WO2018153388A1 - Hexagonally patterned substrate - Google Patents

Hexagonally patterned substrate Download PDF

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Publication number
WO2018153388A1
WO2018153388A1 PCT/CN2018/084108 CN2018084108W WO2018153388A1 WO 2018153388 A1 WO2018153388 A1 WO 2018153388A1 CN 2018084108 W CN2018084108 W CN 2018084108W WO 2018153388 A1 WO2018153388 A1 WO 2018153388A1
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Prior art keywords
regular
substrate
hexagonal
patterned substrate
hexagon
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PCT/CN2018/084108
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French (fr)
Chinese (zh)
Inventor
孙智江
梁宗文
吴自力
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海迪科(南通)光电科技有限公司
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Publication of WO2018153388A1 publication Critical patent/WO2018153388A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/02Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor bodies
    • H01L33/20Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor bodies with a particular shape, e.g. curved or truncated substrate
    • CCHEMISTRY; METALLURGY
    • C30CRYSTAL GROWTH
    • C30BSINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
    • C30B25/00Single-crystal growth by chemical reaction of reactive gases, e.g. chemical vapour-deposition growth
    • C30B25/02Epitaxial-layer growth
    • C30B25/18Epitaxial-layer growth characterised by the substrate
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/02Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor bodies
    • H01L33/20Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor bodies with a particular shape, e.g. curved or truncated substrate
    • H01L33/22Roughened surfaces, e.g. at the interface between epitaxial layers

Definitions

  • the present invention relates to the field of substrate preparation technology, and in particular, to a positive hexagonal patterned substrate and a nano patterned substrate.
  • GaN-based LEDs Compared with traditional light sources, GaN-based LEDs have the advantages of small size, long life, high efficiency, energy saving and environmental protection. They are widely used in displays, indicator lights, backlights, solid state lighting, traffic lights, short-range optical communications and biosensors. And so on.
  • the lattice constant mismatch and the thermal expansion coefficient mismatch of the GaN epitaxial film and the underlying substrate are large, resulting in a dislocation density of up to 10 9 to 10 10 cm -2 in the GaN epitaxial film.
  • the high dislocation density will affect the optical and electrical properties of the epitaxial film, resulting in reduced device reliability and internal quantum efficiency.
  • Using a patterned substrate as a GaN-based light-emitting diode epitaxial substrate can promote lateral epitaxial growth, and the line dislocations in the GaN epitaxial layer above the substrate pattern are bent by 90°, so that the line dislocations cannot reach the surface of the film, which can greatly Reduce the line dislocation density of the GaN epitaxial film. At the same time, it can also increase the probability of light emission and improve the light extraction efficiency of the LED.
  • the ideal patterned substrate is to maintain the minimum c-plane area ratio while the c-plane width is required to meet the minimum size requirements for epitaxial initial growth.
  • the conventional hemispherical patterned substrate gap is too small, and the epitaxial growth cannot be performed with high quality.
  • the technical problem to be solved by the present invention is to provide a positive hexagonal patterned substrate with a monolithic structure, which has a larger pattern gap while maintaining a constant duty ratio and tight alignment, ensuring high quality growth of epitaxial materials. .
  • a first aspect of the present invention provides a positive hexagonal patterned substrate, which is innovative in that it includes a substrate having a periodicized convex or concave pattern, the protrusion or
  • the bottom edge of the concave pattern is a regular hexagon and arranged in a honeycomb shape, that is, a vertical bisector of any one of the arranged hexagons passes through the center of the regular hexagon and the corresponding adjacent hexagon, and a gap exists between the adjacent regular hexagons.
  • the side of either side of the aligned hexagonal shape corresponding to the adjacent regular hexagon is axisymmetric with respect to the gap.
  • the period of the periodic pattern is from 100 to 8000 nm.
  • the base side of the periodic pattern has a length of 10 to 5000 nm.
  • the height of the periodic pattern is 0.1 to 10 ⁇ m.
  • the gap between adjacent regular hexagons is 10 to 1000 nm.
  • the convex or concave pattern is a regular hexagonal shape.
  • the convex or concave pattern is a regular hexagonal taper.
  • the convex or concave pattern is a regular hexagonal column shape.
  • the vertex of the regular hexagon has a curvature, and the length of the arc is 0 to 500 nm.
  • vertex of the regular hexagon is rounded.
  • the side length of the regular hexagon is a straight line.
  • the side of the regular hexagon is convex and convex.
  • the side of the regular hexagon has a concave curve.
  • the substrate is sapphire.
  • the substrate is silicon carbide or silicon.
  • the substrate is lithium aluminate.
  • a second aspect of the present invention provides a nano-patterned substrate including a base substrate and a honeycomb structure formed on the base substrate, a period of the honeycomb structure It is 100-5000 nm and has a height of 10-5000 nm.
  • the nano-patterned substrate may be a honeycomb convex structure or a honeycomb structure.
  • the nano-patterned substrate is one of sapphire, silicon carbide, and silicon of polar, semi- or non-polar orientation.
  • the positive hexagonal patterned substrate of the present invention wherein the vertex of the regular hexagon is a regular hexagon with rounded corners, or the regular hexagon of the convex curve or the regular hexagon of the concave curve, which is more capable of Effectively suppressing the dislocation density of the epitaxial layer on the patterned substrate and improving the crystal quality.
  • the honeycomb structure is used, and when the duty ratio is kept constant and the period is decreased, the epitaxial growth on the nano-patterned substrate can still maintain a good crystal quality.
  • FIG. 1 is a schematic view showing the structure of a regular hexagonal patterned substrate in the present invention.
  • FIG. 2 is a schematic view showing the structure of a hexagonal hexagonal patterned substrate in the present invention.
  • FIG. 3 is a schematic view showing the structure of a hexagonal hexagonal patterned substrate in the present invention.
  • Fig. 4 is a structural schematic view showing that the apex angle of the base hexagonal hexagonal corner is a circular arc curve in the present invention.
  • Fig. 5 is a structural schematic view showing the side of the base hexagonal hexagonal line being straight in the present invention.
  • Fig. 6 is a structural schematic view showing a side of a hexagonal positive hexagonal side having a convex curve in the present invention.
  • Fig. 7 is a structural schematic view showing the side of the hexagonal hexagonal side having a concave curve in the present invention.
  • Figure 8 is a schematic view showing the structure of a regular hexagonal columnar projection in the present invention.
  • Figure 9 is a schematic view showing the structure of a hexagonal tapered projection in the present invention.
  • Figure 10 is a schematic view showing the structure of a hexagonal hexagonal projection in the present invention.
  • Figure 11 is a schematic view showing the structure of a hexagonal column-shaped pit in the present invention.
  • Figure 12 is a schematic view showing the structure of a hexagonal tapered pit according to the present invention.
  • Figure 13 is a schematic view showing the structure of a regular hexagonal shaped pit according to the present invention.
  • Figure 14 is a top plan view of a patterned substrate in accordance with the present invention.
  • a positive hexagonal patterned substrate which is innovative in that it comprises a substrate 1 having a periodicized convex or concave pattern on its surface, the bottom edge of the raised or concave pattern being a regular hexagon and presenting Honeycomb compact arrangement, that is, a vertical bisector of either side of a regular hexagonal shape passes through the center of the regular hexagon and the corresponding adjacent hexagonal shape, and a gap between adjacent positive hexagons, arranging either side of the positive hexagon and the adjacent positive six The sides corresponding to the corners are axisymmetric with respect to the gap.
  • GaN gallium nitride
  • c-plane control area
  • the GaN epitaxial film lateral growth process consists of 2 steps:
  • the GaN epitaxial film grows three-dimensionally around the periphery of the microstructure, and finally gradually closes each microstructure and covers the entire microstructure, and the lateral surface of the GaN epitaxial film is kept as flat as possible;
  • the GaN epitaxial film is traversed on the flat GaN epitaxial film formed in the first step, and continues to grow in a two-dimensional mode, so that the quality of the epitaxial layer crystal is improved, the desired product is obtained, and finally the epitaxial layer, such as the light output of the LED chip, is improved. Efficiency and the crystal quality of the material.
  • the dislocation extension can be effectively blocked, the dislocation density is reduced, the quality of the generated material is improved, and the crystal quality is improved.
  • the positive hexagonal patterned substrate 1 of the present invention has a regular hexagonal shape, and has a regular shape with a 360-degree rotating structure centered on the center of the regular hexagon; since the regular hexagon is periodically arranged and the hexagonal shape is The side corresponding to the adjacent regular hexagonal pattern is axisymmetric with respect to the central axis between the two, and therefore, when the duty ratio is kept constant and closely arranged, the order is more ordered, and the gap between the plurality of adjacent patterns is kept the largest.
