WO2018053938A1 - 串缸立式挤压铸造机 - Google Patents

串缸立式挤压铸造机 Download PDF

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Publication number
WO2018053938A1
WO2018053938A1 PCT/CN2016/108277 CN2016108277W WO2018053938A1 WO 2018053938 A1 WO2018053938 A1 WO 2018053938A1 CN 2016108277 W CN2016108277 W CN 2016108277W WO 2018053938 A1 WO2018053938 A1 WO 2018053938A1
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cylinder
mold
casting machine
tandem
template
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PCT/CN2016/108277
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English (en)
French (fr)
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朱权利
陈家坚
夏勇
吴资湧
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广东粤海华金科技股份有限公司
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Publication of WO2018053938A1 publication Critical patent/WO2018053938A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D18/00Pressure casting; Vacuum casting
    • B22D18/02Pressure casting making use of mechanical pressure devices, e.g. cast-forging

Definitions

  • the invention relates to the field of extrusion casting technology, in particular to a tandem cylinder vertical extrusion casting machine.
  • Squeeze casting is to directly inject a certain amount of molten metal into the metal mold, and then mold the metal liquid to fill the flow, and under the action of mechanical static pressure, high pressure solidification and a small amount of plastic deformation, thereby obtaining a metal processing of the blank or the part. method.
  • ordinary vertical direct extrusion casting machines have been used to mass produce alloy castings, which has brought about a substantial increase in the quality of castings, but ordinary vertical direct extrusion casting machines can only provide one direct extrusion pressure in the pressing structure. In complex castings, this pressure is not evenly distributed over the extrusion surface, and there is no guarantee that the entire casting will solidify under effective compression.
  • the thinner thickness portion is solidified before the thicker portion, so that the extrusion pressure is mainly distributed at a smaller thickness.
  • the thick part that needs to be solidified under continuous high pressure can only be distributed to less pressure, which is not conducive to the formation of thick parts and the improvement of the overall performance of the casting, especially as the thickness difference of the casting increases. The disadvantages will be more obvious.
  • An object of the present invention is to provide a tandem cylinder vertical extrusion casting machine capable of performing secondary pressurization in a vertical direction, which is advantageous for forming a portion having a large thickness and improving the overall performance of the casting.
  • a tandem cylinder vertical extrusion casting machine comprising a mold clamping assembly, a first template, a movable template and a second template which are arranged oppositely from top to bottom, and a main driving cylinder fixed on the first template and fixed to a secondary driving cylinder on the movable template
  • the clamping assembly includes an upper mold and a lower mold connected to the second template
  • the upper mold includes a first pressing portion connected to the movable template, and a first connecting portion with the piston rod of the auxiliary driving cylinder In the two pressing portions, the piston rod of the main driving cylinder is connected in series with the auxiliary driving cylinder.
  • the first pressing portion of the clamping assembly corresponds to a position where the thickness of the casting is thin
  • the second pressing portion corresponds to a thicker position of the casting.
  • the alloy melt is poured into the clamping assembly, and the main driving The cylinder drives the auxiliary driving cylinder and the movable die plate to move downward through the piston rod, and simultaneously drives the upper die to move downward and close the lower die, and the first pressing portion and the second pressing portion of the upper die simultaneously press the casting, and after the clamping
  • the main drive cylinder is pressurized and held, so that the whole casting solidifies under high pressure, realizing the casting After the first pressing; after the main driving cylinder is held for a certain period of time, the auxiliary driving cylinder drives the second pressing portion to press the thicker part of the casting part through the piston rod, and the auxiliary driving cylinder is pressurized and held to make the thickness of the casting.
  • the thicker solidified part is still solidified under high pressure, achieving a second extrusion of the casting.
  • the secondary extrusion of the casting in the same direction is realized.
  • the pressure is reasonably distributed during the solidification of the alloy, which improves the effective time of local extrusion specific pressure and pressure, and effectively solves the problems of dense structure and large grain size in parts with large thickness and small thickness, which is beneficial to large thickness.
