer 12 is preferably provided on the entire crucible from the straight body 1a to the bottom 1b of the crucible, but the transparent layer is on the upper end (rim) of the crucible not in contact with the silicon melt. It is also possible to omit the formation of 12.
- the bubble content of the transparent layer 12 is very low compared to the opaque layer 11, and the bubble content varies depending on the site of the crucible, but is 2% or less, and the average size (diameter) of the bubbles is 500 ⁇ m or less. That is, the transparent layer 12 has a bubble content rate such that the single crystal does not have dislocations due to crucible fragments when the bubbles are ruptured.
- the microbubbles contained in the transparent layer 12 are generated by the reaction of the silicon melt and the crucible, and play a role of promoting the vaporization of SiO dissolved in the silicon melt.
- the change in the bubble content is sharp at the boundary between the opaque layer 11 and the transparent layer 12, and the boundary between the two is clear even with the naked eye.
- the number and size of bubbles present in a certain range in the depth direction from the inner surface 10a of the crucible can be nondestructively measured using an optical detection means.
- the optical detection means comprises a light receiving device for receiving the reflected light of the light irradiated to the inner surface 10a of the crucible to be inspected.
- the light emission means of the irradiation light may be built-in or may use an external light emission means. Further, it is preferable that the optical detection means can be operated to rotate along the inner surface 10a of the crucible.
- the irradiation light in addition to visible light, ultraviolet light and infrared light, X-ray or laser light can be used, and any light that can be reflected to detect air bubbles can be applied.
- the light receiving device is selected according to the type of irradiation light, but an optical camera including a light receiving lens and an imaging unit can be used, for example.
- the measurement result by the above optical detection means is taken into an image processing apparatus, and the bubble content rate is calculated.
- the focal point of the light receiving lens is scanned from the surface in the depth direction to capture a plurality of images, and the size of the air bubbles captured in each image
- the volume can be determined, and the bubble content, which is the volume of the bubbles per unit volume, can be determined from the sum of the volumes of the bubbles in each image.
- an optical camera provided at the tip of the arm robot moves along the inner surface 10a of the crucible, photographs the inner surface at a constant pitch, and measures the bubble content rate at each measurement point. According to the measurement of the bubble content rate using an automatic measuring machine, it is possible to accurately measure the bubble content rate in the vicinity of the inner surface of the crucible in a short time.
- the feature of the quartz glass crucible 1 according to the present embodiment is that the bubble content rate in the vicinity of the inner surface in the straight body portion 1a and the corner portion 1c is not too low, and has an appropriate bubble content rate.
- the bubble content in the vicinity of the inner surface of the crucible is high, the bubbles in the quartz glass appear on the surface when the inner surface 10a is melted away by contact with the silicon melt, and rupture due to thermal expansion. Thereby, the probability that the crucible pieces (silica pieces) peel off from the inner surface 10a is increased.
- the silica pieces are carried to the solid-liquid interface by convection of the melt, taken into the single crystal, and dislocation occurs in the single crystal during pulling. Therefore, it has been considered desirable to reduce the bubble content near the inner surface of the crucible as much as possible.
- the air bubble content of the inner surface layer portion of the straight body portion 1a is preferably 0.1 to 2%.
- the bubble content rate of the inner surface layer portion of the straight body portion 1a exceeds 2%, the silicon single crystal is easily dislocated, and the manufacturing yield of the silicon single crystal is lowered.
- the bubble content of the inner surface layer portion of the straight body portion 1a is 0.1% or less, the effect of vaporizing gas components such as SiO dissolved in the silicon melt is not sufficient, and the inner surface layer portion is The effect of suppressing the generation of pinholes in a single crystal can not be obtained by including air bubbles.
- FIG. 2 is a schematic side cross-sectional view showing the usage state of the quartz glass crucible 1 in the crystal pulling step.
