WO2018223564A1 - 一种浸泡式清洗机 - Google Patents
一种浸泡式清洗机 Download PDFInfo
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- WO2018223564A1 WO2018223564A1 PCT/CN2017/103752 CN2017103752W WO2018223564A1 WO 2018223564 A1 WO2018223564 A1 WO 2018223564A1 CN 2017103752 W CN2017103752 W CN 2017103752W WO 2018223564 A1 WO2018223564 A1 WO 2018223564A1
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- oil discharge
- oil
- washing machine
- immersion
- machine according
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/048—Overflow-type cleaning, e.g. tanks in which the liquid flows over the tank in which the articles are placed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/08—Cleaning involving contact with liquid the liquid having chemical or dissolving effect
Definitions
- the present invention relates to the field of heat treatment industrial equipment, and in particular to an immersion cleaning machine.
- a first object of the present invention is to provide an immersion cleaning machine capable of discharging floating oil floating on a liquid surface of a soaking liquid during immersion of a workpiece, thereby avoiding emptying of the immersion cleaning liquid.
- the rear slick reattaches to the surface of the workpiece. This can improve the cleaning effect and reduce the difficulty of subsequent processing.
- An immersion washing machine comprising a body and a washing chamber mounted on the body;
- the washing chamber is provided with a liquid inlet, a liquid discharge port and a material inlet, and the washing chamber further comprises a floating oil discharge structure for discharging the liquid surface oil.
- the workpiece to be cleaned is placed into the washing chamber through the material inlet.
- the soaking liquid is introduced into the washing chamber through the liquid inlet provided on the washing chamber, and the soaking liquid reaches the corresponding height.
- the floating oil floating on the liquid surface of the soaking liquid is discharged through the oil sump discharge structure, so as to prevent the floating oil from reattaching to the surface of the workpiece after the immersion cleaning liquid is drained and emptied.
- the used soaking liquid is discharged from the washing chamber through the liquid discharge port. This can improve the cleaning effect and reduce the difficulty of subsequent processing.
- the oil sump discharge structure includes an oil discharge port extending through the side wall of the washing chamber and an oil drain line located outside the washing chamber in communication with the oil discharge port.
- the oil slick discharge structure comprises a plurality of oil discharge ports, and the plurality of oil discharge ports are connected with the oil discharge pipe;
- a plurality of oil discharge ports are arranged at intervals in a preset direction.
- An oil drain baffle is arranged near the oil drain in the washing chamber
- oil discharge baffle and the inner wall of the washing chamber together form an oil discharge space and an oil discharge opening extending in the direction of the inner wall;
- the oil discharge space is electrically connected to the oil discharge pipe through the oil discharge port, and the oil discharge space is electrically connected to the inner space of the washing room through the oil discharge opening.
- the drain opening in the horizontal direction is parallel to the soaking level of the washing chamber.
- An on-off valve is arranged on the drain line.
- a liquid level detecting device is arranged near the oil discharge port.
- An electromagnetic on-off valve is arranged on the oil discharge pipe, and the electromagnetic on-off valve is electrically connected with the liquid level detecting device.
- the oil draining pipe is provided with a floating oil collecting device at one end of the oil draining port.
- An immersion washing machine comprising a body and a washing chamber mounted on the body;
- the washing chamber is provided with a liquid inlet, a liquid discharge port and a material inlet, and the washing chamber further comprises a floating oil discharge structure for discharging the liquid surface oil;
- the oil sump discharge structure is close to the liquid level in the washing chamber.
- the immersion type cleaning machine provided by the invention can improve the cleaning effect by adopting the immersion type cleaning machine, and avoids the reattachment of the slick oil on the surface of the workpiece after the immersion cleaning liquid is emptied and emptied.
- FIG. 1 is a schematic structural view of a immersion washing machine in a first embodiment of the present invention
- Figure 2 is an enlarged schematic view of the portion III in Figure 1;
- Figure 3 is an enlarged schematic view of the portion IV in Figure 1;
- FIG. 4 is a schematic structural view of an oil discharge baffle in the first embodiment of the present invention.
- Icon 200-soaked washing machine; 210-body; 220-washing room; 230-oil venting structure; 221-inlet port; 222-drain port; 223-material inlet; 231-drain port; - oil drain line; 233 - oil drain baffle; 240 - liquid level detection device.
- orientation or positional relationship of the terms “inner”, “lower”, etc. is based on the orientation or positional relationship shown in the drawings, or is conventionally used when the invention product is used.
- the orientation or positional relationship of the present invention is merely for the convenience of the description of the present invention and the simplification of the description, and is not intended to indicate or imply that the device or component referred to has a specific orientation, is constructed and operated in a specific orientation, and thus is not to be construed as a limit.
