WO2018101791A1 - Soft ground excavation reinforcement apparatus for improved tbm rock tunnel - Google Patents

Soft ground excavation reinforcement apparatus for improved tbm rock tunnel Download PDF

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Publication number
WO2018101791A1
WO2018101791A1 PCT/KR2017/014011 KR2017014011W WO2018101791A1 WO 2018101791 A1 WO2018101791 A1 WO 2018101791A1 KR 2017014011 W KR2017014011 W KR 2017014011W WO 2018101791 A1 WO2018101791 A1 WO 2018101791A1
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WIPO (PCT)
Prior art keywords
reinforcement
segment
plate
gripper
rock
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PCT/KR2017/014011
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French (fr)
Korean (ko)
Inventor
안석
Original Assignee
안석
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Publication date
Application filed by 안석 filed Critical 안석
Priority to CN201780074749.2A priority Critical patent/CN110023588B/en
Publication of WO2018101791A1 publication Critical patent/WO2018101791A1/en

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    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/06Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining
    • E21D9/0607Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining the shield being provided with devices for lining the tunnel, e.g. shuttering
    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/14Lining predominantly with metal
    • E21D11/15Plate linings; Laggings, i.e. linings designed for holding back formation material or for transmitting the load to main supporting members
    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/40Devices or apparatus specially adapted for handling or placing units of linings or supporting units for tunnels or galleries
    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D13/00Large underground chambers; Methods or apparatus for making them

Definitions

  • the present invention relates to a soft ground excavation reinforcement device in an improved TBM rock tunnel, and more particularly, to reach the soft ground in the process of excavating the rock using a tunnel boring machine equipped with a cutter head in front.
  • the present invention relates to an improved rock tunnel soft ground excavation reinforcing device which is made to reinforce the soft ground by steel segments.
  • the drilling method for excavating the tunnel is the conventional steel support method (ASSM), the latest method is NATM (New Austrian Tunneling Method), TBM (Tunnel Boring Machine method) or shield tunnel (Shield Tunnel) method have.
  • ASSM steel support method
  • NATM New Austrian Tunneling Method
  • TBM Tunnel Boring Machine method
  • shield tunnel Shid Tunnel
  • the ASSM method which is a conventional method, is a method that supports rock that is settled by ground relaxation by using wood, steel arch support, and concrete lining as a main complement.
  • NATM method adopts rock mechanics concept that uses the surrounding rock itself, which constitutes the tunnel, as a support body and uses shotcrete or rock bolt as an auxiliary support body. Its wide cross-section makes it a cost effective method under general conditions.
  • TBM method is a mechanical excavation method that mainly excavates rock by crushing or cutting the rock tunnel from shear tunnel to shear surface tunnel excavator, and uses the surrounding rock itself as a support body to form a dynamically stable circular structure with shotcrete or rock bolt. The same support can be greatly reduced.
  • the shield tunnel method pushes a sturdy steel cylindrical excavator, called shield, into the ground, advances it, and excavates it while preventing the collapse of the ground of the tip. It is a construction method that excavates a tunnel while constructing (segment) and repeating the construction of the front end and the rear PC segment venting.
  • the tunnel method is selectively applied depending on the location of construction site, geology, ground shape, surrounding environment, construction period, and the like.
  • Reinforcement of the existing soft ground is performed by stopping the excavation device in operation and then reinforcing the soft ground by performing the conventional rock bolt, steel beam, shotcrete, wet-polling, grouting work to secure the safety of the soft ground.
  • Excavator is restarted after implementation.
  • the structure that advances the cutter head on the front side draws the gripper, adheres to the tunnel wall, fixes the body of the excavation device, and then advances the cutter head using the hydraulic cylinder.
  • the gripper when the gripper is in close contact with the tunnel wall surface of the soft ground to fix the excavation device, the soft ground collapses as it is and collapses as a result of the contact pressure.
  • a lining segment for the tunnel which is registered Patent No. 10-0964205, which is assembled with each other to return to the inner wall surface of the tunnel, the skin plate for supporting the inner wall portion of the tunnel, adjacent to the skin plate
  • Fastening means for fastening the skin plates of different lining segments to each other, a sealing member for hermetically sealing the fastening portions of the lining segments, and formed on the skin plate to fill concrete between the skin plate and the inner wall of the tunnel.
  • the fastening means is a first fastening formed at both ends of the skin plate so that both ends of adjacent skin plates can be screwed together along the circumferential direction of the tunnel. Plates and adjacent skinplates along the length of the tunnel The second fastening plates are formed on both side portions of the skin plate so as to screw both sides of each other.
  • the present invention is provided with a gripper and the hydraulic cylinder to advance the cutter head by using the TBM to excavate the rock tunnel to make the reinforcement work on the soft ground quickly and to ensure the safety of the operator to the head jacket rear half Its purpose is to provide a soft ground excavation reinforcement device in an improved TBM rock tunnel to prevent slipping between grippers and segments.
  • the excavating body having a rotary cutter head for drilling and drilling the rock rock by rotation and a forward moving portion for advancing the rotary cutter head;
  • a gripper body provided on an outer surface of the forward moving part of the excavator and in close contact with the excavated rock surface to support the excavator when the excavator moves forward;
  • a reinforcement provided between the rotary cutter head of the excavator and the gripper body to reinforce the fault fracture section during rock drilling;
  • a reinforcement body comprising a segment constructed in the fault fracture section by the reinforcement body, wherein the reinforcement body comprises: a reinforcement housing part having an outer surface of a forward moving part of the excavator and having a bearing part;
  • a reinforcement rotating part connected to the reinforcement housing part and the support frame part and positioned at a circumference of the reinforcement housing part and provided with an interlocking gear along an inner circumferential surface thereof;
  • a reinforcement rotating motor having a drive gear meshed with the interlocking
  • the segment may include: an upper surface plate through which the plurality of first fastening holes pass; A bottom plate having a plurality of second fastening holes therethrough; A seat plate having a plurality of third fastening holes therethrough; A right surface plate having a plurality of fourth fastening holes therethrough;
  • the upper and lower plates, the lower plate and the right plate are connected to each other to be positioned at the front side and provided with fastening grooves respectively corresponding to the first fastening hole, the second fastening hole, the third fastening hole and the fourth fastening hole.
  • a front panel A rear plate located at a rear side by connecting the upper plate and the lower plate, the left plate and the right plate;
  • the gripper body may include: a gripper body housing having an outer surface of the forward moving part and having a gripper cylinder; A forward and backward operation part connected to the gripper cylinder and forward and backward from the gripper body housing by an operation of the gripper cylinder; It is provided with a gripper connected to the forward and backward operation part.
  • the gripper surface is further provided with a non-slip pad portion for improving adhesion to the rock surface drilled and drilled by the cutter head or the segment constructed in the fault fracture section.
  • the reinforcement is further provided with a probe drill and the mounting body to mount the probe drill for the advanced boring for the fault fracture section of the rock tunnel to be excavated.
  • the probe drill mounting body is connected to the reinforcing body rotating portion;
  • a second bracket bracket connected to the reinforcement housing;
  • a first holder cylinder connected to the second holder bracket;
  • a stationary housing having a first hinge bracket hinged to the first bracket bracket and hinged to the first holder cylinder connected to the second bracket bracket and having a drill mounting portion; It is provided with a drill driving unit for rotating the probe drill mounted on the drill mounting portion.
  • the present invention not only facilitates rock tunnel excavation work by the TBM (Tunnel Boring Machine method), which is advanced by close support by grippers, so as to support the fault fracture section by the segment when excavating underground rock tunnels.
  • TBM Torl Boring Machine method
  • the construction of rock tunnel excavation using TBM not only shortens the construction period due to fault fracture zones, but also reduces construction costs and prevents worker accidents.
  • Figure 1 is a block diagram showing a soft ground excavation reinforcement device in the inventor improved TBM rock tunnel.
  • Figure 2 is a partially omitted perspective view showing a soft ground excavation reinforcement device in the inventor improved TBM rock tunnel.
  • Figure 3 is a perspective view showing the main components of the soft ground excavation reinforcement device in the inventor improved TBM rock tunnel.
  • Figure 4 is a block diagram showing the main components of the soft ground excavation reinforcement device in the improved TBM rock tunnel of the present invention.
  • Figure 5 is a block diagram of a state in which the segment is installed by the soft ground excavation reinforcement device in the inventor improved TBM rock tunnel.
  • FIG. 6 and 7 is a configuration diagram of the state and the operating state in which the segment is in close contact with the rock tunnel surface by the soft ground excavation reinforcement device in the improved TBM rock tunnel of the present invention.
  • FIG. 8 to 10 is a perspective view and a block diagram showing a segment of the soft ground excavation reinforcement device in the improved TBM rock tunnel of the present invention, respectively.
  • Figure 11 is a block diagram of the construction of the segment by the soft ground excavation reinforcement device in the inventor improved TBM rock tunnel.
  • FIG. 12 is a configuration diagram showing a state before the gripper body of the soft ground excavation reinforcement device in close contact with the segment in the improved TBM rock tunnel of the present invention.
  • Figure 13 is a block diagram showing a state in which the gripper body of the soft ground excavation reinforcement device in close contact with the segment in the improved TBM rock tunnel of the present invention.
  • FIG. 14 is an enlarged configuration diagram showing a state before the gripper body of the soft ground excavation reinforcement device is in close contact with the segment in the improved TBM rock tunnel of the present invention.
  • Figure 15 is a block diagram showing another embodiment of the soft ground excavation reinforcement device in the inventor improved TBM rock tunnel.
  • Figure 16 is an enlarged configuration diagram showing the main components of another embodiment of the soft ground excavation reinforcement device in the inventor improved TBM rock tunnel.
  • the soft ground excavation reinforcement device As shown in the improved TBM rock tunnel of the present invention, the soft ground excavation reinforcement device, the rotary cutter head 110 for drilling and drilling the rock by rotating the forward moving part 120 for advancing the rotary cutter head 110 It is provided on the excavator 100 and the outer surface of the forward moving part 120 of the excavator 100 is in close contact with the excavated rock surface to support the excavator 100 when the excavator 100 moves forward
  • a reinforcement member 300 provided between the gripper body 200 and the rotary cutter head 110 and the gripper body 200 of the excavator body 100 to reinforce the fault fracture section during rock drilling drilling; It comprises a segment 400 which is constructed in the fault fracture section by the sieve 300.
  • rock tunnel excavation is performed by the rotation of the rotary cutter head 110 while the excavator 100 is advanced by the forward moving part 120.
  • the gripper body 200 is in close contact with the rock tunnel surface when the excavator 100 moves forward by a predetermined distance by the forward moving part 120 to excavate the rock tunnel by the rotary cutter head 110. Supporting the forward movement of the sieve 100, if the excavating body 100 is moved by the set distance is moved away from the rock tunnel surface by the set distance along the forward moving part 120 toward the excavator 100. .
