WO2018121502A1 - 轨道梁组件 - Google Patents
轨道梁组件 Download PDFInfo
- Publication number
- WO2018121502A1 WO2018121502A1 PCT/CN2017/118512 CN2017118512W WO2018121502A1 WO 2018121502 A1 WO2018121502 A1 WO 2018121502A1 CN 2017118512 W CN2017118512 W CN 2017118512W WO 2018121502 A1 WO2018121502 A1 WO 2018121502A1
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- WO
- WIPO (PCT)
- Prior art keywords
- bearing
- track beam
- track
- rail
- rail beam
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
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Classifications
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
- E01B2/00—General structure of permanent way
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
- E01B7/00—Switches; Crossings
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
- E01B7/00—Switches; Crossings
- E01B7/10—Frogs
- E01B7/14—Frogs with movable parts
Definitions
- the present disclosure relates to the field of mechanical equipment technology, and more particularly to a track beam assembly.
- the "cross-twisted shaft” and the "T-shaped shaft” in the related art are generally connected to the ballast beam through the bushing. Due to the harsh working environment of the ballast and the large load, the bushing is easy to wear and inconvenient to replace. Moreover, since the "cross-twisted shaft” and the “T-shaped shaft” are all-shaped axes, the processing is difficult, the process is complicated, the manufacturing cycle is long, the cost is high, the mating surface is large, and the installation is difficult.
- the present disclosure aims to solve at least one of the technical problems in the related art to some extent.
- the present disclosure proposes a track beam assembly that is simple in structure, easy to process, manufacture, can withstand large loads, has good sealing, long service life, and low cost.
- a rail beam assembly includes: a first rail beam, a joint bearing, a second rail beam, and a connecting shaft, the first rail beam is provided with a first bearing seat, and the joint bearing is disposed at the first a second bearing seat is disposed on the second rail beam in the bearing housing, the connecting shaft passes through the joint bearing and the second bearing seat to connect the first rail beam and the second rail beam .
- the connecting shaft passes through the joint bearing and the second bearing housing, thereby connecting the first rail beam and the second rail beam
- the joint bearing can be used as the connecting device to realize the combined device for the track beam turning, that is, the joint bearing, the connecting shaft and the bearing seat are assembled into a combined body, and then the first bearing seat and the second bearing seat on the combined body respectively It is connected with the first rail beam and the second rail beam, can withstand large radial loads, and has a sealing structure, which can ensure a good lubrication environment and has a long service life.
- the joint bearing is standard.
- the parts are highly reliable, the procurement is very convenient, the cost is low, the inner ring of the joint bearing can be rotated in multiple directions, and it is convenient to assemble the track beam.
- the track beam assembly has a large load, good sealing performance, long service life and low cost.
- the track beam assembly according to the present disclosure may also have the following additional technical features:
- the second bearing housing includes two, two of the second bearing seats are spaced apart in an up-and-down direction, and the first bearing housing is disposed on two of the second bearing housings. between.
- the connecting shaft is formed as a columnar body.
- the first rail beam includes two, each of the first rail beams is provided with the first bearing seat, and two ends of the second rail beam are respectively provided with the first Two bearing seats.
- the first bearing housing and the joint bearing, the second bearing housing and the connecting shaft are assembled into a combined body with the first rail beam and the second rail beam Connected.
- the assembly is welded or bolted to the first rail beam and the second rail beam.
- the first bearing housing is integrally formed with the first rail beam
- the second bearing housing is integrally formed with the second rail beam
- the ends of the first rail beam and the second rail beam are respectively provided with trolleys.
- the trolley is provided at a bottom of the first rail beam or the second rail beam.
- FIG. 1 is a schematic structural view of a rail beam assembly in accordance with an embodiment of the present disclosure
- Fig. 2 is an enlarged view of a portion A shown in Fig. 1.
- a track beam assembly 100 in accordance with an embodiment of the present disclosure is described in detail below in conjunction with FIGS. 1 and 2.
- the track beam assembly 100 includes a first track beam 10, a joint bearing 20, a second track beam 30, and a connecting shaft 40.
- a first bearing block 11 is disposed on the first rail beam 10, and the joint bearing 20 is disposed in the first bearing housing 11.
- a second bearing block 31 is disposed on the second track beam 30.
- the connecting shaft 40 passes through the joint bearing 20 and the second bearing housing 31 to connect the first rail beam 10 and the second rail beam 30.
