WO2018120273A1 - 微切丝锥 - Google Patents

微切丝锥 Download PDF

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Publication number
WO2018120273A1
WO2018120273A1 PCT/CN2017/000728 CN2017000728W WO2018120273A1 WO 2018120273 A1 WO2018120273 A1 WO 2018120273A1 CN 2017000728 W CN2017000728 W CN 2017000728W WO 2018120273 A1 WO2018120273 A1 WO 2018120273A1
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Prior art keywords
micro
cutting
wire
strength
millimeter
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PCT/CN2017/000728
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English (en)
French (fr)
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李仕清
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李仕清
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Publication of WO2018120273A1 publication Critical patent/WO2018120273A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23GTHREAD CUTTING; WORKING OF SCREWS, BOLT HEADS, OR NUTS, IN CONJUNCTION THEREWITH
    • B23G5/00Thread-cutting tools; Die-heads
    • B23G5/02Thread-cutting tools; Die-heads without means for adjustment
    • B23G5/06Taps
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B3/00Sharpening cutting edges, e.g. of tools; Accessories therefor, e.g. for holding the tools
    • B24B3/18Sharpening cutting edges, e.g. of tools; Accessories therefor, e.g. for holding the tools of taps or reamers

Definitions

  • the invention relates to a micro-cutting cone, in particular to a micro-cutting cone.
  • the technical solution is used for machining the wire hole of a workpiece in machining.
  • the new machining theory considers that the segmentation, that is, the stepped cutting edge has high cutting efficiency. However, when the stepped cutting edge is gradually extended, it will be found that the effect is significantly reduced until it disappears, so the theory is still not a true theory.
  • spiral micro-cut taps or composite cutting taps or straight-groove micro-cut taps or composite cutting taps used in machining are composed of a wire blade body and a wire shank, which is further composed of a wire blade and a cutting edge, a wire edge.
  • the cutting edge of the wire edge and chamfering edge is substantially on a curved surface or the same spiral surface, and the wire bottom connection of each wire edge strip is substantially in a straight line or spiral, due to The distance from the top of the wire to the bottom of the wire is too small to guide, and the tapping becomes a reaming, which causes the workpiece to be scrapped, and since each set of wire faces is composed of a single face, when the cutting face is When the angle of the wire top is too sharp, the wire edge is easy to break.
  • the angle between the cutting edge surface and the wire top is too large, the torque between the wire handle and the clamping tool is too large, which may cause the micro-cutting tap or the composite cutting tap to break.
  • the common problem in the workpiece is that the quality of the workpiece is damaged or even scrapped. The smoother the surface is, the higher the strength is.
  • the new theory is that the surface strength with small gap is higher, and the essential structural characteristics of the material are not revealed. Therefore, the existing hole processing Tool efficiency is low, Damage, poor stability, drilling accuracy is poor.
  • the present invention has been made in view of the above problems, and aims to provide a split-displacement twist drill having the function of blocking the conductive force, high heat dissipation efficiency, high strength, long service life, and drilling processing. It is easy to locate and has high drilling precision. It is generally recognized that the smoother the surface, the higher the strength. In recent years, the new theory is that the surface strength with small gap is higher, and the essential structural characteristics of the substance are not revealed. In the case where the solid volume is the same, the surface area of the small-volume solid dispersed therein is larger than the surface area of the whole solid, and even if the whole structure of the solid reaches a certain volume limit, even the diamond may be broken, and the force is small by the volume force.
  • the sum of the strengths of the solids of the volume is much greater than the strength of the solids of the whole solid. It has been experimentally verified that the cutting tool in the conventional physical state has the most obvious high-strength characteristic, that is, the millimeter strength, and the present invention is in the division.
  • the radial displacement twist drill is used for applications with millimeter strength.
  • the present invention has been made in view of the above problems, and provides a micro-cut tap which is easy to position, has high heat dissipation efficiency, is resistant to abrasion, and has a long life.
  • a micro-cut tap comprising a micro-cut wire blade body and a wire handle, the micro-cut tap being connected or integrally provided with at least one wire blade body, or at least one spiral wire blade body, or at least one taper wire blade body, each wire
  • the surface of the blade facing the front end in the cutting direction is a cutting edge surface
  • the surface of the cutting edge surface extending rearward is a rear wire edge surface
  • the cutting edge surface and the rear wire edge surface intersect to form a front taper blade
  • the side surface extending backward on both sides of the surface is a side wire edge surface, and the cutting edge surface intersects with the side wire edge surface to form a cutting wire edge;
  • the invention is applied to a millimeter-strength drill with a split-displacement twist drill, and the cutting edge strength of the split-diameter twist drill is increased by at least 50% on a millimeter scale, and the split diameter is shifted on the order of millimeters. Twist drill
  • the average pressure on the cutting surface can be increased by more than 50%;
  • micro-cut taps are arranged on the cutting edge faces of various taps with a millimeter strength construction technique.