  • Rock tunnel excavation work is performed while the above operation is repeatedly performed, and during rock excavation work except for the fault fracture section, the gripper body 200 is closely adhered to the rock tunnel surface by a solid rock and then the rock tunnel surface is While pushing strongly to support the forward movement of the excavator 100, the gripper body 200 is a soft ground that is firmly made to cope with the force to push the rock tunnel surface, while the fault and the fault meet In the case of the fault fracture section, when the gripper body 200 pushes the rock tunnel surface of the fault fracture section, the rock tunnel surface collapses or does not firmly support the gripper body 200.
  • the reinforcement work for the fault fracture section of the rock tunnel may be performed by the reinforcement 300 to prevent collapse of the fault tunnel fracture section and the safety accident of the worker.
  • the reinforcement body 300 of the present invention includes a reinforcement housing part 310 and a reinforcement housing part 310 having an outer surface of the forward moving part 120 of the excavator 100 and having a bearing part 311.
  • Reinforcement rotating part 320 and the reinforcing body rotating part 320 is connected to the support frame part 321 is located in the circumference of the reinforcement housing 310 and provided with an interlocking gear 322 along the inner circumferential surface;
  • Reinforcement rotating motor 330 having a drive gear 331 meshed with the interlocking gear 322 of the) and the first cylinder portion connected to the reinforcement rotating part 320 and the reinforcement bracket (341, 351) 340 and the second cylinder unit 350, the first link unit 360 is connected to one side of the first cylinder unit 340 and the second link is connected to one side and the second cylinder unit 350
  • Segment ejector 380 having a portion 370, the other side of the first link portion 360 and the other side of the second cylinder portion 350 is connected to the segment 400 is connected to the segment 400 Equ
  • the first link unit 360 and the second link unit 370 are respectively operated by the first cylinder unit 340 and the second cylinder unit 350 to which one side is connected to the first link unit 360.
  • the other segment of the second link portion 370 is connected to each of the segments 380 pulls the reinforcement housing 310 of the reinforcement body 300 or pushes it from the reinforcement housing 310.
  • the first cylinder part 340 and the second cylinder part 350 are operated to operate the segment 400.
  • the first link unit 360 and the second link unit 370 are pushed out, the first link unit 360 hinged to one side of the first cylinder unit 340, the second cylinder unit 350, and The second link portion 370 is pushed out of the reinforcement housing 310 and the segment is connected to the rock tunnel surface of the fault fracture section of the fault fracture section 380 so that the segment 400 connected to the segment 380 is opened. Close contact with the rock tunnel surface.
  • the plurality of segments 400 may be radially installed on the rock tunnel surface of the fault fracture zone, and the plurality of segments 400 may be firmly fixed to each other by bolts and nuts, respectively.
  • the first cylinder portion 340, the second cylinder portion 350, the first link portion 360, the second link portion 370, and the segment eruptor 380 include the reinforcement rotating part 320 and the reinforcement body. Since the brackets 341 and 351 are connected to each other, the first cylinder part 340, the second cylinder part 350, and the first link part 360 may be connected to the reinforcement body rotating part 320. Since the second link unit 370 and the segment etractor 380 may be rotated, the plurality of segments 400 may be radially disposed on a circular rock tunnel surface.
  • the rotation of the reinforcement rotating part 320 is performed by the power of the reinforcing body rotating motor 330 having a drive gear 331 engaged with the interlocking gear 322 provided in the reinforcing body rotating part 320.
  • the reinforcement rotating motor 330 When the reinforcement rotating motor 330 is driven, the drive gear 331 is rotated, and thus the interlocking gear 322 engaged with the drive gear 331 is rotated, so that the interlocking gear 322 has an inner circumferential surface.
  • the reinforcement rotating part 320 is provided along the rotation.
  • segment 400 is made of a steel material, mobility and installation as well as workability are greatly improved compared to a segment made of a conventional concrete material.
  • the segment 400 of the present invention includes a top plate 410 through which the plurality of first fastening holes 411 pass through, a bottom plate 420 through which the plurality of second fastening holes 421 pass through, and a plurality of A seat plate 430 through which three third fastening holes 431 pass through, a right plate 440 through which a plurality of fourth fastening holes 441 pass through, a top plate 410 and a bottom plate 420,
  • the seating plate 430 and the right side plate 440 are connected to each other and positioned at the front side.
  • the upper plate 410 and the lower plate 420, the left plate 430 and the right plate 440 is connected to the rear plate 460 located on the rear side, and the front plate 450 and the back plate 460
  • the segment rack when penetrating through and adhering to the fault fracture zone Connection protrusion 381 of the unit 380 is connected and is made is provided in a fastening portion 470 that is entered into the set anchor (A) after being in close contact with the fault fractured intervals.
  • a separate reinforcing rib may be further provided inside the front plate 450 and the back plate 460 to further improve durability and robustness of the segment 400 of the present invention.
  • the reason why the back plate 460 is provided in the segment 400 of the present invention is to improve the adhesion to the rock tunnel surface of the fault fracture zone by the back plate 460 and the blocking area of the rock tunnel surface.
  • the reason why the front plate 450 is provided is that, in the improved TBM rock tunnel of the present invention, since the soft ground excavation reinforcement device is made of TBM (Tunnel Boring Machine) moving forward by the support force of the gripper body 200, the gripper This is to allow the sieve 200 to be in close contact with the front plate 450.
  • TBM Torl Boring Machine
  • the reason why the plurality of fastening grooves 451 corresponding to the plurality of first fastening holes 411, the second fastening holes 421, the third fastening holes 431, and the fourth fastening holes 441 is provided is also provided.
  • the first fastening holes 411, the second fastening holes 421, the third fastening holes 431, and the fourth fastening holes 441 are respectively an upper surface plate 410, a lower surface plate 420, and a seating surface.
  • the worker is connected to the plurality of segments 400 to closely contact each other. This is to facilitate the operation of fixing the plurality of segments 400 through the fastening holes corresponding to each other by introducing the nut through the fastening groove 451.
  • the fastening part 470 is provided to penetrate the front plate 450 and the back plate 460.
  • the fastening part 470 is provided to penetrate the front plate 450 and the back plate 460.
  • One reason is that a short patch operation (mortar spray operation) or a quick mortar cement for the fault fracture section blocked by the segment 400 is injected into the rock tunnel surface side of the fault fracture section, thereby ensuring the stability of the fault fracture section early. To do that.
  • a set anchor (A) is fastened to the fastening part 470 in the process of connecting the plurality of segments 400 to each other using bolts and nuts, the binding between the rock tunnel surface and the segment 400 and the solid fastness. It can be improved to prevent the collapse of the segment 400 which is radially installed along the circular rock tunnel surface in advance.
  • the reinforcement work for the fault fracture section using the reinforcement 300 and the segment 400 is quickly performed by assembling the segment 400, thereby shortening the construction period and obtaining a cost reduction effect. Safety accidents can be prevented beforehand.
  • the gripper body 200 of the present invention is connected to the gripper cylinder 210 and the gripper cylinder 211 having an outer surface of the forward moving part 120 and having a gripper cylinder 211, and the gripper cylinder 211.
  • 211 is provided with a forward and backward operation unit 220 that is forward and backward from the gripper body housing 210, and the gripper 230 is connected to the forward and backward operation unit 220.
  • the forward and backward operation part 220 is moved forward and backward by the operation of the gripper cylinder 211, that is, the withdrawal and withdrawal operation of the gripper cylinder 211.
  • the gripper 230 connected to the working part 220 is advanced toward the rock tunnel surface side to be in close contact or backward from the rock tunnel surface to release the adhesion.
  • the gripper 230 surface is further provided with a non-slip pad portion 240 for improving the adhesion of the segment 400 to the rock surface or drilled excavated by the cutter head 110 and the fault fracture section.
  • a non-slip pad part 240 is further provided as described above, the adhesion force with the segment 400 and the frictional force with respect to the contact surface are improved, as well as the adhesion force with the rock tunnel surface on which the segment 400 is not installed and the frictional force with respect to the contact surface. Since it can be greatly improved, the excavator 100 can be firmly supported during the forward movement of the excavator 100.
  • the reinforcement 300 is further provided with a probe drill mounting body 500 that can be mounted on the probe drill (D) for the advanced boring for the fault fracture section of the rock tunnel to be excavated.
  • the probe drill mounting body 500 includes a first bracket bracket 510 connected to the reinforcement rotating part 320 of the reinforcement body 300 and a second mounting bracket connected to the reinforcement housing part 310. 520, a first mounting cylinder 530 connected to the second mounting bracket 520, and a first hinge bracket 540 hingedly connected to the first mounting bracket 510.
  • the first housing body cylinder 530 is connected to the second bracket bracket 520 and hinged to the holder housing 550 having a drill mounting portion 551, and a probe drill mounted on the drill mounting portion 551 ( It is provided with a drill driving unit 560 for rotating the D).
  • the probe drill mounting body 500 is connected by the reinforcing body rotating part 320 and the first bracket bracket 510, the probe drill mounting body 500 is rotated according to the rotation operation of the reinforcing body rotating part 320. Because it can be rotated, multidirectional near-field geological exploration is possible for tomographically excavated fault fracture zones.
  • the probe drill mounting body 500 is provided with a medium / large scale collapse in the front upper part during the excavation of the rock tunnel, so that the upper poling and the pre-grouting reinforcement work at a predetermined interval on the upper part. If necessary, the probe drill D mounted on the probe drill mounting body 500 may be mounted on the probe drill mounting body 500, and then drilled to reinforce the work.

Abstract

Disclosed is a soft ground excavation reinforcement apparatus for an improved TBM rock tunnel, the apparatus comprising: an excavation body (100) comprising a rotating cutter head (110) for drilling and excavating rock by means of rotation, and a forward movement part (120) for moving the rotating cutter head (110) forward; a gripper body (200) provided on an outer surface of the forward movement part (120) of the excavation body (100), and closely attaching to an excavated rock surface so as to support the excavation body (100) when the excavation body (100) moves forward; a reinforcement body (300) interposed between the rotating cutter head (110) of the excavation body (100) and the gripper body (200) so as to reinforce a fault fracture zone when drilling and excavating rock; and a segment (400) constructed on the fault fracture zone by means of the reinforcement body (300). The reinforcement body (300) comprises: a reinforcement body housing part (310) surrounding an outer surface of the forward movement part (120) of the excavation body (100), and comprising a bearing part (311); a reinforcement body rotation part (320) positioned on the circumferential portion of the reinforcement body housing part (310) by being connected with the reinforcement body housing part (310) by means of a support frame part (321), and having an interlocking gear (322) formed along the inner circumferential surface thereof; a reinforcement body rotation motor (330) comprising a drive gear (331) engaged with the interlocking gear (322) of the reinforcement body rotation part (320); a first cylinder part (340 (351)) and a second cylinder part (350) connected with the reinforcement body rotation part (320) by means of reinforcement body brackets (341, 351); a first link part (360) having one side thereof connected with the first cylinder part (340 (351)), and a second link part (370) having one side thereof connected with the second cylinder part (350); and a segment erector (380) having the other side of the first link part (360) and the other side of the second cylinder part (350) connected thereto, and comprising a connecting protrusion part (381) connected with the segment (400).