  • the process window of the epitaxy is broadened, and the yield and reliability of the product are improved; thereby, the dislocation density of the epitaxial film grown thereon can be effectively reduced and the light extraction efficiency of the chip can be improved.
  • FIG. 1 is a schematic structural view of a hexagonal hexagonal patterned substrate according to the present invention
  • FIG. 10 is a schematic structural view of a hexagonal hexagonal projection in the present invention.
  • the adjacent sides of the adjacent hexagonal hexagonal hexagons are axisymmetric, and when the duty ratio is constant, when compacted,
  • the gap between adjacent regular hexagonal mesas is large, giving a space for lateral growth of the GaN epitaxial film, and the distance between adjacent sides of adjacent hexagons is the same from one end to the other end of the side, thus growing
  • the possibility of dislocations occurring in the GaN epitaxial film is lowered, and the dislocation density of the GaN epitaxial film outside the side wall of the regular hexagonal column is more effectively reduced.
  • the substrate 1 has a regular hexagonal shape, and a GaN epitaxial film is laterally epitaxially grown on the substrate. Since the dislocations of the laterally grown GaN film are bent by 90 degrees, the GaN epitaxial film is along the side wall of the truncated cone. Lateral growth. Since the truncated cone shape has a certain height, the GaN epitaxial film is laterally grown in the sidewall, so that part of the GaN epitaxial film is deposited at a certain height outside the domed-shaped sidewall, and the GaN epitaxially deposited on the upper surface of the truncated cone shape The film is almost flat and then covered with a hexagonal circular shaped micro-structure. Since the dislocation of the GaN epitaxial film grown below the height of the regular hexagonal truncated cone is reduced, the dislocation density of the regrown GaN epitaxial film is greatly reduced when the GaN epitaxial film covers the entire microstructure.
  • the gap between the adjacent regular hexagonal circular truncated cones is small in the lower part and large in the upper part. Therefore, in the process of lateral growth of the GaN epitaxial film, the upper and upper heights are increased. The slower the change, the certain adjustment time is given during the formation of the GaN epitaxial film to prevent the increase of the dislocation density.
  • FIG. 13 is a schematic structural view of a hexagonal hexagonal pit according to the present invention.
  • a part of the GaN epitaxial film is grown in a regular hexagonal pit, a part is grown outside the regular hexagonal pit, and the GaN epitaxial film in the hexagonal pit is laterally stacked inside, and the GaN epitaxial outside the hexagonal pit is extended.
  • the film laterally accumulates in the lateral direction between the adjacent regular hexagonal pits, all reducing the dislocation density.
  • FIG. 2 is a schematic structural view of a hexagonal hexagonal patterned substrate according to the present invention
  • FIG. 11 is a schematic structural view of a regular hexagonal tapered protrusion according to the present invention.
  • the adjacent sides of the adjacent hexagonal hexagonal hexagons are axisymmetric, and when the duty ratio is constant, when compacted
  • the gap between the adjacent regular hexagonal tapers is large, the space for lateral growth of the GaN epitaxial film is given, and the gap between the adjacent regular hexagonal tapers gradually increases from the bottom to the top. Therefore, the GaN epitaxial film is laterally oriented.
  • the space for growth gradually becomes larger, the rate of high growth gradually becomes slower, and when the portion where the height is faster is extended toward the adjacent lower portion, the height difference of the adjusted GaN epitaxial film reduces the line dislocation density.
  • the substrate 1 is a hexagonal pyramid, and the GaN epitaxial film is laterally epitaxially grown on the substrate. Since the line dislocations of the laterally grown GaN film are bent by 90 degrees, the GaN epitaxial film is tapered. The sidewalls grow laterally. Since the conical shape has a certain height, the GaN epitaxial film is deposited laterally in the sidewall, so that part of the GaN epitaxial film is deposited at a certain height outside the conical sidewall, giving the GaN epitaxial film a larger space for growth. The portion of the GaN epitaxial film is lowered to a normal height, and the line dislocation density is lowered.
  • the gap between the adjacent regular hexagonal conical shapes is small in the lower part and large in the upper part. Therefore, in the process of lateral growth of the GaN epitaxial film, the upper and upper heights are increased. The slower the change, the certain adjustment time is given during the formation of the GaN epitaxial film, and the dislocation density is reduced.
  • FIG. 12 is a schematic structural view of a hexagonal hexagonal pit according to the present invention.
  • a part of the GaN epitaxial film is grown in a hexagonal hexagonal pit, a part is grown outside the hexagonal hexagonal pit, and a GaN epitaxial film in the hexagonal hexagonal pit is laterally stacked inside, and a hexagonal pyramid is pitted.
  • the outer GaN epitaxial film laterally accumulates in the lateral direction between adjacent regular hexagonal pyramid pits, reducing the dislocation density.
  • FIG. 3 is a schematic structural view of a hexagonal hexagonal patterned substrate according to the present invention
  • FIG. 11 is a schematic structural view of a regular hexagonal columnar protrusion according to the present invention.
  • the adjacent sides of the adjacent hexagonal hexagonal hexagons are axisymmetric, and when the duty ratio is constant, when compacted,
  • the gap between the adjacent regular hexagonal columns is large, and the space for lateral growth of the GaN epitaxial film is given.
  • the gap between the adjacent regular hexagonal columns is the same. Therefore, the space for lateral growth of the GaN epitaxial film is the same, and the bit is lowered. Wrong density.
  • the substrate 1 has a regular hexagonal column shape, and a GaN epitaxial film is laterally epitaxially grown on the substrate. Since the line dislocation of the laterally grown GaN film is bent by 90 degrees, the GaN epitaxial film is along the cylindrical side. The wall grows laterally. Since the cylindrical shape has a certain height, the GaN epitaxial film is deposited laterally in the sidewall, so that part of the GaN epitaxial film is deposited at a certain height outside the cylindrical sidewall, giving the GaN epitaxial film a larger space for growth. Reduced dislocation density.
  • the speed of the GaN epitaxial film is the same during the lateral growth of the GaN epitaxial film, and the speed is reduced. Dislocation density.
  • FIG. 11 is a schematic structural view of a hexagonal hexagonal pit according to the present invention.
  • a part of the GaN epitaxial film is grown in a regular hexagonal column pit, a part is grown outside the hexagonal hexagonal pit, and the GaN epitaxial film in the hexagonal columnar pit is laterally stacked inside, and the GaN epitaxial outside the hexagonal column pit is extended.
  • the film laterally accumulates in the lateral direction between adjacent regular hexagonal pits, reducing the line dislocation density.
  • the above various patterns are formed by a nano-printing method, and the pattern is not limited to a regular hexagonal shape, a regular hexagonal cone shape, a regular hexagonal column shape, a regular hexagonal column-shaped pit, a regular hexagonal pyramid pit, and a regular hexagonal column-shaped pit.
  • the positive hexagonal patterned substrate of the present invention wherein the regular hexagon is a regular hexagon with a rounded corner, or a regular hexagon with a convex curve or a positive hexagon in a concave curve, so that the graphic can be effectively suppressed.
  • the dislocation density of the epitaxial layer on the substrate is blocked, the dislocation extension is blocked, and the crystal quality is improved.
  • a more specific embodiment is that the period length of the periodic pattern is 100 to 8000 nm.
  • the period of the bottom side of the periodic pattern is 10 to 5000 nm.
  • the height of the periodic pattern is 0.1 to 10 ⁇ m.
  • the same gap is present within the error range, and the gap between adjacent regular hexagons is 10 to 1000 nm.
  • the above setting data is to make the microstructure distribution more scientific and reasonable, and it is convenient to form the GaN epitaxial film to grow into three-dimensional growth in the first step. And it is easier to achieve the filling of each microstructure after the end of the first step, and improve the crystal quality.
  • FIG. 4 is a schematic structural view of a base hexagonal apex angle formed by a circular arc curve in the present invention.
  • the crystal quality is improved; as shown in FIG. 4, the vertex angle of the bottom hexagonal hexagon can be set as the rounded corner 5 with a curvature.
  • the vertex of the regular hexagon is rounded.
  • the above-mentioned curvature has a length of 0 to 500 nm.
  • FIG. 5 is a schematic structural view showing a side of a hexagonal hexagonal side of a straight line in the present invention.
  • the side length of the regular hexagon is a straight line.
  • FIG. 6 is a schematic structural view showing a side of a hexagonal positive hexagonal side having a convex curve.
