WO2018124826A1 - Coating compositions capable of realizing low curl and film manufactured therefrom - Google Patents

Coating compositions capable of realizing low curl and film manufactured therefrom Download PDF

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Publication number
WO2018124826A1
WO2018124826A1 PCT/KR2017/015766 KR2017015766W WO2018124826A1 WO 2018124826 A1 WO2018124826 A1 WO 2018124826A1 KR 2017015766 W KR2017015766 W KR 2017015766W WO 2018124826 A1 WO2018124826 A1 WO 2018124826A1
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group
coating composition
organic compound
formula
resin
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PCT/KR2017/015766
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French (fr)
Korean (ko)
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민지홍
김두식
최지식
최승석
신규순
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주식회사 동진쎄미켐
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Priority to JP2019535941A priority Critical patent/JP7100038B2/en
Priority to CN201780081547.0A priority patent/CN110121537B/en
Publication of WO2018124826A1 publication Critical patent/WO2018124826A1/en

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J7/00Chemical treatment or coating of shaped articles made of macromolecular substances
    • C08J7/04Coating
    • C08J7/043Improving the adhesiveness of the coatings per se, e.g. forming primers
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/63Additives non-macromolecular organic
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/18Manufacture of films or sheets
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J7/00Chemical treatment or coating of shaped articles made of macromolecular substances
    • C08J7/04Coating
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J7/00Chemical treatment or coating of shaped articles made of macromolecular substances
    • C08J7/04Coating
    • C08J7/046Forming abrasion-resistant coatings; Forming surface-hardening coatings
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D133/00Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D163/00Coating compositions based on epoxy resins; Coating compositions based on derivatives of epoxy resins
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D183/00Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Coating compositions based on derivatives of such polymers
    • C09D183/04Polysiloxanes
    • C09D183/06Polysiloxanes containing silicon bound to oxygen-containing groups
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/65Additives macromolecular

Definitions

  • the present invention relates to a coating composition capable of low curl implementation and a film prepared therefrom, and more particularly, to a coating composition capable of performing low curl including a polyfunctional organic compound and a film prepared therefrom. will be.
  • polymer plastic substrates such as polyethylene terephthalate (PET), polycarbonate (PC), polymethyl methacrylate (PMMA) and polyimide (PI) are being applied. Due to the lack of chemical resistance, there is a problem that the scratches, abrasion, hardness and the like compared to the glass is weak.
  • a general hard coating composition is composed of a resin containing a photocurable functional group such as (meth) acrylate or epoxy, a curing agent and an additive, and after coating on a polymer plastic substrate and undergoing a curing process, a coating layer having properties such as hardness and abrasion resistance may be formed. It can be formed, which can be applied as a protective substrate of the display.
  • a photocurable functional group such as (meth) acrylate or epoxy
  • a curing agent and an additive after coating on a polymer plastic substrate and undergoing a curing process, a coating layer having properties such as hardness and abrasion resistance may be formed. It can be formed, which can be applied as a protective substrate of the display.
  • Such photo-curable hard coating compositions based on (meth) acrylates or epoxy groups provide improved hardness, but it is difficult to realize high hardness at the glass level. Has difficulty in its practical application.
  • By applying a thick coating layer can realize high hardness properties, but the thicker the coating layer becomes more difficult since the curl occurs due to shrinkage during curing becomes more difficult.
  • Korean Patent Application No. 10-2008-0114104 discloses a photocurable (meth) acrylate oligomer, a multi-pipe manufactured by the reaction of a polyester polyol containing 2 to 40 hydroxyl groups and a polyfunctional (meth) acrylate monomer.
  • a hard coating composition consisting of a functional (meth) acrylate monomer, a photopolymerization initiator and a residual amount of solvent was prepared to form a coating layer to improve curl, it is difficult to control curl due to shrinkage during curing due to the properties of (meth) acrylate. There is this.
  • the coating film using the same may be an optical film, a protective film, or a plastic for electronic products. It can be usefully applied to various other products.
  • an object of the present invention is to provide a coating composition and a film prepared therefrom that can be implemented low-cal including a polyfunctional organic compound.
  • the present invention to achieve the above object is a resin composition; And a polyfunctional organic compound including an alcohol group, a thiol group, or a carboxyl group, wherein the polyfunctional organic compound provides 1 to 100 parts by weight based on 100 parts by weight of the resin composition.
  • the multifunctional organic compound may include a compound of Formula 1 below:
  • k is an integer from 1 to 4,
  • R and R ' are each independently an alkyl group having 1 to 20 carbon atoms, an alcohol group connected to an alkyl group having 1 to 20 carbon atoms, a thiol group connected to an alkyl group having 1 to 20 carbon atoms, a carboxyl group connected to an alkyl group having 1 to 20 carbon atoms, and an alcohol group , A thiol group, or a carboxyl group,
  • X is a linking group derived from Formula 2, Formula 3, Formula 4 or Formula 5:
  • n, o, x and y are each independently an integer from 1 to 10,000.
  • the polyfunctional organic compound including the alcohol group, thiol group or carboxyl group may have a molecular weight of 100 to 1,000,000.
  • the resin composition may include an epoxy or acrylic resin, or may include a silsesquioxane resin.
  • the silsesquioxane resin may be a cage silsesquioxane, a ladder silsesquioxane, a random silsesquioxane, or a mixture thereof.
  • the coating composition may further comprise one or more of a cationic initiator, a radical initiator or a solvent initiated by light or heat.
  • the present invention also provides a film wherein the coating composition is coated on a substrate and cured.
  • the film may have an average value of 5 mm or less with four corners spaced apart from the bottom on an A4 size basis.
  • the present invention can prepare a coating composition capable of low curl implementation including a polyfunctional organic compound including an alcohol group, a thiol group or a carboxyl group.
  • the present invention can be used to produce a film with less occurrence of curl using the coating composition, it can be usefully applied to various products other than optical films, protective films, electronic products such as display panels and plastics.
  • composition of the present invention can be applied to a plastic substrate having a flexible and high hardness properties that can replace the protective glass substrate of a display substrate such as LCD, OLED.
  • FIG. 1 is a view showing that the film produced according to the present invention forms a low curl compared to the conventional film.
  • composition of the present invention is cured, an organic compound having an alcohol group, a thiol group, or a carboxyl group forms a crosslink to perform a three-dimensional buffer function.
  • the coating composition of the present invention includes a resin composition; and a polyfunctional organic compound including an alcohol group, a thiol group, or a carboxyl group, and the polyfunctional organic compound includes 1 part by weight to 100 parts by weight based on 100 parts by weight of the resin composition.
  • the content of the polyfunctional organic compound containing the alcohol group, the thiol group or the carboxyl group is less than 1 part by weight, it is difficult to expect the effect of curl control, the content of the polyfunctional organic compound including the alcohol group, thiol group or carboxyl group If it exceeds 100 parts by weight, the degree of curing may be inferior and the curing properties of the coating layer may be incomplete.
  • the multifunctional organic compound may include a compound of Formula 1 below:
  • k is an integer from 1 to 4,
  • R and R ' are each independently an alkyl group having 1 to 20 carbon atoms, an alcohol group connected to an alkyl group having 1 to 20 carbon atoms, a thiol group connected to an alkyl group having 1 to 20 carbon atoms, a carboxyl group connected to an alkyl group having 1 to 20 carbon atoms, and an alcohol group , A thiol group, or a carboxyl group,
  • X is a linking group derived from Formula 2, Formula 3, Formula 4 or Formula 5:
  • n, o, x and y are each independently an integer from 1 to 10,000.
  • the polyfunctional organic compound including the alcohol group, thiol group or carboxyl group may have a molecular weight of 100 to 1,000,000.
  • the polyfunctional organic compound may be polyester polyol, polycarbonate polyol, polyethylene glycol, polypropylene glycol, polycaprotaxone polyol, polytetramethylene glycol, tetramethyltrimethylol, glycerin , Pentaerythritol tetraalcohol, dipentaerythritol hexaalcohol, polyacrylate polyol, polyvinyl alcohol, and one selected from the group consisting of polyols derived therefrom.
  • the polyfunctional organic compound when the polyfunctional organic compound contains a thiol group, the polyfunctional organic compound may be 1,2-ethanedithiol, butanedithiol, 1,3-propanedithiol, or 1,2-ethanedithiol.
  • the polyfunctional organic compound when the polyfunctional organic compound contains a carboxyl group, the polyfunctional organic compound is naphthalene 1,8-dicarboxylic acid, biphenyl-4,4'-dicarboxylic acid, 2,2'-bipyridine- 4,4'-dicarboxylic acid, pyrrolidine-2,4-dicarboxylic acid, 4,5-imidazoledicarboxylic acid, 1,2,3,4-cyclopentanetetracarboxylic dianhydride It may be at least one selected from the group consisting of pyridine-2,5-dicarboxylate and diphenyl-4,4'-dicarboxylate.
  • the resin composition may include an epoxy or acrylic organic resin, or may include a silsesquioxane resin, and specifically, may include a silsesquioxane resin.
  • Epoxy-based organic resin of the resin composition may be used as long as it has two or more epoxy groups in one molecule, for example, alicyclic epoxy, bisphenol A and F type epoxy, phenol novolak type epoxy, naphthalene type epoxy, Biphenyl type epoxy, cyclopentadiene type epoxy, etc. are illustrated. Among these, an alicyclic epoxy and a phenol novolak-type epoxy are preferable for compatibility with a multifunctional organic compound and curing properties.
  • the acryl-based organic resin may be any of 2 to 12 functional acrylic organic resins having two or more acrylic groups in one molecule, and 3 to 6 functional acrylic resins for controlling the degree of curing and curling of the cured product.
  • Organic resins are preferred.
  • the acrylic organic resin means not only acrylate but also methacrylate or a derivative in which a substituent is introduced into acrylate or methacrylate, and examples thereof include trimethylolpropane triacrylate, trimethylolpropaneethoxy triacrylate, Glycerin propoxylated triacrylate, pentaerythritol tetraacrylate, dipentaerythritol hexaacrylate, etc. are mentioned.
  • the silsesquioxane resin may be, for example, cage type silsesquioxane, ladder type silsesquioxane, random type silsesquioxane or a mixture thereof, and specifically, the structure of Formula 6 It may be a ladder type silsesquioxane having:
  • Each R ′ 1 is independently an alkyl group of C 1 to C 5 ,
  • Each R 11 is independently hydrogen; heavy hydrogen; halogen; Amine group; Epoxy groups; Cyclohexyl epoxy group; (Meth) acryl group; Thiol group; Isocyanate group; Nitrile group; Nitro group; Or a phenyl group; C 1 to C 40 alkyl group or C 2 to C 40 which is unsubstituted or substituted with hydrogen, deuterium, halogen, amine group, epoxy group, (meth) acryl group, thiol group, isocyanate group, nitrile group, nitro group or phenyl group Alkenyl group or C 1 to C 40 alkoxy group or C 3 to C 40 cycloalkyl group or C 3 to C 40 heterocycloalkyl group or C 6 to C 40 aryl group or C 3 to C 40 heteroaryl group or C 3 to C 40 aralkyl group or C 3 to C 40 aryloxy group or C 3 to C 40 arylsilol group,
  • Z is an integer from 1 to 100,000.
  • the silsesquioxane resin of the formula (6) usable in the present invention may be a ladder-type silsesquioxane resin, and the prior art, for example, Korean Patent Application No. 10-2015-0031865 or Korea Silsesquioxane resins, which may be prepared by patent application 10-2013-0163607, are also available.
