WO2018196477A1 - Dispositif de nettoyage de produit pour production de moule de véhicule - Google Patents

Dispositif de nettoyage de produit pour production de moule de véhicule Download PDF

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Publication number
WO2018196477A1
WO2018196477A1 PCT/CN2018/077317 CN2018077317W WO2018196477A1 WO 2018196477 A1 WO2018196477 A1 WO 2018196477A1 CN 2018077317 W CN2018077317 W CN 2018077317W WO 2018196477 A1 WO2018196477 A1 WO 2018196477A1
Authority
WO
WIPO (PCT)
Prior art keywords
driving wheel
water
cleaning device
pipe
product
Prior art date
Application number
PCT/CN2018/077317
Other languages
English (en)
Chinese (zh)
Inventor
沈宇杰
Original Assignee
苏州中顺瑞泰汽车检具有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 苏州中顺瑞泰汽车检具有限公司 filed Critical 苏州中顺瑞泰汽车检具有限公司
Publication of WO2018196477A1 publication Critical patent/WO2018196477A1/fr

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/02Cleaning by the force of jets or sprays
    • B08B3/022Cleaning travelling work
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B15/00Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form
    • F26B15/10Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form with movement in a path composed of one or more straight lines, e.g. compound, the movement being in alternate horizontal and vertical directions
    • F26B15/12Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form with movement in a path composed of one or more straight lines, e.g. compound, the movement being in alternate horizontal and vertical directions the lines being all horizontal or slightly inclined
    • F26B15/18Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form with movement in a path composed of one or more straight lines, e.g. compound, the movement being in alternate horizontal and vertical directions the lines being all horizontal or slightly inclined the objects or batches of materials being carried by endless belts
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B21/00Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
    • F26B21/001Drying-air generating units, e.g. movable, independent of drying enclosure
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B21/00Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
    • F26B21/004Nozzle assemblies; Air knives; Air distributors; Blow boxes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B21/00Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
    • F26B21/06Controlling, e.g. regulating, parameters of gas supply
    • F26B21/08Humidity
    • F26B21/083Humidity by using sorbent or hygroscopic materials, e.g. chemical substances, molecular sieves

