WO2018214783A1 - Vapor deposition crucible, vapor deposition source, vapor deposition device, and vapor deposition method - Google Patents
Vapor deposition crucible, vapor deposition source, vapor deposition device, and vapor deposition method Download PDFInfo
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- WO2018214783A1 WO2018214783A1 PCT/CN2018/086845 CN2018086845W WO2018214783A1 WO 2018214783 A1 WO2018214783 A1 WO 2018214783A1 CN 2018086845 W CN2018086845 W CN 2018086845W WO 2018214783 A1 WO2018214783 A1 WO 2018214783A1
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- WIPO (PCT)
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- vapor deposition
- magnetic
- outlet
- crucible
- cover sheet
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/24—Vacuum evaporation
- C23C14/243—Crucibles for source material
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/24—Vacuum evaporation
Definitions
- the invention relates to the field of vacuum evaporation coating, in particular to an evaporation ruthenium, an evaporation source, an evaporation device and an evaporation method.
- Vacuum evaporation coating refers to a process of forming a coating on a low temperature workpiece or substrate surface by heating or evaporating or sublimating the material to be film formed in a vacuum environment. After the film-forming material is heated to evaporate or sublimate inside the vapor-deposited crucible, it is raised and sent out through the evaporation outlet above the vapor-deposited crucible, and the vapor-deposited substrate is statically fixed at the vapor deposition outlet or uniformly passed through the evaporation outlet, and evaporated.
- the temperature is gradually lowered, and the speed of the evaporation movement is gradually lowered, and finally a film layer is deposited on the surface of the substrate to be vapor-deposited.
- the main fabrication process of the light-emitting layer is a vacuum evaporation coating.
- the active metal is easily oxidized with air in the atmosphere, and the active metal is oxidized and then evaporated and deposited on the surface of the substrate to be vapor-deposited. It can adversely affect the functional realization of OLED devices and even lead to failure of OLED devices.
- a crucible and an evaporation method thereof are provided, and an exhaust hole and an exhaust valve matched with the exhaust hole are arranged at the top of the plug, and the crucible is filled in an inert gas atmosphere.
- the crucible outlet is closed, and the crucible of the closed outlet is placed in the evaporation chamber to form a vacuum environment.
- the pressure inside the vapor deposition crucible is stronger than the pressure of the vacuum evaporation chamber, and the exhaust valve pushes the bouncing to open the crucible outlet to The evaporation material is evaporated outward and the film evaporation on the substrate to be vapor-deposited is completed.
- the exhaust valve can only be pushed by the internal and external pressure difference, including uncertainty, and it is difficult to effectively control the opening of the exhaust valve, if the exhaust valve If the closure is too tight or the pressure difference is small, it may cause the exhaust valve to fail to open in time and even affect the evaporation process.
- Embodiments of the present invention provide an evaporation ruthenium, a vapor deposition source, a vapor deposition device, and an evaporation method, which can solve the problem that the existing vapor deposition ruthenium cannot effectively control the opening time of the exhaust valve, thereby affecting the vapor deposition process.
- an evaporation crucible comprising: a crucible body, wherein at least one vapor deposition outlet is disposed on the crucible body.
- the magnetic cover sheet is disposed at the vapor deposition outlet position to isolate the vapor deposition material inside the crucible body from the outside air.
- the electromagnetic component including the electromagnetic coil, is disposed in the body of the body, and the electromagnetic coil can form a magnetic field under the state of passing current, and the force of the magnetic field can push the magnetic cover piece away from the evaporation outlet.
- the electromagnetic coil is disposed along the inner wall of the crucible body, and the direction of the magnetic field formed by the electromagnetic coil is perpendicular to the plane of the magnetic cover sheet when the current is supplied.
- the electromagnetic coil is provided with a plurality of groups in the body of the cymbal, and the plurality of sets of electromagnetic coils are parallel to each other and are circumferentially disposed with the vapor deposition outlet as a center, and the magnetic field formed by the plurality of sets of electromagnetic coils under the state of passing current
- the force directions are perpendicular to the plane in which the magnetic cover sheets are located.
- the electromagnetic assembly further includes an iron core disposed at a center of the electromagnetic coil.
- a magnetic absorbing member is further disposed around a side of the vapor deposition outlet located in the sputum body, and the magnetic absorbing member adsorbs the magnetic cover sheet.
- the vapor deposition outlet is provided with a magnetic material layer at least at an edge portion in contact with the magnetic cover sheet.
- the magnetic cover sheet has a thickness of between 0.1 mm and 5 mm.
- an evaporation source comprising the vapor deposition crucible of any of the above.
- an evaporation apparatus including an evaporation chamber, and further comprising the vapor deposition source disposed in the evaporation chamber.
- a movable rod is further disposed in the vapor deposition chamber, and the movable rod is fixedly connected with the magnetic cover sheet, and can move the magnetic cover sheet horizontally in the evaporation chamber.
- an evaporation method comprising: filling a vapor deposition material into a crucible body under an inert gas atmosphere, and covering the vapor deposition outlet of the crucible body with a magnetic cover sheet after filling is completed, The evaporation material in the body is isolated from the outside air.
- the vapor deposition crucible is transferred into the vapor deposition chamber, and the vapor deposition material is heated and vaporized, and the vapor deposition material in the crucible body is heated and vaporized.
- a current is applied to the electromagnetic coil of the electromagnetic component to form a magnetic field, and the force of the magnetic field pushes the magnetic cover sheet away from the evaporation outlet such that the vaporized material that is heated and vaporized evaporates outward through the evaporation outlet.
- Embodiments of the present invention provide a vapor deposition crucible, an evaporation source, a vapor deposition device, and an evaporation method, including: a crucible body having at least one vapor deposition outlet disposed on the crucible body.
- the magnetic cover sheet is disposed at the vapor deposition outlet position to isolate the vapor deposition material inside the crucible body from the outside air.
- the electromagnetic component including the electromagnetic coil, is disposed in the body of the body, and the electromagnetic coil can form a magnetic field under the state of passing current, and the force of the magnetic field can push the magnetic cover piece away from the evaporation outlet.
- a magnetic cover sheet is disposed at the vapor deposition outlet of the crucible body, so that the vapor deposition material is insulated from the outside air before heating and evaporating, and the evaporation reaction material is prevented from being exposed to the air, and when the evaporation is performed and the vapor deposition operation is started,
- the magnetic cover sheet By inputting a current into the electromagnetic coil of the electromagnetic component to form a magnetic field, by controlling the polarity and intensity of the current, the magnetic cover sheet can be pushed away from the evaporation outlet by the force of the magnetic field, so that the evaporation material passes through the evaporation outlet.
- the evaporation improves the controllability of the magnetic cover sheet and enhances the evaporation effect.
- FIG. 1 is a schematic structural view of an evaporating crucible according to an embodiment of the present invention
- FIG. 2 is a schematic diagram showing the polarity of the magnetic field generated by the electromagnetic coil and the magnetic line direction;
- FIG. 3 is a schematic view showing the arrangement of the electromagnetic coil in the vapor deposition crucible in the crucible body according to the embodiment of the present invention (the top view direction of FIG. 1);
- FIG. 4 is another arrangement manner of the electromagnetic coil in the vapor deposition crucible in the crucible body according to the embodiment of the present invention (the top view direction of FIG. 1);
- FIG. 5 is a schematic structural view of an electromagnetic component in an evaporation crucible further including an iron core according to an embodiment of the present invention (the top view direction of FIG. 1);
- FIG. 6 is a schematic structural view of a vapor deposition crucible further including a magnetic absorbing member according to an embodiment of the present invention
- FIG. 7 is a schematic structural diagram of a layer of a magnetic material further included in an evaporation crucible according to an embodiment of the present invention.
- FIG. 8 is a second schematic structural diagram of a layer of a magnetic material in an evaporation crucible according to an embodiment of the present invention.
- FIG. 9 is a schematic structural diagram of an evaporation source according to an embodiment of the present invention.
- FIG. 10 is a schematic structural diagram of an evaporation device according to an embodiment of the present invention.
- FIG. 11 is a flowchart of an evaporation method according to an embodiment of the present invention.
- An embodiment of the present invention provides an evaporation crucible, as shown in FIG. 1, comprising: a crucible body 10, and at least one vapor deposition outlet a is disposed on the crucible body 10.
- the magnetic cover sheet 20 is disposed at a position of the vapor deposition outlet a such that the vapor deposition material 30 inside the crucible body 10 is isolated from the outside air.
- the electromagnetic assembly 40 including the electromagnetic coil 41, is disposed in the crucible body 10, and the electromagnetic coil 41 can form a magnetic field in a state in which a current is supplied, and the force of the magnetic field can push the magnetic cover sheet 20 away from the vapor deposition outlet a.
- At least one vapor deposition outlet a is disposed on the crucible body 10, and as shown in FIG. 1, the crucible body 10 is provided with one vapor deposition outlet a, and further, a plurality of vapor deposition may be provided. Exit a.
- the vapor deposition method for the vapor deposition source is not particularly limited, and the point evaporation source, the line evaporation source, or the surface evaporation source may be used.
- the dot evaporation source as shown in FIG.
- a vapor deposition outlet a is provided on the upper surface of the vapor deposition crucible 10, and the vapor evaporated vapor deposition material 30 is evaporated and diffused outward from the vapor deposition outlet a, and is deposited on It is disposed on the substrate to be vapor-deposited outside the vapor deposition outlet a to realize vapor deposition of the corresponding film layer on the substrate to be vapor-deposited.
- the vapor deposition source is a wire evaporation source
- a plurality of vapor deposition outlets a linearly arranged may be disposed on the upper surface of the crucible body 10, and the plurality of vapor deposition outlets a are provided with the vapor deposition material 30.
- the crucible body 10 is internally penetrated, so that the sublimated vaporized vapor deposition material 30 can be evaporated and diffused outward in a linear state by a plurality of vapor deposition outlets a linearly arranged.
- the vapor deposition source is a surface vapor deposition source
- a plurality of vapor deposition outlets a arranged in a matrix form are disposed on the upper surface of the crucible body 10, and other arrangement relationships and vapor deposition processes are the same as the line evaporation source. I will not repeat them here.
- the crucible body 10 refers to a housing and reaction chamber for setting the vapor deposition material 30 and evaporating the vapor deposition material 30 by heat sublimation during evaporation in the vapor deposition process and evaporating from the vapor deposition outlet a.
- the other structure of the cymbal body 10 is not specifically limited.
- it may be a structure in which the lower cavity and the upper cover are fixedly connected by a screw fastening connector as shown in FIG. 1 , and may be other structures.
- the connection method and structure may be such that the vapor deposition material 30 can be placed in the vapor deposition material 30 and the vapor deposition material 30 can be distilled out from the vapor deposition outlet a.
- the size and shape of the magnetic cover sheet 20 are not specifically limited. As long as the cover is provided at the vapor deposition outlet a, the vapor deposition outlet a can be completely covered to ensure the interior of the crucible body 10. The vapor deposition material 30 does not contact the outside air through the vapor deposition outlet a.
- the plurality of vapor deposition outlets a are disposed on the crucible body 10, one of the magnetic cover sheets 20 may be disposed, and one magnetic cover sheet 20 is simultaneously covered.
- a plurality of vapor deposition outlets a may be provided, and each of the vapor deposition outlets a may be covered.
- the plurality of magnetic cover sheets 20 may be connected to each other to be pushed away simultaneously under the action of a magnetic field, or may be separately provided, and a plurality of magnetic cover sheets may be separately provided under a magnetic field force. 20 can be pushed away from the vapor deposition outlet a alone. Further, the material of the magnetic cover sheet 20 includes at least a magnetic material and can be adsorbed or repelled by the force of the magnetic field.
