WO2018154438A1 - A shoe manufacturing system - Google Patents
A shoe manufacturing system Download PDFInfo
- Publication number
- WO2018154438A1 WO2018154438A1 PCT/IB2018/051034 IB2018051034W WO2018154438A1 WO 2018154438 A1 WO2018154438 A1 WO 2018154438A1 IB 2018051034 W IB2018051034 W IB 2018051034W WO 2018154438 A1 WO2018154438 A1 WO 2018154438A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- shoe
- finger
- gripper
- grippers
- gripping
- Prior art date
Links
Classifications
-
- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43D—MACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
- A43D119/00—Driving or controlling mechanisms of shoe machines; Frames for shoe machines
-
- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43D—MACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
- A43D111/00—Shoe machines with conveyors for jacked shoes or for shoes or shoe parts
- A43D111/003—Shoe machines with conveyors for jacked shoes or for shoes or shoe parts with clamping or gripping mechanism
-
- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43D—MACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
- A43D111/00—Shoe machines with conveyors for jacked shoes or for shoes or shoe parts
- A43D111/006—Shoe machines with conveyors for jacked shoes or for shoes or shoe parts with special means to place the shoe or shoe part in the following machine
-
- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43D—MACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
- A43D3/00—Lasts
- A43D3/10—Devices for removing lasts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J15/00—Gripping heads and other end effectors
-
- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43D—MACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
- A43D2200/00—Machines or methods characterised by special features
- A43D2200/10—Fully automated machines, i.e. machines working without human intervention
-
- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43D—MACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
- A43D2200/00—Machines or methods characterised by special features
- A43D2200/20—Machines including a carousel with different working posts around a turning table
-
- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43D—MACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
- A43D2200/00—Machines or methods characterised by special features
- A43D2200/30—Machines including a magazine, e.g. for feeding blanks, pre-forms or sheets
Definitions
- the present invention relates to a shoe manufacturing system as defined in the preamble of claim 1.
- Shoe manufacture is known to comprise a variety of operations, such as: pre-fitting the upper to the last, fitting the toe, fitting the shoe seat, fitting the sides, riveting, roughing and gluing, applying the insole, applying the sole and/or sewing.
- prior art machines have been designed to carry out many of the aforementioned operations (e.g. fitting the sides and the shoe seat or roughing and gluing before applying the insole), with the shoe last oriented with the last sole facing upwards.
- manipulators having grippers that can grasp the shoe lasts at a special grip extension projecting out of the shoe last portion corresponding to the neck. This is because such grippers are adapted to only grasp items with constant and preset shapes, and cannot grasp a conventional shoe last, whose size and shape change according to its model, unless it has. such grip extension.
- the present invention is based on the problem of conceiving a shoe manufacturing system, that:
- - comprises a plurality of automatic or semiautomatic machines for carrying out the required shoe manufacturing operations; - exhibits such structural and functional features as to meet the aforementioned need to automatically handle conventional shoe lasts from one machine to another by holding them at their sides and/or to grip and handle shoe parts; and
- FIG. 1 shows a schematic view of one embodiment of the shoe manufacturing system of the present invention
- FIG. 1 shows a perspective view of an adaptive gripping manipulator of the invention, in an open configuration, which is carried at the free end of an arm of a robot;
- FIG. 1 shows a lateral plan view of the manipulator of Figure 1 ;
- Figure 3 shows a front plan view of the manipulator of Figure 1;
- FIG. 4a and 4b show two different perspective views of the gripping manipulator of Figure 1 in a closed gripping configuration
- FIG. 5 shows a lateral plan view of the manipulator of Figures 4a and 4b;
- FIG. 6 shows a front plan view of the manipulator of Figures 4a and 4b;
- FIG. 7 shows a perspective view of a finger gripper of the manipulator of the invention
- FIG. 8 shows perspective views of the manipulator 1 as it grips a shoe last or a shoe sole
- FIG. 11 shows a schematic view of a possible architecture of a shoe manufacturing system of the invention.