  • the molding of the part and the improvement of the overall performance of the casting improve the product quality and the yield; and the driving cylinder of the casting machine adopts the series linkage mode, so that the overall volume is small and the structure is more compact.
  • tandem cylinder vertical extrusion casting machine further comprises a top plate connected to the piston rod of the auxiliary driving cylinder, and the second pressing portion is connected to the top plate.
  • the piston rod of the auxiliary drive cylinder is connected to the second pressing portion through the top plate for easy installation and maintenance.
  • a guide post is connected between the first template and the second template, and the movable template is provided with a guiding hole that cooperates with the guide post.
  • the guide column guides the movement of the movable template, so that the moving template is more stable during the up and down movement, avoiding the offset, and also making the clamping precision higher.
  • the tandem cylinder vertical squeeze casting machine further comprises a driving mechanism for driving the movable die plate to move up and down, and the driving mechanism is disposed on the first template.
  • the driving mechanism drives the movable template to move upward to open the mold, and the auxiliary driving cylinder drives the top plate to eject the casting, which makes the mold opening more convenient, and makes the overall structure of the tandem cylinder vertical extrusion casting machine more compact.
  • the driving mechanism is a lifting hydraulic cylinder, and the piston rod of the lifting hydraulic cylinder is connected with the movable template.
  • first pressing portion is an upper core
  • second pressing portion is an upper mold ring disposed around the upper core.
  • the casting of a casting which is small in thickness and large in thickness of the outer ring is particularly suitable for casting of a turbine, and solves the problem that the outer ring portion of the turbine is less dense than the rib portion and the crystal grains are coarse.
  • the upper mold further includes an upper mold frame, the upper mold frame is connected with the movable mold plate, and the upper mold core is fixed on the upper mold frame.
  • the lower mold includes a lower mold sleeve fixed to the second mold and a lower mold core fixed to the lower mold core, and the lower mold core is provided with a cavity matched with the upper mold core and the upper mold ring.
  • the maximum pressing force of the main driving cylinder is greater than the maximum pressing force of the auxiliary driving cylinder.
  • main drive cylinder and the sub drive cylinder are hydraulic cylinders.
  • the present invention has the following beneficial effects:
  • the invention realizes the secondary extrusion of the casting in the same direction in the vertical direction by the string vertical extrusion casting machine, and coagulates in the casting
  • secondary extrusion is carried out in stages, so that the extrusion pressure is reasonably distributed during the solidification process of the alloy, and the effective time of local extrusion specific pressure and pressure is effectively improved.
  • the thicker part is less than the dense structure and coarse grain of the thick part, which is beneficial to the molding of the thick part and the improvement of the overall performance of the casting, improving the product quality and the yield; and the driving cylinder of the casting machine is adopted.
  • the series linkage method makes the overall volume small and the structure more compact.
  • FIG. 1 is a schematic structural view of a tandem cylinder vertical extrusion casting machine according to an embodiment of the present invention
  • FIG. 2 is a schematic structural view of a mold clamping assembly according to an embodiment of the present invention.
  • First template 20. Moving template, 30. Second template, 40.
  • Main drive cylinder 410.
  • Main drive rod piston rod 50.
  • Sub-drive cylinder 510.
  • Top plate 520.
  • Vice drive cylinder piston rod 610 Upper mold, 611. First pressing part, 612. Second pressing part, 613.
  • Upper mold base 620.
  • Lower mold 621.
  • Lower mold sleeve 622.
  • Lower core 623. Cavity, 70. Guide post, 80. drive mechanism.
  • a tandem cylinder vertical extrusion casting machine includes a mold clamping assembly, a first template 10, a movable template 20 and a second template 30, which are arranged oppositely from top to bottom, and fixed.
  • the first pressing portion 611 to which the die plate 20 is connected, and the second pressing portion 612 connected to the sub-actuating cylinder piston rod 520, the main driving cylinder piston rod 410 and the sub-actuating cylinder 50 are connected in series.
  • the first pressing portion 611 of the clamping assembly corresponds to a position where the thickness of the casting is thin
  • the second pressing portion 612 corresponds to a thicker position of the casting
  • the first pressing portion 611 and the second pressing portion 612 are vertically movable. motion.