  • the side length of the regular hexagon is a convex curve.
  • FIG. 7 is a schematic structural view showing a side of a hexagonal hexagonal side having a concave curve.
  • the side length of the regular hexagon is a concave curve.
  • the above-mentioned regular pattern can reduce the dislocation density and improve the crystal quality in the first step of the GaN epitaxial film formation process.
  • the substrate is not limited to the sapphire substrate 1, and any one of a silicon carbide substrate, a silicon substrate or a lithium aluminate substrate may also be selected.
  • the patterned sapphire substrate technology is a new technology without growth interruption, which can significantly reduce the dislocation density of the epitaxial layer, thereby reducing the non-radiative recombination of the LED active layer carriers and improving the internal quantum efficiency.
  • the pattern on the sapphire substrate can increase the scattering of the emitted light on the substrate, so that more light enters the escape region and emits the LED, thereby improving the light extraction rate, especially the nano-patterned sapphire substrate for the light extraction rate.
  • the improvement effect is remarkable. Since the patterned sapphire substrate technology improves internal quantum efficiency and light extraction efficiency, the brightness of the LED is significantly improved.
  • the patterned sapphire substrate is produced in two steps, including the preparation of the mask pattern and the transfer of the pattern. The shape and size of the mask pattern determines the shape and size of the substrate pattern.
  • the nanopatterned substrate comprises a substrate 1 and a honeycomb structure 6 on the base substrate.
  • the period of the honeycomb structure 6 is 100-5000 nm and the height is 10-5000 nm.
  • the period 6 has a period of 100 to 1000 nm and a height of 10 to 900 nm.
  • a more specific embodiment uses a nanoimprinting device for the nano-patterned substrate, that is, the base substrate 1 is surface-treated, then a photoresist is coated on the base substrate 1, and the photoresist is honeycombed.
  • the patterning process, finally etching the substrate, forms a honeycomb-like convex structure on the base substrate 1; and in the present embodiment, the base substrate 1 is a polar-oriented sapphire substrate.
  • the base substrate 1 is not limited to a polar-oriented sapphire substrate, and a semi-oriented sapphire substrate may be used, and a polar, non-polar or non-polar orientation may also be employed. Silicon carbide and silicon. Further, a honeycomb structure is formed on the base substrate 1, and is not limited to the convex structure, and may be a concave structure.
  • the nano-patterned substrate of the embodiment adopts a honeycomb structure, and when the duty ratio is kept constant and the period is decreased, the epitaxial growth on the nano-patterned substrate can still be Maintain good crystal quality.
  • the regular hexagonal patterned substrate 1 of the present application has the same hexagonal shape as the regular pattern, and has the same 360-degree rotating structure shape centered on the center of the regular hexagon; since the regular hexagon is periodically arranged and is hexagonal
  • the side of either side that corresponds to the adjacent normal hexagonal pattern is axisymmetric with respect to the central axis between the two, so that it is more orderly while maintaining the duty cycle and closely aligned, and the gap between multiple adjacent patterns is kept the largest.
  • the process window of the epitaxy is broadened, and the yield and reliability of the product are improved; thereby, the dislocation density of the epitaxial film grown thereon and the light extraction efficiency of the chip are improved. Since the periodic distribution microstructure is added to the substrate 1, the dislocation extension can be effectively blocked, the dislocation density is reduced, the quality of the generated material is improved, and the crystal quality is improved.

Abstract

The present invention relates to a hexagonally patterned substrate, comprising a substrate, a surface of the substrate being provided with a periodic convex and concave pattern, a bottom edge of the convex and concave pattern being hexagonal and having a compact honeycomb arrangement, wherein a perpendicular bisector of any edge of each hexagon passes through the center of the hexagon and a corresponding adjacent hexagon, same or similar gaps are arranged between adjacent hexagons, and any edge of a hexagon and a corresponding edge of an adjacent hexagon are axisymmetric with respect to the gap. The advantages of the present invention are: any edge of a hexagon on the bottom edge of the periodic convex and concave pattern of the hexagonally patterned substrate is axisymmetric with a corresponding edge of an adjacent hexagon, and the compact arrangement is provided with larger pattern gaps while a duty ratio remains unchanged, thereby widening an epitaxial process window, and increasing product yield and reliability; the dislocation density of an epitaxial thin film grown on the substrate can be effectively reduced, and the light extraction efficiency of a chip can be increased.

Description

一种正六角形图形化衬底A positive hexagonal patterned substrate
相关申请的交叉引用Cross-reference to related applications
本申请要求于2017年2月23日提交中国专利局的申请号为201720166354.2、名称为“一种纳米图形化衬底”以及2017年4月28日提交中国专利局的申请号为201710294891.X、名称为“一种正六角形图形化衬底”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims that the application number of the China Patent Office submitted on February 23, 2017 is 201720166354.2, the name is “a nano-patterned substrate” and the application number submitted to the China Patent Office on April 28, 2017 is 201710294891.X. The priority of the Chinese Patent Application entitled "A Orthogonal Hexagonal Patterned Substrate" is hereby incorporated by reference in its entirety.
技术领域Technical field
本发明涉及衬底制备技术领域,特别涉及一种正六角形图形化衬底及一种纳米图形化衬底。The present invention relates to the field of substrate preparation technology, and in particular, to a positive hexagonal patterned substrate and a nano patterned substrate.
背景技术Background technique
GaN基LED与传统的光源相比具有体积小、寿命长、效率高、节能环保等优点,目前,已广泛应用于显示、指示灯、背光灯、固态照明、交通信号灯、短程光学通信和生物传感器等各个领域。通常,GaN外延薄膜与底部的衬底的晶格常数失配和热膨胀系数失配很大,导致在GaN外延薄膜产生高达10 9~10 10cm –2的位错密度。高的位错密度将影响外延薄膜的光学和电学特性,从而使器件的可靠性和内量子效率降低。另一方面,GaN的折射率大于空气的折射率(n=1)和衬底的折射率,因此光逃逸角锥的临界角非常小,造成有源层产生的光子只有很少一部分从表面溢出,而大部分光子逐渐消失于内部全反射并转化成热能。 Compared with traditional light sources, GaN-based LEDs have the advantages of small size, long life, high efficiency, energy saving and environmental protection. They are widely used in displays, indicator lights, backlights, solid state lighting, traffic lights, short-range optical communications and biosensors. And so on. In general, the lattice constant mismatch and the thermal expansion coefficient mismatch of the GaN epitaxial film and the underlying substrate are large, resulting in a dislocation density of up to 10 9 to 10 10 cm -2 in the GaN epitaxial film. The high dislocation density will affect the optical and electrical properties of the epitaxial film, resulting in reduced device reliability and internal quantum efficiency. On the other hand, the refractive index of GaN is greater than the refractive index of air (n = 1) and the refractive index of the substrate, so the critical angle of the light escape pyramid is very small, causing only a small part of the photons generated by the active layer to overflow from the surface. Most of the photons gradually disappear from internal total reflection and are converted into heat.
采用图形化衬底作为GaN基发光二极管外延衬底,能够促进于横向外延生长,使衬底图形上方GaN外延层中的线位错弯曲90°,使线位错不能到达薄膜表面,这样可以大大降低GaN外延薄膜的线位错密度。同时也能增加光线的出射几率,提高LED的光提取效率。Using a patterned substrate as a GaN-based light-emitting diode epitaxial substrate can promote lateral epitaxial growth, and the line dislocations in the GaN epitaxial layer above the substrate pattern are bent by 90°, so that the line dislocations cannot reach the surface of the film, which can greatly Reduce the line dislocation density of the GaN epitaxial film. At the same time, it can also increase the probability of light emission and improve the light extraction efficiency of the LED.
为了提高器件的出光效率,需要保证一定的占空比。理想的图形化衬底是在保持尽量少的c-plane面积占比的同时,c-plane宽度需满足外延初始生长的最小尺寸要求。当图形尺寸缩小并保持c-plane面积占比不变的情况下,传统的半球形图形化衬底间隙太小,外延无法高质量生长。In order to improve the light extraction efficiency of the device, it is necessary to ensure a certain duty ratio. The ideal patterned substrate is to maintain the minimum c-plane area ratio while the c-plane width is required to meet the minimum size requirements for epitaxial initial growth. When the size of the image is reduced and the proportion of the c-plane area is kept constant, the conventional hemispherical patterned substrate gap is too small, and the epitaxial growth cannot be performed with high quality.