  • the silsesquioxane composite polymer of the present invention may be adjusted to 1 to 99.9% condensation in order to secure excellent storage stability to obtain a wide range of applications. That is, the content of alkoxy groups bonded to Si at the terminal and center can be controlled from 50% to 0.01% with respect to the bonding groups of the entire polymer.
  • the weight average molecular weight of the silsesquioxane composite polymer according to the present invention may be 1,000 to 1,000,000, specifically 5,000 to 100,000, and more specifically 7,000 to 50,000. In this case, the processability and physical properties of the silsesquioxane can be improved simultaneously.
  • the resin composition may further include one or more of a cationic initiator, a radical initiator or a solvent initiated by light or heat commonly used in the art, and optionally, a curing agent, a plasticizer, a sunscreen, Additives such as other functional additives may be further included to improve curability, heat resistance, UV blocking, plasticizing effect, and the like.
  • a photoinitiator may be used specifically, and may be included in an amount of 0.1 to 20 parts by weight based on 100 parts by weight of a resin, for example, a total weight of silsesquioxane resin.
  • photoinitiators conventionally used in the art may be used, and iron-arene complex compounds, aromatic diazonium salts, aromatic iodonium salts, aromatic sulfonium salts, pyridinium salts, and aluminum complexes / silyl
  • At least one cationic polymerization initiator selected from the group consisting of ethers or at least one radical polymerization initiator selected from the group consisting of acetophenones, benzoin, acylfocipine oxides, titanocenes, benzophenones and thioxanthones initiators have.
  • the solvent usable in the present invention can be used without limitation so long as it is an organic solvent commonly used in the art, for example, alcohol solvents such as methanol, ethanol, isopropyl alcohol, butanol, 2-methoxyethanol, Alkoxy alcohol solvents such as 2-ethoxyethanol, 1-methoxy-2-propanol, 2-isopropoxyethanol, acetone, methyl ethyl ketone, methyl isobutyl ketone, methyl propyl ketone, ketone solvents such as cyclohexanone , Propylene glycol monopropyl ether, propylene glycol monomethyl ether, ethylene glycol monoethyl ether, ethylene glycol monopropyl ether, ethylene glycol, monobutyl ether, diethylene glycol monomethyl ether, diethyl glycol monoethyl ether, diethyl glycol mono Ethers such as propyl ether, diethyl glycol monobutyl
  • the solvent may be included so that the solids content of the coating composition is 30% to 70% by weight.
  • the present invention also provides a film wherein the coating composition is coated on a substrate and cured.
  • the film may be prepared by coating the coating composition on a substrate and then curing by light irradiation.
  • the polyfunctional organic compound-resin formed by crosslinking of a photocurable resin with an organic compound having an alcohol, a thiol, and a carboxylic acid group the polyfunctional organic compound is intermolecular by covalent bonds in a cured material.
  • the film obtained by applying the coating composition to the substrate by the method proposed in the present invention can be coated by easily adjusting the bending strength of the coating layer according to the degree of warpage of the substrate, and the curling of the substrate is remarkably small with only one side coating.
  • the coating layer can be formed.
  • the average value of curls with four corners spaced from the bottom on the basis of A4 size may be 5 mm or less.
  • the curl was placed in a flat place A4 size coating film, the average value of the height of the four corner ends spaced from the plane as the curl value.
  • the effect of lowering curl by the coating composition of the present invention can be expected without limiting the substrate.
  • a plastic film known as a substrate of a conventional optical coating film may be applied.
  • the plastic film may be appropriately selected from transparent or translucent according to a use, and may be, for example, polyethylene terephthalate or polybutyl.
  • Polyester films such as lenterephthalate and polyethylene naphthalate, polyethylene film, polypropylene film, cellophane, diacetyl cellulose film, triacetyl cellulose film, acetyl cellulose butyrate film, polyvinyl chloride film, polyvinylidene chloride film, poly Vinyl alcohol film, ethylene-vinyl acetate copolymer film, polystyrene film, polycarbonate film, polymethyl methacrylate film, polymethylpentene film, polysulfone film, polyetheretherketone film, polyethersulfone film, polyetherimide film , Polyimi Film, fluorine resin film, polyamide film, acrylic resin film, norbornene-based resin film, cycloolefin resin film and the like can be used.
  • the thickness of the coating composition of the present invention can be arbitrarily adjusted according to the substrate, for example, can be formed to a thickness of 1 ⁇ m to 100 ⁇ m or less, less curl occurs even in a thick thickness of 50 ⁇ m or more process application and product application This is easy. From the viewpoint of effectively suppressing the curl phenomenon, the thickness may be 100 ⁇ m or less, and more specifically, 20 to 80 ⁇ m.
  • the curl of the final coating film may be adjusted to 5 mm or less.
  • the curl of the coating film may have an average value of four corners of 3 mm or less based on A4, and a thickness of 0.188 mm.
  • the curl of the coating film may have an average value of four corners of 2 mm or less on the basis of A4, and a polymethyl meta of 0.3 mm in thickness.
  • the curl of the coating film may have an average value of four corners of 2 mm or less based on A4, and a triacetyl cellulose (TAC) having a thickness of 0.1 mm.
  • TAC triacetyl cellulose
  • the curl of the coating film may have an average value of four corners of 4 mm or less based on A4.
  • the coating composition may be applied on the plastic substrate film by a bar coating method, a knife coating method, a roll coating method, a blade coating method, a die coating method, a gravure coating method, a spin coating method and the like.
  • mercury, metal halides, LEDs, and the like may be used as the light source of the ultraviolet lamp, and light having a wavelength of 250 to 400 nm may be used for curing the coating composition.
  • the coating composition according to the present invention comprises a polyfunctional organic compound comprising an alcohol group, a thiol group or a carboxyl group, a silsesquioxane resin, a photoinitiator and a solvent, so that the coating composition may Due to the buffering action, curing shrinkage can be alleviated to significantly reduce the occurrence of curl, and the hardness of the film can be improved.
  • TMAH tetramethylammonium hydroxide
  • KOH potassium hydroxide
  • Si-OH functional group was confirmed through IR analysis (3,200 cm-1), and the molecular weight was measured, it was confirmed that the produced silsesquioxane resin had a molecular weight in terms of styrene styrene.
  • silsesquioxane resin obtained in Preparation Example 1 100 parts by weight of the silsesquioxane resin obtained in Preparation Example 1, 2.2 parts by weight of a photoinitiator (trade name: Synasia, PI-6976), 0.22 parts by weight of a silicone-based leveling additive (trade name: BYK, BYK-378), a polyhydric alcohol 1 part by weight of the organic compound (trade name: Daicel, PCL-305) and 101 parts by weight of 2-isopropyl alcohol were mixed to prepare a coating composition.
  • a photoinitiator trade name: Synasia, PI-6976
  • silicone-based leveling additive trade name: BYK, BYK-378
  • a polyhydric alcohol 1 part by weight of the organic compound trade name: Daicel, PCL-305
  • the coating composition was applied onto a polycarbonate substrate having a thickness of 0.3 mm and dried and cured so that the final coating had a thickness of 30 ⁇ m.
  • a coating composition and a coating film were prepared in the same manner as in Example 1, except that 50 parts by weight of the alcohol organic composite (trade name: Daicel, PCL-305) was used instead of 1 part by weight.
  • the alcohol organic composite trade name: Daicel, PCL-305
  • a coating composition and a coating film were prepared in the same manner as in Example 1, except that 100 parts by weight of the alcohol organic composite (trade name: Daicel, PCL-305) was used instead of 1 part by weight.
  • the alcohol organic composite trade name: Daicel, PCL-305
  • a coating composition and a coating film were prepared in the same manner and composition as in Example 1, except that the thiol organic compound (Showa Denko, KarenzMT PE1) was used instead of the alcohol organic compound.
  • a coating composition and a coating film were prepared in the same manner and composition as in Example 2, except that thiol organic composite (Showa Denko, KarenzMT PE1) was used instead of the alcohol organic composite.
  • a coating composition and a coating film were prepared in the same manner and in the same manner as in Example 3 except that a thiol organic compound (Showa Denko, KarenzMT PE1) was used instead of the alcohol organic compound.
  • a thiol organic compound Showa Denko, KarenzMT PE1
  • the coating composition was prepared in the same manner as in Example 3 except that trimethylolpropane triacrylate was used instead of the silsesquioxane resin obtained in Preparation Example 1, and IRGACURE-184 was used instead of PI-6976 as a photoinitiator. Coating film was prepared.
  • a coating composition and a coating film were prepared in the same manner as in Example 1, except that 0.5 parts by weight of the alcohol organic composite (trade name: Daicel, PCL-305) was used instead of 1 part by weight.
  • the alcohol organic composite trade name: Daicel, PCL-305
  • a coating composition and a coating film were prepared in the same manner as in Example 1, except that 110 parts by weight of the alcohol organic compound (trade name: Daicel, PCL-305) was used instead of 1 part by weight.
  • the alcohol organic compound trade name: Daicel, PCL-305
  • the hardness of the coated film was measured by applying a load of 1 kg at a 45 degree angle.
  • produced once or less after measuring 5 times for each pencil hardness was made into the pencil hardness of the said coating film.
  • the coating film according to the present invention not only has excellent pencil hardness and adhesion as the content of the polyfunctional organic compound increases, and is significantly lower than that of the comparative example that does not include the polyfunctional organic compound. It can be seen that the curl. In addition, in the case of Comparative Example 2 in which the content of the polyfunctional organic compound exceeds the range of the present invention, it can be seen that the curl is very low but the hardness is not suitable for use as a coating composition.

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Abstract

The present invention relates to a coating composition capable of realizing a low curl and a film manufactured therefrom and, specifically, to a coating composition capable of reducing the curl of a coating layer by, especially, comprising a resin composition and a multi-functional organic compound containing an alcohol group, a thiol group, or a carboxyl group, and to a film manufactured therefrom.

Description

로우 컬 구현이 가능한 코팅 조성물 및 이로부터 제조되는 필름Coating compositions capable of low curl implementation and films made therefrom
본 발명은 로우 컬(curl) 구현이 가능한 코팅 조성물 및 이로부터 제조되는 필름에 관한 것으로서, 보다 상세하게는, 다관능 유기 화합물을 포함하여 로우 컬 구현이 가능한 코팅 조성물 및 이로부터 제조되는 필름에 관한 것이다.The present invention relates to a coating composition capable of low curl implementation and a film prepared therefrom, and more particularly, to a coating composition capable of performing low curl including a polyfunctional organic compound and a film prepared therefrom. will be.
이하에 기술되는 내용은 단순히 본 발명과 관련되는 배경 정보만을 제공할 뿐 종래기술을 구성하는 것이 아니다.The contents described below merely provide background information related to the present invention and do not constitute a prior art.
최근 정보산업 및 멀티미디어의 발달로 각종 디스플레이 분야가 널리 보급되는 한편, 플렉서블, 벤더블, 폴더블과 같은 새로운 특성들을 요구하는 디스플레이와 이를 활용한 스마트 디바이스가 미래 기술로 대두됨에 따라 종래 디스플레이의 유리 기판으로는 이를 구현할 수 없음이 예상되고 있다. 유연하지 않다는 단점 외에도, 유리 기판은 무겁고 깨지기 쉬우며 제품의 가공 시 불량률이 높다는 근본적인 문제점이 있다.With the recent development of the information industry and multimedia, various display fields have been widely spread, and as the display technology requiring new characteristics such as flexible, bendable, and foldable and smart devices using the same have emerged as future technologies, glass substrates of conventional displays It is expected that this cannot be implemented. In addition to the disadvantages of not being flexible, there is a fundamental problem that glass substrates are heavy and fragile and have a high defect rate when processing products.