- the track beam assembly 100 is primarily comprised of a first track beam 10, a joint bearing 20, a second track beam 30, and a connecting shaft 40.
- the first bearing block 11 is arranged on the first track beam 10 and the second bearing block 31 is arranged on the second track beam 30.
- a joint bearing 20 is disposed in the first bearing housing 11 , and the connecting shaft 40 can pass through the joint bearing 20 and the second bearing seat 31 on the second rail beam 30 to realize the first rail beam 10 and the second rail beam 30 connection.
- the joint bearing 20 in the first bearing housing 11 and the connecting shaft 40 passing through the joint bearing 20 and the second bearing housing 31 not only a combined device for the rail beam transition but also the first rail can be realized
- the beam 10 and the second track beam 30 are joined to form a single unit, and the structure is more integrated.
- the joint bearing 20 can be used as a connecting device to realize a combined device for rail beam turning, that is, the joint bearing 20, the connecting shaft 40 and the bearing housing (the first bearing housing 11 and the second bearing housing 31) are assembled into a combination body.
- the first bearing block 11 and the second bearing block 31 are respectively connected to the first rail beam 10 and the second rail beam 30 through the assembly, and can withstand a large radial load, and has a sealing structure, which can ensure Has a good lubrication environment and has a long service life.
- the joint bearing 20 is a standard part, has high reliability, is very convenient to purchase, and has low cost.
- the inner ring of the joint bearing 20 can be rotated in multiple directions, and it is convenient to assemble the track beam.
- the track beam assembly 100 has a large load that can withstand, has good sealing, long service life, and low cost.
- the second bearing housing 31 includes two, and the two second bearing housings 31 are spaced apart in the up and down direction, and the first bearing housing 11 is disposed between the two second bearing housings 31. .
- the second track beam 30 has two second bearing seats 31 thereon, and the two second bearing blocks 31 are spaced apart along the vertical direction of the second track beam 30 (shown in the up and down direction in FIG. 1). That is, one of the second bearing housings 31 is located directly above the other second bearing housing 31, and a first bearing housing 11 disposed on the first rail beam 10 is disposed between the two second bearing housings 31, that is, the first bearing The seat 11 is located between the two second bearing blocks 31.
- the two ends of the connecting shaft 40 are passed through the first bearing housing 11 and are respectively worn.
- the first rail beam 10 and the second rail beam 30 are connected through two second bearing seats 31, so that the first rail beam 10 and the second rail beam 30 are connected as a whole, and the connection is reliable and the structure is more stable.
- the connecting shaft 40 can be a cylindrical body. As shown in FIGS. 1 and 2, the connecting shaft 40 is a columnar body extending in the vertical direction (up and down direction as shown in FIG. 1), and the connecting shaft 40 can pass through the upper end of the second rail beam 30 in the vertical direction. a second bearing block 31, a joint bearing 20 (located in the first bearing housing 11) and a second bearing block 31 at the lower end of the second rail beam 30, thereby connecting the first rail beam 10 and the second rail beam 30 such that the first The track beam 10 and the second track beam 30 are formed in one piece to realize the integration of the entire structure.
- the first rail beam 10 includes two, each of the first rail beams 10 is provided with a first bearing seat 11 , and two ends of the second rail beam 30 are respectively provided with a second bearing Block 31.
- the track beam assembly 100 includes two first track beams 10, a joint bearing 20, a second track beam 30, and a connecting shaft 40.
- the two first track beams 10 are respectively located on the left and right sides of the second track beam 30, that is, one of the first track beams 10 is located on the left side of the second track beam 30, and the other first track beam 10 is located on the second track beam 30.
- a first bearing housing 11 is disposed on each of the first rail beams 10, and a first bearing housing 11 is disposed at a right central portion of the first rail beam 10 on the left side of the second rail beam 30.
- a first bearing housing 11 is disposed at a left central portion of the first rail beam 10 on the right side of the second rail beam 30.
- second bearing seats 31 are respectively arranged on the left and right sides of the second rail beam 30. That is, two second bearing seats 31 spaced apart from each other are disposed on the left side of the second rail beam 30, and two second bearing seats 31 spaced apart from each other are disposed on the right side of the second rail beam 30.
- the two second bearing blocks 31 on the left side of the second track beam 30 are matched to the first bearing block 11 on the first track beam 10 on the left side of the second track beam 30, and the two on the right side of the second track beam 30
- the second bearing block 31 is mated with the first bearing block 11 on the first track beam 10 on the right side of the second track beam 30 to effect engagement of the first track beam 10 with the second track beam 30.