  • the utility model is characterized in that: the cutting edge surface of the micro-cutting cone is recessed from the top edge of the outer edge toward the cutting edge surface of the axial center;
  • the width of the micro-cut surface having the millimeter strength is 0.6 mm or more and 10 mm or less.
  • a micro-cut tap comprising a micro-cut wire blade body and a wire handle, the micro-cut tap being connected or integrally provided with at least one wire blade body, or at least one spiral wire blade body, or at least one taper wire blade body, each wire
  • the surface of the blade facing the front end in the cutting direction is a cutting edge surface
  • the surface of the cutting edge surface extending rearward is a rear wire edge surface
  • the cutting edge surface and the rear wire edge surface intersect to form a front taper blade
  • the side surface extending backward on both sides of the surface is a side wire edge surface, and the cutting edge surface intersects with the side wire edge surface to form a cutting wire edge.
  • the invention is applied to a millimeter-strength drill with a split-displacement twist drill, and the cutting edge strength of the split-diameter twist drill is increased by at least 50% on a millimeter scale, and the split diameter is shifted on the order of millimeters.
  • the average pressure on the cutting surface of the twist drill can be increased by more than 50%.
  • micro-cut taps are arranged on the cutting edge faces of various taps with a millimeter strength construction technique.
  • the utility model is characterized in that the cutting edge surface of the micro-cutting tap is arranged from the outer edge to the axial cutting surface of the cutting edge of the cutting edge of the axial center, and the inner side of the micro-cutting surface having the millimeter-strength is erected with a millimeter intensity. Strengthening the stress extension platform, the erected micro-strength stress extension platform having a millimeter strength intersects the cutting edge surface of the inner protrusion to form a composite wire edge having a millimeter strength;
  • the height of the micro-strength stress extension station having a millimeter strength is 0.15 mm or more and 6 mm or less.
  • a micro-cut tap comprising a micro-cut wire blade body and a wire handle, the micro-cut tap being connected or integrally provided with at least one wire blade body, or at least one spiral wire blade body, or at least one taper wire blade body, each wire
  • the surface of the blade facing the tip end in the cutting direction is a cutting edge surface
  • the surface of the cutting edge surface extending rearward is a rear wire edge surface
  • the cutting edge surface and the rear wire edge surface intersect to form a tapered cutting edge
  • the cutting edge surface The sides extending rearward on both sides are side wire edge faces, and the cutting edge faces intersect the side wire edge faces to form a cutting wire edge.
  • the volume limit of solids is affected by temperature and gravity of the earth.
  • the ultimate volume is relatively small.
  • the solid volume is reduced, its strength is appropriately enhanced, and the millimeter strength is more prominent.
  • the sum of the surface areas of the solids dispersed into a small volume is larger than the surface area of the whole solid.
  • the overall structure of the solid reaches a certain volume limit, even the diamond may be broken, by volume. Under the condition of force, the sum of the strength of the small volume solid is much greater than the strength of the solid.
  • the millimeter is the most obvious high strength, that is, the millimeter strength structure.
  • the invention is applied to a millimeter-strength drill with a split-displacement twist drill, and the cutting edge strength of the split-diameter twist drill is increased by at least 50% on a millimeter scale, and the split diameter is shifted on the order of millimeters.
  • the average pressure on the cutting surface of the twist drill can be increased by more than 50%.
  • micro-cut taps are arranged on the cutting edge faces of various taps with a millimeter strength construction technique.
  • the micro-cut tap has a milli-strength micro-reinforcing stress extension table and a rear wire edge surface of the wire blade body to form a micro-cutting blade edge;
  • micro-cutting surface of the micro-cutting cone having a millimeter strength intersects the side wire edge surfaces of the two sides to form a side micro-edge having a millimeter strength
  • the length of the side micro-blade having the millimeter strength of the micro-cut tap is 0.15 mm or more and 6 mm or less.
  • the micro-reinforcing stress extension platform or the micro-cutting surface of the micro-cutting cone is formed as a groove when it is curved.
  • the wire cutter body and the wire handle of the micro-cutting cone are provided with a communicating cooling hole, and the wire blade body is provided with a cooling port or a cooling groove.
  • the tap of the specification M12 is taken as the experimental object, and the cobalt-containing high-speed steel of the same M35 is simultaneously heat-treated and produced in the same batch.
  • the tapping object is a forged and tempered gear product, and the tapping depth is 35mm, blind hole, micro-cutting taper with millimeter-strength has a micro-cutting surface width of 1.5mm, and micro-strength stress extending platform height of millimeter-strength is 0.6mm.
  • the micro-cut tap can also increase the speed by 30%, the comprehensive drilling efficiency is doubled, the common structure tap tapping is 452, the micro-cut tap tapping is 3378, and the tapping number micro-cut tap is 6.5 times more than the common structure tap. .