- the terms “first”, “second”, etc. are used merely to distinguish a description, and are not to be construed as indicating or implying a relative importance.
- setting and “connecting” should be understood broadly, and may be a fixed connection or a detachable connection, unless explicitly stated and defined otherwise. , or integrally connected; may be mechanically connected, may be directly connected, or may be indirectly connected through an intermediate medium, and may be internal communication between the two elements.
- the specific meaning of the above terms in the present invention can be understood in a specific case by those skilled in the art.
- FIG. 1 shows a specific structure of the immersion cleaning machine 200 provided in Embodiment 1.
- the immersion washer 200 includes a body 210 and a wash chamber 220 mounted on the body 210 (other structures are not shown).
- the cleaning chamber 220 is provided with a liquid inlet 221, a liquid discharge port 222, and a material inlet. 223. And the washing chamber 220 further includes an oil slick discharge structure 230 for discharging the liquid surface slick.
- the liquid inlet 221 provided on the washing chamber 220 is used to introduce the soaking liquid into the washing chamber 220.
- the drain port 222 is for discharging the used soaking liquid from the washing chamber 220 after the immersion is completed.
- the material inlet 223 is used to place the workpiece to be cleaned into the washing chamber 220.
- the oil slick discharge structure 230 is used for discharging the oil floating on the liquid surface of the immersion liquid when the workpiece is immersed in the immersion liquid in the washing chamber 220, so as to prevent the oil floating back to the workpiece after the immersion cleaning liquid is emptied and drained. on the surface. This can improve the cleaning effect and reduce the difficulty of subsequent processing.
- the oil slick discharge structure 230 includes an oil discharge port 231 extending through the side wall of the cleaning chamber 220 and an oil discharge line located outside the cleaning chamber 220 communicating with the oil discharge port 231 .
- the oil discharge port 231 is disposed on the side wall of the washing chamber 220 and penetrates the side wall of the washing chamber 220. Thereby, the oil discharge port 231 communicates the drain line 232 communicating with the oil discharge port 231 with the space in the washing chamber 220.
- the oil that needs to be discharged in the washing chamber 220 can enter the drain line 232 after passing through the oil drain port 231, so that it can be effectively discharged.
- the oil sump discharge structure 230 needs to be adapted to the liquid level of the immersion liquid in the corresponding cleaning chamber 220, thereby The oil floating on the liquid surface of the soaking liquid can be discharged to the washing chamber 220 through the oil sump discharge structure 230. It is ensured that when the soaking liquid is discharged, the liquid level of the soaking liquid falls back to prevent the oil from reattaching to the surface of the workpiece. Avoiding secondary pollution of the oil to the workpiece increases the difficulty of subsequent processing.
- the amount of the soaking liquid to be poured into the cleaning chamber 220 is required in the process of cleaning the different workpieces due to the difference in the volume of the workpiece. Make the appropriate adjustments.
- the oil slick discharge structure 230 it is necessary to ensure that the liquid level reached by the immersion liquid needs to be adapted to the height of the oil discharge port 231 during the process of cleaning the different workpieces.
- the oil discharge structure 230 includes a plurality of oil discharge ports 231, and the plurality of oil discharge ports 231 are connected to the oil discharge line 232.
- a plurality of oil discharge ports 231 are arranged at intervals in a predetermined direction. Thereby, it is possible to satisfy the cleaning of different workpieces.
- the plurality of oil discharge ports 231 are evenly spaced apart in the vertical direction.
- the total number of the oil discharge ports 231 can be flexibly designed according to the height of the side walls of the washing chamber 220, and the arrangement area of the oil discharge ports 231 can be extended to the highest point of the side walls of the washing chamber 220.
- the oil slick discharge structure 230 further includes a sealing plug.
- the liquid level after the workpiece is immersed in the immersion liquid is estimated, and the oil discharge port 231 below the liquid surface is blocked by a sealing plug. Then immerse the workpiece in the soaking solution for cleaning.
- oil discharge ports 231 of the same height can be evenly spaced at the same time in the horizontal direction, so that the oil can be discharged from the plurality of oil discharge ports 231 at any height.
- the spacing between adjacent two oil discharge ports 231 is controlled within a millimeter range to improve the efficiency of oil sump discharge.
- an oil discharge baffle 233 is disposed in the clean room 220 near the oil discharge port 231, and the oil discharge baffle 233 and the inner wall of the clean room 220 together form an oil discharge space and extend in a predetermined direction.
