CN113619230A - 一种吸湿除臭型木塑地板 - Google Patents

一种吸湿除臭型木塑地板 Download PDF

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CN113619230A
CN113619230A CN202110851000.2A CN202110851000A CN113619230A CN 113619230 A CN113619230 A CN 113619230A CN 202110851000 A CN202110851000 A CN 202110851000A CN 113619230 A CN113619230 A CN 113619230A
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layer
moisture
wood
soft
plastic
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CN113619230B (zh
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叶家豪
孙龙祥
晁久
孔繁旭
何啸宇
王艳伟
叶江
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Jiusheng Wood Co ltd
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Abstract

本发明公开了一种吸湿除臭型木塑地板,包括依次连接的木塑板层(1)、防潮除臭层、软质防腐层(2)和软质垫层，所述防潮除臭层包括依次连接的透气层(3)、纸板层(4)和瓦楞纸层(5)，瓦楞纸层(5)内分布有若干瓦楞腔，瓦楞腔内填充有干燥剂(6)，纸板层(4)上分布有若干气孔(7)，气孔(7)的一端延伸至瓦楞腔内，气孔(7)的另一端延伸至透气层(3)内。本发明具有防潮和除臭效果好的特点。

Description

一种吸湿除臭型木塑地板
技术领域
本发明涉及一种软质组合地板，特别是一种吸湿除臭型木塑地板。
背景技术
目前市面上的软质组合地板普遍由塑料发泡材料加工而成，相邻地板之间通过鸠尾榫和鸠尾槽相互拼合并形成大面积的组合地板；这类地板由于拥有质地柔软、韧度高等特性，且在遭遇碰撞时具有较高的防护效果，使其经常作为儿童行走、玩乐时的地垫使用。
但这类组合地板在潮湿环境下经常容易受潮发霉，并随之造成细菌滋生，降低了地板的安全性和美观度。另一方面，使用者在行走过程中还容易将还有臭味的汗液附着在地板上，使得这部分汗液会粘附在地板表面或进入地板缝隙内，并持续的产生臭味气体，大幅降低地板的使用体验。
因此，现有的软质组合地板存在防潮效果差、容易产生臭味的问题。
发明内容
本发明的目的在于，提供一种吸湿除臭型木塑地板。它具有防潮和除臭效果好的特点。
本发明的技术方案：一种吸湿除臭型木塑地板，包括依次连接的木塑板层、防潮除臭层、软质防腐层和软质垫层，所述防潮除臭层包括依次连接的透气层、纸板层和瓦楞纸层，瓦楞纸层内分布有若干瓦楞腔，瓦楞腔内填充有干燥剂，纸板层上分布有若干气孔，气孔的一端延伸至瓦楞腔内，气孔的另一端延伸至透气层内。
前述的一种吸湿除臭型木塑地板中，所述透气层包括棉絮层，棉絮层的中部分布有若干支撑部，棉絮层的外部包裹有纱布层，所述气孔的端部穿过纱布层延伸至棉絮层内。
前述的一种吸湿除臭型木塑地板中，所述支撑部为弹性材料，支撑部的两端贯穿棉絮层并连接纱布层。
前述的一种吸湿除臭型木塑地板中，所述木塑板层、防潮除臭层、软质防腐层和软质垫层之间相互粘合。
前述的一种吸湿除臭型木塑地板中，所述木塑板层的四周分布有若干位于防潮除臭层外部的支撑柱，支撑柱的端部穿过防潮除臭层并扣入软质防腐层上的卡槽内。
前述的一种吸湿除臭型木塑地板中，所述木塑板层、软质防腐层和软质垫层在四周边缘处经丝线相互缝合。
前述的一种吸湿除臭型木塑地板中，所述软质垫层包括底胶层，底胶层的一侧连接软质防腐层，底胶层的另一侧分布有若干脚垫，底胶层和脚垫由橡胶发泡材料一体加工而成。
前述的一种吸湿除臭型木塑地板中，所述干燥剂为活性炭。
前述的一种吸湿除臭型木塑地板中，所述木塑板层、软质防腐层和/或软质垫层的四周设有鸠尾榫，相邻鸠尾榫之间形成鸠尾槽，相邻地板之间经鸠尾榫和鸠尾槽相互扣合。
与现有技术相比，本发明具有以下特点：
(1)本发明通过地板底部的软质垫层，使得地板在铺装时能够将木塑板层、防潮除臭层和软质防腐层与地面相互分离，从而减小水分接触造成受潮的可能性；通过透气层和瓦楞纸层的配合，使得空气在穿过木塑板层进入防潮除臭层后，通过干燥剂对空气中的水分进行吸附，从而进一步降低地板受潮的可能性；通过具有透气性能的木塑板层，使木塑板层表面的异味也能够穿过木塑板层进入防潮除臭层，并被活性炭吸收，从而实现本发明的除臭效果；
(2)在上述基础上，本发明通过对透气层的结构限定，使透气层具有优异的透气效果，方便气体的进出；通过支撑部则能够对透气层起到支撑作用，避免透气层的受到踩踏后的完全压扁，进而保持棉絮层的蓬松和透气效果；通过对支撑柱的设置，使得地板在受压时能够依靠木塑板层和软质防腐层进行进行支撑，而防潮除臭层则不起到支撑作用，进而有效避免防潮除臭层的受力变形或破坏，保证防潮除臭层的透气和吸附效果；同时，支撑柱的设置还能够对木塑板层的倾斜角度起到限位和回弹效果，即不会造成木塑板层的过度倾斜，木塑板层在失去压力后也能够重新回复水平状态；