- the pinholes are generated when bubbles generated at the bottom 1 b of the crucible float and adhere to the solid-liquid interface 20 a. Therefore, when a bubble is generated below the silicon single crystal 20, it is easily taken into the single crystal.
- the bubbles generated on the inner surface 10a of the straight barrel 1a float almost straight in the melt with some fluctuation, and since the straight barrel 1a is at a distance of 100 mm or more from the silicon single crystal 20, the straight barrel The possibility that the bubbles generated in the portion 1 a are taken in the silicon single crystal 20 is extremely low.
- the gas content of the inner surface layer portion of the straight body portion 1a of the crucible in contact with the upper portion of the silicon melt is made relatively high to promote gasification of SiO.
- minute SiO air bubbles are generated in the melt from that point.
- the bubbles of SiO generated in the straight body portion 1a float in the melt without being dissolved again in the silicon melt.
- the bubble of SiO generated at the bottom 1 b of the crucible is very small, it is again dissolved in the melt and is not taken into the single crystal. Therefore, it is possible to suppress the generation of pinholes due to the bubbles being taken into the single crystal.
- the air bubble content rate on the upper side of the straight body portion 1a of the crucible is higher than the air bubble content rate on the lower side of the straight body portion 1a of the crucible. More specifically, of the cylindrical body portion 1a of the crucible, the vertical direction of the bubble content of the inner surface portion of the upper 1a 1 of the straight body portion 1a which is the upper portion than the intermediate point 0.2-2% of Is preferred.
- the 1.3 times the lower limit of the bubble content of the inner surface portion of the upper 1a 1 of the large and straight body portion 1a than 0.1% the bubble content of the inner surface portion of the lower 1a 2 of the straight body portion 1a It is preferable that it is the following and it is especially preferable that it is 1.2 times or less.
- the silicon melt is consumed, the melt amount decreases, and the liquid level position also decreases. Therefore, the upper 1a 1 of the straight body portion 1a is less time in contact with the silicon melt than the lower 1a 2, erosion of the inner surface 10a of the crucible is small. Conversely, the lower 1a 2 of the straight body portion 1a has a longer time in contact with the silicon melt than the upper 1a 1, erosion of the inner surface 10a is large. Therefore, the probability of generating dislocations and pin holes increases as the position goes below the crucible.
- the step of top 1a 1 of the straight body portion 1a is in contact with the silicon melt is also the initial stage of the crystal pulling process, during the growth process of the shoulder portion of the silicon single crystal or, or constant diameter of the body portion
- the influence of dislocations and pinholes is small because the process is just after the start of the growth process.
- the upper 1a 1 of the straight body portion 1a is to hit the initial melt surface position, the melt surface vibration suppressing effect can be expected by increasing the bubble content.
- the bubble content of the top 1a 1 time in contact with the silicon melt is short straight barrel section 1a in this embodiment relatively high, long straight time in contact with the silicon melt
- the bubble content rate of the lower portion 1a 2 of the body portion 1a is relatively lowered.
- Upper and lower limits of the bubble content of the upper 1a 1 of the straight body portion 1a is present respectively near the upper end and near the lower end of the upper 1a 1 of the straight body portion, the bubble content of the straight body portion 1a at the upper end It is preferable to decrease gradually from the part downward.
- the upper limit of the bubble content of the top 1a 1 of the straight body portion 1a is preferably not less than 1.5 times the lower limit.
- the bubble content rate in the vicinity of the upper end of the straight body portion 1a is 1.0%, and gradually decreases downward, and the bubble content rate in the vicinity of the lower end of the straight body portion 1a becomes 0.1%. It may be Thereby, the optimal bubble content rate according to the height position of the straight trunk
- the air bubble content of the inner surface layer portion of the corner portion 1c is preferably 0.1 to 0.5%.
- the silicon single crystal is likely to have dislocations, and the manufacturing yield of the silicon single crystal is reduced.
