WO2018018972A1 - 移动终端、电源适配器、电源接口及其制造方法 - Google Patents

移动终端、电源适配器、电源接口及其制造方法 Download PDF

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Publication number
WO2018018972A1
WO2018018972A1 PCT/CN2017/082260 CN2017082260W WO2018018972A1 WO 2018018972 A1 WO2018018972 A1 WO 2018018972A1 CN 2017082260 W CN2017082260 W CN 2017082260W WO 2018018972 A1 WO2018018972 A1 WO 2018018972A1
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WO
WIPO (PCT)
Prior art keywords
power
baffle
pin
plug housing
plug
Prior art date
Application number
PCT/CN2017/082260
Other languages
English (en)
French (fr)
Inventor
辜国栋
李飞飞
Original Assignee
广东欧珀移动通信有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN201620803045.7U external-priority patent/CN205960247U/zh
Priority claimed from CN201610605836.3A external-priority patent/CN106025672B/zh
Application filed by 广东欧珀移动通信有限公司 filed Critical 广东欧珀移动通信有限公司
Priority to EP17833278.9A priority Critical patent/EP3477780A4/en
Publication of WO2018018972A1 publication Critical patent/WO2018018972A1/zh
Priority to US16/245,054 priority patent/US10855008B2/en
Priority to US16/442,080 priority patent/US10811793B2/en

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R12/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
    • H01R12/50—Fixed connections
    • H01R12/51—Fixed connections for rigid printed circuits or like structures
    • H01R12/55—Fixed connections for rigid printed circuits or like structures characterised by the terminals
    • H01R12/58—Fixed connections for rigid printed circuits or like structures characterised by the terminals terminals for insertion into holes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67D—DISPENSING, DELIVERING OR TRANSFERRING LIQUIDS, NOT OTHERWISE PROVIDED FOR
    • B67D7/00—Apparatus or devices for transferring liquids from bulk storage containers or reservoirs into vehicles or into portable containers, e.g. for retail sale purposes
    • B67D7/06—Details or accessories
    • B67D7/32—Arrangements of safety or warning devices; Means for preventing unauthorised delivery of liquid
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R12/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
    • H01R12/70—Coupling devices
    • H01R12/71—Coupling devices for rigid printing circuits or like structures
    • H01R12/712—Coupling devices for rigid printing circuits or like structures co-operating with the surface of the printed circuit or with a coupling device exclusively provided on the surface of the printed circuit
    • H01R12/716—Coupling device provided on the PCB
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46—Bases; Cases
    • H01R13/502—Bases; Cases composed of different pieces
    • H01R13/504—Bases; Cases composed of different pieces different pieces being moulded, cemented, welded, e.g. ultrasonic, or swaged together
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46—Bases; Cases
    • H01R13/502—Bases; Cases composed of different pieces
    • H01R13/506—Bases; Cases composed of different pieces assembled by snap action of the parts
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/02—Contact members
    • H01R13/28—Contacts for sliding cooperation with identically-shaped contact, e.g. for hermaphroditic coupling devices
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R2107/00—Four or more poles
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R24/00—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure
    • H01R24/60—Contacts spaced along planar side wall transverse to longitudinal axis of engagement
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
    • H05K2201/10—Details of components or other objects attached to or integrated in a printed circuit board
    • H05K2201/10431—Details of mounted components

Definitions

  • the present invention relates to the field of communications technologies, and in particular, to a mobile terminal, a power adapter, a power interface, and a method of fabricating the same.
  • the present invention aims to solve at least one of the technical problems in the related art to some extent. To this end, the present invention proposes a power interface that has the advantage of high reliability.
  • the present invention also provides a method of manufacturing a power interface, the method of manufacturing the power interface being used for the power interface described above.
  • the invention also proposes a mobile terminal, wherein the mobile terminal comprises the above power interface.
  • the invention also proposes a power adapter comprising the above described power interface.
  • a power interface includes: a plug-in housing, a first baffle is disposed in the plug-in housing; and a plug-in main body, wherein the plug-in main body is disposed in the plug-in housing, a latching flange is disposed on the plug body; and a second baffle is disposed in the plug housing and connected to the plug housing, the second baffle and the second A baffle is spaced apart, and the snap flange is interposed between the first baffle and the second baffle.
  • a latching flange is disposed on the plug body, and the latching flange can be fixed to the latching flange by the first baffle and the second baffle
  • the connector body is inserted into the housing to fix the plug body in the plug housing, preventing the plug body from moving in the up and down direction of the plug housing, preventing the plug body from being detached from the plug housing, thereby inserting the connection line of the power adapter
  • the reliability of the connection between the cable and the power connector can be improved.
  • the power interface is the power interface described above, and the manufacturing method includes:
  • the plug body can be fixed in the plug housing to ensure the reliability of the power interface operation.
  • a mobile terminal includes the above power interface.
  • a latching flange is provided on the plug body, and the latching flange can be fixed to the latching flange by the first baffle and the second baffle
  • the connector body is inserted into the housing to fix the plug body in the plug housing, preventing the plug body from moving in the up and down direction of the plug housing, preventing the plug body from being detached from the plug housing, thereby inserting the connection line of the power adapter
  • the reliability of the connection between the cable and the power connector can be improved.
  • the power adapter has the power interface described above.
  • a latching flange is provided on the plug body, and the latching flange can be fixed to the latching flange by the first baffle and the second baffle
  • the connector body is inserted into the housing to fix the plug body in the plug housing, preventing the plug body from moving in the up and down direction of the plug housing, preventing the plug body from being detached from the plug housing, thereby inserting the connection line of the power adapter
  • the reliability of the connection between the cable and the power connector can be improved.
  • FIG. 1 is an exploded view of a power interface in accordance with an embodiment of the present invention
  • Figure 2 is an enlarged view of A in Figure 1;
  • FIG. 3 is a schematic structural diagram of an intermediate patch in a power interface according to an embodiment of the present invention.
  • FIG. 4 is a cross-sectional view of a power interface in accordance with an embodiment of the present invention.
  • Figure 5 is a cross-sectional view of another angle of a power supply interface in accordance with an embodiment of the present invention.
  • Figure 6 is a cross-sectional view of still another angle of the power supply interface in accordance with an embodiment of the present invention.
  • Figure 7 is a cross-sectional view showing still another angle of the power supply interface according to an embodiment of the present invention.
  • Figure 8 is an enlarged view of B in Figure 7;
  • Figure 9 is a cross-sectional view showing still another angle of the power supply interface according to an embodiment of the present invention.
  • Figure 10 is an enlarged view of a portion C in Figure 9;
  • FIG. 11 is a schematic structural diagram of a power supply pin pin of a power interface according to an embodiment of the present invention.
  • the plug body 2 the power pin 21, the power pin pin 211, the widening section 2111, and the recess 2112,
  • the intermediate patch 23 the hollow portion 231, the reinforcing rib 232, the reinforcing protrusion 233, the recess 234, the flange 235, the widening portion 236,
  • the rubber portion 24, the first rubber portion 241, is embedded in the protrusion 2411,
  • the second rubber portion 242 is embedded in the groove 2421 and is engaged with the flange 2422.
  • Circuit board 25 first pad 251, second pad 252,
  • first and second are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated.
  • features defining “first” or “second” may include at least one of the features, either explicitly or implicitly.
  • the meaning of "a plurality” is at least two, such as two, three, etc., unless specifically defined otherwise.