  • FIG. 1 to 3 are schematic views of a first embodiment of the present invention
  • Fig. 3 is a view taken along line A-A of Fig. 1 and Fig. 2 of the present invention.
  • FIGS. 4 to 5 are schematic views of a second embodiment of the present invention, and Fig. 5 is a view taken along line A-A of Fig. 4 of the present invention.
  • micro-reinforcing stress extending platform the micro-cutting surface or the spiral micro-cutting surface and the rear wire edge are formed.
  • the same components are denoted by the same reference numerals, and the detailed description thereof will be omitted.
  • the micro-cut tap of the first embodiment includes a wire blade body 2 and a wire handle 1, and the wire blade body 2 and the wire handle 1 are coupled or integrally formed, and the wire blade body 2 is integrally provided.
  • a plurality of wire edge strips having a cutting edge surface 9 formed on the wire edge body, the front end chamfering of the wire blade body 2 is formed with a chamfered wire top surface, and the edge of the cutting edge surface 9 or the inner side to the outer side is recessed
  • a milli-strength micro-strength stress extension station 10 a micro-strengthened stress extension table 10 having a millimeter strength intersecting a surface of the axial front end to form a side micro-blade 7, outside the cutting edge surface 9.
  • the side cutting face is formed as a micro-cut surface 6 having a millimeter strength
  • the wire edge having the milli-strength micro-cut surface 6 intersecting the rear wire face 11 is formed as a micro-cutting edge 5 having a millimeter strength, having a millimeter strength
  • the micro-cut surface 6 intersects the chamfered surface 4 of the wire blade to form a chamfered edge 8
  • the raised micro-strength stress extension table 10 having a millimeter strength forms a stress extension to the micro-cut surface 6 having a millimeter strength, strengthening
  • the strength and heat dissipation effect of the micro-cutting surface 6 with millimeter strength greatly improves the cracking strength of the cutting edge surface 9 and the wire edge, greatly improves the cutting efficiency, and prolongs the service life of the micro-cutting tap.
  • the cutting edge surface 9 of the micro-cut tap is recessed from the outer edge top end toward the axial center cutting edge surface 9 and has a micro-cut surface 6 having a millimeter strength; the micro-cut surface having a millimeter strength
  • the width of 6 is greater than or equal to 0.6 mm and less than or equal to 10 mm.
  • the micro-cut stress on the cutting edge surface 9 of the micro-cut tap is erected from the outer edge tip end toward the axially-centered cutting edge surface and has a millimeter-strength micro-cut surface 6
  • the extension table 10, the erected micro-strength stress extension platform 10 having a millimeter strength intersects the inner convex cutting edge 9 surface to form a composite wire edge having a millimeter strength;
  • the height of the micro-strengthened stress extension table 10 having a millimeter strength is 0.15 mm or more and 6 mm or less.
  • the micro-cut tap has a milli-strength micro-reinforcing stress extension table 10 intersecting the rear wire edge surface 11 of the wire-blade body to form a side micro-blade 7; the micro-cut tap having a side micro-blade 7 having a millimeter strength
  • the length is greater than or equal to 0.15mm, less than or equal to 6mm;
  • the micro-cutting surface of the micro-cut tap having a millimeter strength intersects the rear wire edge surface 11 of the wire blade to form a cutting micro-blade 5 having a millimeter strength; the micro-cutting tap having a millimeter strength
  • the length of the microblade 5 is 0.6 mm or more and 10 mm or less.
  • the micro-cut tap of the second embodiment includes a wire blade body 1 and a wire handle 2, and the present invention is applied to a screw tap, the wire blade body 2 and the wire handle, based on the first embodiment.
  • 1 is coupled or integrally formed, and a plurality of wire edge strips are integrally formed on the wire blade body 2, and a cutting edge surface 9 is formed on the wire blade body, and a chamfered wire top surface 4 is formed at a front end chamfer of the wire blade body 2,
  • a micro-strengthened stress extension station 10 having a millimeter-strength is disposed at an edge of the cutting edge surface 9 or recessed from the inner side to the outer side, and the micro-strengthened stress extension table 10 having a millimeter-strength is intersected with the front end surface to form a side micro-blade 7, the cutting edge surface
  • the outer cutting edge surface of 9 is formed as a spiral micro-cutting surface 6 having a millimeter-strength, and
  • the cutting edge surface 9 of the micro-cut tap is recessed from the outer edge top end toward the axial center cutting edge surface 9 and has a micro-cut surface 6 having a millimeter strength; the micro-cut surface having a millimeter strength Width of 6 It is 0.6 mm or more and 10 mm or less.
  • the micro-cut stress on the cutting edge surface 9 of the micro-cut tap is erected from the outer edge tip end toward the axially-centered cutting edge surface and has a millimeter-strength micro-cut surface 6
  • the extension table 10, the erected micro-strength stress extension platform 10 having a millimeter strength intersects the inner convex cutting edge 9 surface to form a composite wire edge having a millimeter strength;
  • the height of the micro-strengthened stress extension table 10 having a millimeter strength is 0.15 mm or more and 6 mm or less.