상기의 문제를 해결하기 위하여, 폴리에틸렌테레프탈레이트(PET), 폴리카보네이트(PC), 폴리메틸메타크릴레이트(PMMA), 폴리이미드(PI)와 같은 고분자 플라스틱 기판들이 적용되고 있는데, 이들은 내마모성, 내열성, 내화학성 등이 부족하여 유리에 비해 긁힘, 마모, 경도 등이 취약하다는 문제점이 있다.In order to solve the above problems, polymer plastic substrates such as polyethylene terephthalate (PET), polycarbonate (PC), polymethyl methacrylate (PMMA) and polyimide (PI) are being applied. Due to the lack of chemical resistance, there is a problem that the scratches, abrasion, hardness and the like compared to the glass is weak.
이러한 단점을 보완하기 위해, 고분자 플라스틱 기판 위에 하드코팅 조성물을 도포하여 특성을 향상시키려는 시도가 활발히 진행되고 있다.In order to compensate for these disadvantages, attempts have been actively made to improve the properties by applying a hard coating composition on a polymer plastic substrate.
일반적인 하드코팅 조성물은 (메타)아크릴레이트 또는 에폭시 등의 광경화형 관능기가 포함된 수지와 경화제 및 첨가제로 구성되며, 고분자 플라스틱 기판 위에 도포 후 경화 과정을 거치면, 경도 및 내마모성 등의 특성을 가지는 코팅층을 형성할 수 있으며, 이는 디스플레이의 보호용 기재로 적용될 수 있다.A general hard coating composition is composed of a resin containing a photocurable functional group such as (meth) acrylate or epoxy, a curing agent and an additive, and after coating on a polymer plastic substrate and undergoing a curing process, a coating layer having properties such as hardness and abrasion resistance may be formed. It can be formed, which can be applied as a protective substrate of the display.
이러한 (메타)아크릴레이트 또는 에폭시기를 주재로하는 광경화형 하드코팅 조성물은 향상된 경도를 제공하지만, 유리 수준의 고경도를 구현하기는 어렵고, 경화시 수축에 의한 컬 현상이 크게 발생하여 이를 사용한 코팅 필름의 실제 적용에 어려움이 있다. 코팅층을 두껍게 도포함으로써 고경도 특성을 구현할 수 있으나, 코팅층의 두께가 두꺼워질수록 경화시 수축에 의한 컬 발생이 극심해지므로 실제 적용은 더욱 어려워진다.Such photo-curable hard coating compositions based on (meth) acrylates or epoxy groups provide improved hardness, but it is difficult to realize high hardness at the glass level. Has difficulty in its practical application. By applying a thick coating layer can realize high hardness properties, but the thicker the coating layer becomes more difficult since the curl occurs due to shrinkage during curing becomes more difficult.
이러한 문제를 해결하고자, 고분자 플라스틱 기판 위 코팅층의 고경도 특성과 컬 특성을 동시에 만족시키기 위한 다양한 연구가 진행되고 있다. In order to solve this problem, various studies have been conducted to satisfy the high hardness and curl characteristics of the coating layer on the polymer plastic substrate at the same time.
일례로, 대한민국 특허출원 제10-2008-0114104호에서는 2 내지 40개의 하이드록시기를 포함하는 폴리에스테르 폴리올과 다관능성 (메타)아크릴레이트 모노머의 반응으로 제조되는 광경화형 (메타)아크릴레이트 올리고머, 다관능성 (메타)아크릴레이트 모노머, 광중합 개시제 및 잔량의 용매로 이루어진 하드코팅 조성물을 제조하여 컬이 개선되는 코팅층을 형성한 바 있으나, (메타)아크릴레이트의 특성상 경화 시 수축에 의한 컬을 제어하기에는 어려움이 있다.For example, Korean Patent Application No. 10-2008-0114104 discloses a photocurable (meth) acrylate oligomer, a multi-pipe manufactured by the reaction of a polyester polyol containing 2 to 40 hydroxyl groups and a polyfunctional (meth) acrylate monomer. Although a hard coating composition consisting of a functional (meth) acrylate monomer, a photopolymerization initiator and a residual amount of solvent was prepared to form a coating layer to improve curl, it is difficult to control curl due to shrinkage during curing due to the properties of (meth) acrylate. There is this.
또한 대한민국 특허 출원 제10-2015-0031865호에 따르면, 실세스퀴옥산 유무기 복합체를 이용해 고경도의 코팅층을 형성한 바가 있으며, 이에 의한 고경도 코팅층의 경우에도, 경화에 의한 컬은 디스플레이 및 스마트 디바이스에의 적용 가능성을 저해시켰다. In addition, according to the Republic of Korea Patent Application No. 10-2015-0031865, using a silsesquioxane organic-inorganic composite has been formed a coating layer of high hardness, even in the case of the high hardness coating layer, the curl by the curing is a display and smart Applicability to the device was impaired.
따라서, 높은 표면 경도를 구현할 수 있는 실세스퀴옥산 수지를 이용하여 형성된 코팅층의 컬을 제어하여 로우 컬의 고경도 코팅층을 구현한다면, 이를 이용한 코팅 필름은 광학필름, 보호필름, 전자 제품용 구성 플라스틱 외 다양한 제품에 유용하게 적용될 수 있다.Therefore, if a high-hardness coating layer of low curl is realized by controlling the curl of the coating layer formed using the silsesquioxane resin capable of high surface hardness, the coating film using the same may be an optical film, a protective film, or a plastic for electronic products. It can be usefully applied to various other products.
상기와 같은 종래기술의 문제점을 해결하고자, 본 발명은 다관능 유기 화합물을 포함하여 로우 컬 구현이 가능한 코팅 조성물 및 이로부터 제조되는 필름을 제공하는 것을 목적으로 한다.In order to solve the problems of the prior art as described above, an object of the present invention is to provide a coating composition and a film prepared therefrom that can be implemented low-cal including a polyfunctional organic compound.
상기 목적을 달성하기 위하여 본 발명은 수지 조성물; 및 알코올기, 싸이올기 또는 카르복실기를 포함하는 다관능 유기 화합물을 포함하고, 상기 다관능 유기화합물은 수지 조성물 100 중량부 대비 1 중량부 내지 100 중량부를 포함하는 코팅 조성물을 제공한다.The present invention to achieve the above object is a resin composition; And a polyfunctional organic compound including an alcohol group, a thiol group, or a carboxyl group, wherein the polyfunctional organic compound provides 1 to 100 parts by weight based on 100 parts by weight of the resin composition.
상기 다관능 유기화합물은 하기 화학식 1의 화합물을 포함할 수 있다:The multifunctional organic compound may include a compound of Formula 1 below:
[화학식 1][Formula 1]
[R]━{[X] ━[R’]}k [R] ━ {[X] ━ [R ']} k
상기 식에서,Where
k는 1 내지 4의 정수이며, k is an integer from 1 to 4,
R 및 R’은 각각 독립적으로 탄소수가 1 내지 20개의 알킬기, 탄소수 1 내지 20개의 알킬기로 연결된 알코올기, 탄소수 1 내지 20개의 알킬기로 연결된 싸이올기, 탄소수 1 내지 20개의 알킬기로 연결된 카르복실기, 알코올기, 싸이올기, 또는 카르복실기이며, R and R 'are each independently an alkyl group having 1 to 20 carbon atoms, an alcohol group connected to an alkyl group having 1 to 20 carbon atoms, a thiol group connected to an alkyl group having 1 to 20 carbon atoms, a carboxyl group connected to an alkyl group having 1 to 20 carbon atoms, and an alcohol group , A thiol group, or a carboxyl group,
X는 하기 화학식 2, 화학식 3, 화학식 4 또는 화학식 5로부터 유도되는 연결기이다:X is a linking group derived from Formula 2, Formula 3, Formula 4 or Formula 5:
[화학식 2][Formula 2]
Figure PCTKR2017015766-appb-I000001
Figure PCTKR2017015766-appb-I000001
[화학식 3][Formula 3]
Figure PCTKR2017015766-appb-I000002
Figure PCTKR2017015766-appb-I000002
[화학식 4][Formula 4]
Figure PCTKR2017015766-appb-I000003
Figure PCTKR2017015766-appb-I000003
[화학식 5][Formula 5]
Figure PCTKR2017015766-appb-I000004
Figure PCTKR2017015766-appb-I000004
상기 식에서,Where
m, n, o, x 및 y는 각각 독립적으로 1 내지 10,000의 정수이다.m, n, o, x and y are each independently an integer from 1 to 10,000.
상기 알코올기, 싸이올기 또는 카르복실기를 포함하는 다관능 유기 화합물은 100 내지 1,000,000의 분자량을 가질 수 있다.The polyfunctional organic compound including the alcohol group, thiol group or carboxyl group may have a molecular weight of 100 to 1,000,000.
상기 수지 조성물은 에폭시 또는 아크릴계 수지를 포함할 수 있거나, 실세스퀴옥산 수지를 포함할 수 있다.The resin composition may include an epoxy or acrylic resin, or may include a silsesquioxane resin.
이때, 상기 실세스퀴옥산 수지는 케이지형 실세스퀴옥산, 래더형 실세스퀴옥산, 랜덤형 실세스퀴옥산 또는 이들의 혼합물일 수 있다. In this case, the silsesquioxane resin may be a cage silsesquioxane, a ladder silsesquioxane, a random silsesquioxane, or a mixture thereof.
상기 코팅 조성물은 광 또는 열로 개시되는 양이온 개시제, 라디칼 개시제 또는 용매 중 하나 이상을 더 포함할 수 있다.The coating composition may further comprise one or more of a cationic initiator, a radical initiator or a solvent initiated by light or heat.
본 발명은 또한 상기 코팅 조성물이 기재상에 코팅되어 경화된 필름을 제공한다.The present invention also provides a film wherein the coating composition is coated on a substrate and cured.
상기 필름은 A4 크기 기준으로 네 모서리가 바닥으로부터 이격된 컬의 평균값이 5㎜ 이하일 수 있다.The film may have an average value of 5 mm or less with four corners spaced apart from the bottom on an A4 size basis.
본 발명은 알코올기, 싸이올기 또는 카르복실기를 포함하는 다관능 유기 화합물을 포함하여 로우 컬 구현이 가능한 코팅 조성물을 제조할 수 있다.The present invention can prepare a coating composition capable of low curl implementation including a polyfunctional organic compound including an alcohol group, a thiol group or a carboxyl group.
본 발명은 상기 코팅 조성물을 사용하여 컬의 발생이 적은 필름을 제조할 수 있으며, 디스플레이 패널 및 플라스틱 등의 광학필름, 보호필름, 전자 제품용 외 다양한 제품에 유용하게 적용이 가능하다.The present invention can be used to produce a film with less occurrence of curl using the coating composition, it can be usefully applied to various products other than optical films, protective films, electronic products such as display panels and plastics.
또한, 본 발명의 조성물은 LCD, OLED와 같은 디스플레이 기판의 보호용 유리기판을 대체할 수 있는 유연하고 고경도 특성을 지니는 플라스틱 기판에도 적용될 수 있다.In addition, the composition of the present invention can be applied to a plastic substrate having a flexible and high hardness properties that can replace the protective glass substrate of a display substrate such as LCD, OLED.
도 1은 본 발명에 따라 제조된 필름이 기존의 필름에 비해 로우 컬을 형성함을 나타내는 도면이다.1 is a view showing that the film produced according to the present invention forms a low curl compared to the conventional film.