  • the terms “installation”, “connected”, “connected”, “fixed” and the like shall be understood broadly, and may be either a fixed connection or a detachable connection, unless explicitly stated and defined otherwise. Or in one piece; it may be a mechanical connection, or it may be an electrical connection or a communication with each other; it may be directly connected or indirectly connected through an intermediate medium, and may be an internal connection of two elements or an interaction relationship between two elements. Unless otherwise expressly defined. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood on a case-by-case basis.
  • a power supply interface 100 in accordance with an embodiment of the present invention will now be described with reference to Figs. It should be noted that the power interface 100 may be an interface for charging or data transmission, and may be disposed on a mobile phone, a tablet computer, a notebook computer, or other mobile terminal having a rechargeable function, and the power interface 100 may be electrically connected to the corresponding power adapter. Connected to achieve a communication connection of electrical signals and data signals.
  • a power interface 100 includes a plug housing 1 and a plug body 2 . And the middle patch 23.
  • the first housing 11 is disposed in the plug housing 1
  • the plug body 2 is disposed in the plug housing 1
  • the plug body 2 is provided with a latching flange 2422
  • the second shutter 3 is located
  • the plug housing 1 is connected to the plug housing 1
  • the second baffle 3 is spaced apart from the first baffle 11
  • the latching flange 2422 is interposed between the first baffle 11 and the second baffle 3 .
  • the latching flange 2422 can be fixed in the plug housing 1 through the first baffle 11 and the second baffle 3, thereby fixing the plug body 2 in the plug housing 1 to prevent the plug body from being inserted.
  • the power interface 100 can be disposed on the mobile terminal, and a battery can be disposed inside the mobile terminal (eg, a mobile phone, a tablet computer, a notebook computer, etc.), and the external power source can charge the battery through the power interface 100.
  • a battery e.g, a mobile phone, a tablet computer, a notebook computer, etc.
  • a snap flange 2422 is provided on the plug main body 2, through the first baffle 11 and the second baffle 3
  • the latching flange 2422 can be fixed in the plug housing 1 to fix the plug body 2 in the plug housing 1 to prevent the plug body 2 from moving in the up and down direction of the plug housing 1 to prevent plugging.
  • the main body 2 is detached from the inside of the plug housing 1, so that when the connection line of the power adapter is inserted into the power interface 100, the reliability of the connection between the connection line and the power interface 100 can be improved.
  • the plug housing 1 and the second shutter 3 are both metal members, and the second shutter 3 is welded to the plug housing 1.
  • the structural strength of the metal member is large, and the structural strength of the power interface 100 can be improved, and the power interface 100 can be prevented from being deformed after a long time of use or after frequent insertion and removal.
  • the second baffle 3 is soldered to the plug housing 1, which simplifies the process of processing and assembly, saves production cycle, and reduces production cost.
  • the second baffle 3 is a stainless steel piece. Thereby, it is possible to prevent the second baffle 3 from rusting, prevent the rust on the second baffle 3 from affecting the contact failure of the plug body 2, and ensure the reliability of the operation of the power interface 100.
  • a gap 31 is formed between the second baffle 3 and the plug housing 1, and an adhesive layer is disposed in the slit 31.
  • the adhesive layer can further bond the second baffle 3 with the plug housing 1 to improve the reliability of the connection between the second baffle 3 and the plug housing 1 and, on the other hand, stick
  • the glue layer has a waterproof function to prevent liquid from entering the power interface 100 through the open end of the power interface 100, damaging the circuit board 25 inside the power interface 100, etc., thereby ensuring the reliability of the power interface 100.
  • the adhesive layer is a dispensing layer.
  • Dispensing is a process in which an electronic glue, oil or other liquid is applied, potted, or dripped onto a product to allow the product to adhere, potting, insulating, fixing, and smoothing the surface.
  • the dispensing layer can further bond the second baffle 3 with the plug housing 1 to improve the reliability of the connection between the second baffle 3 and the plug housing 1;
  • the glue layer has a waterproof function to prevent liquid from entering through the open end of the power interface 100 The inside of the power interface 100 is damaged, and the circuit board 25 and the like inside the power interface 100 are damaged, thereby ensuring the reliability of the operation of the power interface 100.
  • the second flap 3 extends in the circumferential direction of the plug body 2.
  • the reliability of the connection between the second flap 3 and the housing can be enhanced; on the other hand, the fixing effect of the second flap 3 on the plug body 2 can be enhanced. Therefore, the plug body 2 is securely fixed in the plug housing 1 to improve the reliability of the power cable 100 and the power adapter of the power adapter.
  • the second baffle 3 is plural. This facilitates the processing of the second flap 3. It should be noted that the plurality of second baffles 3 may be spaced apart along the circumferential direction of the plug housing 1 , and the plurality of second baffles 3 may also form an annular baffle. The plurality of second flaps 3 are respectively connected to the plug housing 1 to achieve the fixing of the plug body 2.
  • the first flap 11 extends in the circumferential direction of the plug body 2.
  • the fixing effect of the first flap 11 on the plug body 2 can be enhanced.
  • the wall surface of the first baffle 11 facing the second baffle 3 is provided with a stop protrusion 111, and the stop protrusion 111 is embedded on the snap flange 2422.
  • the first baffle 11 and the second baffle 3 can also be engaged by the snap flange 2422 and the stop projection 111 while the fixed plug body 2 is moved in the up and down direction of the plug housing 1 .
  • the swaying of the plug body 2 in the plug housing 1 is avoided, thereby ensuring the reliability of the operation of the power interface 100.
  • the plug body 2 is adapted to be connected to the circuit board 25 and includes at least one pair of power pin feet 21, each of which includes two in the up and down direction (up and down direction as shown in FIG. 1).
  • the power supply pin pin 211 is spaced apart.
  • the intermediate patch 23 is sandwiched between the two power supply pin pins 211.
  • the intermediate patch 23 can serve as a power supply pin pin 211 to prevent the connection wires from being spaced apart in the up and down direction when the power cable 100 is inserted into the power interface 100.
  • the two power supply pin pins 211 are deviated toward each other to cause a poor contact between the connection line and the power interface 100, thereby ensuring the reliability of the connection between the connection line and the power interface 100.
  • the intermediate patch 23 has a head portion near the front end of the power pin 21 (the front end shown in FIG. 1) and a tail portion near the rear end of the power pin 21 (the rear end shown in FIG. 1), the tail portion and the plug case.
  • the bodies 1 are spaced apart and connected to the plug body 2.
  • the tail is spaced apart from the plug housing 1 to avoid interference with the antenna signal, ensuring the quality of the transmission and the speed of the transmission.
  • both the tail portion and the plug housing 1 are connected to the plug body 2, and the intermediate patch 23, the plug housing 1 and the plug body 2 can be connected together to improve the intermediate patch 23 and the plug housing. The reliability of the connection between 1 and the plug body 2.
  • the circuit board 25 of the plug body 2 is provided with spaced apart first pads 251 and second pads 252 for plugging the housing 1 and
  • the first pad 251 is soldered and the tail is soldered to the second pad 252.
  • the plug housing 1 and the intermediate patch 23 can be connected to the circuit board 25, thereby firmly fixing the plug body 2 and the circuit board 25 together, preventing the power pin 21 on the plug body 2. Separation from the circuit board 25 ensures the reliability of the operation of the power interface 100.
