WO2018039880A1 - 一种diy地板 - Google Patents

一种diy地板 Download PDF

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Publication number
WO2018039880A1
WO2018039880A1 PCT/CN2016/097201 CN2016097201W WO2018039880A1 WO 2018039880 A1 WO2018039880 A1 WO 2018039880A1 CN 2016097201 W CN2016097201 W CN 2016097201W WO 2018039880 A1 WO2018039880 A1 WO 2018039880A1
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WO
WIPO (PCT)
Prior art keywords
base
profile
fixed
plate
diy
Prior art date
Application number
PCT/CN2016/097201
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English (en)
French (fr)
Inventor
杨国辉
Original Assignee
上海易森实业有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 上海易森实业有限公司 filed Critical 上海易森实业有限公司
Priority to PCT/CN2016/097201 priority Critical patent/WO2018039880A1/zh
Publication of WO2018039880A1 publication Critical patent/WO2018039880A1/zh

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Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00Flooring
    • E04F15/02Flooring or floor layers composed of a number of similar elements

Definitions

  • the present invention is in the field of flooring, and more particularly, the present invention relates to a DIY floor.
  • the floor is made up of a combination of wood (stone, stone, wood, tile, etc.) and plastic base.
  • the first and most common method is to lock the plastic base and the face material together with screws to achieve the combination of bottom and surface:
  • This assembly method generally requires 24 to 32 screws. It is necessary to pre-position and screw the holes on the surface material, and then accurately screw the screws to the corresponding screw holes.
  • the assembly time of each board depends on the proficiency of the workers. It takes about 64 seconds to 130 seconds. According to the current processing fees in Zhejiang and Guangdong, the labor cost of assembling a board is about 7 cents, about Workers can assemble 220 to 450 pieces of floor per day for 8 hours. Moreover, due to the misalignment of the pre-drilling holes during the assembly process, screw misalignment and the like often occur, and the scrap rate is very high. This type of assembly method: high labor cost, high scrap rate, high technical requirements for assembly personnel, low efficiency and large-scale production. At the same time, there is a risk that the screw will stab the user's foot or stab the footwear during actual use.
  • the conventional practice in the market is the slide-in assembly method, that is, the concave and convex design is made on the base and the panel, and the external force is used to insert the surface material into the groove of the base.
  • This design has a certain improvement in screw assembly, eliminating the need for assembly of accessories and tools, and the assembly efficiency is also improved.
  • the assembly time of each piece is about 16 seconds to 32 seconds.
  • this assembly method still has many defects in mass production:
  • baffle design Because it is a slide-in design, it is necessary to make a baffle design around the plastic base to prevent the surface material from sliding out of the base. Due to the design of the baffle, there is a difference between the baffle and the groove;
  • This type of material has a large selection of materials for the face material.
  • the surface material must be made of a material with considerable flexibility (such as rubber). Only this type of material can use external force to insert the surface material into the base. The material can be restored to the state before the plug is inserted, and the hard material cannot be inserted into the base;
  • the surface material In the process of inserting and assembling, the surface material often deforms or even ruptures the plastic base, or it is inserted into the flat state before the back material can be restored to the assembled state, that is, the deformation, and the assembly process requires the assembly personnel to be more Carefully avoiding damage to the product due to excessive force, the scrap rate is too high, and the assembly skill and proficiency of the assembler are also high;
  • the overall assembly efficiency is still relatively low, and the technical proficiency requirements of the assembly personnel are also high in mass production, the production efficiency is still low, and the assembly cost is also high;
  • the outer ring of the base is designed as a single piece, since the baffle is on the outer ring of the base, the probability that the slat slides out of the base in actual use is still very high.
  • this slide-in assembly method limits the orientation of the face material to the base, and the length of the face material must be fixed, which not only greatly affects the efficiency of the assembly, because it must be aligned. Assembly; at the same time, the design of the product is also greatly limited, a plastic base can only achieve a floor design.
  • a DIY floor is disclosed, which can realize the efficient assembly function of the profile being quickly combined with the base by external force pressing, without using accessories such as screws, glues or accessories, and adopting environmental protection and energy saving without any auxiliary assembly tools.
  • the assembly method and the direction of the profile assembly are not limited, and the diversification requirements of the product assembly combination can be realized.
  • the design product can be easily split and changed at any time according to the needs.
  • the profile orientation is reassembled for a new look.
  • a DIY floor comprising a base and several profiles:
  • the base is a square base, and a fixed position block is fixed at four corners and a side of the base, a plurality of lattice slots are formed in the base, and a plurality of universal snap structures and a plurality of support frames are installed in the lattice slots, each of the plurality of The buckle structure comprises a matching set of inner four-way buckles and a set of outer four-way buckles, the outer four-way buckles being fixed on the outer side of the inner four-way buckles; the upper surface of the base is fixed at least a plurality of blocking blocks vertically distributed in a cross, a base groove is formed at a bottom of the base, and an outer edge of the base is provided with a joint portion;
  • the profile is disposed on a top of the base, and a slot structure corresponding to the universal snap structure is disposed in the profile.
  • the base is mainly composed of a side plate, a horizontal plate and a vertical plate, the side plates are connected to form a closed structure, the horizontal plate and the vertical plate are fixed in the closed structure, and the horizontal plate and the vertical plate are mutually connected A plurality of said lattice grooves are formed orthogonally.
  • the inner four-way buckle comprises an inner fixing plate and four inner clamping plates, the inner fixing plate is fixed in one of the lattice grooves, and four searching inner clamping plates are fixed on the inner fixing plate.
  • the upper end of the inner card is provided with an inner buckle portion, and the inner buckle portion is outwardly disposed;
  • the outer four-way buckle includes four outer fixing plates and four outer card plates, four The outer fixing plates are respectively fixed around the lattice groove to which the inner fixing plate is fixed, and the four outer card plates are respectively fixed on the four outer fixing plates, and the upper end of the outer card plate is disposed There is an outer buckle portion, and the outer buckle portion is outwardly disposed .
  • the joint portion is formed on an outer edge of the side plate, the joint portion is provided with a hoe and a blink, and two or more DIY floors can be fastened by a hoe or a blink to form a complete Floor.