  • the alloy melt is poured into the mold clamping assembly, and the main driving cylinder 40 drives the auxiliary driving cylinder 50 and the movable die plate 20 to move downward through the piston rod, and simultaneously drives the upper mold 610 to move downward to clamp with the lower mold 620.
  • the first pressing portion 611 and the second pressing portion 612 of the upper mold 610 simultaneously press the casting, and after the mold clamping, the main driving cylinder 40 is pressurized and held, so that the whole casting solidifies under high pressure, thereby achieving the first casting.
  • the auxiliary driving cylinder 50 drives the second pressing portion 612 to press the second pressing portion 612 downward to press the thicker portion of the casting, and the auxiliary driving cylinder 50 is pressurized and held. Thicker casting The solid part is still solidified under high pressure to achieve a second extrusion of the casting.
  • the series-cylinder vertical extrusion casting machine realizes direct large-pressure direct extrusion casting in the same direction to ensure the sequential solidification of the uneven thickness casting under the effective extrusion specific pressure, thereby improving the product quality and the yield.
  • the two large pressure extrusion drive cylinders are connected in series, the overall structure of the casting machine is compact, small in size, low in manufacturing cost, and easy to install and maintain.
  • the advantage is that the extrusion casting machine sets n driving cylinders according to actual needs, and the movable template 20 is set to n-1 according to actual needs, according to the solidification of different parts of the casting. In order, the extrusion is performed in stages.
  • the first pressing portion 611 is an upper core
  • the second pressing portion 612 is an upper mold ring disposed around the upper core
  • the upper mold 610 further includes an upper mold frame 613.
  • the upper mold frame 613 is connected to the movable mold plate 20, and the upper mold core is fixed on the upper mold base 613.
  • the lower mold 620 includes a lower mold sleeve 621 fixed to the second mold plate 30, and a lower mold core fixed to the lower mold sleeve 621.
  • the lower core 622 is provided with a cavity 623 matched with the upper core and the upper mold ring, so as to adapt to casting of a casting having a small center thickness and a large outer ring thickness, which is particularly suitable for casting of a turbine and solving the outer circumference of the turbine.
  • the part is less than the problem of dense structure and coarse grain of the rib portion.
  • the mold clamping assembly can also be set to other forms depending on the shape of the casting.
  • the tandem cylinder vertical squeeze casting machine further includes a top plate 510 connected to the piston rod of the sub-actuating cylinder 50, and a second pressing portion 612 connected to the top plate 510.
  • the piston rod of the secondary drive cylinder 50 is coupled to the second pressing portion 612 through the top plate 510 for ease of installation and maintenance.
  • a guide post 70 is connected between the first template 10 and the second template 30, and the movable die plate 20 is provided with a guide hole (not shown) that cooperates with the guide post 70.
  • the guide post 70 guides the movement of the movable die plate 20, so that the movable die plate 20 is more stable during the up and down movement, avoiding the occurrence of offset, and also making the clamping precision higher.
  • the guide post 70 has two groups, and the two sets of guide posts are arranged one behind the other, and each set of guide columns includes two guide posts 70, so that the movable template 20 is more balanced and stable during the up and down movement.
  • the tandem cylinder vertical squeeze casting machine further includes a driving mechanism 80 for driving the movable die plate 20 to move up and down, and the driving mechanism 80 is disposed on the first template 10.
  • the driving mechanism 80 drives the movable die plate 20 to move upward to open the mold, and the auxiliary driving cylinder 50 drives the top plate 510 to eject the casting, which makes the mold opening more convenient, and makes the overall structure of the tandem cylinder vertical extrusion casting machine more compact.
  • the drive mechanism 80 is a lift cylinder, and the piston rod of the lift cylinder is connected to the movable die plate 20.
  • the main drive cylinder 40 and the sub drive cylinder 50 are also hydraulic cylinders, and the main drive cylinder 40, the sub drive cylinder 50, and the drive mechanism 80 may also be in other drive forms as needed.