- the air bubble content of the inner surface layer portion of the corner portion 1c is 0.1% or less, the effect of vaporizing gas components such as SiO dissolved in the silicon melt is not sufficient, and the air bubble in the inner surface layer portion The effect of suppressing the generation of pinholes in a single crystal can not be obtained by including.
- the corner portion 1c is a portion in contact with the silicon melt until the final stage of the pulling process and is closer to the center of the crucible than the straight body portion 1a, so peeling of the crucible piece occurs in the corner portion 1c or large bubbles are generated. In the case of damage, the influence is greater than that of the straight body portion 1a.
- the bubble content rate is set lower than that of the straight body portion 1 a so that the generation of large bubbles causing the peeling of the crucible pieces and the pinholes due to the burst of bubbles is more difficult to occur, such a problem It can be avoided.
- the air bubble content of the inner surface layer portion of the bottom portion 1b is preferably as low as possible, and particularly preferably less than 0.05%.
- the air bubble content in the inner surface layer portion of the bottom portion 1b is increased, air bubbles are easily generated in the bottom portion 1b, and the probability that the air bubbles are taken into the single crystal is increased, and the straight body portion 1a and the corners as described above. If an appropriate bubble content rate is set in the portion 1c, there is a sufficient pinhole suppression effect even without increasing the bubble content rate in the bottom portion 1b.
- the bottom 1b of the crucible is in contact with the silicon melt from the start to the end of crystal pulling, and the contact time with the silicon melt is longer than that of the straight barrel 1a or the corner 1c, and the amount of erosion of the inner surface of the crucible is also large. . Therefore, if the bubble content rate is not lowered sufficiently, the amount of bubbles appearing on the surface increases, the bubbles burst and the silica fragments separate, or large bubbles generated from the bubbles cause pinholes in the single crystal. There is a high probability of occurrence of Therefore, it is necessary to make the bubble content rate extremely low at the bottom 1b of the crucible. Since the bubbles of SiO generated at the bottom 1 b of the crucible are small, they are not dissolved again in the melt and taken into the single crystal.
- a very small bubble is included so that the silica pieces do not peel off by bursting, and SiO in the melt is coagulated and gasified from the micro bubble as a starting point to actively melt the melt
- the concentration of SiO dissolved in the melt can be reduced.
- the bubbles are very small and dissolve again in the melt. It is possible to prevent large bubbles generated at the bottom of the crucible by bumping from being taken into the single crystal.
- the range of the bubble content rate of each part of the crucible defined in the present invention means the range of the maximum value of the bubble content rate in the part. Therefore, even if there is a region not satisfying the bubble content condition in a part of each portion of the crucible, the entire corner portion if the maximum value of the other part bubble content satisfies the condition. It can be said that the conditions of the bubble content rate of the present invention are satisfied. In this case, if the region satisfying the bubble content rate exists in each portion over a range of 20 mm or more, the dislocation suppressing effect and the pinhole suppressing effect according to the present invention can be stably exhibited.
- the bubble content in the inner surface layer portion of the crucible is preferably gradually increased from the lower end of the corner portion 1c toward the upper end of the straight body portion 1a although there is some vertical fluctuation. Therefore, it is preferable that the lower limit value of the bubble content rate of the corner portion 1c is located closer to the lower end of the corner portion 1c, and the upper limit value of the bubble content rate of the corner portion 1c is located closer to the upper end of the corner portion 1c. Further, it is preferable that the lower limit value of the bubble content rate of the straight body portion 1a is located closer to the lower end of the straight body portion 1a, and the upper limit value of the bubble content rate of the straight body portion 1a is located closer to the upper end of the straight body portion 1a .
- the average diameter of the bubbles contained in the inner surface layer of the crucible is preferably 50 to 500 ⁇ m.
- the inner surface layer portion of the crucible may contain air bubbles having a diameter of 50 ⁇ m or less, but it is preferable that no air bubbles having a diameter of 500 ⁇ m or more exist.