- first bearing housing 11 and the joint bearing 20 are assembled into a combined body and connected to the first rail beam 10 and the second rail beam 30.
- the rail beam assembly 100 first assembles the first bearing housing 11, the joint bearing 20, the second bearing housing 31, and the connecting shaft 40 when assembled.
- the joint bearing 20 may be first assembled in the first bearing housing 11, and then the connecting shaft 40 is passed through the joint bearing 20 in the first bearing housing 11, and finally the two second bearing housings 31 are respectively sleeved on the connecting shaft 40.
- assembly of the first bearing housing 11, the joint bearing 20, the second bearing housing 31, and the connecting shaft 40 is completed.
- the assembled assembly is connected to the first rail beam 10 and the second rail beam 30, That is, the first bearing block 11 is connected to the first track beam 10, and the second bearing block 31 is connected to the second track beam 30, so that the inner ring of the joint bearing 20 can be rotated in multiple directions, and the assembly method makes the track beam assembly 100 is very convenient when assembling, and the assembly process is simple.
- the assembly is welded or bolted to the first track beam 10 and the second track beam 30.
- the assembly and the first rail beam 10 and the second rail beam 30 may be connected by welding, or may be connected by bolts, and the assembly is connected to the first rail beam 10 and the second rail by welding, not only the connecting parts
- the welding joint between the two is firm, durable, tight, and the strength of the weld is large, which saves redundant connecting parts, reduces the assembly cost, and is reliable in connection, does not require frequent maintenance, has fast construction progress and low labor intensity. .
- the assembly body is connected to the first rail beam 10 and the second rail by means of bolt connection, which not only requires less processing precision, but also facilitates disassembly and assembly of the assembly body and the first rail beam 10 and the second rail, and maintenance
- the replacement of parts is convenient and the connection is very reliable, which greatly enhances the stability of the structure.
- first bearing block 11 is integrally formed with the first track beam 10
- second bearing block 31 is integrally formed with the second track beam 30.
- the structure in which the first bearing housing 11 and the first rail beam 10 are integrally formed can ensure the structure and performance stability of the first rail beam 10.
- the structure formed by the second bearing housing 31 and the second rail beam 30 can ensure the first
- the structure and performance stability of the two track beams 30 are convenient for molding and manufacturing, and the redundant fittings and the connecting process are omitted, the assembly efficiency of the track beam assembly 100 is greatly improved, and the first track beam 10 and the second are ensured.
- the ends of the first track beam 10 and the second track beam 30 are respectively provided with a trolley 50.
- the trolley 50 is arranged at the end of the first rail beam 10, and the trolley 50 is also arranged at the end of the second rail beam 30.
- a plurality of trolleys 50 are respectively disposed on the first rail beam 10 and the second rail beam 30. Since the trolley 50 restricts the rotation of the rail beam about the x-axis (the x-axis as shown in FIG. 1), the rail beam is only It can rotate axially around the Z axis (z axis shown in FIG. 1) and the Y axis (not shown), which satisfies the requirement of the degree of freedom of the track beam during the turning.
- the trolley 50 is disposed at the bottom of the first track beam 10 or the second track beam 30.
- the trolley 50 is disposed at the bottom of the first rail beam 10 and the second rail beam 30, that is, the bogie 50 is located at the bottom of the first rail beam 10 and the second rail beam 30.
- the lower ends of the first track beam 10 and the second track beam 30 are fixedly coupled to the trolley 50, respectively, to prevent the first track beam 10 and the second track beam 30 from rotating about the x-axis (for example, when rotating around the x-axis, tilting occurs Turn the accident).
- the first rail beam 10 and the second rail beam 30 are smoothly turned, and the connected first rail beam 10 and second rail beam 30 and other beams are axially and axially axially displaceable as needed during operation. The rotation.
- the structure of the track beam assembly 100 of the present disclosure is not limited thereto.
- the number of the first track beams 10 may be greater than or equal to one, for example, three or more, one second track beam 30 is disposed between adjacent two first track beams 10, and the first track beams 10 disposed adjacent to each other
- the second rail beam 30 is connected by a combination of the first bearing housing 11, the joint bearing 20, the second bearing housing 31 and the connecting shaft 40, and the assembly process is simple.
- the track beam assembly 100 of an embodiment of the present disclosure is described below in conjunction with specific embodiments.
