WO2018232883A1 - 摇青机及茶叶的摇青方法 - Google Patents

摇青机及茶叶的摇青方法 Download PDF

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Publication number
WO2018232883A1
WO2018232883A1 PCT/CN2017/096700 CN2017096700W WO2018232883A1 WO 2018232883 A1 WO2018232883 A1 WO 2018232883A1 CN 2017096700 W CN2017096700 W CN 2017096700W WO 2018232883 A1 WO2018232883 A1 WO 2018232883A1
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WO
WIPO (PCT)
Prior art keywords
cage
driving
revolving door
bruising
rotate
Prior art date
Application number
PCT/CN2017/096700
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English (en)
French (fr)
Inventor
马成英
苗爱清
陈维
操君喜
曾斌
庞式
祁丹丹
Original Assignee
广东省农业科学院茶叶研究所
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Application filed by 广东省农业科学院茶叶研究所 filed Critical 广东省农业科学院茶叶研究所
Priority to US16/331,802 priority Critical patent/US11129394B2/en
Publication of WO2018232883A1 publication Critical patent/WO2018232883A1/zh

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    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23F—COFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
    • A23F3/00—Tea; Tea substitutes; Preparations thereof
    • A23F3/06—Treating tea before extraction; Preparations produced thereby
    • A23F3/12—Rolling or shredding tea leaves
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23F—COFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
    • A23F3/00—Tea; Tea substitutes; Preparations thereof
    • A23F3/06—Treating tea before extraction; Preparations produced thereby
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23F—COFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
    • A23F3/00—Tea; Tea substitutes; Preparations thereof
    • A23F3/06—Treating tea before extraction; Preparations produced thereby
    • A23F3/08—Oxidation; Fermentation
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23F—COFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
    • A23F3/00—Tea; Tea substitutes; Preparations thereof
    • A23F3/06—Treating tea before extraction; Preparations produced thereby
    • A23F3/14—Tea preparations, e.g. using additives
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2250/00—Food ingredients
    • A23V2250/20—Natural extracts
    • A23V2250/21—Plant extracts
    • A23V2250/214—Tea

Definitions

  • the invention relates to the field of tea making equipment, in particular to a method for shaking green tea and tea leaves.
  • the shake machine is an important tool for the mechanization of oolong tea processing.
  • the shake machine mainly has two types of vibration type and shake type.
  • the vibration type shake machine can be divided into two types: single screen and vibration tank.
  • the single screen vibration type shake machine needs manual assisting of the upper and lower leaves, and the greening efficiency is low, which is not convenient for continuous production; although the vibration trough type shake machine is convenient for continuous Chemical processing, but the effect of shaking green is poor, and in the case of ensuring the strength of shaking, the vibration time is long and the vibration noise is large.
  • shaker type continuous drum type and single cage type.
  • the drum type shake machine is convenient for continuous production, but the time of turning blue is uncontrollable.
  • the quality of tea produced by single cage type shake machine is the best.
  • Kind of equipment The vibration type shake machine can be divided into two types: single screen and vibration tank.
  • the current single-cage type shake machine has not solved the problem of automatically opening and closing the door and loading and unloading during the processing of tea such as oolong tea. It is a technical bottleneck in the continuous and automated tea processing and production application of the single-cage type shake machine. .
  • a shaker comprising a frame, a rocker, a revolving door, a locking assembly and a drive control mechanism;
  • the rocking cage is rotatably disposed on the frame, the rocking cage has an inlet and outlet port and a receiving cavity communicating with the inlet and outlet ports;
  • the revolving door is disposed on an outer side of the rocking cage, and the rotating door is provided with a limiting hole, and the rocking cage is rotatable relative to the rotating door to seal or open the rotating door ;
  • the locking assembly includes an elastic ball lock and an electromagnetic switch
  • the elastic ball lock includes a elastic lock a body portion and a bead portion, the elastic lock body portion and the bead portion are disposed on the rocker and on the revolving door and cooperate to lock the rock cage and the revolving door
  • the electromagnetic switch has a locking post for inserting the limiting hole
  • the drive control mechanism includes a rotary drive device and a controller, the rotary drive device is coupled to the crank cage for driving the swing cage, and the controller is coupled to the rotary drive device and the electromagnetic switch Electrical connection
  • the controller is capable of controlling the locking post of the electromagnetic switch to be inserted into the limiting hole, and is capable of driving the rocker to rotate in different directions by controlling the rotary driving device to
  • the cage is locked or unlocked with the revolving door; when the rocker is locked with the revolving door, the controller can control the locking post to be withdrawn from the limiting hole, and can The rocker is driven to rotate with the revolving door by controlling the rotary drive.
  • the rocking cage includes a cylindrical cage wall and two end caps, and the two end caps are respectively disposed at two ends of the cylindrical cage wall and enclose the cylindrical cage wall;
  • the inlet and outlet ports are opened on the cylindrical cage wall.
  • the elastic ball lock has at least two sets, wherein the first set of elastic ball locks comprises a first elastic lock body and a first bead body, and the second set of elastic bead locks comprises a first a second elastic lock body portion and a second bead body portion;
  • the first elastic lock body portion is disposed on the cylindrical cage wall at an edge position of a side contacting the revolving door, and the second elastic lock body portion is disposed on the cylindrical cage wall Upper and at a central position of the cylindrical cage wall, the first bead portion and the second bead portion are disposed at edge positions of both sides of the revolving door;
  • the swing cage and the revolving door cooperate to expose the inlet and outlet ports for loading and unloading.
  • the rocker is provided with an annular track
  • the drive control mechanism further includes a drive wheel and an auxiliary wheel, wherein the drive wheel can be driven by the drive
  • the driving device drives the rotation, and the driving wheel and the auxiliary wheel are movable on the frame;
  • the annular track is rotationally coupled to the drive wheel and the auxiliary wheel to enable rotation of the shaker by the rotary drive.