- the electromagnetic coil 41 in the electromagnetic assembly 40 can generate a magnetic field in a state in which a current is supplied, and the direction and magnitude of the current flowing affect the direction and strength of the force generating the magnetic field, which is in the electromagnetic assembly 40 in the embodiment of the present invention.
- the energization mode of the electromagnetic coil 41 is not specifically limited. Generally, a power connection end may be disposed outside the body 10, and the power connection end and the electromagnetic coil 41 may be electrically connected through a wire, and an external control power source may be connected to the power connection end to be controlled.
- the energization of the electromagnetic coil 41 (the power supply connection structure of the electromagnetic coil 41 is not shown in Fig. 1).
- the vapor deposition material 30 is sublimated and evaporated to a desired diffusion concentration inside the crucible body 10, and the current direction and magnitude of the external control power source are controlled, so that the electromagnetic coil 41 is generated as shown in the figure.
- the magnetic field force in the direction indicated by the arrow in 1 applies a thrust to the magnetic cover sheet 20 so that the magnetic cover sheet 20 is pushed away from the vapor deposition outlet a by the magnetic field force.
- the vapor deposition material 30 which is sublimated and evaporated can be evaporated outward from the vapor deposition outlet a, and deposited on the substrate to be vapor-deposited to form a vapor deposition film layer.
- the vapor deposition material 30 inside the crucible body 10 is reduced in oxidation with the air.
- the electromagnetic coil 41 can be preliminarily supplied with a current in a fixed direction and magnitude, so that the magnetic field force generated by the electromagnetic coil 41 maintains a certain amount of adsorption force on the magnetic cover sheet 20, and the vapor deposition enthalpy is heated in the vapor deposition source to start steaming.
- An embodiment of the present invention provides an evaporation crucible comprising: a crucible body, wherein at least one vapor deposition outlet is disposed on the crucible body.
- the magnetic cover sheet is disposed at the vapor deposition outlet position to isolate the vapor deposition material inside the crucible body from the outside air.
- the electromagnetic component including the electromagnetic coil, is disposed in the body of the body, and the electromagnetic coil can form a magnetic field under the state of passing current, and the force of the magnetic field can push the magnetic cover piece away from the evaporation outlet.
- a magnetic cover sheet is disposed at the vapor deposition outlet of the crucible body, so that the vapor deposition material is insulated from the outside air before heating and evaporating, and the evaporation reaction material is prevented from being exposed to the air, and when the evaporation is performed and the vapor deposition operation is started,
- the magnetic cover sheet By inputting a current into the electromagnetic coil of the electromagnetic component to form a magnetic field, by controlling the polarity and intensity of the current, the magnetic cover sheet can be pushed away from the evaporation outlet by the force of the magnetic field, so that the evaporation material passes through the evaporation outlet.
- the evaporation improves the controllability of the magnetic cover sheet and enhances the evaporation effect.
- the electromagnetic coil 41 is disposed along the inner wall of the crucible body 10, and the direction of the magnetic field formed by the electromagnetic coil 41 in the state in which the current is supplied is perpendicular to the plane in which the magnetic cover sheet 20 is located.
- a set of electromagnetic coils 41 are disposed along the inner wall of the crucible body 10, and currents of respective polarities and magnitudes are supplied to the electromagnetic coil 41 so that corresponding magnetic poles are generated at both ends of the electromagnetic coil 41 and at the two magnetic poles.
- the magnetic field force as shown in FIG. 2, is the direction of the magnetic field force direction, and the magnetic field force direction is perpendicular or approximately perpendicular to the plane of the magnetic cover sheet 20 at the position acting on the magnetic cover sheet 20, thereby making the cover
- the magnetic cover sheet 20 disposed at the position of the vapor deposition outlet a is pushed away from the vapor deposition outlet a by the action of the magnetic field force to ensure the opening control of the vapor deposition outlet a.
- the electromagnetic coil 41 is disposed in the stack body 10, and the plurality of sets of the electromagnetic coils 41 are parallel to each other and are circumferentially disposed with the vapor deposition outlet a as a center, and the current is applied.
- the direction of the magnetic field formed by the plurality of sets of electromagnetic coils 41 is perpendicular to the plane in which the magnetic cover sheet 20 is located.
- a plurality of sets of electromagnetic coils 41 which are circumferentially disposed and which are parallel to each other with the vapor deposition outlet a as a center thereof are supplied with currents of the same direction and magnitude, and are formed perpendicular to the plane of the magnetic cover sheet 20 and toward the vapor deposition outlet a.
- the magnetic field force, the magnetic field forces of the plurality of sets of electromagnetic coils 41 together push the magnetic cover sheet 20 and push the magnetic cover sheet 20 away from the vapor deposition outlet a.
- the crucible body 10 when the crucible body 10 includes a plurality of vapor deposition outlets a, as shown in FIG. 4, the crucible body 10 includes three vapor deposition outlets a, wherein each of the vapor deposition outlets a is respectively covered with magnetic At each of the vapor deposition outlets a, a plurality of sets of mutually parallel electromagnetic coils 41 are disposed circumferentially around the vapor deposition outlet a to ensure that the magnetic cover sheets 20 provided at each of the vapor deposition outlets a can The vapor deposition outlet a is driven by the action of the magnetic field force of the electromagnetic coil 41.
- the electromagnetic assembly 40 further includes a core 42 disposed at the center of the electromagnetic coil 41.
- the electromagnetic component 40 of the composition is subjected to the same current, and the magnetic field force is compared with only the electromagnetic coil 41.
- the electromagnetic components are effectively enhanced to increase the thrust of the electromagnetic cover 40 to the magnetic cover sheets 20.
- a magnetic absorbing member 50 is further provided around the side of the vapor deposition outlet a located inside the crucible body 10, and the magnetic absorbing member 50 adsorbs the magnetic cover sheet 20.
- the magnetic absorbing member 50 can generate an absorbing force to the magnetic material, and the material of the magnetic cover sheet 20 includes the magnetic material. Therefore, the magnetic absorbing member 50 can adsorb the magnetic cover sheet 20. In this way, after the vapor deposition material 30 is placed in the crucible body 10, the magnetic cover sheet 20 that is placed at the position of the vapor deposition outlet a is subjected to the adsorption force of the magnetic flux absorbing member 50, and can be separated from the vapor deposition outlet a. The pressure is tightly closed to improve the sealing effect of the magnetic cover sheet 20 on the vapor deposition material 30 before the vapor deposition is performed and the vapor deposition operation is started.
- the electromagnetic assembly 40 needs to further provide the magnetic cover sheet 20 while overcoming the adsorption force of the magnetic absorbing member 50 on the magnetic cover sheet 20.
- the thrust acts to enable the magnetic cover sheet 20 to be pushed away from the vapor deposition outlet a.
- the magnetic absorbing member 50 is a sheet magnet.
- the sheet magnet may be an electromagnet that is energized to form a magnetic field, or may be a sheet-shaped permanent magnet.
- the sheet-shaped electromagnet or the permanent magnet acts as the magnetic absorbing member 50, and on the one hand, the crowding of the inner space of the dam body 10 can be reduced; on the other hand, the magnetic absorbing member 50 and the magnetic cover sheet can be increased as much as possible.
- the area of action between 20 increases the absorbing force of the magnetically absorbing member 50 on the magnetic cover sheet 20.
- the electromagnetic component 40 and the magnetic absorbing member 50 disposed inside the cymbal body 10 are usually made of a material such as iron or copper which has a melting point much higher than that of the active metal. Therefore, in the confrontation During the heating and evaporation of the vapor deposition material 30 inside the body 10, the electromagnetic assembly 40 and the magnetic absorbing member 50 disposed inside the crucible body 10 do not undergo sublimation evaporation when heated, and do not cause damage to the crucible body 10, Also, the purity of the vapor deposition material 30 in the evaporated state is not affected.
- the vapor deposition outlet a is provided with a magnetic material layer 60 at least at an edge portion in contact with the magnetic cover sheet 20.
- the crucible body 10 can be made from a wide variety of metallic or non-metallic materials having a relatively high melting point.
- the crucible body 10 is a non-metal material or a non-magnetic material in a metal material
- a magnetic material is disposed at a position of the vapor deposition outlet a outside the crucible body 10.
- the layer 60 wherein the magnetic material layer 60 is provided at least at an edge portion where the vapor deposition outlet a is in contact with the magnetic cover sheet 20.
- the magnetic material layer 60 is disposed at least at the edge where the vapor deposition outlet a is in contact with the magnetic cover sheet 20.
- the area of the magnetic material layer 60 may be slightly larger than the area of the magnetic cover sheet 20, as shown in FIG. 8, when the vapor deposition outlet a protrudes from the upper surface of the crucible body 10 and penetrates the interior of the crucible body 10.
- the magnetic material layer 60 is provided at least at the edge portion where the vapor deposition outlet a is in contact with the magnetic cover sheet 20, and is located at a position along the edge of the thickness of the discharge port of the vapor deposition outlet a.
- an adsorption sheet having a through hole having a size corresponding to the size of the vapor deposition outlet a as the magnetic material layer 60.
- the thickness W of the magnetic cover sheet 20 is set between 0.1 mm and 5 mm.
- the sealing property of the magnetic cover sheet 20 to the vapor deposition outlet a can be ensured; on the other hand, the weight of the magnetic cover sheet 20 can be reduced.
- the thickness W of the magnetic cover sheet 20 is less than 0.1 mm, it may be that the thickness W of the magnetic cover sheet 20 is too thin, it is difficult to ensure the sealing of the vapor deposition outlet a, and the magnetic cover sheet 20 is easily offset or dropped due to the influence of the external environment. drop.
- the thickness W of the magnetic cover sheet 20 is greater than 5 mm, the thickness W of the magnetic cover sheet 20 may be too thick, resulting in a large weight. Therefore, the electromagnetic assembly 40 is required to provide a large current to generate a strong magnetic field force.
- the magnetic cover sheet 20 is pushed away from the vapor deposition outlet a, which increases the power consumption of the electromagnetic assembly 40. Further, it is likely to cause a problem that the magnetic cover sheet 20 cannot be pushed away from the vapor deposition outlet a in time due to insufficient magnetic field force.
- the material of the crucible body 10 includes aluminum nitride, boron nitride, titanium, and alloys thereof.
- the crucible body 10 uses a material including aluminum nitride, boron nitride, titanium, and alloys thereof. When the crucible body 10 is heated, the structure of the crucible body 10 is stable without adversely affecting the evaporation process.
- an evaporation source is provided, as shown in FIG. 9, comprising the vapor deposition crucible 01 of any of the above.
- the vapor deposition source of the embodiment of the present invention includes the vapor deposition crucible 01 of any of the above, and when the vapor deposition source of the embodiment of the present invention is used for the doping vapor deposition process, a plurality of vapor deposition crucibles 01 may be further included.
- the evaporation source shown in FIG. 9 includes two vapor deposition crucibles 01.
- the vapor deposition material 30 placed in the two vapor deposition crucibles 01 may be different materials. In this way, when performing the doping vapor deposition operation using the vapor deposition source of the embodiment of the present invention, two different vapor deposition materials required for vapor deposition into a film are respectively placed in the two vapor deposition crucibles 01, respectively.
- the magnetic cover sheet 20 is covered at the vapor deposition outlet a of the two vapor deposition crucibles 01. Then, two vapor deposition crucibles 01 are placed side by side in the evaporation chamber and heated, and the evaporation reaches a certain temperature, and the vapor deposition material 30 in the vapor deposition crucible is evaporated to a certain diffusion concentration, and then the vapor deposition operation is started.