- the surface roughness (arithmetic mean roughness Ra) of the inner surface 10a of the crucible is preferably 0.001 um to 0.2 um. If the thickness is larger than 0.2 um, the inner surface is peeled off and the single crystal is easily dislocated. However, when the arithmetic average roughness Ra of the inner surface 10 a of the crucible is 0.001 ⁇ m to 0.2 ⁇ m, it is possible to suppress the dislocation formation of the single crystal due to the peeling of the inner surface of the crucible.
- the quartz glass crucible 1 according to the present embodiment can be manufactured by a so-called rotational molding method.
- the rotational molding method using a carbon mold having an inner surface shape matched to the outer shape of a crucible, quartz powder is introduced into a rotating mold, and quartz powder is deposited on the inner surface of the mold with a constant thickness. At this time, the deposition amount of quartz powder is adjusted so that the thickness of the crucible becomes as designed for each part. Since the quartz powder adheres to the inner surface of the crucible by centrifugal force to maintain the shape of the crucible, the silica glass crucible is manufactured by arc melting the quartz powder.
- the suction time vacuum drawing time
- the suction time is shortened where the transparent layer 12 is desired to be thin (the opaque layer 11 is thick), and the suction time is desired where the transparent layer 12 is thick (the opaque layer 11 is thin). You just have to make it longer. Thereafter, the suction force of all the air holes is reduced (or stopped), and heating is continued to leave air bubbles, whereby an opaque layer 11 containing a large number of minute air bubbles is formed on the outside of the transparent layer 12.
- the rotary mold method it is appropriate for each crucible site by changing conditions such as the type (particle diameter) of the quartz raw material powder, the arc output level, the heating time, and the pressure and time for vacuuming the mold for each site of the crucible.
- the bubble content rate and the bubble size can be set. For example, if the particle size of the raw material quartz powder is small, small bubbles are easily generated and the bubble content rate is low, but if the particle size is large, large bubbles are easily generated and the bubble content rate is high. In addition, the higher the content of carbon contained in the raw material quartz powder, the higher the bubble content rate tends to be.
- the output of arc heating is large, the number of bubbles is small, and if the output is small, the number of bubbles is large.
- the suction power is strong, the bubble content rate will be low, and if it is weak, it will be high.
- the bubble content of the inner surface layer portion from the inner surface to a depth of 0.5 mm is set in an appropriate range for each site of the crucible. Since the average diameter is 50 to 500 ⁇ m, dislocation formation can be achieved due to the bubble content being too high, and the generation of pinholes in the single crystal due to the bubble content being too low can be effectively suppressed.
- the bubble content of the top 1a 1 of the straight body portion 1a of the crucible is higher than the bubble content of the bottom 1a 2 of the straight body portion 1a, such as SiO that dissolved in the silicon melt
- the gas component can be positively discharged, whereby the generation of pinholes in the single crystal can be effectively suppressed.
- the bubble content of the bottom 1a 2 and the corner portion 1c of the cylindrical body portion 1a is higher than the bottom 1b, the bottom 1a 2 of the straight body portion 1a than an upper 1a 1 Considering that the contact time with the silicon melt is long and the contact time with the silicon melt is longer in the corner part 1c than in the lower part 1a 2 of the straight body part 1a, the bubble content ratio is Since the temperature is lowered, it is possible to reliably prevent the dislocation of the single crystal while suppressing the generation of pinholes in the single crystal.
- Example 1 Evaluation test of 32 inch crucible
- a sample S1 of a quartz glass crucible having a diameter of 32 inches was prepared, and the distribution of the bubble content near the inner surface was measured.
- Use an automatic measuring machine to measure the bubble content rate identify the size of the bubbles present in the range from the inner surface in the 5 ⁇ 5 mm area at each measurement point to a depth of about 0.5 mm, and calculate the bubble content rate did.