  • the drive control mechanism further includes a first transmission rod and a second transmission rod;
  • the first transmission rod is connected to the rotation driving device, and the first transmission rod and the second transmission rod are respectively movably mounted on the frame;
  • the driving wheel has a plurality of driving wheels, and the plurality of driving wheels are arranged on the first transmission rod to form a driving wheel set.
  • the auxiliary wheel has a plurality of the auxiliary wheels, and the plurality of the auxiliary wheels are arranged in the second Forming an auxiliary wheel set on the transmission rod;
  • the frame is provided with a plurality of support plates, and the first transmission rod and the second transmission rod are respectively disposed on the plurality of support plates.
  • the annular track is spaced apart from the plurality of blocking columns, and the plurality of blocking columns are located outside the rotating door for latching the rotating door to the rocking cage and the Between the blocking columns.
  • the electromagnetic switch is disposed on the frame.
  • the bottom of the frame is provided with a universal wheel and a brake device.
  • a method of shaking a tea leaf using the above-mentioned shaker comprises the following steps:
  • step S4 after the completion of the shaking, step S1 is repeated, and then the driving rotating device is controlled to rotate and the rotating cage and the rotating door are rotated together in the first hour hand direction to the inlet and outlet ports facing downward to perform cutting; S5, after the blanking is finished, controlling the rotation of the driving rotating device to drive the rotating cage and the rotating door together to rotate in the second hour direction to the inlet and outlet ports upward, and controlling the locking column insertion Restricting the revolving door to prevent movement thereof, controlling the rotation of the driving rotating device and driving the shaking cage to rotate in a second hour direction to the first side lock of the rocking cage and the revolving door Close and seal the inlet and outlet.
  • the above-mentioned shaker comprises a frame, a rocking cage, a revolving door, a locking assembly and a drive control mechanism, wherein the frame is used for providing a supporting structure foundation, and the rocking cage has an inlet and outlet port and a receiving cavity for holding raw materials such as tea leaves.
  • the revolving door is used to cooperate with the shaker to seal or open the inlet and outlet; the elastic bead lock and the electromagnetic switch cooperate to lock or unlock the cage and the revolving door;
  • the drive control mechanism includes a controller and Rotating the drive, the controller controls the rotary drive and the electromagnetic switch.
  • the electromagnetic switch and the elastic ball lock can be matched to realize automatic switching of the revolving door, thereby realizing the process of automatically controlling the loading and unloading and the turning. Increase productivity.
  • the above-mentioned shaker is linked with other processing equipment such as the feeding mechanism and the receiving and conveying mechanism, the processing of raw materials such as tea can be realized, and continuous and automatic can be realized, and the production efficiency can be further significantly improved as a whole.
  • FIG. 1 is a schematic perspective view of a shaker according to an embodiment
  • FIG. 2 is a schematic view showing another perspective view of the shaker of FIG. 1;
  • Figure 3 is a front view showing the structure of the shake machine of Figure 1;
  • Figure 4 is a top plan view of the shake machine of Figure 1;
  • Figure 5 is a schematic right side view of the shake machine of Figure 1;
  • Figure 6 is a schematic left side view of the shake machine of Figure 1;
  • Figure 7 is a schematic view showing the process variation of using the shake machine of Figure 1 to control the loading;
  • Fig. 8 is a schematic view showing the process variation of the blanking using the shaker of Fig. 1.
  • an embodiment of the shaker 10 includes a frame 100, a rocker 200, a revolving door 300, a drive control mechanism 400, and a locking assembly 500.
  • the frame 100 has a rectangular frame structure, and both ends and the middle portion of the frame 100 are provided with a support plate 110 having a curved top end.
  • the bottom of the frame 100 is provided with a universal wheel 120 and a brake device.
  • the top of the support plate 110 is curved and is mainly used to avoid the cage 200.
  • the number of sets of support plates 110 may correspond to the number of annular tracks 230 on the cage 200.
  • the frame structure of the rack 100 may not be limited to a rectangular parallelepiped shape, and the shape of the support plate 110 may not be limited as long as the first transmission rod 430 and the second transmission rod 450 are conveniently installed.
  • the first transmission rod 430 and the second transmission rod 450 are freely rotatable.
  • the universal wheel 120 may not be disposed at the bottom of the rack 100, and the legs may be disposed at the bottom of the rack 100 as long as the product is conveniently collected under the rack 100.
  • the shaker 200 includes a cylindrical cage wall 210, two end caps 220, and an annular rail 230.
  • Two end caps 220 are respectively disposed at both ends of the cylindrical cage wall 210 and enclose the cylindrical cage wall 210 to form a receiving cavity for holding the material.
  • the inlet and outlet ports are opened on the cylindrical cage wall 210, and the two inlet and outlet ports are elongated structures of the same size for feeding or discharging. It can be understood that in other embodiments, the inlet and outlet ports may be provided only one or a plurality of inlets, as long as the requirements of the amount of incoming and outgoing materials can be satisfied. At the same time, the opening size of the inlet and outlet can also be adjusted as needed.
  • the annular track 230 is disposed on the rocker 200 for cooperating with the drive control mechanism 400 to enable the rocker 200 to be rotated by the drive control mechanism 400.
  • the cage 200 is mounted on the drive wheel set and the auxiliary wheel set via the annular track 230.
  • the annular track 230 is in a grooved configuration, and the annular track 230 is movable on the drive wheel 440 and the auxiliary wheel 460.
  • a plurality of blocking columns 231 are disposed on the side of the annular rail 230. The plurality of blocking columns 231 are spaced apart from the annular rail 230 for moving the rotating door 300 between the cylindrical cage wall 210 and the blocking column 231. It can be understood that in other embodiments, the annular rail 230 may be only an annular convex structure as long as it can be rotationally engaged with the driving wheel 440 and the auxiliary wheel 460.
  • the plurality of blocking pillars 231 on the annular rail 230 may also be provided as arcuate ribs as long as the range of movement of the revolving door 300 can be limited to some extent and the revolving door 300 is prevented from falling off.