- a shoe manufacturing system of the invention is generally referenced 100.
- the shoe manufacturing system 100 comprises:
- first work cell 101 comprising a first plurality of automatic or semiautomatic machines Mi, M 2 , ... Mj for carrying out one or more of the required shoe manufacturing operations.
- the shoe manufacturing system comprises a first robot R having an articulated arm 15 having a gripping manipulator 1, said first robot R being in such a position as to be able to operate on said first machines Mi, M 2 , ... Mi of said first plurality of automatic or semiautomatic machines Mi, M 2 , ... Mj and/or on said warehouse to:
- said first work cell 101 comprises local processing, management and control means LI for managing and controlling:
- the shoe manufacturing system 100 comprises at least one buffer B for temporary accumulation of the shoe lasts 4 and the shoe parts already applied to or associated with said shoe lasts 4, said at least one temporary accumulation buffer B being served for loading and/or unloading by the gripping manipulator 1 of the first robot R.
- this buffer B is a thermal conditioning buffer, preferably for heating or cooling and/or having hygroscopic properties for changing the moisture content in the shoe parts.
- the shoe parts may undergo heating, cooling and/or change of moisture content prior to the manufacturing process, during the manufacturing process or at the end of the manufacturing process as needed.
- the aforementioned shoe manufacturing system 100 comprises at least one additional second work cell 102 comprising: - a second plurality of automatic or semiautomatic machines ⁇ , M' 2; ... M'j for carrying out one or more of the required shoe manufacturing operations;
- a second robot R' comprising an articulated arm 15 having a gripping manipulator 1, which is in such a position as to be able to operate on said machines ⁇ , ⁇ ' 2> ... M'j of said second plurality of automatic or semiautomatic machines M'i, M' 2i . .. M'j or on said warehouse, if any, to:
- the aforementioned at least one first work cell 102 comprises local processing, management and control means LI 'for managing and controlling:
- the first cell 101 and the at least one second cell 102 are interconnected for exchanging shoe lasts 4 and shoe parts associated therewith through a temporary accumulation buffer B which is served for loading and/or unloading by the gripping manipulator 1 of said first robot R and by the gripping manipulator 1 of said second robot R', preferably a thermal conditioning and/or hygroscopic buffer B, for changing the moisture content in the shoe parts.
- a temporary accumulation buffer B which is served for loading and/or unloading by the gripping manipulator 1 of said first robot R and by the gripping manipulator 1 of said second robot R', preferably a thermal conditioning and/or hygroscopic buffer B, for changing the moisture content in the shoe parts.
- the shoe manufacturing system 100 comprises:
- the shoe manufacturing system 100 comprises a central processing unit management and control for managing, controlling and supervising:
- a shoe manufacturing system has been described hereinbefore, which comprises a single work cell 101 or two work cells 101 and 102 respectively. Nevertheless, it shall be appreciated that the at least one work cell may comprise two, three or more work cells connected together in pairs or multiple cells, using respective buffers. According to the particular manufacturing requirements, these work cells may carry out either different processing operations or the same operations in parallel.
- the automatic or semiautomatic machines as used in these work cells may be well-known and available machines, i.e. the seat-fitting machines and the roughing- gluing machine of the applicant hereof.
- the aforementioned manipulator 1 can selectively grip the shoe lasts 4 at their respective sides, and lay them in the workstations of each machine even with the sole facing upwards.
- Figures 1 to 10 show the structure of the adaptive gripping manipulator 1 in various configurations of use, this manipulator being adapted to grip a shoe last 4 (see Figure 8) of conventional type or another part of the shoe, such as a shoe sole 13, as shown in Figures 9 and 10.
- the adaptive gripping manipulator 1 comprises a body 2 which is designed to be operably connected and actuated by a robotic arm 14 of a robot.