  • the maximum pressing force of the main driving cylinder 40 is greater than the maximum pressing force of the auxiliary driving cylinder 50.
  • the maximum pressing force of the main driving cylinder 40 is 1000 tons
  • the maximum pressing force of the auxiliary driving cylinder 50 is 800 tons. .
  • the casting process of the vertical casting extruder comprises the following steps:
  • the main driving cylinder 40 drives the movable die plate 20, and the movable die plate 20 drives the upper core and the upper die ring to be closed downward, and the descending speed is 8 mm/s;
  • the auxiliary driving cylinder 50 pressurizes and drives the top plate 510, and the top plate 510 drives the upper die ring to be pressed downward.
  • the pressing specific pressure of the outer ring of the worm wheel is 90 MPa, and the dwell time is 60 s. ;
  • the lifting hydraulic cylinder drives the movable die plate 20 to move upward to open the mold
  • the invention realizes the secondary extrusion of the casting in the same direction in the vertical direction by the vertical cylinder squeeze casting machine, and in the solidification process of the casting, according to the order of solidification of different parts of the casting, the secondary extrusion is carried out in stages, so that The extrusion pressure is reasonably distributed during the solidification process of the alloy, which improves the effective time of local extrusion specific pressure and pressure, and effectively solves the problems of dense structure and coarse grain of the portion with large thickness and small thickness, which is beneficial to the problem.
  • the molding of the thick portion and the improvement of the overall performance of the casting improve the product quality and the yield; and the driving cylinder of the casting machine adopts a series linkage manner, so that the overall volume is small and the structure is more compact.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Molds, Cores, And Manufacturing Methods Thereof (AREA)