  • the horizontal plate and the vertical plate are provided with a blocking fixing plate, and the blocking block is fixed on the blocking fixing plate.
  • the card slot structure comprises four legs and a card slot protrusion disposed under the legs, and the four legs are parallel.
  • a bevel surface and a boss are provided on an inward side of the card slot bump, and a rounded corner is provided at a bottom joint of the slope surface and the card slot protrusion, and the card slot protrusion faces outward
  • the bottom corner also has rounded corners.
  • the top of the profile is provided with a top groove.
  • the profile is divided into a long profile and a short profile, the bottom of the profile is provided with a profile groove, and the profile groove is embedded with the block when the base and the elongated profile are engaged Hehe.
  • the invention realizes the innovation in production efficiency and cost, does not need screws, does not need auxiliary materials, forms a DIY floor through the combination of the base and the profile, realizes that the profile can be pressed with the external force and the base
  • the design choice range of the product; and the push-down buckle design of the invention is not only easy to assemble, but also easy to disassemble, when the user is damaged due to the profile, only need to purchase a new profile to replace the old profile, when the user wants to replace
  • the user only needs to remove the profile from the base and replace the profile at the base. Assembly position or orientation, it can easily achieve without spending a penny, increased user participation and fun to use .
  • Figure 1 is a perspective view of the base of the present invention
  • Figure 2 is a partial enlarged view of Figure 1;
  • Figure 3 is a front elevational view of the base of the present invention.
  • Figure 4 is a bottom plan view of the base of the present invention.
  • Figure 5 is a schematic view of a profile
  • Figure 6 is a perspective view of a long profile
  • Figure 7 is a schematic view of the fastening of the base and the profile
  • Figure 8 is a perspective view of the base and the profile snap
  • Figure 9 is a schematic view showing one of the implementations in the second embodiment.
  • Figure 10 is a schematic cross-sectional view taken along line A-A of Figure 9;
  • Figure 11 is a block diagram showing the implementation of the first embodiment
  • Figure 12 is a schematic diagram of the implementation of the second embodiment
  • Figure 13 is a schematic view showing the implementation of the third embodiment
  • Figure 14 is a block diagram showing the implementation of the fourth embodiment.
  • base 110 side plate 120, horizontal plate 130, riser 140, limit plate 150, lattice groove 151, buckle lattice groove 152, support lattice groove 160, universal buckle structure 161, inner four-way buckle 1611, inner fixed plate 1612, inner card 1613, inner buckle portion 162, outer four-way buckle 1621, outer fixing plate 1622, outer card board 1623, outer buckle portion 170 support frame 171, bow plate 180, joint portion 181, hoe 182, blink 191, block block 192, blocking the fixing plate 193, the groove of the base;
  • a DIY floor comprising a base 100 and a profile 200;
  • the base 100 is mainly composed of four side plates 110, a plurality of horizontal plates 120, and a plurality of vertical plates 130.
  • the four side plates 110 are connected to form a closed structure, and the joint at the side plate 110 is a base.
  • a limiting plate 140 is disposed on each corner of the 100, and a limiting plate 140 is also disposed on the side of the side plate 110.
  • the horizontal plate 120 and the vertical plate 130 are fixed in the closed structure, and the horizontal plate 120 and the vertical plate 130 are orthogonal to each other.
  • a plurality of lattice slots 150 are provided with a plurality of universal snap structures 160 and a plurality of support brackets 170.
  • the support brackets 170 are formed by diagonally disposed arcuate plates 171; a universal snap structure 160 includes matching A set of inner four-way buckles 161 and a set of outer four-way buckles 162, the set of inner four-way buckles 161 includes an inner fixed plate 1611 and four inner inner plates 1612, the inner fixed plate 1611 is fixed in a lattice groove 150 The inner end of the inner card 1612 is provided with an inner latching portion 1613.
  • the four inner latching plates 1612 are fixed in four orientations of the inner fixing plate 1611, and the inner latching portion 1613 is outwardly disposed.
  • a set of outer four-way buckles 162 is composed of four outer fixing plates 1621
  • Four outer clamping plates 1622 are respectively fixed, and four outer fixing plates 1621 are respectively fixed around the lattice groove 150 to which the inner fixing plate 1611 is fixed, and four outer clamping plates 1622 are respectively fixed on the four outer fixing plates 1621, and the outer clamping plate 1622 is respectively fixed.
  • the upper end is provided with an outer latching portion 1623, and the outer latching portion 1623 is disposed outwardly, and the outward facing portion refers to a direction in which the center of the lattice slot 150 is outwardly diverged; in the above-mentioned horizontal plate 120 and riser 130
  • Each of the at least one column is provided with a blocking block 191 perpendicular to the horizontal plate 120 and the vertical plate 130.
  • the blocking block 191 functions to position and prevent displacement, and at the same time enables the product to produce different kinds of parquet; the outer edge of the side plate 110
  • a joint portion 180 is provided, and two DIY floors can be fixedly coupled to each other through the joint portion 180.
  • the joint portion 180 is provided with a boring head 181 and a mortise 182, and two or more DIY floors can pass through the hoe 181 and the mortise 182 of each other. Fastened to form a complete floor;
  • the profile 200, the profile 200 is disposed on the top of the base 100, and a plurality of profiles 200 are combined with a base 100 to form a DIY floor.
  • the bottom of the profile 200 is provided with a universal buckle in the base 100.
  • the structure 160 is matched with the card slot structure 210.
  • the card slot structure 210 includes four legs 211 and a card slot protrusion 212 disposed under the leg 211.
  • the four legs 211 are parallel, on the inward side of the card slot protrusion 212.
  • a beveled surface 2121 and a boss 2122 are provided, and a rounded corner is provided at a bottom joint of the inclined surface 2121.
  • a card slot is formed between the card slot protrusions 212.
  • the card slot formed between the outer card slot protrusion 212 and the inner card slot protrusion 212 adjacent thereto is referred to as a side card slot 220, and two
  • the card slot formed between the inner card slot protrusions 212 is referred to as an inner card slot 230; a top slot 240 is formed at the top of the profile 200, and the top slot 240 can be customized, customized in pattern, texture, and has anti-slip and the like.