- the gripping manipulator 1 is connected at the free end of the arm 14 by the interposition of a force sensor 12 that can determine the forces acting and/or applied by said gripping manipulator 1.
- the body 2 substantially has the shape of a parallelepiped with a rectangular base extending in a longitudinal direction, with two opposed long longitudinal sides and two short transverse sides.
- the shape of the body of the gripping manipulator 1 may also obviously differ from the rectangular-base shape as shown by way of example.
- the aforementioned body 2 of the gripping manipulator 1 comprises a first side 3 with an outer surface that, when the manipulator grips a shoe last 4 or another object 13, faces, i.e. is turned toward such shoe last 4 or the other object 13.
- the gripping manipulator 1 further comprises: - gripper means associated with the aforementioned body 2 for selectively gripping a portion of a shoe last 4 or another object 13 and
- the aforementioned gripper means comprise at least one pair of counteracting fmger grippers 5;
- said finger grippers 5 project out of the body 2, such that a distal end 6 thereof extends beyond the aforementioned outer surface of the first side 3 of the body 2;
- each fmger gripper 5 extends along an axis n-n from an end 7 proximal to said body to said distal end 6;
- each fmger gripper 5 is articulated to move from an open configuration (see Figures 1 , 2 and 3), in which the opposed counteracting finger grippers 5 of each pair of finger grippers 5 are in spaced relationship, to a closed configuration (see Figures 4a, 4b, 5, 6, 8, 9, 10) in which the aforementioned distal ends 6 of the opposed counteracting finger grippers 5 of each pair of finger grippers 5 become:
- each pair of fmger grippers move from the open configuration to the aforementioned closed configuration, they assume a more curved shape, with the concavity facing the opposed fmger gripper 5 of each pair of finger grippers 5, as shown for instance in Figure 6.
- the adaptive finger grippers 5 are articulated about articulation axis Y-Y extending parallel to a direction:
- each finger gripper 5 comprises a plurality of segments 8a, 8b, 8c which extend in mutual end-to-end articulatingly connected relationship from the aforementioned proximal end 7 to the aforementioned distal end 6.
- Each fmger gripper 5 is found to have an inner side, which faces/is turned toward the aforementioned outer surface of the first side 3 of the body 2, and an outer side opposite thereto;
- each fmger gripper 5 comprises an end segment 8a which defines said distal end
- each finger gripper 5 comprises a first plurality of said segments 8b which axially extend in mutual end-to-end articulatingly connected relationship between said end segment 8a until they define an inner portion 7a of the proximal end 7;
- each fmger gripper 5 is defined by a second plurality of said segments 8c which axially extend in mutual end-to-end articulatingly connected relationship from an outer portion of said end segment 8a until they define an outer portion 7a of said proximal end 7;
- each fmger gripper 5 is hinge- connected to a respective point 15 of said body 2, to rotate about a respective axis of articulation Y-Y, parallel to the longitudinal axis of the body 2;
- the drive means for the gripping manipulator 1 comprise, for each finger gripper 5, respective electric motor having a rotating shaft 9 connected via a respective lever/crank 10 to the outer portion of said proximal end 7 of each finger gripper 5.
- a single motor may be provided to move more than a finger gripper 5 or to move all the gripping fingers of the gripping manipulator 1.
- the mechanical transmission provided for transferring motion from the motor to the finger grippers 5 should include limiter means for limiting the maximum transmitted clamping force/torque, for each finger gripper, such as torque limiters, clutches and the like.
- each finger gripper 5 of the gripping manipulator 1 the corresponding articulating points of said first plurality of segments 8b and of said second plurality of said segments 8c are articulatingly connected via respective connecting rods 11.
- the aforementioned connecting rods 11 and segments 8 define four-bar linkages in the structure of each finger gripper 5.
