WO2018041015A1 - 一种前档侧压条自动组立专机 - Google Patents

一种前档侧压条自动组立专机 Download PDF

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Publication number
WO2018041015A1
WO2018041015A1 PCT/CN2017/098937 CN2017098937W WO2018041015A1 WO 2018041015 A1 WO2018041015 A1 WO 2018041015A1 CN 2017098937 W CN2017098937 W CN 2017098937W WO 2018041015 A1 WO2018041015 A1 WO 2018041015A1
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Prior art keywords
axis
block
working platform
contour
special machine
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PCT/CN2017/098937
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English (en)
French (fr)
Inventor
陈伟杰
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广州敏瑞汽车零部件有限公司
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Publication of WO2018041015A1 publication Critical patent/WO2018041015A1/zh

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/08—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations

Definitions

  • the invention relates to a production equipment in the research field of automobile spare parts production, in particular to a front set side bead automatic assembly special plane.
  • the front side side bead is divided into a left front side side bead and a right front side side bead, and the front side side bead is assembled by a side bead body and a small bracket.
  • the main production process of the front side side bead is as follows: the operator first manually applies glue on the small bracket, manually installs the small bracket on the side bead body, and then goes to the next welding process, the operator holds the welding torch to hold the small bracket Solder on the side bead body.
  • the existing production process has the following disadvantages: due to the slow operation of the manual operation, the original production requires at least two operators to complete; the manual welding of the small bracket, the product quality is unstable.
  • the object of the present invention is to provide a front-end side bead automatic assembly special machine, which realizes ultrasonic welding of the front side side bead small bracket ultrasonic welding; the beat is increased from 40PCS/H to 80PCS/H, which reduces the number of workers and reduces the labor cost; Reduce the influencing factors of manual welding and improve product quality.
  • a front-seat side bead automatic assembly special machine comprising a lower frame, a working platform mounted on the lower frame, and an upper frame above the working platform, the working platform
  • the left front positioning fixture and the right front positioning fixture are arranged in parallel, and the working platform is also provided with a three-axis servo moving mechanism and an ultrasonic welding gun located at the moving end of the three-axis servo moving mechanism.
  • the left front positioning fixture comprises a first contour block, a second contour block and a third contour block distributed in order from right to left, and the third contour block is arranged beside There is a left bracket cylinder for fixing the small bracket and a left fixing block at the protruding end of the left bracket cylinder, and a left pressing cylinder and a left pressing block are installed beside the second contour block, and the right front gear positioning jig includes a fourth contour block, a fifth contour block and a sixth contour block distributed in order from left to right, and a right bracket cylinder for fixing the small bracket and a protruding end of the right bracket cylinder are arranged beside the sixth contour block
  • the right fixing block is provided with a right pressing cylinder and a right pressing block beside the fifth contour block.
  • the three-axis servo moving mechanism comprises two uprights standing on the upper end surface of the working platform, an X-axis track transversely between the two columns, and an X-axis slide moving on the X-axis track.
  • Block Y-axis rail mounted on the X-axis slide, Y-axis slide that slides on the Y-axis rail, Z-axis slide mounted on the side of the Y-axis slide, and Z-axis slide that slides on the Z-axis slide
  • the ultrasonic welding gun is mounted on the Z-axis slider.
  • an X-axis driving motor is mounted in the X-axis rail, an output end of the X-axis driving motor is connected to an X-axis slider, and a Y-axis driving motor is installed in the Y-axis rail.
  • the output end of the Y-axis driving motor is connected to the Y-axis slider,
  • a Z-axis drive motor is mounted in the Z-axis track, and an output end of the Z-axis drive motor is coupled to the Z-axis slide.
  • a first limiting block is installed outside the first contour block, and the first limiting block, the first contouring block and the second contouring block are sequentially distributed, and the fourth A second limiting block is mounted on the outer side of the profiling block, and the second limiting block, the fourth profiling block and the fifth profiling block are sequentially distributed.
  • the outer surface of the upper bracket is mounted with a protective cover, and two protective doors that can be opened are disposed on the protective cover, and an emergency stop button is installed on the edge of the working platform.
  • the invention has the beneficial effects that the invention sets the left front positioning fixture, the right front positioning fixture, the three-axis servo moving mechanism and the ultrasonic welding gun, and the operator puts the side pressing body to the left front positioning fixture or/and the right front gear.