  • the profile 200 is divided into a long profile 201 and a short profile 202, and the bottom of the elongated profile 201 is provided.
  • the profile groove 2011, the profile groove 2011 is engaged with the blocking block 191 when the base 100 and the long profile 201 are engaged, and the short profile 202 is fastened when it is engaged with the base 100.
  • One side of the block 191 abuts against the possibility of sliding of the profile 200.
  • the slot protrusions 212 on both sides of the inner card slot 230 cooperate with the inner four-way buckle 161, and the outer side of the side card slot 220
  • the card slot protrusion 212 cooperates with the outer four-way buckle 162, and the card slot protrusion 212 is pressed down and contacts the inner card board 1612 and the outer card board 1622 parallel to the leg 211. At this time, the inner card board 1612 faces outward.
  • the inner latching portion 1613 is in contact with the inclined surface 2121 of the latching projection 212 on the two sides of the inner latching slot 230, the outer latching portion 1623 of the outer latching plate 1622 and the latching projection 212 outside the side latching slot 220.
  • the inclined surface 2121 is in contact with each other, and the inner latching portion 1613 causes the inner latching plate 1612 to deform inwardly in the opposite direction of the inclined surface 2121 under the action of the pressing external force, and the outer latching portion 1623 causes the outer latching plate in the opposite direction of the inclined surface 2121.
  • the 1622 is deformed inwardly so that the card slot protrusions 212 can be smoothly connected to the inner card board 1612 and the outer card board 1622.
  • the inner card board 1612 When the buckle is in place, the inner card board 1612 is buckled.
  • the outer latching portion 1623 of the portion 1613 and the outer latching plate 1622 is opposite to the boss 2122 of the latching projection 212, and the inner latching portion 1613 and the outer latching portion 1623 are at the upper and the bossing portion 212. 2 Underneath, the base 100 and the profile 200 are fastened together.
  • the limiting plates 140 at the four corners of the base 100 can function to position and prevent the sliding movement of the profile 200.
  • the limiting plate 140 can be a right angle plate when the profile 200 is When the base 100 is fastened, the limiting plate 140 can be positioned to position the profile 200 in position; the profile 200 near the four corners of the base 100 cooperates with the limiting plate 140, and the limiting plate 140 can be externally applied to the profile 200. The action prevents the movement when sliding, and the situation in which the profile 200 slides out of the floor is avoided during the use of the DIY floor.
  • a base groove 193 is provided at the bottom of the base 100. After the plurality of floors are laid, the bottom of each floor can be ventilated through the base groove 193, so that the bottom of the whole floor is kept fresh and dry, and the base groove is provided.
  • the groove 193 can also reduce the deformation of the base 100.
  • the use of the support frame 170 consisting of the arcuate plates 171 disposed diagonally intersects also increases the structural strength of the base 100 and reduces the deformation of the base 100.
  • a plurality of profiles 200 of different lengths can be mated with the same base 100, and the assembly direction of the profile 200 is not limited, and the following embodiments are combined with specific embodiments. Description.
  • Embodiment 1 is a diagrammatic representation of Embodiment 1:
  • a DIY floor includes a base 100.
  • the base 100 is mainly composed of four equal length side plates 110 and eight horizontal plates 120 and eight vertical plates 130.
  • the four side plates 110 are connected to form a square closed structure.
  • a limiting plate 140 is disposed at each of the joints of the side plates 110.
  • the horizontal plate 120 and the vertical plate 130 are two in a group.
  • the horizontal plates 120 and the vertical plates 130 are mutually connected.
  • the lattice grooves 150 are orthogonally formed, and the lattice grooves 150 formed by the intersection of each of the horizontal plates 120 and the vertical plates 130 are the buckle lattice grooves 151.
  • the number of the buckle lattice grooves 151 is sixteen, which are similar.
  • the support lattice groove 152 is formed in the middle of the four snap lattice grooves 151.
  • the number of the support lattice grooves 152 is nine, and the support frame 170 is fixed in each support lattice groove 152.
  • the support frame 170 is diagonally opposed.
  • the cross-shaped arcuate plates 171 are formed, and an inner four-way buckle 161 is disposed in each of the buckle lattice grooves 151; an outer four-way buckle 162 is disposed on the outer side of the corresponding snap lattice groove 151, and the eight horizontal plates 120 are disposed on the outer side.
  • a blocking block 191 perpendicular to the horizontal plate 120 is disposed at the center of the upper surface, in order to set the blocking block 191 It is more convenient and firm, and a blocking fixing plate 192 is disposed between a plurality of horizontal plates 120, that is, four blocking fixing plates 192 are disposed in the eight horizontal plates 120, and the blocking block 191 is fixed on the blocking fixing plate 192, and similarly, in eight A blocking block 191 perpendicular to the vertical plate 130 is disposed at the center of the upper surface of the riser 130.
  • a set of vertical plates 130 and a set of horizontal plates 120 are respectively disposed.
  • Blocking the fixing plate 192 that is, four blocking fixing plates 192 are disposed in the eight vertical plates 130, and four blocking fixing plates 192 are disposed in the eight horizontal plates 120.
  • the blocking block 191 is fixed on the blocking fixing plate 192, the horizontal plate 120 and the vertical plate 120
  • the blocking block 191 on the plate 130 is distributed in a cross shape; the bottom of the base 100 is provided with a base groove 193;
  • the floor further comprises four profiles 200, the profiles 200 being long profiles 201, the lengths of the four elongated profiles 201 being similar to the length of the side panels 110, with a long profile 201 being able to be properly snapped into the base 100, in the long profile
  • the bottom of the 201 is provided with a card slot structure 210 that cooperates with the universal snap structure 160.
  • the specific structure of the card slot structure 210 includes the legs 211 and the card slot protrusions 212, and the profile is provided at the bottom of the elongated profile 201. Groove 2011.
  • the four lengths of the profiles 200 are buckled one by one into the base 100, and the fastening process is referred to FIG. 7 and FIG. 8.