  • the micro-cut tap has a milli-strength micro-reinforcing stress extension table 10 intersecting the rear wire edge surface 11 of the wire-blade body to form a side micro-blade 7; the micro-cut tap having a side micro-blade 7 having a millimeter strength
  • the length is greater than or equal to 0.15mm, less than or equal to 6mm;
  • the micro-cutting surface of the micro-cut tap having a millimeter strength intersects the rear wire edge surface 11 of the wire blade to form a cutting micro-blade 5 having a millimeter strength; the micro-cutting tap having a millimeter strength
  • the length of the microblade 5 is 0.6 mm or more and 10 mm or less.
  • the micro-strength stress extension table 10 having a millimeter-strength strength is provided, the strength of the micro-cut surface 17 having a millimeter-strength or the spiral micro-cut surface 6 having a millimeter-strength is enhanced, and the micro-cut surface 6 having a millimeter-strength has
  • the millimeter-strength spiral micro-cutting surface 6 itself is characterized by small area and small composite strength. The characteristic is that the same material is calculated according to its volume. The average surface strength of one side surface area is greater than centimeter level, and the centimeter level is larger than decimeter level.
  • 1 cubic centimeter 1 thousand cubic millimeters
  • 1 thousand cubic millimeters of surface area is 6 thousand square millimeters
  • the force applied by volume is 1 cubic centimeter.
  • the centimeter is ten times the surface area of a thousand cubic millimeters, so the millimeter-scale withstand pressure limit is much larger than the centimeter level, plus the force extended by the micro-strength stress extension platform 10 with millimeter strength, with support and reinforcement with millimeter strength
  • the effect of the micro-cutting surface 6 strength thus the setting on the same tool has high strength and stability, and is more durable than ordinary tooth-making tools. Advantages of stability edge strength, and therefore have the advantage of high efficiency, longer life.