Description

개량형 TBM 암반터널에서 연약지반 굴착보강장치Soft ground excavation reinforcement device in advanced TBM rock tunnel
본 발명은 개량형 TBM 암반터널에서 연약지반 굴착보강장치에 관한 것으로, 더욱 상세하게는 전방에 커터헤드가 구비된 터널보링머신(Tunnel Boring Machine)을 이용하여 암반을 굴착하는 과정에서 연약지반에 도달할 경우 스틸 세그먼트에 의해 연약지반에 대한 보강작업이 선행되도록 한 개량형 암반터널 연약지반 굴착보강장치에 관한 것이다.The present invention relates to a soft ground excavation reinforcement device in an improved TBM rock tunnel, and more particularly, to reach the soft ground in the process of excavating the rock using a tunnel boring machine equipped with a cutter head in front. In this case, the present invention relates to an improved rock tunnel soft ground excavation reinforcing device which is made to reinforce the soft ground by steel segments.
일반적으로 터널을 굴착하기 위한 공법은, 재래공법인 ASSM(American Steel Support Method)이 있고, 최신공법으로는 NATM(New Austrian Tunneling Method), TBM(Tunnel Boring Machine method) 또는 실드터널(Shield Tunnel) 공법이 있다.In general, the drilling method for excavating the tunnel is the conventional steel support method (ASSM), the latest method is NATM (New Austrian Tunneling Method), TBM (Tunnel Boring Machine method) or shield tunnel (Shield Tunnel) method have.
이 중 재래공법인 ASSM 공법은 지반 이완으로 침하하는 암반을 목재나 철재 Arch지보, 콘크리트 라이닝을 주지보체로 활용하여 지지하는 방식으로서 안정성이 낮은 재래식 공법이다.Among them, the ASSM method, which is a conventional method, is a method that supports rock that is settled by ground relaxation by using wood, steel arch support, and concrete lining as a main complement.
또한, NATM 공법은 터널을 구성하는 주변암반 자체를 지보체로 활용하고 숏크리트 또는 록볼트(Rock Bolt)를 보조지보체로 사용하는 암반 역학적 개념을 도입한 공법으로 NATM 공법은 지반 변화에 적응성이 좋고, 적용단면의 범위가 넓어서 일반적 조건하에서는 경제성이 우수한 공법이다.In addition, NATM method adopts rock mechanics concept that uses the surrounding rock itself, which constitutes the tunnel, as a support body and uses shotcrete or rock bolt as an auxiliary support body. Its wide cross-section makes it a cost effective method under general conditions.
또한, TBM 공법은 주로 암반 터널에서 전단면 터널굴착기로 암반을 압쇄 또는 절삭에 의해 굴착하는 기계식 굴착 공법으로 주변 암반 자체를 지보체로 활용하여 역학적으로 안정된 원형 구조를 형성하기 때문에, 숏크리트나 록볼트와 같은 지보재를 대폭 줄일 수 있다.In addition, TBM method is a mechanical excavation method that mainly excavates rock by crushing or cutting the rock tunnel from shear tunnel to shear surface tunnel excavator, and uses the surrounding rock itself as a support body to form a dynamically stable circular structure with shotcrete or rock bolt. The same support can be greatly reduced.
또한, 실드터널공법은, 실드(Shield)라고 하는 튼튼한 강재 원통형 굴착기를 지반 중에 밀어 넣고, 이를 진행시켜 그 선단부 지반의 붕괴를 막으면서 굴착하고, 실드기계 후방부에서는 굴착단면을 지보하는 지보공 또는 복공(세그먼트)을 구축하며, 이러한 선단 굴착과 후방 PC세그먼트 복공의 구축을 반복하면서 터널을 굴착해가는 공법을 말한다.In addition, the shield tunnel method pushes a sturdy steel cylindrical excavator, called shield, into the ground, advances it, and excavates it while preventing the collapse of the ground of the tip. It is a construction method that excavates a tunnel while constructing (segment) and repeating the construction of the front end and the rear PC segment venting.
이와 같은 터널공법은 공사현장 위치나 지질, 지반 형상, 주변 환경, 공사기간 등에 따라 각각 선택적으로 적용되고 있다.The tunnel method is selectively applied depending on the location of construction site, geology, ground shape, surrounding environment, construction period, and the like.
이와 같은 터널공법 중 단단한 암반을 뚫어 터널을 굴착하는 TBM의 경우 단단한 암반을 터널보링머신에 의해 터널이 굴착되는 과정에서 암반의 낙반붕괴가 NATM 대비 현저히 적기 때문에 숏크리트나 록볼트 또는 보조공법, 지보공, 복공 등을 줄일 수 있어 원가절감, 공사기간이 단축되는 장점이 있다.In the case of TBM that drills a tunnel through hard rock among these tunneling methods, the rock collapse of rock is significantly less than NATM during the tunnel excavation of hard rock by tunnel boring machine. It is possible to reduce the cavity, such as cost reduction, construction period is shortened.
한편, 암반터널 굴착공사시에도 구간에 따라 연약지반(단층파쇄구간)이 나타나게 되는 바, 이와 같은 연약지반을 통과하는 경우에는 굴착장치인 터널보링머신의 진행이 어렵기 때문에 굴착작업이 중단되며 연약지반에 대한 보강작업이 이루어진다.On the other hand, even when rock tunnel excavation works, soft ground (single fracture zone) appears depending on the section, and when such a soft ground passes through, the drilling boring machine, which is an excavation device, is difficult to proceed. Ground reinforcement work is performed.
기존 연약지반의 보강작업은, 작동중인 굴착장치를 중단시킨 후 작업자가 연약지반의 안전성을 확보하기 위해 종래 록볼트나 강지보, 숏크리트, 훠 폴링, 그라우팅 작업을 진행하여 연약지반에 대한 보강작업을 실시한 후 굴착장치를 재가동하고 있다.Reinforcement of the existing soft ground is performed by stopping the excavation device in operation and then reinforcing the soft ground by performing the conventional rock bolt, steel beam, shotcrete, wet-polling, grouting work to secure the safety of the soft ground. Excavator is restarted after implementation.
이와 같이 작업자가 연약지반에 대한 보강작업을 진행하는 과정에서 커터헤드, 헤드자켓 직후방 상부에서 연약지반의 붕괴에 의한 작업자의 안전확보가 어렵고, 좁은 공간에서의 보강작업이 어려워 보강작업에 따른 작업시간이 지연됨은 물론 이에 따른 작업효율성이 크게 떨어지는 문제점이 있다.As the worker reinforces the soft ground in this way, it is difficult to secure the worker's safety due to the collapse of the soft ground in the upper part of the cutter head and immediately after the head jacket. Of course, there is a problem that the time delay is of course greatly reduced work efficiency.
더욱이, 암반터널의 굴착장치인 TBM의 경우 전방측의 커터헤드를 전진시키는 구조가 그리퍼를 인출하여 터널 벽면에 밀착하여 굴착장치의 몸체를 고정한 후 유압실린더를 이용하여 커터헤드를 전진시키기 때문에 연약지반의 경우 굴착장치를 몸체를 고정하기 위해 그리퍼를 연약지반의 터널 벽면에 밀착시킬 경우 밀착압력에 의해 연약지반이 그대로 무너져 붕괴됨은 물론 그리퍼의 지지력이 현저하게 저하되는 문제점이 있다.Moreover, in the case of TBM, which is the excavation device of the rock tunnel, the structure that advances the cutter head on the front side draws the gripper, adheres to the tunnel wall, fixes the body of the excavation device, and then advances the cutter head using the hydraulic cylinder. In this case, when the gripper is in close contact with the tunnel wall surface of the soft ground to fix the excavation device, the soft ground collapses as it is and collapses as a result of the contact pressure.
또한, 종래 보강작업을 진행한 후 TBM을 이용하여 굴착을 진행하는 과정에서 그리퍼와 보강작업된 강지보와의 미끄러짐이 발생되며, 기존 설계되어 있는 강지보 간격이 1~1.5m로 넓어 안전성을 확보하기위해 강지보를 실제 2~30cm 간격으로 촘촘히 시공한다. 그렇게 시공해도 강지보와 터널 벽면에 낙반 붕락에 의한 여굴로 인해 강지보가 그리퍼에 의해 굴착장치의 몸체가 견고하게 지지되지 못하게 강지보 변형이 심하게 되어 굴착시 선형유지 문제점이 있다.In addition, during the excavation process using the TBM after the conventional reinforcement work, the grip between the gripper and the reinforcing steel beams is generated, and the previously designed steel beam spacing is 1 ~ 1.5m wide to secure safety. In order to do this, Gangjibo should be constructed closely at 2 ~ 30cm intervals. Even if the construction is so strong that the rigid beam deformed so that the rigid body beam is not firmly supported by the gripper due to the excavation due to the fall and fall of the rigid ground beam and the tunnel wall, there is a linear maintenance problem when excavation.
종래 기술을 살펴보면, 등록특허 10-0964205호인 터널용 라이닝 세그먼트가 안출된 바 있으며, 이는 서로 조립되어 터널의 내벽면을 복공하는 것으로, 터널의 내벽면 부분을 지지하는 스킨플레이트와, 스킨플레이트와 인접하는 다른 라이닝 세그먼트의 스킨플레이트를 서로 체결하는 체결수단과, 라이닝 세그먼트들의 체결부분을 기밀적으로 밀봉시키는 실링부재와, 스킨플레이트와 터널의 내벽면 사이에 콘크리트를 충전할 수 있도록 스킨플레이트에 형성되는 콘크리트 타설구멍을 포함하는 터널용 라이닝 세그먼트에 있어서, 체결수단은, 터널의 둘레방향을 따라 인접하는 스킨플레이트들의 양쪽 끝부분들을 서로 나사체결할 수 있도록 스킨플레이트의 양쪽 끝부분에 형성되는 제 1체결플레이트들과, 터널의 길이방향을 따라 인접하는 스킨플레이트들의 양쪽 측면부분들을 서로 나사 체결할 수 있도록 스킨플레이트의 양쪽 측면부분에 형성되는 제 2체결플레이트들로 이루어져 있다.Looking at the prior art, there is a lining segment for the tunnel, which is registered Patent No. 10-0964205, which is assembled with each other to return to the inner wall surface of the tunnel, the skin plate for supporting the inner wall portion of the tunnel, adjacent to the skin plate Fastening means for fastening the skin plates of different lining segments to each other, a sealing member for hermetically sealing the fastening portions of the lining segments, and formed on the skin plate to fill concrete between the skin plate and the inner wall of the tunnel. In a lining segment for a tunnel including a concrete pouring hole, the fastening means is a first fastening formed at both ends of the skin plate so that both ends of adjacent skin plates can be screwed together along the circumferential direction of the tunnel. Plates and adjacent skinplates along the length of the tunnel The second fastening plates are formed on both side portions of the skin plate so as to screw both sides of each other.