  • the positioning fixture the corresponding position on the surface of the small bracket is glued and embedded on the side bead body, and the ultrasonic welding gun is moved to the welding position by the three-axis servo moving mechanism to perform two weldings respectively, and the operator takes out the welded product to realize Ultrasonic welding automation of the front side side bead small bracket; the tempo is increased from 40PCS/H to 80PCS/H, reducing the number of workers and reducing labor costs; reducing the influencing factors of manual welding and improving product quality.
  • Figure 1 is a front elevational view of the present invention
  • Figure 2 is a plan view of the present invention
  • Figure 3 is an isometric view of the present invention.
  • a front side side bead automatic assembly special machine includes a lower frame 1, a work platform 2 mounted on the lower frame 1, and an upper frame above the work platform, on the work platform 2
  • the left front positioning fixture and the right front positioning fixture are arranged in parallel, and the working platform 2 is further provided with a three-axis servo moving mechanism 3 and an ultrasonic welding torch 4 located at the moving end of the three-axis servo moving mechanism 3.
  • a control system that controls the operation of the three-axis servo moving mechanism 3 and the ultrasonic welding torch 4.
  • the operator By setting the left front positioning fixture, the right front positioning fixture, the three-axis servo moving mechanism 3, and the ultrasonic welding torch 4, the operator places the side bead body into the left front positioning fixture or/and the right front positioning fixture, in the small The corresponding position of the surface of the bracket is glued and embedded on the side bead body, and the ultrasonic welding gun 4 is moved to the welding position by the three-axis servo moving mechanism 3 to perform two weldings respectively, and the operator takes out the welded product to realize the front side side bead small bracket.
  • Ultrasonic welding automation the tempo is increased from 40PCS/H to 80PCS/H, reducing the number of operators and reducing labor costs; reducing the influencing factors of manual welding and improving product quality.
  • the left front positioning fixture includes a first contour block 21, a second contour block 22, and a third contour block 23, which are sequentially arranged from right to left, and the third contour block A left bracket cylinder 230 for fixing the small bracket and a left fixing block 231 at the protruding end of the left bracket cylinder 230 are disposed beside the 23, and a left pressing cylinder 220 and a left pressing block 221 are installed beside the second contouring block 22,
  • the right front gear positioning fixture includes a fourth contour block 24, a fifth contour block 25 and a sixth contour block 26 which are sequentially arranged from left to right, and a small bracket is arranged beside the sixth contour block 26 a fixed right bracket cylinder 260 and a right fixing block 261 located at an extended end of the right bracket cylinder 260, and a right pressing cylinder 250 and a right pressing block 251 are disposed beside the fifth contouring block 25, and a left front positioning fixture is disposed
  • the right front gear positioning fixture can be programmed in the control system to realize single welding of the left
  • the three-axis servo moving mechanism 3 includes two uprights 39 standing on the upper end surface of the work platform 2, and an X-axis rail 30 transversely between the two columns 39 on the X-axis rail 30.
  • a Z-axis slider 37 that slides on the Z-axis slide 36
  • the ultrasonic welding gun 4 is mounted on the Z-axis slider 37, and is correspondingly passed through the X-axis slider 31, the Y-axis slider 34, and the Z-axis slider 37. Slide on the track to move the ultrasonic torch 4 to the corresponding welding position.
  • an X-axis driving motor 32 is mounted in the X-axis rail 30, and an output end of the X-axis driving motor 32 is connected to the X-axis slider 31, and Y is mounted in the Y-axis rail 33.
  • a Z-axis drive motor 38 is mounted in the Z-axis track, and an output end of the Z-axis drive motor 38 is coupled to the Z-axis slide 37 via an X-axis drive motor 32, a Y-axis drive motor 35, and a Z-axis drive motor 38.
  • the three-axis movement of the ultrasonic welding torch 4 is realized with the corresponding slide slider.
  • a first limiting block 27 is mounted on the outer side of the first profiling block 21, and the first limiting block 27, the first profiling block 21 and the second profiling block 22 are sequentially distributed.
  • a second limiting block 28 is mounted on the outer side of the fourth contour block 24, and the second limiting block 28, the fourth contouring block 24 and the fifth contouring block 25 are sequentially distributed.
  • the outer surface of the upper bracket is mounted with a protective cover, and two protective doors that can be opened are disposed on the protective cover, and an emergency stop button is mounted on the edge of the working platform.
  • the protective cover protects the part by putting it in or out by opening the protective door.
  • the ultrasonic welding torch 4 is separately welded by the servo to the welding position;
  • the left front side side bead and the right front side side bead are alternately produced.
  • the operator applies glue on the small bracket of the right front side side bead, and the left front side side bead is welded out and then the right front side is welded. Beading to improve equipment utilization.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Pressure Welding/Diffusion-Bonding (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)