- the bubble content of the crucible sample S1 is as follows: bottom: 0 to 0.10%, corner: 0.12 to 0.15%, bottom of straight barrel: 0.13 to 0.41%, straight barrel Upper part of the part: 0.45 to 0.68%.
- the range of each part of the crucible relative to the bottom center of this 32 inch crucible is: bottom: 0 to 300 mm, corner: 300 to 500 mm, bottom of straight barrel: 500 to 650 mm, top of straight barrel: 650 to It was 800 mm.
- the maximum value of the bubble content rate in each region of the crucible sample S1 is shown in the graph of FIG.
- the silicon single crystal was pulled five times by the CZ method, and the pulling yield was evaluated.
- the pulling yield of the single crystal was evaluated as “good” when dislocation formation did not occur even once in 5 pulling operations, and “poor” when dislocation formation occurred even once.
- the dislocation-free silicon single crystal ingot could be pulled up without any problems five times, and the pulling yield was good.
- the evaluation of the presence or absence of pinholes was carried out by inspecting the presence or absence of pinholes in a silicon wafer obtained by processing a silicon single crystal ingot with an infrared inspection device. As a result, as shown in Table 1, no pinhole defect was detected in any single crystal ingot.
- the sample S2 of the quartz glass crucible manufactured under the conditions different from the sample S1 was prepared, and the distribution of the bubble content near the inner surface was measured.
- the bubble content of the crucible sample S2 was bottom: 0 to 0.10 %, Corner portion: 0.12 to 0.45%, lower portion of straight body portion: 0.47 to 0.59%, upper portion of straight body portion: 0.53 to 1.7%.
- the maximum value of the bubble content rate in each region of the crucible sample S2 is shown in the graph of FIG.
- the sample S3 of the quartz glass crucible manufactured under the conditions different from the samples S1 and S2 was prepared, and the distribution of the bubble content near the inner surface was measured.
- the bubble content of the crucible sample S3 was: bottom: 0 to 0 10%, corner part: 0.12 to 0.17%, lower part of straight body part: 0.15 to 0.19%, upper part of straight body part: 0.19 to 0.33%.
- the maximum value of the bubble content rate in each region of the crucible sample S3 is shown in the graph of FIG.
- the sample S4 of the quartz glass crucible manufactured under the conditions different from the samples S1 to S3 was prepared, and the distribution of the bubble content near the inner surface was measured.
- the bubble content of the crucible sample S4 is bottom: 0 to 0 .01%, corner part: 0.01 to 0.04%, lower part of straight body part: 0.02 to 0.04%, upper part of straight body part: 0.04 to 0.16%.
- the maximum value of the bubble content rate in each region of the crucible sample S4 is shown in the graph of FIG.
- the sample S5 of the quartz glass crucible manufactured under the conditions different from the samples S1 to S4 was prepared, and the distribution of the bubble content near the inner surface was measured.
- the bubble content of the crucible sample S5 was: bottom: 0%, Corner part: 0%, lower part of straight body part: 0 to 0.01%, upper part of straight body part: 0.01 to 0.02%.
- the maximum value of the bubble content rate in each region of the crucible sample S5 is shown in the graph of FIG.
- the sample S6 of the quartz glass crucible manufactured under the conditions different from the samples S1 to S5 was prepared, and the distribution of the bubble content near the inner surface was measured.
- the bubble content of the crucible sample S6 was: bottom: 0 to 0 20%, corner part: 0.21 to 0.54%, lower part of straight body part: 0.24 to 0.44%, upper part of straight body part: 0.47 to 0.80%.
- the maximum value of the bubble content rate in each region of the crucible sample S6 is shown in the graph of FIG.
- the sample S7 of the quartz glass crucible manufactured under the conditions different from the samples S1 to S6 was prepared, and the distribution of the bubble content near the inner surface was measured.