이러한 종래 기술은, 터널 내부로의 세그먼트 반입이 용이하고 세그먼트들에 대한 조립성을 향상시키도록 하고 있다.This prior art makes it easy to carry segments into the tunnel and improves assembly of the segments.
그러나, 종래 기술의 경우 그리퍼가 구비되지 않은 굴착장치 즉, 커터헤드의 둘레부에 붕괴보호체를 갖는 굴착장치를 이용한 실드터널공법에 적용되기 때문에 그리퍼에 의해 몸체가 지지된 상태에서 유압실린더에 의해 전진되고 커터헤드에 붕괴보호체가 구비되어 있지 않은 TBM 공법에 적용키 어려우며, 쉴드 TBM 공법에서는 세그먼트(강재,PC세그먼트)는 굴진시 추진력을 터널굴진 방향의 세그먼트단면 부위에서 유압실린더로 추력을 얻어 굴진하는 방법과 차이점이 있으며, 적용한다하더라도 그리퍼와 세그먼트와의 미끄러짐이 발생되는 문제점은 여전히 해결하지 못하고 있는 실정이다.However, since the conventional technique is applied to a shield tunnel method using an excavation device that is not provided with a gripper, that is, an excavation device having a collapse protection body at the periphery of the cutter head, the hydraulic cylinder is supported by the gripper. It is difficult to apply to TBM method which is advanced and does not have collapse protection body on the cutter head. In shield TBM method, the segment (steel, PC segment) is driven by the hydraulic cylinder at the segment section in the tunnel direction. There is a difference from the method, and even if applied, the problem of slipping between the gripper and the segment still cannot be solved.
본 발명은 그리퍼가 구비되고 유압실린더에 의해 커터헤드가 전진되는 TBM을 이용하여 암반터널을 굴착할 때 연약지반에 대한 보강작업이 신속하게 이루어지도록 하고 작업자의 안전을 확보할 수 있도록 헤드자켓 후방 반단면 상부에 강재로 된 루프형태의 안전한 작업공간을 설치되어 보호 되고 있으며 그리퍼와 세그먼트와의 미끄러짐을 방지할 수 있도록 한 개량형 TBM 암반터널에서 연약지반 굴착보강장치를 제공함에 그 목적이 있다.The present invention is provided with a gripper and the hydraulic cylinder to advance the cutter head by using the TBM to excavate the rock tunnel to make the reinforcement work on the soft ground quickly and to ensure the safety of the operator to the head jacket rear half Its purpose is to provide a soft ground excavation reinforcement device in an improved TBM rock tunnel to prevent slipping between grippers and segments.
상기 목적을 달성하기 위한 수단으로 본 발명인 개량형 TBM 암반터널에서 연약지반 굴착보강장치는, 회전에 의해 암반을 천공 굴착하는 회전커터헤드와 상기 회전커터헤드를 전진시키는 전진이동부를 갖는 굴착체와; 상기 굴착체의 전진이동부 외면에 구비되고 굴착된 암반면에 밀착되어 상기 굴착체가 전진이동할 때 굴착체를 지지하는 그리퍼체와; 상기 굴착체의 회전커터헤드와 상기 그리퍼체 사이에 구비되어 암반 천공 굴착시 단층파쇄구간을 보강하는 보강체와; 상기 보강체에 의해 상기 단층파쇄구간에 시공되는 세그먼트를 포함하고, 상기 보강체는, 상기 굴착체의 전진이동부 외면을 포설하고 베어링부를 갖는 보강체하우징부와; 상기 보강체하우징부와 지지프레임부로 연결되어 상기 보강체하우징부의 둘레부에 위치되고 내주면을 따라 연동기어가 구비되는 보강체회전부와; 상기 보강체회전부의 연동기어와 치합되는 구동기어를 갖는 보강체회전모터와; 상기 보강체회전부와 보강체브라켓으로 연결되는 제1실린더부 및 제2실린더부와; 상기 제1실린더부와 일측이 연결되는 제1링크부 및 상기 제2실린더부와 일측이 연결되는 제2링크부와; 상기 제1링크부의 타측과 상기 제2실린더부의 타측이 연결되고 상기 세그먼트와 연결되는 연결돌부를 갖는 세그먼트이랙터로 구비되어 이루어진다.Soft ground excavation reinforcement device in the improved TBM rock tunnel of the present invention as a means for achieving the above object, the excavating body having a rotary cutter head for drilling and drilling the rock rock by rotation and a forward moving portion for advancing the rotary cutter head; A gripper body provided on an outer surface of the forward moving part of the excavator and in close contact with the excavated rock surface to support the excavator when the excavator moves forward; A reinforcement provided between the rotary cutter head of the excavator and the gripper body to reinforce the fault fracture section during rock drilling; A reinforcement body comprising a segment constructed in the fault fracture section by the reinforcement body, wherein the reinforcement body comprises: a reinforcement housing part having an outer surface of a forward moving part of the excavator and having a bearing part; A reinforcement rotating part connected to the reinforcement housing part and the support frame part and positioned at a circumference of the reinforcement housing part and provided with an interlocking gear along an inner circumferential surface thereof; A reinforcement rotating motor having a drive gear meshed with the interlocking gear of the reinforcement rotating unit; A first cylinder portion and a second cylinder portion connected to the reinforcement rotating portion and the reinforcement bracket; A first link part connected to one side of the first cylinder part and a second link part connected to one side of the second cylinder part; The other side of the first link portion and the other side of the second cylinder portion is connected is made of a segment having a connecting protrusion connected to the segment.
나아가, 상기 세그먼트는, 복수개의 제1체결구멍이 통공된 상면판과; 복수개의 제2체결구멍이 통공된 하면판과; 복수개의 제3체결구멍이 통공된 좌면판과; 복수개의 제4체결구멍이 통공된 우면판과; 상기 상면판과 하면판, 좌면판 및 우면판을 연결하여 전방측에 위치되고 상기 제1체결구멍과 제2체결구멍, 제3체결구멍 및 제4체결구멍과 각각 대응되는 체결홈부가 각각 구비되는 전면판과; 상기 상면판과 하면판, 좌면판 및 우면판을 연결하여 후방측에 위치되는 후면판과; 상기 전면판과 후면판을 관통하고 단층파쇄구간에 밀착될 때 상기 세그먼트이랙터의 연결돌부가 연결되고 단층파쇄구간에 밀착된 후 세트앙카가 체결되는 체결부로 구비되어 이루어진다.Furthermore, the segment may include: an upper surface plate through which the plurality of first fastening holes pass; A bottom plate having a plurality of second fastening holes therethrough; A seat plate having a plurality of third fastening holes therethrough; A right surface plate having a plurality of fourth fastening holes therethrough; The upper and lower plates, the lower plate and the right plate are connected to each other to be positioned at the front side and provided with fastening grooves respectively corresponding to the first fastening hole, the second fastening hole, the third fastening hole and the fourth fastening hole. A front panel; A rear plate located at a rear side by connecting the upper plate and the lower plate, the left plate and the right plate; When the segment penetrates the front plate and the back plate and is in close contact with the fault fracture section, the segment is connected to the connection protrusion of the tractor and is provided with a fastening portion to which the set anchor is fastened after contact with the fault fracture section.
나아가, 상기 그리퍼체는, 상기 전진이동부 외면을 포설하고 그리퍼실린더를 갖는 그리퍼체하우징부와; 상기 그리퍼실린더에 연결되어 상기 그리퍼실린더의 동작에 의해 상기 그리퍼체하우징부로부터 전진 및 후진되는 전후진동작부와; 상기 전후진동작부와 연결되는 그리퍼로 구비되어 이루어진다.Furthermore, the gripper body may include: a gripper body housing having an outer surface of the forward moving part and having a gripper cylinder; A forward and backward operation part connected to the gripper cylinder and forward and backward from the gripper body housing by an operation of the gripper cylinder; It is provided with a gripper connected to the forward and backward operation part.
더 나아가, 상기 그리퍼 표면에는 상기 커터헤드에 의해 천공 굴착된 암반면 또는 상기 단층파쇄구간에 시공된 세그먼트와의 밀착력을 향상시키기 위한 논슬립패드부가 더 구비되어 이루어진다.Furthermore, the gripper surface is further provided with a non-slip pad portion for improving adhesion to the rock surface drilled and drilled by the cutter head or the segment constructed in the fault fracture section.
나아가, 상기 보강체에는 굴착되는 암반터널의 단층파쇄구간에 대해 선진보링을 하기 위한 프로브드릴을 거치할 수 있는 프로브드릴 및 거치체가 더 구비되어 이루어진다.Further, the reinforcement is further provided with a probe drill and the mounting body to mount the probe drill for the advanced boring for the fault fracture section of the rock tunnel to be excavated.
더 나아가, 상기 프로브드릴거치체는, 상기 보강체회전부에 연결되는 제1거치브라켓과; 상기 보강체하우징부에 연결되는 제2거치브라켓과; 상기 제2거치브라켓에 연결되는 제1거치체실린더와; 상기 제1거치브라켓과 힌지연결되는 제1힌지브라켓이 구비되고 상기 제2거치브라켓과 연결되는 제1거치체실린더와 힌지연결되고 드릴거치부를 갖는 거치체하우징과; 상기 드릴거치부에 거치되는 프로브드릴을 회전동작시키는 드릴구동부로 구비되어 이루어진다.Further, the probe drill mounting body, the first bracket bracket is connected to the reinforcing body rotating portion; A second bracket bracket connected to the reinforcement housing; A first holder cylinder connected to the second holder bracket; A stationary housing having a first hinge bracket hinged to the first bracket bracket and hinged to the first holder cylinder connected to the second bracket bracket and having a drill mounting portion; It is provided with a drill driving unit for rotating the probe drill mounted on the drill mounting portion.
본 발명은 지하 암반터널굴착 시 단층파쇄구간을 세그먼트에 의해 보강하여 지지하도록 함에 따라 그리퍼에 의한 밀착 지지력에 의해 전진되는 TBM(Tunnel Boring Machine method)에 의한 암반터널굴착 공사가 용이하게 이루어지도록 할 뿐만 아니라, TBM을 이용한 암반터널굴착 공사시 단층파쇄구간에 따른 공사기간 단축은 물론 공사원가를 절감할 수 있으며 작업자의 안전사고를 방지할 수 있다.The present invention not only facilitates rock tunnel excavation work by the TBM (Tunnel Boring Machine method), which is advanced by close support by grippers, so as to support the fault fracture section by the segment when excavating underground rock tunnels. In addition, the construction of rock tunnel excavation using TBM not only shortens the construction period due to fault fracture zones, but also reduces construction costs and prevents worker accidents.