도 2는 본 발명의 조성물을 경화시키는 경우, 알코올기, 싸이올기 또는 카르복실기를 갖는 유기화합물이 가교 결합을 형성하여 입체 구조적으로 완충 작용을 하는 것을 나타내는 도면이다.2 is a view showing that when the composition of the present invention is cured, an organic compound having an alcohol group, a thiol group, or a carboxyl group forms a crosslink to perform a three-dimensional buffer function.
아래에서는 첨부한 도면을 참고로 하여 본 발명의 실시예에 대하여 본 발명이 속하는 기술분야에서 통상의 지식을 가진 자가 용이하게 실시할 수 있도록 상세히 설명한다. 그러나 본 발명은 여러 가지 상이한 형태로 구현될 수 있으며 여기에서 설명하는 실시예에 한정되지 않는다. DETAILED DESCRIPTION Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings so that those skilled in the art may easily implement the present invention. As those skilled in the art would realize, the described embodiments may be modified in various different ways, all without departing from the spirit or scope of the present invention.
명세서 전체에서 어떤 부분이 어떤 구성요소를 "포함"한다고 할 때, 이는 특별히 반대되는 기재가 없는 한 다른 구성요소를 제외하는 것이 아니라 다른 구성요소를 더 포함할 수 있는 것을 의미한다. When any part of the specification is to "include" any component, this means that it may further include other components, except to exclude other components unless otherwise stated.
본 발명의 코팅 조성물은 수지 조성물;및 알코올기, 싸이올기 또는 카르복실기를 포함하는 다관능 유기 화합물을 포함하고, 상기 다관능 유기화합물은 수지 조성물 100 중량부 대비 1 중량부 내지 100 중량부를 포함한다.The coating composition of the present invention includes a resin composition; and a polyfunctional organic compound including an alcohol group, a thiol group, or a carboxyl group, and the polyfunctional organic compound includes 1 part by weight to 100 parts by weight based on 100 parts by weight of the resin composition.
상기 알코올기, 싸이올기 또는 카르복실기를 포함하는 다관능 유기화합물의 함량이 1 중량부 미만일 경우, 컬 조절의 효과를 기대하기 힘들고, 상기 알코올기, 싸이올기 또는 카르복실기를 포함하는 다관능 유기화합물의 함량이 100 중량부를 초과 할할 경우, 경화도가 떨어져 코팅층의 경화 특성이 완전치 않을 수 있다.When the content of the polyfunctional organic compound containing the alcohol group, the thiol group or the carboxyl group is less than 1 part by weight, it is difficult to expect the effect of curl control, the content of the polyfunctional organic compound including the alcohol group, thiol group or carboxyl group If it exceeds 100 parts by weight, the degree of curing may be inferior and the curing properties of the coating layer may be incomplete.
본 발명에 있어서, 상기 다관능 유기화합물은 하기 화학식 1의 화합물을 포함할 수 있다:In the present invention, the multifunctional organic compound may include a compound of Formula 1 below:
[화학식 1][Formula 1]
[R]━{[X] ━[R’]}k [R] ━ {[X] ━ [R ']} k
상기 식에서,Where
k는 1 내지 4의 정수이며,k is an integer from 1 to 4,
R 및 R’은 각각 독립적으로 탄소수가 1 내지 20개의 알킬기, 탄소수 1 내지 20개의 알킬기로 연결된 알코올기, 탄소수 1 내지 20개의 알킬기로 연결된 싸이올기, 탄소수 1 내지 20개의 알킬기로 연결된 카르복실기, 알코올기, 싸이올기, 또는 카르복실기이며, R and R 'are each independently an alkyl group having 1 to 20 carbon atoms, an alcohol group connected to an alkyl group having 1 to 20 carbon atoms, a thiol group connected to an alkyl group having 1 to 20 carbon atoms, a carboxyl group connected to an alkyl group having 1 to 20 carbon atoms, and an alcohol group , A thiol group, or a carboxyl group,
X는 하기 화학식 2, 화학식 3, 화학식 4 또는 화학식 5로부터 유도되는 연결기이다:X is a linking group derived from Formula 2, Formula 3, Formula 4 or Formula 5:
[화학식 2][Formula 2]
Figure PCTKR2017015766-appb-I000005
Figure PCTKR2017015766-appb-I000005
[화학식 3][Formula 3]
Figure PCTKR2017015766-appb-I000006
Figure PCTKR2017015766-appb-I000006
[화학식 4][Formula 4]
Figure PCTKR2017015766-appb-I000007
Figure PCTKR2017015766-appb-I000007
[화학식 5][Formula 5]
Figure PCTKR2017015766-appb-I000008
Figure PCTKR2017015766-appb-I000008
상기 식에서, Where
m, n, o, x 및 y는 각각 독립적으로 1 내지 10,000의 정수이다.m, n, o, x and y are each independently an integer from 1 to 10,000.
본 발명에 있어서, 상기 알코올기, 싸이올기 또는 카르복실기를 포함하는 다관능 유기 화합물은 100 내지 1,000,000의 분자량을 가질 수 있다.In the present invention, the polyfunctional organic compound including the alcohol group, thiol group or carboxyl group may have a molecular weight of 100 to 1,000,000.
상기 다관능 유기 화합물이 알코올기를 포함하는 경우, 상기 다관능 유기 화합물은 폴리에스터폴리올, 폴리카보네이트폴리올, 폴리에틸렌글리콜, 폴리프로필렌글리콜, 폴리카프로탁톤폴리올, 폴리테트라메틸렌글리콜, 테트라메틸트라이메틸올, 글리세린, 펜타에리트리톨테트라알코올, 다이펜타에리트리톨헥사알코올, 폴리아크릴레이트폴리올, 폴리비닐알코올 및 이들로부터 유도되는 폴리올로 이루어진 군에서 선택된 1종일 수 있다.When the polyfunctional organic compound contains an alcohol group, the polyfunctional organic compound may be polyester polyol, polycarbonate polyol, polyethylene glycol, polypropylene glycol, polycaprotaxone polyol, polytetramethylene glycol, tetramethyltrimethylol, glycerin , Pentaerythritol tetraalcohol, dipentaerythritol hexaalcohol, polyacrylate polyol, polyvinyl alcohol, and one selected from the group consisting of polyols derived therefrom.
또한 상기 다관능 유기화합물이 싸이올기를 포함하는 경우, 상기 다관능 유기 화합물은 1,2-에탄다이싸이올, 부탄다이싸이올, 1,3-프로판다이싸이올, 1,2-에탄다이싸이올, 부탄다이싸이올, 1,3-프로판다이싸이올, 1,5-펜탄다이싸이올, 2,3-다이머캅토-1-프로판올, 다이싸이오에리트리톨, 3,6-다이옥사-1,8-옥탄다이싸이올, 1,8-옥탄다이싸이올, 헥산다이싸이올, 다이싸이오다이글라이콜, 펜탄다이싸이올, 데칸다이싸이올, 2-메틸 1,4-부탄다이싸이올, 1,2-벤젠다이싸이올, 1,3-벤젠다이싸이올, 1,4-벤젠다이싸이올, 2,4,6-트라이메틸, 1,3-벤젠다이메탄싸이올, 폴리프로필렌에테르글라이콜비스, 1,2-다이머캅토에탄 및 1,6-다이머캅토헥산으로 이루어진 군에서 선택된 1종 이상일 수 있다.In addition, when the polyfunctional organic compound contains a thiol group, the polyfunctional organic compound may be 1,2-ethanedithiol, butanedithiol, 1,3-propanedithiol, or 1,2-ethanedithiol. Ol, butanedithiol, 1,3-propanedithiol, 1,5-pentanedithiol, 2,3-dimercapto-1-propanol, dithioerythritol, 3,6-dioxa-1 , 8-octanedithiols, 1,8-octanedithiols, hexanedithiols, dithiodiglycols, pentanedithiols, decandithiols, 2-methyl 1,4-butanedithiols , 1,2-benzenedithiol, 1,3-benzenedithiol, 1,4-benzenedithiol, 2,4,6-trimethyl, 1,3-benzenedimethane thiol, polypropylene ether It may be one or more selected from the group consisting of glycol bis, 1,2-dimercaptoethane and 1,6-dimercaptohexane.
또한 상기 다관능 유기 화합물이 카르복실기를 포함하는 경우, 상기 다관능 유기 화합물은 나프탈렌 1,8-다이카르복실산, 바이페닐-4,4'-다이카르복실산, 2,2'-바이피리딘-4,4'-다이카르복실산, 피롤리딘-2,4-다이카르복실산, 4,5-이미다졸다이카르복실산, 1,2,3,4-사이클로펜탄테트라카르복실다이언하이드라이드, 피리딘-2,5-다이카르복실산염화물 및 다이페닐-4,4'-다이카르복실산염화물로 이루어진 군에서 선택된 1종 이상일 수 있다.In addition, when the polyfunctional organic compound contains a carboxyl group, the polyfunctional organic compound is naphthalene 1,8-dicarboxylic acid, biphenyl-4,4'-dicarboxylic acid, 2,2'-bipyridine- 4,4'-dicarboxylic acid, pyrrolidine-2,4-dicarboxylic acid, 4,5-imidazoledicarboxylic acid, 1,2,3,4-cyclopentanetetracarboxylic dianhydride It may be at least one selected from the group consisting of pyridine-2,5-dicarboxylate and diphenyl-4,4'-dicarboxylate.
본 발명에 있어서, 상기 수지 조성물은 에폭시 또는 아크릴계 유기 수지를 포함할 수 있거나, 실세스퀴옥산 수지를 포함할 수 있으며, 구체적으로는 실세스퀴옥산 수지를 포함할 수 있다.In the present invention, the resin composition may include an epoxy or acrylic organic resin, or may include a silsesquioxane resin, and specifically, may include a silsesquioxane resin.
상기 수지 조성물 중 에폭시계 유기 수지라 함은 1분자 중에 2개 이상의 에폭시기를 가지는 것이면 어떠한 것도 사용 가능하며, 일예로 지환식 에폭시, 비스페놀 A 및 F형 에폭시, 페놀 노볼락형 에폭시, 나프탈렌형 에폭시, 비페닐형 에폭시, 시클로펜타디엔형 에폭시 등이 예시된다. 이들 중에서도 다과능 유기 화합물과의 상용성 및 경화 물성을 위해서는 지환식 에폭시 및 페놀 노볼락형 에폭시가 바람직하다.Epoxy-based organic resin of the resin composition may be used as long as it has two or more epoxy groups in one molecule, for example, alicyclic epoxy, bisphenol A and F type epoxy, phenol novolak type epoxy, naphthalene type epoxy, Biphenyl type epoxy, cyclopentadiene type epoxy, etc. are illustrated. Among these, an alicyclic epoxy and a phenol novolak-type epoxy are preferable for compatibility with a multifunctional organic compound and curing properties.
또한, 상기 수지 조성물 중 아크릴계 유기 수지라 함은 1분자 중에 2개 이상의 아크릴기를 가지는 2 내지 12관능성 아크릴계 유기 수지면 어떠한 것도 사용 가능하며, 경화물의 경화도 및 컬 조절을 위해서는 3 내지 6관능성 아크릴계 유기 수지가 바람직 하다. In the resin composition, the acryl-based organic resin may be any of 2 to 12 functional acrylic organic resins having two or more acrylic groups in one molecule, and 3 to 6 functional acrylic resins for controlling the degree of curing and curling of the cured product. Organic resins are preferred.