Abstract

一种前档侧压条自动组立专机，包括下机架（1）、安装在下机架（1）上的工作平台（2）以及位于工作平台（2）上方的上机架，工作平台（2）上并行布置有左前档定位治具和右前档定位治具，工作平台（2）上还布置有三轴伺服移动机构（3）以及位于三轴伺服移动机构（3）移动端的超声波焊枪（4）。作业员将侧压条本体放到左前档定位治具或/和右前档定位治具中，在小支架表面相应位置涂胶并嵌到侧压条本体上，超声波焊枪通过三轴伺服移动机构移动至焊接位分别进行两处焊接，作业员将焊接好的产品取出，实现前端侧压条小支架超声波焊接自动化；节拍由40PCS/H提升到80PCS/H，减少作业员的数量，降低人力成本；降低人工焊接的影响因素，提升产品品质。

Description

一种前档侧压条自动组立专机
技术领域
本发明涉及汽车零配件生产研究领域中的一种生产设备，特别是一种前档侧压条自动组立专机。
背景技术
前档侧压条分为左前档侧压条和右前档侧压条，前档侧压条通过侧压条本体和小支架组装而成。前档侧压条现有生产主要工序为：作业员先在小支架上手工涂胶，将小支架手工安装在侧压条本体上后，转到下一道焊接工序，该名作业员手持焊枪将小支架焊接在侧压条本体上。现有生产工艺具有以下缺点：由于人工操作节拍慢，原生产需要至少2名作业员才能完成；人工焊接小支架，产品品质不稳定。
发明内容
本发明的目的，在于提供一种前档侧压条自动组立专机，其实现前端侧压条小支架超声波焊接自动化；节拍由40PCS/H提升到80PCS/H，减少作业员的数量，降低人力成本；降低人工焊接的影响因素，提升产品品质。
本发明解决其技术问题的解决方案是：一种前档侧压条自动组立专机，包括下机架、安装在下机架上的工作平台以及位于工作平台上方的上机架，所述工作平台上并行布置有左前档定位治具和右前档定位治具，工作平台上还布置有三轴伺服移动机构以及位于三轴伺服移动机构移动端的超声波焊枪。
作为上述技术方案的进一步改进，所述左前挡定位治具包括从右到左依次分布的第一仿形块、第二仿形块以及第三仿形块，所述第三仿形块旁布置有将小支架固定的左支架气缸和位于左支架气缸伸出端的左固定块，所述第二仿形块旁安装有左压紧气缸和左压紧块，所述右前挡定位治具包括从左到右依次分布的第四仿形块、第五仿形块以及第六仿形块，所述第六仿形块旁布置有将小支架固定的右支架气缸和位于右支架气缸伸出端的右固定块，所述第五仿形块旁安装有右压紧气缸和右压紧块。
作为上述技术方案的进一步改进，所述三轴伺服移动机构包括立在工作平台上端面的两根立柱、横架在两根立柱之间的X轴轨道、在X轴轨道上移动的X轴滑块、安装在X轴滑块上的Y轴轨道、在Y轴轨道上滑行的Y轴滑块、安装在Y轴滑块侧面的Z轴滑道以及在Z轴滑道上滑行的Z轴滑块，所述超声波焊枪安装在Z轴滑块上。
作为上述技术方案的进一步改进，所述X轴轨道中安装有X轴驱动电机，所述X轴驱动电机的输出端与X轴滑块连接，所述Y轴轨道中安装有Y轴驱动电机，所述Y轴驱动电机的输出端与Y轴滑块连接， 所述Z轴轨道中安装有Z轴驱动电机，所述Z轴驱动电机的输出端与Z轴滑块连接。
作为上述技术方案的进一步改进，所述第一仿形块外侧安装有第一限位块，所述第一限位块、第一仿形块和第二仿形块依次分布，所述第四仿形块外侧安装有第二限位块，所述第二限位块、第四仿形块和第五仿形块依次分布。
作为上述技术方案的进一步改进，所述上支架的外表面安装有保护罩，所述保护罩上布置有两扇能打开的防护门，所述工作平台的边沿安装有急停按钮。
本发明的有益效果是：本发明通过设置左前档定位治具、右前档定位治具、三轴伺服移动机构以及超声波焊枪，作业员将侧压条本体放到左前档定位治具或/和右前档定位治具中，在小支架表面相应位置涂胶并嵌到侧压条本体上，超声波焊枪通过三轴伺服移动机构移动至焊接位分别进行2处焊接，，作业员将焊接好的产品取出，实现前端侧压条小支架超声波焊接自动化；节拍由40PCS/H提升到80PCS/H，减少作业员的数量，降低人力成本；降低人工焊接的影响因素，提升产品品质。
附图说明
为了更清楚地说明本发明实施例中的技术方案，下面将对实施例描述中所需要使用的附图作简单说明。显然，所描述的附图只是本发明的一部分实施例，而不是全部实施例，本领域的技术人员在不付出创造性劳动的前提下，还可以根据这些附图获得其他设计方案和附图。
图1是本发明的正视图；
图2是本发明的俯视图；
图3是本发明的等轴视图。
具体实施方式