도 1은 본 발명인 개량형 TBM 암반터널에서 연약지반 굴착보강장치를 나타낸 구성도이다.Figure 1 is a block diagram showing a soft ground excavation reinforcement device in the inventor improved TBM rock tunnel.
도 2는 본 발명인 개량형 TBM 암반터널에서 연약지반 굴착보강장치를 나타낸 일부생략 사시도이다.Figure 2 is a partially omitted perspective view showing a soft ground excavation reinforcement device in the inventor improved TBM rock tunnel.
도 3은 본 발명인 개량형 TBM 암반터널에서 연약지반 굴착보강장치의 구성요부를 나타낸 사시도이다.Figure 3 is a perspective view showing the main components of the soft ground excavation reinforcement device in the inventor improved TBM rock tunnel.
도 4는 본 발명인 개량형 TBM 암반터널에서 연약지반 굴착보강장치의 다른 구성요부를 나타낸 구성도이다.Figure 4 is a block diagram showing the main components of the soft ground excavation reinforcement device in the improved TBM rock tunnel of the present invention.
도 5는 본 발명인 개량형 TBM 암반터널에서 연약지반 굴착보강장치에 의해 세그먼트가 설치되는 상태의 구성도이다.Figure 5 is a block diagram of a state in which the segment is installed by the soft ground excavation reinforcement device in the inventor improved TBM rock tunnel.
도 6 및 도 7은 본 발명인 개량형 TBM 암반터널에서 연약지반 굴착보강장치에 의해 세그먼트가 암반터널면에 밀착되는 상태 및 작동상태의 구성도이다.6 and 7 is a configuration diagram of the state and the operating state in which the segment is in close contact with the rock tunnel surface by the soft ground excavation reinforcement device in the improved TBM rock tunnel of the present invention.
도 8 내지 도 10은 본 발명인 개량형 TBM 암반터널에서 연약지반 굴착보강장치의 세그먼트를 각각 나타낸 사시도 및 구성도이다.8 to 10 is a perspective view and a block diagram showing a segment of the soft ground excavation reinforcement device in the improved TBM rock tunnel of the present invention, respectively.
도 11은 본 발명인 개량형 TBM 암반터널에서 연약지반 굴착보강장치에 의해 세그먼트가 시공된 상태의 구성도이다.Figure 11 is a block diagram of the construction of the segment by the soft ground excavation reinforcement device in the inventor improved TBM rock tunnel.
도 12는 본 발명인 개량형 TBM 암반터널에서 연약지반 굴착보강장치의 그리퍼체가 세그먼트에 밀착되기 전 상태를 나타낸 구성도이다.12 is a configuration diagram showing a state before the gripper body of the soft ground excavation reinforcement device in close contact with the segment in the improved TBM rock tunnel of the present invention.
도 13은 본 발명인 개량형 TBM 암반터널에서 연약지반 굴착보강장치의 그리퍼체가 세그먼트에 밀착된 상태를 나타낸 구성도이다.Figure 13 is a block diagram showing a state in which the gripper body of the soft ground excavation reinforcement device in close contact with the segment in the improved TBM rock tunnel of the present invention.
도 14는 본 발명인 개량형 TBM 암반터널에서 연약지반 굴착보강장치의 그리퍼체가 세그먼트에 밀착되기 전 상태를 나타낸 확대구성도이다.14 is an enlarged configuration diagram showing a state before the gripper body of the soft ground excavation reinforcement device is in close contact with the segment in the improved TBM rock tunnel of the present invention.
도 15는 본 발명인 개량형 TBM 암반터널에서 연약지반 굴착보강장치의 다른 실시예를 나타낸 구성도이다.Figure 15 is a block diagram showing another embodiment of the soft ground excavation reinforcement device in the inventor improved TBM rock tunnel.
도 16은 본 발명인 개량형 TBM 암반터널에서 연약지반 굴착보강장치의 다른 실시예의 구성요부를 나타낸 확대구성도이다.Figure 16 is an enlarged configuration diagram showing the main components of another embodiment of the soft ground excavation reinforcement device in the inventor improved TBM rock tunnel.
이하, 상기 목적 외에 본 발명의 다른 목적 및 특징들은 첨부 도면을 참조한 실시 예에 대한 설명을 통하여 명백히 드러나게 될 것이다.Hereinafter, other objects and features of the present invention in addition to the above object will be apparent through a description of the embodiments with reference to the accompanying drawings.
다르게 정의되지 않는 한, 기술적이거나 과학적인 용어를 포함해서 여기서 사용되는 모든 용어들은 본 발명이 속하는 기술 분야에서 통상의 지식을 가진 자에 의해 일반적으로 이해되는 것과 동일한 의미를 가지고 있다. 일반적으로 사용되는 사전에 정의되어 있는 것과 같은 용어들은 관련 기술의 문맥상 가지는 의미와 일치하는 의미를 가진 것으로 해석되어야 하며, 본 출원에서 명백하게 정의하지 않는 한, 이상적이거나 과도하게 형식적인 의미로 해석되지 않는다.Unless defined otherwise, all terms used herein, including technical or scientific terms, have the same meaning as commonly understood by one of ordinary skill in the art. Terms such as those defined in the commonly used dictionaries should be construed as having meanings consistent with the meanings in the context of the related art, and shall not be construed in ideal or excessively formal meanings unless expressly defined in this application. Do not.
이하에서는, 본 발명의 실시예에 따른 개량형 TBM 암반터널에서 연약지반 굴착보강장치를 첨부된 도면을 참고하여 좀 더 구체적으로 설명한다.Hereinafter, with reference to the accompanying drawings the soft ground excavation reinforcement device in the improved TBM rock tunnel according to an embodiment of the present invention will be described in more detail.
도시된 바와 같이 본 발명인 개량형 TBM 암반터널에서 연약지반 굴착보강장치는, 회전에 의해 암반을 천공 굴착하는 회전커터헤드(110)와 상기 회전커터헤드(110)를 전진시키는 전진이동부(120)를 갖는 굴착체(100)와, 상기 굴착체(100)의 전진이동부(120) 외면에 구비되고 굴착된 암반면에 밀착되어 상기 굴착체(100)가 전진이동할 때 굴착체(100)를 지지하는 그리퍼체(200)와, 상기 굴착체(100)의 회전커터헤드(110)와 상기 그리퍼체(200) 사이에 구비되어 암반 천공 굴착시 단층파쇄구간을 보강하는 보강체(300)와, 상기 보강체(300)에 의해 상기 단층파쇄구간에 시공되는 세그먼트(400)를 포함하여 이루어진다.As shown in the improved TBM rock tunnel of the present invention, the soft ground excavation reinforcement device, the rotary cutter head 110 for drilling and drilling the rock by rotating the forward moving part 120 for advancing the rotary cutter head 110 It is provided on the excavator 100 and the outer surface of the forward moving part 120 of the excavator 100 is in close contact with the excavated rock surface to support the excavator 100 when the excavator 100 moves forward A reinforcement member 300 provided between the gripper body 200 and the rotary cutter head 110 and the gripper body 200 of the excavator body 100 to reinforce the fault fracture section during rock drilling drilling; It comprises a segment 400 which is constructed in the fault fracture section by the sieve 300.
이와 같이 이루어진 본 발명은, 굴착체(100)가 전진이동부(120)에 의해 전진되면서 회전커터헤드(110)의 회전에 의해 암반 터널굴착이 이루어진다.In the present invention made as described above, rock tunnel excavation is performed by the rotation of the rotary cutter head 110 while the excavator 100 is advanced by the forward moving part 120.
상기 그리퍼체(200)는, 상기 전진이동부(120)에 의해 상기 굴착체(100)가 설정거리만큼 전진하여 회전커터헤드(110)에 의해 암반 터널을 굴착할 때 암반 터널면에 밀착되어 굴착체(100)의 전진운동을 지지하고, 설정거리만큼 굴착체(100)가 이동되면 암반 터널면으로부터 떨어진 상태에서 상기 전진이동부(120)를 따라 상기 굴착체(100)측으로 설정거리만큼 이동한다.The gripper body 200 is in close contact with the rock tunnel surface when the excavator 100 moves forward by a predetermined distance by the forward moving part 120 to excavate the rock tunnel by the rotary cutter head 110. Supporting the forward movement of the sieve 100, if the excavating body 100 is moved by the set distance is moved away from the rock tunnel surface by the set distance along the forward moving part 120 toward the excavator 100. .
이와 같은 동작을 반복적으로 진행하면서 암반 터널 굴착작업이 이루어지는 것으로, 통상 단층파쇄구간을 제외한 암반 터널 굴착작업시에는 견고한 암반에 의해 상기 그리퍼체(200)가 암반 터널면에 밀착된 후 암반 터널면을 강하게 밀어내면서 상기 굴착체(100)의 전진이동을 지지하게 되는 바, 이 때 그리퍼체(200)가 암반 터널면을 밀어주는 힘에 대한 대응력이 견고하게 이루어지는 반면, 단층과 단층이 만나는 연약지반인 단층파쇄구간의 경우 그리퍼체(200)가 단층파쇄구간의 암반터널면을 밀어줄 경우 암반터널면이 붕괴되거나 또는 그리퍼체(200)를 견고하게 지지하지 못하게 된다.Rock tunnel excavation work is performed while the above operation is repeatedly performed, and during rock excavation work except for the fault fracture section, the gripper body 200 is closely adhered to the rock tunnel surface by a solid rock and then the rock tunnel surface is While pushing strongly to support the forward movement of the excavator 100, the gripper body 200 is a soft ground that is firmly made to cope with the force to push the rock tunnel surface, while the fault and the fault meet In the case of the fault fracture section, when the gripper body 200 pushes the rock tunnel surface of the fault fracture section, the rock tunnel surface collapses or does not firmly support the gripper body 200.
이에 따라, 본 발명은 암반터널의 단층파쇄구간에 대한 보강작업이 상기 보강체(300)에 의해 이루어지도록 하여 암반터널의 단층파쇄구간에 대한 붕괴 및 작업자의 안전사고를 미연에 방지할 수 있다.Accordingly, in the present invention, the reinforcement work for the fault fracture section of the rock tunnel may be performed by the reinforcement 300 to prevent collapse of the fault tunnel fracture section and the safety accident of the worker.