  • the four profiles 200 may be along the horizontal plate 120 direction or the vertical plate 130. The direction is snap-fitted, and if it is mounted in the direction of the horizontal plate 120, the blocking block 191 on the horizontal plate 120 is embedded in the profile groove 2011 on the profile 200, and the blocking block 191 on the riser 130 is inserted just in the middle.
  • the gap between the two profiles 200 acts to block the sliding of the profile 200; if it is mounted in the direction of the riser 130, the blocking block 191 on the riser 130 is embedded in the profile groove 2011 on the profile 200, on the transverse plate 120
  • the blocking block 191 is inserted just into the gap of the middle two profiles 200.
  • the card slot structure 210 on each profile 200 cooperates with a row or column of the universal snap structure 160 to fasten the profile 200 in the base 100, close to the four corners of the profile 200 and the base 100 on both sides.
  • the plate 140 abuts and is positioned and limited by the limiting plate 140.
  • Embodiment 2 is a diagrammatic representation of Embodiment 1:
  • a DIY floor shown in the second embodiment includes the same base 100 as the first embodiment, and further includes eight profiles 200, the profile 200 is a short profile 202, and the length of the short profile 202 is about half of the side plate 110.
  • the bottom of the short profile 202 is provided with a card slot structure 210 that cooperates with the universal snap structure 160.
  • the card slot structure 210 includes a leg 211 and a card slot bump 212.
  • the eight short profiles 202 are grouped in two groups, and a total of four groups are engaged in different directions.
  • a set of vertical plates are arranged in the upper left corner and the lower right corner of the base 100.
  • a short profile 202 that is fastened in the direction of 130 is provided with a set of short profiles 202 that are fastened in the direction of the horizontal plate 120 in the upper right corner and the lower left corner of the base 100; and a block shaped like a cross on the base 100; 191 is just separated between the adjacent two sets of short profiles 202.
  • each of the short profiles 202 can be disassembled independently.
  • each short profile 202 When each of the short profiles 202 is buckled and pressed, each short profile 202 is It can be positioned and prevented from sliding by the blocking block 191 or the limiting block; in addition, eight short profiles 202 can be used to lay various shapes, and reference can be made to FIG.
  • Embodiment 3 is a diagrammatic representation of Embodiment 3
  • a DIY floor shown in the third embodiment includes the same base 100 as in the first embodiment, and further includes two long profiles 201 and four short profiles 202.
  • the structure of the elongated profile 201 is as described in the first embodiment.
  • the long profile 201 is the same, the structure of the short profile 202 is the same as that of the short profile 202 described in the second embodiment, and the installation of the long profile 201 and the short profile 202 can be referred to FIG.
  • Embodiment 4 is a diagrammatic representation of Embodiment 4:
  • a DIY floor shown in the fourth embodiment includes the same base 100 as in the first embodiment, and further includes a long profile 201 and six short profiles 202.
  • the structure of the elongated profile 201 is the same as that described in the first embodiment.
  • the long profile 201 is the same, the structure of the short profile 202 is the same as that of the short profile 202 described in the second embodiment, and the installation of the long profile 201 and the short profile 202 can be referred to FIG.
  • the technical solution of the present invention achieves the purpose of uniformly matching a plurality of different length profiles 200 by using the same base 100, and there is no limitation on the assembly direction of the profile 200, and the same base 100 is used.
  • profiles 200 of different lengths the orientation of different profiles 200 can create a variety of floor designs. The flooring of a variety of different designs is then spliced into a complete floor, which is more individual and greatly enriches the appearance of the product. Design choice range.
  • the invention realizes the innovation in production efficiency and cost, does not require screws, does not need accessories, and forms a DIY floor through the combination of the base 100 and the profile 200, so that the profile 200 can be quickly combined with the base 100 by external force pressing.
  • the efficient assembly function together has no technical requirements for the assembler, does not produce any waste products, does not require any accessories and tools, and greatly saves the cost of accessories and tools.
  • the installation time of each board is 4 seconds according to the worker proficiency. Between 8 seconds, the efficiency has increased by 16 to 18 times. Significant savings in assembly production time and labor costs can be produced on a large scale.
  • its unique design is designed to position and prevent the displacement of the profile 200.
  • the base can also be used. 100 and profile 200 are sold separately, and the same base 100 is sold separately. At the same time, profiles 200 of different designs, different lengths, different colors and different materials are sold for the final consumer to freely purchase, freely match, DIY assembly, and realize countless profiles.
  • the combination and design of the 200 and the base 100 only need one, which greatly enriches the design and selection range of the product, and at the same time realizes the purpose of individualized design.