  • the cutting edge since the wire edge cutting is a circular motion, centrifugal force is generated in the course of the circular motion, the cutting edge forms a centrifugal force conduction carrier, the cutting surface and the adjacent micro-strength stress extension table 10 having millimeter strength and having a millimeter
  • the micro-cutting edge 6 of the strength, or the micro-cutting edge 5 having the millimeter-strength formed by the intersection of the spiral micro-cutting surface 6 having the millimeter-strength and the trailing wire-blade surface 11 increases the step surface, that is, the micro-strength stress extension on the cutting edge surface 9.
  • the stage 10 differentiates the conduction force, reduces the overall cutting force, and minimizes the micro-cutting surface 6 having a millimeter-strength outside the cutting edge surface 7 or the spiral micro-cutting surface 6 having a millimeter-strength and
  • the force of the micro-cutting edge 5 formed by the intersection of the rear wire surface 11 reduces the temperature of the tool head, and decomposes the force of the micro-cutting edge 5 having the millimeter strength at the outermost end of the most damaging tool, so that the service life of the tool is prolonged and High strength is maintained throughout the process.

Abstract

一种微切丝锥,包括微切丝锥丝刃体(2),微切丝锥上连接或一体的设置有至少一个丝刃体(2),或至少一个螺旋丝刃体,或至少一个锥度丝刃体,每个丝刃体(2)的朝向切削方向前端的面为切削刃面(9),切削刃面(9)的外端向后延伸的面为后丝刃面(11),切削刃面(9)与后丝刃面(11)相交形成有切削丝刃,在微切丝锥的切削刃面(9)上进行具有毫米强度的应用,在毫米量级上微切丝锥的切削丝刃强度至少提高百分之五十以上,在毫米量级上微切丝锥的切削面上平均承受的压强可提高百分之五十以上。

Description

微切丝锥 技术领域
本发明涉及一种微切丝锥,具体地说涉及一种微切丝锥,本技术方案用于机械加工中对工件的丝孔加工,新的机械加工理论认为分段即阶梯状切削刃切削效率高,然而当阶梯状切削刃逐渐延长后就会发现其效果明显下降直至消失,因此该理论仍然不是真正正确的理论。
背景技术:
目前,机械加工中使用的螺旋微切丝锥或复合切削丝锥或直槽微切丝锥或复合切削丝锥是由丝刃体和丝柄构成,丝刃体又由丝刃条和切削刃面,丝刃、倒角、倒角刃等构成,丝刃,倒角刃的切削刃面大致在一个曲面或同一个螺旋面上,每个丝刃条的丝底连线大致在一条直线或螺旋上,由于倒角处丝顶到丝底距离过小起不到导向作用,结果攻丝成了扩孔,造成工件报废,并且,由于每一组的丝刃面是由单一面组成,当切削刃面与丝顶夹角过于锐利时则丝刃易断裂,如切削刃面与丝顶之间夹角过大时出现丝柄与夹装工具间扭力过大易造成微切丝锥或复合切削丝锥整体断裂在工件中致使工件质量受损甚至报废人们普遍的认识是表面越光滑强度越高,新的理论则是有微小间隙的面强度更高,都没有揭露物质的本质结构特性,因此,现有孔加工刀具效率低,易损坏,稳定性差,钻孔精度差。
发明内容:
本发明就是鉴于上述的问题而提出的,以提供一种分径移位麻花钻为目的,该种刀具具有阻断传导力的功能,散热效率高,强度大,寿命长,且在钻削加工时容易定位,钻孔精度高,人们普遍的认识是表面越光滑强度越高,最近几年的新的理论则是有微小间隙的面强度更高,都没有揭露物质的本质结构特性,在两个固体体积相同的情况下,其中分散成的小体积的固体的表面积大于整体的固体的表面积,固体的整体结构达到一定体积极限时即使是金刚石也会碎裂,按体积受力的情况下小体积的固体受力强度之和远大于整体的固体的受力强度,经过实验验证在常规物理状态下的切削工具上,毫米量级有最明显的高强度特性即毫米强度,本发明是在分径移位麻花钻进行具有毫米强度的应用。