  • At least one power sub-pin 211 includes a widening section 2111 having a cross-sectional area larger than a cross-sectional area of the data pin 22 of the plug body 2 to increase
  • the current load amount of the power pin pin 211 can increase the current transmission speed, so that the power interface 100 has a fast charging function, thereby improving the charging efficiency of the battery.
  • the power supply pin pin 211 has a contact surface adapted to be electrically connected to the power adapter, in the width direction of the power supply pin pin 211 (the left-right direction as shown in FIG. 11), the contact surface
  • the width is W
  • the widening section 2111 may be located in the middle of the power supply pin pin 211.
  • the layout of the plurality of power sub-pins 211 and the plurality of data pins 22 can be optimized, and the space of the power interface 100 can be fully utilized, so that the structure and the rationality of the power interface 100 can be improved.
  • a recessed portion 2112 is provided at a position of the widening section 2111 near the front end of the power source pin pin 211. It should be noted that when the power interface 100 performs fast charging, the power supply pin pin 211 having the widening section 2111 can be used to carry a large charging current; when the power interface 100 performs normal charging, the recessed portion on the segment 2111 is widened. 2112 can prevent the power sub pin 211 from contacting the corresponding pin on the power adapter. Thereby, the charging interface in this embodiment can be applied to different power adapters.
  • the power interface 100 when the power interface 100 performs fast charging, the power interface 100 can be electrically connected to a corresponding power adapter having a fast function; when the power interface 100 performs normal charging, the power interface 100 can be electrically connected to a corresponding normal power adapter.
  • the power interface 100 further includes an encapsulation portion 24,
  • the intermediate patch 23 and the plug body 2 are wrapped by the encapsulation portion 24.
  • the rubber portion 24 may be made of an insulating heat conductive material.
  • the rubberizing portion 24 can serve the purpose of fixing the intermediate patch 23 and the power pin 21 and the data pin 22 on the plug body 2, thereby ensuring the reliability of the connection between the power adapter adapter cable and the power connector 100.
  • the rubber portion 24 includes a first rubber portion 241 and a second rubber portion 242.
  • the first rubber portion 241 and the second rubber portion 242 are matched with each other, and the second rubber portion 242 is provided with a plurality of concave portions.
  • the first rubber portion 241 is provided with a plurality of insertion protrusions 2411.
  • the insertion grooves 2421 are in one-to-one correspondence with the insertion protrusions 2411 and cooperate with each other to increase the first rubber portion 241 and the second rubber portion 242. The reliability of the connection.
  • the head portion is provided with a hollow portion 231, and the hollow portion 231 has a reinforcing rib 232 therein. Not only the material of the intermediate patch 23 can be saved, but also the reinforcing rib 232 is provided in the hollow portion 231, and the structural strength of the intermediate patch 23 can be improved.
  • the stiffeners 232 extend in the left and right direction. Thereby, the structural strength of the intermediate patch 23 can be enhanced.
  • the present invention is not limited thereto, and the reinforcing rib 232 may extend in the front-rear direction, or the extending direction of the reinforcing rib 232 may be at an angle to the left-right direction as long as the structural strength of the intermediate patch 23 can be enhanced.
  • the head has a reinforcing protrusion 233 that projects away from the plug body 2.
  • the reinforcing protrusion 233 can increase the contact area between the intermediate patch 23 and the encapsulation portion 24, improve the adhesion between the intermediate patch 23 and the encapsulation portion 24, and make the connection between the intermediate patch 23 and the encapsulation portion 24 more stable. Therefore, the intermediate patch 23 and the plug body 2 can be better fixed together by the rubberizing portion 24.
  • the reinforcing protrusion 233 is located on the side wall surface and/or the front end surface of the head.
  • the front end face of the head is provided with a reinforcing protrusion 233
  • the left side wall of the head is also provided with a reinforcing protrusion 233.
  • the middle portion of the intermediate patch 23 has a relief groove 234.
  • the intermediate patch 23 when the intermediate patch 23 is displaced upward or downward, it can be quickly restored to the original position, facilitating the connection of the power cord of the power adapter to the power interface 100 next time.
  • the tail has a flange 235, one of which is adapted to be wrapped by the flange 235.
  • the flange 235 can increase the contact area between the intermediate patch 23 and the encapsulation portion 24, improve the adhesion between the intermediate patch 23 and the encapsulation portion 24, and connect the intermediate patch 23 and the encapsulation portion 24. It is more stable so that the intermediate patch 23 and the plug body 2 can be better secured together by the rubberized portion 24.
  • the flange 235 can also function to protect the power pin 21 .
  • the tail portion has a hollow portion 231. This further saves the material of the intermediate patch 23.
  • reinforcing ribs 232 may be disposed in the hollow portion 231.
  • a power supply interface 100 according to an embodiment of the present invention will be described in detail below with reference to Figs. It is to be understood that the following description is only illustrative and not restrictive.
  • the power interface 100 is an example of Type-C.
  • the Type-C interface is called the USB Type-C interface. It is an interface form. It is a new data and video developed by the USB standardization organization to solve the shortcomings of the USB interface, such as the inconsistency of the physical interface specifications and the one-way transmission of power. , audio, power transmission interface specifications.
  • Type-C The characteristic of Type-C is that all the TYPE-C interfaces are supported. Standard devices can use the CC pin in the interface specification to declare the other party's willingness to occupy VBUS (ie, the traditional USB positive-end cable). The strong willing party will eventually output voltage and current to VBUS, while the other will accept power from the VBUS bus or still refuse to accept power, but will not affect the transmission function. In order to be able to use this bus definition in a more general way.
  • Type-C interface chips (such as LDR6013) generally divide the device into four roles: DFP, Strong DRP, DRP, and UFP. The willingness of these four roles to occupy the VBUS bus is decremented in turn.
  • DFP is equivalent to the adapter, and will continue to want to output voltage to VBUS.
  • Strong DRP is equivalent to mobile power supply, and only when the adapter is encountered, the output VBUS is discarded.
  • DRP is equivalent to a mobile phone.
  • UFP does not output external power, generally a weak battery device, or No battery device, such as a Bluetooth headset.
  • USB Type-C supports forward and reverse insertion. Since there are four sets of power and ground on both sides, the power support can be greatly improved.
  • the power interface 100 in this embodiment can be applied to a power adapter having a fast charging function, and is also applicable to a general power adapter.
  • the fast charging may refer to a charging state in which the charging current is greater than 2.5 A;
  • the normal charging may refer to a charging state in which the charging current is 2.5 A or less. That is to say, when the power supply interface 100 is charged by the power adapter having the fast charging function, the charging current is greater than or equal to 2.5 A or the rated output power is not less than 15 W; when the power supply interface 100 is charged by the ordinary power adapter, the charging current is less than 2.5. A or rated output power is less than 15W.
  • the power interface 100 includes a plug housing 1, a plug body 2, a middle patch 23, and a rubberizing portion 24.
  • the plug body 2 is disposed in the plug housing 1 , and the plug body 2 is adapted to be connected to the circuit board 25 and includes four pairs of power pin 21 , each pair of power pins 21 including two power supplies spaced apart in the up and down direction Sub pin 211.
  • the intermediate patch 23 is disposed between the two power supply pin pins 211, so that the two power supply pin pins 211 spaced apart in the up and down direction are prevented from deviating toward each other, thereby causing the connection line of the power adapter to be in contact with the power interface 100. bad.
  • the intermediate patch 23 and the plug body 2 are wrapped by the encapsulation portion 24.
  • the rubberizing portion 24 may be made of an insulating heat conductive material.