- a track beam assembly 100 in accordance with an embodiment of the present disclosure includes two first track beams 10, a joint bearing 20, a second track beam 30, and a connecting shaft 40.
- a first bearing block 11 is disposed on each of the first rail beams 10, and two second bearing seats 31 are disposed on the left and right sides of the second rail beam 30.
- Two first rail beams 10 are respectively located on the left and right sides of the second rail beam 30, and a first bearing seat 11 is disposed on each of the first rail beams 10 while being on the left and right sides of the second rail beam 30
- Two second bearing seats 31 corresponding to the first bearing housing 11 are respectively provided.
- the joint bearing 20 is mounted in the first bearing housing 11, and the connecting shaft 40 extends in the vertical direction to form a columnar body.
- the first bearing housing 11 and the joint bearing 20, the second bearing housing 31 and the connecting shaft 40 are assembled to form an assembly, and the combined body is connected to the first rail beam 10 and the second rail beam 30 by welding or bolting.
- the connecting shaft 40 passes through the joint bearing 20 and the second bearing housing 31, thereby connecting the first rail beam 10 and the second rail beam 30 .
- the joint bearing 20 can be used as a connecting device to realize a combined device for the track beam turning, that is, the joint bearing 20, the connecting shaft 40 and the bearing housing are assembled into an assembly, and then the first bearing housing 11 and the second through the assembly.
- the bearing block 31 is respectively connected with the first rail beam 10 and the second rail beam 30, and can withstand a large radial load and has a sealing structure, which can ensure a good lubrication environment and has a long service life.
- the joint bearing 20 is a standard part, has high reliability, is very convenient to purchase, and has low cost.
- the inner ring of the joint bearing 20 can be rotated in multiple directions, and it is convenient to assemble the track beam.
- the rail beam assembly 100 can withstand a large load, has good sealing performance, has a long service life, and is low in cost.
- track beam assembly 100 in accordance with embodiments of the present disclosure are known to those of ordinary skill in the art and will not be described in detail herein.