- each finger gripper 5 the respective outer articulated side converges toward the inner articulated side, from the proximal end 7 to the distal end 6.
- the gripping manipulator 1 comprises resilient material and/or elastic means 16 located between the aforementioned first plurality of segments 8b of the inner side andithe aforementioned second plurality of segments 8c of the outer side of each finger gripper 5.
- each finger gripper 5 of the gripping manipulator 1 comprises at least two articulation points along its own axis n-n and preferably comprises at least three articulation points.
- each finger gripper 5 of the gripping manipulator 1 assumes a substantially straight shape when the manipulator is in the open configuration (see Figure 3), and it has the shape of a broken line when the manipulator 1 is in the closed configuration (see Figure 6).
- the gripping manipulator 1 comprises two pairs of mutually staggered opposed fmger grippers 5.
- the two pairs of opposed fmger grippers 5 are mutually staggered in the longitudinal direction X-X, i.e. along the long sides of the body 2.
- the two pairs of opposed finger grippers allow the gripping manipulator 1 to grip the shoe last 4, or another object 13, at two spaced-apart points, thereby ensuring a firm and stable grasp thereon.
- each fmger gripper 5 comprises a gripping portion, coated with or formed with a high friction coefficient material at said distal end 6.
- each fmger gripper 5 comprises a gripping portion with a roughened surface at said distal end 6.
- the gripping manipulator comprises, for each finger gripper 5, respective sensor means for determining directly or by indirect measurement the closing force exerted by each finger gripper 5.
- the method of manufacturing shoes using shoe lasts 4 includes the steps of:
- the method of manufacturing shoes comprises the step of using the aforementioned temporary accumulation buffer B to handle the shoe parts and/or the shoe lasts between the first work cell 101 and the second work cell 102.
- the method of manufacturing shoes comprises the steps of:
- the shoe manufacturing system of the present invention fulfills the above mentioned need and also obviates prior art drawbacks as set out in the introduction of this disclosure.
- the structure of the aforementioned manipulator allows such manipulator to grip objects such as a shoe last of conventional type, i.e. is a shoe last like those that are manually handled by an operator in the usual shoe manufacturing processes.
- the shoe lasts have different shapes and sizes according to the size and special shape of the shoe to be manufactured. Furthermore, these shoe lasts have rather rounded and curved shapes that are not easily grasped by a gripper having straight tines, that can only perform a normal opening and closing movement.
- the gripping manipulator of the invention is found to be of adaptive type, as it can be adapted to and conformed with the shape of the shoe last to be picked up, and can thus fit its round, bulged or concave shapes to ensure a firm and effective grip.
- the finger grippers are articulated and comprise, for instance, the aforementioned plurality of segments extending in mutual end-to-end articulatingly connected relationship.
- One advantage that can be achieved by using the gripping manipulator consists in the possibility to directly or indirectly determine and adjust, for each finger gripper, both the shape to be assumed and also the maximum pressing force to be applied to the object to be gripped and picked up, thereby increasing the ability of the gripping manipulator to adapt to the particular shape of the shoe last to be picked up.
- One more advantage of the gripping manipulator consists in the possibility of using such manipulator to: automatically handle the shoe lasts and automatically handle the shoe parts.
- Such manipulator is also able to load and unload the shoe lasts not only to and from the warehouses, but also an especially the known machines that are typically used for:
- An advantage that results from the use of the shoe manufacturing system of the invention consists in the possibility of an almost entirely automatic shoe manufacturing process, due to the use of one or more manipulating robots, and of reducing labor using the technology of existing automatic or semiautomatic machines, which can be integrated in the shoe manufacturing system of the invention not only from the structural and functional point of view, but also in terms of integration with the general control and management system and/or that of the individual work cell.
- more than one robot may be provided within a single work cell.