Abstract

一种串缸立式挤压铸造机,包括合模组件、由上往下依次相对布置的第一模板(10)、动模板(20)和第二模板(30)、及固定于第一模板上的主驱动缸(40)和固定于动模板上的副驱动缸(50),合模组件包括上模具(610)、与第二模板连接的下模具(620),上模具包括与动模板连接的第一挤压部(611)、及与副驱动缸的活塞杆(520)连接的第二挤压部(612),主驱动缸的活塞杆(410)与副驱动缸相串连。通过该串缸立式挤压铸造机实现对铸件在竖直同方向的二次挤压,在铸件凝固过程中,根据铸件不同部位的凝固先后顺序,分阶段进行二次挤压,使挤压压力在合金凝固的过程中合理分布,提高了局部挤压比压和压力有效作用时间,有利于厚度大的部位的成型和铸件整体性能的提高;且该铸造机的驱动缸采用串联联动的方式,使整体更小更紧凑。

Description

串缸立式挤压铸造机 技术领域
本发明涉及挤压铸造技术领域,特别涉及一种串缸立式挤压铸造机。
背景技术
挤压铸造是将一定量熔融金属液直接注入金属模膛,随后合模实现金属液充填流动,并在机械静压力作用下发生高压凝固和少量塑性变形,从而获得毛坯或零件的一种金属加工方法。目前,普通的立式直接挤压铸造机已用来大量生产合金铸件,带来了铸件品质的大幅提高,但普通的立式直接挤压铸造机只能提供一次直接挤压压力,在压制结构复杂的铸件时,这一压力并不能均匀地分布在挤压面上,无法保证整个铸件在有效挤压比压下凝固。特别是当铸件的不同部位在垂直方向上的厚度相差较大时:在直接挤压铸造过程中,厚度较小部位先于厚度较大部位凝固,从而导致挤压压力主要分布在厚度较小处,而需要在持续高压下凝固的厚大部位只能分配到较少压力,这种情况不利于厚度大的部位的成型和铸件整体性能的提高,特别随着铸件厚度差的增大,这一不利因素将更加明显。
发明内容
本发明的目的在于提供一种串缸立式挤压铸造机,能够在竖直方向进行二次加压,有利于厚度大的部位的成型和铸件整体性能的提高。
为实现本发明的目的,采取的技术方案是:
一种串缸立式挤压铸造机,包括合模组件、由上往下依次相对布置的第一模板、动模板和第二模板、及固定于第一模板上的主驱动缸和固定于动模板上的副驱动缸,合模组件包括上模具、与第二模板连接的下模具,上模具包括与动模板连接的第一挤压部、及与副驱动缸的活塞杆连接的第二挤压部,主驱动缸的活塞杆与副驱动缸相串连。
合模组件的第一挤压部对应铸件厚度较薄的位置,第二挤压部对应铸件的厚度较厚的位置,在铸造时,将合金熔体浇入合模组件内,主驱动缸通过活塞杆带动副驱动缸和动模板向下运动,同时带动上模具向下移动与下模具合模,上模具的第一挤压部和第二挤压部同时挤压铸件,合模后主驱动缸增压并保压,使铸件整体在高压下凝固,实现对铸件的 第一次挤压;主驱动缸保压一定时间后,副驱动缸通过活塞杆带动第二挤压部向下挤压铸件厚度较厚的位置,副驱动缸增压并保压,使铸件厚度较厚的凝固部位仍在高压下凝固,实现对铸件的第二次挤压。通过该串缸立式挤压铸造机实现对铸件在竖直同方向的二次挤压,在铸件凝固过程中,根据铸件不同部位的凝固先后顺序,分阶段进行二次挤压,使挤压压力在合金凝固的过程中合理分布,提高了局部挤压比压和压力有效作用时间,有效地解决了厚度大的部位不及厚度小的部位的组织致密和晶粒粗大等问题,有利于厚度大的部位的成型和铸件整体性能的提高,提高产品质量和成品率;且该铸造机的驱动缸采用串联联动的方式,使整体体积小、结构更紧凑。
下面对技术方案进一步说明:
进一步的是,串缸立式挤压铸造机还包括顶板,顶板与副驱动缸的活塞杆连接,第二挤压部与顶板连接。副驱动缸的活塞杆通过顶板与第二挤压部连接,便于安装和维护。
进一步的是,第一模板和第二模板之间连接有导柱,动模板设有与导柱配合的导向孔。导柱对动模板的移动起导向作用,使动模板在上下移动过程中更稳定,避免发生偏移,也使合模精度更高。
进一步的是,串缸立式挤压铸造机还包括驱动动模板上下移动的驱动机构,驱动机构设于第一模板上。开模时,驱动机构驱动动模板向上运动开模,副驱动缸带动顶板顶出铸件,使开模更方便,且使串缸立式挤压铸造机的整体结构更紧凑。