- the terms “installation”, “connected”, “connected”, “fixed”, and the like, are to be understood broadly, and may be either a fixed connection or a detachable connection, unless explicitly stated or defined otherwise. Or in one piece; it may be a mechanical connection, or it may be an electrical connection or a communication with each other; it may be directly connected or indirectly connected through an intermediate medium, and may be an internal connection of two elements or an interaction relationship between two elements. Unless otherwise expressly defined. The specific meanings of the above terms in the present disclosure can be understood by those skilled in the art on a case-by-case basis.
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Abstract
一种轨道梁组件(100),包括:第一轨道梁(10)、关节轴承(20)、第二轨道梁(30)和连接轴(40),第一轨道梁(10)上设有第一轴承座(11),关节轴承(20)设在第一轴承座(11)内,第二轨道梁(30)上设有第二轴承座(31),连接轴(40)穿过关节轴承(20)和第二轴承座(31)以连接第一轨道梁(10)和第二轨道梁(30)。
Description
相关申请的交叉引用
本申请基于申请号为201621488821.5,申请日为2016年12月30日的中国专利申请提出,并要求该中国专利申请的优先权,该中国专利申请的全部内容在此引入本申请作为参考。
本公开涉及机械设备技术领域,更具体地,涉及一种轨道梁组件。
相关技术中的“十字绞轴”和“T形轴”一般通过轴套与道岔梁连接,由于道岔工作环境恶劣且负载较大,轴套易磨损且不便更换。而且,由于“十字绞轴”和“T形轴”都是异形轴,加工难度较大,工序复杂,制造周期长,成本较高,配合面较多,安装难度大。
发明内容
本公开旨在至少在一定程度上解决相关技术中的技术问题之一。
为此,本公开提出一种轨道梁组件,该轨道梁组件的结构简单,加工、制造容易,可承受的载荷大,密封性好、使用寿命长、成本较低。
根据本公开的轨道梁组件,包括:第一轨道梁、关节轴承、第二轨道梁和连接轴,所述第一轨道梁上设有第一轴承座,所述关节轴承设在所述第一轴承座内,所述第二轨道梁上设有第二轴承座,所述连接轴穿过所述关节轴承和所述第二轴承座以连接所述第一轨道梁和所述第二轨道梁。
根据本公开的轨道梁组件,通过将关节轴承布置在第一轨道梁的第一轴承座内,连接轴穿过关节轴承和第二轴承座,进而将第一轨道梁和第二轨道梁相连接,采用关节轴承为连接装置可以实现用于轨道梁转辙的组合形式的装置,即将关节轴承、连接轴和轴承座装配为组合体,再通过组合体上第一轴承座和第二轴承座分别与第一轨道梁和第二轨道梁相连接,既可以承受较大的径向载荷,且带有密封结构,能保证具有良好的润滑环境,具有很长的使用寿命,此外,关节轴承为标准件,可靠性高,采购十分方便,成本较低,关节轴承的内圈可以多方向转动,装配轨道梁时较方便。该轨道梁组件的可承受的载荷大、密 封性好、、使用寿命长、成本较低。
另外,根据本公开的轨道梁组件,还可以具有如下附加的技术特征:
根据本公开的一个实施例,所述第二轴承座包括两个,两个所述第二轴承座在上下方向上间隔开分布,所述第一轴承座设在两个所述第二轴承座之间。
根据本公开的一个实施例,所述连接轴形成为柱状体。
根据本公开的一个实施例,所述第一轨道梁包括两个,每个所述第一轨道梁上均设有所述第一轴承座,所述第二轨道梁的两端分别设有所述第二轴承座。
根据本公开的一个实施例,所述第一轴承座与所述关节轴承、所述第二轴承座和所述连接轴装配成组合体后与所述第一轨道梁和所述第二轨道梁相连。
根据本公开的一个实施例,所述组合体与所述第一轨道梁和所述第二轨道梁焊接或螺栓连接。
根据本公开的一个实施例,所述第一轴承座与所述第一轨道梁一体成型,所述第二轴承座与所述第二轨道梁一体成型。
根据本公开的一个实施例,所述第一轨道梁和所述第二轨道梁的端部分别设有台车。
根据本公开的一个实施例,所述台车设在所述第一轨道梁或所述第二轨道梁的底部。
本公开的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本公开的实践了解到。
图1是根据本公开实施例的轨道梁组件的结构示意图;
图2是图1中所示的A部的放大图。
附图标记:
100:轨道梁组件;
10:第一轨道梁;11:第一轴承座;
20:关节轴承;
30:第二轨道梁;31:第二轴承座;
40:连接轴;