  • the rubberizing portion 24 can serve to fix the intermediate patch 23 to And the purpose of plugging the power pin 21 and the data pin 22 on the main body 2, thereby ensuring the reliability of the connection between the connection line of the power adapter and the power interface 100.
  • the rubber portion 24 includes a first rubber portion 241 and a second rubber portion 242 , and the second rubber portion 242 is provided with a plurality of embedded grooves 2421 , the first package
  • the rubber portion 241 is provided with a plurality of insertion protrusions 2411.
  • the insertion grooves 2421 are in one-to-one correspondence with the insertion protrusions 2411 and cooperate with each other to increase the reliability of the connection between the first rubber portion 241 and the second rubber portion 242.
  • the intermediate patch 23 has a head portion near the front end of the power pin 21 and a tail portion near the rear end of the power pin 21 .
  • the head portion is provided with a hollow portion 231.
  • the hollow portion 231 is provided with a reinforcing rib 232.
  • the reinforcing rib 232 extends in the left-right direction, which not only saves the material of the intermediate patch 23, but also strengthens the strength of the intermediate patch 23.
  • the front end face and the left side wall of the head have reinforcing projections 233 that protrude away from the plug body 2.
  • the reinforcing protrusion 233 can increase the contact area between the intermediate patch 23 and the encapsulation portion 24, improve the adhesion between the intermediate patch 23 and the encapsulation portion 24, and make the connection between the intermediate patch 23 and the encapsulation portion 24 more stable. Therefore, the intermediate patch 23 and the plug body 2 can be better fixed together by the rubberizing portion 24.
  • the middle portion of the intermediate patch 23 has a relief groove 234 which can be quickly restored to its original position when the intermediate patch 23 is displaced upward or downward.
  • the tail has a flange 235 and one of the power pins 21 is adapted to be flipped over.
  • the flange 235 can increase the contact area of the intermediate patch 23 with the rubber portion 24, and can also function to protect the power pin 21 .
  • the tail portion has a widened portion 236, and the widened portion 236 has a hollow portion 231, which further saves the material of the intermediate patch 23.
  • the tail portion is spaced apart from the plug housing 1 and connected to the plug body 2 to avoid interference with the antenna signal, to ensure the quality of the transmission and the speed of the transmission, and to plug the body.
  • the circuit board 25 of 2 is provided with spaced apart first pads 251 and second pads 252, the plug housing 1 is soldered to the first pads 251, and the tail portions are connected to the second pads 252 to connect the plug housings. 1 and the intermediate patch 23 are connected to the circuit board 25, so that the plug body 2 and the circuit board 25 are firmly fixed together, thereby preventing the power pin 21 on the plug body 2 from being separated from the circuit board 25, thereby ensuring separation.
  • the reliability of the power interface 100 works.
  • At least one power sub-pin 211 includes a widening section 2111.
  • the cross-sectional area of the widening section 2111 is larger than the cross-sectional area of the data pin 22 of the plug body 2 to increase the current load of the power pin pin 211. Therefore, the current transmission speed can be increased, and the power interface 100 has a function of fast charging, thereby improving the charging efficiency of the battery.
  • a recessed portion 2112 is provided at a position of the widened section 2111 near the front end of the power source pin pin 211.
  • the power sub pin 211 having the widening section 2111 can be used to carry a large charging current; when the power interface 100 performs normal charging, the recess 2112 on the widening section 2111 can avoid the power supply.
  • the pin pin 211 is in contact with a corresponding pin on the power adapter.
  • the thickness of the power supply pin pin 211 is D
  • the cross-sectional area of the widened section 2111 is S
  • the current load of the power supply pin pin 211 is at least 12 A, so that the charging efficiency can be improved.
  • W 0.25 mm
  • the current load amount of the power supply pin pin 211 may be 14 A or more, so that the charging efficiency can be improved.
  • the first housing 11 is disposed in the plug housing 1
  • the second rubber portion 242 is provided with a locking flange 2422
  • the power interface 100 further includes a second shutter 3.
  • the second baffle 3 is located in the plug housing 1 and is connected to the plug housing 1 .
  • the second baffle 3 is spaced apart from the first baffle 11 , and the latching flange 2422 is sandwiched between the first baffle 11 and Between the second baffles 3. Therefore, the second rubber portion 242 can be fixed in the plug housing 1 through the first baffle 11 and the second baffle 3, thereby fixing the plug body 2 in the plug housing 1 to prevent plugging.
  • the main body 2 moves in the up and down direction of the plug housing 1.
  • the plug housing 1 and the second baffle 3 are both metal members and the second baffle 3 is a stainless steel member, and the second baffle 3 is connected to the plug housing 1 by spot welding.
  • the structural strength of the metal member is large, and the structural strength of the power interface 100 can be improved. Since the internal space of the plug-in housing 1 is limited, the second baffle 3 and the plug-in housing 1 are welded and connected, which can simplify the process of processing and assembly, and saves Production cycle, reducing production costs.
  • the second baffle 3 and the plug housing 1 further have a slit 31 in which a dispensing layer is provided.
  • the dispensing layer can further bond the second baffle 3 with the plug housing 1 to improve the reliability of the connection between the second baffle 3 and the plug housing 1;
  • the glue layer has a waterproof function to prevent liquid from entering the power interface 100 through the open end of the power interface 100, damaging the circuit board 25 inside the power interface 100, etc., thereby ensuring the reliability of the power interface 100.
  • the first flap 11 extends in the circumferential direction of the plug body 2 to enhance the fixing effect of the first flap 11 on the plug body 2.
  • the wall surface of the first baffle 11 facing the second baffle 3 is provided with a stop protrusion 111, and the stop protrusion 111 is embedded in the engaging groove 2423 between the adjacent two snap flanges 2422.
  • the power interface 100 is the power interface 100 described above.
  • a method of manufacturing a power interface 100 according to an embodiment of the present invention includes:
  • the plug body 2 can be fixed in the plug housing 1 to ensure the reliability of the operation of the power interface 100.
  • the plug housing 1 in step S10 is an injection molded part, and the first baffle 11 is injection molded on the inner wall of the plug housing 1 . This facilitates the processing of the plug housing 1 and the first flap 11.
  • the second baffle 3 is connected to the plug housing 1 by spot welding. Spot welding is a high-speed, economical connection method. It is to weld the weldment at the individual points on the contact surface of the joint.
  • the second flap 3 has a slit 31 with the inner wall of the plug housing 1.
  • the manufacturing method of the power interface 100 further includes providing an adhesive layer in the slit 31, whereby the second shutter 3 can be closely attached to the housing and can prevent liquid from entering the inside of the power interface 100.
  • a mobile terminal includes the power interface 100 as described above.
  • the mobile terminal can realize the transmission of electrical signals and data signals through the power interface 100.
  • the mobile terminal can be electrically connected to the power adapter through the power interface 100 to implement a charging or data transfer function.
  • a latching flange 2422 is provided on the plug body 2, and the first baffle 11 and the second baffle 3 can be
  • the latching flange 2422 is fixed in the plug housing 1 to fix the plug body 2 in the plug housing 1 to prevent the plug body 2 from moving in the up and down direction of the plug housing 1 to prevent the plug body from being inserted. 2 is detached from the plug housing 1, so that when the connection line of the power adapter is inserted into the power interface 100, the reliability of the connection between the connection line and the power interface 100 can be improved.
  • the power adapter has the power interface 100 described above.
  • the mobile terminal can realize the transmission of electrical signals and data signals through the power interface 100.
