WO2018095212A1 - 基于tblc活化过氧化氢体系的织物轧蒸漂白方法 - Google Patents

基于tblc活化过氧化氢体系的织物轧蒸漂白方法 Download PDF

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WO2018095212A1
WO2018095212A1 PCT/CN2017/109471 CN2017109471W WO2018095212A1 WO 2018095212 A1 WO2018095212 A1 WO 2018095212A1 CN 2017109471 W CN2017109471 W CN 2017109471W WO 2018095212 A1 WO2018095212 A1 WO 2018095212A1
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fabric
tblc
weak base
bleaching
steaming
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PCT/CN2017/109471
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English (en)
French (fr)
Inventor
许长海
彭明华
于拥军
唐文君
姚金龙
向中林
杜金梅
孙昌
钱晓红
陈森
孙月玲
周嫦娥
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江南大学
江苏联发纺织股份有限公司
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Application filed by 江南大学, 江苏联发纺织股份有限公司 filed Critical 江南大学
Publication of WO2018095212A1 publication Critical patent/WO2018095212A1/zh
Priority to US16/288,659 priority Critical patent/US10711392B2/en

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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06LDRY-CLEANING, WASHING OR BLEACHING FIBRES, FILAMENTS, THREADS, YARNS, FABRICS, FEATHERS OR MADE-UP FIBROUS GOODS; BLEACHING LEATHER OR FURS
    • D06L4/00Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs
    • D06L4/10Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs using agents which develop oxygen
    • D06L4/13Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs using agents which develop oxygen using inorganic agents
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06LDRY-CLEANING, WASHING OR BLEACHING FIBRES, FILAMENTS, THREADS, YARNS, FABRICS, FEATHERS OR MADE-UP FIBROUS GOODS; BLEACHING LEATHER OR FURS
    • D06L4/00Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs
    • D06L4/10Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs using agents which develop oxygen
    • D06L4/12Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs using agents which develop oxygen combined with specific additives

Definitions

  • the invention relates to a fabric steaming and bleaching method based on TBLC activated hydrogen peroxide system, belonging to the field of textile pretreatment processing.
  • Cotton fabrics are bleached prior to dyeing and finishing to remove natural pigment impurities from cotton fibers.
  • the conventional bleaching process of cotton fabrics is usually bleached with hydrogen peroxide (H 2 O 2 ) as an oxidant under high temperature (>95 ° C) and alkaline ( ⁇ pH 11) conditions, with high energy consumption, heavy waste water treatment, and fiber.
  • H 2 O 2 hydrogen peroxide
  • ⁇ pH 11 alkaline
  • the bleach activator N-[4-(trialkylammonium)benzoyl]lactam chloride can react with H 2 O 2 in a near neutral aqueous solution, resulting in in situ formation.
  • the active 4-(trialkylammonium) peroxybenzoic acid can obtain better bleaching effect and obtain better whiteness at low temperature and pH close to 7.
  • the application of TBLC activated hydrogen peroxide bleaching system in the thermal bleaching process has gradually matured, and the performance of the fabric has been able to meet the corresponding requirements.
  • the cold-rolled pile process has many advantages such as energy consumption, low water consumption, high flexibility, high process adaptability, and low fabric strength loss.
  • the present invention combines padding and steaming to construct a hydrogen peroxide system based on N-[4-(trialkylammonium)benzoyl]lactam chloride (TBLC).
  • TBLC N-[4-(trialkylammonium)benzoyl]lactam chloride
  • the present invention will TBLC and H 2 O 2 with a weak base compound prepared TLCC / H 2 O 2 / weak base, for near-neutral bleached cotton fabric; cotton fabrics after cold rolling, then steaming Treatment to quickly activate TLCC, speed up the bleaching rate, reduce the stacking time of cotton fabrics in the cold-rolled pile process, bleach the cotton fabric in a short time, and bleach the performance of the system and the moisture absorption and strength of the bleached cotton fabric. to evaluate.