상기 아크릴계 유기 수지라 함은, 아크릴레이트 뿐만 아니라 메타크릴레이트 또는 아크릴레이트나 메타크릴레이트에 치환기가 도입된 유도체 모두를 의미하며, 예로 트리메틸올프로판 트리아크릴레이트, 트리메틸올프로판에톡시 트리아크릴레이트, 글리세린 프로폭실화 트리아크릴레이트, 펜타에리트리톨 테트라아크릴레이트 또는 디펜타에리트리톨 헥사아크릴레이트 등을 들 수 있다.The acrylic organic resin means not only acrylate but also methacrylate or a derivative in which a substituent is introduced into acrylate or methacrylate, and examples thereof include trimethylolpropane triacrylate, trimethylolpropaneethoxy triacrylate, Glycerin propoxylated triacrylate, pentaerythritol tetraacrylate, dipentaerythritol hexaacrylate, etc. are mentioned.
상기 실세스퀴옥산 수지는 예를 들어, 케이지형 실세스퀴옥산, 래더형 실세스퀴옥산, 랜덤형 실세스퀴옥산 또는 이들의 혼합물일 수 일 수 있으며, 구체적으로는 하기 화학식 6의 구조를 갖는 래더형 실세스퀴옥산일 수 있다: The silsesquioxane resin may be, for example, cage type silsesquioxane, ladder type silsesquioxane, random type silsesquioxane or a mixture thereof, and specifically, the structure of Formula 6 It may be a ladder type silsesquioxane having:
[화학식 6][Formula 6]
Figure PCTKR2017015766-appb-I000009
Figure PCTKR2017015766-appb-I000009
상기 식에서, Where
R'1은 각각 독립적으로 C1내지 C5의 알킬기이고, Each R ′ 1 is independently an alkyl group of C 1 to C 5 ,
R11은 각각 독립적으로 수소; 중수소; 할로겐; 아민기; 에폭시기; 사이클로헥실에폭시기; (메타)아크릴기; 싸이올기; 이소시아네이트기; 니트릴기; 니트로기; 또는 페닐기; 수소, 중수소, 할로겐, 아민기, 에폭시기, (메타)아크릴기, 싸이올기, 이소시아네이트기, 니트릴기, 니트로기 또는 페닐기로 치환되거나 치환되지 않은 C1내지 C40의 알킬기 또는 C2내지 C40의 알케닐기 또는 C1내지 C40의 알콕시기 또는 C3내지 C40의 시클로알킬기 또는 C3내지 C40의 헤테로시클로알킬기 또는 C6내지 C40의 아릴기 또는 C3 내지 C40의 헤테로아릴기 또는 C3 내지 C40의 아르알킬기 또는 C3 내지 C40의 아릴옥시기 또는 C3내지 C40의 아릴사이올기이고,Each R 11 is independently hydrogen; heavy hydrogen; halogen; Amine group; Epoxy groups; Cyclohexyl epoxy group; (Meth) acryl group; Thiol group; Isocyanate group; Nitrile group; Nitro group; Or a phenyl group; C 1 to C 40 alkyl group or C 2 to C 40 which is unsubstituted or substituted with hydrogen, deuterium, halogen, amine group, epoxy group, (meth) acryl group, thiol group, isocyanate group, nitrile group, nitro group or phenyl group Alkenyl group or C 1 to C 40 alkoxy group or C 3 to C 40 cycloalkyl group or C 3 to C 40 heterocycloalkyl group or C 6 to C 40 aryl group or C 3 to C 40 heteroaryl group or C 3 to C 40 aralkyl group or C 3 to C 40 aryloxy group or C 3 to C 40 arylsilol group,
Z는 1 내지 100,000의 정수이다.Z is an integer from 1 to 100,000.
더욱 구체적으로는, 본 발명에서 사용 가능한 상기 화학식 6의 실세스퀴옥산 수지는 래더형 실세스퀴옥산 수지일 수 있으며, 종래 기술, 예를 들어, 대한민국 특허 출원 제10-2015-0031865호 또는 대한민국 특허 출원 제10-2013-0163607호에 의해 제조될 수 있고, 시중에 판매되는 실세스퀴옥산 수지도 이용 가능하다.More specifically, the silsesquioxane resin of the formula (6) usable in the present invention may be a ladder-type silsesquioxane resin, and the prior art, for example, Korean Patent Application No. 10-2015-0031865 or Korea Silsesquioxane resins, which may be prepared by patent application 10-2013-0163607, are also available.
본 발명의 상기 실세스퀴옥산 복합 고분자는 우수한 보관 안정성을 확보하여 폭넓은 응용성을 얻기 위해, 축합도가 1 내지 99.9% 으로 조절될 수 있다. 즉, 말단 및 중앙의 Si에 결합된 알콕시 그룹의 함량이 전체 고분자의 결합기에 대해 50%에서 0.01%까지 조절될 수 있다.The silsesquioxane composite polymer of the present invention may be adjusted to 1 to 99.9% condensation in order to secure excellent storage stability to obtain a wide range of applications. That is, the content of alkoxy groups bonded to Si at the terminal and center can be controlled from 50% to 0.01% with respect to the bonding groups of the entire polymer.
또한 본 발명에 실세스퀴옥산 복합 고분자의 중량평균분자량은 1,000 내지 1,000,000, 구체적으로는 5,000 내지 100,000이며, 더욱 구체적으로는 7,000 내지 50,000일 수 있다. 이 경우 실세스퀴옥산의 가공성 및 물리적 특성을 동시에 향상시킬 수 있다.In addition, the weight average molecular weight of the silsesquioxane composite polymer according to the present invention may be 1,000 to 1,000,000, specifically 5,000 to 100,000, and more specifically 7,000 to 50,000. In this case, the processability and physical properties of the silsesquioxane can be improved simultaneously.
본 발명의 코팅 조성물에 있어서, 상기 수지 조성물은 당분야에서 통상적으로 사용하는 광 또는 열로 개시되는 양이온 개시제, 라디칼 개시제 또는 용매 중 하나 이상을 더 포함할 수 있으며, 선택적으로 경화제, 가소제, 자외선 차단제, 기타 기능성 첨가제 등의 첨가제를 추가로 포함하여 경화성, 내열특성, 자외선차단, 가소 효과 등을 향상시킬 수 있다.In the coating composition of the present invention, the resin composition may further include one or more of a cationic initiator, a radical initiator or a solvent initiated by light or heat commonly used in the art, and optionally, a curing agent, a plasticizer, a sunscreen, Additives such as other functional additives may be further included to improve curability, heat resistance, UV blocking, plasticizing effect, and the like.
본 발명에서는, 구체적으로는 광 개시제를 사용할 수 있으며, 수지, 예를 들어 실세스퀴옥산 수지 총중량 100 중량부에 대하여 0.1 내지 20 중량부로 포함될 수 있다.In the present invention, a photoinitiator may be used specifically, and may be included in an amount of 0.1 to 20 parts by weight based on 100 parts by weight of a resin, for example, a total weight of silsesquioxane resin.
본 발명에서 사용 가능한 광 개시제는 당분야에서 통상적으로 사용하는 광 개시제가 사용될 수 있으며, 철-아렌 복합체 화합물, 방향족 다이아조니움염, 방향족 요오도늄염, 방향족설포늄염, 피리디늄염 및 알루미늄복합체/실릴에테르로 이루어진 군에서 선택된 1종 이상의 양이온 중합 개시제 또는 아세토페논류, 벤조인류, 아실포시핀옥사이드류, 티타노센류, 벤조페논류 및 티옥산톤류 개시제로 이루어진 군에서 선택된 1종 이상의 라디칼 중합 개시제일 수 있다.As the photoinitiator usable in the present invention, photoinitiators conventionally used in the art may be used, and iron-arene complex compounds, aromatic diazonium salts, aromatic iodonium salts, aromatic sulfonium salts, pyridinium salts, and aluminum complexes / silyl At least one cationic polymerization initiator selected from the group consisting of ethers or at least one radical polymerization initiator selected from the group consisting of acetophenones, benzoin, acylfocipine oxides, titanocenes, benzophenones and thioxanthones initiators have.
또한, 본 발명에서 사용 가능한 용매는 당 분야에서 통상적으로 사용하는 유기용매라면 제한 없이 사용될 수 있으며, 예를 들어, 메탄올, 에탄올, 아이소프로필알코올, 부탄올과 같은 알코올계 용매, 2-메톡시에탄올, 2-에톡시에탄올, 1-메톡시-2-프로판올, 2-이소프로폭시에탄올과 같은 알콕시 알코올계 용매, 아세톤, 메틸에틸케톤, 메틸이소부틸케톤, 메틸프로필케톤, 사이클로헥사논과 같은 케톤계 용매, 프로필렌글리콜모노프로필에테르, 프로필렌글리콜모노메틸에테르, 에틸렌글리콜모노에틸에테르, 에틸렌글리콜모노프로필에테르, 에틸렌글리콜, 모노부틸에테르, 다이에틸렌글리콜모노메틸에테르, 다이에틸글리콜모노에틸에테르, 다이에틸글리콜모노프로필에테르, 다이에틸글리콜모노부틸에테르, 다이에틸렌글리콜-2-에틸헥실에테르와 같은 에테르계 용매, 벤젠, 톨루엔, 자일렌과 같은 방향족 용매 등을 사용할 수 있고, 1종 이상을 혼합하여 사용할 수도 있다.In addition, the solvent usable in the present invention can be used without limitation so long as it is an organic solvent commonly used in the art, for example, alcohol solvents such as methanol, ethanol, isopropyl alcohol, butanol, 2-methoxyethanol, Alkoxy alcohol solvents such as 2-ethoxyethanol, 1-methoxy-2-propanol, 2-isopropoxyethanol, acetone, methyl ethyl ketone, methyl isobutyl ketone, methyl propyl ketone, ketone solvents such as cyclohexanone , Propylene glycol monopropyl ether, propylene glycol monomethyl ether, ethylene glycol monoethyl ether, ethylene glycol monopropyl ether, ethylene glycol, monobutyl ether, diethylene glycol monomethyl ether, diethyl glycol monoethyl ether, diethyl glycol mono Ethers such as propyl ether, diethyl glycol monobutyl ether, diethylene glycol-2-ethylhexyl ether May be used reugye solvent, benzene, toluene, aromatic solvents such as xylene, it may be used by mixing one or more.
본 발명에서, 구체적으로 용매는 코팅 조성물의 고형분 함량이 30 중량% 내지 70 중량%가 되도록 포함될 수 있다.In the present invention, specifically the solvent may be included so that the solids content of the coating composition is 30% to 70% by weight.
본 발명은 또한 상기 코팅 조성물이 기재상에 코팅되어 경화된 필름을 제공한다. The present invention also provides a film wherein the coating composition is coated on a substrate and cured.
상기 필름은 기재 상에 상기 코팅 조성물을 코팅한 후 광 조사하여 경화시켜 제조할 수 있다.The film may be prepared by coating the coating composition on a substrate and then curing by light irradiation.
본 발명에 따라 광경화성 수지와 알코올, 싸이올, 카르복실산기를 갖는 유기화합물의 가교 연결로 형성된 다관능 유기화합물-수지에 있어서, 상기 다관능 유기화합물은 경화된 물질 내에서 공유결합에 의한 분자간 거리가 좁아지거나 늘어나는 것을 억제하도록 입체 구조적으로 완충 작용을 함으로써 적절한 분자간 거리를 갖도록 제한함으로써 광경화시 발생하는 수축/팽창을 제어하여 코팅층의 컬을 줄일 수 있다.In the multifunctional organic compound-resin formed by crosslinking of a photocurable resin with an organic compound having an alcohol, a thiol, and a carboxylic acid group, the polyfunctional organic compound is intermolecular by covalent bonds in a cured material. By restricting to have an appropriate intermolecular distance by performing a three-dimensional buffering effect to suppress the narrowing or stretching of the distance, it is possible to control the shrinkage / expansion generated during photocuring to reduce the curl of the coating layer.