本发明就是鉴于上述的问题而提出的,以提供一种微切丝锥,该种微切丝锥容易定位,散热效率高,耐磨损,寿命长。
为了达到上述目的,本发明采用下述技术方案:
微切丝锥,包括微切丝锥丝刃体和丝柄,微切丝锥上连接或一体的设置有至少一个丝刃体,或至少一个螺旋丝刃体,或至少一个锥度丝刃体,每个丝刃体的朝向切削方向前端的面为切削刃面,切削刃面的外边缘顶端向后延伸的面为后丝刃面,切削刃面与后丝刃面相交形成有前锥丝刃,切削刃面的两侧向后延伸的面为侧丝刃面,切削刃面与侧丝刃面相交形成有切削丝刃;
本发明是在分径移位麻花钻进行具有毫米强度的应用,在毫米量级上分径移位麻花钻的切削刃强度至少提高百分之五十以上,在毫米量级上分径移位麻花钻 的切削面上平均承受的压强可提高百分之五十以上;
所述的微切丝锥在各种丝锥的切削刃面上进行具有毫米强度构造技术的设置,
其特征在于:所述的微切丝锥的切削刃面上从外边缘顶端向轴向中心的切削刃面上凹陷的设置具有毫米强度的微切刃面;
所述的具有毫米强度的微切刃面的宽度为大于等于0.6mm,小于等于10mm。
微切丝锥,包括微切丝锥丝刃体和丝柄,微切丝锥上连接或一体的设置有至少一个丝刃体,或至少一个螺旋丝刃体,或至少一个锥度丝刃体,每个丝刃体的朝向切削方向前端的面为切削刃面,切削刃面的外边缘顶端向后延伸的面为后丝刃面,切削刃面与后丝刃面相交形成有前锥丝刃,切削刃面的两侧向后延伸的面为侧丝刃面,切削刃面与侧丝刃面相交形成有切削丝刃,
本发明是在分径移位麻花钻进行具有毫米强度的应用,在毫米量级上分径移位麻花钻的切削刃强度至少提高百分之五十以上,在毫米量级上分径移位麻花钻的切削面上平均承受的压强可提高百分之五十以上,
所述的微切丝锥在各种丝锥的切削刃面上进行具有毫米强度构造技术的设置,
其特征在于:所述的微切丝锥的切削刃面上从外边缘顶端向轴向中心的切削刃面上凹陷设置的具有毫米强度的微切刃面的内侧立起的设置具有毫米强度的微强化应力延展台,立起的具有毫米强度的微强化应力延展台与内侧凸起的切削刃面相交形成有具有毫米强度的复合丝刃;
所述的具有毫米强度的微强化应力延展台的高度为大于等于0.15mm,小于等于6mm。
微切丝锥,包括微切丝锥丝刃体和丝柄,微切丝锥上连接或一体的设置有至少一个丝刃体,或至少一个螺旋丝刃体,或至少一个锥度丝刃体,每个丝刃体的朝向切削方向前端的面为切削刃面,切削刃面的外边缘顶端向后延伸的面为后丝刃面,切削刃面与后丝刃面相交形成有锥切刃,切削刃面的两侧向后延伸的面为侧丝刃面,切削刃面与侧丝刃面相交形成有切削丝刃,
在人们日常接触的环境下,固体的体积极限受温度和地球引力的影响,极限体积相对要小很多,当固体体积在减小的情况下其强度却在适当的增强,其中毫米强度时比较突出的例子,根据两个固体体积相同的情况下,其中分散成小体积的固体的表面积之和大于整体的固体的表面积,固体的整体结构达到一定体积极限时即使是金刚石也会碎裂,按体积受力的情况下小体积的固体受力强度之和远大于整体的固体的受力强度,在常规物理状态下,毫米量级是最明显的高强度即毫米强度结构,
本发明是在分径移位麻花钻进行具有毫米强度的应用,在毫米量级上分径移位麻花钻的切削刃强度至少提高百分之五十以上,在毫米量级上分径移位麻花钻的切削面上平均承受的压强可提高百分之五十以上,
所述的微切丝锥在各种丝锥的切削刃面上进行具有毫米强度构造技术的设置,
其特征在于:所述的微切丝锥具有毫米强度的微强化应力延展台与丝刃体的后丝刃面相交形成有微切锥刃;
所述的微切丝锥的具有毫米强度的微切刃面与两侧的侧丝刃面相交形成有具有毫米强度的侧微刃;
所述的微切丝锥的具有毫米强度的侧微刃的长度为大于等于0.15mm,小于等于6mm。
优选地,所述微切丝锥的微强化应力延展台或微切刃面为弧形时形成为沟槽。
优选地,所述微切丝锥的丝刃体和丝柄上设置有相通的冷却孔,丝刃体上设置有冷却口或冷却槽。
有益效果:
在钻床上进行的对比实验中,以规格M12的丝锥为实验对象,同为M35的含钴高速钢,同时热处理,同批次生产,攻丝对象为锻打调质的齿轮成品,攻丝深度35mm,盲孔,具有毫米强度的微切丝锥的微切刃面宽1.5mm,具有毫米强度的微强化应力延展台高0.6mm,在普通结构的丝锥转速和进刀量达到极限的情况下,微切丝锥还可以提高转速30%,综合钻孔效率提高1倍,普通结构的丝锥攻丝452个,微切丝锥攻丝3378个,攻丝数量微切丝锥比普通结构的丝锥多增加6.5倍。
附图说明:
本发明的技术方案和优点将通过结合附图进行详细的说明在该附图中。
图1-图3是本发明的第一实施方式的示意图,图3是本发明图1图2的A-A向视图。
图4-图5是本发明的第二实施方式的示意图,图5是本发明图4的A-A向视图。
具体实施方式:
下面将结合附图详细说明本发明的微切丝锥的技术的优选实施方式,在实施方式中主要以具有微强化应力延展台,微切刃面或螺旋微切刃面与后丝刃面相交形成微切刃和分径刃等为例进行说明,在下面的说明中,相同的部件使用相同的符号并省略对其具体的说明。