(3)通过由软质材料加工而成的软质防腐层，使得支撑柱在受力向下施压时，还能够造成软质防腐层的受力变形，进而缩小木塑板层和软质防腐层之间的距离并对防潮除臭层形成挤压，防潮除臭层在受到挤压后则会克服支撑部的作用使透气层收缩，将透气层内的空气向外部排出；而当地板失去压力后，透气层会在支撑部的作用下回弹，并随之对木塑板层表面形成负压吸附效果，使木塑板层表面的气体能够进入透气层内，进一步提高本发明的除臭效果；支撑部在回弹后也能够配合支撑柱对木塑板层进行限位，保证木塑板层在回弹后的水平度；
(4)通过对各层在连接处的相互粘合，配合对各层在四周边缘处的缝合，使得本发明能够形成整体式结构，避免地板在运输和使用过程中的相互分离；通过鸠尾榫和鸠尾槽的设置，则能够使地板在铺装时相互连接限位，从而进一步避免木塑板层和软质防腐层的受力倾斜；
所以，本发明具有防潮和除臭效果好的特点。
附图说明
图1是本发明的结构示意图；
图2是本发明的剖面视图；
图3是图2的A向剖视图。
附图中的标记为：1-木塑板层，2-软质防腐层，3-透气层，4-纸板层，5-瓦楞纸层，6-干燥剂，7-气孔，8-支撑柱，9-底胶层，10-脚垫，11-鸠尾榫，12-鸠尾槽，301-棉絮层，302-支撑部，303-纱布层。
具体实施方式
下面结合附图和实施例对本发明作进一步的说明，但并不作为对本发明限制的依据。
实施例。一种吸湿除臭型木塑地板，构成如图1所示，包括由上到下依次连接的木塑板层1、防潮除臭层、软质防腐层2和软质垫层，所述软质防腐层2由软质防腐材料加工而成，所述木塑板层1由木粉和聚乙烯材料混合后挤压或注塑成型，成型过程中不添加胶黏剂，因此具备透气效果；所述防潮除臭层包括依次连接的透气层3、纸板层4和瓦楞纸层5，所述纸板层4的材质为纸塑板，透气层3、纸板层4和瓦楞纸层5之间经胶水相互粘合，瓦楞纸层5内分布有若干瓦楞腔，瓦楞腔内填充有干燥剂6，纸板层4上分布有若干气孔7，气孔7的一端延伸至瓦楞腔内，气孔7的另一端延伸至透气层3内。
所述透气层3包括棉絮层301，棉絮层301的中部分布有若干支撑部302，棉絮层301的外部包裹有纱布层303，所述气孔7的端部穿过纱布层303延伸至棉絮层301内，支撑部302与气孔7相互错位设置。
所述支撑部302为弹性材料，该弹性材料可选用橡胶垫或微型弹簧，支撑部302的两端贯穿棉絮层301并连接纱布层303。
所述木塑板层1、防潮除臭层、软质防腐层2和软质垫层之间相互粘合，木塑板层1和防潮除臭层之间在粘合时留出供气体进出的间隙。
所述木塑板层1的四周分布有若干位于防潮除臭层外部的支撑柱8，支撑柱8为硬质材料且与木塑板层1一体成型，支撑柱8的端部穿过防潮除臭层并扣入软质防腐层2上的卡槽内。
所述木塑板层1、软质防腐层2和软质垫层在四周边缘处经丝线相互缝合。
所述软质垫层包括底胶层9，底胶层9的一侧连接软质防腐层2，底胶层9的另一侧分布有若干半球形的脚垫10，底胶层9和脚垫10由橡胶发泡材料一体加工而成。
所述干燥剂6为活性炭。
所述木塑板层1、软质防腐层2和/或软质垫层的四周设有鸠尾榫11，相邻鸠尾榫11之间形成鸠尾槽12，相邻地板之间经鸠尾榫11和鸠尾槽12相互扣合。
本发明的工作原理：本发明在铺装时通过鸠尾榫11和鸠尾槽12相互扣合，并利用相邻地板的限位使地板整体保持水平状态；通过地板底部的脚垫10能够对地板整体进行托举，使底胶层9和地板相互分离，从而降低水分进入地板内的可能性，防止受潮。地板在自然状态下，透气层3在支撑部302的支撑下处于蓬松状态，从而具有较高的透气性，四周空气可穿过木塑板层1进入透气层3内，并穿过气孔7接触干燥剂6，并通过干燥剂6吸附空气中的水分和异味气体，避免水分在地板内的积聚，实现本发明的防潮和除臭效果；经处理后的空气也能够穿过防潮除臭层向四周散发。
当使用者踩踏在地板上时，由于支撑柱8的作用，使木塑板层1在受力后对软质防腐层2施加向下的压力，进而使软质防腐层2在卡槽处压缩变形后对木塑板层1进行支撑，避免木塑板层1的过度下压造成防潮除臭层的压扁。由于软质防腐层2的局部变形，使得木塑板层1和软质防腐层2的间距仍会形成一定幅度的收缩，从而造成对防潮除臭层的挤压，防潮除臭层在受到挤压后则会克服支撑部302的弹力使透气层3压紧，从而使得透气层3内的空气向外部排出。同时，通过支撑柱8和四周榫槽结构的配合，能够使木塑板层1在受压后保持水平状态进行升降，防止木塑板层1因受力不均造成的过度倾斜。
当使用者离开地板后，软质防腐层2回弹使木塑板层1重新回复原位，同时支撑部302回弹使透气层3回复自然状态；透气层3在回复后其内侧形成负压，进而对四周空气进行吸收，使木塑板层1表面的空气被吸入透气层3内并接触干燥剂6。在该状态下，使得当使用者的脚部散发异味，或带有异味的汗液粘附在木塑板层1表面时，通过该吸收效果能够使干燥剂6在短时间内对异味气体进行处理，从而减少异味的产生。同理，当汗液从间隙处进入地板内部时，干燥剂6也能够对异味和水分进行吸附，保证地板的防潮或除臭效果。
当外部环境处于干燥状态时，干燥剂6则能够将水分向外部释放，以保证内外湿度的平衡，从而实现干燥剂6的循环吸水特性。