본 발명의 보강체(300)는, 상기 굴착체(100)의 전진이동부(120) 외면을 포설하고 베어링부(311)를 갖는 보강체하우징부(310)와, 상기 보강체하우징부(310)와 지지프레임부(321)로 연결되어 상기 보강체하우징부(310)의 둘레부에 위치되고 내주면을 따라 연동기어(322)가 구비되는 보강체회전부(320)와, 상기 보강체회전부(320)의 연동기어(322)와 치합되는 구동기어(331)를 갖는 보강체회전모터(330)와, 상기 보강체회전부(320)와 보강체브라켓(341)(351)으로 연결되는 제1실린더부(340) 및 제2실린더부(350)와, 상기 제1실린더부(340)와 일측이 연결되는 제1링크부(360) 및 상기 제2실린더부(350)와 일측이 연결되는 제2링크부(370)와, 상기 제1링크부(360)의 타측과 상기 제2실린더부(350)의 타측이 연결되고 상기 세그먼트(400)와 연결되는 연결돌부(381)를 갖는 세그먼트이랙터(380)로 구비되어 이루어진다.The reinforcement body 300 of the present invention includes a reinforcement housing part 310 and a reinforcement housing part 310 having an outer surface of the forward moving part 120 of the excavator 100 and having a bearing part 311. Reinforcement rotating part 320 and the reinforcing body rotating part 320 is connected to the support frame part 321 is located in the circumference of the reinforcement housing 310 and provided with an interlocking gear 322 along the inner circumferential surface; Reinforcement rotating motor 330 having a drive gear 331 meshed with the interlocking gear 322 of the) and the first cylinder portion connected to the reinforcement rotating part 320 and the reinforcement bracket (341, 351) 340 and the second cylinder unit 350, the first link unit 360 is connected to one side of the first cylinder unit 340 and the second link is connected to one side and the second cylinder unit 350 Segment ejector 380 having a portion 370, the other side of the first link portion 360 and the other side of the second cylinder portion 350 is connected to the segment 400 is connected to the segment 400 Equipped with Uh it has done.
상기 제1링크부(360)와 제2링크부(370)는 각각 일측이 연결되는 제1실린더부(340)와 제2실린더부(350)에 의해 작동되어 상기 제1링크부(360)와 제2링크부(370)의 타측이 각각 연결되는 세그먼트이랙터(380)를 상기 보강체(300)의 보강체하우징부(310)측으로 당겨주거나 보강체하우징(310)으로부터 밀어준다.The first link unit 360 and the second link unit 370 are respectively operated by the first cylinder unit 340 and the second cylinder unit 350 to which one side is connected to the first link unit 360. The other segment of the second link portion 370 is connected to each of the segments 380 pulls the reinforcement housing 310 of the reinforcement body 300 or pushes it from the reinforcement housing 310.
이와 같은 작동에 의해 상기 세그먼트이랙터(380)에 연결되는 상기 세그먼트(400)를 단층파쇄구간의 암반터널면에 밀착시킬 수 있기 때문에 작업자가 무거운 세그먼트를 원형의 암반터널면에 대해 방사상으로 시공함이 용이하다.By this operation, since the segment 400 connected to the segment 380 can be brought into close contact with the rock tunnel surface of the fault fracture zone, the worker constructs the heavy segment radially with respect to the circular rock tunnel surface. It is easy.
즉, 단층파쇄구간의 암반터널면에 대한 보강작업시 상기 세그먼트(400)를 상기 세그먼트이랙터(380)에 연결한 후 상기 제1실린더부(340)와 제2실린더부(350)를 작동시켜 상기 제1링크부(360)와 제2링크부(370)를 밀어내어 주면 상기 제1실린더부(340)와 제2실린더부(350)와 일측이 각각 힌지연결된 상기 제1링크부(360)와 제2링크부(370)가 상기 보강체하우징(310)으로부터 밀어내지면서 상기 세그먼트이랙터(380)를 단층파쇄구간의 암반터널면에 근접되도록 하여 상기 세그먼트이랙터(380)에 연결된 세그먼트(400)를 암반터널면에 밀착시킨다.That is, when the segment 400 is connected to the segment collector 380 during the reinforcement of the rock tunnel surface of the fault fracture zone, the first cylinder part 340 and the second cylinder part 350 are operated to operate the segment 400. When the first link unit 360 and the second link unit 370 are pushed out, the first link unit 360 hinged to one side of the first cylinder unit 340, the second cylinder unit 350, and The second link portion 370 is pushed out of the reinforcement housing 310 and the segment is connected to the rock tunnel surface of the fault fracture section of the fault fracture section 380 so that the segment 400 connected to the segment 380 is opened. Close contact with the rock tunnel surface.
이와 같은 방식으로 복수개의 세그먼트(400)를 단층파쇄구간의 암반터널면에 방사상으로 설치하면 되는 것으로, 이 때 복수개의 세그먼트(400)들은 각각 볼트와 너트에 의해 서로에 대해 견고하게 고정된다.In this manner, the plurality of segments 400 may be radially installed on the rock tunnel surface of the fault fracture zone, and the plurality of segments 400 may be firmly fixed to each other by bolts and nuts, respectively.
상기 제1실린더부(340)와 제2실린더부(350), 제1링크부(360)와 제2링크부(370) 및 세그먼트이랙터(380)는, 상기 보강체회전부(320)와 보강체브라켓(341)(351)에 의해 연결되어 있기 때문에 상기 보강체회전부(320)의 회전동작에 따라 상기 제1실린더부(340)와 제2실린더부(350), 제1링크부(360)와 제2링크부(370) 및 세그먼트이랙터(380)가 회전될 수 있어 원형의 암반터널면에 방사상으로 복수개의 세그먼트(400)를 위치하여 설치할 수 있다.The first cylinder portion 340, the second cylinder portion 350, the first link portion 360, the second link portion 370, and the segment eruptor 380 include the reinforcement rotating part 320 and the reinforcement body. Since the brackets 341 and 351 are connected to each other, the first cylinder part 340, the second cylinder part 350, and the first link part 360 may be connected to the reinforcement body rotating part 320. Since the second link unit 370 and the segment etractor 380 may be rotated, the plurality of segments 400 may be radially disposed on a circular rock tunnel surface.
상기 보강체회전부(320)의 회전동작은, 상기 보강체회전부(320)에 구비되는 연동기어(322)와 치합된 구동기어(331)를 갖는 보강체회전모터(330)의 동력에 의해 이루어지는 것으로, 상기 보강체회전모터(330)를 구동시키면 상기 구동기어(331)가 회전되고 이에 따라 상기 구동기어(331)와 치합된 상기 연동기어(322)가 회전되면서 상기 연동기어(322)가 내주면을 따라 구비되는 상기 보강체회전부(320)가 회전된다.The rotation of the reinforcement rotating part 320 is performed by the power of the reinforcing body rotating motor 330 having a drive gear 331 engaged with the interlocking gear 322 provided in the reinforcing body rotating part 320. When the reinforcement rotating motor 330 is driven, the drive gear 331 is rotated, and thus the interlocking gear 322 engaged with the drive gear 331 is rotated, so that the interlocking gear 322 has an inner circumferential surface. The reinforcement rotating part 320 is provided along the rotation.
상기 세그먼트(400)는, 스틸재질로 이루어지기 때문에 종래 콘크리트 재질로 이루어진 세그먼트에 비해 이동성 및 설치성은 물론 작업성이 크게 향상된다.Since the segment 400 is made of a steel material, mobility and installation as well as workability are greatly improved compared to a segment made of a conventional concrete material.
이와 같은 본 발명의 세그먼트(400)는, 복수개의 제1체결구멍(411)이 통공된 상면판(410)과, 복수개의 제2체결구멍(421)이 통공된 하면판(420)과, 복수개의 제3체결구멍(431)이 통공된 좌면판(430)과, 복수개의 제4체결구멍(441)이 통공된 우면판(440)과, 상기 상면판(410)과 하면판(420), 좌면판(430) 및 우면판(440)을 연결하여 전방측에 위치되고 상기 제1체결구멍(411)과 제2체결구멍(421), 제3체결구멍(431) 및 제4체결구멍(441)과 각각 대응되는 체결홈부(451)가 각각 구비되고 상기 전진이동부(120)에 의해 상기 굴착체(100)가 전진이동할 때 상기 그리퍼체(200)가 밀착되는 전면판(450)과, 상기 상면판(410)과 하면판(420), 좌면판(430) 및 우면판(440)을 연결하여 후방측에 위치되는 후면판(460)과, 상기 전면판(450)과 후면판(460)을 관통하고 단층파쇄구간에 밀착될 때 상기 세그먼트이랙터(380)의 연결돌부(381)가 연결되고 단층파쇄구간에 밀착된 후 세트앙카(A)가 체결되는 체결부(470)로 구비되어 이루어진다.The segment 400 of the present invention includes a top plate 410 through which the plurality of first fastening holes 411 pass through, a bottom plate 420 through which the plurality of second fastening holes 421 pass through, and a plurality of A seat plate 430 through which three third fastening holes 431 pass through, a right plate 440 through which a plurality of fourth fastening holes 441 pass through, a top plate 410 and a bottom plate 420, The seating plate 430 and the right side plate 440 are connected to each other and positioned at the front side. The first fastening hole 411, the second fastening hole 421, the third fastening hole 431, and the fourth fastening hole 441. And a fastening groove 451 corresponding to the front plate 450 and the front plate 450 which is in close contact with the gripper body 200 when the excavator 100 moves forward by the forward moving part 120. The upper plate 410 and the lower plate 420, the left plate 430 and the right plate 440 is connected to the rear plate 460 located on the rear side, and the front plate 450 and the back plate 460 The segment rack when penetrating through and adhering to the fault fracture zone Connection protrusion 381 of the unit 380 is connected and is made is provided in a fastening portion 470 that is entered into the set anchor (A) after being in close contact with the fault fractured intervals.
이 때, 상기 전면판(450)과 후면판(460)의 내측에 별도의 보강리브를 더 구비하여 본 발명의 세그먼트(400)에 대한 내구성 및 견고성을 더욱 향상시킬 수 있다.In this case, a separate reinforcing rib may be further provided inside the front plate 450 and the back plate 460 to further improve durability and robustness of the segment 400 of the present invention.
본 발명의 세그먼트(400)에 후면판(460)을 구비하는 이유는, 후면판(460)에 의해 단층파쇄구간의 암반터널면에 밀착성 및 암반터널면에 대한 막음면적이 향상되도록 하기 위함이다.The reason why the back plate 460 is provided in the segment 400 of the present invention is to improve the adhesion to the rock tunnel surface of the fault fracture zone by the back plate 460 and the blocking area of the rock tunnel surface.
또한, 전면판(450)을 구비한 이유는, 본 발명인 개량형 TBM 암반터널에서 연약지반 굴착보강장치가 그리퍼체(200)의 지지력에 의해 전진 이동하는 TBM(Tunnel Boring Machine)으로 이루어져 있기 때문에, 그리퍼체(200)가 전면판(450)에 밀착되어 지지되도록 하기 위함이다.In addition, the reason why the front plate 450 is provided is that, in the improved TBM rock tunnel of the present invention, since the soft ground excavation reinforcement device is made of TBM (Tunnel Boring Machine) moving forward by the support force of the gripper body 200, the gripper This is to allow the sieve 200 to be in close contact with the front plate 450.