发明内容Summary of the invention
本发明要解决的技术问题是提供一种整体结构的正六角形图形化衬底,在保持占空比不变并且紧致排列的情况下,具有更大的图形间隙,确保外延材料的高质量生长。The technical problem to be solved by the present invention is to provide a positive hexagonal patterned substrate with a monolithic structure, which has a larger pattern gap while maintaining a constant duty ratio and tight alignment, ensuring high quality growth of epitaxial materials. .
为解决上述技术问题,本发明第一方面提供一种正六角形图形化衬底,其创新点 在于:包括一衬底,所述衬底表面有周期化凸起或凹陷图形,所述凸起或凹陷图形的底边为正六角形且呈蜂窝状紧致排列,即排列正六角形任一边的垂直平分线通过该正六角形与相应的相邻正六角形的中心,且相邻正六角形之间具有间隙,排列正六角形的任一边与相邻正六角形对应的边关于该间隙轴对称。In order to solve the above technical problems, a first aspect of the present invention provides a positive hexagonal patterned substrate, which is innovative in that it includes a substrate having a periodicized convex or concave pattern, the protrusion or The bottom edge of the concave pattern is a regular hexagon and arranged in a honeycomb shape, that is, a vertical bisector of any one of the arranged hexagons passes through the center of the regular hexagon and the corresponding adjacent hexagon, and a gap exists between the adjacent regular hexagons. The side of either side of the aligned hexagonal shape corresponding to the adjacent regular hexagon is axisymmetric with respect to the gap.
进一步地,所述周期化图形的长度周期为100~8000nm。Further, the period of the periodic pattern is from 100 to 8000 nm.
进一步地,周期化图形的底边边长为10~5000nm。Further, the base side of the periodic pattern has a length of 10 to 5000 nm.
进一步地,周期化图形的高度为0.1~10μm。Further, the height of the periodic pattern is 0.1 to 10 μm.
进一步地,相邻正六角形之间的间隙为10~1000nm。Further, the gap between adjacent regular hexagons is 10 to 1000 nm.
进一步地,所述凸起或凹陷图形为正六角台形。Further, the convex or concave pattern is a regular hexagonal shape.
进一步地,所述凸起或凹陷图形为正六角锥形。Further, the convex or concave pattern is a regular hexagonal taper.
进一步地,所述凸起或凹陷图形为正六角柱形。Further, the convex or concave pattern is a regular hexagonal column shape.
进一步地,所述正六角形的顶角带有弧度,所述弧度的长度为0~500nm。Further, the vertex of the regular hexagon has a curvature, and the length of the arc is 0 to 500 nm.
进一步地,所述正六角形的顶角为圆角。Further, the vertex of the regular hexagon is rounded.
进一步地,所述正六角形的边长为直线。Further, the side length of the regular hexagon is a straight line.
进一步地,所述正六角形的边长外凸的曲线。Further, the side of the regular hexagon is convex and convex.
进一步地,所述正六角形的边长内凹的曲线。Further, the side of the regular hexagon has a concave curve.
进一步地,所述衬底为蓝宝石。Further, the substrate is sapphire.
进一步地,所述衬底为碳化硅或硅。Further, the substrate is silicon carbide or silicon.
进一步地,所述衬底为铝酸锂。Further, the substrate is lithium aluminate.
为解决上述技术问题,本发明第二方面提供一种纳米图形化衬底,所述纳米图形化衬底包括基本衬底和形成在所述基本衬底上的蜂窝状结构,蜂窝状结构的周期为100-5000nm,高度为10-5000nm。In order to solve the above technical problems, a second aspect of the present invention provides a nano-patterned substrate including a base substrate and a honeycomb structure formed on the base substrate, a period of the honeycomb structure It is 100-5000 nm and has a height of 10-5000 nm.
进一步的,所述纳米图形化衬底可以为蜂窝状凸起结构或蜂窝状结构。Further, the nano-patterned substrate may be a honeycomb convex structure or a honeycomb structure.
进一步的,所述纳米图形化衬底为极性、半级性或非极性取向的蓝宝石、碳化硅以及硅的一种。Further, the nano-patterned substrate is one of sapphire, silicon carbide, and silicon of polar, semi- or non-polar orientation.
本发明的优点包括:Advantages of the invention include:
(1)本发明正六角形图形化衬底,其中,周期化凸起或凹陷图形的底边正六角形的任一边与相邻正六角图形对应的边轴对称,在保持占空比不变并且紧致排列的情况下,具有更大的图形间隙,拓宽了外延的工艺窗口,提高了产品的良率和可靠性;进而能够有效降低在其上生长的外延薄膜位错密度以及提高芯片的光提取效率;(1) The positive hexagonal patterned substrate of the present invention, wherein either side of the regular hexagon of the bottom of the periodicized convex or concave pattern is symmetrical with the side axis corresponding to the adjacent regular hexagonal pattern, and the duty ratio is kept constant and tight In the case of alignment, there is a larger pattern gap, which widens the process window of the epitaxy, improves the yield and reliability of the product, and can effectively reduce the dislocation density of the epitaxial film grown thereon and improve the light extraction of the chip. effectiveness;
(2)本发明正六角形图形化衬底,其中,正六角形的顶角为圆角的正六角形,或边为外凸曲线的正六角形或边为内凹曲线中的正六角形,这样就更能够有效抑制图形 化衬底上外延层的位错密度,提高晶体质量。(2) The positive hexagonal patterned substrate of the present invention, wherein the vertex of the regular hexagon is a regular hexagon with rounded corners, or the regular hexagon of the convex curve or the regular hexagon of the concave curve, which is more capable of Effectively suppressing the dislocation density of the epitaxial layer on the patterned substrate and improving the crystal quality.
(3)与传统纳米图形化衬底相比,采用蜂窝状结构,当占空比保持不变而周期减小时,在纳米图形化衬底上生长的外延仍能保持较好的晶体质量。(3) Compared with the conventional nano-patterned substrate, the honeycomb structure is used, and when the duty ratio is kept constant and the period is decreased, the epitaxial growth on the nano-patterned substrate can still maintain a good crystal quality.
附图说明DRAWINGS
为了更清楚的说明本发明实施例的技术方案,下面对实施例中需要使用的附图作简单介绍。应当理解,以下附图仅示出了本发明的某些实施方式,不应被看作是对本发明范围的限制。对于本领域技术人员而言,在不付出创造性劳动的情况下,能够根据这些附图获得其他附图。In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following drawings for the embodiments need to be briefly introduced. It is understood that the following drawings are merely illustrative of certain embodiments of the invention and are not intended to Other drawings can be obtained from those skilled in the art without departing from the drawings.
图1为本发明中正六角台形图形化衬底的结构示意图。1 is a schematic view showing the structure of a regular hexagonal patterned substrate in the present invention.
图2为本发明中正六角锥形图形化衬底的结构示意图。2 is a schematic view showing the structure of a hexagonal hexagonal patterned substrate in the present invention.
图3为本发明中正六角柱形图形化衬底的结构示意图。3 is a schematic view showing the structure of a hexagonal hexagonal patterned substrate in the present invention.
图4为本发明中底边正六角形顶角为圆弧曲线构成的结构示意图。Fig. 4 is a structural schematic view showing that the apex angle of the base hexagonal hexagonal corner is a circular arc curve in the present invention.
图5为本发明中底边正六角形边长为直线的结构示意图。Fig. 5 is a structural schematic view showing the side of the base hexagonal hexagonal line being straight in the present invention.
图6为本发明中底边正六角形边长为外凸曲线的结构示意图。Fig. 6 is a structural schematic view showing a side of a hexagonal positive hexagonal side having a convex curve in the present invention.
图7为本发明中底边正六角形边长为内凹曲线的结构示意图。Fig. 7 is a structural schematic view showing the side of the hexagonal hexagonal side having a concave curve in the present invention.
图8为本发明中一种正六角形柱状凸起的结构示意图。Figure 8 is a schematic view showing the structure of a regular hexagonal columnar projection in the present invention.
图9为本发明中一种正六角形锥状凸起的结构示意图。Figure 9 is a schematic view showing the structure of a hexagonal tapered projection in the present invention.
图10为本发明中一种正六角形台状凸起的结构示意图。Figure 10 is a schematic view showing the structure of a hexagonal hexagonal projection in the present invention.
图11为本发明中一种正六角形柱状凹坑的结构示意图。Figure 11 is a schematic view showing the structure of a hexagonal column-shaped pit in the present invention.
图12为本发明中一种正六角形锥状凹坑的结构示意图。Figure 12 is a schematic view showing the structure of a hexagonal tapered pit according to the present invention.
图13为本发明中一种正六角形台状凹坑的结构示意图。Figure 13 is a schematic view showing the structure of a regular hexagonal shaped pit according to the present invention.