  • the design of the push-down buckle of the present invention is not only easy to assemble, but also easy to disassemble (by means of external force, the profile 200 can be easily ejected out of the plastic base 100 by fingers), which enables the profile 200 to be used after the product has been used for a certain period of time. After being damaged, soiled or aged, the user does not need to destroy the entire floor and purchase a new floor to replace it. The user only needs to purchase a new profile 200 to replace the old profile 200, and the base 100 can still be retained, which greatly saves Replacement costs and replacement time.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Floor Finish (AREA)

Abstract

一种DIY地板,包括底座(100)和型材(200),在底座(100)的四角固定有限位板(140),在底座(100)中开设若干格子槽(150),在格子槽(150)中安装若干万向卡扣结构(160)和若干支撑架(170),万向卡扣结构(160)包括相配套的一组内四向卡扣(161)和一组外四向卡扣(162),外四向卡扣(162)固定在内四向卡扣(161)的外侧;底座(100)的上表面固定有至少一组相垂直呈十字分布的阻挡块(191),在底座(100)的底部开设有底座沟槽(193),底座(100)的外沿设有结合部(180);型材(200)设置在底座(100)的顶部,在型材(200)中设有与万向卡扣结构(160)相配合的卡槽结构(210)。该地板实现了型材通过外力下压即可与底座快速结合在一起的高效装配功能,而且对型材的装配方向无任何限制,同一款底座可配合不同长度的型材,不同的型材的摆放方向可创造出多种地板的外观设计。

Description

一种DIY地板 一种DIY地板
技术领域
本发明属于地板领域,更具体而言,本发明涉及一种DIY地板。
背景技术
DIY 地板由于它的方便性,逐渐收到用户的欢迎。 目前的 DIY 地板是由面材(木材,石材,塑木,瓷砖等)和塑料底座结合而成。
目前市面上同类产品的装配方法一般有两种:
第一种,也是最为普遍方法,为用螺丝把塑料底座和面材锁在一起达到底和面结合的目的:
这种装配方法一般需要安装24颗到32颗螺丝,需要在面材上面预先定位并打好螺丝孔,然后再一颗颗螺丝准确的打到相应的螺丝孔上面。每片板的装配时间根据工人的熟练程度大概需要64秒到130秒左右的时间;按目前浙江、广东等地区的加工费计算,装配一片板的人工成本大概需要7毛钱人民币左右,每个工人每天8小时的话可以装配220片-450片地板。而且装配过程当中由于预钻孔错位,螺丝错位等情况常有发生,废品率非常高。此类装配方法:人工成本高,废品率高,对装配人员技术要求较高,效率低无法规模化生产。同时在实际使用过程中存在螺丝会刺伤使用者的脚或刺坏鞋袜的风险。
第二种,市场常规做法为滑入式装配方法,即是在底座和面板上做了凹凸设计,运用外力把面材塞入到底座的凹槽里面。此种设计对比螺丝装配有了一定提高,省去了装配的辅料和工具,装配效率也有一定提高,每片的装配时间大概为16秒到32秒钟。但是此种装配方法在批量生产时仍然存在许多缺陷:
因为是滑入式设计,所以必须在塑料底座的四周做挡片设计避免面材滑出底座,由于做了挡片设计,导致挡片与凹槽之间有了高低差;
这对面材的材料品种有了较大的选择限制,要求面材必须为具备相当柔韧性的材料(如橡胶),只有这种类型的材料才有可能用外力把面材塞入到底座,并在塞入后面材可以恢复到原来未塞入前的状态,硬质材料无法塞入底座;
在进行塞入装配的过程中经常会出现面材把塑料底座挤压变形甚至破裂,又或者塞入以后面材无法恢复到装配前的平整状态,也即是变形,装配过程也要求装配人员较为仔细避免由于用力过大破坏了产品,废品率太高,对装配人员装配技术和熟练程度也有较高要求;
由于塞入需要用到较大的外力,装配过程中也容易造成塞入时夹到手受伤的情况,装配安全性方面问题较大;
整个装配效率相对仍然不高,大批量生产时对装配人员的技术熟练程度要求也较高,生产效率仍较低,装配成本也较高;
另外,虽然在底座外圈做了单片设计,但由于挡片是在底座的外圈,在实际使用中板条滑出底座的机率仍然非常高。
同时,这种滑入式装配方式限制了面材装配在底座上的方向只能有一个,而且面材的长度必须是固定的,这不仅大大影响了装配的效率,因为必须对准方向以后才能装配;同时产品的外观设计也受到了极大限制,一个塑料底座只可能实现一种地板外观设计。
发明内容
本发明 公开了一种DIY地板,该地板能够实现型材通过外力下压即可与底座快速结合在一起的高效装配功能,无需用到如螺丝,胶水等配件或辅料,采用无需任何辅助装配工具的环保节能装配方式,而且对型材装配方向无限制,能实现产品装配组合的多样化要求,同时,在装配完成甚至安装完成之后,本设计产品仍可随时根据需要将型材和底座轻松拆分,通过重新改变型材摆放方向重新装配而得到全新的产品外观。
本发明所采用的技术方案是:
一种DIY地板,包括一底座和若干型材:
所述底座为方形底座,在底座的四角及侧边固定有限位块,在底座中开设若干格子槽,在所述格子槽中安装若干万向卡扣结构和若干支撑架,每个所述万向卡扣结构包括相配套的一组内四向卡扣和一组外四向卡扣,所述外四向卡扣固定在内四向卡扣的外侧;所述底座的上表面固定有至少一组相垂直呈十字分布的阻挡块,在所述底座的底部开设有底座沟槽,所述底座的外沿设有结合部;
所述型材设置在所述底座的顶部,在所述型材中设有与所述万向卡扣结构相配合的卡槽结构。
优选地,所述底座主要由侧板、横板和竖板组成,所述侧板相接形成一封闭结构,所述横板和竖板固定在封闭结构内,所述横板和竖板相互正交形成若干所述格子槽。