50:台车。
下面详细描述本公开的实施例,所述实施例的示例在附图中示出。下面通过参考附图 描述的实施例是示例性的,旨在用于解释本公开,而不能理解为对本公开的限制。
下面结合附图1和图2具体描述根据本公开实施例的轨道梁组件100。
根据本公开实施例的轨道梁组件100包括:第一轨道梁10、关节轴承20、第二轨道梁30和连接轴40。第一轨道梁10上设有第一轴承座11,关节轴承20设在第一轴承座11内。第二轨道梁30上设有第二轴承座31。连接轴40穿过关节轴承20和第二轴承座31以连接第一轨道梁10和第二轨道梁30。
换言之,该轨道梁组件100主要由第一轨道梁10、关节轴承20、第二轨道梁30和连接轴40组成。第一轴承座11布置在第一轨道梁10上,第二轴承座31布置在第二轨道梁30上。在第一轴承座11内布置有关节轴承20,连接轴40可以穿过关节轴承20和第二轨道梁30上的第二轴承座31,以实现第一轨道梁10和第二轨道梁30的连接。
通过在第一轴承座11内设置有关节轴承20,且连接轴40穿过关节轴承20和第二轴承座31,不仅实现用于轨道梁转辙的组合形式的装置,并且可以将第一轨道梁10和第二轨道梁30进行相连,使其形成为一个整体,结构更加整体化。
由此,根据本公开实施例的轨道梁组件100,通过将关节轴承20布置在第一轨道梁10的第一轴承座11内,连接轴40穿过关节轴承20和第二轴承座31,进而将第一轨道梁10和第二轨道梁30相连接。采用关节轴承20为连接装置可以实现用于轨道梁转辙的组合形式的装置,即将关节轴承20、连接轴40和轴承座(第一轴承座11和第二轴承座31)装配为组合体,再通过组合体上第一轴承座11和第二轴承座31分别与第一轨道梁10和第二轨道梁30相连接,既可以承受较大的径向载荷,且带有密封结构,能保证具有良好的润滑环境,具有很长的使用寿命。此外,关节轴承20为标准件,可靠性高,采购十分方便,成本较低,关节轴承20的内圈可以多方向转动,装配轨道梁时较方便。该轨道梁组件100的可承受的载荷大、密封性好、使用寿命长、成本较低。
在本公开的一些具体实施方式中,第二轴承座31包括两个,两个第二轴承座31在上下方向上间隔开分布,第一轴承座11设在两个第二轴承座31之间。
也就是说,第二轨道梁30上具有两个第二轴承座31,且两个第二轴承座31沿着第二轨道梁30的竖直方向(图1中上下方向所示)间隔设置,即其中一个第二轴承座31位于另一个第二轴承座31的正上方,两个第二轴承座31之间布置有设在第一轨道梁10上的第一轴承座11,即第一轴承座11位于两个第二轴承座31之间。
通过将两个第二轴承座31上下间隔布置,且将第一轴承座11设置在两个第二轴承座31之间,使连接轴40的两端穿过第一轴承座11后、分别穿过两个第二轴承座31,进而将第一轨道梁10和第二轨道梁30相连接,使得第一轨道梁10和第二轨道梁30连接成为一个整体,且连接可靠,结构更加稳定。
在一个实施中,连接轴40可以为柱状体。如图1和图2所示,连接轴40为沿竖直方向(如图1所示的上下方向)延伸的柱状体,连接轴40可以在竖直方向上穿过第二轨道梁30上端的第二轴承座31、关节轴承20(位于第一轴承座11内)和第二轨道梁30下端的第二轴承座31,进而将第一轨道梁10和第二轨道梁30连接,使得第一轨道梁10和第二轨道梁30形成一个整体,实现整个结构的整体化。
在本公开的一些具体实施方式中,第一轨道梁10包括两个,每个第一轨道梁10上均设有第一轴承座11,第二轨道梁30的两端分别设有第二轴承座31。
换句话说,轨道梁组件100包括有两个第一轨道梁10、关节轴承20、第二轨道梁30和连接轴40。两个第一轨道梁10分别位于第二轨道梁30的左右两侧,即其中一个第一轨道梁10位于第二轨道梁30的左侧,另一个第一轨道梁10位于第二轨道梁30的右侧,在每个第一轨道梁10上均布置有第一轴承座11,位于第二轨道梁30的左侧的第一轨道梁10的右侧中部设置有第一轴承座11,位于第二轨道梁30的右侧的第一轨道梁10的左侧中部设置有第一轴承座11。
相对应地,在第二轨道梁30的左右两侧分别布置有第二轴承座31。即在第二轨道梁30的左侧布置上下间隔的两个第二轴承座31,在第二轨道梁30的右侧布置上下间隔的两个第二轴承座31。第二轨道梁30左侧的两个第二轴承座31与位于第二轨道梁30左侧的第一轨道梁10上的第一轴承座11相匹配,第二轨道梁30右侧的两个第二轴承座31与位于第二轨道梁30右侧的第一轨道梁10上的第一轴承座11相匹配,以实现第一轨道梁10与第二轨道梁30的配合相连。
可选地,第一轴承座11与关节轴承20、第二轴承座31和连接轴40装配成组合体后与第一轨道梁10和第二轨道梁30相连。
如图2所示,轨道梁组件100在组装时,首先将第一轴承座11、关节轴承20、第二轴承座31和连接轴40组装。可以先将关节轴承20装配在第一轴承座11内,然后将连接轴40穿过第一轴承座11内的关节轴承20,最后将两个第二轴承座31分别套设在连接轴40的两端,完成第一轴承座11、关节轴承20、第二轴承座31和连接轴40的组装。
进一步地,将第一轴承座11与关节轴承20、第二轴承座31和连接轴40装配成组合体后,再将装配好的组合体与第一轨道梁10和第二轨道梁30连接,即将第一轴承座11连接在第一轨道梁10上,将第二轴承座31连接在第二轨道梁30上,使关节轴承20的内圈可以多方位转动,该种装配方法使得轨道梁组件100在装配时、十分方便,装配工序简单。
在一个实施例中,组合体与第一轨道梁10和第二轨道梁30焊接或螺栓连接。