- the magnetic cover sheet 20 is pushed away from the vapor deposition outlet a by the electromagnetic assembly 40, so that the vapor deposition material 30 in the evaporation state in the vapor deposition crucible 01 can be evaporated outward through the evaporation outlet a and deposited on the substrate to be vapor-deposited.
- a doped vapor deposited film layer doped with two vapor deposition materials 30 can be formed.
- an evaporation apparatus including an evaporation chamber 03, and further includes the above-described vapor deposition source 02 disposed in the vapor deposition chamber 03.
- a movable rod 04 is further disposed in the vapor deposition chamber 03. The movable rod 04 is fixedly coupled to the magnetic cover sheet 20, and can move the magnetic cover sheet 20 horizontally in the vapor deposition chamber 03.
- a movable rod 04 is disposed inside the vapor deposition chamber 03, and the other end of the movable rod 04 is fixedly connected to the magnetic cover sheet 20.
- the magnetic cover piece of the fixed connection can be driven. 20 is then moved horizontally within the vapor deposition chamber 03. In this way, on the one hand, when the magnetic field force generated after the electromagnetic assembly 40 is energized pushes the magnetic cover sheet 20 away from the vapor deposition outlet a, since the magnetic cover sheet 20 is connected with the movable rod 04, the movable rod 04 can restrain the magnetic cover sheet.
- the moving position of 20 prevents the magnetic cover sheet 20 from being impacted by the vapor deposition outlet a from the inner wall of the body 10 when the thrust is large, and the magnetic force of the electromagnetic component 40 pushes the magnetic cover 20
- the control movable rod 03 can move the magnetic cover sheet 20 horizontally away from the area where the vapor deposition outlet is located.
- the magnetic cover sheet 20 can be used as a shield at the vapor deposition outlet a, so that it is no longer necessary to additionally provide an anti-shield in the vapor deposition device. .
- the movable rod 04 is controlled to move the magnetic cover sheet 20 back to the evaporation outlet a, and the vapor deposition outlet a can be performed. Occlusion. Since the electromagnetic component 40 functions to generate a magnetic field force in the energized state to push the magnetic cover sheet 20 away from the vapor deposition outlet a, the electromagnetic assembly 40 is stopped after the magnetic cover sheet 20 is pushed away from the vapor deposition outlet a. That is, the upward magnetic force is no longer generated. When the magnetic cover sheet 20 is moved back to the vapor deposition outlet a by the movable rod 04 to block the vapor deposition outlet a, the magnetic cover sheet 20 can realize the vapor deposition outlet a. The occlusion is closed.
- the magnetic closure member 50 can also be used to improve the sealing property of the vapor deposition outlet a by the magnetic absorbing member 50.
- the cover sheet 20 provides adsorption and provides a push-off effect on the magnetic cover sheet 20 by the electromagnetic assembly 40 when it is desired to remove the shield.
- an evaporation method includes: S101, filling the vapor deposition material 30 into the crucible body 10 in an inert gas environment, and filling the crucible body 10 after the filling is completed.
- the magnetic cover sheet 20 is covered at the vapor deposition outlet a such that the vapor deposition material 30 in the crucible body 10 is isolated from the outside air.
- S102 the vapor deposition crucible 01 is moved into the vapor deposition chamber 03, and the vapor deposition crucible 01 is heated, and the vapor deposition material 30 in the crucible body 10 is heated and vaporized.
- a current is supplied to the electromagnetic coil 41 of the electromagnetic assembly 40 to form a magnetic field, and the force of the magnetic field pushes the magnetic cover sheet 20 away from the vapor deposition outlet a to cause the vaporized material 30 that is heated and vaporized to evaporate outward through the vapor deposition outlet a.
- the vapor deposition material 30 is first filled into the crucible body 10 in an inert gas atmosphere, since the evaporation material 30 is usually an active metal material such as lithium (Li).
- the vapor deposition crucible 01 in the closed state is transferred into the vapor deposition chamber 03, the vapor deposition crucible 01 is heated, and the vapor deposition material 30 in the crucible body 10 is heated and vaporized, and sublimated and evaporated into a gaseous state, and the gaseous vapor deposition material 30 is in a crucible.
- the internal space of the body 10 is diffused, and the concentration of the gaseous vapor deposition material 30 in the internal space of the body 10 is continuously increased with the increase of time.
- the concentration of the gaseous vapor deposition material 30 reaches the state required for film formation, the electromagnetic force to the electromagnetic assembly 40 is increased.
- the coil 41 is energized to form a magnetic field, and the force of the magnetic field pushes the magnetic cover sheet 20 away from the vapor deposition outlet a, and after being pushed away from the magnetic cover sheet 20, the vapor deposition outlet a communicates with the external vapor deposition chamber 03, and is heated and vaporized.
- the vapor deposition material 30 is evaporated outward through the vapor deposition outlet a, and is gradually deposited on the substrate to be vapor-deposited to form a film layer required for vapor deposition.
- the movement of the movable rod 04 can be controlled to drive the magnetic cover sheet 20 to move horizontally to the evaporation outlet a.
- the vapor deposition outlet a is shielded, and when the magnetic cover sheet 20 blocks the vapor deposition outlet a, the vapor deposition outlet a stops the outward evaporation of the gaseous vapor deposition material 30.
- the gaseous vapor deposition material 30 resumes a state of being evaporated outward from the vapor deposition outlet a and deposited on the substrate to be vapor-deposited.
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Abstract
Embodiments of the present invention provide a vapor deposition crucible, a vapor deposition source, a vapor deposition device, and a vapor deposition method, pertaining to the field of vacuum evaporation film deposition, and solving the problem of a negative impact on vapor deposition processes resulting from the inability to effectively control the opening time of exhaust valves in existing vapor deposition crucibles. The crucible comprises: a crucible body provided with at least one vapor deposition outlet; a magnetic cover piece disposed at the position of the vapor deposition outlet to isolate a vapor deposition material inside the crucible body from the outside air; an electromagnetic assembly comprising an electromagnetic coil and disposed in the crucible body, the electromagnetic coil being capable of forming a magnetic field when a current flows therethrough, and the force of the magnetic field being capable of pushing the magnetic cover piece away from the vapor deposition outlet.
Description
本发明涉及真空蒸发镀膜领域,尤其涉及一种蒸镀坩埚、蒸镀源、蒸镀装置及蒸镀方法。The invention relates to the field of vacuum evaporation coating, in particular to an evaporation ruthenium, an evaporation source, an evaporation device and an evaporation method.
真空蒸发镀膜是指在真空环境中,将待成膜物质加热蒸发或升华后,使其在低温工件或基片表面凝结或沉积,以形成镀层的工艺。待成膜物质在蒸镀坩埚内部加热蒸发或升华后,上升并通过蒸镀坩埚上方的蒸镀出口发出,待蒸镀基板静止固定于蒸镀出口位置处或匀速通过蒸镀出口,蒸发出的待成膜物质离开蒸镀坩埚的加热后逐渐降温,蒸发运动的速度也逐渐降低,最终在待蒸镀基板的表面沉积形成膜层。对于有机显示器件,例如有机电致发光显示器件(Organic Light-Emitting Diode,OLED),其发光层的主要制作工艺即是真空蒸发镀膜。Vacuum evaporation coating refers to a process of forming a coating on a low temperature workpiece or substrate surface by heating or evaporating or sublimating the material to be film formed in a vacuum environment. After the film-forming material is heated to evaporate or sublimate inside the vapor-deposited crucible, it is raised and sent out through the evaporation outlet above the vapor-deposited crucible, and the vapor-deposited substrate is statically fixed at the vapor deposition outlet or uniformly passed through the evaporation outlet, and evaporated. After the film-forming material leaves the evaporation crucible, the temperature is gradually lowered, and the speed of the evaporation movement is gradually lowered, and finally a film layer is deposited on the surface of the substrate to be vapor-deposited. For an organic display device, such as an Organic Light-Emitting Diode (OLED), the main fabrication process of the light-emitting layer is a vacuum evaporation coating.
在蒸镀工艺过程中,经常需要使用一些活性金属作为蒸镀材料,活性金属极容易在大气环境中与空气发生氧化反应,活性金属受到氧化后再蒸发并沉积在待蒸镀基板的表面,就会对OLED器件的功能实现造成不良影响,甚至导致OLED器件的失效。During the evaporation process, it is often necessary to use some active metal as the evaporation material. The active metal is easily oxidized with air in the atmosphere, and the active metal is oxidized and then evaporated and deposited on the surface of the substrate to be vapor-deposited. It can adversely affect the functional realization of OLED devices and even lead to failure of OLED devices.
授权公告号为CN103695847B的发明专利中提出一种坩埚及其蒸镀方法,在坩埚塞顶部设置排气孔以及与该排气孔相匹配的排气阀,在惰性气体环境中向坩埚内装填蒸镀材料后封闭坩埚出口,将封闭出口的坩埚放置在蒸镀腔室中并形成真空环境,蒸镀坩埚内部的压强大于真空蒸镀腔室的压强,排气阀推动弹起打开坩埚出口,以使得蒸镀材料向外蒸发并完成待蒸镀基板上的膜层蒸镀。In the invention patent of CN103695847B, a crucible and an evaporation method thereof are provided, and an exhaust hole and an exhaust valve matched with the exhaust hole are arranged at the top of the plug, and the crucible is filled in an inert gas atmosphere. After the plating material is closed, the crucible outlet is closed, and the crucible of the closed outlet is placed in the evaporation chamber to form a vacuum environment. The pressure inside the vapor deposition crucible is stronger than the pressure of the vacuum evaporation chamber, and the exhaust valve pushes the bouncing to open the crucible outlet to The evaporation material is evaporated outward and the film evaporation on the substrate to be vapor-deposited is completed.
但是,这种蒸镀坩埚在蒸镀腔室内进行蒸镀操作时,只能依靠内外压强差推动排气阀,包含不确定性,难以对排气阀的开启进行有效的控制,若排气阀与排气孔之间的闭合过紧或压强差较小,则可能导致排气阀无法及时开启,甚至影响蒸镀过程的进行。However, when the vapor deposition ruthenium is vapor-deposited in the vapor deposition chamber, the exhaust valve can only be pushed by the internal and external pressure difference, including uncertainty, and it is difficult to effectively control the opening of the exhaust valve, if the exhaust valve If the closure is too tight or the pressure difference is small, it may cause the exhaust valve to fail to open in time and even affect the evaporation process.
发明内容Summary of the invention
本发明实施例提供一种蒸镀坩埚、蒸镀源、蒸镀装置及蒸镀方法,能够解决现有的蒸镀坩埚无法有效控制排气阀的开启时间,从而影响蒸镀过程的问题。Embodiments of the present invention provide an evaporation ruthenium, a vapor deposition source, a vapor deposition device, and an evaporation method, which can solve the problem that the existing vapor deposition ruthenium cannot effectively control the opening time of the exhaust valve, thereby affecting the vapor deposition process.
为达到上述目的,本发明的实施例采用如下技术方案:In order to achieve the above object, embodiments of the present invention adopt the following technical solutions:
本发明实施例的一方面,提供一种蒸镀坩埚,包括:坩埚本体,在坩埚本体上设置有至少一个蒸镀出口。磁性盖片,盖设在蒸镀出口位置处,以使得坩埚本体内部的蒸镀材料与外界空气隔绝。电磁组件,包括电磁线圈,设置在坩埚本体内,电磁线圈在通入电流的状态下能够形成磁场,磁场的作用力可将磁性盖片推离蒸镀出口。In an aspect of an embodiment of the present invention, an evaporation crucible is provided, comprising: a crucible body, wherein at least one vapor deposition outlet is disposed on the crucible body. The magnetic cover sheet is disposed at the vapor deposition outlet position to isolate the vapor deposition material inside the crucible body from the outside air. The electromagnetic component, including the electromagnetic coil, is disposed in the body of the body, and the electromagnetic coil can form a magnetic field under the state of passing current, and the force of the magnetic field can push the magnetic cover piece away from the evaporation outlet.