  • the blocking post 231 need not be provided, as long as the revolving door 300 and the rocking cage 200 can be locked in different states by the close fitting of the locking assembly 500.
  • the material of the shaker 200 can be food grade stainless steel, which is lightweight and durable. It can be understood that in other embodiments, the number of the circular orbits 230 may be one, two or more, and may be adjusted according to the requirements of the weight of the cage 200, the strength of the support, and the stability of the rotation.
  • the revolving door 300 has an arc shape, and the revolving door 300 is disposed outside the cylindrical cage wall 210 for sealing the inlet and outlet ports, and the revolving door 300 is provided with a limiting hole 320. There are two revolving doors 300 for respectively sealing the two inlet and outlet ports. When the number of inlet and outlet ports is changed, the number and arrangement of the revolving doors 300 can also be adaptively adjusted.
  • the revolving door 300 is further provided with a handle 310 for convenience. The revolving door 300 is manually moved.
  • the material of the revolving door 300 is preferably food grade stainless steel, which is lightweight and durable.
  • the drive control mechanism 400 includes a controller 410, a rotational drive device 420, a first transmission rod 430, a drive wheel 440, a second transmission rod 450, and a driven wheel 460.
  • the controller 410 includes a housing and a control panel, and the housing is disposed on the frame 100.
  • the control panel includes a touch display, indicators, and buttons.
  • the buttons include a start button, a stop button, a loading button, a loading button, a blanking button, a blanking button, and an emergency stop button, which enable intelligent control as a whole.
  • the controller 410 is electrically connected to the rotation driving device 420 and the electromagnetic switch 510, respectively, so that precise control of the rotation angle and the rotation direction of the cage 200 can be achieved.
  • the rotation driving device 420 is capable of driving the shaker 200 to operate in the first hour hand direction and the second hour hand direction.
  • the rotational driving device 420 is preferably a stepper motor to facilitate precise control of the rotational speed and braking. It can be understood that in other embodiments, the rotational driving device 420 can also be other driving methods.
  • the first transmission rod 430 and the second transmission rod 450 are respectively movably disposed on the top of the support plate 110.
  • the first transmission rod 430 and the second transmission rod 450 may be passed through the bearing on the support plate 110 to prevent wear of the perforations on the support plate 110.
  • the driving wheel 440 is disposed corresponding to the auxiliary wheel 460, and is disposed in cooperation with the annular rail 230 on the rocker 200 so that the rocking cage 200 can be rotated by the rotation driving device 420, and the rotation stability of the rocking cage 200 can be improved.
  • the number of the driving wheel 440 and the auxiliary wheel 460 in the driving wheel set and the auxiliary wheel set can be adaptively adjusted as long as it can be matched with the circular track 230 and ensure the rotation of the swing cage 200. Stability can be.
  • the swing cage 200 is movably coupled to the drive wheel set and the auxiliary wheel set by the annular track 230 to be rotated by the rotation driving device 420.
  • the annular rail 230 can also be coupled with the drive wheel 440 by a pulley to realize that the swing cage 200 is carried by the rotary drive device 420.
  • Rotate It can be understood that in other embodiments, the drive control mechanism 400 can also directly connect the output shaft of the rotary driving device 420 with the swing cage 200 and drive the swing cage 200 to rotate without using the driving wheel 440 and the auxiliary wheel 460, and can realize The precise control of the angle of rotation and the direction of rotation of the cage 200 is sufficient.
  • the locking assembly 500 includes an electromagnetic switch 510 and an elastic ball lock 520.
  • the electromagnetic switch 510 is disposed on the frame 100 through the support post 511.
  • the locking post of the electromagnetic switch 510 is inserted into the limiting hole 320 on the revolving door 300 to limit the revolving door 300, thereby enabling the rocking cage 200 to independently rotate under the driving of the rotary driving device 420.
  • the elastic ball lock 520 includes a resilient lock body portion 521 and a bead portion 522.
  • the elastic lock body portion 521 and the bead portion 522 are disposed on the swing cage 200 and on the revolving door 300 and cooperate to lock the swing cage 200 and rotate. Door 300.
  • the elastic lock body portion 521 and the bead portion 522 are each formed in an arc shape for fitting on the cylindrical cage wall 210 and the curved revolving door 300, respectively.
  • the elastic ball lock 520 has two sets, each of which corresponds to the sealing and opening of one inlet and outlet. There are two sets of elastic bead locks 520, wherein the first set of elastic bead locks comprises a first elastic lock body and a first bead body, and the second set of elastic bead locks comprises a second elastic lock body and a first Two beads body.
  • the first elastic lock body portion is disposed on the cylindrical cage wall 210 at a rim position on a side contacting the revolving door 300
  • the second elastic lock body portion is disposed on the cylindrical cage wall 210 and located on the cylindrical cage wall
  • the first bead portion and the second bead portion are provided at edge positions of both sides of the revolving door 300.
  • the elastic lock body portion 521 can include a curved fixing post and two elastic lock body ends, and the two elastic lock body ends respectively and the first bead body portion and the first portion disposed on the rocking cage 200 The two beads are fitted with locking.
  • the curvature of the curved fixing column is adapted to the curvature of the revolving door 300 to fix the elastic lock body portion 521 to the revolving door 300.
  • the elastic lock body portion 521 and the bead portion 522 are on the swing cage 200 and the revolving door 300.
  • the settings correspond.
  • the elastic lock body portion 521 is disposed on the swing cage 200
  • the bead portion 522 is disposed on the revolving door 300 and below the handle 310.
  • the bead portion 522 is disposed on the shaker 200 when the resilient lock portion 521 is disposed on the revolving door 300.
  • the controller 410 can control the locking post of the electromagnetic switch 510 to be inserted into the limiting hole, and can drive the rotating cage 210 to rotate in different directions by controlling the rotating driving device 420 to rotate the cage 200 and rotate.
  • the door 300 is locked or unlocked; when the swing cage 200 is locked with the revolving door 300, the controller 410 can control the locking post to be withdrawn from the limiting hole, and can drive the swing cage 200 by controlling the rotation driving device 420.