Claims (9)

1.一种吸湿除臭型木塑地板，其特征在于：包括依次连接的木塑板层(1)、防潮除臭层、软质防腐层(2)和软质垫层，所述防潮除臭层包括依次连接的透气层(3)、纸板层(4)和瓦楞纸层(5)，瓦楞纸层(5)内分布有若干瓦楞腔，瓦楞腔内填充有干燥剂(6)，纸板层(4)上分布有若干气孔(7)，气孔(7)的一端延伸至瓦楞腔内，气孔(7)的另一端延伸至透气层(3)内。
2.根据权利要求1所述的一种吸湿除臭型木塑地板，其特征在于：所述透气层(3)包括棉絮层(301)，棉絮层(301)的中部分布有若干支撑部(302)，棉絮层(301)的外部包裹有纱布层(303)，所述气孔(7)的端部穿过纱布层(303)延伸至棉絮层(301)内。
3.根据权利要求2所述的一种吸湿除臭型木塑地板，其特征在于：所述支撑部(302)为弹性材料，支撑部(302)的两端贯穿棉絮层(301)并连接纱布层(303)。
4.根据权利要求1所述的一种吸湿除臭型木塑地板，其特征在于：所述木塑板层(1)、防潮除臭层、软质防腐层(2)和软质垫层之间相互粘合。
5.根据权利要求1所述的一种吸湿除臭型木塑地板，其特征在于：所述木塑板层(1)的四周分布有若干位于防潮除臭层外部的支撑柱(8)，支撑柱(8)的端部穿过防潮除臭层并扣入软质防腐层(2)上的卡槽内。
6.根据权利要求5所述的一种吸湿除臭型木塑地板，其特征在于：所述木塑板层(1)、软质防腐层(2)和软质垫层在四周边缘处经丝线相互缝合。
7.根据权利要求1所述的一种吸湿除臭型木塑地板，其特征在于：所述软质垫层包括底胶层(9)，底胶层(9)的一侧连接软质防腐层(2)，底胶层(9)的另一侧分布有若干脚垫(10)，底胶层(9)和脚垫(10)由橡胶发泡材料一体加工而成。
8.根据权利要求1所述的一种吸湿除臭型木塑地板，其特征在于：所述干燥剂(6)为活性炭。
9.根据权利要求1所述的一种吸湿除臭型木塑地板，其特征在于：所述木塑板层(1)、软质防腐层(2)和/或软质垫层的四周设有鸠尾榫(11)，相邻鸠尾榫(11)之间形成鸠尾槽(12)，相邻地板之间经鸠尾榫(11)和鸠尾槽(12)相互扣合。
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