具体的,电磁线圈沿坩埚本体的内壁设置有一组,在通入电流的状态下电磁线圈形成的磁场的作用力方向垂直于磁性盖片所在的平面。Specifically, the electromagnetic coil is disposed along the inner wall of the crucible body, and the direction of the magnetic field formed by the electromagnetic coil is perpendicular to the plane of the magnetic cover sheet when the current is supplied.
可选的,电磁线圈在坩埚本体内设置有多组,多组电磁线圈之间相互平行且以蒸镀出口为中心周向设置,在通入电流的状态下多组电磁线圈形成的磁场的作用力方向均垂直于磁性盖片所在的平面。Optionally, the electromagnetic coil is provided with a plurality of groups in the body of the cymbal, and the plurality of sets of electromagnetic coils are parallel to each other and are circumferentially disposed with the vapor deposition outlet as a center, and the magnetic field formed by the plurality of sets of electromagnetic coils under the state of passing current The force directions are perpendicular to the plane in which the magnetic cover sheets are located.
优选的,电磁组件还包括设置在电磁线圈中心的铁芯。Preferably, the electromagnetic assembly further includes an iron core disposed at a center of the electromagnetic coil.
进一步的,在蒸镀出口位于坩埚本体内的一侧周边还设置有吸磁部件,吸磁部件吸附磁性盖片。Further, a magnetic absorbing member is further disposed around a side of the vapor deposition outlet located in the sputum body, and the magnetic absorbing member adsorbs the magnetic cover sheet.
优选的,蒸镀出口至少在与磁性盖片相接触的边缘部分设置有磁性材料层。Preferably, the vapor deposition outlet is provided with a magnetic material layer at least at an edge portion in contact with the magnetic cover sheet.
优选的,磁性盖片的厚度在0.1mm-5mm之间。Preferably, the magnetic cover sheet has a thickness of between 0.1 mm and 5 mm.
本发明实施例的另一方面,提供一种蒸镀源,包括上述任一项的蒸镀坩埚。In another aspect of an embodiment of the present invention, there is provided an evaporation source comprising the vapor deposition crucible of any of the above.
本发明实施例的再一方面,提供一种蒸镀装置,包括蒸镀腔室,还包括设置在蒸镀腔室内的上述的蒸镀源。在蒸镀腔室内还设置有活动杆,活动杆与磁性盖片固定连接,并可带动磁性盖片在蒸镀腔室内水平移动。In still another aspect of an embodiment of the present invention, an evaporation apparatus is provided, including an evaporation chamber, and further comprising the vapor deposition source disposed in the evaporation chamber. A movable rod is further disposed in the vapor deposition chamber, and the movable rod is fixedly connected with the magnetic cover sheet, and can move the magnetic cover sheet horizontally in the evaporation chamber.
本发明实施例的又一方面,提供一种蒸镀方法,包括,在惰性气体环境下向坩埚本体内填充蒸镀材料,填充完成后在坩埚本体的 蒸镀出口处盖设磁性盖片,以使得坩埚本体内的蒸镀材料与外界空气隔绝。将蒸镀坩埚移入蒸镀腔室内,加热蒸镀坩埚,坩埚本体内的蒸镀材料受热气化。向电磁组件的电磁线圈通入电流形成磁场,磁场的作用力将磁性盖片推离蒸镀出口以使得受热气化的蒸镀材料通过蒸镀出口向外蒸发。According to still another aspect of the present invention, there is provided an evaporation method comprising: filling a vapor deposition material into a crucible body under an inert gas atmosphere, and covering the vapor deposition outlet of the crucible body with a magnetic cover sheet after filling is completed, The evaporation material in the body is isolated from the outside air. The vapor deposition crucible is transferred into the vapor deposition chamber, and the vapor deposition material is heated and vaporized, and the vapor deposition material in the crucible body is heated and vaporized. A current is applied to the electromagnetic coil of the electromagnetic component to form a magnetic field, and the force of the magnetic field pushes the magnetic cover sheet away from the evaporation outlet such that the vaporized material that is heated and vaporized evaporates outward through the evaporation outlet.
本发明实施例提供一种蒸镀坩埚、蒸镀源、蒸镀装置及蒸镀方法,包括:坩埚本体,在坩埚本体上设置有至少一个蒸镀出口。磁性盖片,盖设在蒸镀出口位置处,以使得坩埚本体内部的蒸镀材料与外界空气隔绝。电磁组件,包括电磁线圈,设置在坩埚本体内,电磁线圈在通入电流的状态下能够形成磁场,磁场的作用力可将磁性盖片推离蒸镀出口。在坩埚本体的蒸镀出口处盖设磁性盖片,以使得蒸镀材料在加热蒸发前隔绝外界空气,避免蒸镀材料接触空气发生氧化反应,在加热蒸镀坩埚并开始进行蒸镀操作时,向电磁组件的电磁线圈中通入电流以形成磁场,通过控制电流极性和强度,即可通过磁场的作用力将磁性盖片推离蒸镀出口,以使得蒸镀材料通过蒸镀出口向外的蒸发,提高了磁性盖片的可控制性,提升了蒸镀效果。Embodiments of the present invention provide a vapor deposition crucible, an evaporation source, a vapor deposition device, and an evaporation method, including: a crucible body having at least one vapor deposition outlet disposed on the crucible body. The magnetic cover sheet is disposed at the vapor deposition outlet position to isolate the vapor deposition material inside the crucible body from the outside air. The electromagnetic component, including the electromagnetic coil, is disposed in the body of the body, and the electromagnetic coil can form a magnetic field under the state of passing current, and the force of the magnetic field can push the magnetic cover piece away from the evaporation outlet. A magnetic cover sheet is disposed at the vapor deposition outlet of the crucible body, so that the vapor deposition material is insulated from the outside air before heating and evaporating, and the evaporation reaction material is prevented from being exposed to the air, and when the evaporation is performed and the vapor deposition operation is started, By inputting a current into the electromagnetic coil of the electromagnetic component to form a magnetic field, by controlling the polarity and intensity of the current, the magnetic cover sheet can be pushed away from the evaporation outlet by the force of the magnetic field, so that the evaporation material passes through the evaporation outlet. The evaporation improves the controllability of the magnetic cover sheet and enhances the evaporation effect.
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the embodiments or the description of the prior art will be briefly described below. Obviously, the drawings in the following description are only It is a certain embodiment of the present invention, and other drawings can be obtained from those skilled in the art without any creative work.
图1为本发明实施例提供的一种蒸镀坩埚的结构示意图;1 is a schematic structural view of an evaporating crucible according to an embodiment of the present invention;
图2为电磁线圈通入电流产生磁场的极性与磁感线走向原理图;2 is a schematic diagram showing the polarity of the magnetic field generated by the electromagnetic coil and the magnetic line direction;
图3为本发明实施例提供的蒸镀坩埚中电磁线圈在坩埚本体内的一种设置方式(图1的俯视图方向);FIG. 3 is a schematic view showing the arrangement of the electromagnetic coil in the vapor deposition crucible in the crucible body according to the embodiment of the present invention (the top view direction of FIG. 1);
图4为本发明实施例提供的蒸镀坩埚中电磁线圈在坩埚本体内的另一种设置方式(图1的俯视图方向);4 is another arrangement manner of the electromagnetic coil in the vapor deposition crucible in the crucible body according to the embodiment of the present invention (the top view direction of FIG. 1);
图5为本发明实施例提供的蒸镀坩埚中电磁组件还包括铁芯的 结构示意图(图1的俯视图方向);5 is a schematic structural view of an electromagnetic component in an evaporation crucible further including an iron core according to an embodiment of the present invention (the top view direction of FIG. 1);
图6为本发明实施例提供的蒸镀坩埚中还包括吸磁部件的结构示意图;6 is a schematic structural view of a vapor deposition crucible further including a magnetic absorbing member according to an embodiment of the present invention;
图7为本发明实施例提供的蒸镀坩埚中还包括磁性材料层的结构示意图之一;FIG. 7 is a schematic structural diagram of a layer of a magnetic material further included in an evaporation crucible according to an embodiment of the present invention; FIG.
图8为本发明实施例提供的蒸镀坩埚中还包括磁性材料层的结构示意图之二;FIG. 8 is a second schematic structural diagram of a layer of a magnetic material in an evaporation crucible according to an embodiment of the present invention; FIG.
图9为本发明实施例提供的一种蒸镀源的结构示意图;FIG. 9 is a schematic structural diagram of an evaporation source according to an embodiment of the present invention; FIG.
图10为本发明实施例提供的一种蒸镀装置的结构示意图;FIG. 10 is a schematic structural diagram of an evaporation device according to an embodiment of the present invention; FIG.
图11为本发明实施例提供的一种蒸镀方法的流程图。FIG. 11 is a flowchart of an evaporation method according to an embodiment of the present invention.
附图标记:Reference mark:
01-蒸镀坩埚;02-蒸镀源;03-蒸镀腔室;04-活动杆;10-坩埚本体;20-磁性盖片;30-蒸镀材料;40-电磁组件;41-电磁线圈;42-铁芯;50-吸磁部件;60-磁性材料层;W-磁性盖片的厚度;a-蒸镀出口。01-vapor deposition 02; 02-vapor deposition source; 03- evaporation chamber; 04-motion rod; 10-坩埚 body; 20-magnetic cover sheet; 30-vapor deposition material; 40-electromagnetic assembly; 42-core; 50-magnetic absorbing member; 60-magnetic material layer; W-magnetic cover sheet thickness; a-vapor deposition outlet.
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention are clearly and completely described in the following with reference to the accompanying drawings in the embodiments of the present invention. It is obvious that the described embodiments are only a part of the embodiments of the present invention, but not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative efforts are within the scope of the present invention.
本发明实施例提供一种蒸镀坩埚,如图1所示,包括:坩埚本体10,在坩埚本体10上设置有至少一个蒸镀出口a。磁性盖片20,盖设在蒸镀出口a位置处,以使得坩埚本体10内部的蒸镀材料30与外界空气隔绝。电磁组件40,包括电磁线圈41,设置在坩埚本体10内,电磁线圈41在通入电流的状态下能够形成磁场,磁场的作用力可将磁性盖片20推离蒸镀出口a。An embodiment of the present invention provides an evaporation crucible, as shown in FIG. 1, comprising: a crucible body 10, and at least one vapor deposition outlet a is disposed on the crucible body 10. The magnetic cover sheet 20 is disposed at a position of the vapor deposition outlet a such that the vapor deposition material 30 inside the crucible body 10 is isolated from the outside air. The electromagnetic assembly 40, including the electromagnetic coil 41, is disposed in the crucible body 10, and the electromagnetic coil 41 can form a magnetic field in a state in which a current is supplied, and the force of the magnetic field can push the magnetic cover sheet 20 away from the vapor deposition outlet a.