进一步的是,驱动机构为升降液压缸,升降液压缸的活塞杆与动模板连接。
进一步的是,第一挤压部为上模芯,第二挤压部为围绕上模芯布置的上模环。使适应于中心厚度小,外圈厚度大的铸件的铸造,特别适用于涡轮的铸造,解决涡轮的外圈部位不及肋板部位的组织致密和晶粒粗大的问题。
进一步的是,上模具还包括上模架,上模架与动模板连接,上模芯固定于上模架上。
进一步的是,下模具包括固定于第二模板上的下模套、及固定于下模套上的下模芯,下模芯设有与上模芯和上模环配合的型腔。
进一步的是,主驱动缸的最大挤压力大于副驱动缸的最大挤压力。
进一步的是,主驱动缸和副驱动缸为液压缸。
与现有技术相比,本发明具有以下有益效果:
本发明通过该串缸立式挤压铸造机实现对铸件在竖直同方向的二次挤压,在铸件凝 固过程中,根据铸件不同部位的凝固先后顺序,分阶段进行二次挤压,使挤压压力在合金凝固的过程中合理分布,提高了局部挤压比压和压力有效作用时间,有效地解决了厚度大的部位不及厚度小的部位的组织致密和晶粒粗大等问题,有利于厚度大的部位的成型和铸件整体性能的提高,提高产品质量和成品率;且该铸造机的驱动缸采用串联联动的方式,使整体体积小、结构更紧凑。
附图说明
图1是本发明实施例串缸立式挤压铸造机的结构示意图;
图2是本发明实施例合模组件的结构示意图。
附图标记说明:
10.第一模板,20.动模板,30.第二模板,40.主驱动缸,410.主驱动杆活塞杆,50.副驱动缸,510.顶板,520.副驱动缸活塞杆,610.上模具,611.第一挤压部,612.第二挤压部,613.上模架,620.下模具,621.下模套,622.下模芯,623.型腔,70.导柱,80.驱动机构。
具体实施方式
下面结合附图对本发明的实施例进行详细说明:
如图1和图2所示,一种串缸立式挤压铸造机,包括合模组件、由上往下依次相对布置的第一模板10、动模板20和第二模板30、及固定于第一模板10上的主驱动缸40和固定于动模板20上的副驱动缸50,合模组件包括上模具610、与第二模板30连接的下模具620,上模具610包括与动模板20连接的第一挤压部611、及与副驱动缸活塞杆520连接的第二挤压部612,主驱动缸活塞杆410与副驱动缸50相串连。
合模组件的第一挤压部611对应铸件厚度较薄的位置,第二挤压部612对应铸件的厚度较厚的位置,第一挤压部611和第二挤压部612可上下相对运动。在铸造时,将合金熔体浇入合模组件内,主驱动缸40通过活塞杆带动副驱动缸50和动模板20向下运动,同时带动上模具610向下移动与下模具620合模,上模具610的第一挤压部611和第二挤压部612同时挤压铸件,合模后主驱动缸40增压并保压,使铸件整体在高压下凝固,实现对铸件的第一次挤压;主驱动缸40保压一定时间后,副驱动缸50通过活塞杆带动第二挤压部612向下挤压铸件厚度较厚的位置,副驱动缸50增压并保压,使铸件厚度较厚的凝 固部位仍在高压下凝固,实现对铸件的第二次挤压。该串缸立式挤压铸造机实现竖直同方向二次大压力直接挤压铸造,以确保厚度不均铸件在有效挤压比压作用下实现顺序凝固,从而提高产品质量和成品率。同时,由于采用两个大压力挤压驱动缸采用串联联动的方式,使铸造机整体结构紧凑、体积小,制造成本低、便于安装和维护。同理,当铸件厚度差异较大部分有n个,该利是挤压铸造机则根据实际需要设置n个驱动缸,动模板20根据实际需要设置n-1个,根据铸件不同部位的凝固先后顺序,分阶段依次进行挤压。
在本实施例中,如图2所示,第一挤压部611为上模芯,第二挤压部612为围绕上模芯布置的上模环,上模具610还包括上模架613,上模架613与动模板20连接,上模芯固定于上模架613上,下模具620包括固定于第二模板30上的下模套621、及固定于下模套621上的下模芯622,下模芯622设有与上模芯和上模环配合的型腔623,使适应于中心厚度小,外圈厚度大的铸件的铸造,特别适用于涡轮的铸造,解决涡轮的外圈部位不及肋板部位的组织致密和晶粒粗大的问题。合模组件还可以根据铸件的形状设置为其他形式。
如图1所示,串缸立式挤压铸造机还包括顶板510,顶板510与副驱动缸50的活塞杆连接,第二挤压部612与顶板510连接。副驱动缸50的活塞杆通过顶板510与第二挤压部612连接,便于安装和维护。
如图1所示,第一模板10和第二模板30之间连接有导柱70,动模板20设有与导柱70配合的导向孔(附图未标识)。导柱70对动模板20的移动起导向作用,使动模板20在上下移动过程中更稳定,避免发生偏移,也使合模精度更高。