- the oil discharge opening, the predetermined direction in which the oil discharge opening extends may be a horizontal direction along the inner wall of the washing chamber 220.
- the oil discharge opening may form a complete annular shape along the inner wall of the washing chamber 220, and the soaking liquid is located in the middle of the annular shape, so that the floating oil can flow into the oil discharge space in any direction on the surface of the soaking liquid.
- the oil discharge space is electrically connected to the oil discharge pipe 232 through the oil discharge port 231, and the oil discharge space is electrically connected to the inner space of the washing chamber 220 through the oil discharge opening.
- the oil discharge baffle 233 and the inner wall of the washing chamber 220 together form an oil discharge space and an oil discharge opening extending in a predetermined direction, which can be introduced into the oil discharge space from the oil discharge opening, and then The oil discharge port 231 is discharged through the oil discharge pipe 232.
- the oil drain space can temporarily store the oil slick. Therefore, by temporarily storing the oil slick that needs to be discharged into the oil discharge space, it is possible to perform the operation of discharging the immersion liquid in the next step to prevent the oil slick from entering again. Soak in the solution. In addition, by temporarily storing the oil that needs to be discharged into the oil discharge space, the influence of the size of the oil discharge port 231 on the speed of the oil discharge is also reduced.
- the oil discharge baffle 233 in the process of providing the oil discharge baffle 233, it is necessary to make the oil discharge opening in the horizontal direction parallel to the soaking liquid surface of the washing chamber 220. Thereby, the oil floating on the liquid surface of the soaking liquid can be discharged to the washing chamber 220 through the oil sump discharge structure 230. It is ensured that when the soaking liquid is discharged, the liquid level of the soaking liquid falls back to prevent the oil from reattaching to the surface of the workpiece. Avoiding secondary pollution of the oil to the workpiece increases the difficulty of subsequent processing.
- the oil discharge baffle 233 when the oil discharge baffle 233 is disposed, the oil discharge baffle 233 can be changed according to actual use conditions.
- the oil discharge baffle 233 adopts an L-shaped baffle arrangement manner, that is, the cross-sectional shape of the oil discharge baffle 233 is L-shaped, and the L-shaped baffle is shared with the inner wall of the washing chamber 220.
- a square-shaped oil discharge space is formed, and a rectangular oil discharge opening is formed together with the inner wall of the washing chamber 220, and the opening direction of the oil discharge opening is vertically upward.
- the oil discharge baffle 233 may extend in a horizontal direction on the inner wall of the washing chamber 220 to form a ring shape.
- the oil discharge baffle 233 may be in the form of a flat plate type, and the flat type oil discharge baffle 233 is welded to the inner wall of the washing chamber 220 and forms an acute angle with the inner wall of the washing chamber 220.
- Triangular prismatic oil drain space The flat type oil discharge baffle 233 forms an upward opening with the inner wall of the washing chamber 220, and the upward opening is an oil discharge opening, and the oil discharge opening is rectangular.
- the oil drain baffle 23 may not be disposed in the immersion washer, and the oil slick may be directly discharged by providing the oil discharge port 231.
- the oil discharge line 232 is provided with an on-off valve for controlling the on-off of the oil discharge line 232.
- the on-off valve is controlled to open and close the oil discharge line 232, the oil floating in the cleaning chamber 220 can be discharged by opening the on-off valve, and after the oil discharge is completed, the infusion liquid can be prevented by closing the on-off valve. It flows out through the oil discharge line 232.
- an oil absorbing device is disposed at one end of the oil discharge pipe 232 away from the oil discharge port 231. Specifically, when the oil collecting device is disposed, the oil collecting device and the oil discharging pipe 232 can be detachably connected to reduce the maintenance difficulty of the oil collecting device.
- the liquid level detecting device 240 is provided adjacent to the oil discharge opening in a predetermined direction.
- the liquid level of the soaking liquid in the washing chamber 220 is checked by the liquid level detecting device 240.
- the purpose is to grasp the liquid level in the washing chamber 220 in real time, and prevent the excessive or too little soaking liquid from occurring; secondly, when the liquid level detecting device 240 can add the soaking liquid to the washing chamber 220,
- the soaking liquid can be placed at an adaptive height relative to the oil sump discharge structure 230 to achieve the effect of both discharging the oil slick and preventing the immersion liquid from being discharged from the oil sump discharge structure 230.
- the oil discharge line 232 is provided with an electromagnetic on-off valve, and the electromagnetic on-off valve is electrically connected to the liquid level detecting device 240.
- the signal detected by the liquid level detecting device 240 is fed back to the controller, and the electromagnetic on-off valve is controlled by the controller.