需要说明的是,第一,在坩埚本体10上设置有至少一个蒸镀出口a,如图1所示,坩埚本体10上设置有一个蒸镀出口a,此外,也可以设置有多个蒸镀出口a。本发明实施例中对于蒸镀源的蒸镀方 式不做具体限定,点蒸镀源、线蒸镀源或面蒸镀源均可。对于点蒸镀源,如图1所示,在蒸镀坩埚10的上表面设置有一个蒸镀出口a,升华蒸发的气态蒸镀材料30即由蒸镀出口a向外蒸发扩散,并沉积于设置在蒸镀出口a外部的待蒸镀基板上,从而实现对待蒸镀基板上相应膜层的蒸镀。例如,当蒸镀源为线蒸镀源时,可以为在坩埚本体10的上表面上设置有呈线性排列的多个蒸镀出口a,多个蒸镀出口a均与设置有蒸镀材料30的坩埚本体10内部贯通,这样一来,升华蒸发的气态蒸镀材料30即可通过线性排列的多个蒸镀出口a以线性状态向外蒸发扩散。同理,当蒸镀源为面蒸镀源时,在坩埚本体10的上表面上设置有呈矩阵形式排列的多个蒸镀出口a,其他设置关系以及蒸镀过程与线蒸镀源相同,此处不再赘述。It should be noted that, first, at least one vapor deposition outlet a is disposed on the crucible body 10, and as shown in FIG. 1, the crucible body 10 is provided with one vapor deposition outlet a, and further, a plurality of vapor deposition may be provided. Exit a. In the embodiment of the present invention, the vapor deposition method for the vapor deposition source is not particularly limited, and the point evaporation source, the line evaporation source, or the surface evaporation source may be used. For the dot evaporation source, as shown in FIG. 1, a vapor deposition outlet a is provided on the upper surface of the vapor deposition crucible 10, and the vapor evaporated vapor deposition material 30 is evaporated and diffused outward from the vapor deposition outlet a, and is deposited on It is disposed on the substrate to be vapor-deposited outside the vapor deposition outlet a to realize vapor deposition of the corresponding film layer on the substrate to be vapor-deposited. For example, when the vapor deposition source is a wire evaporation source, a plurality of vapor deposition outlets a linearly arranged may be disposed on the upper surface of the crucible body 10, and the plurality of vapor deposition outlets a are provided with the vapor deposition material 30. The crucible body 10 is internally penetrated, so that the sublimated vaporized vapor deposition material 30 can be evaporated and diffused outward in a linear state by a plurality of vapor deposition outlets a linearly arranged. Similarly, when the vapor deposition source is a surface vapor deposition source, a plurality of vapor deposition outlets a arranged in a matrix form are disposed on the upper surface of the crucible body 10, and other arrangement relationships and vapor deposition processes are the same as the line evaporation source. I will not repeat them here.
第二,坩埚本体10指的是用于设置蒸镀材料30并在蒸镀过程中通过加热使得蒸镀材料30受热升华蒸发并由蒸镀出口a蒸出的容置和反应腔室,本发明实施例中对于坩埚本体10的其他结构不做具体限定,例如,可以为如图1所示的由下部容腔和上部盖体之间通过螺纹紧固连接件固定连接的结构,也可以为其他的连接方式和结构,只要能够放入蒸镀材料30并在加热状态下能够使得蒸镀材料30由蒸镀出口a蒸出即可。Second, the crucible body 10 refers to a housing and reaction chamber for setting the vapor deposition material 30 and evaporating the vapor deposition material 30 by heat sublimation during evaporation in the vapor deposition process and evaporating from the vapor deposition outlet a. In the embodiment, the other structure of the cymbal body 10 is not specifically limited. For example, it may be a structure in which the lower cavity and the upper cover are fixedly connected by a screw fastening connector as shown in FIG. 1 , and may be other structures. The connection method and structure may be such that the vapor deposition material 30 can be placed in the vapor deposition material 30 and the vapor deposition material 30 can be distilled out from the vapor deposition outlet a.
第三,本发明实施例中对于磁性盖片20的大小尺寸以及形状不做具体限定,只要保证盖设在蒸镀出口a处时,能够将蒸镀出口a完全覆盖,以保证坩埚本体10内部的蒸镀材料30不会通过蒸镀出口a与外界空气接触即可,当坩埚本体10上设置有多个蒸镀出口a时,磁性盖片20可以设置一个,一个磁性盖片20同时覆盖多个蒸镀出口a,也可以设置多个,分别对每一个蒸镀出口a对应覆盖。当磁性盖片20设置有多个时,多个磁性盖片20之间可以相互连接以在磁场作用力下同时被推离,也可以分别单独设置,在磁场作用力下,多个磁性盖片20单独被推离蒸镀出口a均可。此外,磁性盖片20的材质中至少包括有磁性材料,能够被磁场的作用力吸附或排斥。Thirdly, in the embodiment of the present invention, the size and shape of the magnetic cover sheet 20 are not specifically limited. As long as the cover is provided at the vapor deposition outlet a, the vapor deposition outlet a can be completely covered to ensure the interior of the crucible body 10. The vapor deposition material 30 does not contact the outside air through the vapor deposition outlet a. When the plurality of vapor deposition outlets a are disposed on the crucible body 10, one of the magnetic cover sheets 20 may be disposed, and one magnetic cover sheet 20 is simultaneously covered. A plurality of vapor deposition outlets a may be provided, and each of the vapor deposition outlets a may be covered. When a plurality of magnetic cover sheets 20 are disposed, the plurality of magnetic cover sheets 20 may be connected to each other to be pushed away simultaneously under the action of a magnetic field, or may be separately provided, and a plurality of magnetic cover sheets may be separately provided under a magnetic field force. 20 can be pushed away from the vapor deposition outlet a alone. Further, the material of the magnetic cover sheet 20 includes at least a magnetic material and can be adsorbed or repelled by the force of the magnetic field.
第四,电磁组件40中的电磁线圈41在通入电流的状态下才能够产生磁场,通入电流的方向和大小影响产生磁场的作用力方向和强度,本发明实施例中对于电磁组件40中电磁线圈41的通电方式 不做具体限定,通常可以在坩埚本体10外部设置电源连接端,通过导线将电源连接端与电磁线圈41之间电连接,向电源连接端通入外接控制电源即可控制电磁线圈41的通电(图1中未示出电磁线圈41的电源连接结构)。在加热蒸镀坩埚并开始蒸镀操作时,蒸镀材料30升华蒸发并在坩埚本体10内部达到所需的扩散浓度,通过控制外接控制电源的电流方向和大小,使得电磁线圈41中产生如图1中箭头所示的方向的磁场作用力,对磁性盖片20施加推力,以使磁性盖片20在磁场作用力的作用下被推离蒸镀出口a。磁性盖片20被推离蒸镀出口a后,升华蒸发的蒸镀材料30即可由蒸镀出口a向外蒸出,并在待蒸镀基板上沉积形成蒸镀膜层。Fourthly, the electromagnetic coil 41 in the electromagnetic assembly 40 can generate a magnetic field in a state in which a current is supplied, and the direction and magnitude of the current flowing affect the direction and strength of the force generating the magnetic field, which is in the electromagnetic assembly 40 in the embodiment of the present invention. The energization mode of the electromagnetic coil 41 is not specifically limited. Generally, a power connection end may be disposed outside the body 10, and the power connection end and the electromagnetic coil 41 may be electrically connected through a wire, and an external control power source may be connected to the power connection end to be controlled. The energization of the electromagnetic coil 41 (the power supply connection structure of the electromagnetic coil 41 is not shown in Fig. 1). When the vapor deposition is heated and the vapor deposition operation is started, the vapor deposition material 30 is sublimated and evaporated to a desired diffusion concentration inside the crucible body 10, and the current direction and magnitude of the external control power source are controlled, so that the electromagnetic coil 41 is generated as shown in the figure. The magnetic field force in the direction indicated by the arrow in 1 applies a thrust to the magnetic cover sheet 20 so that the magnetic cover sheet 20 is pushed away from the vapor deposition outlet a by the magnetic field force. After the magnetic cover sheet 20 is pushed away from the vapor deposition outlet a, the vapor deposition material 30 which is sublimated and evaporated can be evaporated outward from the vapor deposition outlet a, and deposited on the substrate to be vapor-deposited to form a vapor deposition film layer.
此外,为了在加热蒸镀坩埚并开始蒸镀操作之前,提高盖设在蒸镀出口a处的磁性盖片20的封闭性,以降低坩埚本体10内部的蒸镀材料30与空气接触发生氧化的风险,可以预先对电磁线圈41通入固定方向和大小的电流,使得电磁线圈41产生的磁场作用力对磁性盖片20保持一定大小的吸附力,在蒸镀源中加热蒸镀坩埚并开始蒸镀操作后,再改变通入电磁线圈41中的电流和方向,从而改变磁场作用力的方向,使得磁场作用力对磁性盖片20的吸附力转变为排斥力,将磁性盖片20推离蒸镀出口a。Further, in order to improve the sealing property of the magnetic cover sheet 20 provided at the vapor deposition outlet a before heating the vapor deposition and starting the vapor deposition operation, the vapor deposition material 30 inside the crucible body 10 is reduced in oxidation with the air. At the risk, the electromagnetic coil 41 can be preliminarily supplied with a current in a fixed direction and magnitude, so that the magnetic field force generated by the electromagnetic coil 41 maintains a certain amount of adsorption force on the magnetic cover sheet 20, and the vapor deposition enthalpy is heated in the vapor deposition source to start steaming. After the plating operation, the current and direction into the electromagnetic coil 41 are changed, thereby changing the direction of the magnetic field force, so that the magnetic force exerting force on the magnetic cover sheet 20 is converted into a repulsive force, and the magnetic cover sheet 20 is pushed away from the steam. Plated outlet a.
本发明实施例提供一种蒸镀坩埚,包括:坩埚本体,在坩埚本体上设置有至少一个蒸镀出口。磁性盖片,盖设在蒸镀出口位置处,以使得坩埚本体内部的蒸镀材料与外界空气隔绝。电磁组件,包括电磁线圈,设置在坩埚本体内,电磁线圈在通入电流的状态下能够形成磁场,磁场的作用力可将磁性盖片推离蒸镀出口。在坩埚本体的蒸镀出口处盖设磁性盖片,以使得蒸镀材料在加热蒸发前隔绝外界空气,避免蒸镀材料接触空气发生氧化反应,在加热蒸镀坩埚并开始进行蒸镀操作时,向电磁组件的电磁线圈中通入电流以形成磁场,通过控制电流极性和强度,即可通过磁场的作用力将磁性盖片推离蒸镀出口,以使得蒸镀材料通过蒸镀出口向外的蒸发,提高了磁性盖片的可控制性,提升了蒸镀效果。An embodiment of the present invention provides an evaporation crucible comprising: a crucible body, wherein at least one vapor deposition outlet is disposed on the crucible body. The magnetic cover sheet is disposed at the vapor deposition outlet position to isolate the vapor deposition material inside the crucible body from the outside air. The electromagnetic component, including the electromagnetic coil, is disposed in the body of the body, and the electromagnetic coil can form a magnetic field under the state of passing current, and the force of the magnetic field can push the magnetic cover piece away from the evaporation outlet. A magnetic cover sheet is disposed at the vapor deposition outlet of the crucible body, so that the vapor deposition material is insulated from the outside air before heating and evaporating, and the evaporation reaction material is prevented from being exposed to the air, and when the evaporation is performed and the vapor deposition operation is started, By inputting a current into the electromagnetic coil of the electromagnetic component to form a magnetic field, by controlling the polarity and intensity of the current, the magnetic cover sheet can be pushed away from the evaporation outlet by the force of the magnetic field, so that the evaporation material passes through the evaporation outlet. The evaporation improves the controllability of the magnetic cover sheet and enhances the evaporation effect.
具体的,如图1所示,电磁线圈41沿坩埚本体10的内壁设置有一组,在通入电流的状态下电磁线圈41形成的磁场的作用力方向 垂直于磁性盖片20所在的平面。Specifically, as shown in Fig. 1, the electromagnetic coil 41 is disposed along the inner wall of the crucible body 10, and the direction of the magnetic field formed by the electromagnetic coil 41 in the state in which the current is supplied is perpendicular to the plane in which the magnetic cover sheet 20 is located.