也就是说,组合体与第一轨道梁10和第二轨道梁30可以通过焊接相连,或可以通过螺栓相连,采用焊接方式将组合体与第一轨道梁10和第二轨道相连,不仅连接部件之间的 焊口牢固、耐久,严密性好,且焊缝的强度大,节省了多余的连接部件,降低了装配成本,且使用时连接可靠,不需要经常维修,施工进度快,劳动强度低。
通过螺栓连接的方式将组合体与第一轨道梁10和第二轨道相连,不仅对加工的精度要求较低,可方便对组合体与第一轨道梁10和第二轨道进行拆卸与装配,维修时更换零部件便利,且连接十分可靠,大大地加强了结构的稳定性。
在一个实施例中,第一轴承座11与第一轨道梁10一体成型,第二轴承座31与第二轨道梁30一体成型。
由此,第一轴承座11与第一轨道梁10一体形成的结构可以保证第一轨道梁10的结构、性能稳定性,第二轴承座31与第二轨道梁30一体形成的结构可以保证第二轨道梁30的结构、性能稳定性,并且方便成型、制造简单,而且省去了多余的装配件以及连接工序,大大提高了轨道梁组件100的装配效率,保证第一轨道梁10与第二轨道梁30的连接可靠性,再者,一体形成的结构的整体强度和稳定性较高,组装更方便,寿命更长。
可选地,第一轨道梁10和第二轨道梁30的端部分别设有台车50。
也就是说,在第一轨道梁10的端部布置有台车50,在第二轨道梁30的端部同样布置有台车50。多个台车50分别设置在第一轨道梁10和第二轨道梁30上,由于台车50限制轨道梁绕x轴(如图1中所示的x轴)方向的转动,使得轨道梁只能环绕Z轴(如图1中所示的z轴)轴向和Y轴(图中未示出)轴向进行转动,满足了轨道梁在转辙时的自由度需求。
在一个实施例中,台车50设在第一轨道梁10或第二轨道梁30的底部。
参照图1,台车50布置在第一轨道梁10和第二轨道梁30的底部,即台车50位于第一轨道梁10和第二轨道梁30的底部。第一轨道梁10和第二轨道梁30的下端分别与台车50固定连接,防止第一轨道梁10和第二轨道梁30绕x轴进行转动(如绕x轴进行转动,就会发生倾翻事故)。使第一轨道梁10和第二轨道梁30顺利转辙,而且相连接的第一轨道梁10和第二轨道梁30及其他梁在工作时需要时可绕Z轴轴向和Y轴轴向的转动。
当然,本公开的轨道梁组件100的结构并不限于此。第一轨道梁10的数量可以大于等于一个,例如,三个或三个以上,相邻两个第一轨道梁10之间设置一个第二轨道梁30,且相邻布置的第一轨道梁10和第二轨道梁30通过由第一轴承座11、关节轴承20、第二轴承座31和连接轴40装配成的组合体连接,装配工序简单。
下面结合具体实施例对本公开实施例的轨道梁组件100进行描述。
如图1和图2所示,根据本公开实施例的轨道梁组件100包括两个第一轨道梁10、关节轴承20、第二轨道梁30和连接轴40。在每个第一轨道梁10上均设置有第一轴承座11,在第二轨道梁30上的左右两侧均设置有两个第二轴承座31。
两个第一轨道梁10分别位于第二轨道梁30的左右两侧,在每个第一轨道梁10上均布 置有第一轴承座11,同时在第二轨道梁30的左侧和右侧分别设置有两个与第一轴承座11相对应的第二轴承座31。关节轴承20安装在第一轴承座11内,连接轴40沿竖直方向延伸形成柱状体。第一轴承座11与关节轴承20、第二轴承座31与连接轴40装配形成组合体,组合体通过焊接或者螺栓连接的方式与第一轨道梁10和第二轨道梁30相连接。
通过将关节轴承20布置在第一轨道梁10的第一轴承座11内,连接轴40穿过关节轴承20和第二轴承座31,进而将第一轨道梁10和第二轨道梁30相连接。采用关节轴承20为连接装置可以实现用于轨道梁转辙的组合形式的装置,即将关节轴承20、连接轴40和轴承座装配为组合体,再通过组合体上第一轴承座11和第二轴承座31分别与第一轨道梁10和第二轨道梁30相连接,既可以承受较大的径向载荷,且带有密封结构,能保证具有良好的润滑环境,具有很长的使用寿命。此外,关节轴承20为标准件,可靠性高,采购十分方便,成本较低,关节轴承20的内圈可以多方向转动,装配轨道梁时较方便。
因此,该轨道梁组件100的可承受的载荷大、密封性好、、使用寿命长、成本较低。
根据本公开实施例的轨道梁组件100的其他构成以及操作对于本领域普通技术人员而言都是已知的,这里不再详细描述。
在本公开的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本公开和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本公开的限制。
在本公开中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接或彼此可通讯;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本公开中的具体含义。
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本公开的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必须针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。
尽管上面已经示出和描述了本公开的实施例,可以理解的是,上述实施例是示例性的,不能理解为对本公开的限制,本领域的普通技术人员在本公开的范围内可以对上述实施例进行变化、修改、替换和变型。
Claims (9)