  • a latching flange 2422 is provided on the plug body 2, and the first baffle 11 and the second baffle 3 are The latching flange 2422 is fixed in the plug housing 1 to fix the plug body 2 in the plug housing 1 to prevent the plug body 2 from moving in the up and down direction of the plug housing 1 to prevent the plug body from being inserted. 2 is detached from the plug housing 1, so that when the connection line of the power adapter is inserted into the power interface 100, the reliability of the connection between the connection line and the power interface 100 can be improved.

Abstract

一种移动终端、电源适配器、电源接口(100)及其制造方法，其中，电源接口(100)包括插接壳体(1)、插接主体(2)和第二挡板(3)，插接壳体(1)内设有第一挡板(11)，插接主体(2)设在插接壳体(1)内，插接主体(2)上设有卡接凸缘(2422)，第二挡板(3)位于插接壳体(1)内且与插接壳体(1)连接，第二挡板(3)与第一挡板(11)间隔开，卡接凸缘(2422)夹设在第一挡板(11)和第二挡板(3)之间。

Description

移动终端、电源适配器、电源接口及其制造方法 技术领域
本发明涉及通信技术领域，尤其是涉及一种移动终端、电源适配器、电源接口及其制造方法。
背景技术
随着人们生活水平的不断提高，手机已经成为人们必备的通讯工具。为了进一步满足用户的需求和提高产品的市场竞争力，一方面，研发人员不断对手机的性能进行改进、提升；另一方面，对手机的外观造型也不断改进、优化。手机的充电连接座是手机的重要组成部件，一方面，在对手机充电时，需通过连接座对手机进行充电；另一方面，通过连接座可以进行手机与其他设备间进行数据的传输。
发明内容
本发明旨在至少在一定程度上解决相关技术中的技术问题之一。为此，本发明提出一种电源接口，所述电源接口具有可靠性高的优点。
本发明还提出一种电源接口的制造方法，所述电源接口的制造方法用于上述电源接口。
本发明还提出一种移动终端，所述移动终端包括上述电源接口。
本发明还提出了一种电源适配器，所述电源适配器包括上述电源接口。
根据本发明实施例的电源接口，包括：插接壳体，所述插接壳体内设有第一挡板；和插接主体，所述插接主体设在所述插接壳体内，所述插接主体上设有卡接凸缘；和第二挡板，所述第二挡板位于所述插接壳体内且与所述插接壳体连接，所述第二挡板与所述第一挡板间隔开，所述卡接凸缘夹设在所述第一挡板和所述第二挡板之间。
根据本发明实施例的电源接口，通过在插接壳体内设置第一挡板，在插接主体上设置卡接凸缘，通过第一挡板和第二挡板可以将卡接凸缘固定于插接壳体内，从而将插接主体固定于插接壳体内，防止插接主体沿插接壳体的上下方向移动，防止插接主体由插接壳体内脱离，从而当电源适配器的连接线插入电源接口时，可以提高连接线与电源接口之间连接的可靠性。
根据本发明实施例的电源接口的制造方法，所述电源接口为上述的电源接口，所述制造方法包括：
S10：加工所述插接壳体；
S20：将所述插接主体安装至所述插接壳体内；
S30：将所述第二挡板焊接在所述插接壳体的内壁上。
根据本发明实施例的电源接口的制造方法，可以将插接主体固定于插接壳体内，保证电源接口工作的可靠性。
根据本发明实施例的移动终端，包括上述电源接口。
根据本发明实施例的移动终端，通过在插接壳体内设置第一挡板，在插接主体上设置卡接凸缘，通过第一挡板和第二挡板可以将卡接凸缘固定于插接壳体内，从而将插接主体固定于插接壳体内，防止插接主体沿插接壳体的上下方向移动，防止插接主体由插接壳体内脱离，从而当电源适配器的连接线插入电源接口时，可以提高连接线与电源接口之间连接的可靠性。
根据本发明实施例的电源适配器，所述电源适配器具有上述所述的电源接口。
根据本发明实施例的电源适配器，通过在插接壳体内设置第一挡板，在插接主体上设置卡接凸缘，通过第一挡板和第二挡板可以将卡接凸缘固定于插接壳体内，从而将插接主体固定于插接壳体内，防止插接主体沿插接壳体的上下方向移动，防止插接主体由插接壳体内脱离，从而当电源适配器的连接线插入电源接口时，可以提高连接线与电源接口之间连接的可靠性。
附图说明
图1是根据本发明实施例的电源接口的爆炸图；
图2是图1中A处的放大图；
图3是根据本发明实施例的电源接口内的中间贴片的结构示意图；
图4是根据本发明实施例的电源接口的剖视图；
图5是根据本发明实施例的电源接口的另一个角度的剖视图；
图6是根据本发明实施例的电源接口的再一个角度的剖视图；
图7是根据本发明实施例的电源接口的又一个角度的剖视图；
图8是图7中B处的放大图；
图9是根据本发明实施例的电源接口的又一个角度的剖视图；
图10是图9中C处的放大图；
图11是根据本发明实施例的电源接口的电源子pin脚的结构示意图。
附图标记：
电源接口100，
插接壳体1，第一挡板11，止挡凸起部111，
插接主体2，电源pin脚21，电源子pin脚211，拓宽段2111，凹陷部2112，
数据pin脚22，
中间贴片23，镂空部231，加强筋232，加强凸起233，避让凹槽234，翻边235，加宽部236，
包胶部24，第一包胶部241，嵌入凸起2411，
第二包胶部242，嵌入凹槽2421，卡接凸缘2422，
卡接凹槽2423，
电路板25，第一焊盘251，第二焊盘252，
第二挡板3，缝隙31。
具体实施方式
下面详细描述本发明的实施例，所述实施例的示例在附图中示出。下面通过参考附图描述的实施例是示例性的，旨在用于解释本发明，而不能理解为对本发明的限制。
在本发明的描述中，需要理解的是，术语“上”、“下”、“前”、“后”、“左”、“右”、“内”、“外”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系，仅是为了便于描述本发明和简化描述，而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作，因此不能理解为对本发明的限制。
此外，术语“第一”、“第二”仅用于描述目的，而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此，限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本发明的描述中，“多个”的含义是至少两个，例如两个，三个等，除非另有明确具体的限定。
在本发明中，除非另有明确的规定和限定，术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解，例如，可以是固定连接，也可以是可拆卸连接，或成一体；可以是机械连接，也可以是电连接或彼此可通讯；可以是直接相连，也可以通过中间媒介间接相连，可以是两个元件内部的连通或两个元件的相互作用关系，除非另有明确的限定。对于本领域的普通技术人员而言，可以根据具体情况理解上述术语在本发明中的具体含义。