如图1所示,一组电磁线圈41沿坩埚本体10的内壁设置,向电磁线圈41通入相应极性和大小的电流,使得在电磁线圈41的两端产生对应的磁极以及在两磁极之间的磁场作用力,如图2所示,虚线箭头即为磁场作用力方向,磁场作用力方向在作用于磁性盖片20的位置垂直或近似垂直于磁性盖片20所在的平面,从而使得盖设在蒸镀出口a位置处的磁性盖片20在磁场作用力的推动作用下被推离蒸镀出口a,以保证对蒸镀出口a的开启控制。As shown in FIG. 1, a set of electromagnetic coils 41 are disposed along the inner wall of the crucible body 10, and currents of respective polarities and magnitudes are supplied to the electromagnetic coil 41 so that corresponding magnetic poles are generated at both ends of the electromagnetic coil 41 and at the two magnetic poles. The magnetic field force, as shown in FIG. 2, is the direction of the magnetic field force direction, and the magnetic field force direction is perpendicular or approximately perpendicular to the plane of the magnetic cover sheet 20 at the position acting on the magnetic cover sheet 20, thereby making the cover The magnetic cover sheet 20 disposed at the position of the vapor deposition outlet a is pushed away from the vapor deposition outlet a by the action of the magnetic field force to ensure the opening control of the vapor deposition outlet a.
可选的,如图3所示,电磁线圈41在坩埚本体10内设置有多组,多组电磁线圈41之间相互平行且以蒸镀出口a为中心周向设置,在通入电流的状态下多组电磁线圈41形成的磁场的作用力方向均垂直于磁性盖片20所在的平面。Optionally, as shown in FIG. 3, the electromagnetic coil 41 is disposed in the stack body 10, and the plurality of sets of the electromagnetic coils 41 are parallel to each other and are circumferentially disposed with the vapor deposition outlet a as a center, and the current is applied. The direction of the magnetic field formed by the plurality of sets of electromagnetic coils 41 is perpendicular to the plane in which the magnetic cover sheet 20 is located.
这样一来,多组以蒸镀出口a为中心周向设置且相互平行的电磁线圈41通入相同方向和大小的电流,同时形成垂直于磁性盖片20所在平面且朝向蒸镀出口a方向的磁场作用力,多组电磁线圈41的磁场作用力共同推动磁性盖片20并将磁性盖片20推离蒸镀出口a。In this way, a plurality of sets of electromagnetic coils 41 which are circumferentially disposed and which are parallel to each other with the vapor deposition outlet a as a center thereof are supplied with currents of the same direction and magnitude, and are formed perpendicular to the plane of the magnetic cover sheet 20 and toward the vapor deposition outlet a. The magnetic field force, the magnetic field forces of the plurality of sets of electromagnetic coils 41 together push the magnetic cover sheet 20 and push the magnetic cover sheet 20 away from the vapor deposition outlet a.
此外,当坩埚本体10上包括有多个蒸镀出口a时,如图4所示,坩埚本体10上包括有三个蒸镀出口a,其中,每一个蒸镀出口a上均分别盖设有磁性盖片20,在每一个蒸镀出口a处,均以蒸镀出口a为中心周向设置多组相互平行的电磁线圈41,以保证每一个蒸镀出口a处设置的磁性盖片20均能够在电磁线圈41的磁场作用力的推动作用下离开蒸镀出口a。In addition, when the crucible body 10 includes a plurality of vapor deposition outlets a, as shown in FIG. 4, the crucible body 10 includes three vapor deposition outlets a, wherein each of the vapor deposition outlets a is respectively covered with magnetic At each of the vapor deposition outlets a, a plurality of sets of mutually parallel electromagnetic coils 41 are disposed circumferentially around the vapor deposition outlet a to ensure that the magnetic cover sheets 20 provided at each of the vapor deposition outlets a can The vapor deposition outlet a is driven by the action of the magnetic field force of the electromagnetic coil 41.
优选的,如图5所示,电磁组件40还包括设置在电磁线圈41中心的铁芯42。Preferably, as shown in FIG. 5, the electromagnetic assembly 40 further includes a core 42 disposed at the center of the electromagnetic coil 41.
这样一来,如图5所示,通过在每一个电磁线圈41的中心设置铁芯42,使得组成的电磁组件40在通入相同电流的情况下,磁场作用力相较于仅包括电磁线圈41的电磁组件得到有效的增强,提高了电磁组件40对磁性盖片20的推力作用。Thus, as shown in FIG. 5, by providing the core 42 at the center of each of the electromagnetic coils 41, the electromagnetic component 40 of the composition is subjected to the same current, and the magnetic field force is compared with only the electromagnetic coil 41. The electromagnetic components are effectively enhanced to increase the thrust of the electromagnetic cover 40 to the magnetic cover sheets 20.
进一步的,如图6所示,在蒸镀出口a位于坩埚本体10内的一侧周边还设置有吸磁部件50,吸磁部件50吸附磁性盖片20。Further, as shown in FIG. 6, a magnetic absorbing member 50 is further provided around the side of the vapor deposition outlet a located inside the crucible body 10, and the magnetic absorbing member 50 adsorbs the magnetic cover sheet 20.
吸磁部件50能够对磁性材料产生吸附作用力,磁性盖片20的材质中包括有磁性材料,因此,吸磁部件50能够吸附磁性盖片20。这样一来,在向坩埚本体10内放入蒸镀材料30之后,盖设在蒸镀出口a位置处的磁性盖片20受到吸磁部件50的吸附作用力,能够与蒸镀出口a之间压紧封闭,从而在加热蒸镀坩埚并开始蒸镀操作之前,提高磁性盖片20对蒸镀材料30的密封作用。在此基础上,在蒸镀源中加热蒸镀坩埚并开始蒸镀操作后,电磁组件40需要在克服吸磁部件50对磁性盖片20的吸附作用力的同时,进一步提供对磁性盖片20的推力作用,以使得磁性盖片20能够被推离蒸镀出口a。The magnetic absorbing member 50 can generate an absorbing force to the magnetic material, and the material of the magnetic cover sheet 20 includes the magnetic material. Therefore, the magnetic absorbing member 50 can adsorb the magnetic cover sheet 20. In this way, after the vapor deposition material 30 is placed in the crucible body 10, the magnetic cover sheet 20 that is placed at the position of the vapor deposition outlet a is subjected to the adsorption force of the magnetic flux absorbing member 50, and can be separated from the vapor deposition outlet a. The pressure is tightly closed to improve the sealing effect of the magnetic cover sheet 20 on the vapor deposition material 30 before the vapor deposition is performed and the vapor deposition operation is started. On the basis of this, after the vapor deposition enthalpy is heated in the evaporation source and the vapor deposition operation is started, the electromagnetic assembly 40 needs to further provide the magnetic cover sheet 20 while overcoming the adsorption force of the magnetic absorbing member 50 on the magnetic cover sheet 20. The thrust acts to enable the magnetic cover sheet 20 to be pushed away from the vapor deposition outlet a.
优选的,如图6所示,吸磁部件50为片状磁铁。片状磁铁可以为通电形成磁场的电磁铁,也可以为片状的永磁体。Preferably, as shown in FIG. 6, the magnetic absorbing member 50 is a sheet magnet. The sheet magnet may be an electromagnet that is energized to form a magnetic field, or may be a sheet-shaped permanent magnet.
这样一来,片状的电磁铁或永磁体作为吸磁部件50,一方面,能够减少对坩埚本体10内部空间的挤占;另一方面,能够尽可能的增大吸磁部件50与磁性盖片20之间的作用面积,从而提高吸磁部件50对磁性盖片20的吸附作用力。In this way, the sheet-shaped electromagnet or the permanent magnet acts as the magnetic absorbing member 50, and on the one hand, the crowding of the inner space of the dam body 10 can be reduced; on the other hand, the magnetic absorbing member 50 and the magnetic cover sheet can be increased as much as possible. The area of action between 20 increases the absorbing force of the magnetically absorbing member 50 on the magnetic cover sheet 20.
需要说明的是,设置在坩埚本体10内部的电磁组件40以及吸磁部件50,在制作时使用的材料通常为铁、铜等熔点远高于活性金属的蒸镀材料30,因此,在对坩埚本体10内部的蒸镀材料30进行加热蒸发的过程中,设置在坩埚本体10内部的电磁组件40以及吸磁部件50在受热的情况下不会发生升华蒸发,不会对坩埚本体10造成损害,同样也不会影响蒸发状态的蒸镀材料30的纯度。It should be noted that the electromagnetic component 40 and the magnetic absorbing member 50 disposed inside the cymbal body 10 are usually made of a material such as iron or copper which has a melting point much higher than that of the active metal. Therefore, in the confrontation During the heating and evaporation of the vapor deposition material 30 inside the body 10, the electromagnetic assembly 40 and the magnetic absorbing member 50 disposed inside the crucible body 10 do not undergo sublimation evaporation when heated, and do not cause damage to the crucible body 10, Also, the purity of the vapor deposition material 30 in the evaporated state is not affected.
优选的,如图7所示,蒸镀出口a至少在与磁性盖片20相接触的边缘部分设置有磁性材料层60。Preferably, as shown in FIG. 7, the vapor deposition outlet a is provided with a magnetic material layer 60 at least at an edge portion in contact with the magnetic cover sheet 20.
通常情况下,坩埚本体10可以由很多种熔点较高的金属或非金属材质制作。当坩埚本体10为非金属材料或金属材料中的非磁性材质时,为了提高吸磁部件50对磁性盖片20的吸附作用力,在坩埚本体10外侧的蒸镀出口a位置处设置有磁性材料层60,其中,磁性材料层60至少设置在蒸镀出口a与磁性盖片20相接触的边缘部分。Typically, the crucible body 10 can be made from a wide variety of metallic or non-metallic materials having a relatively high melting point. When the crucible body 10 is a non-metal material or a non-magnetic material in a metal material, in order to increase the adsorption force of the magnetic attraction member 50 on the magnetic cover sheet 20, a magnetic material is disposed at a position of the vapor deposition outlet a outside the crucible body 10. The layer 60, wherein the magnetic material layer 60 is provided at least at an edge portion where the vapor deposition outlet a is in contact with the magnetic cover sheet 20.
需要说明的是,如图7所示,当蒸镀出口a为在坩埚本体10上表面直接加工的通孔时,磁性材料层60至少设置在蒸镀出口a与磁性盖片20相接触的边缘部分指的是,在蒸镀出口a周边且与磁性材 料层60相接触的部分区域。通常情况下,可以将磁性材料层60的区域面积设置的略大于磁性盖片20的面积,如图8所示,当蒸镀出口a为突出于坩埚本体10上表面且与坩埚本体10内部贯通的喷口时,磁性材料层60至少设置在蒸镀出口a与磁性盖片20相接触的边缘部分指的是,沿蒸镀出口a的喷口厚度的边缘一圈的位置。例如,优选的,可以使用中心具有与蒸镀出口a大小一致的通孔的吸附薄片作为磁性材料层60。It should be noted that, as shown in FIG. 7, when the vapor deposition outlet a is a through hole directly processed on the upper surface of the crucible body 10, the magnetic material layer 60 is disposed at least at the edge where the vapor deposition outlet a is in contact with the magnetic cover sheet 20. Partially refers to a partial region that is in contact with the magnetic material layer 60 around the vapor deposition outlet a. In general, the area of the magnetic material layer 60 may be slightly larger than the area of the magnetic cover sheet 20, as shown in FIG. 8, when the vapor deposition outlet a protrudes from the upper surface of the crucible body 10 and penetrates the interior of the crucible body 10. At the time of the spout, the magnetic material layer 60 is provided at least at the edge portion where the vapor deposition outlet a is in contact with the magnetic cover sheet 20, and is located at a position along the edge of the thickness of the discharge port of the vapor deposition outlet a. For example, it is preferable to use an adsorption sheet having a through hole having a size corresponding to the size of the vapor deposition outlet a as the magnetic material layer 60.