- the bubble content of the crucible sample S7 was bottom: 0 to 0 31%, corner portion: 0.33 to 0.66%, lower portion of straight body portion: 0.66 to 0.75%, upper portion of straight body portion: 0.73 to 1.3%.
- the maximum value of the bubble content rate in each region of the crucible sample S7 is shown in the graph of FIG.
- the sample S8 of the quartz glass crucible manufactured under the conditions different from the samples S1 to S7 was prepared, and the distribution of the bubble content near the inner surface was measured.
- the bubble content of the crucible sample S8 was bottom: 0 to 0 .10%, corner: 0.11 to 0.42%, lower part of straight body: 0.44 to 0.99%, upper part of straight body: 0.95 to 0.2. 7% .
- the maximum value of the bubble content rate in each region of the crucible sample S8 is shown in the graph of FIG.
- the bubble content in the upper part of the straight body is in the range of 0.2 to 2%
- the bubble content in the lower part of the straight body is in the range of 0.1 to 1%
- the bubble content of the corner is
- the samples S1 to S3 of the quartz glass crucible having the ratio in the range of 0.1 to 0.5% had good pulling yield and did not generate pinholes, resulting in good results.
- the bubble content rate is too low, so that pinholes occur in the single crystal
- the samples S6 to S8 the bubble content rate is too high, so that dislocation occurs, and the pulling yield is deteriorated.
- FIG. 4 is a cross-sectional view of the bottom portion, the corner portion, the lower portion of the straight body portion, and the inner surface layer portion at the upper portion of the straight body portion of the sample S3 of the quartz glass crucible.
- Example 2 Evaluation test of 24 inch crucible
- a sample S9 of a quartz glass crucible having a diameter of 24 inches was prepared, and the distribution of the bubble content near the inner surface was measured.
- the bubble content of the crucible sample S9 was: bottom: 0%, corner: 0 to 0.
- the lower part of the straight body part 0.15 to 0.19%, and the upper part of the straight body part: 0.20 to 0.50%.
- the range of each part of the crucible relative to the bottom center of the 24 inch crucible is: bottom: 0 to 240 mm, corner: 240 to 400 mm, bottom of straight barrel: 400 to 510 mm, top of straight barrel: 510 to 620 mm Met.
- the maximum value of the bubble content rate in each region of the crucible sample S9 is shown in the graph of FIG.
- the silicon single crystal was pulled five times by the CZ method using five quartz glass crucibles of the same type manufactured under the same conditions including the sample S9 of the quartz glass crucible.
- the dislocation-free silicon single crystal ingot can be pulled up without any problems five times, and the pulling yield was good.
- the pinhole defect was not detected also in any single crystal ingot.
- the sample S10 of the quartz glass crucible manufactured under the conditions different from the sample S9 was prepared, and the distribution of the bubble content near the inner surface was measured.
- the bubble content of the crucible sample S10 was: bottom: 0%, corner
- the lower portion of the straight body portion was 0.02 to 0.04%, and the upper portion of the straight body portion was 0.11 to 0.53%.
- the maximum value of the bubble content rate in each region of the crucible sample S10 is shown in the graph of FIG.
- the silicon single crystal was pulled five times by the CZ method using five quartz glass crucibles of the same type manufactured under the same conditions including the sample S10 of the quartz glass crucible.
- the dislocation-free silicon single crystal ingot can be pulled up without any problems five times, and the pulling yield was good.
- the pinhole defect was detected.
- the sample S11 of the quartz glass crucible manufactured under the conditions different from the samples S9 and S10 was prepared, and the distribution of the bubble content near the inner surface was measured.
- the bubble content of the crucible sample S11 was Was 0% to the top of the The maximum value of the bubble content rate in each region of the crucible sample S11 is shown in the graph of FIG.
- the silicon single crystal was pulled five times by the CZ method using five quartz glass crucibles of the same type manufactured under the same conditions including the sample S11 of the quartz glass crucible.