  • the method for the steaming and bleaching of the activated hydrogen peroxide system fabric of the present invention is to impregnate the fabric into a solution system containing an activator TBLC, a peroxide H 2 O 2 and a weak base, and then immediately perform cold rolling, and then steaming 2- 6 min, water washing; wherein the concentration of TBLC is 25-100 g/L.
  • the activator TBLC N-[4-(trialkylammonium)benzoyl] lactam chloride
  • n 1-5
  • R 1 , R 2 , R 3 is a hydrogen atom or an alkyl group having 1 to 7 carbon atoms:
  • the activator is specifically TBLC (N-[4-(trialkylammonium)benzoic acid] lactam chloride is N-[4 (triethylammonium) ) benzoyl] lactam chloride), the structural formula is as follows:
  • the weak base may be an inorganic weak base such as sodium acetate, disodium hydrogen phosphate, sodium dihydrogen phosphate, sodium citrate, sodium hydrogencarbonate or sodium carbonate, or ethylamine or dimethylamine.
  • An organic base such as an amine, triethylamine or butylamine.
  • the weak base is sodium citrate or sodium bicarbonate.
  • the solution system is such that the activators TBLC and H 2 O 2 are added to an aqueous solution containing a sufficient amount of a weak base, wherein the molar ratio of H 2 O 2 to TBLC is 10:1. -1:1.
  • the molar ratio of H 2 O 2 to TBLC is from 2:1 to 1:1.
  • the molar ratio of TBLC, H 2 O 2 , and weak base is 1:1.2:1.4.
  • the concentration of TBLC is 50 g/L.
  • the activators TBLC and H 2 O 2 are added to an aqueous solution containing a sufficient amount of a weak base, wherein TBLC 50 g/L, H 2 O 2 (30%, w/v) 18.4 g/L.
  • the solution system further contains a stabilizer and a penetrant.
  • the stabilizer is used in an amount of 0.1 to 5 g/L, and the penetrant is used in an amount of 0.1 to 5 g/L.
  • the solution system has a stabilizer content of 5 g/L and a penetrant content of 5 g/L.
  • the solution system TBLC 50g / L, H 2 O 2 (30%, w / v) 18.4g / L, weak base 56g / L, stabilizer 5g / L, infiltration Agent 5g / L.
  • the steaming is atmospheric steaming for a period of 2 minutes.
  • the fabric is pure and blended fabric such as cotton, viscose fiber, bamboo fiber, hemp fiber, or the like, and the pure and blended fabric and silk, wool, polyester, nylon, Fiber blend fabrics such as acrylic, polypropylene and vinylon.
  • the fabric is a cotton fabric.
  • the mass of the fabric is from 1% to 100% by mass of the solution system; and the rolling ratio is from 10% to 110%.
  • the cold rolling has a rolling reduction of 100% to 110%.
  • the water washing is to take out the steamed fabric, add 10-20 times the weight of the fiber, and wash for 10-30 minutes.
  • the present invention applies the TBLC activated hydrogen peroxide system to the cotton fabric rolling process.
  • the CIE whiteness of the fabric can be more than 75 after a short time treatment; using TBCC /H 2 O 2 / weak base system rolling steam bleaching fabric and H 2 O 2 / NaOH system immersed at 95 ° C to scouring the cotton woven fabric, the whiteness of the fabric is greatly improved after treatment, TBCC / H
  • the fabric whiteness treated by the 2 O 2 /weak alkali steaming system for 2 minutes was similar to that of the H 2 O 2 /NaOH bleaching system for 60 minutes.
  • the method of the present invention shows that the dyeing performance of the fabric treated by the TBCC/H 2 O 2 /weak alkali steaming bleaching system can completely achieve the effect of the H 2 O 2 /NaOH leach bleaching system after dyeing experiments, Meet the requirements of dyeing processing.
  • the method of the invention has low water consumption, the fabric only needs to have a certain liquid carrying rate, and a certain volume of solution can process a large amount of fabric, which effectively reduces waste water treatment, energy saving and environmental protection; requires short processing time and high bleaching efficiency.
  • the CIE whiteness index (WI) of the fabric was measured according to AATCC Test Method 110-2011, and the sample was folded twice, placed on a Datacolor 650 spectrophotometer to measure the whiteness of the fabric, and the sample fabric was measured by 90° per rotation. Once, measure 4 times and take the average.