在本实施例中,导柱70有两组,两组导柱前后布置,每组导柱包括有两根导柱70,使动模板20在上下移动过程中更平衡稳定。
如图1所示,串缸立式挤压铸造机还包括驱动动模板20上下移动的驱动机构80,驱动机构80设于第一模板10上。开模时,驱动机构80驱动动模板20向上运动开模,副驱动缸50带动顶板510顶出铸件,使开模更方便,且使串缸立式挤压铸造机的整体结构更紧凑。
在本实施例中,驱动机构80为升降液压缸,升降液压缸的活塞杆与动模板20连接。主驱动缸40和副驱动缸50也为液压缸,主驱动缸40、副驱动缸50和驱动机构80还可以根据实际需要采用其他驱动形式。
主驱动缸40的最大挤压力大于副驱动缸50的最大挤压力,在实施例中,主驱动缸40的最大挤压力为1000吨,副驱动缸50的最大挤压力为800吨。
以铸造涡轮为例,该立式铸造挤压机的铸造工艺包括以下步骤:
(1)、ZA27合金熔炼,打渣、除气,保温温度为630℃;
(2)、预热合模组件型腔至200℃;
(3)、将30Kg合金熔体注入合模组件的型腔;
(4)、主驱动缸40驱动动模板20,动模板20带动上模芯和上模环向下合模,下降速度为8mm/s;
(5)、合模后主驱动缸40增压并保压,对整个蜗轮进行第一次挤压,蜗轮在压力下凝固,挤压比压为65MPa;
(6)、主驱动缸40保压50s后,副驱动缸50增压驱动顶板510,顶板510带动上模环向下挤压,蜗轮外圈的挤压比压为90MPa,保压时间为60s;
(7)、副驱动缸50保压结束后卸压,然后主驱动缸40卸压;
(8)、升降液压缸驱动动模板20向上运动开模;
(9)、副驱动缸50顶出铸件并回位。
本发明通过该串缸立式挤压铸造机实现对铸件在竖直同方向的二次挤压,在铸件凝固过程中,根据铸件不同部位的凝固先后顺序,分阶段进行二次挤压,使挤压压力在合金凝固的过程中合理分布,提高了局部挤压比压和压力有效作用时间,有效地解决了厚度大的部位不及厚度小的部位的组织致密和晶粒粗大等问题,有利于厚度大的部位的成型和铸件整体性能的提高,提高产品质量和成品率;且该铸造机的驱动缸采用串联联动的方式,使整体体积小、结构更紧凑。
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。

Claims (10)

  1. 一种串缸立式挤压铸造机,其特征在于,包括合模组件、由上往下依次相对布置的第一模板、动模板和第二模板、及固定于所述第一模板上的主驱动缸和固定于所述动模板上的副驱动缸,所述合模组件包括上模具、与所述第二模板连接的下模具,所述上模具包括与所述动模板连接的第一挤压部、及与所述副驱动缸的活塞杆连接的第二挤压部,所述主驱动缸的活塞杆与所述副驱动缸相串连。
  2. 根据权利要求1所述的串缸立式挤压铸造机,其特征在于,还包括顶板,所述顶板与所述副驱动缸的活塞杆连接,所述第二挤压部与所述顶板连接。
  3. 根据权利要求1所述的串缸立式挤压铸造机,其特征在于,所述第一模板和所述第二模板之间连接有导柱,所述动模板设有与所述导柱配合的导向孔。
  4. 根据权利要求3所述的串缸立式挤压铸造机,其特征在于,还包括驱动所述动模板上下移动的驱动机构,所述驱动机构设于所述第一模板上。
  5. 根据权利要求4所述的串缸立式挤压铸造机,其特征在于,所述驱动机构为升降液压缸,所述升降液压缸的活塞杆与所述动模板连接。
  6. 根据权利要求1所述的串缸立式挤压铸造机,其特征在于,所述第一挤压部为上模芯,所述第二挤压部为围绕所述上模芯布置的上模环。
  7. 根据权利要求6所述的串缸立式挤压铸造机,其特征在于,所述上模具还包括上模架,所述上模架与所述动模板连接,所述上模芯固定于所述上模架上。
  8. 根据权利要求6所述的串缸立式挤压铸造机,其特征在于,所述下模具包括固定于所述第二模板上的下模套、及固定于所述下模套上的下模芯,所述下模芯设有与所述上模芯和所述上模环配合的型腔。
  9. 根据权利要求1至8任一项所述的串缸立式挤压铸造机,其特征在于,所述主驱动缸的最大挤压力大于所述副驱动缸的最大挤压力。
  10. 根据权利要求1至8任一项所述的串缸立式挤压铸造机,其特征在于,所述主驱动缸和所述副驱动缸为液压缸。
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