본 발명에서 제시한 방법에 의하여 코팅 조성물을 기재에 도포하여 수득한 필름은, 기재의 휨 정도에 따라 코팅 층의 휨 강도를 쉽게 조절 가능하여 코팅할 수 있으며, 단면 코팅만으로도 기판의 컬이 현저히 적은 코팅 층을 형성 할 수 있다.The film obtained by applying the coating composition to the substrate by the method proposed in the present invention can be coated by easily adjusting the bending strength of the coating layer according to the degree of warpage of the substrate, and the curling of the substrate is remarkably small with only one side coating. The coating layer can be formed.
예를 들어, 도포된 코팅 조성물의 두께와 기재에 따라 수치에 차이가 있을 수는 있지만, A4 크기 기준으로 네 모서리가 바닥으로부터 이격된 컬의 평균값이 5 mm 이하일 수 있다. 이때, 상기 컬은 A4 크기의 코팅필름을 평탄한 곳에 위치시킨 후, 평면으로부터 네 모서리 끝 단의 이격된 높이의 평균 값을 컬의 값으로 하였다.For example, although there may be a difference in numerical values depending on the thickness and the substrate of the applied coating composition, the average value of curls with four corners spaced from the bottom on the basis of A4 size may be 5 mm or less. At this time, the curl was placed in a flat place A4 size coating film, the average value of the height of the four corner ends spaced from the plane as the curl value.
본 발명에 있어서, 본 발명의 코팅 조성물에 의한 컬의 저하효과는 기재에 제한을 두지 않고 기대할 수 있다. In the present invention, the effect of lowering curl by the coating composition of the present invention can be expected without limiting the substrate.
본 발명에 적용 가능한 기재는 종래 광학용 코팅 필름의 기재로서 공지된 플라스틱 필름이 적용될 수 있으며, 구체적으로 용도에 따라 투명 또는 반투명 중 적절히 선택해서 이용할 수 있으며, 예를 들어, 폴리에틸렌테레프탈레이트, 폴리부틸렌테레프탈레이트, 폴리에틸렌나프탈레이트 등의 폴리에스테르필름, 폴리에틸렌필름, 폴리프로필렌 필름, 셀로판, 다이아세틸셀룰로오스 필름, 트라이아세틸셀룰로오스 필름, 아세틸셀룰로오스부틸레이트 필름, 폴리염화비닐 필름, 폴리염화비닐리덴 필름, 폴리비닐알코올 필름, 에틸렌-아세트산비닐공중합체 필름, 폴리스티렌 필름, 폴리카보네이트 필름, 폴리메틸메타크릴레이트 필름, 폴리메틸펜텐 필름, 폴리설폰 필름, 폴리에테르에테르케톤 필름, 폴리에테르설폰 필름, 폴리에테르이미드 필름, 폴리이미드 필름, 불소 수지 필름, 폴리아미드 필름, 아크릴 수지 필름, 노르보르넨계수지 필름, 시클로올레핀 수지 필름 등을 사용할 수 있다.As a substrate applicable to the present invention, a plastic film known as a substrate of a conventional optical coating film may be applied. Specifically, the plastic film may be appropriately selected from transparent or translucent according to a use, and may be, for example, polyethylene terephthalate or polybutyl. Polyester films such as lenterephthalate and polyethylene naphthalate, polyethylene film, polypropylene film, cellophane, diacetyl cellulose film, triacetyl cellulose film, acetyl cellulose butyrate film, polyvinyl chloride film, polyvinylidene chloride film, poly Vinyl alcohol film, ethylene-vinyl acetate copolymer film, polystyrene film, polycarbonate film, polymethyl methacrylate film, polymethylpentene film, polysulfone film, polyetheretherketone film, polyethersulfone film, polyetherimide film , Polyimi Film, fluorine resin film, polyamide film, acrylic resin film, norbornene-based resin film, cycloolefin resin film and the like can be used.
보통의 코팅 조성물의 경우 코팅 두께가 두꺼워 질수록 컬도 같이 증가하여 공정 진행이 불가하거나 도막 표면의 불균일 및 크랙등이 발생하는 문제가 있다. 그러나 본 발명의 코팅 조성물의 두께는 기재에 따라 임의로 조절 가능하며, 예를 들어, 1 ㎛ 내지 100 ㎛ 이하의 두께로 형성할 수 있고, 50 ㎛ 이상의 두꺼운 두께에서도 컬 발생이 적어 공정 적용 및 제품 적용이 용이하다. 컬 현상 억제작용이 효과적으로 발휘되는 관점에서, 상기 두께는 100 ㎛이하 일 수 있으며, 보다 구체적으로는 20 내지 80 ㎛의 범위일 수 있다.In the case of the general coating composition, the thicker the coating thickness, the more the curl is increased as well, the process is impossible or there is a problem that the unevenness and cracks of the coating film surface occurs. However, the thickness of the coating composition of the present invention can be arbitrarily adjusted according to the substrate, for example, can be formed to a thickness of 1 ㎛ to 100 ㎛ or less, less curl occurs even in a thick thickness of 50 ㎛ or more process application and product application This is easy. From the viewpoint of effectively suppressing the curl phenomenon, the thickness may be 100 μm or less, and more specifically, 20 to 80 μm.
일예로, 상기 코팅 조성물을 5 내지 100 ㎛로 도포하는 경우, 최종 코팅 필름의 컬은 5 mm 이하로 조절될 수 있다. For example, when the coating composition is applied at 5 to 100 μm, the curl of the final coating film may be adjusted to 5 mm or less.
구체적으로 두께 0.3 mm의 폴리카보네이트(PC) 기재에 본 발명의 코팅 조성물을 30 ㎛의 두께로 도포하는 경우, 코팅 필름의 컬은 A4 기준으로 네 모서리의 평균치가 3 mm 이하일 수 있으며, 두께 0.188 mm의 폴리에틸렌테레프탈레이트(PET) 기재에 본 발명의 코팅 조성물을 30 ㎛의 두께로 도포하는 경우, 코팅 필름의 컬은 A4 기준으로 네 모서리의 평균치가 2 mm 이하일 수 있고, 두께 0.3 mm의 폴리메틸메타크릴레이트(PMMA) 기재에 본 발명의 코팅 조성물을 30 ㎛의 두께로 도포하는 경우, 코팅 필름의 컬은 A4 기준으로 네 모서리의 평균치가 2 mm 이하일 수 있으며, 두께 0.1 mm의 트라이아세틸셀룰로오스(TAC) 기재에 본 발명의 코팅 조성물을 30 ㎛의 두께로 도포하는 경우, 코팅 필름의 컬은 A4 기준으로 네 모서리의 평균치가 4 mm 이하일 수 있다. Specifically, when the coating composition of the present invention is applied to a polycarbonate (PC) substrate having a thickness of 0.3 mm at a thickness of 30 μm, the curl of the coating film may have an average value of four corners of 3 mm or less based on A4, and a thickness of 0.188 mm. When the coating composition of the present invention is applied to a polyethylene terephthalate (PET) substrate of 30 μm in thickness, the curl of the coating film may have an average value of four corners of 2 mm or less on the basis of A4, and a polymethyl meta of 0.3 mm in thickness. When the coating composition of the present invention is applied to a methacrylate (PMMA) substrate with a thickness of 30 μm, the curl of the coating film may have an average value of four corners of 2 mm or less based on A4, and a triacetyl cellulose (TAC) having a thickness of 0.1 mm. When the coating composition of the present invention is applied to the substrate to a thickness of 30 μm, the curl of the coating film may have an average value of four corners of 4 mm or less based on A4.
상기 코팅 조성물은 상기 플라스틱 기재 필름 상에 바코팅법, 나이프코팅법, 롤코팅법, 블레이드코팅법, 다이코팅법, 그라비아코팅법, 스핀코팅법 등으로 도포될 수 있다.The coating composition may be applied on the plastic substrate film by a bar coating method, a knife coating method, a roll coating method, a blade coating method, a die coating method, a gravure coating method, a spin coating method and the like.
본 발명의 경화시, 자외선 램프의 광원으로는 수은, 메탈 할라이드, LED 등을 사용할 수 있으며, 코팅 조성물의 경화를 위해 250 내지 400 nm의 파장의 광을 사용할 수 있다.In the curing of the present invention, mercury, metal halides, LEDs, and the like may be used as the light source of the ultraviolet lamp, and light having a wavelength of 250 to 400 nm may be used for curing the coating composition.
본 발명에 따른 코팅 조성물은 알코올기, 싸이올기 또는 카르복실기를 포함하는 다관능 유기 화합물, 실세스퀴옥산 수지, 광 개시제 및 용매를 포함함으로써, 코팅 조성물이 기재 필름 상에 코팅시 다관능성 유기화합물의 완충 작용으로 인해 경화수축을 완화하여 컬의 발생을 현저히 줄일 수 있으며, 필름의 경도가 개선될 수 있다.The coating composition according to the present invention comprises a polyfunctional organic compound comprising an alcohol group, a thiol group or a carboxyl group, a silsesquioxane resin, a photoinitiator and a solvent, so that the coating composition may Due to the buffering action, curing shrinkage can be alleviated to significantly reduce the occurrence of curl, and the hardness of the film can be improved.
이하, 본 발명의 이해를 돕기 위하여 구체적인 실시예를 제시하나, 하기 실시예는 본 발명을 예시하는 것일 뿐 본 발명의 범위가 하기 실시예에 한정되는 것은 아니다.Hereinafter, specific examples are provided to help understanding of the present invention, but the following examples are merely to illustrate the present invention, and the scope of the present invention is not limited to the following examples.
제조예 1Preparation Example 1
[제조예 1-a] 촉매의 제조Preparation Example 1-a Preparation of Catalyst
산성도의 조절을 위하여, 아민계 염기성 촉매인 테트라메틸암모늄 하이드록사이드(TMAH) 25 중량% 수용액 또는 금속계 염기성 촉매인 포타슘 하이드록사이드(KOH) 10 중량% 수용액을 촉매 1a로 하여 준비하였다.In order to control the acidity, a 25 wt% aqueous solution of tetramethylammonium hydroxide (TMAH), an amine basic catalyst, or a 10 wt% aqueous solution of potassium hydroxide (KOH), a metal basic catalyst, was prepared as a catalyst 1a.
[제조예 1-b] 실세스퀴옥산 수지의 제조Production Example 1-b Preparation of Silsesquioxane Resin
3-아크릴옥시프로필 트라이메톡시실란 35 중량% 및 테트라하이드로퓨란 (THF) 60 중량%를 혼합하고 10분간 교반하였다. 혼합 용액에 상기 제조예 1-a에서 제조한 촉매를 5 중량%만큼 적하하여 반응을 진행시켰다. 이후 상온에서 5일간 교반을 지속하고, 세 차례의 세정 과정을 통해 촉매와 불순물을 제거하였다. 획득한 혼합용액으로부터 테트라하이드로퓨란(THF)을 진공으로 분리, 제거하여 실세스퀴옥산 수지를 제조하였다.35% by weight of 3-acryloxypropyl trimethoxysilane and 60% by weight of tetrahydrofuran (THF) were mixed and stirred for 10 minutes. The reaction was carried out by dropping 5 wt% of the catalyst prepared in Preparation Example 1-a into the mixed solution. After stirring at room temperature for 5 days, the catalyst and impurities were removed by three washing processes. Tetrahydrofuran (THF) was separated and removed in vacuo from the obtained mixed solution to prepare a silsesquioxane resin.