下面参考图1-图11描述根据本发明实施例的电源接口100。需要说明的是，电源接口100可以为用于充电或数据传输的接口，其可以设在手机、平板电脑、笔记本电脑或其他具有可充电功能的移动终端，电源接口100可以与相应的电源适配器电连接以实现电信号、数据信号的通信连接。
如图1-图11所示，根据本发明实施例的电源接口100，包括插接壳体1、插接主体2 和中间贴片23。
具体而言，插接壳体1内设有第一挡板11，插接主体2设在插接壳体1内，插接主体2上设有卡接凸缘2422，第二挡板3位于插接壳体1内且与插接壳体1连接，第二挡板3与第一挡板11间隔开，卡接凸缘2422夹设在第一挡板11和第二挡板3之间。由此，通过第一挡板11和第二挡板3可以将卡接凸缘2422固定于插接壳体1内，从而将插接主体2固定于插接壳体1内，防止插接主体2沿插接壳体1的上下方向移动，防止插接主体2由插接壳体1内脱离，从而当电源适配器的连接线插入电源接口100时，可以提高连接线与电源接口100之间连接的可靠性。
需要说明的是，电源接口100可以设在移动终端上，移动终端(例如手机、平板电脑、笔记本电脑等)的内部可以设有电池，外部电源可以通过电源接口100对电池进行充电。
根据本发明实施例的电源接口100，通过在插接壳体1内设置第一挡板11，在插接主体2上设置卡接凸缘2422，通过第一挡板11和第二挡板3可以将卡接凸缘2422固定于插接壳体1内，从而将插接主体2固定于插接壳体1内，防止插接主体2沿插接壳体1的上下方向移动，防止插接主体2由插接壳体1内脱离，从而当电源适配器的连接线插入电源接口100时，可以提高连接线与电源接口100之间连接的可靠性。
在本发明的一些实施例中，插接壳体1与第二挡板3均为金属件，第二挡板3与插接壳体1焊接。金属件的结构强度较大，可以提高电源接口100的结构强度，防止电源接口100在长时间使用之后或频繁的插拔之后出现变形等情况。另外，由于插接壳体1内部空间有限，第二挡板3与插接壳体1焊接连接，可以简化加工和装配的工艺，节约生产周期，降低生产成本。
优选地，第二挡板3为不锈钢件。由此，可以避免第二挡板3生锈，防止第二挡板3上的铁锈等影响插接主体2出现接触不良的现象，保证电源接口100工作的可靠性。
在本发明的一些实施例中，如图8所示，第二挡板3与插接壳体1之间具有缝隙31，缝隙31内设有胶粘层。一方面，粘胶层可以将第二挡板3与插接壳体1进一步地粘结在一起，提高第二挡板3与插接壳体1之间连接的可靠性，另一方面，粘胶层具有防水的作用，防止液体通过电源接口100的开口端进入电源接口100内部，损坏电源接口100内部的电路板25等，从而保证电源接口100工作的可靠性。
具体地，粘胶层为点胶层。点胶是一种工艺，是把电子胶水、油或者其他液体涂抹、灌封、点滴到产品上，让产品起到黏贴、灌封、绝缘、固定、表面光滑等作用。一方面，点胶层可以将第二挡板3与插接壳体1进一步地粘结在一起，提高第二挡板3与插接壳体1之间连接的可靠性，另一方面，点胶层具有防水的作用，防止液体通过电源接口100的开口端进 入电源接口100内部，损坏电源接口100内部的电路板25等，从而保证电源接口100工作的可靠性。
在本发明的一些实施例中，如图4-图7所示，第二挡板3沿插接主体2的周向方向延伸。一方面，可以增强第二挡板3与壳体之间连接的可靠性；另一方面可以加强第二挡板3对插接主体2的固定效果。从而保证插接主体2牢固地固定在插接壳体1内，提高电源接口100与电源适配器的电源线连接的可靠性。
可选地，第二挡板3为多个。由此便于第二挡板3的加工。需要说明的是，多个第二挡板3可以沿插接壳体1的周向方向间隔分布，多个第二挡板3还可以组成一个环形挡板。多个第二挡板3分别与插接壳体1进行连接，从而实现对插接主体2的固定。
在本发明的一些实施例中，如图4-图7所示，第一挡板11沿插接主体2的周向方向延伸。由此，可以加强第一挡板11对插接主体2的固定效果。可选地，第一挡板11的朝向第二挡板3的壁面上设有止挡凸起部111，止挡凸起部111嵌入至卡接凸缘2422上。由此，第一挡板11和第二挡板3在固定插接主体2沿插接壳体1的上下方向移动的同时，还可以通过卡接凸缘2422和止挡凸起部111的配合，避免插接主体2在插接壳体1内发生晃动，从而保证电源接口100工作的可靠性。
如图1所示，插接主体2适于与电路板25连接且包括至少一对电源pin脚21，每对电源pin脚21中包括两个在上下方向(如图1所示的上下方向)上间隔开电源子pin脚211。中间贴片23夹设在两个电源子pin脚211之间，中间贴片23可以起到支撑电源子pin脚211的作用，防止当连接线插入电源接口100时，在上下方向上间隔开的两个电源子pin脚211朝向相互靠近的方向偏离而造成连接线与电源接口100接触不良，从而保证连接线与电源接口100之间连接的可靠性。
中间贴片23具有靠近电源pin脚21的前端(如图1所示的前端)的头部和靠近电源pin脚21后端(如图1所示的后端)的尾部，尾部与插接壳体1间隔开且与插接主体2连接。尾部与插接壳体1间隔开可以避免对天线信号产生干扰，保证传输的质量和传输的速度。另外，尾部与插接壳体1均与插接主体2连接，可以将中间贴片23、插接壳体1和插接主体2三者连接在一起，提高中间贴片23、插接壳体1和插接主体2之间连接的可靠性。
在本发明的一些实施例中，如图1和图5所示，插接主体2的电路板25上设有间隔开的第一焊盘251和第二焊盘252，插接壳体1与第一焊盘251焊接，尾部与第二焊盘252焊接。由此，可以将插接壳体1和中间贴片23与电路板25连接在一起，从而将插接主体2与电路板25牢固的固定在一起，防止插接主体2上的电源pin脚21与电路板25发生分离，从而保证电源接口100工作的可靠性。
在本发明的一些实施例中，如图2所示，至少一个电源子pin脚211包括拓宽段2111，拓宽段2111的横截面积大于插接主体2的数据pin脚22的横截面积以增加电源子pin脚211的电流载荷量，从而可以提高电流的传输速度，使电源接口100具有快速充电的功能，进而可以提升电池的充电效率。
可选地，如图11所示，拓宽段2111的横截面积为S，S≥0.09805mm2。经过实验验证，当S≥0.09805mm2时，电源子pin脚211的电流载荷量至少为10A,由此可以通过提升电源子pin脚211的电流载荷量来提高充电效率。经过进一步的试验验证，当S＝0.13125mm2时，电源子pin脚211的电流载荷量为12A或以上，由此可以提升充电效率。
进一步地，如图11所示，电源子pin脚211的厚度为D，D满足：0.1mm≤D≤0.3mm。经过实验验证，当0.1mm≤D≤0.3mm时，电源子pin脚211的电流载荷量至少为10A，由此可以通过提升电源子pin脚211的电流载荷量来提高充电效率。经过进一步的试验验证，当D＝0.25mm时，可电源子pin脚211的电流载荷量为12A或以上，由此可以提升充电效率。
如图9-图11所示，电源子pin脚211具有适于与电源适配器电连接的接触面，在电源子pin脚211的宽度方向(如图11所示的左右方向)上，接触面的宽度为W，W满足：0.24mm≤W≤0.32mm。经过实验验证，当0.24mm≤W≤0.32mm时，电源子pin脚211的电流载荷量至少为10A,由此可以通过提升电源pin子脚211的电流载荷量来提高充电效率。经过进一步的试验验证，当W＝0.25mm时，可以大幅提升电源子pin脚211的电流载荷量，电源子pin脚211的电流载荷量为12A或以上，从而可以提升充电效率。