实施方式1
如图1-3所示,第一实施方式的微切丝锥,包括丝刃体2和丝柄1,该丝刃体2和丝柄1联接或形成为一体,丝刃体2上一体的设置多个丝刃条,在丝刃体上形成有切削刃面9,丝刃体2的前端倒角形成有倒角丝顶面,在切削刃面9的边缘或从内侧向外侧凹陷的设置具有毫米强度的微强化应力延展台10,具有毫米强度的微强化应力延展台10与轴向前端的面相交形成有侧微刃7,切削刃面9的外 侧切削刃面形成为具有毫米强度的微切刃面6,具有毫米强度的微切刃面6与后丝刃面11相交的丝刃形成为具有毫米强度的微切刃5,具有毫米强度的微切刃面6与丝刃体的倒角面4相交形成有倒角刃8,凸起的具有毫米强度的微强化应力延展台10对具有毫米强度的微切刃面6形成应力延伸,强化了具有毫米强度的微切刃面6的强度和散热效果大大提高了切削刃面9和丝刃的抗裂强度,大幅度提高了切削效率,并延长了微切丝锥的使用寿命刀具柄上设置有冷却孔16,刀具头上设置有冷却口12或冷却槽12。
所述的微切丝锥的切削刃面9上从外边缘顶端向轴向中心的切削刃面9上凹陷的设置具有毫米强度的微切刃面6;所述的具有毫米强度的微切刃面6的宽度为大于等于0.6mm,小于等于10mm。
所述的微切丝锥的切削刃面9上从外边缘顶端向轴向中心的切削刃面上凹陷设置的具有毫米强度的微切刃面6的内侧立起的设置具有毫米强度的微强化应力延展台10,立起的具有毫米强度的微强化应力延展台10与内侧凸起的切削刃9面相交形成有具有毫米强度的复合丝刃;
所述的具有毫米强度的微强化应力延展台10的高度为大于等于0.15mm,小于等于6mm。
所述的微切丝锥具有毫米强度的微强化应力延展台10与丝刃体的后丝刃面11相交形成有侧微刃7;所述的微切丝锥的具有毫米强度的侧微刃7的长度为大于等于0.15mm,小于等于6mm;
所述的微切丝锥的具有毫米强度的微切刃面6与丝刃体的后丝刃面11相交形成有具有毫米强度的切削微刃5;所述的微切丝锥的具有毫米强度的切削微刃5的长度为大于等于0.6mm,小于等于10mm。
实施方式2
如图4-5所示,第二实施方式的微切丝锥,包括丝刃体1和丝柄2,在第一实施方式的基础上本发明应用于螺旋丝锥,该丝刃体2和丝柄1联接或形成为一体,丝刃体2上一体的设置多个丝刃条,在丝刃体上形成有切削刃面9,丝刃体2的前端倒角形成有倒角丝顶面4,在切削刃面9的边缘或从内侧向外侧凹陷的设置具有毫米强度的微强化应力延展台10,具有毫米强度的微强化应力延展台10与前端面相交形成有侧微刃7,切削刃面9的外侧切削刃面形成为具有毫米强度的螺旋微切刃面6,具有毫米强度的螺旋微切刃面6与后丝刃面116相交的丝刃形成为具有毫米强度的微切刃7,具有毫米强度的螺旋微切刃面6与丝刃体的倒角面4相交形成有倒角刃8,凸起的具有毫米强度的微强化应力延展台10对具有毫米强度的螺旋微切刃面6形成应力延伸,强化了具有毫米强度的螺旋微切刃面6的强度和散热效果大大提高了切削刃面7和丝刃的抗裂强度,大幅度提高了切削效率,并延长了微切丝锥的使用寿命。
所述的微切丝锥的切削刃面9上从外边缘顶端向轴向中心的切削刃面9上凹陷的设置具有毫米强度的微切刃面6;所述的具有毫米强度的微切刃面6的宽度 为大于等于0.6mm,小于等于10mm。
所述的微切丝锥的切削刃面9上从外边缘顶端向轴向中心的切削刃面上凹陷设置的具有毫米强度的微切刃面6的内侧立起的设置具有毫米强度的微强化应力延展台10,立起的具有毫米强度的微强化应力延展台10与内侧凸起的切削刃9面相交形成有具有毫米强度的复合丝刃;
所述的具有毫米强度的微强化应力延展台10的高度为大于等于0.15mm,小于等于6mm。
所述的微切丝锥具有毫米强度的微强化应力延展台10与丝刃体的后丝刃面11相交形成有侧微刃7;所述的微切丝锥的具有毫米强度的侧微刃7的长度为大于等于0.15mm,小于等于6mm;
所述的微切丝锥的具有毫米强度的微切刃面6与丝刃体的后丝刃面11相交形成有具有毫米强度的切削微刃5;所述的微切丝锥的具有毫米强度的切削微刃5的长度为大于等于0.6mm,小于等于10mm。
由于设置了具有毫米强度的微强化应力延展台10增强了具有毫米强度的微切刃面17或具有毫米强度的螺旋微切刃面6的强度,而具有毫米强度的微切刃面6或具有毫米强度的螺旋微切刃面6本身由于面积变小复合小而强的特点,特点是相同的材质按其体积计算其一侧表面积毫米级的平均强度大于厘米级,而厘米级大于分米级,1立方厘米=1千个立方毫米,而面积则是1立方厘米的表面积=6百平方毫米的表面积,1千个立方毫米的表面积是6千平方毫米,按体积平均施加的力在1立方厘米是1千个立方毫米的表面积计算的十倍,因此毫米级承受压强极限远大于厘米级,再加上具有毫米强度的微强化应力延展台10所延伸的力,具有支撑和加强具有毫米强度的微切刃面6强度的效果,因而是在同一刀具上的设置具有很高的强度和稳定性,相比普通制齿刀具具有更加耐用和强度刃度稳定性的优势,因此具备高效率的优势,使用寿命更长。