  • the revolving door 300 rotates together, thereby realizing automatic switching of the revolving door 300, realizing the process of automatically controlling loading and unloading and turning, and improving production efficiency.
  • the method of the greening method comprises the following steps:
  • control locking column is inserted into the limiting hole 320 to limit the rotation of the revolving door 300 to prevent its movement, and the driving device 420 is controlled to rotate and rotate the cradle 200 in the first hour direction to make the cradle 200 and the revolving door 300
  • the first side is unlocked and the inlet and outlet ports are exposed upwards, and the shaker 200 is rotated to lock with the second side of the revolving door 300.
  • control driving rotating device 420 rotates and drives the rocking cage 200 to rotate in the second hour hand direction to lock the first side of the swing cage 200 and the revolving door 300 to lock and seal the inlet and outlet ports, and control the locking column from The limiting hole 320 is pulled out, and the driving and rotating device 420 is controlled to rotate and the rocking box 200 and the rotating door 300 are rotated together to perform the turning.
  • step S4 after the completion of the shaking, step S1 is repeated, and then the driving rotation device 420 is controlled to rotate and the rotation cage 200 and the revolving door 300 are rotated together in the first hour hand direction until the inlet and outlet ports face downward to perform the cutting.
  • the driving and rotating device 420 is controlled to rotate and the swinging cage 200 and the revolving door 300 are rotated together in the second hour hand direction until the inlet and outlet ports are upward, and the locking column is inserted into the limiting hole 320 to limit the position.
  • the revolving door 300 is prevented from moving, and the control driving rotary device 420 is rotated to drive the swing cage 200 to rotate in the second hour hand direction to the first side of the swing cage 200 and the revolving door 300 to lock and seal the inlet and outlet ports.
  • the specific range of exposure of the inlet and outlet can be controlled by rotating the cage 200 by 120° in the clockwise direction, and the cage 200 can be locked with the second side of the revolving door 300, and can be controlled after loading or unloading.
  • the rocker 200 is rotated 120° in the counterclockwise direction to be returned and the rocker 200 is locked with the first side of the revolving door 300 to perform a shake.
  • the rotation angle of the swing cage 200 can be adjusted according to the size of the inlet and outlet or the size of the area to be exposed.