优选的,如图7所示,磁性盖片20的厚度W设置在0.1mm-5mm之间。Preferably, as shown in FIG. 7, the thickness W of the magnetic cover sheet 20 is set between 0.1 mm and 5 mm.
这样一来,一方面,能够保证磁性盖片20对蒸镀出口a的封闭性;另一方面,降低磁性盖片20的自身重量。若磁性盖片20的厚度W小于0.1mm,可能由于磁性盖片20的厚度W过薄,难以保证对蒸镀出口a的封闭,而且容易由于外界环境的影响导致磁性盖片20偏移或掉落。若磁性盖片20的厚度W大于5mm,可能由于磁性盖片20的厚度W过厚,导致其自身重量大,就需要电磁组件40提供较大的电流产生较强的磁场作用力,才能够将磁性盖片20推离蒸镀出口a,增大电磁组件40的功耗,此外,还容易导致由于磁场作用力不足,未能及时将磁性盖片20推离蒸镀出口a的问题。In this way, on the one hand, the sealing property of the magnetic cover sheet 20 to the vapor deposition outlet a can be ensured; on the other hand, the weight of the magnetic cover sheet 20 can be reduced. If the thickness W of the magnetic cover sheet 20 is less than 0.1 mm, it may be that the thickness W of the magnetic cover sheet 20 is too thin, it is difficult to ensure the sealing of the vapor deposition outlet a, and the magnetic cover sheet 20 is easily offset or dropped due to the influence of the external environment. drop. If the thickness W of the magnetic cover sheet 20 is greater than 5 mm, the thickness W of the magnetic cover sheet 20 may be too thick, resulting in a large weight. Therefore, the electromagnetic assembly 40 is required to provide a large current to generate a strong magnetic field force. The magnetic cover sheet 20 is pushed away from the vapor deposition outlet a, which increases the power consumption of the electromagnetic assembly 40. Further, it is likely to cause a problem that the magnetic cover sheet 20 cannot be pushed away from the vapor deposition outlet a in time due to insufficient magnetic field force.
优选的,坩埚本体10的材料包括氮化铝、氮化硼、钛及其合金。Preferably, the material of the crucible body 10 includes aluminum nitride, boron nitride, titanium, and alloys thereof.
坩埚本体10使用包括氮化铝、氮化硼、钛及其合金的材料,在加热坩埚本体10时,坩埚本体10的结构稳定,不会对蒸镀过程造成不利影响。The crucible body 10 uses a material including aluminum nitride, boron nitride, titanium, and alloys thereof. When the crucible body 10 is heated, the structure of the crucible body 10 is stable without adversely affecting the evaporation process.
本发明实施例的另一方面,提供一种蒸镀源,如图9所示,包括上述任一项的蒸镀坩埚01。In another aspect of an embodiment of the present invention, an evaporation source is provided, as shown in FIG. 9, comprising the vapor deposition crucible 01 of any of the above.
本发明实施例的蒸镀源,包括上述任一项的蒸镀坩埚01,当本发明实施例的蒸镀源用于掺杂蒸镀工艺操作时,还可以包括多个蒸镀坩埚01。例如,如图9所示的蒸镀源,包括两个蒸镀坩埚01。其中,两个蒸镀坩埚01中放置的蒸镀材料30可以为不同的材料。这样一来,在使用本发明实施例的蒸镀源进行掺杂蒸镀操作时,分别在两个蒸镀坩埚01中放入蒸镀成膜所需的两种不同的蒸镀材料,分别在两个蒸镀坩埚01的蒸镀出口a处覆盖磁性盖片20。然后在将两 个蒸镀坩埚01并列放置进蒸镀腔室并加热,加热达到一定温度且蒸镀坩埚01内的蒸镀材料30升华蒸发达到一定的扩散浓度后开始蒸镀操作,此时分别通过电磁组件40将磁性盖片20推离蒸镀出口a,使得蒸镀坩埚01内的蒸发状态的蒸镀材料30能够通过蒸镀出口a向外蒸出,并沉积在待蒸镀基板上,即可形成掺杂有两种蒸镀材料30的掺杂蒸镀膜层。The vapor deposition source of the embodiment of the present invention includes the vapor deposition crucible 01 of any of the above, and when the vapor deposition source of the embodiment of the present invention is used for the doping vapor deposition process, a plurality of vapor deposition crucibles 01 may be further included. For example, the evaporation source shown in FIG. 9 includes two vapor deposition crucibles 01. The vapor deposition material 30 placed in the two vapor deposition crucibles 01 may be different materials. In this way, when performing the doping vapor deposition operation using the vapor deposition source of the embodiment of the present invention, two different vapor deposition materials required for vapor deposition into a film are respectively placed in the two vapor deposition crucibles 01, respectively. The magnetic cover sheet 20 is covered at the vapor deposition outlet a of the two vapor deposition crucibles 01. Then, two vapor deposition crucibles 01 are placed side by side in the evaporation chamber and heated, and the evaporation reaches a certain temperature, and the vapor deposition material 30 in the vapor deposition crucible is evaporated to a certain diffusion concentration, and then the vapor deposition operation is started. The magnetic cover sheet 20 is pushed away from the vapor deposition outlet a by the electromagnetic assembly 40, so that the vapor deposition material 30 in the evaporation state in the vapor deposition crucible 01 can be evaporated outward through the evaporation outlet a and deposited on the substrate to be vapor-deposited. A doped vapor deposited film layer doped with two vapor deposition materials 30 can be formed.
本发明实施例的再一方面,提供一种蒸镀装置,如图10所示,包括蒸镀腔室03,还包括设置在蒸镀腔室03内的上述的蒸镀源02。在蒸镀腔室03内还设置有活动杆04,活动杆04与磁性盖片20固定连接,并可带动磁性盖片20在蒸镀腔室03内水平移动。In still another aspect of an embodiment of the present invention, an evaporation apparatus is provided, as shown in FIG. 10, including an evaporation chamber 03, and further includes the above-described vapor deposition source 02 disposed in the vapor deposition chamber 03. A movable rod 04 is further disposed in the vapor deposition chamber 03. The movable rod 04 is fixedly coupled to the magnetic cover sheet 20, and can move the magnetic cover sheet 20 horizontally in the vapor deposition chamber 03.
如图10所示,在蒸镀腔室03内部设置有活动杆04,活动杆04的另一端与磁性盖片20固定连接,通过调节活动杆04的水平移动,能够带动固定连接的磁性盖片20随之在蒸镀腔室03内水平移动。这样一来,一方面,在电磁组件40通电后产生的磁场作用力将磁性盖片20推离蒸镀出口a时,由于磁性盖片20连接有活动杆04,活动杆04能够限制磁性盖片20的移动位置,避免磁性盖片20在受到的推力较大的情况下,由蒸镀出口a处飞出对坩埚本体10内壁造成撞击损伤,在电磁组件40的磁场作用力推动磁性盖片20脱离蒸镀出口a后,控制活动杆03带动磁性盖片20水平移动离开蒸镀出口所在的区域即可。另一方面,通过控制活动杆04以控制磁性盖片20的移动,能够使磁性盖片20作为蒸镀出口a处的防遮板使用,从而不再需要在蒸镀装置中额外设置防遮板。在蒸镀过程中如遇到需要临时中断蒸镀材料30的蒸出或类似情况时,只需控制活动杆04带动磁性盖片20移动回蒸镀出口a处,即可对蒸镀出口a进行遮挡。由于电磁组件40的作用是在通电状态下产生磁场作用力将磁性盖片20推离蒸镀出口a,因此,在将磁性盖片20推离蒸镀出口a之后电磁组件40即停止通电,亦即不再产生向上推动的磁场作用力,此时通过活动杆04将磁性盖片20移回蒸镀出口a处对蒸镀出口a进行遮挡时,磁性盖片20能够实现对蒸镀出口a的遮挡封闭。As shown in FIG. 10, a movable rod 04 is disposed inside the vapor deposition chamber 03, and the other end of the movable rod 04 is fixedly connected to the magnetic cover sheet 20. By adjusting the horizontal movement of the movable rod 04, the magnetic cover piece of the fixed connection can be driven. 20 is then moved horizontally within the vapor deposition chamber 03. In this way, on the one hand, when the magnetic field force generated after the electromagnetic assembly 40 is energized pushes the magnetic cover sheet 20 away from the vapor deposition outlet a, since the magnetic cover sheet 20 is connected with the movable rod 04, the movable rod 04 can restrain the magnetic cover sheet. The moving position of 20 prevents the magnetic cover sheet 20 from being impacted by the vapor deposition outlet a from the inner wall of the body 10 when the thrust is large, and the magnetic force of the electromagnetic component 40 pushes the magnetic cover 20 After leaving the vapor deposition outlet a, the control movable rod 03 can move the magnetic cover sheet 20 horizontally away from the area where the vapor deposition outlet is located. On the other hand, by controlling the movement lever 04 to control the movement of the magnetic cover sheet 20, the magnetic cover sheet 20 can be used as a shield at the vapor deposition outlet a, so that it is no longer necessary to additionally provide an anti-shield in the vapor deposition device. . In the evaporation process, if it is necessary to temporarily interrupt the evaporation of the vapor deposition material 30 or the like, the movable rod 04 is controlled to move the magnetic cover sheet 20 back to the evaporation outlet a, and the vapor deposition outlet a can be performed. Occlusion. Since the electromagnetic component 40 functions to generate a magnetic field force in the energized state to push the magnetic cover sheet 20 away from the vapor deposition outlet a, the electromagnetic assembly 40 is stopped after the magnetic cover sheet 20 is pushed away from the vapor deposition outlet a. That is, the upward magnetic force is no longer generated. When the magnetic cover sheet 20 is moved back to the vapor deposition outlet a by the movable rod 04 to block the vapor deposition outlet a, the magnetic cover sheet 20 can realize the vapor deposition outlet a. The occlusion is closed.
此外,在蒸镀操作过程中,通过活动杆04将磁性盖片20作为防遮板使用时,同样也可以为了提高磁性盖片20对蒸镀出口a的封 闭性,通过吸磁部件50对磁性盖片20提供吸附作用,并在需要移除防遮板时,通过电磁组件40对磁性盖片20提供推离作用。Further, when the magnetic cover sheet 20 is used as a visor by the movable lever 04 during the vapor deposition operation, the magnetic closure member 50 can also be used to improve the sealing property of the vapor deposition outlet a by the magnetic absorbing member 50. The cover sheet 20 provides adsorption and provides a push-off effect on the magnetic cover sheet 20 by the electromagnetic assembly 40 when it is desired to remove the shield.