상기 복수개의 제1체결구멍(411), 제2체결구멍(421), 제3체결구멍(431), 제4체결구멍(441)은 복수개의 세그먼트(400)를 방사상으로 연결하여 설치 시공할 때 서로에 대해 대응되는 각각의 체결구멍을 통해 볼트와 너트를 이용하여 복수개의 세그먼트(400)를 고정하기 위함이다.When the plurality of first fastening holes 411, the second fastening holes 421, the third fastening holes 431, and the fourth fastening holes 441 are connected by radially connecting the plurality of segments 400, This is to fix the plurality of segments 400 using bolts and nuts through respective fastening holes corresponding to each other.
또한, 상기 복수개의 제1체결구멍(411), 제2체결구멍(421), 제3체결구멍(431), 제4체결구멍(441)에 각각 대응되는 체결홈부(451)를 구비한 이유는, 상기 복수개의 제1체결구멍(411), 제2체결구멍(421), 제3체결구멍(431), 제4체결구멍(441)이 각각 상면판(410), 하면판(420), 좌면판(430), 우면판(440)과 같이 상기 전면판(450)과 후면판(460)의 측면에 위치되어 구비됨에 따라 복수개의 세그먼트(400)를 서로 연결하여 밀착시킨 상태에서 작업자가 볼트와 너트를 상기 체결홈부(451)를 통해 인입하여 서로 대응되는 체결구멍들을 통해 복수개의 세그먼트(400)를 고정하는 작업이 용이하도록 하기 위함이다.The reason why the plurality of fastening grooves 451 corresponding to the plurality of first fastening holes 411, the second fastening holes 421, the third fastening holes 431, and the fourth fastening holes 441 is provided is also provided. The first fastening holes 411, the second fastening holes 421, the third fastening holes 431, and the fourth fastening holes 441 are respectively an upper surface plate 410, a lower surface plate 420, and a seating surface. As the plate 430 and the right side plate 440 are positioned on the side of the front plate 450 and the rear plate 460, the worker is connected to the plurality of segments 400 to closely contact each other. This is to facilitate the operation of fixing the plurality of segments 400 through the fastening holes corresponding to each other by introducing the nut through the fastening groove 451.
상기 체결부(470)는, 상기 전면판(450)과 후면판(460)을 관통하여 구비되는 것으로, 이와 같이 체결부(470)를 전면판(450)과 후면판(460)에 관통되도록 구비한 이유는, 상기 세그먼트(400)에 의해 막힌 단층파쇄구간에 대한 숏패치작업(몰탈 스프레이작업) 또는 급결몰탈시멘트를 단층파쇄구간의 암반터널면측으로 주입하여 단층파쇄구간에 대한 안정성을 조기에 확보할 수 있도록 하기 위함이다.The fastening part 470 is provided to penetrate the front plate 450 and the back plate 460. Thus, the fastening part 470 is provided to penetrate the front plate 450 and the back plate 460. One reason is that a short patch operation (mortar spray operation) or a quick mortar cement for the fault fracture section blocked by the segment 400 is injected into the rock tunnel surface side of the fault fracture section, thereby ensuring the stability of the fault fracture section early. To do that.
또한, 복수개의 세그먼트(400)를 볼트와 너트를 이용하여 서로 연결하는 과정에서 상기 체결부(470)에 세트앙카(A)를 체결함에 따라 암반터널면과 세그먼트(400)와의 결착성 및 견고한 결속성을 향상시킬 수 있어 원형의 암반터널면을 따라 방사상으로 설치되는 세그먼트(400)가 붕괴되는 것을 미연에 방지할 수 있다.In addition, as a set anchor (A) is fastened to the fastening part 470 in the process of connecting the plurality of segments 400 to each other using bolts and nuts, the binding between the rock tunnel surface and the segment 400 and the solid fastness. It can be improved to prevent the collapse of the segment 400 which is radially installed along the circular rock tunnel surface in advance.
이와 같이 보강체(300)와 세그먼트(400)를 이용하여 단층파쇄구간에 대한 보강작업을 세그먼트(400)의 조립에 의해 신속하게 이루어지기 때문에 공사기간 단축은 물론, 원가절감 효과를 얻을 수 있으며 작업자의 안전사고를 미연에 방지할 수 있다.As such, the reinforcement work for the fault fracture section using the reinforcement 300 and the segment 400 is quickly performed by assembling the segment 400, thereby shortening the construction period and obtaining a cost reduction effect. Safety accidents can be prevented beforehand.
본 발명의 상기 그리퍼체(200)는, 상기 전진이동부(120) 외면을 포설하고 그리퍼실린더(211)를 갖는 그리퍼체하우징부(210)와, 상기 그리퍼실린더(211)에 연결되어 상기 그리퍼실린더(211)의 동작에 의해 상기 그리퍼체하우징부(210)로부터 전진 및 후진되는 전후진동작부(220)와, 상기 전후진동작부(220)와 연결되는 그리퍼(230)로 구비되어 이루어진다.The gripper body 200 of the present invention is connected to the gripper cylinder 210 and the gripper cylinder 211 having an outer surface of the forward moving part 120 and having a gripper cylinder 211, and the gripper cylinder 211. By the operation of 211 is provided with a forward and backward operation unit 220 that is forward and backward from the gripper body housing 210, and the gripper 230 is connected to the forward and backward operation unit 220.
이와 같이 이루어진 본 발명의 그리퍼체(200)는, 상기 그리퍼실린더(211)의 동작 즉 그리퍼실린더(211)의 인출 및 인입동작에 의해 상기 전후진동작부(220)가 전진 및 후진되고 이에 따라 전후진동작부(220)와 연결되는 그리퍼(230)가 암반터널면측으로 전진되어 밀착되거나 암반터널면으로부터 후진되어 밀착을 해제한다.In the gripper body 200 according to the present invention, the forward and backward operation part 220 is moved forward and backward by the operation of the gripper cylinder 211, that is, the withdrawal and withdrawal operation of the gripper cylinder 211. The gripper 230 connected to the working part 220 is advanced toward the rock tunnel surface side to be in close contact or backward from the rock tunnel surface to release the adhesion.
상기 그리퍼(230) 표면에는 상기 커터헤드(110)에 의해 천공 굴착된 암반면 또는 상기 단층파쇄구간에 시공된 세그먼트와(400)의 밀착력을 향상시키기 위한 논슬립패드부(240)가 더 구비되어 이루어질 수 있으며, 이와 같이 논슬립패드부(240)가 더 구비됨에 따라 세그먼트(400)와의 밀착력 및 접촉면에 대한 마찰력 향상은 물론 세그먼트(400)가 설치되지 않은 암반터널면과의 밀착력 및 접촉면에 대한 마찰력을 크게 향상시킬 수 있어 굴착체(100)의 전진이동시 굴착체(100)를 견고하게 지지할 수 있다.The gripper 230 surface is further provided with a non-slip pad portion 240 for improving the adhesion of the segment 400 to the rock surface or drilled excavated by the cutter head 110 and the fault fracture section. As the non-slip pad part 240 is further provided as described above, the adhesion force with the segment 400 and the frictional force with respect to the contact surface are improved, as well as the adhesion force with the rock tunnel surface on which the segment 400 is not installed and the frictional force with respect to the contact surface. Since it can be greatly improved, the excavator 100 can be firmly supported during the forward movement of the excavator 100.
상기 보강체(300)에는 굴착되는 암반터널의 단층파쇄구간에 대해 선진보링을 하기 위한 프로브드릴(D)을 거치할 수 있는 프로브드릴거치체(500)가 더 구비되어 이루어진다.The reinforcement 300 is further provided with a probe drill mounting body 500 that can be mounted on the probe drill (D) for the advanced boring for the fault fracture section of the rock tunnel to be excavated.
상기 프로브드릴거치체(500)는, 상기 보강체(300)의 보강체회전부(320)에 연결되는 제1거치브라켓(510)과, 상기 보강체하우징부(310)에 연결되는 제2거치브라켓(520)과, 상기 제2거치브라켓(520)에 연결되는 제1거치체실린더(530)와, 상기 제1거치브라켓(510)과 힌지연결되는 제1힌지브라켓(540)이 구비되고 상기 제2거치브라켓(520)과 연결되는 제1거치체실린더(530)와 힌지연결되며 드릴거치부(551)를 갖는 거치체하우징(550)과, 상기 드릴거치부(551)에 거치되는 프로브드릴(D)을 회전동작시키는 드릴구동부(560)로 구비되어 이루어진다.The probe drill mounting body 500 includes a first bracket bracket 510 connected to the reinforcement rotating part 320 of the reinforcement body 300 and a second mounting bracket connected to the reinforcement housing part 310. 520, a first mounting cylinder 530 connected to the second mounting bracket 520, and a first hinge bracket 540 hingedly connected to the first mounting bracket 510. The first housing body cylinder 530 is connected to the second bracket bracket 520 and hinged to the holder housing 550 having a drill mounting portion 551, and a probe drill mounted on the drill mounting portion 551 ( It is provided with a drill driving unit 560 for rotating the D).
상기 프로브드릴거치체(500)는 상기 보강체회전부(320)와 제1거치브라켓(510)에 의해 연결됨에 따라 상기 보강체회전부(320)의 회전동작에 따라 상기 프로브드릴거치체(500)가 회전될 수 있기 때문에 원형으로 굴착되는 단층파쇄구간에 대한 다방향 근거리 전방 지질탐사가 가능하다.As the probe drill mounting body 500 is connected by the reinforcing body rotating part 320 and the first bracket bracket 510, the probe drill mounting body 500 is rotated according to the rotation operation of the reinforcing body rotating part 320. Because it can be rotated, multidirectional near-field geological exploration is possible for tomographically excavated fault fracture zones.
이와 같이 프로브드릴거치체(500)가 구비됨에 따라 암반터널 굴착작업시에 전방 상부에서 중/대규모의 붕락이 발생되어 상부에 일정간격으로 훠폴링(fore poling) 프리그라우팅(pre-grouting) 보강작업이 필요할 경우 상기 프로브드릴거치체(500)에 거치된 프로브드릴(D)을 상기 프로브드릴거치체(500)에 장착한 후 천공하여 보강작업을 진행하면 된다.As such, the probe drill mounting body 500 is provided with a medium / large scale collapse in the front upper part during the excavation of the rock tunnel, so that the upper poling and the pre-grouting reinforcement work at a predetermined interval on the upper part. If necessary, the probe drill D mounted on the probe drill mounting body 500 may be mounted on the probe drill mounting body 500, and then drilled to reinforce the work.
이상과 같이 본 발명에서는 구체적인 구성 요소 등과 같은 특정 사항들과 한정된 실시예 및 도면에 의해 설명되었으나 이는 본 발명의 보다 전반적인 이해를 돕기 위해서 제공된 것일 뿐, 본 발명은 상기의 실시예에 한정되는 것은 아니며, 본 발명이 속하는 분야에서 통상적인 지식을 가진 자라면 이러한 기재로부터 다양한 수정 및 변형이 가능하다.In the present invention as described above has been described by the specific embodiments, such as specific components and limited embodiments and drawings, but this is provided to help a more general understanding of the present invention, the present invention is not limited to the above embodiments. For those skilled in the art, various modifications and variations are possible from these descriptions.