根据本发明的一个实施例，如图2所示，拓宽段2111可以位于电源子pin脚211的中部。由此，可以优化多个电源子pin脚211和多个数据pin脚22的布局，充分利用电源接口100的空间，从而可以提高电源接口100的结构紧凑程度和合理性。
进一步地，如图2所示，拓宽段2111的、靠近所述电源子pin脚211前端的位置处设有凹陷部2112。需要说明的是，当电源接口100进行快速充电时，具有拓宽段2111的电源子pin脚211可以用于承载较大的充电电流；当电源接口100进行普通充电时，拓宽段2111上的凹陷部2112可以避免电源子pin脚211与电源适配器上的对应pin脚接触。由此，可以使本实施例中的充电接口适用于不同的电源适配器。例如，当电源接口100进行快速充电时，电源接口100可以与相应的具有快速功能的电源适配器电连接；当电源接口100进行普通充电时，电源接口100可以与相应的普通电源适配器电连接。这里，需要说明的是，快速充电可以指充电电流大于等于2.5A的充电状态；普通充电可以指充电电流小于2.5A的充电状态。
在本发明的一些实施例中，如图1和图5和图6所示，电源接口100还包括包胶部24， 中间贴片23和插接主体2被包胶部24包裹。其中包胶部24可以为由绝缘导热材料制成。包胶部24可以起到固定中间贴片23以及插接主体2上的电源pin脚21和数据pin脚22的目的，从而保证电源适配器的连接线与电源接口100之间连接的可靠性。其中，包胶部24包括第一包胶部241和第二包胶部242，第一包胶部241和第二包胶部242相互配合，第二包胶部242上设有多个嵌入凹槽2421，第一包胶部241上设有多个嵌入凸起2411，嵌入凹槽2421与嵌入凸起2411一一对应且相互配合以增加第一包胶部241和第二包胶部242之间连接的可靠性。
如图3所示，头部上设有镂空部231，镂空部231内具有加强筋232。不但可以节省中间贴片23的材料，同时，在镂空部231设置加强筋232，可以提高中间贴片23的结构强度。
在本发明的一些实施例中，如图3所示，加强筋232沿左右方向延伸。由此，可以加强中间贴片23的结构强度。当然，本发明不限于此，加强筋232还可以沿前后方向延伸，或者加强筋232的延伸方向与左右方向成一定的角度，只要能够实现加强中间贴片23的结构强度即可。
在本发明的一些实施例中，如图3所示，头部具有朝向远离插接主体2凸出的加强凸起233。加强凸起233可以增加中间贴片23与包胶部24的接触面积，提高中间贴片23与包胶部24之间的附着力，使中间贴片23和包胶部24之间连接更加稳固，从而可以通过包胶部24更好的将中间贴片23和插接主体2固定在一起。
可选地，如图3所示，加强凸起233位于头部的侧壁面和/或前端面上。例如，在图3所示的示例中，头部的前端面上设有加强凸起233，头部的左侧壁上也设有加强凸起233。由此，可以增加中间贴片23与包胶部24的接触面积，提高中间贴片23与包胶部24之间的附着力，使中间贴片23和包胶部24之间连接更加稳固，从而可以通过包胶部24更好的将中间贴片23和插接主体2固定在一起。
如图3所示，为增加中间贴片23的弹性，中间贴片23的中部具有避让凹槽234。由此，当中间贴片23向上或下偏离时，可以很快的恢复到原来的位置，便于下次电源适配器的电源线与电源接口100的连接。
在本发明的一些实施例中，如图3所示，尾部具有翻边235，一对电源pin脚21中的其中一个适于被翻边235包裹。一方面，翻边235可以增加中间贴片23与包胶部24的接触面积，提高中间贴片23与包胶部24之间的附着力，使中间贴片23和包胶部24之间连接更加稳固，从而可以通过包胶部24更好的将中间贴片23和插接主体2固定在一起。另一方面，翻边235还可以起到保护电源pin脚21的作用。
另外，如图3所示，尾部具有镂空部231。由此可以进一步的节约中间贴片23的材料。 当然，为确保中间贴片23的结构强度，镂空部231内可以设置加强筋232。
下面参照图1-图11详细描述根据本发明实施例的电源接口100。值得理解的是，下述描述仅是示例性说明，而不是对本发明的具体限制。
为方便描述，以电源接口100为Type-C为例。Type-C接口全称为USB Type-C接口，它是一种接口形式，是USB标准化组织为了解决USB接口长期以来物理接口规范不统一，电能只能单向传输等弊端而制定的全新数据、视频、音频、电能传输接口规范。
Type-C的特点在于所有支持TYPE-C接口，标准的设备都可以通过接口规范中的CC引脚来向连接的另一方宣称自己占用VBUS的意愿(即传统USB的正端连接线)，较强意愿的一方最终向VBUS输出电压和电流，另一方则接受VBUS总线的供电，或者仍然拒绝接受供电，但不影响传输功能。为了能够更方面的使用这个总线定义。Type-C接口芯片(例如LDR6013)，一般把设备分为四种角色：DFP、Strong DRP、DRP、UFP。这四种角色占用VBUS总线的意愿依次递减。
其中，DFP相当于适配器，会持续想要向VBUS输出电压，Strong DRP相当于移动电源，只有当遇上适配器时，才放弃输出VBUS。DRP相当于手机，正常情况下，都期待对方给自己供电，但是遇上比自己还弱的设备时，则也勉为其难的向对方输出，UFP是不对外输出电能的，一般为弱电池设备，或者无电池设备，例如蓝牙耳机。USB Type-C支持正反插，由于正反两面一共具有四组电源和地，在功率支持上又可大幅度的提升。
本实施例中的电源接口100可以适用于具有快速充电功能的电源适配器，也适用于普通电源适配器。这里，需要说明的是，快速充电可以指充电电流大于2.5A的充电状态；普通充电可以指充电电流小于等于2.5A的充电状态。也就是说，当利用具有快速充电功能的电源适配器给电源接口100充电时，充电电流大于等于2.5A或者额定输出功率不小于15W；当利用普通电源适配器给电源接口100充电时，充电电流小于2.5A或者额定输出功率小于15W。
具体地，如图1-图8所示，电源接口100包括插接壳体1、插接主体2、中间贴片23、包胶部24。插接主体2设在插接壳体1内，插接主体2适于与电路板25连接且包括四对电源pin脚21，每对电源pin脚21包括两个在上下方向上间隔开的电源子pin脚211。中间贴片23设在两个电源子pin脚211之间，可以防止在上下方向上间隔设置的两个电源子pin脚211朝向相互靠近的方向偏离而造成电源适配器的连接线与电源接口100接触不良。中间贴片23和插接主体2被包胶部24包裹。
其中，包胶部24可以为由绝缘导热材料制成。包胶部24可以起到固定中间贴片23以 及插接主体2上的电源pin脚21和数据pin脚22的目的，从而保证电源适配器的连接线与电源接口100之间连接的可靠性。如图1、图5和图6所示，包胶部24包括第一包胶部241和第二包胶部242，第二包胶部242上设有多个嵌入凹槽2421，第一包胶部241上设有多个嵌入凸起2411，嵌入凹槽2421与嵌入凸起2411一一对应且相互配合以增加第一包胶部241和第二包胶部242之间连接的可靠性。