  • the wettability of the fabric was measured in accordance with the AATCC Test Method 79-2010 "Durability of Textiles" test method.
  • the test sample was placed in a constant temperature and humidity chamber for 24 hours.
  • the constant temperature and humidity chamber parameters were set to: humidity: 65%, temperature: 21 ° C.
  • a drop of water was dropped from a certain height onto the surface of the fabric to record the time it took for the water droplets to completely disappear.
  • the cloth surface needs to be flat. Four relatively uniform points are selected, and the recorded data is averaged. The shorter the time required for the water droplets to completely disappear, the better the water absorption performance of the fabric.
  • the degree of polymerization can be used to measure the molecular weight of cotton fibers. According to the change of the degree of polymerization of the cotton fabric before and after the treatment, the damage of the fabric after the treatment of the cotton fabric can be judged. Generally, the degree of polymerization of the sample after treatment is reduced as compared with the original sample, and the fiber is damaged, and the degree of polymerization is reduced. The bigger the fiber, the more serious the damage to the fiber.
  • the purpose of bleaching is to provide a good white matrix for subsequent dyeing and finishing.
  • the fabric has a good whiteness to obtain a corresponding color when dyeing a light-colored fabric; the wettability of the fabric largely affects The dyeing property of the fabric, if the wettability of the fiber is poor, the speed of the dye moving from the dyeing liquid to the fabric is slow. If the wettability of the fabric is not uniform, the dye molecules on the fabric are unevenly distributed, and the color difference is more Large, uneven dyeing; if the fabric is subjected to large damage during the bleaching process, in the subsequent processing, large tension or chemical influence may cause holes and defects in the fabric. Thus, the dyeing properties of the fabric can further measure the bleaching effect of the fabric.
  • the dyeing performance can more fully reflect the processing effect of the fabric.
  • the fabrics with the same whiteness after bleaching treatment were selected, the fabrics were placed in the same dyeing solution, and the same dyeing process was carried out. Finally, the dyeing properties of the fabrics were judged according to the color difference of the fabrics and the color characteristic values.
  • the reactive dye can form a covalent bond with cellulose, and has good color fastness and is suitable for dyeing cotton fabric.
  • two different grays were prepared from Wande three primary color reactive dyes for competitive bathing.
  • TBCC H 2 O 2
  • sodium citrate molar ratio of 1: 1.2: 1.4 wherein TBCC 50g / L, stabilizers DM - 1403 1g / L, penetrant JFC 1g / L.
  • TBCC Prescription: TBCC, H 2 O 2 , sodium citrate molar ratio 1:1.2:1.4, stabilizer DM--1403 1g/L, penetrant JFC 1g/L.
  • TBCC is 25g/L and 75g/L, respectively.
  • Example 1 sodium citrate in Example 1 was replaced with sodium hydrogencarbonate, and steaming was carried out for 2 minutes, and other conditions were in agreement with Example 1.
  • Table 1 the whiteness of the fabric treated with the TBCC/H 2 O 2 /sodium citrate system was increased by about 12% compared to the TBCC/H 2 O 2 /NaHCO 3 system.
  • the inventors compared the effects of different steaming systems on the bleaching effect.
  • the refined fabric (CIE whiteness is 30.30) is bleached by TBCC/H 2 O 2 / sodium citrate steaming system and H 2 O 2 /NaOH rolling system, respectively.
  • the conditions are as shown in Table 2, and the amounts of H 2 O 2 (30%, w/v) in the two systems are always consistent.
  • the results show that the whiteness of the fabric bleached by H 2 O 2 /NaOH rolling system is significantly higher than that before bleaching, and the whiteness increases with the steaming time.
  • the steaming time is extended to In 10 minutes, the whiteness can reach 61.96, while the TBCC/H 2 O 2 / sodium citrate steaming system can reach 80.65 by steaming for 2 minutes.
  • the weak bases used are sodium acetate, sodium carbonate, ethylamine and triethylamine.