- the liquid level detecting device 240 can automatically close the electromagnetic on-off valve when the liquid level is too low or the liquid level is too high, thereby closing the oil discharge line 232; and the liquid level detecting device 240 detects that the liquid level normally satisfies the oil discharge In the condition, the electromagnetic on-off valve is automatically opened to open the oil discharge line 232.
- the type of the corresponding liquid level detecting device 240 may be selected according to actual use requirements.
- the present invention also discloses an immersion cleaning machine 200.
- the immersion cleaning machine 200 includes a body 210 and a cleaning chamber 220 mounted on the body 210.
- the cleaning chamber 220 is provided with a liquid inlet 221
- the liquid discharge port 222 and the material inlet 223 further include an oil slick discharge structure 230 for discharging the liquid surface oil slick; the oil slick discharge structure 230 is close to the liquid surface in the washing chamber 220.
- the working principle of the immersion cleaning machine 200 is:
- the workpiece to be cleaned is placed into the washing chamber 220 through the material inlet 223.
- the soaking liquid is introduced into the washing chamber 220 through the liquid inlet 221 provided in the washing chamber 220, and simultaneously opened.
- the on-off valve is thereby turned on the drain line 232.
- the liquid level detecting device 240 detects that the liquid level normally meets the oil discharge condition, after the soaking liquid reaches the corresponding height, the electromagnetic on-off valve is opened, so that the oil discharge line 232 is completely opened.
- the floating oil floating on the liquid surface of the soaking liquid enters the oil discharge space through the oil discharge opening, and is discharged from the oil discharge port 231 through the oil discharge pipe 232, so as to avoid the oil floating again after the immersion cleaning liquid is drained and drained. Attached to the surface of the workpiece. After the oil discharge is completed, the on-off valve and the electromagnetic on-off valve are closed to prevent the infusion liquid from flowing out of the oil discharge line 232.
- the used soaking liquid is discharged from the washing chamber 220 through the liquid discharge port 222. This can improve the cleaning effect and reduce the difficulty of subsequent processing.