  • the electromagnetic switch 510 and the elastic ball lock 520 can be matched under the control of the controller 410 to realize automatic switching of the revolving door 300 for automatic control.
  • the process of loading and unloading and turning the green to improve production efficiency.
  • the green machine 10 of the present embodiment is linked with other processing equipment such as the loading mechanism and the receiving and conveying mechanism, the processing of raw materials such as tea leaves can be realized, and continuous and automated can be realized, and the production efficiency can be further significantly improved as a whole.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
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  • Tea And Coffee (AREA)
  • Accessories For Mixers (AREA)
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Abstract

一种摇青机及茶叶的摇青方法。该摇青机包括机架、摇笼、旋转门、锁紧组件和驱动控制机构；摇笼可转动设在机架上，摇笼具有进出料口和容置腔，旋转门设在摇笼的外侧，旋转门上设有限位孔，摇笼能够相对于旋转门转动以使旋转门封住或打开进出料口，锁紧组件包括弹性碰珠锁和电磁开关器，驱动控制机构包括转动驱动装置和控制器，转动驱动装置与摇笼连接以用于驱动摇笼转动。使用该摇青机进行茶叶摇青时，在控制器的控制作用下，将电磁开关器和弹性碰珠锁相配合可分别在暴露进出料口时和封住进出料口时均能够实现摇笼和旋转门的锁紧，进而实现自动开关旋转门，实现自动控制上下料和摇青的工艺过程，提高生产效率。

Description

摇青机及茶叶的摇青方法 技术领域
本发明涉及茶叶制作设备领域，特别是涉及一种摇青机及茶叶的摇青方法。
背景技术
做青是乌龙茶品质形成最为关键的工序，摇青机是乌龙茶加工机械化的重要工具。
目前摇青机主要有震动型和摇笼型两类。震动型摇青机可分为单筛和震动槽两种，单筛震动型摇青机需要人工辅助上下叶，且摇青效率低，不便于连续化生产；震动槽型摇青机虽然便于连续化加工，但摇青效果差，并且在保证摇青强度的情况下，震动时间长，震动噪音大。摇笼型有滚筒连续型和单笼型两种，滚筒型摇青机便于连续生产，但摇青时间不可控；单笼型摇青机加工出的茶叶品质最好，目前乌龙茶加工多采用该种设备。
但是目前的单笼型摇青机，尚未解决在乌龙茶等茶叶的加工过程中自动开关门及上下料的问题，是单笼型摇青机在连续化、自动化的茶叶加工生产应用中的技术瓶颈。
发明内容
基于此，有必要提供一种能够控制自动开关门和上下料的摇青机及茶叶的摇青方法。
一种摇青机，包括机架、摇笼、旋转门、锁紧组件和驱动控制机构；
所述摇笼可转动设在所述机架上，所述摇笼具有进出料口和与所述进出料口相连通的容置腔；
所述旋转门设在所述摇笼的外侧，所述旋转门上设有限位孔，所述摇笼能够相对于所述旋转门转动以使所述旋转门封住或打开所述进出料口；
所述锁紧组件包括弹性碰珠锁和电磁开关器，所述弹性碰珠锁包括弹性锁 体部和珠体部，所述弹性锁体部和所述珠体部分设于所述摇笼上和所述旋转门上并相配合用于将所述摇笼和所述旋转门锁紧，所述电磁开关器具有用于插入所述限位孔的锁紧柱；
所述驱动控制机构包括转动驱动装置和控制器，所述转动驱动装置与所述摇笼连接以用于驱动所述摇笼转动，所述控制器分别与所述转动驱动装置和所述电磁开关器电性连接；
所述控制器能够控制所述电磁开关器的所述锁紧柱插入至所述限位孔中，并能够通过控制所述转动驱动装置驱动所述摇笼沿不同的方向转动以将所述摇笼与所述旋转门锁紧或解除锁紧；当所述摇笼与所述旋转门锁紧后，所述控制器能够控制所述锁紧柱从所述限位孔中抽离，并能够通过控制所述转动驱动装置驱动所述摇笼与所述旋转门一起转动。
在其中一个实施例中，所述摇笼包括柱形笼壁和两个端盖，两个所述端盖分别设置在所述柱形笼壁的两端并封住所述柱形笼壁；所述进出料口开设在所述柱形笼壁上。
在其中一个实施例中，所述弹性碰珠锁至少有两组，其中，第一组弹性碰珠锁包括第一弹性锁体部和第一珠体部，第二组弹性碰珠锁包括第二弹性锁体部和第二珠体部；
所述第一弹性锁体部设在所述柱形笼壁上并位于与所述旋转门相接触一侧边的边沿位置处，所述第二弹性锁体部设在所述柱形笼壁上并位于所述柱形笼壁的中部位置处，所述第一珠体部和所述第二珠体部分设在所述旋转门的两侧边的边沿位置处；
当所述第一弹性锁体部和所述第一珠体部锁紧时，所述摇笼和所述旋转门相配合封住所述进出料口以用于摇青；
当所述第二弹性锁体部和所述第二珠体部锁紧时，所述摇笼和所述旋转门相配合暴露所述进出料口以用于上料和下料。
在其中一个实施例中，所述摇笼上设有环形轨道；
所述驱动控制机构还包括驱动轮和辅助轮，所述驱动轮能够由所述转动驱 动装置驱动转动，所述驱动轮和所述辅助轮活动设在所述机架上；
所述环形轨道与所述驱动轮和所述辅助轮转动配合以使所述摇笼能够由所述转动驱动装置驱动转动。
在其中一个实施例中，所述驱动控制机构还包括第一传动杆和第二传动杆；
所述第一传动杆与所述转动驱动装置连接，所述第一传动杆和所述第二传动杆分别活动安装在所述机架上；
所述驱动轮有多个，多个所述驱动轮串设在所述第一传动杆上形成驱动轮组，所述辅助轮有多个，多个所述辅助轮串设在所述第二传动杆上形成辅助轮组；
所述环形轨道有多条，多条所述环形轨道分别与所述驱动轮组和所述辅助轮转动配合以使所述摇笼能够由所述转动驱动装置驱动转动。