  • TBCC Prescription: TBCC, H 2 O 2 , sodium citrate molar ratio 1:1.2:1.4, stabilizer DM--1403 5g/L, penetrant JFC 5g/L.
  • the TBCC is 25 and 100 g/L, respectively.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Treatment Of Fiber Materials (AREA)
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  • Detergent Compositions (AREA)

Abstract

一种基于TBLC活化过氧化氢体系的织物轧蒸漂白方法,属于纺织品的前处理加工领域。其中将TBLC和H 2O 2与弱碱复配,制得TBLC/H 2O 2/弱碱体系,用于棉织物的近中性漂白;将织物浸轧漂浴,然后汽蒸进行漂白。该方法用水量少,有效减少了废水处理环节,所需处理时间短,漂白效率高。

Description

[根据细则37.2由ISA制定的发明名称] 基于TBLC活化过氧化氢体系的织物轧蒸漂白方法 技术领域
本发明涉及一种基于TBLC活化过氧化氢体系的织物轧蒸漂白方法,属于纺织品的前处理加工领域。
背景技术
棉织物在进行染整加工前需进行漂白处理,以去除棉纤维中的天然色素杂质。棉织物的常规漂白工艺通常在高温(>95℃)、碱性(~pH 11)条件下以过氧化氢(H2O2)作氧化剂进行漂白,具有能源消耗高、废水处理负担重、纤维损伤严重的缺点。
已有报道显示,漂白活化剂N-[4-(三烷基铵甲撑)苯酰基]内酰胺氯化物(TBLC)可在近中性水溶液中与H2O2反应,原位生成更为活泼的4-(三烷基铵甲撑)过氧苯甲酸,在低温、pH接近7时即可使棉织物获得较好的漂白效果,获得较好白度。长期的实践过程中,TBLC活化过氧化氢漂白体系在热漂工艺中的应用已经逐渐成熟,织物的性能已经能够达到相应的要求。冷轧堆工艺具有能耗、水耗少,柔性生产率高、工艺适应性强,织物强度损失小等众多优点,但是在TBCC/H2O2应用于冷轧堆漂白工艺时,实验结果表明TBCC(N-4(三乙基铵甲撑苯酰基)己内酰胺氯化物)的浓度增加至25-100g/L的范围时,漂白效果意外地减弱;动态吸附实验表明这很可能归因于使用了较高的TBCC浓度,棉织物上TBCC和过氧酸在棉织物上的吸附量增多,使过氧酸的活度较低,从而限制了漂白效率;这样的局限性在需要高浓度TBCC的棉织物冷轧堆漂白工艺中是特别致命的。
因此,需要对漂白工艺进行改进以克服目前需要较高浓度药品的冷轧堆漂白工艺中TBLC活化过氧化氢体系所存在的漂白效果不稳定以及冷轧堆实施工艺所需时间较长等问题。
发明内容
为了解决上述问题,本发明将浸轧与汽蒸结合,构建了一个以N-[4-(三烷基铵甲撑)苯酰基]内酰胺氯化物(TBLC)活化过氧化氢体系为基础的织物的轧蒸漂白工艺,以解决TBLC在冷轧堆漂白工艺中存在的问题,提高TBLC活化过氧化氢体系在织物漂白中的利用效率,缩短生产周期,在短时间内获得较满意的漂白效果。
本发明通过将TBLC和H2O2与弱碱复配,制得TLCC/H2O2/弱碱体系,用于棉织物的近中性漂白;棉织物进行冷轧后,再进行汽蒸处理,以快速激活TLCC,加快漂白速率,减少 冷轧堆工艺中棉织物的堆置时间,使其短时间内对棉织物进行漂白,并对体系的漂白性能及漂白棉织物的吸湿性能和强度进行评估。
本发明的活化过氧化氢体系织物轧蒸漂白工艺方法,是将织物浸渍含有活化剂TBLC、过氧化物H2O2、弱碱的溶液体系中,之后立即进行冷轧,然后汽蒸2-6min,水洗;其中,TBLC的浓度为25-100g/L。
在本发明的一种实施方式中,活化剂TBLC(N-[4-(三烷基铵甲撑)苯酰基]内酰胺氯化)的结构式如下,其中n为1-5,R1、R2、R3为氢原子或含1-7个碳原子的烷基:
Figure PCTCN2017109471-appb-000001