- the present embodiment provides an immersion cleaning machine 200 having a structure similar to that of the immersion cleaning machine 200 of the first embodiment, except that the oil sump discharge structure 230 is different.
- the oil slick discharge structure 230 in this embodiment includes a plurality of oil discharge ports 231 extending through the side walls of the cleaning chamber 220 and an oil discharge line 232 located outside the clean room 220 in communication with the oil discharge port 231.
- the oil discharge ports 231 are simultaneously disposed in the horizontal direction and the vertical direction on the side walls of the washing chamber 220, and the oil discharge ports 231 may be disposed in a matrix form on the side walls of the washing chamber 220.
- all the oil discharge ports 231 at the same height are connected to the same oil discharge pipe 232, and the oil discharge ports 231 at different heights are connected to different oil discharge pipes 232, and each oil discharge pipe 232 is provided with on and off. valve.
- the liquid level after the workpiece is immersed in the infusion liquid is estimated, and the oil discharge pipe 232 connected to the oil discharge port 231 below the liquid surface is cut by controlling the on-off valve, and then, Dip the workpiece into the soak solution for cleaning.
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Cleaning By Liquid Or Steam (AREA)
- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
Abstract
一种浸泡式清洗机，其包括本体（210）以及安装在本体上的洗净室（220）；洗净室（220）上设有进液口（221）、排液口（222）以及物料入口（223），洗净室（220）还包括用于排出液面浮油的浮油排出结构（230）。该浸泡式清洗机能够有效排除浮在浸泡液的液面上的浮油，减少清洗液回落排空后在工件表面留下的浮油。
Description
本申请要求于2017年06月09日提交中国专利局，申请号为CN2017104298545，发明名称为“一种浸泡式清洗机”的中国专利申请的优先权，其全部内容通过引用结合在本申请中。
本发明涉及热处理工业设备领域，具体而言，涉及一种浸泡式清洗机。
热处理行业的水剂清洗机在工件浸泡的时候，浮油集中在液体上层，然后随着浸泡液排出的时候，悬浮在浸泡液的液面上的浮油在清洗液回落排空后又基本重新附着在工件的表面，导致后面一道漂洗工序很难洗掉所有的油污。
发明内容
本发明的第一个目的在于提供一种浸泡式清洗机，该浸泡式清洗机能够在工件浸泡的过程中将漂浮在浸泡液的液面上的浮油排出，避免在浸泡清洗液回落排空后浮油重新附着在工件的表面上。由此能够提高清洗的效果，并且降低后续处理的难度。
本发明的实施例是这样实现的：
一种浸泡式清洗机，包括本体以及安装在本体上的洗净室；
洗净室上设有进液口、排液口以及物料入口，洗净室还包括用于排出液面浮油的浮油排出结构。
通过物料入口将需要清洗的工件放入到洗净室中，待工件放置完成后，通过设置在洗净室上的进液口将浸泡液引入到洗净室中，待浸泡液达到相应的高度后，漂浮在浸泡液的液面上的浮油便会经浮油排出结构排出，避免在浸泡清洗液回落排空后浮油重新附着在工件的表面上。在清洗完成后，通过排液口将使用后的浸泡液从洗净室内排出。由此能够提高清洗的效果，并且降低后续处理的难度。