优选地,所述内四向卡扣包括一个内固定板和四个内卡板,所述内固定板固定在一个所述格子槽内,四个搜索内卡板固定在所述内固定板的四个方位上,所述内卡板的上端设有内卡扣部,所述内卡扣部朝外设置;所述外四向卡扣包括四个外固定板和四个外卡板,四个所述外固定板分别固定在固定有所述内固定板的所述格子槽四周,四个所述外卡板分别固定在四个所述外固定板上,所述外卡板的上端设有外卡扣部,所述外卡扣部朝外设置 。
优选地,所述结合部开设在侧板的外沿,所述结合部中设有榫头和榫眼,两个或多个DIY地板可以通过相互间的榫头、榫眼进行扣合固定以形成完整的地板 。
优选地,所述横板和所述竖板上设置阻挡固定板,所述阻挡块固定在所述阻挡固定板上。
优选地,所述卡槽结构包括四个支脚和设在支脚下方的卡槽凸块,四个所述支脚相平行。
优选地,在卡槽凸块的朝里一侧设有斜面和凸台,在所述斜面和所述卡槽凸块的底部连接处设有倒圆角,所述卡槽凸块朝外一侧的底角也设有倒圆角。
优选地,所述型材的顶部开设有顶槽。
优选地,所述型材分为长型材和短型材,所述长型材的底部设有型材凹槽,所述型材凹槽在所述底座和所述长型材扣合时与所述阻挡块相嵌合。
采用上述技术方案后,本发明实现了在生产效率和成本上的革新,不需要螺钉、不需要辅料,通过底座和型材的结合形成一种DIY地板,实现了型材通过外力下压即可与底座快速结合在一起的高效装配功能,对装配人员无任何技术要求,不会产生任何废品;实现了用同一个底座可通配多种不同长度型材的目的,而且对型材的装配方向无任何限制,用同一款底座、用不同长度的型材,不同的型材的摆放方向可创造出多种地板的外观设计,多种不同外观设计的地板再拼接成一个完整的地板,更具个性,大大丰富了产品的外观设计选择范围;而且本发明的下压式卡扣设计不单易于装配,同时也易于拆卸,当使用者因型材损坏时只需购买新的型材替换旧型材即可,当使用者想更换另一种设计风格时,使用者只需要把型材从底座上卸除并重新更换型材在底座上的装配位置或方向,即可在不花一分钱的情况下轻松实现,提高了使用者的参与性和使用乐趣 。
附图说明
图1是本发明底座的立体示意图;
图2是图1的局部放大示意图;
图3是本发明底座的主视图;
图4是本发明底座的仰视图;
图5是型材的示意图;
图6是长型材的立体示意图;
图7是底座和型材的扣合示意图;
图8是底座和型材扣合的立体示意图;
图9是实施例二中的其中一种实施示意图;
图10是图9中A-A截面的截面示意图;
图11是实施例一的实施设计简图;
图12是实施例二的实施设计简图;
图13是实施例三的实施设计简图;
图14是实施例四的实施设计简图 。
图中:
100 、底座 110、侧板 120、横板 130、竖板 140、限位板 150、格子槽 151、卡扣格子槽 152、支撑格子槽 160、万向卡扣结构 161、内四向卡扣 1611、内固定板 1612、内卡板 1613、内卡扣部 162、外四向卡扣 1621、外固定板 1622、外卡板 1623、外卡扣部 170支撑架 171、弓形板 180、结合部 181、榫头 182、榫眼 191、阻挡块 192、阻挡固定板 193、底座沟槽;
200 、型材 201、长型材 2011、型材凹槽 202、短型材 210卡槽结构 211、支脚 212、卡槽凸块 2121、斜面 2122、凸台 220、侧卡槽 230、内卡槽 240、顶槽。
具体实施方式
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述。以下实施例仅用于更加清楚地说明本发明的技术方案,而不能以此来限制本发明的保护范 围 。
一种DIY地板,包括底座100和型材200;
如图1-4所示,底座100主要由四个侧板110、若干横板120、若干竖板130组成,四个侧板110相接形成一封闭结构,在侧板110的连接处即底座100的角上各设置一个限位板140,在侧板110的侧边也设有限位板140,横板120和竖板130固定在封闭结构内,横板120和竖板130相互正交形成若干格子槽150,在格子槽150中设有若干万向卡扣结构160和若干支撑架170,支撑架170由对角交叉设置的弓形板171组成;一个万向卡扣结构160包括相配套的一组内四向卡扣161和一组外四向卡扣162,一组内四向卡扣161包括一个内固定板1611和四个内卡板1612,内固定板1611固定在一个格子槽150内,内卡板1612的上端设有内卡扣部1613,四个内卡板1612固定在内固定板1611的四个方位上,内卡扣部1613朝外设置,该处的朝外是指以格子槽150的中心为原点向外发散的方向;一组外四向卡扣162由四个外固定板1621和四个外卡板1622组成,四个外固定板1621分别固定在固定有内固定板1611的格子槽150四周,四个外卡板1622分别固定在四个外固定板1621上,外卡板1622的上端设有外卡扣部1623,外卡扣部1623朝外设置,该处的朝外是指以格子槽150的中心为原点向外发散的方向;在上述的横板120和竖板130中,各设有至少一列与横板120、竖板130相垂直的阻挡块191,阻挡块191起到定位和防止位移的作用,同时使得产品能够产生不同种类的拼花;侧板110的外沿设有结合部180,通过结合部180两个DIY地板能彼此固定结合,结合部180中设有榫头181和榫眼182,两个或多个DIY地板可以通过相互间的榫头181、榫眼182的扣合固定,以形成一个完整的地板;
如图5-6所示,型材200,型材200设置在底座100的顶部,若干个型材200与一个底座100相结合形成一个DIY地板,该型材200的底部设有与底座100中万向卡扣结构160相配合的卡槽结构210,该卡槽结构210包括四个支脚211和设在支脚211下方的卡槽凸块212,四个支脚211相平行,在卡槽凸块212的朝里一侧设有斜面2121和凸台2122,在斜面2121和卡槽凸块212的底部连接处设有倒圆角,卡槽凸块212朝外一侧的底角也设有倒圆角;相邻的卡槽凸块212之间形成了卡槽,为了方便描述,将外侧卡槽凸块212与与之相邻的内侧卡槽凸块212之间形成的卡槽称为侧卡槽220,将两个内侧的卡槽凸块212之间形成的卡槽称为内卡槽230;在型材200的顶部开设有顶槽240,顶槽240可以进行定制,定制其图案、纹路,并且具有防滑等其他作用;所述型材200分为长型材201和短型材202,所述长型材201的底部设有型材凹槽2011,所述型材凹槽2011在所述底座100和所述长型材201扣合时与所述阻挡块191相嵌合,所述短型材202在和底座100扣合时短型材202的一侧与阻挡块191相抵,完全阻止了型材200的滑动可能性。