以下将结合实施例和附图对本发明的构思、具体结构及产生的技术效果进行清楚、完整地描述，以充分地理解本发明的目的、特征和效果。显然，所描述的实施例只是本发明的一部分实施例，而不是全部实施例，基于本发明的实施例，本领域的技术人员在不付出创造性劳动的前提下所获得的其他实施例，均属于本发明保护的范围。另外，文中所提到的所有联接/连接关系，并非单指构件直接相接，而是指可根据具体实施情况，通过添加或减少联接辅件，来组成更优的联接结构。
参照图1～图3，一种前档侧压条自动组立专机，包括下机架1、安装在下机架1上的工作平台2以及位于工作平台上方的上机架，所述工作平台2上并行布置有左前档定位治具和右前档定位治具，工作平台2上还布置有三轴伺服移动机构3以及位于三轴伺服移动机构3移动端的超声波焊枪4。当然，还包括控制三轴伺服移动机构3和超声波焊枪4工作的控制系统。
通过设置左前档定位治具、右前档定位治具、三轴伺服移动机构3以及超声波焊枪4，作业员将侧压条本体放到左前档定位治具或/和右前档定位治具中，在小支架表面相应位置涂胶并嵌到侧压条本体上，超声波焊枪4通过三轴伺服移动机构3移动至焊接位分别进行2处焊接，，作业员将焊接好的产品取出，实现前端侧压条小支架超声波焊接自动化；节拍由40PCS/H提升到80PCS/H，减少作业员的数量，降低人力成本；降低人工焊接的影响因素，提升产品品质。
进一步作为优选的实施方式，所述左前挡定位治具包括从右到左依次分布的第一仿形块21、第二仿形块22以及第三仿形块23，所述第三仿形块23旁布置有将小支架固定的左支架气缸230和位于左支架气缸230伸出端的左固定块231，所述第二仿形块22旁安装有左压紧气缸220和左压紧块221，所述右前挡定位治具包括从左到右依次分布的第四仿形块24、第五仿形块25以及第六仿形块26，所述第六仿形块26旁布置有将小支架固定的右支架气缸260和位于右支架气缸260伸出端的右固定块261，所述第五仿形块25旁安装有右压紧气缸250和右压紧块251，设置左前挡定位治具和右前挡定位治具，可以在控制系统中编制相应的程序，实现左前挡板侧压条或右前挡板侧压条的单一焊接，也可以实现左前挡板侧压条和右前挡板侧压条交替焊接。
进一步作为优选的实施方式，所述三轴伺服移动机构3包括立在工作平台2上端面的两根立柱39、横架在两根立柱39之间的X轴轨道30、在X轴轨道30上移动的X轴滑块31、安装在X轴滑块31上的Y轴轨道33、在Y轴轨道33上滑行的Y轴滑块34、安装在Y轴滑块34侧面的Z轴滑道36以及在Z轴滑道36上滑行的Z轴滑块37，所述超声波焊枪4安装在Z轴滑块37上，通过X轴滑块31、Y轴滑块34和Z轴滑块37在相应的轨道上滑行，将超声波焊枪4移动到相应的焊接位置上。
进一步作为优选的实施方式，所述X轴轨道30中安装有X轴驱动电机32，所述X轴驱动电机32的输出端与X轴滑块31连接，所述Y轴轨道33中安装有Y轴驱动电机35，所述Y轴驱动电机35的输出端与Y轴滑块34连接， 所述Z轴轨道中安装有Z轴驱动电机38，所述Z轴驱动电机38的输出端与Z轴滑块37连接，通过X轴驱动电机32、Y轴驱动电机35和Z轴驱动电机38配合相应的滑道滑块实现超声波焊枪4三轴移动。
进一步作为优选的实施方式，所述第一仿形块21外侧安装有第一限位块27，所述第一限位块27、第一仿形块21和第二仿形块22依次分布，所述第四仿形块24外侧安装有第二限位块28，所述第二限位块28、第四仿形块24和第五仿形块25依次分布。作业员将侧压条本体放到左前档定位治具或/和右前档定位治具中后，侧压条本体装有小支架的一端被左固定块231或者右固定块261压紧，侧压条本体的另一端抵触第一限位块27或者第二限位块28。
进一步作为优选的实施方式，所述上支架的外表面安装有保护罩，所述保护罩上布置有两扇能打开的防护门，所述工作平台的边沿安装有急停按钮。保护罩起保护作用，通过打开防护门将零件放入或者取出。
以下是本发明工作时的简述：
1. 作业员将侧压条本体放置到仿形治具上，然后再将涂好胶的小支架安装到侧压条本体上。
2．启动按钮，左支架气缸230或右支架气缸260将小支架压紧，左压紧气缸220或右压紧气缸250将侧压条本体压紧；
3. 超声波焊枪4通过伺服移动至焊接位分别进行2处焊接；
4. 焊接完后，作业员进行装取件；
5. 左前档侧压条和右前档侧压条交替生产，在焊接左前档侧压条时，作业员在右前档侧压条的小支架上涂胶，左前档侧压条焊完取出后即可启功焊接右前档侧压条，提高设备的利用率。
以上是对本发明的较佳实施方式进行了具体说明，但本发明创造并不限于所述实施例，熟悉本领域的技术人员在不违背本发明精神的前提下还可作出种种的等同变型或替换，这些等同的变型或替换均包含在本申请权利要求所限定的范围内。