在本发明的一种实施方式中,所述活化剂具体是TBLC(N-[4-(三烷基铵甲撑)苯酰基]内酰胺氯化物为N-[4(三乙基铵甲撑)苯酰基]内酰胺氯化物),其结构式如下:
Figure PCTCN2017109471-appb-000002
在本发明的一种实施方式中,所述弱碱可以是醋酸钠、磷酸氢二钠、磷酸二氢钠、柠檬酸钠、碳酸氢钠、碳酸钠等无机弱碱,或者乙胺、二甲胺、三乙胺、丁胺等有机碱。
在本发明的一种实施方式中,所述弱碱为柠檬酸钠或者碳酸氢钠。
在本发明的一种实施方式中,所述溶液体系,是将活化剂TBLC和H2O2加入到含足量弱碱的水溶液中,其中H2O2和TBLC的摩尔比为10:1-1:1。
在本发明的一种实施方式中,H2O2和TBLC的摩尔比为2:1-1:1。
在本发明的一种实施方式中,TBLC、H2O2、弱碱摩尔比为1:1.2:1.4。
在本发明的一种实施方式中,TBLC的浓度为50g/L。
在本发明的一种实施方式中,是将活化剂TBLC和H2O2加入到含足量弱碱的水溶液中,其中TBLC 50g/L、H2O2(30%,w/v)18.4g/L。
在本发明的一种实施方式中,所述溶液体系中还含有稳定剂和渗透剂。
在本发明的一种实施方式中,所述稳定剂的用量为0.1-5g/L、渗透剂的用量为0.1-5g/L。
在本发明的一种实施方式中,所述溶液体系中稳定剂含量为5g/L、渗透剂含量5g/L。
在本发明的一种实施方式中,所述溶液体系,TBLC 50g/L、H2O2(30%,w/v)18.4g/L、弱碱56g/L、稳定剂5g/L、渗透剂5g/L。
在本发明的一种实施方式中,汽蒸是常压汽蒸,时间为2min。
在本发明的一种实施方式中,所述织物为棉、粘胶纤维、竹纤维、麻纤维等纯纺和混纺织物,或者是所述纯纺和混纺织物与蚕丝、羊毛、涤纶、锦纶、腈纶、丙纶、维纶等纤维混纺织物。
在本发明的一种实施方式中,所述织物为棉织物。
在本发明的一种实施方式中,所述织物的质量为溶液体系质量的1%-100%;轧余率在10%-110%。
在本发明的一种实施方式中,冷轧的轧余率为100%-110%。
在本发明的一种实施方式中,所述水洗,是将汽蒸后的织物取出,加入10-20倍于纤维重量的清水,洗涤10-30分钟。
本发明的优点和效果:
(1)本发明将TBLC活化过氧化氢体系应用于棉织物的轧蒸工艺,在TBCC/H2O2/弱碱体系中,短时间处理后织物的CIE白度可达75以上;采用TBCC/H2O2/弱碱体系轧蒸漂白织物和H2O2/NaOH体系在95℃下浸漂对精练过的棉机织物进行处理,处理后织物的白度均大幅提高,TBCC/H2O2/弱碱轧蒸体系处理2分钟的织物白度与H2O2/NaOH浸漂体系处理60分钟相近。
(2)经TBCC/H2O2/弱碱轧蒸体系处理后的织物润湿性也有所提高,织物的损伤也较小。
(3)本发明方法对染色实验表明构建的TBCC/H2O2/弱碱轧蒸漂白体系处理后的织物的染色性能完全可以达到H2O2/NaOH浸漂体系处理后的效果,能够满足染色加工的要求。
(4)本发明方法,用水量少,织物仅需带有一定的带液率,一定体积溶液可以处理大量织物,有效减少了废水处理、节能环保;所需处理时间短,漂白效率高。
具体实施方案
(1)白度测量
根据AATCC Test Method 110-2011测量织物的CIE白度指数(WI),将试样对折两次,放置于Datacolor 650型分光光度仪上对织物进行CIE白度测量,将样品织物每旋转90°测量一次,测量4次,取平均值。
(2)润湿性
依照AATCC Test Method 79-2010《纺织品的吸湿性》测试方法,测量织物的润湿性。将所测试样放置于恒温恒湿箱中处理24h,恒温恒湿箱参数设置为:湿度:65%、温度:21℃.将一滴水从一定高度滴到织物表面,记录水滴完全消失所用时间。布面需平整,选取四个相对均匀的点,记录数据取平均值,水滴完全消失所需的时间越短表明织物的吸水性能越好。
(3)聚合度
聚合度(DP)可用来衡量棉纤维分子量的大小。根据处理前后棉织物的聚合度的变化,可以判断棉织物经处理后织物所受的损伤,一般,处理后试样的聚合度与原样相比减小,则纤维受损,聚合度减小程度越大,纤维所受的损伤越严重.