Definitions

  • the invention relates to the technical field of moulds, in particular to a product cleaning device for automobile mould production.
  • the mold is a stamping press.
  • the stamping process has the advantages of saving materials and energy compared with traditional machining, high efficiency, low technical requirements for operators, and products that cannot be achieved by machining through various mold applications. Its use is more and more extensive.
  • Stamping production is mainly for sheet metal. Through the mold, it can be used for blanking, punching, forming, deep drawing, dressing, fine punching, shaping, riveting and extrusion, etc., which are widely used in various fields. For example, we use switch sockets, cups, cupboards, dishes, computer cases, and even missile aircraft. There are so many accessories that can be produced by punching through the mold.
  • Mold as the industrial basis of the process equipment, is known as the "mother of industry.”
  • the development of automobiles is inseparable from the development of automobile molds, and the development of the automobile industry will greatly promote the development of the mold industry.
  • Automobile molds are the key equipment for completing the formation of automobile parts and realizing the production of automobiles. They play an important role in the development of automobiles and the transformation of automobiles. More than 90% of the parts in the car production are formed by moulds. For example, the production of an ordinary car requires about 1000-1500 sets of molds, of which stamping molds account for more than 80%.
  • the mold integrates precision manufacturing, computer technology, intelligent control technology, information technology and green manufacturing technology in the production process. It is not only the carrier of high-tech, but also a high-tech product.
  • the production capacity of automobile molds is very low, and the price of imported molds is relatively expensive, which directly affects the development of China's automobile industry. Therefore, the development of automobile mold industry with Chinese characteristics is the creation of national brands in our country. And the development of a strong guarantee for national enterprises.
  • China's automobile production in 2011 was 18.184 million, making it the world's largest automobile producer.
  • domestic automobile mold production is relatively lagging behind, far from meeting the development of China's automobiles.
  • Some domestic companies have also adopted a series of measures to improve their competitiveness. For example, in order to improve the competitiveness in the domestic market, Audi's development cycle of new car models has been shortened from the past 1.5 years to the present one year. And there is a tendency to continue to shorten.
  • the key to the development cycle of the new car is the length of the manufacturing cycle of the automotive stamping die, which is also an important factor affecting the speed of the new model.
  • stamping dies The quality of automotive stamping dies largely determines the appearance and quality of the car itself, so stamping dies are also a key factor in determining the success of a new car model.
  • China's body mold backbone enterprises only Tianjin Auto Mould Co., Ltd., FAW Mould Manufacturing Co., Ltd. and other 10 companies are relatively large, far from meeting the current needs, there is a lot of room for development.
  • the object of the present invention is to provide a product cleaning device for automobile mold production, which solves the above-mentioned background art and proposes that after the product is produced, the product will carry a certain amount of waste, and the product needs to be cleaned, and the conventional cleaning device, Poor cleaning results, low cleaning efficiency and other issues.
  • a product cleaning device for automobile mold production comprising a bottom plate, a water pump and a motor, wherein the inclined plate and the first beam are fixedly mounted from the left to the right through the bracket above the bottom plate.
  • a second beam wherein the inclined tube is disposed obliquely to the lower right, and the first beam is disposed obliquely to the lower left, a water tank is disposed above the bottom plate, and an inlet pipe is installed at the top of the inclined pipe, and the water inlet of the water pump The water outlet of the water pump is connected to the water inlet pipe through a pipe, and the water pipe of the water pump is connected to the water inlet pipe.
  • the bottom of the inclined pipe is provided with a drainage hole, and the left and right ends of the second beam are respectively rotated and installed with a first driving wheel and a first driven wheel, the first driving wheel and the first driven wheel are externally provided with a first conveyor belt, and the left and right ends of the second beam are respectively rotatably mounted with a second driving wheel and a second driven wheel,
  • the outer wall of the second driving wheel and the second driven wheel is provided with a second conveyor belt, and the pulleys of the first driving wheel and the second driving wheel are respectively connected to the pulley of the motor through the belt
  • a drying box is fixedly mounted on the upper side of the bottom plate, and the left and right side walls of the drying box are provided with a hollow for the second beam to pass through, and the inner wall of the drying box is fixedly mounted with an electric heating plate.
  • a storage tank is provided on the right side of the upper end surface of the bottom plate.
  • the top of the drying box is installed with an air inlet pipe, and a hot air fan is fixedly mounted on the top of the airing plate, and an air outlet of the hot air fan is connected to the air inlet pipe through a pipe, and the air inlet of the hot air fan It communicates with the inside of the drying box through a pipe.
  • the interior of the water tank is fixedly installed with a coarse filter layer, a middle filter layer and a fine filter layer in order from top to bottom.
  • the coarse filter mesh layer has a mesh size of between ten millimeters and twenty millimeters
  • the middle filter mesh layer has a mesh size of between five millimeters and ten millimeters
  • the fine filter mesh layer has a mesh size.
  • the hole size is between one millimeter and five millimeters.
  • the inlet pipe, the drainage hole and the inlet duct are all provided with at least four, and the inlet pipe, the drainage hole and the inlet duct are evenly distributed.
  • a filter device is installed at the inlet of the hot air blower, and the filter device is a super absorbent resin filter device or a polyacrylamide filter device or a hydroxymethyl fiber filter device, and the filter device heats the internal hot gas zone of the drying box. Some water vapor is absorbed, so that the dry hot air enters the hot air blower, and then the product is air-dried, which greatly improves the air-drying effect of the product.
  • the drying box, the electric heating plate, the hot air blower, the water pump and the motor are electrically connected to an external PLC control device, and the surface of the PLC control device is provided with a control button and an LED display screen.
  • the invention has the beneficial effects that: the product cleaning device for the production of the automobile mold firstly starts the electric heating plate, the hot air blower pump and the motor, and the motor drives the first driving wheel to drive the first conveyor belt clockwise. Rotating, the motor drives the second driving wheel to drive the second conveyor belt to rotate clockwise, put the processed product into the inclined pipe, and the product moves downward under the action of gravity.