- the dislocation-free silicon single crystal ingot can be pulled up without any problems five times, and the pulling yield was good.
- the pinhole defect was detected.
- the sample S12 of the quartz glass crucible manufactured under the conditions different from the samples S9 to S11 was prepared, and the distribution of the bubble content near the inner surface was measured.
- the bubble content of the crucible sample S12 was the bottom: 0 to 0 .02%, corner part: 0.05 to 0.53%, lower part of straight body part: 0.23 to 0.40%, upper part of straight body part: 0.46 to 0.75%.
- the maximum value of the bubble content rate in each region of the crucible sample S12 is shown in the graph of FIG.
- the silicon single crystal was pulled five times by the CZ method using five quartz glass crucibles of the same type manufactured under the same conditions including the sample S12 of the quartz glass crucible.
- the dislocation occurred the pulling yield was poor.
- the pinhole defect was not detected.
- the sample S12 since the bubble content in the corner portion was a very high bubble content exceeding 0.5%, it is considered that dislocation occurred.
- the bubble content in the upper part of the straight body is in the range of 0.2 to 2%
- the bubble content in the lower part of the straight body is in the range of 0.1 to 1%
- the bubble content of the corner is
- the sample S9 of the quartz glass crucible having the ratio in the range of 0.1 to 0.5% had a good pulling yield, did not generate pinholes, and gave a good result.
- the bubble content rate is too low overall, so pinholes occur in the single crystal, and in sample S12, since the bubble content rate in the corner portion is too high, dislocations occur and the pulling yield deteriorates did.
- Example 3 Evaluation test of bubble size
- the correlation between the distribution of bubble content and bubble size was evaluated for a 32 inch diameter quartz glass crucible.
- the bubble content of this quartz glass crucible is approximately 0% at the bottom, 0.12 to 0.21% at the corners, 0.21 to 0.52% at the bottom of the straight barrel, and In the upper part, it was 0.32 to 0.59%.
- the maximum value of the bubble content rate in each part of this crucible sample is shown in the graph of FIG.
- the bubble size has the largest proportion of the medium diameter size of 100 to 300 ⁇ m at any measurement point, but the proportion of the small diameter size (50 to 100 ⁇ m) to the whole is high where the bubble content is low. It can be seen that the ratio of diameter size (300 to 500 ⁇ m) is low. Also, it can be seen that as the bubble content rate increases, the proportion of the small diameter size (50 to 100 ⁇ m) decreases, the proportion of the medium diameter size increases significantly, and the proportion of the large diameter size (300 to 500 ⁇ m) also increases. Therefore, by setting the appropriate bubble content rate for each site of the crucible, the average size of the bubbles can be optimized for each site of the crucible, thereby suppressing the generation of pinholes in the single crystal. It can be enhanced.