Claims (6)

  1. 一种前档侧压条自动组立专机，其特征在于：包括下机架、安装在下机架上的工作平台以及位于工作平台上方的上机架，所述工作平台上并行布置有左前档定位治具和右前档定位治具，工作平台上还布置有三轴伺服移动机构以及位于三轴伺服移动机构移动端的超声波焊枪。
  2. 根据权利要求1所述的前档侧压条自动组立专机，其特征在于：所述左前挡定位治具包括从右到左依次分布的第一仿形块、第二仿形块以及第三仿形块，所述第三仿形块旁布置有将小支架固定的左支架气缸和位于左支架气缸伸出端的左固定块，所述第二仿形块旁安装有左压紧气缸和左压紧块，所述右前挡定位治具包括从左到右依次分布的第四仿形块、第五仿形块以及第六仿形块，所述第六仿形块旁布置有将小支架固定的右支架气缸和位于右支架气缸伸出端的右固定块，所述第五仿形块旁安装有右压紧气缸和右压紧块。
  3. 根据权利要求1或2所述的前档侧压条自动组立专机，其特征在于：所述三轴伺服移动机构包括立在工作平台上端面的两根立柱、横架在两根立柱之间的X轴轨道、在X轴轨道上移动的X轴滑块、安装在X轴滑块上的Y轴轨道、在Y轴轨道上滑行的Y轴滑块、安装在Y轴滑块侧面的Z轴滑道以及在Z轴滑道上滑行的Z轴滑块，所述超声波焊枪安装在Z轴滑块上。
  4. 根据权利要求3所述的前档侧压条自动组立专机，其特征在于：所述X轴轨道中安装有X轴驱动电机，所述X轴驱动电机的输出端与X轴滑块连接，所述Y轴轨道中安装有Y轴驱动电机，所述Y轴驱动电机的输出端与Y轴滑块连接， 所述Z轴轨道中安装有Z轴驱动电机，所述Z轴驱动电机的输出端与Z轴滑块连接。
  5. 根据权利要求2所述的前档侧压条自动组立专机，其特征在于：所述第一仿形块外侧安装有第一限位块，所述第一限位块、第一仿形块和第二仿形块依次分布，所述第四仿形块外侧安装有第二限位块，所述第二限位块、第四仿形块和第五仿形块依次分布。
  6. 根据权利要求1或2所述的前档侧压条自动组立专机，其特征在于：所述上支架的外表面安装有保护罩，所述保护罩上布置有两扇能打开的防护门，所述工作平台的边沿安装有急停按钮。
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