在其中一个实施例中，所述机架上设有多个支撑板，所述第一传动杆和所述第二传动杆分别穿设在多个所述支撑板上。
在其中一个实施例中，所述环形轨道上间隔设有多个阻挡柱，多个所述阻挡柱位于所述旋转门的外侧以用于将所述旋转门活动卡在所述摇笼和所述阻挡柱之间。
在其中一个实施例中，所述电磁开关器设在所述机架上。
在其中一个实施例中，所述机架的底部设有万向轮和刹车装置。
一种茶叶的摇青方法，使用上述所述的摇青机，所述摇青方法包括如下步骤：
S1，控制所述锁紧柱插入所述限位孔内以限位住所述旋转门防止其移动，控制所述驱动转动装置转动并带动所述摇笼沿第一时针方向转动以使所述摇笼和所述旋转门的第一侧解除锁定并使所述进出料口朝上暴露，并使所述摇笼转动至与所述旋转门的第二侧锁紧；
S2，上茶叶原料；
S3，上料结束后，控制所述驱动转动装置转动并带动所述摇笼沿第二时针方向转动至所述摇笼和所述旋转门的第一侧锁紧并封住所述进出料口，控制所 述锁紧柱从所述限位孔中抽离，控制所述驱动转动装置转动并带所述摇笼和所述旋转门一起转动，进行摇青；
S4，摇青结束后，重复步骤S1，再控制所述驱动转动装置转动并带动所述摇笼和所述旋转门一起沿第一时针方向转动至所述进出料口朝下，进行下料；S5，下料结束后，再控制所述驱动转动装置转动并带动所述摇笼和所述旋转门一起沿第二时针方向转动至所述进出料口朝上，控制所述锁紧柱插入所述限位孔内以限位住所述旋转门防止其移动，控制所述驱动转动装置转动并带动所述摇笼沿第二时针方向转动至所述摇笼和所述旋转门的第一侧锁紧并封住所述进出料口。
上述摇青机包括机架、摇笼、旋转门、锁紧组件和驱动控制机构，其中机架用于提供支持结构基础，摇笼具有进出料口和用于盛放茶叶等原料的容置腔，旋转门用于与摇笼相配合封住或打开进出料口；弹性碰珠锁和电磁开关器相配合用于使摇笼和旋转门锁紧或解除锁紧；驱动控制机构包括控制器和转动驱动装置，控制器控制转动驱动装置和电磁开关器。使用上述摇青机进行茶叶摇青时，在控制器的控制作用下，可使电磁开关器和弹性碰珠锁相配合可实现自动开关旋转门，实现自动控制上下料和摇青的工艺过程，提高生产效率。当上述摇青机与上料传输机构和收料传输机构等其它加工设备联动时，可实现对茶叶等原料进行加工可实现连续化和自动化，整体上可进一步显著提高生产效率。
附图说明
图1为一实施方式的摇青机的一视角结构示意图；
图2为图1中的摇青机的另一视角结构示意图；
图3为图1中的摇青机的主视结构示意图；
图4为图1中的摇青机的俯视结构示意图；
图5为图1中的摇青机的右视结构示意图；
图6为图1中的摇青机的左视结构示意图；
图7为使用图1中的摇青机控制上料的过程变化示意图；
图8为使用图1中的摇青机控制下料的过程变化示意图。
具体实施方式
为了便于理解本发明，下面将参照相关附图对本发明进行更全面的描述。附图中给出了本发明的较佳实施例。但是，本发明可以以许多不同的形式来实现，并不限于本文所描述的实施例。相反地，提供这些实施例的目的是使对本发明的公开内容的理解更加透彻全面。
需要说明的是，当元件被称为“固定于”另一个元件，它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件，它可以是直接连接到另一个元件或者可能同时存在居中元件。
除非另有定义，本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在本发明的说明书中所使用的术语只是为了描述具体的实施例的目的，不是旨在于限制本发明。本文所使用的术语“及/或”包括一个或多个相关的所列项目的任意的和所有的组合。
请结合图1至图6，一实施方式的摇青机10，包括机架100、摇笼200、旋转门300、驱动控制机构400和锁紧组件500。
在本实施方式中，机架100呈长方体形框架结构，机架100的两端和中部均设有顶端呈弧形的支撑板110，机架100的底部设有万向轮120和刹车装置以便于整体装置的移动和定位放置。支撑板110的顶部呈弧形，主要用于避让摇笼200。支撑板110有三组，其中两组分别位于机架100的两端，另一组位于机架100的中部。在其他实施方式中，支撑板110的设置组数可以与摇笼200上的环形轨道230的个数相对应即可。
可以理解，在其他实施方式中，机架100的框架结构也可以不限与长方体形，支撑板110的形状也可以不做限定，只要便于安装第一传动杆430和第二传动杆450，并使第一传动杆430和第二传动杆450能够自由转动。同时机架100的底部也可以不设置万向轮120，也可以在机架100的底部设置支脚即可，只要便于在机架100的下方收集产品即可。
在本实施方式中，摇笼200包括柱形笼壁210、两个端盖220和环形轨道230。
两个端盖220分别设置在柱形笼壁210的两端并封住柱形笼壁210形成用于盛放物料的容置腔。进出料口开设在柱形笼壁210上，两个进出料口为同样大小的长条形结构，以用于上料或出料。可以理解，在其他实施方式中，进出料口也可以仅设置一个，也可以设置多个，只要能够满足进出料量的要求即可。同时，进出料口的开口大小也可以根据需要进行调整。
在本实施方式中，环形轨道230设在摇笼200上，用于与驱动控制机构400相配合使摇笼200能够由驱动控制机构400带动转动。环形轨道230有三个，其中两个环形轨道230设在摇笼200的两端，另一个环形轨道230设在柱形笼壁210的中部。摇笼200通过环形轨道230卡设在驱动轮组和辅助轮组上。
在本实施方式中，优选地，环形轨道230呈凹槽结构，环形轨道230活动可在驱动轮440和辅助轮460上。环形轨道230的侧边上设有多个阻挡柱231，多个阻挡柱231间隔布设在环形轨道230上以用于将旋转门300活动卡在柱形笼壁210和阻挡柱231之间。可以理解，在其他实施方式中，环形轨道230可以仅为环形凸起结构即可，只要能够与驱动轮440和辅助轮460转动配合即可。环形轨道230上的多个阻挡柱231也可以替代设置成弧形凸条，只要能够在一定程度上限定旋转门300的移动范围并防止旋转门300脱落即可。在其他实施方式中，阻挡柱231无需设置，只要通过锁紧组件500的紧密配合实现旋转门300与摇笼200在不同状态时能够配合锁紧即可。
在本实施方式中，摇笼200的材料可以为食品级不锈钢，轻质，结实耐用。可以理解，在其他实施方式中，环形轨道230的个数可以为一个、两个或三个以上，可根据摇笼200的重量、支撑强度及转动的稳定性等要求进行调整设置。