如图7-8所示,在将型材200往底座100上进行卡扣下压时,内卡槽230两边的卡槽凸块212与内四向卡扣161相配合、侧卡槽220外侧的卡槽凸块212与外四向卡扣162相配合,卡槽凸块212下压和与支脚211相平行的内卡板1612、外卡板1622相接触,此时内卡板1612朝外的内卡扣部1613和内卡槽230两侧的卡槽凸块212中的斜面2121相接触、外卡板1622朝外的外卡扣部1623和侧卡槽220外侧的卡槽凸块212中的斜面2121相接触,在下压外力的作用下内卡扣部1613沿斜面2121的的反方向使内卡板1612产生向里的形变、外卡扣部1623沿斜面2121的反方向使外卡板1622产生向里的形变,以使卡槽凸块212能够顺利地再向下与内卡板1612、外卡板1622进行扣合连接,当扣合到位后,内卡板1612上的内卡扣部1613和外卡板1622上的外卡扣部1623均与卡槽凸块212上的凸台2122相抵,内卡扣部1613和外卡扣部1623在上、凸台2122在下,使底座100和型材200牢牢扣合在一起。
当一个底座100上安装若干个型材200后,在底座100四个角的限位板140能够起到定位和防止型材200滑动移位的作用,限位板140可为直角板,当型材200与底座100进行扣合时,限位板140可以起到定位作用,使型材200安装到位;靠近底座100四个角的型材200与限位板140相配合,限位板140能够在型材200因外力作用进行滑动移位时防止其移动,在DIY地板的使用过程中避免了型材200滑出地板这一状况出现。
在底座100的底部设有底座沟槽193,当多个地板铺设完毕后,通过底座沟槽193可以使每个地板的底部进行通水透气,使整个地板底部保持清爽干燥,而且设置的底座沟槽193也能够减少底座100变形。采用由对角交叉设置的弓形板171组成的支撑架170,也能使底座100的结构强度提高、减少底座100发生形变。
通过本发明的万向卡扣结构160和阻挡块191的配合使用,可以实现用同一底座100通配多种不同长度的型材200,而且型材200的装配方向无任何限制,下面结合具体实施例进行说明。
实施例一:
一种DIY地板,包括一底座100,底座100主要由四个等长的侧板110及八个横板120和八个竖板130组成,四个侧板110相接形成一个正方形的封闭结构,在侧板110的连接处各设置一个限位板140,横板120和竖板130两个为一组,总共有四组横板120和四组竖板130,横板120和竖板130相互正交形成格子槽150,每组横板120和竖板130相交所形成的格子槽150为卡扣格子槽151,在本实施例中卡扣格子槽151的数量为十六个,在相近的四个卡扣格子槽151中间形成了支撑格子槽152,在本实施例中支撑格子槽152的数量为九个,在每个支撑格子槽152中固定支撑架170,该支撑架170由对角交叉设置的弓形板171组成,在每个卡扣格子槽151中设置内四向卡扣161;在该对应的卡扣格子槽151的外侧设置外四向卡扣162,在八个横板120上表面的中心处设有与横板120相垂直的阻挡块191,为了让阻挡块191的设置更加方便、牢固,一组横板120之间设置阻挡固定板192,即八个横板120中设置四个阻挡固定板192,阻挡块191固定在阻挡固定板192上,同样的,在八个竖板130上表面的中心处设有与竖板130相垂直的阻挡块191,为了让阻挡块191的设置更加方便、牢固,一组竖板130之间和一组横板120之间各自设置阻挡固定板192,即八个竖板130中设置四个阻挡固定板192、八个横板120中设置四个阻挡固定板192,阻挡块191固定在阻挡固定板192上,横板120和竖板130上的阻挡块191呈十字状分布;底座100的底部设有底座沟槽193;
地板还包括四个型材200,该型材200为长型材201,该四个长型材201的长度与侧板110的长度相近,以一个长型材201能够正常扣合进底座100为准,在长型材201的底部设有与万向卡扣结构160相配合的卡槽结构210,卡槽结构210的具体结构如上所述,包括支脚211和卡槽凸块212,在长型材201的底部设有型材凹槽2011。
在实施例一中,将四个长度一致的型材200往底座100中逐个卡扣下压,扣合过程参考图7和图8,此时四个型材200可以沿横板120方向或竖板130方向进行卡扣下压安装,假如是沿横板120方向安装,则横板120上的阻挡块191嵌入到型材200上的型材凹槽2011中,竖板130上的阻挡块191恰好插入到中间两个型材200的缝隙上,起到了阻挡型材200滑动的作用;若是沿竖板130方向安装,则竖板130上的阻挡块191嵌入到型材200上的型材凹槽2011中,横板120上的阻挡块191恰好插入到中间两个型材200的缝隙上。同时,每个型材200上的卡槽结构210与一排或一列的万向卡扣结构160相配合,使型材200扣合在底座100中,靠近两侧的型材200与底座100四角的限位板140相抵,由限位板140进行定位、限位。
实施例二:
实施例二中所展示的一种DIY地板包括和上述实施例一相同的底座100,还包括八个型材200,该型材200为短型材202,短型材202的长度约为侧板110的一半,短型材202的底部设有与万向卡扣结构160相配合的卡槽结构210,卡槽结构210包括支脚211和卡槽凸块212。
在实施例二中,八个短型材202以两个为一组,总共四组,进行不同方向扣合,以图9为例,在底座100的左上角和右下角各设置一组沿竖板130方向扣合的短型材202,在底座100的右上角和左下角各设置一组沿横板120方向扣合的短型材202;以在底座100的;此时底座100上十字状的阻挡块191刚好隔在相邻的两组短型材202之间,此时的每个短型材202都能独立进行拆装,在每个短型材202进行扣合下压安装时,每个短型材202都可以由阻挡块191或限位块进行定位、防滑动;另外,采用八个短型材202后可以铺设成各种样式,可参考图12。
实施例三:
在实施例三中所展示的一种DIY地板包括和上述实施例一中相同的底座100,还包括两个长型材201和四个短型材202,长型材201的结构与实施例一中所述的长型材201相同,短型材202的结构与实施例二中所述的短型材202相同,长型材201和短型材202的安装方式可参考图13。
实施例四:
在实施例四中所展示的一种DIY地板包括和上述实施例一中相同的底座100,还包括一个长型材201和六个短型材202,长型材201的结构与实施例一中所述的长型材201相同,短型材202的结构与实施例二中所述的短型材202相同,长型材201和短型材202的安装方式可参考图14。
由以上实施例可以得知,采用本发明的技术方案实现了用同一个底座100可通配多种不同长度型材200的目的,而且对型材200的装配方向无任何限制,用同一款底座100、用不同长度的型材200,不同的型材200的摆放方向可创造出多种地板的外观设计,多种不同外观设计的地板再拼接成一个完整的地板,更具个性,大大丰富了产品的外观设计选择范围。