图14为本发明中一种图形化衬底的俯视图。Figure 14 is a top plan view of a patterned substrate in accordance with the present invention.
图中:1-衬底;2-正六角台形;3-正六角锥形;4-正六角柱形;5-圆角;6-凸起结构。In the figure: 1-substrate; 2-negative hexagonal shape; 3-negative hexagonal cone; 4-negative hexagonal column; 5-rounded; 6-embossed structure.
具体实施方式detailed description
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合附图,对本发明实施例中的技术方案进行清楚、完整的描述。显然,所描述的实施例是本发明的一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be clearly and completely described in the following with reference to the accompanying drawings. It is apparent that the described embodiments are part of the embodiments of the invention, and not all of the embodiments.
因此,以下对本发明的实施例的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示本发明的部分实施例。基于本发明中的实施例,本领域普通技术人员在 没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。Therefore, the following detailed description of the embodiments of the invention is not intended to All other embodiments obtained by a person of ordinary skill in the art based on the embodiments of the present invention without creative efforts are within the scope of the present invention.
需要说明的是,在不冲突的情况下,本发明中的实施例及实施例中的特征和技术方案可以相互组合。It should be noted that the features and technical solutions in the embodiments and the embodiments of the present invention may be combined with each other without conflict.
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。It should be noted that similar reference numerals and letters indicate similar items in the following figures, and therefore, once an item is defined in a drawing, it is not necessary to further define and explain it in the subsequent drawings.
一种正六角形图形化衬底,其创新点在于:包括一衬底1,所述衬底1表面有周期化凸起或凹陷图形,所述凸起或凹陷图形的底边为正六角形且呈蜂窝状紧致排列,即排列正六角形任一边的垂直平分线通过该正六角形与相应的相邻正六角形的中心,且相邻正六角形之间具有间隙,排列正六角形的任一边与相邻正六角形对应的边关于该间隙轴对称。A positive hexagonal patterned substrate, which is innovative in that it comprises a substrate 1 having a periodicized convex or concave pattern on its surface, the bottom edge of the raised or concave pattern being a regular hexagon and presenting Honeycomb compact arrangement, that is, a vertical bisector of either side of a regular hexagonal shape passes through the center of the regular hexagon and the corresponding adjacent hexagonal shape, and a gap between adjacent positive hexagons, arranging either side of the positive hexagon and the adjacent positive six The sides corresponding to the corners are axisymmetric with respect to the gap.
GaN:氮化镓;c-plane:控制面积。GaN: gallium nitride; c-plane: control area.
GaN外延薄膜横的生长过程包括2步:The GaN epitaxial film lateral growth process consists of 2 steps:
第一步,GaN外延薄膜横在微结构周边三维生长,最后逐渐封闭每个微结构、覆盖整个微结构,GaN外延薄膜横表面尽量保持平整;In the first step, the GaN epitaxial film grows three-dimensionally around the periphery of the microstructure, and finally gradually closes each microstructure and covers the entire microstructure, and the lateral surface of the GaN epitaxial film is kept as flat as possible;
第二步,GaN外延薄膜横在第一步生成的平整的GaN外延薄膜上,以二维模式继续生长,使得外延层晶体质量提高,达到需要的产品,最终提高外延层,比如LED芯片的出光效率以及材料的晶体质量。In the second step, the GaN epitaxial film is traversed on the flat GaN epitaxial film formed in the first step, and continues to grow in a two-dimensional mode, so that the quality of the epitaxial layer crystal is improved, the desired product is obtained, and finally the epitaxial layer, such as the light output of the LED chip, is improved. Efficiency and the crystal quality of the material.
由于在衬底1中添加周期分布的微结构,能够有效阻断位错延伸,降低位错密度,改善生成的材料质量,提高晶体质量。Since the periodic distribution microstructure is added to the substrate 1, the dislocation extension can be effectively blocked, the dislocation density is reduced, the quality of the generated material is improved, and the crystal quality is improved.
本发明正六角形图形化衬底1,由于衬底为正六角形,属于规则图形,且以正六角形的的中心为中心平面360度旋转结构形状相同;由于正六角形周期化排布且正六角形的任一边与相邻正六角图形对应的边以两者之间的中心轴轴对称,因此,在保持占空比不变并且紧密排列时,更加有序,多个相邻图形之间间隙保持最大,拓宽了外延的工艺窗口,提高了产品的良率和可靠性;进而能够有效降低在其上生长的外延薄膜位错密度以及提高芯片的光提取效率。The positive hexagonal patterned substrate 1 of the present invention has a regular hexagonal shape, and has a regular shape with a 360-degree rotating structure centered on the center of the regular hexagon; since the regular hexagon is periodically arranged and the hexagonal shape is The side corresponding to the adjacent regular hexagonal pattern is axisymmetric with respect to the central axis between the two, and therefore, when the duty ratio is kept constant and closely arranged, the order is more ordered, and the gap between the plurality of adjacent patterns is kept the largest. The process window of the epitaxy is broadened, and the yield and reliability of the product are improved; thereby, the dislocation density of the epitaxial film grown thereon can be effectively reduced and the light extraction efficiency of the chip can be improved.
下面针对上述的概述进行具体的说明。The following is a detailed description of the above summary.
请参照图1和图10,图1为本发明中正六角台形图形化衬底的结构示意图;图10是本发明中一种正六角形台状凸起的结构示意图。1 and FIG. 10, FIG. 1 is a schematic structural view of a hexagonal hexagonal patterned substrate according to the present invention; and FIG. 10 is a schematic structural view of a hexagonal hexagonal projection in the present invention.
如图1所示,由于众多的正六角台形周期化分布,相邻的正六角台形的正六角形的相邻边之间轴对称,在占空比不变的情况下,当紧致排列时,相邻的正六角台形之间的间隙较大,给予了GaN外延薄膜横向生长的空间,并且相邻的六角形的相邻边之间的距离由边的一端至另一端相同,因此,生长的GaN外延薄膜发生位错的可能性降 低,更加有效地降低正六角台形侧壁外侧的GaN外延薄膜的位错密度。As shown in Fig. 1, due to the periodic distribution of a plurality of regular hexagonal shapes, the adjacent sides of the adjacent hexagonal hexagonal hexagons are axisymmetric, and when the duty ratio is constant, when compacted, The gap between adjacent regular hexagonal mesas is large, giving a space for lateral growth of the GaN epitaxial film, and the distance between adjacent sides of adjacent hexagons is the same from one end to the other end of the side, thus growing The possibility of dislocations occurring in the GaN epitaxial film is lowered, and the dislocation density of the GaN epitaxial film outside the side wall of the regular hexagonal column is more effectively reduced.
如图10所示,衬底1为正六角台形,GaN外延薄膜在衬底上横向外延生长,由于横向生长的GaN薄膜的位错弯曲90度,所以,GaN外延薄膜沿着圆台形的侧壁横向生长。由于圆台形具有一定的高度,因此,GaN外延薄膜通过在侧壁横向的生长,使得部分GaN外延薄膜在圆台形的侧壁外以一定的高度堆积,并且与在圆台形上表面堆积的GaN外延薄膜高度几乎持平,然后将正六角圆台形微结构封闭覆盖。由于在正六角圆台形的高度以下生长的GaN外延薄膜位错降低,因此,当GaN外延薄膜覆盖整个微结构后,再生长的GaN外延薄膜位错密度大大降低。As shown in FIG. 10, the substrate 1 has a regular hexagonal shape, and a GaN epitaxial film is laterally epitaxially grown on the substrate. Since the dislocations of the laterally grown GaN film are bent by 90 degrees, the GaN epitaxial film is along the side wall of the truncated cone. Lateral growth. Since the truncated cone shape has a certain height, the GaN epitaxial film is laterally grown in the sidewall, so that part of the GaN epitaxial film is deposited at a certain height outside the domed-shaped sidewall, and the GaN epitaxially deposited on the upper surface of the truncated cone shape The film is almost flat and then covered with a hexagonal circular shaped micro-structure. Since the dislocation of the GaN epitaxial film grown below the height of the regular hexagonal truncated cone is reduced, the dislocation density of the regrown GaN epitaxial film is greatly reduced when the GaN epitaxial film covers the entire microstructure.