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- Engineering & Computer Science (AREA)
- Robotics (AREA)
- Mechanical Engineering (AREA)
- Manipulator (AREA)
- Footwear And Its Accessory, Manufacturing Method And Apparatuses (AREA)
Abstract
Description
Claims
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201880012475.9A CN110381767A (en) | 2017-02-21 | 2018-02-20 | Shoemaking system |
BR112019017338-2A BR112019017338A2 (en) | 2017-02-21 | 2018-02-20 | FOOTWEAR MANUFACTURING SYSTEM |
EP18712268.4A EP3585204A1 (en) | 2017-02-21 | 2018-02-20 | A shoe manufacturing system |
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
IT102017000019577 | 2017-02-21 | ||
IT102017000019577A IT201700019577A1 (en) | 2017-02-21 | 2017-02-21 | FOOTWEAR PRODUCTION SYSTEM |
IT102017000019521A IT201700019521A1 (en) | 2017-02-21 | 2017-02-21 | PRENSILE MANIPULATOR FOR SHOE MAKING |
IT102017000019521 | 2017-02-21 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2018154438A1 true WO2018154438A1 (en) | 2018-08-30 |
Family
ID=61692028
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/IB2018/051034 WO2018154438A1 (en) | 2017-02-21 | 2018-02-20 | A shoe manufacturing system |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP3585204A1 (en) |
CN (1) | CN110381767A (en) |
BR (1) | BR112019017338A2 (en) |
WO (1) | WO2018154438A1 (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2020173653A1 (en) * | 2019-02-25 | 2020-09-03 | Kuka Deutschland Gmbh | Method for automatically pulling a shoe upper onto a last |
IT202100014033A1 (en) * | 2021-05-28 | 2022-11-28 | Rg Eng S R L | MANIPULATION APPARATUS FOR PAINTING INSTALLATIONS FOR SAFETY SHOE TOE CAPS AND METHOD FOR MANIPULATING SAFETY SHOE TOE CAPS USING SUCH MANIPULATION APPARATUS |
WO2022268281A1 (en) * | 2021-06-23 | 2022-12-29 | Ecco Sko A/S | A footwear manufacturing system |
Citations (12)
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EP0128756A2 (en) * | 1983-06-10 | 1984-12-19 | British United Shoe Machinery Limited | Transfer apparatus |
EP0181533A2 (en) * | 1984-11-06 | 1986-05-21 | A/S Eccolet Sko | A system for moulding soles onto shoe legs |
FR2586908A1 (en) * | 1985-09-06 | 1987-03-13 | Blanc Roger | Installation for the automated manufacture of shoes |
EP0269333A2 (en) * | 1986-11-21 | 1988-06-01 | International Shoe Machine Corporation | A multi station system to act upon footwear upper assemblies with transfer between stations thereof |
FR2612052A1 (en) * | 1987-03-12 | 1988-09-16 | Actis Ets | Installation for the automated manufacture of shoes |
EP0524690A1 (en) * | 1991-07-26 | 1993-01-27 | OFFICINE MECCANICHE CERIM S.p.A. | Vamp handling and processing machine |
FR2825944A1 (en) * | 2001-06-18 | 2002-12-20 | Actis Ets | Gripping head for manipulator robot used for seizing lasts comprises two clamps which can translate on common support, head also allowing transfer of lasts to storage racks |
WO2003080288A1 (en) * | 2002-03-21 | 2003-10-02 | Abb Oy | Method and arrangement for assembly |
EP2551071A1 (en) * | 2010-03-24 | 2013-01-30 | Kabushiki Kaisha Yaskawa Denki | Robot hand and robot device |
US20130125319A1 (en) * | 2011-11-18 | 2013-05-23 | Nike, Inc. | Automated Manufacturing Of Shoe Parts |
US8936289B1 (en) * | 2010-03-15 | 2015-01-20 | Telefactor Robotics LLC | Robotic finger assemblies |