IR 분석을 통하여 Si-OH 관능기를 확인할 수 있었으며(3,200 cm-1), 분자량을 측정한 결과, 제조된 실세스퀴옥산 수지는 4,000 스티렌 환산 분자량을 가짐을 확인할 수 있었다.Si-OH functional group was confirmed through IR analysis (3,200 cm-1), and the molecular weight was measured, it was confirmed that the produced silsesquioxane resin had a molecular weight in terms of styrene styrene.
[실시예]EXAMPLE
하기 표 1에 기재된 성분 및 함량에 따라 다음과 같이 실시예 및 비교예를 실시하였다. 모든 조성은 코팅 후 샘플간 비교가 용이하도록, 수지조성물 및 유기화합물의 고형분 함량과 동일한 양의 용매를 사용 함으로써 코팅 두께를 맞추었다. 하기 표 1에서 단위는 중량부이다.According to the components and contents shown in Table 1, Examples and Comparative Examples were carried out as follows. All compositions were matched with coating thickness by using the same amount of solvent as the solids content of the resin composition and organic compound to facilitate comparison between samples after coating. In Table 1, the unit is parts by weight.
수지조성물Resin composition 유기화합물Organic compounds 광개시제Photoinitiator 첨가제additive 용매menstruum
실시예 1Example 1 100100 1One 2.02.0 0.200.20 101101
실시예 2Example 2 100100 5050 3.03.0 0.300.30 150150
실시예 3Example 3 100100 100100 4.04.0 0.400.40 200200
실시예 4Example 4 100100 1One 2.02.0 0.200.20 101101
실시예 5Example 5 100100 5050 3.03.0 0.300.30 150150
실시예 6Example 6 100100 100100 4.04.0 0.400.40 200200
실시예 7Example 7 100100 100100 4.04.0 0.400.40 200200
실시예 8Example 8 100100 100100 4.04.0 0.400.40 200200
실시예 9Example 9 100100 100100 4.04.0 0.400.40 200200
비교예 1Comparative Example 1 100100 0.50.5 2.02.0 0.200.20 100100
비교예 2Comparative Example 2 100100 110110 4.24.2 0.420.42 210210
실시예 1Example 1
상기 제조예 1에서 얻은 실세스퀴옥산 수지 100 중량부, 광 개시제 (상품명: Synasia사, PI-6976) 2.2 중량부, 실리콘계 레벨링 첨가제 (상품명: BYK사, BYK-378) 0.22 중량부, 다가 알코올 유기복합물 (상품명: Daicel사, PCL-305) 1 중량부 및 2-이소프로필알코올(isopropyl alcohol) 101 중량부를 혼합하여 코팅 조성물을 제조하였다. 100 parts by weight of the silsesquioxane resin obtained in Preparation Example 1, 2.2 parts by weight of a photoinitiator (trade name: Synasia, PI-6976), 0.22 parts by weight of a silicone-based leveling additive (trade name: BYK, BYK-378), a polyhydric alcohol 1 part by weight of the organic compound (trade name: Daicel, PCL-305) and 101 parts by weight of 2-isopropyl alcohol were mixed to prepare a coating composition.
상기 코팅 조성물을 0.3mm의 두께를 갖는 폴리카보네이트 기재 상에 도포하고 건조 및 경화 과정을 거쳐 최종 도막의 두께가 30 ㎛가 되도록 하였다.The coating composition was applied onto a polycarbonate substrate having a thickness of 0.3 mm and dried and cured so that the final coating had a thickness of 30 μm.
실시예 2Example 2
알코올 유기복합물 (상품명: Daicel사, PCL-305)의 함량을 1 중량부 대신 50 중량부 사용한 것을 제외하고는 상기 실시예 1과 동일한 방법으로 코팅 조성물 및 코팅 필름을 제조하였다.A coating composition and a coating film were prepared in the same manner as in Example 1, except that 50 parts by weight of the alcohol organic composite (trade name: Daicel, PCL-305) was used instead of 1 part by weight.
실시예 3Example 3
알코올 유기복합물 (상품명: Daicel사, PCL-305)의 함량을 1 중량부 대신 100 중량부 사용한 것을 제외하고는 상기 실시예 1과 동일한 방법으로 코팅 조성물 및 코팅 필름을 제조하였다.A coating composition and a coating film were prepared in the same manner as in Example 1, except that 100 parts by weight of the alcohol organic composite (trade name: Daicel, PCL-305) was used instead of 1 part by weight.
실시예 4Example 4
알코올 유기복합물 대신 싸이올 유기복합물 (Showa Denko사, KarenzMT PE1)을 사용한 것을 제외하고는 상기 실시예 1과 동일한 방법과 조성물 함량으로 코팅 조성물 및 코팅 필름을 제조하였다.A coating composition and a coating film were prepared in the same manner and composition as in Example 1, except that the thiol organic compound (Showa Denko, KarenzMT PE1) was used instead of the alcohol organic compound.
실시예 5Example 5
알코올 유기복합물 대신 싸이올 유기복합물 (Showa Denko사, KarenzMT PE1)을 사용한 것을 제외하고는 상기 실시예 2과 동일한 방법과 조성물 함량으로 코팅 조성물 및 코팅 필름을 제조하였다.A coating composition and a coating film were prepared in the same manner and composition as in Example 2, except that thiol organic composite (Showa Denko, KarenzMT PE1) was used instead of the alcohol organic composite.
실시예 6Example 6
알코올 유기복합물 대신 싸이올 유기복합물 (Showa Denko사, KarenzMT PE1)을 사용한 것을 제외하고는 상기 실시예 3과 동일한 방법과 조성물 함량으로 코팅 조성물 및 코팅 필름을 제조하였다.A coating composition and a coating film were prepared in the same manner and in the same manner as in Example 3 except that a thiol organic compound (Showa Denko, KarenzMT PE1) was used instead of the alcohol organic compound.
실시예 7Example 7
상기 제조예 1에서 얻은 실세스퀴옥산 수지 대신 3,4-에폭시시클로헥실메틸 3,4-에폭시시클로헥세인 카르복실레이트를 사용한 것을 제외하고는 실시예 3과 동일한 방법과 조성물 함량으로 코팅 조성물 및 코팅 필름을 제조하였다.3,4-epoxycyclohexylmethyl 3,4-epoxycyclohexane carboxylate was used in place of the silsesquioxane resin obtained in Preparation Example 1 in the same manner as in Example 3 Coating film was prepared.
실시예 8Example 8
상기 제조예 1에서 얻은 실세스퀴옥산 수지 대신 시판되고 있는 비스페놀 A형 에폭시 수지(KE-8128, 코오롱 인더스트리)를 사용한 것을 제외하고는 실시예 3과 동일한 방법과 조성물 함량으로 코팅 조성물 및 코팅 필름을 제조하였다.Except for using the commercially available bisphenol A epoxy resin (KE-8128, Kolon Industries) instead of the silsesquioxane resin obtained in Preparation Example 1 in the same manner as in Example 3 and the coating composition and coating film Prepared.
실시예 9Example 9
상기 제조예 1에서 얻은 실세스퀴옥산 수지 대신 트리메틸올프로판 트리아크릴레이트를 사용하고 광 개시제로 PI-6976 대신 IRGACURE-184를 사용한 것을 제외하고는 실시예 3과 동일한 방법과 조성물 함량으로 코팅 조성물 및 코팅 필름을 제조하였다.The coating composition was prepared in the same manner as in Example 3 except that trimethylolpropane triacrylate was used instead of the silsesquioxane resin obtained in Preparation Example 1, and IRGACURE-184 was used instead of PI-6976 as a photoinitiator. Coating film was prepared.
비교예 1Comparative Example 1
알코올 유기복합물 (상품명: Daicel사, PCL-305)의 함량을 1 중량부 대신 0.5 중량부 사용한 것을 제외하고는 상기 실시예 1과 동일한 방법으로 코팅 조성물 및 코팅 필름을 제조하였다.A coating composition and a coating film were prepared in the same manner as in Example 1, except that 0.5 parts by weight of the alcohol organic composite (trade name: Daicel, PCL-305) was used instead of 1 part by weight.
비교예 2Comparative Example 2
알코올 유기복합물 (상품명: Daicel사, PCL-305)의 함량을 1 중량부 대신 110 중량부 사용한 것을 제외하고는 상기 실시예 1과 동일한 방법으로 코팅 조성물 및 코팅 필름을 제조하였다.A coating composition and a coating film were prepared in the same manner as in Example 1, except that 110 parts by weight of the alcohol organic compound (trade name: Daicel, PCL-305) was used instead of 1 part by weight.
시험예Test Example
상기 실시예 1 내지 9 및 비교예 1 및 4에서 제조된 코팅 필름의 물성을 확인하여 하기 표 2에 나타내었다.The physical properties of the coating films prepared in Examples 1 to 9 and Comparative Examples 1 and 4 are shown in Table 2 below.
이때, 물성은 다음과 같이 측정하였다.At this time, physical properties were measured as follows.
- 연필 경도-Pencil hardness
연필 경도 시험기와 미츠비시 제품의 연필을 사용하고, 45도 각도로 1 kg의 하중을 주어 코팅 필름의 단단함을 측정하였다. 각 연필 경도당 5회 측정 후 흠집 발생이 1회 이하인 경도를 해당 코팅 필름의 연필 경도로 하였다. Using a pencil hardness tester and a pencil manufactured by Mitsubishi, the hardness of the coated film was measured by applying a load of 1 kg at a 45 degree angle. The hardness whose scratches generate | occur | produced once or less after measuring 5 times for each pencil hardness was made into the pencil hardness of the said coating film.
- 컬-Curl
코팅 조성물을 30 ㎛의 두께로 도포한 A4 크기의 코팅 필름을 평평한 바닥에 놓았을 때 각 모서리가 평면으로부터 이격된 거리의 평균값을 계산하였다. When the coating film of A4 size coated with the coating composition at a thickness of 30 μm was placed on a flat bottom, the average value of the distances at which each corner was spaced from the plane was calculated.
- 부착성-Adhesion
코팅 필름 위에 1 mm 간격으로 가로, 세로로 11개의 선을 그어 100개의 정사각형을 만든 후, 테이프 (3M사, 3M-810)를 이용하여 3회 박리 테스트를 진행하였다. 박리 테스트 후에도 박리되지 않은 사각형의 수를 세어 코팅 조성물의 기재에 대한 부착성을 판단하였다. 즉, 0/100이면 전부 코팅 조성물이 전부 박리된 것이고, 100/100이면 전부 부착성을 유지한 것으로 표시하였다. After eleven lines were drawn horizontally and vertically at intervals of 1 mm on the coating film to make 100 squares, three peel tests were performed using a tape (3M, 3M-810). The number of squares not peeled off even after the peel test was counted to determine the adhesion of the coating composition to the substrate. That is, if it is 0/100, all the coating composition was peeled off, and if it was 100/100, it was represented as maintaining adhesiveness.