在本实施方式中，旋转门300呈弧形，旋转门300设在柱形笼壁210的外侧以用于封住进出料口，旋转门300上设有限位孔320。旋转门300有两个，分别用于封住两个进出料口。当进出料口的个数改变时，旋转门300的个数及设置方式也可以进行适应性调整。优选地，旋转门300上还设有把手310，以方便 手动移动旋转门300。另外，旋转门300的材质优选为食品级不锈钢，轻质，结实耐用。
在本实施方式中，驱动控制机构400包括控制器410、转动驱动装置420、第一传动杆430、主动轮440、第二传动杆450和从动轮460。
控制器410包括壳体和控制面板，壳体设在机架100上。控制面板包括触控显示器、指示灯和按钮。按钮包括启动按钮、停止按钮、上料开门按钮、上料关门按钮、下料开门按钮、下料关门按钮和紧急停止按钮，整体上能够实现智能化控制。控制器410分别与转动驱动装置420和电磁开关器510电性连接，可实现对摇笼200的转动角度和转动方向的精确控制。
转动驱动装置420能够驱动摇笼200沿第一时针方向和第二时针方向运转。当第一时针方向为顺时针方向时，第二时针方向为逆时针方向；当第一时针方向为逆时针方向时，第二时针方向为顺时针方向。在本实施方式中，转动驱动装置420优选为步进电机，以方便精确控制转速和制动。可以理解，在其他实施方式中，转动驱动装置420也可以为其他驱动方式。
在本实施方式中，第一传动杆430和第二传动杆450分别活动穿设在支撑板110的顶部。例如，第一传动杆430和第二传动杆450可以通过轴承穿设在支撑板110上，以防止支撑板110上的穿孔的磨损。驱动轮440有三个，三个驱动轮440串设在第一传动杆上430形成驱动轮组。辅助轮460有三个，三个辅助轮460串设在第二传动杆460上形成辅助轮组。驱动轮440与辅助轮460相对应设置，且与摇笼200上的环形轨道230相配合设置以摇笼200能够由转动驱动装置420带动转动，可提高摇笼200的转动稳定性。
可以理解，在其他实施方式中，驱动轮组和辅助轮组中的驱动轮440和辅助轮460的个数可以进行适应性调整，只要能够与环形轨道230相配合设置并保证摇笼200的转动稳定性即可。
在本实施方式中，摇笼200通过环形轨道230活动卡设在驱动轮组和辅助轮组上实现由转动驱动装置420带动转动。在其他实施方式中，环形轨道230还可以与驱动轮440通过皮带轮传动配合实现摇笼200由转动驱动装置420带 动转动。可以理解，在其他实施方式中，驱动控制机构400也可以不采用驱动轮440和辅助轮460，可直接将转动驱动装置420的输出轴与摇笼200连接并带动摇笼200转动，并能够实现对摇笼200的转动角度和转动方向的精确控制即可。
在本实施方式中，锁紧组件500包括电磁开关器510和弹性碰珠锁520。
电磁开关器510通过支撑柱511设置在机架100上。电磁开关器510的锁紧柱用于插入到旋转门300上的限位孔320内，以实现对旋转门300的限位，进而使摇笼200能够在转动驱动装置420的驱动下独立转动。
弹性碰珠锁520包括弹性锁体部521和珠体部522，弹性锁体部521和珠体部522分设在摇笼200上和旋转门300上并相配合用于锁紧摇笼200和旋转门300。
在本实施方式中，弹性锁体部521和珠体部522的形状均制成弧形结构，以用于分别贴合在柱形笼壁210和弧形的旋转门300上。
在本实施方式中，弹性碰珠锁520有两套，每套对应一个进出料口的封住和打开。每套弹性碰珠锁520有两组，其中，第一组弹性碰珠锁包括第一弹性锁体部和第一珠体部，第二组弹性碰珠锁包括第二弹性锁体部和第二珠体部。第一弹性锁体部设在柱形笼壁210上并位于与旋转门300相接触一侧边的边沿位置处，第二弹性锁体部设在柱形笼壁210上并位于柱形笼壁210的中部位置处，第一珠体部和第二珠体部分设在旋转门300的两侧边的边沿位置处。当第一弹性锁体部和第一珠体部锁紧时，摇笼200和旋转门300相配合封住进出料口以用于摇青；当第二弹性锁体部和第二珠体部锁紧时，摇笼200和旋转门300相配合暴露进出料口以用于上料和下料。
可以理解，在其他实施方式中，弹性锁体部521可以包括弧形固定柱和两个弹性锁体端，两个弹性锁体端分别与设置在摇笼200上的第一珠体部和第二珠体部配合锁紧。弧形固定柱的弧度与旋转门300的弧度相适应，以使弹性锁体部521固定在旋转门300上。
另外，可以理解，弹性锁体部521和珠体部522在摇笼200上和旋转门300 的设置相对应的。在本实施方式中，弹性锁体部521设置在摇笼200上，珠体部522设置在旋转门300上并位于把手310下方。在其他实施方式中，当弹性锁体部521设置在旋转门300上时，珠体部522设置在摇笼200上。
在本实施方式中，控制器410能够控制电磁开关器510的锁紧柱插入至限位孔中，并能够通过控制转动驱动装置420驱动摇笼210沿不同的方向转动以将摇笼200与旋转门300锁紧或解除锁紧；当摇笼200与旋转门300锁紧后，控制器410能够控制锁紧柱从限位孔中抽离，并能够通过控制转动驱动装置420驱动摇笼200与旋转门300一起转动，进而实现自动开关旋转门300，实现自动控制上下料和摇青的工艺过程，提高生产效率。
请进一步结合图7和图8，使用本实施方式的摇青机10进行茶叶摇青，该摇青方法包括如下步骤：
S1，控制锁紧柱插入限位孔320内以限位住旋转门300防止其移动，控制驱动转动装置420转动并带动摇笼200沿第一时针方向转动以使摇笼200和旋转门300的第一侧解除锁定并使进出料口朝上暴露，并使摇笼200转动至与旋转门300的第二侧锁紧。
S2，上茶叶原料。
S3，上料结束后，控制驱动转动装置420转动并带动摇笼200沿第二时针方向转动至摇笼200和旋转门300的第一侧锁紧并封住进出料口，控制锁紧柱从限位孔320中抽离，控制驱动转动装置420转动并带摇笼200和旋转门300一起转动，进行摇青。
S4，摇青结束后，重复步骤S1，再控制驱动转动装置420转动并带动摇笼200和旋转门300一起沿第一时针方向转动至进出料口朝下，进行下料。
S5，下料结束后，再控制驱动转动装置420转动并带动摇笼200和旋转门300一起沿第二时针方向转动至进出料口朝上，控制锁紧柱插入限位孔320内以限位住旋转门300防止其移动，控制驱动转动装置420转动并带动摇笼200沿第二时针方向转动至摇笼200和旋转门300的第一侧锁紧并封住进出料口。