本发明实现了在生产效率和成本上的革新,不需要螺钉、不需要辅料,通过底座100和型材200的结合形成一种DIY地板,实现了型材200通过外力下压即可与底座100快速结合在一起的高效装配功能,对装配人员无任何技术要求,不会产生任何废品,无需任何辅料和工具,大大节约了辅料和工具损耗成本,每片板的安装时间根据工人熟练程度为4秒到8秒钟之间,效率提高了16到18倍。大大节约了装配生产时间和人工成本,可以大规模生产制造。而且其各种独特构造的设计,能起到定位和防止型材200位移的作用。
由于本发明实现了简易装配和产品装配组合多样性,所以在销售过程中除了可以按传统的按需装配来销售(按照客户对产品外观设计要求工厂里装配好再销售)以外,还可以把底座100和型材200分开销售,单独销售同一款底座100,同时销售不同设计、不同长度、不同颜色、不同材料的型材200供最终消费者自由选购、自由搭配、自己DIY装配,并实现无数种型材200的组合和设计方案而底座100只需要一种,大大丰富了产品的外观设计和选择范围,同时实现了个性化设计的目的。
而且本发明的下压式卡扣设计不单易于装配,同时也易于拆卸(借助外力,用手指可以轻松把型材200顶出塑料底座100),此特点实现了在产品使用一定时间后如若型材200有破损、弄脏或老化以后,使用者无需把整个地板销毁并购买新的地板来替换,使用者只需要购买新的型材200替换点旧的型材200即可,底座100任然可以保留,大大节省了替换成本和替换时间。
另外,在产品无损的情况下,仅仅是因为使用者觉得原来的外观设计时间长了,想换另外一种外观设计或风格,使用者只需把型材200从底座100上卸除并重新更换型材200在底座100上的装配位置或方向,即可在不花一分钱的情况下轻松实现。
另外,应当说明的是,在本发明的描述中,需要理解的是,术语'横'、'竖'、'侧'、'内'、'中心'等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为便于描述本发明和简化描述,而不是指示或暗指所指的装置或结构必须具有特定的方位,因而不能理解为对本发明保护内容的限制。
最后应说明的是:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。

Claims (10)

  1. 一种DIY地板,包括一底座和若干型材,其特征在于:
    所述底座为方形底座,在底座的四角及侧边固定有限位块,在底座中开设若干格子槽,在所述格子槽中安装若干万向卡扣结构和若干支撑架,每个所述万向卡扣结构包括相配套的一组内四向卡扣和一组外四向卡扣,所述外四向卡扣固定在内四向卡扣的外侧;所述底座的上表面固定有至少一组相垂直呈十字分布的阻挡块,在所述底座的底部开设有底座沟槽,所述底座的外沿设有结合部;
    所述型材设置在所述底座的顶部,在所述型材中设有与所述万向卡扣结构相配合的卡槽结构。
  2. 根据权利要求1所述的一种DIY地板,其特征在于:所述底座主要由侧板、横板和竖板组成,所述侧板相接形成一封闭结构,所述横板和竖板固定在封闭结构内,所述横板和竖板相互正交形成若干所述格子槽。
  3. 根据权利要求1所述的一种DIY地板,其特征在于:所述内四向卡扣包括一个内固定板和四个内卡板,所述内固定板固定在一个所述格子槽内,四个搜索内卡板固定在所述内固定板的四个方位上,所述内卡板的上端设有内卡扣部,所述内卡扣部朝外设置;所述外四向卡扣包括四个外固定板和四个外卡板,四个所述外固定板分别固定在固定有所述内固定板的所述格子槽四周,四个所述外卡板分别固定在四个所述外固定板上,所述外卡板的上端设有外卡扣部,所述外卡扣部朝外设置。
  4. 根据权利要求2所述的一种DIY地板,其特征在于:所述结合部开设在侧板的外沿,所述结合部中设有榫头和榫眼,两个或多个DIY地板可以通过相互间的榫头、榫眼进行扣合固定以形成完整的地板。
  5. 根据权利要求2所述的一种DIY地板,其特征在于:所述横板和所述竖板上设置阻挡固定板,所述阻挡块固定在所述阻挡固定板上。
  6. 根据权利要求1所述的一种DIY地板,其特征在于:所述卡槽结构包括四个支脚和设在支脚下方的卡槽凸块,四个所述支脚相平行。
  7. 根据权利要求5所述的一种DIY地板,其特征在于:在卡槽凸块的朝里一侧设有斜面和凸台,在所述斜面和所述卡槽凸块的底部连接处设有倒圆角,所述卡槽凸块朝外一侧的底角也设有倒圆角。
  8. 根据权利要求1所述的一种DIY地板,其特征在于:所述型材的顶部开设有顶槽。
  9. 根据权利要求1或8所述的一种DIY地板,其特征在于:所述型材分为长型材和短型材,所述长型材的底部设有型材凹槽,所述型材凹槽在所述底座和所述长型材扣合时与所述阻挡块相嵌合。
  10. 根据权利要求1或8所述的一种DIY地板,其特征在于:所述支撑架由对角交叉设置的弓形板组成。
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CN113619230A (zh) * 2021-07-27 2021-11-09 久盛地板有限公司 一种吸湿除臭型木塑地板

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CN202644931U (zh) * 2012-04-01 2013-01-02 广东康特环保科技有限公司 一种自锁地板
CN103161290A (zh) * 2013-03-11 2013-06-19 安徽森泰塑木新材料有限公司 无螺钉系统下地板
CN203347181U (zh) * 2013-05-29 2013-12-18 福建省乐普陶板制造有限公司 一种隔热防潮隔音的基板支架
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CN202644931U (zh) * 2012-04-01 2013-01-02 广东康特环保科技有限公司 一种自锁地板
CN103161290A (zh) * 2013-03-11 2013-06-19 安徽森泰塑木新材料有限公司 无螺钉系统下地板
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Publication number Priority date Publication date Assignee Title
CN113619230A (zh) * 2021-07-27 2021-11-09 久盛地板有限公司 一种吸湿除臭型木塑地板
CN113619230B (zh) * 2021-07-27 2023-10-31 久盛地板有限公司 一种吸湿除臭型木塑地板

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