따라서, 본 발명의 사상은 설명된 실시예에 국한되어 정해져서는 아니 되며, 후술하는 특허청구범위뿐 아니라 이 특허청구범위와 균등하거나 등가적 변형이 있는 모든 것들은 본 발명 사상의 범주에 속한다고 할 것이다Therefore, the spirit of the present invention should not be limited to the described embodiments, and all of the equivalents and equivalents of the claims, as well as the following claims, will fall within the scope of the present invention.

Claims (5)

  1. 회전에 의해 암반을 천공 굴착하는 회전커터헤드(110)와 상기 회전커터헤드(110)를 전진시키는 전진이동부(120)를 갖는 굴착체(100)와;An excavator 100 having a rotary cutter head 110 for drilling and drilling the rock by rotation and a forward moving part 120 for advancing the rotary cutter head 110;
    상기 굴착체(100)의 전진이동부(120) 외면에 구비되고 굴착된 암반면에 밀착되어 상기 굴착체(100)가 전진이동할 때 굴착체(100)를 지지하는 그리퍼체(200)와;A gripper body 200 provided on an outer surface of the forward moving part 120 of the excavator 100 and being in close contact with the excavated rock surface to support the excavator 100 when the excavator 100 moves forward;
    상기 굴착체(100)의 회전커터헤드(110)와 상기 그리퍼체(200) 사이에 구비되어 암반 천공 굴착시 단층파쇄구간을 보강하는 보강체(300)와;A reinforcement member 300 provided between the rotary cutter head 110 and the gripper body 200 of the excavator 100 to reinforce the fault fracture section during rock drilling;
    상기 보강체(300)에 의해 상기 단층파쇄구간에 시공되는 세그먼트(400)를 포함하고,Segment 400 is constructed by the reinforcing body 300 in the fault fracture section,
    상기 보강체(300)는, The reinforcement body 300,
    상기 굴착체(100)의 전진이동부(120) 외면을 포설하고 베어링부(311)를 갖는 보강체하우징부(310)와;A reinforcement housing part 310 having an outer surface of the forward moving part 120 of the excavator 100 and having a bearing part 311;
    상기 보강체하우징부(310)와 지지프레임부(321)로 연결되어 상기 보강체하우징부(310)의 둘레부에 위치되고 내주면을 따라 연동기어(322)가 구비되는 보강체회전부(320)와;A reinforcement rotating part 320 connected to the reinforcement housing part 310 and the support frame part 321 and positioned at a circumference of the reinforcement housing part 310 and provided with an interlocking gear 322 along an inner circumferential surface thereof; ;
    상기 보강체회전부(320)의 연동기어(322)와 치합되는 구동기어(331)를 갖는 보강체회전모터(330)와;A reinforcement rotating motor 330 having a drive gear 331 engaged with the interlocking gear 322 of the reinforcement rotating unit 320;
    상기 보강체회전부(320)와 보강체브라켓(341)(351)으로 연결되는 제1실린더부(340) 및 제2실린더부(350)와;A first cylinder part 340 and a second cylinder part 350 connected to the reinforcement rotating part 320 and the reinforcement brackets 341 and 351;
    상기 제1실린더부(340)와 일측이 연결되는 제1링크부(360) 및 상기 제2실린더부(350)와 일측이 연결되는 제2링크부(370)와;A first link part 360 connected to one side of the first cylinder part 340 and a second link part 370 connected to one side of the second cylinder part 350;
    상기 제1링크부(360)의 타측과 상기 제2실린더부(350)의 타측이 연결되고 상기 세그먼트(400)와 연결되는 연결돌부(381)를 갖는 세그먼트이랙터(380)로 구비되어 이루어지되, The other side of the first link portion 360 and the other side of the second cylinder portion 350 is connected to the segment 400 having a connecting protrusion 381 is connected to the segment 400 is made of,
    상기 세그먼트(400)는, The segment 400,
    복수개의 제1체결구멍(411)이 통공된 상면판(410)과;An upper surface plate 410 through which the plurality of first fastening holes 411 pass;
    복수개의 제2체결구멍(421)이 통공된 하면판(420)과;A lower plate 420 through which the plurality of second fastening holes 421 are formed;
    복수개의 제3체결구멍(431)이 통공된 좌면판(430)과;A seat plate 430 through which the plurality of third fastening holes 431 pass through;
    복수개의 제4체결구멍(441)이 통공된 우면판(440)과;A right surface plate 440 through which the plurality of fourth fastening holes 441 are formed;
    상기 상면판(410)과 하면판(420), 좌면판(430) 및 우면판(440)을 연결하여 전방측에 위치되고 상기 제1체결구멍(411)과 제2체결구멍(421), 제3체결구멍(431) 및 제4체결구멍(441)과 각각 대응되는 체결홈부(451)가 각각 구비되고 상기 전진이동부(120)에 의해 상기 굴착체(100)가 전진이동할 때 상기 그리퍼체(200)가 밀착되는 전면판(450)과;The first and second fastening holes 411 and 421 are positioned at the front side by connecting the top plate 410 and the bottom plate 420, the seat plate 430, and the right plate 440. A fastening groove 451 corresponding to each of the three fastening holes 431 and the fourth fastening holes 441 is provided, respectively, and the gripper body (A) is moved when the excavator 100 moves forward by the forward moving part 120. 200 and the front plate 450 is in close contact;
    상기 상면판(410)과 하면판(420), 좌면판(430) 및 우면판(440)을 연결하여 후방측에 위치되는 후면판(460)과;A rear plate 460 located at the rear side by connecting the upper plate 410 and the lower plate 420, the left plate 430, and the right plate 440;
    상기 전면판(450)과 후면판(460)을 관통하고 단층파쇄구간에 밀착될 때 상기 세그먼트이랙터(380)의 연결돌부(381)가 연결되고 단층파쇄구간에 밀착된 후 세트앙카(A)가 체결되는 체결부(470)로 구비되어 이루어지는 것을 특징으로 하는 개량형 TBM 암반터널에서 연약지반 굴착보강장치.When the segment penetrates through the front plate 450 and the back plate 460 and is in close contact with the fault fracture section, the connecting protrusions 381 of the segment 380 are connected and closely contacted with the fault fracture section. Soft ground excavation reinforcement device in the improved TBM rock tunnel, characterized in that provided with a fastening portion 470 to be fastened.
  2. 제1항에 있어서,The method of claim 1,
    상기 그리퍼체(200)는, The gripper body 200,
    상기 전진이동부(120) 외면을 포설하고 그리퍼실린더(211)를 갖는 그리퍼체하우징부(210)와;A gripper body housing 210 having an outer surface of the moving member 120 and having a gripper cylinder 211;
    상기 그리퍼실린더(211)에 연결되어 상기 그리퍼실린더(211)의 동작에 의해 상기 그리퍼체하우징부(210)로부터 전진 및 후진되는 전후진동작부(220)와;A forward and backward operation part 220 connected to the gripper cylinder 211 and forward and backward from the gripper body housing 210 by an operation of the gripper cylinder 211;
    상기 전후진동작부(220)와 연결되는 그리퍼(230)로 구비되어 이루어지는 것을 특징으로 하는 개량형 TBM 암반터널에서 연약지반 굴착보강장치.Soft ground excavation reinforcement device in the improved TBM rock tunnel, characterized in that the gripper 230 is connected to the forward and backward operation unit 220.
  3. 제2항에 있어서,The method of claim 2,
    상기 그리퍼(230) 표면에는 On the surface of the gripper 230
    상기 커터헤드(110)에 의해 천공 굴착된 암반면 또는 상기 단층파쇄구간에 시공된 세그먼트와(400)의 밀착력을 향상시키기 위한 논슬립패드부(240)가 더 구비되어 이루어지는 것을 특징으로 하는 개량형 TBM 암반터널에서 연약지반 굴착보강장치.Improved TBM rock, characterized in that the non-slip pad portion 240 is further provided to improve the adhesion of the rock surface or the segment constructed in the fault fractured section drilled by the cutter head (110) Soft ground excavation reinforcement device in tunnel.
  4. 제1항에 있어서,The method of claim 1,
    상기 보강체(300)에는 The reinforcement body 300
    굴착되는 암반터널의 단층파쇄구간에 대해 전방 선진보링을 하기 위한 프로브드릴(D)을 거치할 수 있는 프로브드릴거치체(500)가 더 구비되어 이루어지는 것을 특징으로 하는 개량형 TBM 암반터널에서 연약지반 굴착보강장치.Soft ground excavation in an improved TBM rock tunnel, characterized by further comprising a probe drill mounting body 500 for mounting the probe drill (D) for the forward advanced boring for the fault fracture section of the rock tunnel to be excavated Reinforcement.
  5. 제4항에 있어서,The method of claim 4, wherein
    상기 프로브드릴거치체(500)는, The probe drill mounting body 500,
    상기 보강체(300)의 보강체회전부(320)에 연결되는 제1거치브라켓(510)과;A first bracket bracket 510 connected to the reinforcing body rotating part 320 of the reinforcing body 300;
    상기 보강체하우징부(310)에 연결되는 제2거치브라켓(520)과;A second bracket bracket 520 connected to the reinforcement housing 310;
    상기 제2거치브라켓(520)에 연결되는 제1거치체실린더(530)와;A first mounting body cylinder 530 connected to the second mounting bracket 520;
    상기 제1거치브라켓(510)과 힌지연결되는 제1힌지브라켓(540)이 구비되고 상기 제2거치브라켓(520)과 연결되는 제1거치체실린더(530)와 힌지연결되며 드릴거치부(551)를 갖는 거치체하우징(550)과;A first hinge bracket 540 hinged to the first bracket bracket 510 is provided and is hinged to the first holder cylinder 530 connected to the second bracket bracket 520 and drill drill unit 551 is provided. And a stationary housing 550 having a);
    상기 드릴거치부(551)에 거치되는 프로브드릴(D)을 회전동작시키는 드릴구동부(560)로 구비되어 이루어지는 것을 특징으로 하는 개량형 TBM 암반터널에서 연약지반 굴착보강장치.Soft ground excavation reinforcement device in the improved TBM rock tunnel, characterized in that it is provided with a drill driving unit 560 for rotating the probe drill (D) mounted on the drill mounting portion (551).
PCT/KR2017/014011 2016-12-02 2017-12-01 Soft ground excavation reinforcement apparatus for improved tbm rock tunnel WO2018101791A1 (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114412495A (en) * 2022-02-07 2022-04-29 石家庄铁道大学 Novel peripheral meticulous excavation in weak surrounding rock tunnel device
CN114412495B (en) * 2022-02-07 2022-12-16 石家庄铁道大学 Novel peripheral meticulous excavation of weak country rock tunnel device

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CN110023588B (en) 2020-09-11
KR101774713B1 (en) 2017-09-05

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