  • the water in the pump drains the water through the inlet pipe to rinse the product.
  • the drainage hole falls into the water tank, and the water is recycled, which greatly saves water resources.
  • the first conveyor belt drives the product to move onto the second conveyor belt, and the second conveyor belt drives the product through the drying.
  • the dry box is used to dry the product. After the drying is completed, the product automatically falls into the storage tank.
  • the device can continuously clean and dry the product, and the work efficiency is high, the water is recycled, and resources are saved.
  • the product cleaning device for automobile mold production can continuously clean and dry the product, has high work efficiency, water recycling, saves resources, and is suitable for large-scale promotion.
  • Figure 1 is a front elevational view of the structure of the present invention.
  • a product cleaning device for automobile mold production comprising a bottom plate 1, a water pump 24 and a motor 25, wherein the upper portion of the bottom plate 1 is fixedly mounted from left to right through a bracket.
  • the tube 2, the first beam 3 and the second beam 4, and the inclined tube 2 is disposed obliquely to the lower right, and the first beam 3 is disposed obliquely to the lower left, and the water tank 5 is disposed above the bottom plate 1, and the inclined tube 2 is provided.
  • the water inlet of the water pump 24 is connected to the bottom of the water tank 5 through a pipe.
  • the water outlet of the water pump 24 communicates with the water inlet pipe 6 through a pipe, and the bottom of the inclined pipe 2 is provided with a drainage hole. 7.
  • the first driving wheel 8 and the first driven wheel 9 are respectively rotatably mounted on the left and right ends of the second beam 4.
  • the first driving wheel 8 and the first driven wheel 9 are externally provided with a first conveyor belt 10, a second driving wheel 11 and a second driven wheel 12 are rotatably mounted on the left and right ends of the second beam 4, and the outer wall of the second driving wheel 11 and the second driven wheel 12 is provided with a second conveyor belt 13
  • the pulleys of the first driving wheel 8 and the second driving wheel 11 respectively pass the belt
  • the pulleys of the machine 25 are connected to the upper portion of the bottom plate 1 and are fixedly mounted with a drying box 14 .
  • the left and right side walls of the drying box 14 are respectively provided with a cavity 15 through which the second beam 4 passes.
  • An electric heating plate 16 is fixedly mounted on the inner wall of the drying box 14.
  • the drying box 14, the electric heating plate 16, the hot air fan 22, the water pump 24 and the motor 25 are electrically connected to an external PLC control device, and the PLC control device is electrically connected.
  • the surface is fitted with control buttons and an LED display.
  • a storage tank 17 is provided on the right side of the upper end surface of the bottom plate 1.
  • an air inlet pipe 21 is mounted on the top of the drying box 14 , and a hot air fan 22 is fixedly mounted on the bottom plate 1 , and an air outlet of the hot air fan 22 communicates with the air inlet pipe 21 through a pipe.
  • the intake port of the heat blower 22 communicates with the inside of the drying box 14 through a duct.
  • the hot air blower 22 sucks the hot air inside the drying box 14, and blows the product through the air inlet pipe 21, thereby greatly improving the drying efficiency of the product.
  • the interior of the water tank 5 is fixedly mounted with a coarse filter mesh layer 18, a middle filter mesh layer 19, and a fine filter mesh layer 20 in order from top to bottom.
  • the filtration of the coarse filter layer 18, the middle filter layer 19 and the fine filter layer 20 layer layer greatly improves the filtration effect and prevents the water pump 24 from being clogged.
  • the coarse filter mesh layer 18 has a mesh size of between ten millimeters and twenty millimeters
  • the middle filter mesh layer 19 has a mesh size of between five millimeters and ten millimeters.
  • the mesh size of 20 is between one millimeter and five millimeters.
  • the mesh size of the coarse filter layer 18, the middle filter layer 19, and the fine filter layer 20 can be set according to actual needs.
  • the inlet pipe 6, the drainage hole 7 and the inlet duct 21 are each provided with at least four, and the inlet pipe 6, the drainage hole 7 and the inlet duct 21 are evenly distributed.
  • the plurality of inlet pipes 6 facilitate uniform washing of the product, the plurality of drainage holes 7 improve the drainage effect, and the plurality of inlet ducts 21 improve the air drying effect of the product.
  • a filter device 23 is installed at the inlet of the hot air blower 22, and the filter device 23 is a super absorbent resin filter device or a polyacrylamide filter device or a hydroxymethyl fiber filter device, and the filter device 23 is a drying box.
  • the internal hot air of 14 absorbs the water vapor, so that the dried hot air enters the hot air blower 22, and then the product is air-dried, which greatly improves the air-drying effect of the product.
  • the product cleaning device for the production of the automobile mold firstly starts the electric heating plate 16, the hot air pump 22, the water pump 24 and the motor 25, and the motor 25 drives the first driving wheel 8 to drive the first conveyor belt 10 to rotate clockwise, and the motor 25 drives the second.
  • the driving wheel 11 drives the second conveyor belt 13 to rotate clockwise, puts the processed product into the inclined pipe 2, and the product moves downward under the action of gravity.
  • the water pump 24 draws the water in the water tank 5 to flush the product through the water inlet pipe 6, and the water is washed from the water.
  • the drain hole 7 falls into the water tank 5, and the water is recycled, which greatly saves water resources.
  • the product After the product is washed, it falls onto the first conveyor belt 10, and the first conveyor belt 10 drives the product to move onto the second conveyor belt 13, and the second conveyor belt 13 drives the product through the drying box 14 to dry the product. After the drying is completed, the product automatically falls into the storage tank 17, and the device can continuously clean and dry the product, and has high work efficiency and water recycling. Saving resources;
  • the hot air blower 22 sucks the hot air inside the drying box 14, and blows the product through the air inlet pipe 21, thereby greatly improving the drying efficiency of the product;
  • the filtration effect is greatly improved, and the water pump 24 is prevented from being clogged;
  • the plurality of inlet pipes 6 facilitate uniform washing of the product, the plurality of drainage holes 7 improve the drainage effect, and the plurality of inlet ducts 21 improve the air drying effect of the product;
  • the filtering device 23 absorbs the water vapor carried by the internal hot air of the drying box 14, allows the dried hot air to enter the hot air blower 22, and then air-drys the product, thereby greatly improving the air drying effect of the product.
  • the invention has been successfully developed and used in practice, and has achieved excellent technical effects.
  • the product cleaning device for automobile mold production can continuously clean and dry the product, has high work efficiency, water recycling, saves resources, and is suitable for large-scale promotion.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Cleaning By Liquid Or Steam (AREA)