进一步的,由于所有的正六角图形都是正六角圆台形,相邻的正六角圆台形之间的间隙是下部小,上部大,因此,在GaN外延薄膜横向生长的过程中,越往上,高度变化越缓慢,给予了GaN外延薄膜生成过程中一定的调整时间,防止位错密度增大。Further, since all the regular hexagonal patterns are in the shape of a regular hexagonal truncated cone, the gap between the adjacent regular hexagonal circular truncated cones is small in the lower part and large in the upper part. Therefore, in the process of lateral growth of the GaN epitaxial film, the upper and upper heights are increased. The slower the change, the certain adjustment time is given during the formation of the GaN epitaxial film to prevent the increase of the dislocation density.
优选的,请参照图13,图13为本发明中一种正六角台形凹坑的结构示意图。如图13所示,GaN外延薄膜一部分在正六角台形凹坑内生长,一部分在正六角台形凹坑外生长,正六角台形凹坑内的GaN外延薄膜横向内部堆积,正六角台形凹坑外的GaN外延薄膜横向在相邻的正六角台形凹坑之间的间隙横向堆积,均降低了位错密度。Preferably, please refer to FIG. 13, which is a schematic structural view of a hexagonal hexagonal pit according to the present invention. As shown in Fig. 13, a part of the GaN epitaxial film is grown in a regular hexagonal pit, a part is grown outside the regular hexagonal pit, and the GaN epitaxial film in the hexagonal pit is laterally stacked inside, and the GaN epitaxial outside the hexagonal pit is extended. The film laterally accumulates in the lateral direction between the adjacent regular hexagonal pits, all reducing the dislocation density.
请参照图2和图11,图2为本发明中正六角锥形图形化衬底的结构示意图;图11是本发明中一种正六角形锥状凸起的结构示意图。2 and FIG. 11, FIG. 2 is a schematic structural view of a hexagonal hexagonal patterned substrate according to the present invention; and FIG. 11 is a schematic structural view of a regular hexagonal tapered protrusion according to the present invention.
如图2所示,由于众多的正六角锥形周期化分布,相邻的正六角锥形的正六角形的相邻边之间轴对称,在占空比不变的情况下,当紧致排列时,相邻的正六角锥形之间的间隙较大,给予了GaN外延薄膜横向生长的空间,相邻的正六角锥形之间的间隙由下向上逐渐增大,因此,GaN外延薄膜横向生长的空间逐渐变大,高度生长的速度逐渐变慢,并且当高度生长较快的部分会向相邻的低的部分延伸,调整的GaN外延薄膜的高度差,降低了线位错密度。As shown in Fig. 2, due to the periodic distribution of a plurality of regular hexagonal tapers, the adjacent sides of the adjacent hexagonal hexagonal hexagonal hexagons are axisymmetric, and when the duty ratio is constant, when compacted When the gap between the adjacent regular hexagonal tapers is large, the space for lateral growth of the GaN epitaxial film is given, and the gap between the adjacent regular hexagonal tapers gradually increases from the bottom to the top. Therefore, the GaN epitaxial film is laterally oriented. The space for growth gradually becomes larger, the rate of high growth gradually becomes slower, and when the portion where the height is faster is extended toward the adjacent lower portion, the height difference of the adjusted GaN epitaxial film reduces the line dislocation density.
如图11所示,衬底1为正六角锥形,GaN外延薄膜在衬底上横向外延生长,由于横向生长的GaN薄膜的线位错弯曲90度,所以,GaN外延薄膜沿着圆锥形的侧壁横向生长。由于圆锥形具有一定的高度,因此,GaN外延薄膜通过在侧壁横向的生长,使得部分GaN外延薄膜在圆锥形的侧壁外以一定的高度堆积,给予了GaN外延薄膜生长更大的空间,降低了部分的GaN外延薄膜高出正常高度的情况,降低了线位错密度。As shown in FIG. 11, the substrate 1 is a hexagonal pyramid, and the GaN epitaxial film is laterally epitaxially grown on the substrate. Since the line dislocations of the laterally grown GaN film are bent by 90 degrees, the GaN epitaxial film is tapered. The sidewalls grow laterally. Since the conical shape has a certain height, the GaN epitaxial film is deposited laterally in the sidewall, so that part of the GaN epitaxial film is deposited at a certain height outside the conical sidewall, giving the GaN epitaxial film a larger space for growth. The portion of the GaN epitaxial film is lowered to a normal height, and the line dislocation density is lowered.
进一步的,由于所有的正六角图形都是正六角圆锥形,相邻的正六角圆锥形之间的间隙是下部小,上部大,因此,在GaN外延薄膜横向生长的过程中,越往上,高度变化越缓慢,给予了GaN外延薄膜生成过程中一定的调整时间,降低位错密度。Further, since all the regular hexagonal patterns are hexagonal conical shapes, the gap between the adjacent regular hexagonal conical shapes is small in the lower part and large in the upper part. Therefore, in the process of lateral growth of the GaN epitaxial film, the upper and upper heights are increased. The slower the change, the certain adjustment time is given during the formation of the GaN epitaxial film, and the dislocation density is reduced.
优选的,请参照图12,图12为本发明中一种正六角锥形凹坑的结构示意图。如图 13所示,GaN外延薄膜一部分在正六角锥形凹坑内生长,一部分在正六角锥形凹坑外生长,正六角锥形凹坑内的GaN外延薄膜横向内部堆积,正六角锥形凹坑外的GaN外延薄膜横向在相邻的正六角锥形凹坑之间的间隙横向堆积,降低了位错密度。Preferably, please refer to FIG. 12. FIG. 12 is a schematic structural view of a hexagonal hexagonal pit according to the present invention. As shown in FIG. 13, a part of the GaN epitaxial film is grown in a hexagonal hexagonal pit, a part is grown outside the hexagonal hexagonal pit, and a GaN epitaxial film in the hexagonal hexagonal pit is laterally stacked inside, and a hexagonal pyramid is pitted. The outer GaN epitaxial film laterally accumulates in the lateral direction between adjacent regular hexagonal pyramid pits, reducing the dislocation density.
请参照图3和图8,图3为本发明中正六角柱形图形化衬底的结构示意图;图11是本发明中一种正六角形柱状凸起的结构示意图。Please refer to FIG. 3 and FIG. 8. FIG. 3 is a schematic structural view of a hexagonal hexagonal patterned substrate according to the present invention; and FIG. 11 is a schematic structural view of a regular hexagonal columnar protrusion according to the present invention.
如图3所示,由于众多的正六角柱形周期化分布,相邻的正六角柱形的正六角形的相邻边之间轴对称,在占空比不变的情况下,当紧致排列时,相邻的正六角柱形之间的间隙较大,给予了GaN外延薄膜横向生长的空间,相邻的正六角柱形之间的间隙上下相同,因此,GaN外延薄膜横向生长的空间相同,降低了位错密度。As shown in Fig. 3, due to the periodic distribution of a plurality of regular hexagonal cylinders, the adjacent sides of the adjacent hexagonal hexagonal hexagons are axisymmetric, and when the duty ratio is constant, when compacted, The gap between the adjacent regular hexagonal columns is large, and the space for lateral growth of the GaN epitaxial film is given. The gap between the adjacent regular hexagonal columns is the same. Therefore, the space for lateral growth of the GaN epitaxial film is the same, and the bit is lowered. Wrong density.
如图8所示,衬底1为正六角柱形,GaN外延薄膜在衬底上横向外延生长,由于横向生长的GaN薄膜的线位错弯曲90度,所以,GaN外延薄膜沿着圆柱形的侧壁横向生长。由于圆柱形具有一定的高度,因此,GaN外延薄膜通过在侧壁横向的生长,使得部分GaN外延薄膜在圆柱形的侧壁外以一定的高度堆积,给予了GaN外延薄膜生长更大的空间,降低了位错密度。As shown in FIG. 8, the substrate 1 has a regular hexagonal column shape, and a GaN epitaxial film is laterally epitaxially grown on the substrate. Since the line dislocation of the laterally grown GaN film is bent by 90 degrees, the GaN epitaxial film is along the cylindrical side. The wall grows laterally. Since the cylindrical shape has a certain height, the GaN epitaxial film is deposited laterally in the sidewall, so that part of the GaN epitaxial film is deposited at a certain height outside the cylindrical sidewall, giving the GaN epitaxial film a larger space for growth. Reduced dislocation density.
进一步的,由于所有的正六角图形都是正六角圆柱形,相邻的正六角圆柱形之间的间隙相同,因此,在GaN外延薄膜横向生长的过程中,GaN外延薄膜生成过程中速度相同,降低位错密度。Further, since all the regular hexagonal patterns are regular hexagonal cylinders and the gaps between adjacent regular hexagonal cylinders are the same, the speed of the GaN epitaxial film is the same during the lateral growth of the GaN epitaxial film, and the speed is reduced. Dislocation density.