本实施方式的摇青机10进行茶叶摇青的方法步骤中，需要上料和下料时， 可控制摇笼200沿顺时针方向转动120°即可实现进出料口的特定范围的暴露并使摇笼200与旋转门300的第二侧锁紧，当上料或下料结束后，可控制摇笼200沿逆时针方向转动120°即可归位并使摇笼200与旋转门300的第一侧锁紧，进行摇青。可以理解，在其他实施方式中，可以根据进出料口的大小或者进出料口需要暴露的面积大小对调整摇笼200的转动角度。
使用本实施方式的摇青机10进行乌龙茶等茶叶摇青，可在控制器410的控制作用下，使电磁开关器510和弹性碰珠锁520相配合可实现自动开关旋转门300，实现自动控制上下料和摇青的工艺过程，提高生产效率。当本实施方式的摇青机10与上料传输机构和收料传输机构等其它加工设备联动时，可实现对茶叶等原料进行加工可实现连续化和自动化，整体上可进一步显著提高生产效率。
以上所述实施例的各技术特征可以进行任意的组合，为使描述简洁，未对上述实施例中的各个技术特征所有可能的组合都进行描述，然而，只要这些技术特征的组合不存在矛盾，都应当认为是本说明书记载的范围。
以上所述实施例仅表达了本发明的几种实施方式，其描述较为具体和详细，但并不能因此而理解为对发明专利范围的限制。应当指出的是，对于本领域的普通技术人员来说，在不脱离本发明构思的前提下，还可以做出若干变形和改进，这些都属于本发明的保护范围。因此，本发明专利的保护范围应以所附权利要求为准。

Claims (10)

  1. 一种摇青机，其特征在于，包括机架、摇笼、旋转门、锁紧组件和驱动控制机构；
    所述摇笼可转动设在所述机架上，所述摇笼具有进出料口和与所述进出料口相连通的容置腔；
    所述旋转门设在所述摇笼的外侧，所述旋转门上设有限位孔，所述摇笼能够相对于所述旋转门转动以使所述旋转门封住或打开所述进出料口；
    所述锁紧组件包括弹性碰珠锁和电磁开关器，所述弹性碰珠锁包括弹性锁体部和珠体部，所述弹性锁体部和所述珠体部分设于所述摇笼上和所述旋转门上并相配合用于将所述摇笼和所述旋转门锁紧，所述电磁开关器具有用于插入所述限位孔的锁紧柱；
    所述驱动控制机构包括转动驱动装置和控制器，所述转动驱动装置与所述摇笼连接以用于驱动所述摇笼转动，所述控制器分别与所述转动驱动装置和所述电磁开关器电性连接；
    所述控制器能够控制所述电磁开关器的所述锁紧柱插入至所述限位孔中，并能够通过控制所述转动驱动装置驱动所述摇笼沿不同的方向转动以将所述摇笼与所述旋转门锁紧或解除锁紧；当所述摇笼与所述旋转门锁紧后，所述控制器能够控制所述锁紧柱从所述限位孔中抽离，并能够通过控制所述转动驱动装置驱动所述摇笼与所述旋转门一起转动。
  2. 根据权利要求1所述的摇青机，其特征在于，所述摇笼包括柱形笼壁和两个端盖，两个所述端盖分别设置在所述柱形笼壁的两端并封住所述柱形笼壁；所述进出料口开设在所述柱形笼壁上。
  3. 根据权利要求2所述的摇青机，其特征在于，所述弹性碰珠锁至少有两组，其中，第一组弹性碰珠锁包括第一弹性锁体部和第一珠体部，第二组弹性碰珠锁包括第二弹性锁体部和第二珠体部；
    所述第一弹性锁体部设在所述柱形笼壁上并位于与所述旋转门相接触一侧边的边沿位置处，所述第二弹性锁体部设在所述柱形笼壁上并位于所述柱形笼 壁的中部位置处，所述第一珠体部和所述第二珠体部分设在所述旋转门的两侧边的边沿位置处；
    当所述第一弹性锁体部和所述第一珠体部锁紧时，所述摇笼和所述旋转门相配合封住所述进出料口以用于摇青；
    当所述第二弹性锁体部和所述第二珠体部锁紧时，所述摇笼和所述旋转门相配合暴露所述进出料口以用于上料和下料。
  4. 根据权利要求1至3中任一项所述的摇青机，其特征在于，所述摇笼上设有环形轨道；
    所述驱动控制机构还包括驱动轮和辅助轮，所述驱动轮能够由所述转动驱动装置驱动转动，所述驱动轮和所述辅助轮活动设在所述机架上；
    所述环形轨道与所述驱动轮和所述辅助轮转动配合以使所述摇笼能够由所述转动驱动装置驱动转动。
  5. 根据权利要求4所述的摇青机，其特征在于，所述驱动控制机构还包括第一传动杆和第二传动杆；
    所述第一传动杆与所述转动驱动装置连接，所述第一传动杆和所述第二传动杆分别活动安装在所述机架上；
    所述驱动轮有多个，多个所述驱动轮串设在所述第一传动杆上形成驱动轮组，所述辅助轮有多个，多个所述辅助轮串设在所述第二传动杆上形成辅助轮组；
    所述环形轨道有多条，多条所述环形轨道分别与所述驱动轮组和所述辅助轮转动配合以使所述摇笼能够由所述转动驱动装置驱动转动。
  6. 根据权利要求5所述的摇青机，其特征在于，所述机架上设有多个支撑板，所述第一传动杆和所述第二传动杆分别穿设在多个所述支撑板上。
  7. 根据权利要求4所述的摇青机，其特征在于，所述环形轨道上间隔设有多个阻挡柱，多个所述阻挡柱位于所述旋转门的外侧以用于将所述旋转门活动卡在所述摇笼和所述阻挡柱之间。
  8. 根据权利要求1至3任一项所述的摇青机，其特征在于，所述电磁开关 器设在所述机架上。
  9. 根据权利要求1至3任一项所述的摇青机，其特征在于，所述机架的底部设有万向轮和刹车装置。
  10. 一种茶叶的摇青方法，其特征在于，使用权利要求1至9中任一项所述的摇青机，所述摇青方法包括如下步骤：
    S1，控制所述锁紧柱插入所述限位孔内以限位住所述旋转门防止其移动，控制所述驱动转动装置转动并带动所述摇笼沿第一时针方向转动以使所述摇笼和所述旋转门的第一侧解除锁定并使所述进出料口朝上暴露，并使所述摇笼转动至与所述旋转门的第二侧锁紧；
    S2，上茶叶原料；
    S3，上料结束后，控制所述驱动转动装置转动并带动所述摇笼沿第二时针方向转动至所述摇笼和所述旋转门的第一侧锁紧并封住所述进出料口，控制所述锁紧柱从所述限位孔中抽离，控制所述驱动转动装置转动并带所述摇笼和所述旋转门一起转动，进行摇青；
    S4，摇青结束后，重复步骤S1，再控制所述驱动转动装置转动并带动所述摇笼和所述旋转门一起沿第一时针方向转动至所述进出料口朝下，进行下料；
    S5，下料结束后，再控制所述驱动转动装置转动并带动所述摇笼和所述旋转门一起沿第二时针方向转动至所述进出料口朝上，控制所述锁紧柱插入所述限位孔内以限位住所述旋转门防止其移动，控制所述驱动转动装置转动并带动所述摇笼沿第二时针方向转动至所述摇笼和所述旋转门的第一侧锁紧并封住所述进出料口。
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