Abstract

La présente invention concerne un dispositif de nettoyage de produit pour la production de moule de véhicule, le dispositif comprenant une plaque inférieure (1), une pompe à eau (24) et un moteur électrique (25), où une portion supérieure de la plaque inférieure (1) est montée de manière fixe avec une conduite inclinée (2), une première traverse (3) et une seconde traverse (4) séquentiellement depuis la gauche vers la droite à travers un support, un orifice d'entrée d'eau de la pompe à eau (24) se trouve en communication avec la partie inférieure de la rainure d'eau (5) à travers une conduite, un orifice de sortie d'eau de la pompe à eau (24) se trouve en communication avec une conduite d'entrée d'eau (6) par l'intermédiaire d'une conduite, les extrémités gauche et droite de la première traverse (3) sont montées respectivement rotatives à une première roue d'entraînement (8) et une première roue d'entraînement (9), une première courroie de convoyeur (10) est gainée vers l'extérieur de la première roue d'entraînement (8) et la première roue d'entraînement (9), les extrémités gauche et droite de la seconde traverse (4) sont montées respectivement rotatives à une seconde roue d'entraînement (11) et une seconde roue d'entraînement (12), une seconde courroie de convoyeur est gainée sur une paroi externe de la seconde roue d'entraînement (11) et la seconde roue d'entraînement (12), les roues de la courroie de la première roue d'entraînement (8) et de la seconde roue d'entraînement (11) se trouvent respectivement en liaison de transmission avec une roue de courroie du moteur électrique par l'intermédiaire d'une courroie, à la fois les parois latérales gauche et droite d'un four de séchage (14) sont munies de trous pour que la seconde traverse (4) passe à travers, et une paroi intérieure du four de séchage (14) est montée de manière fixe à une plaque de chauffage électrique (16). Le dispositif de nettoyage de produit pour la production de moule de véhicule peut effectuer de manière continue le nettoyage et le séchage sur un produit, présente une efficacité de travail élevée, fait circuler l'eau, économise les ressources, convient à la diffusion à grande échelle.
PCT/CN2018/077317 2017-04-25 2018-04-12 Dispositif de nettoyage de produit pour production de moule de véhicule WO2018196477A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN201710274907.0A CN106862145A (zh) 2017-04-25 2017-04-25 一种汽车模具生产用产品清洗装置
CN201710274907.0 2017-04-25

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112089876A (zh) * 2020-11-03 2020-12-18 苗洁清 一种异型复合结构器械熏蒸装置
CN113883870A (zh) * 2021-10-21 2022-01-04 江苏国威工程机械有限公司 一种具有自动分拣功能的接头加工用清洗烘干装置
CN117073338A (zh) * 2023-10-17 2023-11-17 山东佳博耀集食品有限公司 用于食品加工的原料干燥机

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Publication number Priority date Publication date Assignee Title
CN106862145A (zh) * 2017-04-25 2017-06-20 苏州高精特专信息科技有限公司 一种汽车模具生产用产品清洗装置
CN109225974A (zh) * 2018-09-27 2019-01-18 许昌海洋机械有限公司 一种汽车模具的清洗装置
CN109433708A (zh) * 2018-12-26 2019-03-08 金陵科技学院 一种建筑用快速清洗烘干装置

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CN105478601A (zh) * 2016-02-23 2016-04-13 朱隆娅 快速清洗自动供料多功能密封板模具系统
CN205628765U (zh) * 2016-05-23 2016-10-12 东莞市京工自动化设备有限公司 全自动模具清洗机
CN106862145A (zh) * 2017-04-25 2017-06-20 苏州高精特专信息科技有限公司 一种汽车模具生产用产品清洗装置

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112089876A (zh) * 2020-11-03 2020-12-18 苗洁清 一种异型复合结构器械熏蒸装置
CN113883870A (zh) * 2021-10-21 2022-01-04 江苏国威工程机械有限公司 一种具有自动分拣功能的接头加工用清洗烘干装置
CN113883870B (zh) * 2021-10-21 2023-09-12 江苏国威工程机械有限公司 一种具有自动分拣功能的接头加工用清洗烘干装置
CN117073338A (zh) * 2023-10-17 2023-11-17 山东佳博耀集食品有限公司 用于食品加工的原料干燥机
CN117073338B (zh) * 2023-10-17 2023-12-19 山东佳博耀集食品有限公司 用于食品加工的原料干燥机

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