优选的,请参照图11,图11为本发明中一种正六角柱形凹坑的结构示意图。如图11所示,GaN外延薄膜一部分在正六角柱形凹坑内生长,一部分在正六角柱形凹坑外生长,正六角柱形凹坑内的GaN外延薄膜横向内部堆积,正六角柱形凹坑外的GaN外延薄膜横向在相邻的正六角柱形凹坑之间的间隙横向堆积,降低了线位错密度。Preferably, please refer to FIG. 11. FIG. 11 is a schematic structural view of a hexagonal hexagonal pit according to the present invention. As shown in FIG. 11, a part of the GaN epitaxial film is grown in a regular hexagonal column pit, a part is grown outside the hexagonal hexagonal pit, and the GaN epitaxial film in the hexagonal columnar pit is laterally stacked inside, and the GaN epitaxial outside the hexagonal column pit is extended. The film laterally accumulates in the lateral direction between adjacent regular hexagonal pits, reducing the line dislocation density.
优选的,上述各种图形采用纳米冲印的方法形成,图形不仅限于正六角台形、正六角锥形、正六角柱形、正六角台形凹坑、正六角锥形凹坑、正六角柱形凹坑。Preferably, the above various patterns are formed by a nano-printing method, and the pattern is not limited to a regular hexagonal shape, a regular hexagonal cone shape, a regular hexagonal column shape, a regular hexagonal column-shaped pit, a regular hexagonal pyramid pit, and a regular hexagonal column-shaped pit.
本发明正六角形图形化衬底,其中,正六角形为顶角为圆角的正六角形,或边为外凸曲线的正六角形或边为内凹曲线中的正六角形,这样就更能够有效抑制图形化衬底上外延层的位错密度,阻断位错延伸,提高晶体质量。The positive hexagonal patterned substrate of the present invention, wherein the regular hexagon is a regular hexagon with a rounded corner, or a regular hexagon with a convex curve or a positive hexagon in a concave curve, so that the graphic can be effectively suppressed. The dislocation density of the epitaxial layer on the substrate is blocked, the dislocation extension is blocked, and the crystal quality is improved.
优选的,作为实施例,更具体的实施方式为周期化图形的周期长度为100~8000nm。Preferably, as an embodiment, a more specific embodiment is that the period length of the periodic pattern is 100 to 8000 nm.
优选的,周期化图形的底边边长为10~5000nm。Preferably, the period of the bottom side of the periodic pattern is 10 to 5000 nm.
优选的,周期化图形的高度为0.1~10μm。Preferably, the height of the periodic pattern is 0.1 to 10 μm.
优选的,在误差范围内具有相同间隙,相邻正六角形之间的间隙为10~1000nm。Preferably, the same gap is present within the error range, and the gap between adjacent regular hexagons is 10 to 1000 nm.
上述的设置数据是为了使得微结构分布更加科学合理,便于形成在第一步中GaN 外延薄膜生长为三维生长。并且更加容易在第一步结束后实现各个微结构的填平,提高晶体质量。The above setting data is to make the microstructure distribution more scientific and reasonable, and it is convenient to form the GaN epitaxial film to grow into three-dimensional growth in the first step. And it is easier to achieve the filling of each microstructure after the end of the first step, and improve the crystal quality.
请参见图4,图4是本发明中底边正六角形顶角为圆弧曲线构成的结构示意图。为了能够有效抑制图形化衬底上外延层的位错密度,提高晶体质量;如图4所示,可以将底边正六角形的顶角可以设为带有弧度的圆角5。Referring to FIG. 4, FIG. 4 is a schematic structural view of a base hexagonal apex angle formed by a circular arc curve in the present invention. In order to effectively suppress the dislocation density of the epitaxial layer on the patterned substrate, the crystal quality is improved; as shown in FIG. 4, the vertex angle of the bottom hexagonal hexagon can be set as the rounded corner 5 with a curvature.
优选的,正六角形的顶角为圆角。Preferably, the vertex of the regular hexagon is rounded.
优选的,上述的弧度的长度为0~500nm。Preferably, the above-mentioned curvature has a length of 0 to 500 nm.
请参见图5,图5为本发明中底边正六角形边长为直线的结构示意图。作为优选,正六角形的边长为直线。Referring to FIG. 5, FIG. 5 is a schematic structural view showing a side of a hexagonal hexagonal side of a straight line in the present invention. Preferably, the side length of the regular hexagon is a straight line.
请参见图6,图6为本发明中底边正六角形边长为外凸曲线的结构示意图。作为优选,正六角形的边长为外凸曲线。Please refer to FIG. 6. FIG. 6 is a schematic structural view showing a side of a hexagonal positive hexagonal side having a convex curve. Preferably, the side length of the regular hexagon is a convex curve.
请参见图7,图7为本发明中底边正六角形边长为内凹曲线的结构示意图。作为优选,正六角形的边长为内凹曲线。Please refer to FIG. 7. FIG. 7 is a schematic structural view showing a side of a hexagonal hexagonal side having a concave curve. Preferably, the side length of the regular hexagon is a concave curve.
上述的规整的图形可以降低GaN外延薄膜第一步生成过程中的位错密度,提高晶体质量。The above-mentioned regular pattern can reduce the dislocation density and improve the crystal quality in the first step of the GaN epitaxial film formation process.
作为本领域技术人员,应当了解衬底不局限于蓝宝石衬底1,还可选用碳化硅衬底、硅衬底或铝酸锂衬底中的任一种。As a person skilled in the art, it is to be understood that the substrate is not limited to the sapphire substrate 1, and any one of a silicon carbide substrate, a silicon substrate or a lithium aluminate substrate may also be selected.
其中,图形化蓝宝石衬底技术是一种无生长打断、能够显著减小外延层位错密度、从而减小LED有源层载流子的非辐射复合、提高内量子效率的新技术。同时,蓝宝石衬底上的图形能够增加出射光在衬底的散射,使得更多的光进入逃离区,射出LED,从而提高光萃取率,尤其是纳米级图形化蓝宝石衬底对光萃取率的提高效果显著。由于图形化蓝宝石衬底技术提高了内量子效率和光萃取效率,因而显著提高了LED的亮度。通过两个步骤制作图形化蓝宝石衬底,包括掩膜图形的制备和图形的转移。掩膜图形的形状和尺寸决定了衬底图形的形状和尺寸。Among them, the patterned sapphire substrate technology is a new technology without growth interruption, which can significantly reduce the dislocation density of the epitaxial layer, thereby reducing the non-radiative recombination of the LED active layer carriers and improving the internal quantum efficiency. At the same time, the pattern on the sapphire substrate can increase the scattering of the emitted light on the substrate, so that more light enters the escape region and emits the LED, thereby improving the light extraction rate, especially the nano-patterned sapphire substrate for the light extraction rate. The improvement effect is remarkable. Since the patterned sapphire substrate technology improves internal quantum efficiency and light extraction efficiency, the brightness of the LED is significantly improved. The patterned sapphire substrate is produced in two steps, including the preparation of the mask pattern and the transfer of the pattern. The shape and size of the mask pattern determines the shape and size of the substrate pattern.
请参加图14,图14为本发明中一种图形化衬底的俯视图。如图1所示,纳米图形化衬底包括衬底1和在所述基本衬底上的蜂窝状结构6,蜂窝状结构6的周期为100-5000nm,高度为10-5000nm,作为优选,蜂窝状结构6的周期为100-1000nm,高度为10-900nm。Please refer to FIG. 14, which is a top view of a patterned substrate in the present invention. As shown in FIG. 1, the nanopatterned substrate comprises a substrate 1 and a honeycomb structure 6 on the base substrate. The period of the honeycomb structure 6 is 100-5000 nm and the height is 10-5000 nm. The period 6 has a period of 100 to 1000 nm and a height of 10 to 900 nm.
更具体的实施方式为纳米图形化衬底采用纳米压印技术设备,即对基本衬底1进行表面处理,然后在基本衬底1上涂覆光刻胶,并对该光刻胶进行蜂窝状图案化处理,最后对衬底进行刻蚀,在基本衬底1上形成蜂窝状的凸起结构;且在本实施例中,基本衬底1采用极性取向的蓝宝石衬底。A more specific embodiment uses a nanoimprinting device for the nano-patterned substrate, that is, the base substrate 1 is surface-treated, then a photoresist is coated on the base substrate 1, and the photoresist is honeycombed. The patterning process, finally etching the substrate, forms a honeycomb-like convex structure on the base substrate 1; and in the present embodiment, the base substrate 1 is a polar-oriented sapphire substrate.