在本发明的一种实施例中：
浮油排出结构包括贯穿洗净室侧壁的排油口以及与排油口连通的位于洗净室外的排油管路。
在本发明的一种实施例中：
浮油排出结构包括多个排油口，多个排油口均与排油管路连接；
并且多个排油口沿预设方向间隔设置。
在本发明的一种实施例中：
在洗净室内靠近排油口处设有排油挡板；
并且排油挡板与洗净室的内壁共同形成排油空间以及沿内壁方向延伸的排油开口；
排油空间通过排油口与排油管路导通，排油空间通过排油开口与洗净室的内部空间导通。
在本发明的一种实施例中：
在水平方向上排油开口与洗净室的浸泡液面平行。
在本发明的一种实施例中：
排油管路上设有通断阀。
在本发明的一种实施例中：
靠近排油口处设有液位检测装置。
在本发明的一种实施例中：
排油管路上设有电磁通断阀，电磁通断阀与液位检测装置电连接。
在本发明的一种实施例中：
排油管路远离排油口一端设有浮油收集装置。
一种浸泡式清洗机，包括本体以及安装在本体上的洗净室；
洗净室上设有进液口、排液口以及物料入口，洗净室还包括用于排出液面浮油的浮油排出结构；
浮油排出结构靠近洗净室内的液面。
本发明的技术方案至少具有如下有益效果：
本发明提供的浸泡式清洗机，通过采用该浸泡式清洗机能够提高清洗的效果，避免在浸泡清洗液回落排空后浮油重新附着在工件的表面上。
为了更清楚地说明本发明实施例的技术方案，下面将对实施例中所需要使用的附图作简单地介绍，应当理解，以下附图仅示出了本发明的某些实施例，因此不应被看作是对范围的限定，对于本领域普通技术人员来讲，在不付出创造性劳动的前提下，还可以根据这些附图获得其他相关的附图。
图1为本发明第一实施例中浸泡式清洗机的结构示意图；
图2为图1中Ⅲ处的放大示意图；
图3为图1中Ⅳ处的放大示意图；
图4为本发明第一实施例中排油挡板的结构示意图。
图标：200-浸泡式清洗机；210-本体；220-洗净室；230-浮油排出结构；221-进液口；222-排液口；223-物料入口；231-排油口；232-排油管路；233-排油挡板；240-液位检测装置。
为使本发明实施例的目的、技术方案和优点更加清楚，下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例是本发明一部分实施例，而不是全部的实施例。通常在此处附图中描述和示出的本发明实施例的组件可以以各种不同的配置来布置和设计。
因此，以下对在附图中提供的本发明的实施例的详细描述并非旨在限制要求保护的本发明的范围，而是仅仅表示本发明的选定实施例。基于本发明中的实施例，本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
应注意到：相似的标号和字母在下面的附图中表示类似项，因此，一旦某一项在一个附图中被定义，则在随后的附图中不需要对其进行进一步定义和解释。
在本发明实施方式的描述中，需要说明的是，术语“内”、“下”等指示的方位或位置关系为基于附图所示的方位或位置关系，或者是该发明产品使用时惯常摆放的方位或位置关系，仅是为了便于描述本发明和简化描述，而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作，因此不能理解为对本发明的限制。此外，术语“第一”、“第二”等仅用于区分描述，而不能理解为指示或暗示相对重要性。
在本发明实施方式的描述中，还需要说明的是，除非另有明确的规定和限定，术语“设置”、“连接”应做广义理解，例如，可以是固定连接，也可以是可拆卸连接，或一体地连接；可以是机械连接，可以是直接相连，也可以通过中间媒介间接相连，可以是两个元件内部的连通。对于本领域的普通技术人员而言，可以具体情况理解上述术语在本发明中的具体含义。
第一实施例
请参考图1，图1示出了实施例1中提供的浸泡式清洗机200的具体结构。从图1中可以看出，该浸泡式清洗机200包括本体210以及安装在本体210上的洗净室220(图中的其他结构未标出)。
其中，请参照图1及图2，洗净室220上设有进液口221、排液口222以及物料入口
223。并且洗净室220还包括用于排出液面浮油的浮油排出结构230。
具体的，设置在洗净室220上的进液口221用于将浸泡液引入到洗净室220中。排液口222用于在浸泡完成后将使用后的浸泡液从洗净室220内排出。物料入口223用于将需要清洗的工件放入到洗净室220中。浮油排出结构230用于工件浸泡在洗净室220内的浸泡液中时，将漂浮在浸泡液的液面上的浮油排出，避免在浸泡清洗液回落排空后浮油重新附着在工件的表面上。由此能够提高清洗的效果，并且降低后续处理的难度。
在本实施例中，请参照图3及图4，浮油排出结构230包括贯穿洗净室220侧壁的排油口231以及与排油口231连通的位于洗净室220外的排油管路232。通过将排油口231设置在洗净室220的侧壁上，并且贯穿洗净室220的侧壁。由此，使得排油口231将与排油口231连通的排油管路232与洗净室220内的空间连通。使得在洗净室220内的需要排出的浮油能够在经过排油口231后进入到排油管路232中，从而能够有效的排出。
需要说明的是，在本发明的实施例中，在设置浮油排出结构230的过程中，需要将浮油排出结构230与相应的洗净室220内的浸泡液的液面高度相适应，从而使得漂浮在浸泡液的液面上的浮油能够经浮油排出结构230排出洗净室220。保证在排出浸泡液时，随着浸泡液的液面回落，防止油重新附着在工件表面。避免造成油对工件的二次污染的同时增加了后续处理的难度。