(4)织物的染色性能
漂白的目的是为后续的染色和整理提供一个良好的白色基质,织物具有较好的白度,才能在染浅色织物时,得到相应的颜色;织物的润湿性在很大程度上影响着织物的染色性能,如果纤维的润湿性差,染料的从染液中向织物上移动的速度较慢,若织物的润湿性不均一则会导致织物上的染料分子分布不匀,出现色差较大,染色不匀等现象;若在漂白过程中,织物受到较大的损伤,在后续的加工处理中,较大的张力或是化学试剂的影响都可能使织物出现破洞、疵点等现象。因而,织物的染色性能可以进一步衡量织物的漂白效果。染色性能能够更全面地体现出织物的处理效果。本实验选取不同体系漂白处理后的白度相同的织物,将织物放入同一染液中,进行完全相同的染色工艺,最后根据织物的色差和各项颜色特征值判断织物的染色性能。活性染料可以与纤维素形成共价键,染色牢度良好,适宜上染棉织物。本实验选取由万得三原色活性染料配成两种不同的灰色,进行同浴竞染。
实施例1:
织物:棉针织物(133g/m2)
处方:TBCC、H2O2、柠檬酸钠摩尔比为1:1.2:1.4,其中TBCC 50g/L,稳定剂DM--1403 1g/L、渗透剂JFC 1g/L。
轧余率:110%
汽蒸:分别处理2min、4min、6min,测定不同处理时间的织物漂白效果。
结果如表1所示。
实施例2:
织物:棉针织物(133g/m2)
处方:TBCC、H2O2、柠檬酸钠摩尔比为1:1.2:1.4,稳定剂DM--1403 1g/L、渗透剂JFC 1g/L。其中TBCC分别为25g/L、75g/L。
轧余率:100%
汽蒸时间:2min。
结果如表1所示。
表1不同汽蒸时间下的漂白效果
Figure PCTCN2017109471-appb-000003
其中,碳酸氢钠组是将实施例1中的柠檬酸钠替换成碳酸氢钠,汽蒸2min,其他条件与实施例1一致。由表1可知,TBCC/H2O2/柠檬酸钠体系处理后的织物的白度比TBCC/H2O2/NaHCO3体系提高12%左右。
其中常规双氧水漂白方法:H2O2(30%w/v)6g/L、NaOH 3g/L、渗透剂JFC 1g/L、稳定剂DM-1403 1g/L、95℃、转速30r/分钟、浴比1:20,处理10min、20min、30min、40min、50min、60min。实验完成后用大量去离子水将试样彻底清洗,避免残留的表面活性剂对后续的性能测试产生不利影响,在自然条件下晾干,待用;其中,处理10min、20min、30min、40min、50min后的白度分别为55.72、64.34、68.91、71.22、72.78。
此外,发明人对比了不同轧蒸体系对漂白效果的影响。其中将已经精炼好的织物(CIE白度为30.30),分别经由TBCC/H2O2/柠檬酸钠轧蒸体系与H2O2/NaOH轧蒸体系进行漂白,两种体系的工艺参数及条件如表2所示,两个体系中的H2O2(30%,w/v)用量始终保持一致。结果显示,经由H2O2/NaOH轧蒸体系漂白后的织物,其白度相比于漂前有明显提高,且白度随着汽蒸时间的增长而增大,当汽蒸时间延长至10分钟,其白度可达61.96,而TBCC/H2O2/柠檬酸钠轧蒸体系只需汽蒸2分钟白度就可达到80.65。
表2TBCC/H2O2/柠檬酸钠轧蒸体系与H2O2/NaOH轧蒸体系工艺处方及条件