연필 경도Pencil hardness curl 부착성Adhesion
실시예 1Example 1 7H7H 4.0 mm4.0 mm 100/100100/100
실시예 2Example 2 7H7H 3.0 mm3.0 mm 100/100100/100
실시예 3Example 3 6H6H 1.0 mm1.0 mm 100/100100/100
실시예 4Example 4 8H8H 4.0 mm4.0 mm 100/100100/100
실시예 5Example 5 8H8H 2.0 mm2.0 mm 100/100100/100
실시예 6Example 6 7H7H 0.5 mm0.5 mm 100/100100/100
실시예 7Example 7 5H5H 1.2 mm1.2 mm 100/100100/100
실시예 8Example 8 4H4H 1.0 mm1.0 mm 100/100100/100
실시예 9Example 9 4H4H 1.5 mm1.5 mm 100/100100/100
비교예 1Comparative Example 1 8H8H 70.0 mm70.0 mm 100/100100/100
비교예 2Comparative Example 2 FF 0.5 mm0.5 mm 100/100100/100
상기 표 2에 나타난 바와 같이, 본 발명에 따른 코팅 필름은 다관능 유기화합물의 함량이 증가할수록 우수한 연필경도 및 부착성을 가질 뿐 아니라, 다관능 유기화합물을 포함하지 않는 비교예 보다 현저하게 낮은 로우 컬을 나타냄을 알 수 있다. 또한 다관능 유기 화합물의 함량이 본 발명의 범위를 초과하는 과량인 비교예 2의 경우에는 컬은 매우 낮지만 경도가 낮아 코팅 조성물로 사용되기에 적합하지 않음을 알 수 있다.As shown in Table 2, the coating film according to the present invention not only has excellent pencil hardness and adhesion as the content of the polyfunctional organic compound increases, and is significantly lower than that of the comparative example that does not include the polyfunctional organic compound. It can be seen that the curl. In addition, in the case of Comparative Example 2 in which the content of the polyfunctional organic compound exceeds the range of the present invention, it can be seen that the curl is very low but the hardness is not suitable for use as a coating composition.

Claims (13)

  1. 수지 조성물; 및Resin composition; And
    알코올기, 싸이올기 또는 카르복실기를 포함하는 다관능 유기 화합물을 포함하며, It includes a polyfunctional organic compound containing an alcohol group, a thiol group or a carboxyl group,
    상기 다관능 유기화합물은 수지 조성물 100 중량부 대비 1 중량부 내지 100중량부 포함하는 코팅 조성물.The polyfunctional organic compound is a coating composition comprising 1 part by weight to 100 parts by weight relative to 100 parts by weight of the resin composition.
  2. 제 1항에 있어서,The method of claim 1,
    상기 다관능 유기화합물은 하기 화학식 1의 화합물을 포함하는 코팅 조성물.The polyfunctional organic compound is a coating composition comprising a compound of formula (1).
    [화학식 1][Formula 1]
    [R]━{[X] ━[R’]}k [R] ━ {[X] ━ [R ']} k
    상기 식에서,Where
    k는 1 내지 4의 정수이며, k is an integer from 1 to 4,
    R 및 R’은 각각 독립적으로 탄소수가 1 내지 20개의 알킬기, 탄소수 1 내지 20개의 알킬기로 연결된 알코올기, 탄소수 1 내지 20개의 알킬기로 연결된 싸이올기, 탄소수 1 내지 20개의 알킬기로 연결된 카르복실기, 알코올기, 싸이올기, 또는 카르복실기이며, R and R 'are each independently an alkyl group having 1 to 20 carbon atoms, an alcohol group connected to an alkyl group having 1 to 20 carbon atoms, a thiol group connected to an alkyl group having 1 to 20 carbon atoms, a carboxyl group connected to an alkyl group having 1 to 20 carbon atoms, and an alcohol group , A thiol group, or a carboxyl group,
    X는 하기 화학식 2, 화학식 3, 화학식 4 또는 화학식 5로부터 유도되는 2가의 연결기이다:X is a divalent linking group derived from Formula 2, Formula 3, Formula 4 or Formula 5:
    [화학식 2][Formula 2]
    Figure PCTKR2017015766-appb-I000010
    Figure PCTKR2017015766-appb-I000010
    [화학식 3][Formula 3]
    Figure PCTKR2017015766-appb-I000011
    Figure PCTKR2017015766-appb-I000011
    [화학식 4][Formula 4]
    Figure PCTKR2017015766-appb-I000012
    Figure PCTKR2017015766-appb-I000012
    [화학식 5][Formula 5]
    Figure PCTKR2017015766-appb-I000013
    Figure PCTKR2017015766-appb-I000013
    상기 식에서, Where
    m, n, o, x 및 y는 각각 독립적으로 1 내지 10,000의 정수이다.m, n, o, x and y are each independently an integer from 1 to 10,000.
    수지 조성물; 및Resin composition; And
    알코올기, 싸이올기 또는 카르복실기를 포함하는 다관능 유기 화합물을 포함하며, It includes a polyfunctional organic compound containing an alcohol group, a thiol group or a carboxyl group,
    상기 다관능 유기화합물은 수지 조성물 100 중량부 대비 1 중량부 내지 100중량부 포함하는 코팅 조성물.The polyfunctional organic compound is a coating composition comprising 1 part by weight to 100 parts by weight relative to 100 parts by weight of the resin composition.
  3. 제 1 항에 있어서,The method of claim 1,
    상기 다관능 유기 화합물은 100 내지 1,000,000의 분자량을 갖는 코팅 조성물.The polyfunctional organic compound has a molecular weight of 100 to 1,000,000 coating composition.
  4. 제 1 항에 있어서,The method of claim 1,
    상기 알코올기를 포함하는 다관능 유기 화합물은 폴리에스터폴리올, 폴리카보네이트폴리올, 폴리에틸렌글리콜, 폴리프로필렌글리콜, 폴리카프로탁톤폴리올, 폴리테트라메틸렌글리콜, 테트라메틸트라이메틸올, 글리세린, 펜타에리트리톨테트라알코올, 다이펜타에리트리톨헥사알코올, 폴리아크릴레이트폴리올, 폴리비닐알코올 및 이들로부터 유도되는 폴리올로 이루어진 군에서 선택된 1종인 코팅 조성물.The polyfunctional organic compound containing the alcohol group may be polyester polyol, polycarbonate polyol, polyethylene glycol, polypropylene glycol, polycaprotaxone polyol, polytetramethylene glycol, tetramethyltrimethylol, glycerin, pentaerythritol tetraalcohol, di Pentaerythritol hexaalcohol, polyacrylate polyol, polyvinyl alcohol and a coating composition which is one selected from the group consisting of polyols derived therefrom.
  5. 제 1항에 있어서, The method of claim 1,
    상기 싸이올기를 포함하는 다관능 유기 화합물은 1,2-에탄다이싸이올, 부탄다이싸이올, 1,3-프로판다이싸이올, 1,2-에탄다이싸이올, 부탄다이싸이올, 1,3-프로판다이싸이올, 1,5-펜탄다이싸이올, 2,3-다이머캅토-1-프로판올, 다이싸이오에리트리톨, 3,6-다이옥사-1,8-옥탄다이싸이올, 1,8-옥탄다이싸이올, 헥산다이싸이올, 다이싸이오다이글라이콜, 펜탄다이싸이올, 데칸다이싸이올, 2-메틸 1,4-부탄다이싸이올, 1,2-벤젠다이싸이올, 1,3-벤젠다이싸이올, 1,4-벤젠다이싸이올, 2,4,6-트라이메틸, 1,3-벤젠다이메탄싸이올, 폴리프로필렌에테르글라이콜비스, 1,2-다이머캅토에탄 및 1,6-다이머캅토헥산으로 이루어진 군에서 선택된 1종 이상인 코팅 조성물.The polyfunctional organic compound containing the thiol group may be 1,2-ethanedithiol, butanedithiol, 1,3-propanedithiol, 1,2-ethanedithiol, butanedithiol, 1, 3-propanedithiol, 1,5-pentanedithiol, 2,3-dimercapto-1-propanol, dithioerythritol, 3,6-dioxa-1,8-octanedithiol, 1 , 8-octanedithiol, hexanedithiol, dithiodiglycol, pentanedithiol, decandithiol, 2-methyl 1,4-butanedithiol, 1,2-benzenedithiol , 1,3-benzenedithiol, 1,4-benzenedithiol, 2,4,6-trimethyl, 1,3-benzenedimethanethiol, polypropylene ether glycol bis, 1,2- Coating composition of at least one selected from the group consisting of dimercaptoethane and 1,6-dimercaptohexane.
  6. 제 1항에 있어서, The method of claim 1,
    상기 카르복실기를 포함하는 다관능 유기 화합물은 나프탈렌 1,8-다이카르복실산, 바이페닐-4,4'-다이카르복실산, 2,2'-바이피리딘-4,4'-다이카르복실산, 피롤리딘-2,4-다이카르복실산, 4,5-이미다졸다이카르복실산, 1,2,3,4-사이클로펜탄테트라카르복실다이언하이드라이드, 피리딘-2,5-다이카르복실산염화물 및 다이페닐-4,4'-다이카르복실산염화물로 이루어진 군에서 선택된 1종 이상인 코팅 조성물.The polyfunctional organic compound containing the carboxyl group is naphthalene 1,8-dicarboxylic acid, biphenyl-4,4'-dicarboxylic acid, 2,2'-bipyridine-4,4'-dicarboxylic acid , Pyrrolidine-2,4-dicarboxylic acid, 4,5-imidazoledicarboxylic acid, 1,2,3,4-cyclopentanetetracarboxydione hydride, pyridine-2,5-dicarboxylic acid At least one coating composition selected from the group consisting of acid chlorides and diphenyl-4,4'-dicarboxylates.
  7. 제 1항에 있어서,The method of claim 1,
    상기 수지 조성물은 에폭시 또는 아크릴계 유기 수지를 포함하는 코팅 조성물.The resin composition is a coating composition comprising an epoxy or acrylic organic resin.
  8. 제 1항에 있어서,The method of claim 1,
    상기 수지 조성물은 실세스퀴옥산 수지를 포함하는 코팅 조성물.The resin composition is a coating composition comprising a silsesquioxane resin.
  9. 제 8항에 있어서,The method of claim 8,
    상기 실세스퀴옥산 수지는 케이지형 실세스퀴옥산, 래더형 실세스퀴옥산, 랜덤형 실세스퀴옥산 또는 이들의 혼합물인 코팅 조성물.The silsesquioxane resin is a cage type silsesquioxane, ladder type silsesquioxane, random type silsesquioxane or a mixture thereof.
  10. 제 1항에 있어서,The method of claim 1,
    상기 다관능 유기 화합물 및 수지는 1 : 99 내지 50 : 50의 중량비를 갖는 코팅 조성물.The polyfunctional organic compound and the resin has a weight ratio of 1: 99 to 50: 50 coating composition.
  11. 제 1항에 있어서,The method of claim 1,
    상기 코팅 조성물은 광 또는 열로 개시되는 양이온 개시제, 라디칼 개시제 또는 용매 중 하나 이상을 더 포함하는 코팅 조성물.The coating composition further comprises one or more of a cationic initiator, a radical initiator or a solvent initiated by light or heat.
  12. 제 1항 내지 제 11항 중 어느 한 항 기재의 코팅 조성물이 기재상에 코팅되어 경화된 필름.A film, wherein the coating composition of any one of claims 1 to 11 is coated onto a substrate and cured.
  13. 제 12항에 있어서,The method of claim 12,
    A4 크기 기준으로 네 모서리가 바닥으로부터 이격된 컬(Curl)의 평균값이 5㎜ 이하인 필름.A film with an average value of 5 mm or less, with four corners spaced from the bottom on an A4 size basis.
PCT/KR2017/015766 2016-12-30 2017-12-29 Coating compositions capable of realizing low curl and film manufactured therefrom WO2018124826A1 (en)

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