本领域的技术人员应该了解,基本衬底1不局限于极性取向的蓝宝石衬底,还可采用半级性取向的蓝宝石衬底,也可采用极性、非极性或非极性取向的碳化硅以及硅。此外,基本衬底1上形成蜂窝状结构,不仅局限于凸起结构,也可以为凹陷结构。It should be understood by those skilled in the art that the base substrate 1 is not limited to a polar-oriented sapphire substrate, and a semi-oriented sapphire substrate may be used, and a polar, non-polar or non-polar orientation may also be employed. Silicon carbide and silicon. Further, a honeycomb structure is formed on the base substrate 1, and is not limited to the convex structure, and may be a concave structure.
本实施例的纳米图形化衬底,与传统的纳米图形化衬底相比,采用蜂窝状结构,当占空比保持不变而周期减小时,在纳米图形化衬底上生长的外延仍能保持较好的晶体质量。Compared with the conventional nano-patterned substrate, the nano-patterned substrate of the embodiment adopts a honeycomb structure, and when the duty ratio is kept constant and the period is decreased, the epitaxial growth on the nano-patterned substrate can still be Maintain good crystal quality.
以上显示和描述了本发明的基本原理和主要特征以及本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The basic principles and main features of the invention and the advantages of the invention have been shown and described above. It should be understood by those skilled in the art that the present invention is not limited by the foregoing embodiments, and that the present invention is only described in the foregoing description and the description of the present invention, without departing from the spirit and scope of the invention. Various changes and modifications are intended to be included within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and their equivalents.
工业实用性Industrial applicability
本申请的正六角形图形化衬底1,由于衬底为正六角形,属于规则图形,且以正六角形的的中心为中心平面360度旋转结构形状相同;由于正六角形周期化排布且正六角形的任一边与相邻正六角图形对应的边以两者之间的中心轴轴对称,因此,在保持占空比不变并且紧密排列时,更加有序,多个相邻图形之间间隙保持最大,拓宽了外延的工艺窗口,提高了产品的良率和可靠性;进而能够有效降低在其上生长的外延薄膜位错密度以及提高芯片的光提取效率。由于在衬底1中添加周期分布的微结构,能够有效阻断位错延伸,降低位错密度,改善生成的材料质量,提高晶体质量。The regular hexagonal patterned substrate 1 of the present application has the same hexagonal shape as the regular pattern, and has the same 360-degree rotating structure shape centered on the center of the regular hexagon; since the regular hexagon is periodically arranged and is hexagonal The side of either side that corresponds to the adjacent normal hexagonal pattern is axisymmetric with respect to the central axis between the two, so that it is more orderly while maintaining the duty cycle and closely aligned, and the gap between multiple adjacent patterns is kept the largest. The process window of the epitaxy is broadened, and the yield and reliability of the product are improved; thereby, the dislocation density of the epitaxial film grown thereon and the light extraction efficiency of the chip are improved. Since the periodic distribution microstructure is added to the substrate 1, the dislocation extension can be effectively blocked, the dislocation density is reduced, the quality of the generated material is improved, and the crystal quality is improved.

Claims (19)

  1. 一种正六角形图形化衬底,其特征在于:包括一衬底,所述衬底表面有周期化凸起或凹陷图形,所述凸起或凹陷图形的底边为正六角形且呈蜂窝状紧致排列,即排列正六角形任一边的垂直平分线通过该正六角形与相应的相邻正六角形的中心,且相邻正六角形之间具有间隙,排列正六角形的任一边与相邻正六角形对应的边关于该间隙轴对称。A positive hexagonal patterned substrate, comprising: a substrate having a periodicized convex or concave pattern, the bottom edge of the raised or concave pattern being a regular hexagon and being honeycomb tight Arrangement, that is, a vertical bisector of any one of the sides of the regular hexagon is passed through the center of the regular hexagon and the corresponding adjacent hexagon, and a gap exists between the adjacent regular hexagons, and any one of the sides of the regular hexagon is aligned with the adjacent regular hexagon. The side is axisymmetric with respect to the gap.
  2. 根据权利要求1所述的正六角形图形化衬底,其特征在于:所述周期化图形的长度周期为100~8000nm。The regular hexagonal patterned substrate according to claim 1, wherein said periodic pattern has a length period of from 100 to 8000 nm.
  3. 根据权利要求1所述的正六角形图形化衬底,其特征在于:所述周期化图形的底边边长为10~5000nm。The regular hexagonal patterned substrate according to claim 1, wherein said periodic pattern has a base side length of 10 to 5000 nm.
  4. 根据权利要求1所述的正六角形图形化衬底,其特征在于:所述周期化图形的高度为0.1~10μm。The regular hexagonal patterned substrate according to claim 1, wherein said periodically patterned pattern has a height of 0.1 to 10 μm.
  5. 根据权利要求1所述的正六角形图形化衬底,其特征在于:相邻正六角形之间的间隙为10~1000nm。The regular hexagonal patterned substrate according to claim 1, wherein a gap between adjacent regular hexagons is 10 to 1000 nm.
  6. 根据权利要求1所述的正六角形图形化衬底,其特征在于:所述凸起或凹陷图形为正六角台形。A regular hexagonal patterned substrate according to claim 1 wherein said raised or recessed pattern is a regular hexagonal shape.
  7. 根据权利要求1所述的正六角形图形化衬底,其特征在于:所述凸起或凹陷图形为正六角锥形。The regular hexagonal patterned substrate of claim 1 wherein said raised or recessed pattern is a regular hexagonal taper.
  8. 根据权利要求1所述的正六角形图形化衬底,其特征在于:所述凸起或凹陷图形为正六角柱形。The regular hexagonal patterned substrate of claim 1 wherein said raised or recessed pattern is a regular hexagonal prism.
  9. 根据权利要求1所述的正六角形图形化衬底,其特征在于:所述正六角形的顶角带有弧度,所述弧度的长度为0~500nm。The regular hexagonal patterned substrate according to claim 1, wherein the vertex of the regular hexagon has an arc having a length of 0 to 500 nm.
  10. 根据权利要求1所述的正六角形图形化衬底,其特征在于:所述正六角形的顶角为圆角。The regular hexagonal patterned substrate according to claim 1, wherein the vertex of the regular hexagon is rounded.
  11. 根据权利要求1所述的正六角形图形化衬底,其特征在于:所述正六角形的边长为直线。The regular hexagonal patterned substrate according to claim 1, wherein the side of the regular hexagon is a straight line.
  12. 根据权利要求1所述的正六角形图形化衬底,其特征在于:所述正六角形的边长外凸的曲线。The regular hexagonal patterned substrate according to claim 1, wherein said regular hexagon has a curved side curve.
  13. 根据权利要求1所述的正六角形图形化衬底,其特征在于:所述正六角形的边长为内凹的曲线。A regular hexagonal patterned substrate according to claim 1 wherein the sides of said regular hexagons are concave curves.
  14. 根据权利要求1所述的正六角形图形化衬底,其特征在于:所述衬底为蓝宝石。The regular hexagonal patterned substrate of claim 1 wherein said substrate is sapphire.
  15. 根据权利要求1所述的正六角形图形化衬底,其特征在于:所述衬底为碳化硅或硅。The regular hexagonal patterned substrate of claim 1 wherein said substrate is silicon carbide or silicon.
  16. 根据权利要求1所述的正六角形图形化衬底,其特征在于:所述衬底为铝酸锂。The regular hexagonal patterned substrate of claim 1 wherein said substrate is lithium aluminate.
  17. 一种纳米图形化衬底,其特征在于:所述纳米图形化衬底包括基本衬底和形成在所述基本衬底上的蜂窝状结构,蜂窝状结构的周期为100-5000nm,高度为10-5000nm。A nano-patterned substrate, characterized in that the nano-patterned substrate comprises a base substrate and a honeycomb structure formed on the base substrate, the honeycomb structure having a period of 100-5000 nm and a height of 10 -5000nm.
  18. 根据权利要求17所述的纳米图形化衬底,其特征在于:所述纳米图形化衬底可以为蜂窝状凸起结构或蜂窝状结构。The nanopatterned substrate of claim 17 wherein said nanopatterned substrate is a honeycomb raised structure or a honeycomb structure.
  19. 根据权利要求17所述的纳米图形化衬底,其特征在于:所述纳米图形化衬底为极性、半级性或非极性取向的蓝宝石、碳化硅以及硅的一种。The nanopatterned substrate of claim 17 wherein said nanopatterned substrate is one of polar, semi- or non-polar oriented sapphire, silicon carbide, and silicon.
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