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Abstract
Description
直径32インチの石英ガラスルツボのサンプルS1を用意し、その内表面近傍の気泡含有率の分布を測定した。気泡含有率の測定には自動測定機を用い、各測定点において5×5mmの領域内の内表面から深さ約0.5mmまで範囲に存在する気泡のサイズを特定し、気泡含有率を算出した。
直径24インチの石英ガラスルツボのサンプルS9を用意し、その内表面近傍の気泡含有率の分布を測定したところ、ルツボサンプルS9の気泡含有率は、底部:0%、コーナー部:0~0.12%、直胴部の下部:0.15~0.19%、直胴部の上部:0.20~0.50%であった。24インチルツボの底部中心を基準とするルツボの各部位の範囲は、底部:0~240mm、コーナー部:240~400mm、直胴部の下部:400~510mm、直胴部の上部:510~620mmであった。ルツボサンプルS9の各部位における気泡含有率の最大値を図5のグラフに示す。
直径32インチの石英ガラスルツボの気泡含有率の分布と気泡サイズとの相関について評価した。その結果、この石英ガラスルツボの気泡含有率は、底部ではほぼ0%、コーナー部では0.12~0.21%、直胴部の下部では0.21~0.52%、直胴部の上部では0.32~0.59%であった。このルツボサンプルの各部位における気泡含有率の最大値を図6のグラフに示す。
1a 直胴部
1a1 直胴部の上部
1a2 直胴部の下部
1b 底部
1c コーナー部
10a ルツボの内表面
10b ルツボの外表面
11 不透明層
12 透明層
20 シリコン単結晶
20a 固液界面
21 シリコン融液
21a 融液面
Claims (2)
- 円筒状の直胴部と、湾曲した底部と、前記直胴部と前記底部との間に設けられたコーナー部とを有し、
前記直胴部の上部における内表面から深さ0.5mmまでの内側表層部の気泡含有率は0.2%以上2%以下であり、
前記直胴部の下部における前記内側表層部の気泡含有率は0.1%よりも大きく前記直胴部の上部の気泡含有率の下限値の1.3倍以下であり、
前記コーナー部における前記内側表層部の気泡含有率は0.1%よりも大きく0.5%以下であり、
前記底部における前記内側表層部の気泡含有率は0.1%以下であることを特徴とする石英ガラスルツボ。 - 前記内側表層部に含まれる気泡の平均直径は50μm以上500μm以下である、請求項1に記載の石英ガラスルツボ。
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DE112018003457.7T DE112018003457T5 (de) | 2017-07-04 | 2018-06-11 | Quarzglastiegel |
SG11201912430UA SG11201912430UA (en) | 2017-07-04 | 2018-06-11 | Quartz glass crucible |
KR1020197038784A KR102342042B1 (ko) | 2017-07-04 | 2018-06-11 | 석영 유리 도가니 |
US16/622,179 US20200123676A1 (en) | 2017-07-04 | 2018-06-11 | Quartz glass crucible |
JP2019527597A JP6922982B2 (ja) | 2017-07-04 | 2018-06-11 | 石英ガラスルツボ |
CN201880044923.3A CN110945164A (zh) | 2017-07-04 | 2018-06-11 | 石英玻璃坩埚 |
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WO2009054529A1 (ja) * | 2007-10-25 | 2009-04-30 | Japan Super Quartz Corporation | 石英ガラスルツボとその製造方法およびその用途 |
WO2009122936A1 (ja) * | 2008-03-31 | 2009-10-08 | ジャパンスーパークォーツ株式会社 | 石英ガラスルツボとその製造方法 |
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JP2923720B2 (ja) | 1992-12-26 | 1999-07-26 | 三菱マテリアルクォーツ株式会社 | シリコン単結晶引上げ用石英ルツボ |
JP4390461B2 (ja) * | 2003-02-21 | 2009-12-24 | ジャパンスーパークォーツ株式会社 | 石英ガラスルツボ及びこれを用いたシリコン単結晶の引き上げ方法 |
JP4726138B2 (ja) | 2006-12-28 | 2011-07-20 | ジャパンスーパークォーツ株式会社 | 石英ガラスルツボ |
JP4987029B2 (ja) * | 2009-04-02 | 2012-07-25 | ジャパンスーパークォーツ株式会社 | シリコン単結晶引き上げ用石英ガラスルツボ |
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- 2018-06-11 JP JP2019527597A patent/JP6922982B2/ja active Active
- 2018-06-11 DE DE112018003457.7T patent/DE112018003457T5/de active Pending
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WO2009054529A1 (ja) * | 2007-10-25 | 2009-04-30 | Japan Super Quartz Corporation | 石英ガラスルツボとその製造方法およびその用途 |
WO2009122936A1 (ja) * | 2008-03-31 | 2009-10-08 | ジャパンスーパークォーツ株式会社 | 石英ガラスルツボとその製造方法 |
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JPWO2019009018A1 (ja) | 2020-06-18 |
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