US20150115496A1 (en) * | 2013-10-30 | 2015-04-30 | Nike, Inc. | Automated Rubber Molding And De-Molding |
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CN105835051B (en) * | 2016-04-26 | 2018-06-12 | 江南大学 | The underactuated manipulator of Dual-motors Driving Collaborative Control |
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2018
- 2018-02-20 BR BR112019017338-2A patent/BR112019017338A2/en active Search and Examination
- 2018-02-20 WO PCT/IB2018/051034 patent/WO2018154438A1/en unknown
- 2018-02-20 CN CN201880012475.9A patent/CN110381767A/en active Pending
- 2018-02-20 EP EP18712268.4A patent/EP3585204A1/en active Pending
Patent Citations (12)
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EP0128756A2 (en) * | 1983-06-10 | 1984-12-19 | British United Shoe Machinery Limited | Transfer apparatus |
EP0181533A2 (en) * | 1984-11-06 | 1986-05-21 | A/S Eccolet Sko | A system for moulding soles onto shoe legs |
FR2586908A1 (en) * | 1985-09-06 | 1987-03-13 | Blanc Roger | Installation for the automated manufacture of shoes |
EP0269333A2 (en) * | 1986-11-21 | 1988-06-01 | International Shoe Machine Corporation | A multi station system to act upon footwear upper assemblies with transfer between stations thereof |
FR2612052A1 (en) * | 1987-03-12 | 1988-09-16 | Actis Ets | Installation for the automated manufacture of shoes |
EP0524690A1 (en) * | 1991-07-26 | 1993-01-27 | OFFICINE MECCANICHE CERIM S.p.A. | Vamp handling and processing machine |
FR2825944A1 (en) * | 2001-06-18 | 2002-12-20 | Actis Ets | Gripping head for manipulator robot used for seizing lasts comprises two clamps which can translate on common support, head also allowing transfer of lasts to storage racks |
WO2003080288A1 (en) * | 2002-03-21 | 2003-10-02 | Abb Oy | Method and arrangement for assembly |
US8936289B1 (en) * | 2010-03-15 | 2015-01-20 | Telefactor Robotics LLC | Robotic finger assemblies |
EP2551071A1 (en) * | 2010-03-24 | 2013-01-30 | Kabushiki Kaisha Yaskawa Denki | Robot hand and robot device |
US20130125319A1 (en) * | 2011-11-18 | 2013-05-23 | Nike, Inc. | Automated Manufacturing Of Shoe Parts |
US20150115496A1 (en) * | 2013-10-30 | 2015-04-30 | Nike, Inc. | Automated Rubber Molding And De-Molding |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2020173653A1 (en) * | 2019-02-25 | 2020-09-03 | Kuka Deutschland Gmbh | Method for automatically pulling a shoe upper onto a last |
CN113474131A (en) * | 2019-02-25 | 2021-10-01 | 库卡德国有限公司 | Method for automatically pulling shoe upper onto shoe last |
CN113474131B (en) * | 2019-02-25 | 2024-03-19 | 库卡德国有限公司 | Method for automatically pulling shoe upper onto shoe last |
US12042021B2 (en) | 2019-02-25 | 2024-07-23 | Kuka Deutschland Gmbh | Method for automatically fitting a shoe upper onto a last |
IT202100014033A1 (en) * | 2021-05-28 | 2022-11-28 | Rg Eng S R L | MANIPULATION APPARATUS FOR PAINTING INSTALLATIONS FOR SAFETY SHOE TOE CAPS AND METHOD FOR MANIPULATING SAFETY SHOE TOE CAPS USING SUCH MANIPULATION APPARATUS |
WO2022268281A1 (en) * | 2021-06-23 | 2022-12-29 | Ecco Sko A/S | A footwear manufacturing system |
Also Published As
Publication number | Publication date |
---|---|
CN110381767A (en) | 2019-10-25 |
BR112019017338A2 (en) | 2020-03-31 |
EP3585204A1 (en) | 2020-01-01 |
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