根据上述结构,由于丝刃切削是圆周运动,在圆周运动的过程中产生了离心力,切削刃形成了离心力的传导载体,切削面与相邻的具有毫米强度的微强化应力延展台10和具有毫米强度的微切刃面6或具有毫米强度的螺旋微切刃面6与后丝刃面11相交形成的具有毫米强度的微切刃5在切削刃面9上增加了阶梯面即微强化应力延展台10,将传导力进行了分化,减小了整体切削力,最大限度的减小了切削刃面7的外侧具有毫米强度的微切刃面6或具有毫米强度的螺旋微切刃面6与后丝刃面11相交形成的微切刃5的受力作用,降低刀具头温度,分解刀具最易损坏的外端的具有毫米强度的微切刃5的受力,使刀具使用寿命延长,并在加工过程中一直保持高强度。
以上所述的优选实施方式是说明性的而不是限制性的,在不脱离本发明的主旨和基本特征的情况下,本发明还可以以其他方式进行实施和具体化,本发明的范围由权利要求进行限定,在权利要求限定范围内的所有变形都落入本发明的范围内。

Claims (6)

  1. 微切丝锥,包括微切丝锥丝刃体和丝柄,微切丝锥上连接或一体的设置有至少一个丝刃体,或至少一个螺旋丝刃体,或至少一个锥度丝刃体,每个丝刃体的朝向切削方向前端的面为切削刃面,切削刃面的外边缘顶端向后延伸的面为后丝刃面,切削刃面与后丝刃面相交形成有前锥丝刃,切削刃面的两侧向后延伸的面为侧丝刃面,切削刃面与侧丝刃面相交形成有切削丝刃,
    在人们日常接触的环境下,固体的体积极限受温度和地球引力的影响,极限体积相对要小很多,当固体体积在减小的情况下其强度却在适当的增强,其中毫米强度是比较突出的例子,根据两个固体体积相同的情况下,其中分散成小体积的固体的表面积之和大于等量整体的固体的表面积,固体的整体结构达到一定体积极限时即使是金刚石也会碎裂,按体积受力的情况下小体积的固体受力强度之和远大于整体的固体的受力强度,在常规物理状态下,毫米量级是同种固体最明显的高强度的固体结构,
    本发明是在分径移位麻花钻进行具有毫米强度的应用,在毫米量级上分径移位麻花钻的切削刃强度至少提高百分之五十以上,在毫米量级上分径移位麻花钻的切削面上平均承受的压强可提高百分之五十以上,
    所述的微切丝锥在各种丝锥的切削刃面上进行具有毫米强度构造技术的设置,
    其特征在于:所述的微切丝锥的切削刃面上从外边缘顶端向轴向中心的切削刃面上凹陷的设置具有毫米强度的微切刃面;
    所述的具有毫米强度的微切刃面的宽度为大于等于0.6mm,小于等于10mm。
  2. 微切丝锥,包括微切丝锥丝刃体和丝柄,微切丝锥上连接或一体的设置有至少一个丝刃体,或至少一个螺旋丝刃体,或至少一个锥度丝刃体,每个丝刃体的朝向切削方向前端的面为切削刃面,切削刃面的外边缘顶端向后延伸的面为后丝刃面,切削刃面与后丝刃面相交形成有前锥丝刃,切削刃面的两侧向后延伸的面为侧丝刃面,切削刃面与侧丝刃面相交形成有切削丝刃,
    本发明是在分径移位麻花钻进行具有毫米强度的应用,在毫米量级上分径移位麻花钻的切削刃强度至少提高百分之五十以上,在毫米量级上分径移位麻花钻的切削面上平均承受的压强可提高百分之五十以上,所述的微切丝锥在各种丝锥的切削刃面上进行具有毫米强度构造技术的设置,
    其特征在于:所述的微切丝锥的切削刃面上从外边缘顶端向轴向中心的切削刃面上凹陷设置的具有毫米强度的微切刃面的内侧立起的设置具有毫米强度的微强化应力延展台,立起的具有毫米强度的微强化应力延展台与内侧凸起的切削刃面相交形成有具有毫米强度的复合丝刃;
    所述的具有毫米强度的微强化应力延展台的高度为大于等于0.15mm,小于等于6mm。
  3. 微切丝锥,包括微切丝锥丝刃体和丝柄,微切丝锥上连接或一体的设置有至少一个丝刃体,或至少一个螺旋丝刃体,或至少一个锥度丝刃体,每个丝刃体 的朝向切削方向前端的面为切削刃面,切削刃面的外边缘顶端向后延伸的面为后丝刃面,切削刃面与后丝刃面相交形成有锥切刃,切削刃面的两侧向后延伸的面为侧丝刃面,切削刃面与侧丝刃面相交形成有切削丝刃,
    本发明是在分径移位麻花钻进行具有毫米强度的应用,在毫米量级上分径移位麻花钻的切削刃强度至少提高百分之五十以上,在毫米量级上分径移位麻花钻的切削面上平均承受的压强可提高百分之五十以上,
    所述的微切丝锥在各种丝锥的切削刃面上进行具有毫米强度构造技术的设置,
    其特征在于:所述的微切丝锥具有毫米强度的微强化应力延展台与丝刃体的后丝刃面相交形成有侧微刃;
    所述的微切丝锥的具有毫米强度的侧微刃的长度为大于等于0.15mm,小于等于6mm;
    所述的微切丝锥的具有毫米强度的微切刃面与丝刃体的后丝刃面相交形成有具有毫米强度的切削微刃;
    所述的微切丝锥的具有毫米强度的切削微刃的长度为大于等于0.6mm,小于等于10mm。
  4. 如权利要求1-3任一所述的微切丝锥,
    其特征在于:所述微切丝锥的微强化应力延展台或微切刃面为弧形时形成为沟槽。
  5. 如权利要求1-3任一所述的微切丝锥,
    其特征在于:所述微切丝锥的丝刃体和丝柄上设置有相通的冷却孔,丝刃体上设置有冷却口或冷却槽。
  6. 如权利要求1-3任一所述的微切丝锥,
    其特征在于:所述微切丝锥的切削刃面的前端倒角形成有倒角面。
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