本发明实施例的再一方面,提供一种蒸镀方法,如图11所示,包括,S101、在惰性气体环境下向坩埚本体10内填充蒸镀材料30,填充完成后在坩埚本体10的蒸镀出口a处盖设磁性盖片20,以使得坩埚本体10内的蒸镀材料30与外界空气隔绝。S102、将蒸镀坩埚01移入蒸镀腔室03内,加热蒸镀坩埚01,坩埚本体10内的蒸镀材料30受热气化。S103、向电磁组件40的电磁线圈41通入电流形成磁场,磁场的作用力将磁性盖片20推离蒸镀出口a以使得受热气化的蒸镀材料30通过蒸镀出口a向外蒸发。According to still another aspect of the present invention, an evaporation method is provided. As shown in FIG. 11, the method includes: S101, filling the vapor deposition material 30 into the crucible body 10 in an inert gas environment, and filling the crucible body 10 after the filling is completed. The magnetic cover sheet 20 is covered at the vapor deposition outlet a such that the vapor deposition material 30 in the crucible body 10 is isolated from the outside air. S102, the vapor deposition crucible 01 is moved into the vapor deposition chamber 03, and the vapor deposition crucible 01 is heated, and the vapor deposition material 30 in the crucible body 10 is heated and vaporized. S103, a current is supplied to the electromagnetic coil 41 of the electromagnetic assembly 40 to form a magnetic field, and the force of the magnetic field pushes the magnetic cover sheet 20 away from the vapor deposition outlet a to cause the vaporized material 30 that is heated and vaporized to evaporate outward through the vapor deposition outlet a.
如图11所示,在对待蒸镀基板进行蒸镀操作时,首先在惰性气体环境下向坩埚本体10内填充蒸镀材料30,由于蒸镀材料30通常为一些活性金属材料,例如锂(Li)、钙(Ca)等,这些活性金属材料在与空气中的氧接触时容易发生氧化反应,氧化后物质结构以及功能作用都会发生变化,因此需要在惰性气体的环境下填充,而且,在填充完成后在坩埚本体10的蒸镀出口a处盖设磁性盖片20,以使得坩埚本体10内的蒸镀材料30与外界空气隔绝,尽可能的避免蒸镀材料30与外界空气中的氧气接触而发生氧化反应。将封闭状态的蒸镀坩埚01移入蒸镀腔室03内之后,加热蒸镀坩埚01,坩埚本体10内的蒸镀材料30受热气化,并升华蒸发为气态,气态的蒸镀材料30在坩埚本体10内部空间扩散,随着时间的增加坩埚本体10内部空间的气态的蒸镀材料30浓度不断提高,当气态的蒸镀材料30浓度达到成膜所需的状态时,向电磁组件40的电磁线圈41通入电流形成磁场,磁场的作用力将磁性盖片20推离蒸镀出口a,推离磁性盖片20后,蒸镀出口a与外界的蒸镀腔室03连通,受热气化的蒸镀材料30通过蒸镀出口a向外蒸发,并逐渐沉积在待蒸镀基板上,形成蒸镀所需的膜层。As shown in FIG. 11, when the vapor deposition substrate is subjected to a vapor deposition operation, the vapor deposition material 30 is first filled into the crucible body 10 in an inert gas atmosphere, since the evaporation material 30 is usually an active metal material such as lithium (Li). ), calcium (Ca), etc., these active metal materials are prone to oxidation reaction when they are in contact with oxygen in the air, and the structure and function of the substance change after oxidation, so it is necessary to fill in an inert gas environment, and, in filling After completion, the magnetic cover sheet 20 is covered at the evaporation outlet a of the crucible body 10, so that the vapor deposition material 30 in the crucible body 10 is isolated from the outside air, and the vapor deposition material 30 is prevented from coming into contact with oxygen in the outside air as much as possible. An oxidation reaction occurs. After the vapor deposition crucible 01 in the closed state is transferred into the vapor deposition chamber 03, the vapor deposition crucible 01 is heated, and the vapor deposition material 30 in the crucible body 10 is heated and vaporized, and sublimated and evaporated into a gaseous state, and the gaseous vapor deposition material 30 is in a crucible. The internal space of the body 10 is diffused, and the concentration of the gaseous vapor deposition material 30 in the internal space of the body 10 is continuously increased with the increase of time. When the concentration of the gaseous vapor deposition material 30 reaches the state required for film formation, the electromagnetic force to the electromagnetic assembly 40 is increased. The coil 41 is energized to form a magnetic field, and the force of the magnetic field pushes the magnetic cover sheet 20 away from the vapor deposition outlet a, and after being pushed away from the magnetic cover sheet 20, the vapor deposition outlet a communicates with the external vapor deposition chamber 03, and is heated and vaporized. The vapor deposition material 30 is evaporated outward through the vapor deposition outlet a, and is gradually deposited on the substrate to be vapor-deposited to form a film layer required for vapor deposition.
在待蒸镀基板成膜的过程中,如遇到需要临时中断蒸镀材料30的蒸出或类似情况时,可以控制活动杆04的移动,以带动磁性盖片20水平移动至蒸镀出口a处,对蒸镀出口a进行遮挡,在磁性盖片20遮挡蒸镀出口a时,蒸镀出口a处停止向外蒸出气态的蒸镀材料 30。待活动杆04带动磁性盖片20水平移动离开蒸镀出口a处后,气态的蒸镀材料30恢复由蒸镀出口a向外蒸出并在待蒸镀基板上沉积的状态。在上述对于蒸镀坩埚、蒸镀源以及蒸镀装置的结构关系和工作过程的具体说明中,已经对于蒸镀方法进行了详细的描述,此处不再赘述。During the film formation of the substrate to be vapor-deposited, if it is necessary to temporarily interrupt the evaporation of the vapor deposition material 30 or the like, the movement of the movable rod 04 can be controlled to drive the magnetic cover sheet 20 to move horizontally to the evaporation outlet a. At the same time, the vapor deposition outlet a is shielded, and when the magnetic cover sheet 20 blocks the vapor deposition outlet a, the vapor deposition outlet a stops the outward evaporation of the gaseous vapor deposition material 30. After the movable rod 04 moves the magnetic cover sheet 20 horizontally away from the vapor deposition outlet a, the gaseous vapor deposition material 30 resumes a state of being evaporated outward from the vapor deposition outlet a and deposited on the substrate to be vapor-deposited. In the above detailed description of the structural relationship and working process of the vapor deposition crucible, the vapor deposition source, and the vapor deposition apparatus, the vapor deposition method has been described in detail, and will not be described herein.
以上所述,仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应以所述权利要求的保护范围为准。The above is only a specific embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art can easily think of changes or substitutions within the technical scope of the present invention. It should be covered by the scope of the present invention. Therefore, the scope of the invention should be determined by the scope of the appended claims.
Claims (10)
- 一种蒸镀坩埚,其特征在于,包括:An evaporation crucible characterized by comprising:坩埚本体,在所述坩埚本体上设置有至少一个蒸镀出口;a body of the crucible having at least one vapor deposition outlet disposed on the crucible body;磁性盖片,盖设在所述蒸镀出口位置处,以使得所述坩埚本体内部的蒸镀材料与外界空气隔绝;a magnetic cover sheet disposed at the vapor deposition outlet position to isolate the vapor deposition material inside the crucible body from outside air;电磁组件,包括电磁线圈,设置在所述坩埚本体内,所述电磁线圈在通入电流的状态下能够形成磁场,所述磁场的作用力可将所述磁性盖片推离所述蒸镀出口。An electromagnetic component, including an electromagnetic coil, disposed in the body, the electromagnetic coil capable of forming a magnetic field in a state of passing an electric current, the force of the magnetic field pushing the magnetic cover slip away from the vapor deposition outlet .
- 根据权利要求1所述的蒸镀坩埚,其特征在于,所述电磁线圈沿所述坩埚本体的内壁设置有一组,在通入电流的状态下所述电磁线圈形成的磁场的作用力方向垂直于所述磁性盖片所在的平面。The evaporating crucible according to claim 1, wherein the electromagnetic coil is disposed along a wall of the crucible body, and a direction of a magnetic field formed by the electromagnetic coil is perpendicular to a state in which a current is supplied. The plane in which the magnetic cover sheet is located.
- 根据权利要求1所述的蒸镀坩埚,其特征在于,所述电磁线圈在所述坩埚本体内设置有多组,多组所述电磁线圈之间相互平行且以所述蒸镀出口为中心周向设置,在通入电流的状态下多组所述电磁线圈形成的磁场的作用力方向均垂直于所述磁性盖片所在的平面。The vapor deposition crucible according to claim 1, wherein the electromagnetic coil is provided in the plurality of sets in the body, and the plurality of sets of the electromagnetic coils are parallel to each other and centered on the vapor deposition outlet. To the setting, the direction of the magnetic force formed by the plurality of sets of the electromagnetic coils in the state of the current flowing is perpendicular to the plane in which the magnetic cover sheet is located.
- 根据权利要求3所述的蒸镀坩埚,其特征在于,所述电磁组件还包括设置在所述电磁线圈中心的铁芯。The evaporating crucible according to claim 3, wherein the electromagnetic assembly further comprises an iron core disposed at a center of the electromagnetic coil.
- 根据权利要求1所述的蒸镀坩埚,其特征在于,在所述蒸镀出口位于所述坩埚本体内的一侧周边还设置有吸磁部件,所述吸磁部件吸附磁性盖片。The vapor deposition crucible according to claim 1, wherein a magnetic absorbing member is further provided around a side of the evaporation outlet located in the body, and the magnetic absorbing member adsorbs the magnetic cover sheet.
- 根据权利要求5所述的蒸镀坩埚,其特征在于,所述蒸镀出口至少在与所述磁性盖片相接触的边缘部分设置有磁性材料层。The vapor-deposited crucible according to claim 5, wherein the vapor deposition outlet is provided with a magnetic material layer at least at an edge portion in contact with the magnetic cover sheet.
- 根据权利要求1所述的蒸镀坩埚,其特征在于,所述磁性盖片的厚度在0.1mm-5mm之间。The vapor-deposited crucible according to claim 1, wherein the magnetic cover sheet has a thickness of between 0.1 mm and 5 mm.
- 一种蒸镀源,其特征在于,包括如权利要求1-7任一项所述的蒸镀坩埚。An evaporation source comprising the vapor deposition crucible according to any one of claims 1-7.
- 一种蒸镀装置,其特征在于,包括蒸镀腔室,还包括设置在所述蒸镀腔室内的如权利要求8所述的蒸镀源;An evaporation device, comprising: an evaporation chamber, further comprising an evaporation source according to claim 8 disposed in the evaporation chamber;在所述蒸镀腔室内还设置有活动杆,所述活动杆与所述磁性盖片固定连接,并可带动所述磁性盖片在所述蒸镀腔室内水平移动。A movable rod is further disposed in the vapor deposition chamber, and the movable rod is fixedly connected to the magnetic cover sheet, and can move the magnetic cover sheet horizontally in the evaporation chamber.
- 一种蒸镀方法,其特征在于,包括,An evaporation method, characterized in that在惰性气体环境下向坩埚本体内填充蒸镀材料,填充完成后在所述坩埚本体的蒸镀出口处盖设磁性盖片,以使得所述坩埚本体内的蒸镀材料与外界空气隔绝;Filling the vapor deposition material into the crucible body under an inert gas atmosphere, and after the filling is completed, a magnetic cover sheet is disposed at the vapor deposition outlet of the crucible body to isolate the vapor deposition material in the crucible body from the outside air;将蒸镀坩埚移入蒸镀腔室内,加热所述蒸镀坩埚,所述坩埚本体内的蒸镀材料受热气化;Transfering the vapor deposition ruthenium into the vapor deposition chamber, heating the vapor deposition ruthenium, and vapor-depositing material in the ruthenium body is heated and vaporized;向电磁组件的电磁线圈通入电流形成磁场,磁场的作用力将所述磁性盖片推离所述蒸镀出口以使得受热气化的所述蒸镀材料通过所述蒸镀出口向外蒸发。Applying a current to the electromagnetic coil of the electromagnetic assembly forms a magnetic field, and the force of the magnetic field pushes the magnetic cover sheet away from the vapor deposition outlet such that the vaporized material that is heated and vaporized evaporates outward through the evaporation outlet.
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