- 一种轨道梁组件,其特征在于,包括:第一轨道梁,所述第一轨道梁上设有第一轴承座;关节轴承,所述关节轴承设在所述第一轴承座内;第二轨道梁,所述第二轨道梁上设有第二轴承座;连接轴,所述连接轴穿过所述关节轴承和所述第二轴承座以连接所述第一轨道梁和所述第二轨道梁。
- 根据权利要求1所述的轨道梁组件,其特征在于,所述第二轴承座包括两个,两个所述第二轴承座在上下方向上间隔开分布,所述第一轴承座设在两个所述第二轴承座之间。
- 根据权利要求1或2所述的轨道梁组件,其特征在于,所述连接轴形成为柱状体。
- 根据权利要求1至3中任意一项所述的轨道梁组件,其特征在于,所述第一轨道梁包括两个,每个所述第一轨道梁上设有所述第一轴承座,所述第二轨道梁的两端分别设有所述第二轴承座。
- 根据权利要求1至4中任意一项所述的轨道梁组件,其特征在于,所述第一轴承座与所述关节轴承、所述第二轴承座和所述连接轴装配成组合体后与所述第一轨道梁和所述第二轨道梁相连。
- 根据权利要求5所述的轨道梁组件,其特征在于,所述组合体与所述第一轨道梁和所述第二轨道梁焊接或螺栓连接。
- 根据权利要求1至6中任意一项所述的轨道梁组件,其特征在于,所述第一轴承座与所述第一轨道梁一体成型,所述第二轴承座与所述第二轨道梁一体成型。
- 根据权利要求1至7中任意一项所述的轨道梁组件,其特征在于,所述第一轨道梁和所述第二轨道梁的端部分别设有台车。
- 根据权利要求8所述的轨道梁组件,其特征在于,所述台车设在所述第一轨道梁或所述第二轨道梁的底部。
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| US20220389663A1 (en) * | 2019-09-30 | 2022-12-08 | Byd Company Limited | Guide rail beam, track beam unit, and track beam for rail vehicle |
| CN119145256A (zh) * | 2024-11-05 | 2024-12-17 | 中铁二十三局集团有限公司 | 一种半装配式高速磁浮轨道梁及其装配方法 |
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| CN206521652U (zh) * | 2016-12-30 | 2017-09-26 | 比亚迪股份有限公司 | 轨道梁组件 |
| CN110318306B (zh) * | 2018-03-30 | 2021-02-23 | 比亚迪股份有限公司 | 用于连接轨道梁的连接结构 |
| CN112575668A (zh) * | 2019-09-30 | 2021-03-30 | 比亚迪股份有限公司 | 轨道梁和具有其的轨道交通系统 |
| CN113062151B (zh) * | 2021-03-16 | 2022-05-17 | 中国铁建重工集团股份有限公司 | 道岔组件 |
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| EP0596595A1 (en) * | 1992-08-13 | 1994-05-11 | BICC Public Limited Company | Improvements Relating to railway track switches |
| CN204919230U (zh) * | 2015-08-07 | 2015-12-30 | 中铁工程设计咨询集团有限公司 | 枢轴型道岔结构 |
| CN206521652U (zh) * | 2016-12-30 | 2017-09-26 | 比亚迪股份有限公司 | 轨道梁组件 |
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| EP0596595A1 (en) * | 1992-08-13 | 1994-05-11 | BICC Public Limited Company | Improvements Relating to railway track switches |
| CN204919230U (zh) * | 2015-08-07 | 2015-12-30 | 中铁工程设计咨询集团有限公司 | 枢轴型道岔结构 |
| CN206521652U (zh) * | 2016-12-30 | 2017-09-26 | 比亚迪股份有限公司 | 轨道梁组件 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| US20220389663A1 (en) * | 2019-09-30 | 2022-12-08 | Byd Company Limited | Guide rail beam, track beam unit, and track beam for rail vehicle |
| US12448737B2 (en) * | 2019-09-30 | 2025-10-21 | Byd Company Limited | Guide rail beam, track beam unit, and track beam for rail vehicle |
| CN119145256A (zh) * | 2024-11-05 | 2024-12-17 | 中铁二十三局集团有限公司 | 一种半装配式高速磁浮轨道梁及其装配方法 |
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