Figure PCTCN2017109471-appb-000004
实施例3:
织物:棉针织物(133g/m2)
处方:TBCC、H2O2、弱碱摩尔比为1:1.2:1.4,其中TBCC 50g/L,稳定剂DM--1403 1g/L、渗透剂JFC 1g/L。
轧余率:110%。
汽蒸时间:2min。
其中,使用的弱碱分别为醋酸钠、碳酸钠、乙胺、三乙胺。
测定不同条件下的织物漂白效果,结果如表3所示。
表3不同弱碱下的漂白效果
Figure PCTCN2017109471-appb-000005
实施例4:
织物:再生竹粘胶纤维(139g/m2)
处方:TBCC、H2O2、柠檬酸钠摩尔比为1:1.2:1.4,稳定剂DM--1403 5g/L、渗透剂JFC 5g/L。其中TBCC分别为25、100g/L。
轧余率:100%
汽蒸时间:2min。
结果如表4所示。其中常规双氧水漂白方法与表1一致。
表4不同处理条件下的漂白效果
Figure PCTCN2017109471-appb-000006
虽然本发明已以较佳实施例公开如上,但其并非用以限定本发明,任何熟悉此技术的人,在不脱离本发明的精神和范围内,都可做各种的改动与修饰,因此本发明的保护范围应该以权利要求书所界定的为准。

Claims (11)

  1. 一种活化过氧化氢体系织物轧蒸漂白工艺方法,其特征在于,所述方法是将织物浸渍含有活化剂TBLC、过氧化物H2O2、弱碱的溶液体系中,立即进行冷轧,然后汽蒸2-6min,水洗;其中,TBLC的浓度为25-100g/L。
  2. 根据权利要求1所述的方法,其特征在于,所述活化剂TBLC(N-[4-(三烷基铵甲撑)苯酰基]内酰胺氯化)的结构式如下,其中n为1-5,R1、R2、R3为氢原子或含1-7个碳原子的烷基:
    Figure PCTCN2017109471-appb-100001
  3. 根据权利要求1所述的方法,其特征在于,所述溶液体系,是将活化剂TBLC和H2O2加入到含足量柠檬酸钠的水溶液中,其中H2O2和TBLC的摩尔比为10:1-1:1
  4. 根据权利要求1所述的方法,其特征在于,所述H2O2和TBLC的摩尔比为2:1-1:1。
  5. 根据权利要求1所述的方法,其特征在于,所述弱碱为无机弱碱或者有机弱碱。
  6. 根据权利要求1所述的方法,其特征在于,所述弱碱是醋酸钠、磷酸氢二钠、磷酸二氢钠、柠檬酸钠、碳酸氢钠、碳酸钠、乙胺、二甲胺、三乙胺、丁胺中的任意一种以上。
  7. 根据权利要求1所述的方法,其特征在于,所述弱碱为柠檬酸钠。
  8. 根据权利要求1所述的方法,其特征在于,所述溶液体系中还含有稳定剂和渗透剂。
  9. 根据权利要求1所述的方法,其特征在于,所述汽蒸是常压汽蒸,时间为2min。
  10. 根据权利要求1所述的方法,其特征在于,所述织物为棉、粘胶纤维、竹纤维或者麻纤维的纯纺或者混纺织物,或者是所述纯纺/混纺织物与蚕丝、羊毛、涤纶、锦纶、腈纶、丙纶或者维纶的纤维混纺织物。
  11. 根据权利要求1所述的方法,其特征在于,所述织物的质量为溶液体系质量的1%-100%;轧余率在10%-110%。
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