在本发明的其他实施例中，在对热处理工件进行清洗的过程中，由于工件的体积不同，在完成对不同的工件清洗的过程中，需要对洗净室220内灌入的浸泡液的量进行相应的调整。当采用固定设置的浮油排出结构230时，需要保证在完成对不同的工件清洗的过程中，其浸泡液所达到的液面需要与排油口231的高度相适应。其次，当采用根据不同的工件配备不同量的浸泡液的方式时，需要采用在浮油排出结构230包括多个排油口231的设置方式，并且多个排油口231均与排油管路232连接，多个排油口231沿预设方向间隔设置。由此，能够满足对不同的工件清洗。优选地，多个排油口231沿竖直方向间隔均匀设置。排油口231的总数量，可根据洗净室220侧壁的高度灵活设计，排油口231的布置区域可以延伸至洗净室220侧壁的最高处。同时，浮油排出结构230还包括密封塞，在工件浸入浸泡液之前，先预估出工件浸入浸泡液后的液面高度，并采用密封塞将液面下方的排油口231堵塞，之后，再将工件浸入浸泡液进行清洁处理。
此外，同一高度的排油口231也可以同时沿水平方向间隔均匀设置，这样，使浮油在任一高度时，均能从多个排油口231排出。相邻两个排油口231之间的间距控制在毫米级之内，以提高浮油排出的效率。
在本实施例中，在洗净室220内靠近排油口231处设有排油挡板233，并且排油挡板233与洗净室220的内壁共同形成排油空间以及沿预设方向延伸的排油开口，排油开口延伸的预设方向可以是沿洗净室220内壁的水平方向。优选地，排油开口可以沿洗净室220的内壁形成一个完整的环形，浸泡液则位于环形的中部，这样，浮油在浸泡液的表面向任何方向漂浮均能流入排油空间内。排油空间通过排油口231与排油管路232导通，排油空间通过排油开口与洗净室220的内部空间导通。由此，通过排油挡板233与洗净室220的内壁共同形成排油空间以及沿预设方向延伸的排油开口，能够通过将浮油从排油开口引入到排油空间内，再从排油口231经排油管路232排出。使得排油空间内能够起到暂时存放浮油的作用，故通过将需要排放的浮油暂时存放到排油空间内，从而能够进行下一步地浸泡液的排放等操作，避免浮油重新进入到浸泡液中。另外，通过将需要排放的浮油暂时存放到排油空间内，还降低了排油口231的大小对浮油排放的速度的影响。
进一步地，在本实施例中，在设置排油挡板233的过程中，需要使得在水平方向上排油开口与洗净室220的浸泡液面平行。从而使得漂浮在浸泡液的液面上的浮油能够经浮油排出结构230排出洗净室220。保证在排出浸泡液时，随着浸泡液的液面回落，防止油重新附着在工件表面。避免造成油对工件的二次污染的同时增加了后续处理的难度。
需要说明的是，在设置排油挡板233时，可以根据实际的使用情况改变排油挡板233
的形状，进而调整排油挡板233与洗净室220的内壁共同形成排油空间的大小以及沿预设方向延伸的排油开口的方向。从而提高该浸泡式清洗机200的适用范围。在本实施例中，排油挡板233采用的是L型挡板的设置方式，即排油挡板233的截面形状为L型，通过该L型的挡板与洗净室220的内壁共同形成方体形的排油空间，以及与洗净室220的内壁共同形成矩形的排油开口，排油开口的开口方向竖直向上。排油挡板233可以在洗净室220内壁上沿水平方向延伸形成环形。在其他实施例中，排油挡板233可以采用平板型的设置方式，平板型的排油挡板233焊接在洗净室220的内壁上、且与洗净室220的内壁呈锐角形式，形成三棱柱形的排油空间。平板型的排油挡板233与洗净室220的内壁形成向上的开口，向上的开口即为排油开口，排油开口为矩形。
在其他实施例中，浸泡式清洗机中可以不设置排油挡板23，通过设置排油口231直接排出浮油。
在本实施例中，排油管路232上设有通断阀，通断阀用于控制排油管路232的通断。通过通断阀在控制排油管路232的通断时，便能通过打开通断阀从而排出洗净室220内的浮油，另外在浮油排完之后，能通过关闭通断阀防止浸泡液由排油管路232流出。
进一步地，在本发明的其他实施例中，由于在热处理过程中附着在工件表面上的油一旦随意排放会对周围的环境造成污染。其次，在生产的现场中，一旦油泄漏道生产的现场当中，会造成一定的安全隐患。故在排油管路232远离排油口231一端设有浮油收集装置。具体的，在设置浮油收集装置时，可将浮油收集装置与排油管路232可拆卸地连接，降低浮油收集装置的维护难度。
在本实施例中，沿预设方向靠近排油开口处设有液位检测装置240。通过液位检测装置240检查洗净室220内的浸泡液的液面高度。目的在于，实时的掌握洗净室220内的液面高度，防止浸泡液过多或是过少的情况发生；其次，通过液位检测装置240能够在向洗净室220内添加浸泡液时，使得浸泡液能够相对于浮油排出结构230位于一个相互适应的高度，达到既能排出浮油也能避免浸泡液由浮油排出结构230排出的效果。
进一步地，在本发明的其他实施例中，排油管路232上设有电磁通断阀，电磁通断阀与液位检测装置240电连接。需要说明的是，通过将液位检测装置240所检测得到的信号反馈到控制器中，并通过控制器对电磁通断阀的控制。能够在液位检测装置240检测到液位过低或是液位过高时自动闭合电磁通断阀，从而关闭排油管路232；而在液位检测装置240检测到液位正常满足浮油排放条件时，自动打开电磁通断阀，从而打开排油管路232。需要说明的是，在设置液位检测装置240的过程中，可以根据实际的使用需要选用相应的液位检测装置240的类型。
需要说明的是，本发明还公开了一种浸泡式清洗机200，该浸泡式清洗机200包括本体210以及安装在本体210上的洗净室220；洗净室220上设有进液口221、排液口222以及物料入口223，洗净室220还包括用于排出液面浮油的浮油排出结构230；浮油排出结构230靠近洗净室220内的液面。
该浸泡式清洗机200的工作原理是：
通过物料入口223将需要清洗的工件放入到洗净室220中，待工件放置完成后，通过设置在洗净室220上的进液口221将浸泡液引入到洗净室220中，同时打开通断阀从而导通排油管路232。直到液位检测装置240检测到液位正常满足浮油排放条件时，浸泡液达到相应的高度后，电磁通断阀打开，从而排油管路232完全打开。漂浮在浸泡液的液面上的浮油便会经排油开口进入到排油空间内，并由排油口231经排油管路232中排出，避免在浸泡清洗液回落排空后浮油重新附着在工件的表面上。在排油完成后，关闭通断阀和电磁通断阀防止浸泡液由排油管路232流出。
在清洗完成后，通过排液口222将使用后的浸泡液从洗净室220内排出。由此能够提高清洗的效果，并且降低后续处理的难度。
第二实施例
本实施例提供一种浸泡式清洗机200，其结构与第一实施例中的浸泡式清洗机200相近，不同之处在于，浮油排出结构230不同。
本实施例中的浮油排出结构230包括多个贯穿洗净室220侧壁的排油口231和与排油口231连通的位于洗净室220外的排油管路232。优选地，排油口231在洗净室220的侧壁上同时沿水平方向和竖直方向间隔设置，可以是，排油口231在洗净室220的侧壁上呈矩阵形式设置。此外，位于同一高度的所有排油口231与同一条排油管路232连接，位于不同高度的排油口231与不同的排油管路232连接，同时，每条排油管路232上设有通断阀。
这样，在工件浸入浸泡液之前，先预估出工件浸入浸泡液后的液面高度，并通过控制通断阀将与液面下方的排油口231连接的排油管路232切断，之后，再将工件浸入浸泡液进行清洁处理。
本实施例中的其他结构与第一实施例中对应的结构相同，这里不再赘述。
以上所述仅为本发明的优选实施例而已，并不用于限制本发明，对于本领域的技术人员来说，本发明可以有各种更改和变化。凡在本发明的精神和原则之内，所作的任何修改、等同替换、改进等，均应包含在本发明的保护范围之内。
Claims (20)
- 一种浸泡式清洗机，其特征在于：所述浸泡式清洗机包括本体以及安装在所述本体上的洗净室；所述洗净室上设有进液口、排液口以及物料入口，所述洗净室还包括用于排出液面浮油的浮油排出结构。
- 根据权利要求1所述的浸泡式清洗机，其特征在于：所述浮油排出结构包括贯穿所述洗净室侧壁的排油口以及与所述排油口连通的位于所述洗净室外的排油管路。
- 根据权利要求2所述的浸泡式清洗机，其特征在于：所述浮油排出结构包括多个所述排油口，多个所述排油口均与所述排油管路连接；并且多个所述排油口沿预设方向间隔设置。
- 根据权利要求3所述的浸泡式清洗机，其特征在于：在竖直方向上，多个所述排油口间隔设置。
- 根据权利要求4所述的浸泡式清洗机，其特征在于：所述浮油排出结构还包括密封塞，所述密封塞用于堵塞液面下方的所述排油口。
- 根据权利要求5所述的浸泡式清洗机，其特征在于：在同一高度上，多个所述排油口间隔设置。
- 根据权利要求4-6中任意一项所述的浸泡式清洗机，其特征在于：相邻两个所述排油口之间的间距控制在毫米级之内。
- 根据权利要求2所述的浸泡式清洗机，其特征在于：所述排油口为沿水平方向延伸的条形孔。
- 根据权利要求2-8中任意一项所述的浸泡式清洗机，其特征在于：在所述洗净室内靠近所述排油口处设有排油挡板；并且所述排油挡板与所述洗净室的内壁共同形成排油空间以及沿内壁方向延伸的排油开口；所述排油空间通过所述排油口与所述排油管路导通，所述排油空间通过所述排油开口与所述洗净室的内部空间导通。
- 根据权利要求9所述的浸泡式清洗机，其特征在于：在水平方向上所述排油开口与所述洗净室的浸泡液面平行。
- 根据权利要求9所述的浸泡式清洗机，其特征在于：所述排油挡板在所述洗净室的内壁上沿水平方向延伸、并形成完整的环形。
- 根据权利要求9所述的浸泡式清洗机，其特征在于：所述排油挡板的截面形状为L型，所述排油挡板与所述洗净室的内壁共同形成方体形的排油空间和矩形的排油开口，排油开口的开口方向竖直向上。
- 根据权利要求9所述的浸泡式清洗机，其特征在于：所述排油挡板为平板型，所述排油挡板与所述洗净室的内壁共同形成三棱柱形的排油空间和矩形的排油开口，排油开口的开口方向竖直向上。
- 根据权利要求9-13中任意一项所述的浸泡式清洗机，其特征在于：所述排油口位于所述排油空间内靠近所述排油挡板底部的位置。
- 根据权利要求2所述的浸泡式清洗机，其特征在于：所述排油管路上设有通断阀。
- 根据权利要求2所述的浸泡式清洗机，其特征在于：靠近所述排油口处设有液位检测装置。
- 根据权利要求16所述的浸泡式清洗机，其特征在于：所述排油管路上设有电磁通断阀，所述电磁通断阀与所述液位检测装置电连接。
- 根据权利要求2所述的浸泡式清洗机，其特征在于：所述排油管路远离所述排油口一端设有浮油收集装置。
- 根据权利要求2所述的浸泡式清洗机，其特征在于：在竖直方向上，多个所述排油口间隔设置；位于同一高度的所述排油口与同一条所述排油管路连接，位于不同高度的所述排油口与不同的所述排油管路连接，所述排油管路上设有通断阀。
- 一种浸泡式清洗机，其特征在于：所述浸泡式清洗机包括本体以及安装在所述本体上的洗净室；所述洗净室上设有进液口、排液口以及物料入口，所述洗净室还包括用于排出液面浮油的浮油排出结构；所述浮油排出结构靠近所述洗净室内的液面。
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