如图3所示，中间贴片23具有靠近电源pin脚21前端的头部和靠近电源pin脚21后端的尾部。头部上设有镂空部231，镂空部231内设置有加强筋232，加强筋232沿左右方向延伸，不但可以节约中间贴片23的材料，还可以加强中间贴片23的强度。头部的前端面和左侧壁上具有朝向远离插接主体2凸出的加强凸起233。加强凸起233可以增加中间贴片23与包胶部24的接触面积，提高中间贴片23与包胶部24之间的附着力，使中间贴片23和包胶部24之间连接更加稳固，从而可以通过包胶部24更好的将中间贴片23和插接主体2固定在一起。
如图3所示，中间贴片23的中部具有避让凹槽234，当中间贴片23向上或下偏离时，可以很快的恢复到原来的位置。尾部具有翻边235，电源pin脚21中的一个适于被翻遍包裹。翻边235可以增加中间贴片23与包胶部24的接触面积，还可以起到保护电源pin脚21的作用。尾部具有加宽部236，加宽部236具有镂空部231，可以进一步的节约中间贴片23的材料。
另外，如图1、图5和图6所示，尾部与插接壳体1间隔开且与插接主体2连接以避免对天线信号产生干扰，保证传输的质量和传输的速度，插接主体2的电路板25上设有间隔开的第一焊盘251和第二焊盘252，插接壳体1与第一焊盘251焊接，尾部与第二焊盘252连接以将插接壳体1和中间贴片23与电路板25连接在一起，从而将插接主体2与电路板25牢固的固定在一起，防止插接主体2上的电源pin脚21与电路板25发生分离，从而保证电源接口100工作的可靠性。
如图2所示，至少一个电源子pin脚211包括拓宽段2111，拓宽段2111的横截面积大于插接主体2的数据pin脚22的横截面积以增加电源子pin脚211的电流载荷量，从而可以提高电流的传输速度，使电源接口100具有快速充电的功能，进而可以提升电池的充电效率。拓宽段2111的、靠近电源子pin脚211前端的位置处设有凹陷部2112。当电源接口100进行快速充电时，具有拓宽段2111的电源子pin脚211可以用于承载较大的充电电流；当电源接口100进行普通充电时，拓宽段2111上的凹陷部2112可以避免电源子pin脚211与电源适配器上的对应pin脚接触。
其中，如图11所示，电源子pin脚211的厚度为D，拓宽段2111的横截面积为S，经 过实验验证，当D＝0.25mm，S＝0.13125mm2时，电源子pin脚211的电流载荷量至少为12A，从而可以提升充电效率。进一步地，如图11所示，当W＝0.25mm时，电源子pin脚211的电流载荷量可以为14A或以上，从而可以提升充电效率。
另外，如图4-图8所示，插接壳体1内设有第一挡板11，第二包胶部242上设有卡接凸缘2422，电源接口100还包括第二挡板3，第二挡板3位于插接壳体1内且与插接壳体1连接，第二挡板3与第一挡板11间隔开，卡接凸缘2422夹设在第一挡板11和第二挡板3之间。由此，通过第一挡板11和第二挡板3可以将第二包胶部242固定于插接壳体1内，从而将插接主体2固定于插接壳体1内，防止插接主体2沿插接壳体1的上下方向移动。
其中，插接壳体1与第二挡板3均为金属件且第二挡板3为不锈钢件，第二挡板3与插接壳体1通过点焊连接。金属件的结构强度较大，可以提高电源接口100的结构强度，由于插接壳体1内部空间有限，第二挡板3与插接壳体1焊接连接，可以简化加工和装配的工艺，节约生产周期，降低生产成本。第二挡板3与插接壳体1之间还具有缝隙31，缝隙31内设有点胶层。一方面，点胶层可以将第二挡板3与插接壳体1进一步地粘结在一起，提高第二挡板3与插接壳体1之间连接的可靠性，另一方面，点胶层具有防水的作用，防止液体通过电源接口100的开口端进入电源接口100内部，损坏电源接口100内部的电路板25等，从而保证电源接口100工作的可靠性。第二挡板3为两个，两个第二挡板3均沿插接壳体1的周向方向延伸，两个第二挡板3构成一个环形挡板。由此，可以增强第二挡板3与插接壳体1之间连接的可靠性，还可以简化第二挡板3的结构。
第一挡板11沿插接主体2的周向方向延伸以加强第一挡板11对插接主体2的固定效果。第一挡板11的朝向第二挡板3的壁面上设有止挡凸起部111，止挡凸起部111嵌入至相邻两卡接凸缘2422之间的卡接凹槽2423内以通过卡接凸缘2422和止挡凸起部111的配合，避免插接主体2在插接壳体1内发生晃动，从而保证电源接口100工作的可靠性。
下面参考图1-图11描述根据本发明实施例的电源接口100的制造方法。其中电源接口100为上述电源接口100。
根据本发明实施例的电源接口100的制造方法，包括：
S10：加工插接壳体1；
S20：将插接主体2安装至插接壳体1内；
S30：将第二挡板3焊接在插接壳体1的内壁上。
根据本发明实施例的电源接口100的制造方法，可以将插接主体2固定于插接壳体1内，保证电源接口100工作的可靠性。
其中，步骤S10中的插接壳体1为注塑件，第一挡板11注塑形成在插接壳体1的内壁上。由此便于插接壳体1和第一挡板11的加工。步骤S30中，第二挡板3与插接壳体1通过点焊连接。点焊是一种高速、经济的连接方法。是把焊件在接头处接触面上的个别点焊接起来。
另外，第二挡板3与插接壳体1的内壁具有缝隙31。电源接口100的制造方法还包括在缝隙31内设置胶粘层，由此可以将第二挡板3与壳体紧密的贴合在一起，并能防止液体进入电源接口100的内部。
根据本发明实施例的移动终端，包括如上所述的电源接口100。移动终端可以通过电源接口100实现电信号、数据信号的传递。例如，移动终端可以通过电源接口100与电源适配器电连接以实现充电或数据传输功能。
根据本发明实施例的移动终端，通过在插接壳体1内设置第一挡板11，在插接主体2上设置卡接凸缘2422，通过第一挡板11和第二挡板3可以将卡接凸缘2422固定于插接壳体1内，从而将插接主体2固定于插接壳体1内，防止插接主体2沿插接壳体1的上下方向移动，防止插接主体2由插接壳体1内脱离，从而当电源适配器的连接线插入电源接口100时，可以提高连接线与电源接口100之间连接的可靠性。
根据本发明实施例的电源适配器，电源适配器具有上述所述的电源接口100。移动终端可以通过电源接口100实现电信号、数据信号的传递。
根据本发明实施例的电源适配器，通过在插接壳体1内设置第一挡板11，在插接主体2上设置卡接凸缘2422，通过第一挡板11和第二挡板3可以将卡接凸缘2422固定于插接壳体1内，从而将插接主体2固定于插接壳体1内，防止插接主体2沿插接壳体1的上下方向移动，防止插接主体2由插接壳体1内脱离，从而当电源适配器的连接线插入电源接口100时，可以提高连接线与电源接口100之间连接的可靠性。
在本说明书的描述中，参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中，对上述术语的示意性表述不必须针对的是相同的实施例或示例。而且，描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外，在不相互矛盾的情况下，本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。
尽管上面已经示出和描述了本发明的实施例，可以理解的是，上述实施例是示例性的，不能理解为对本发明的限制，本领域的普通技术人员在本发明的范围内可以对上述实施例进行变化、修改、替换和变型。

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  1. 一种电源接口，其特征在于，包括：
    插接壳体，所述插接壳体内设有第一挡板；和
    插接主体，所述插接主体设在所述插接壳体内，所述插接主体上设有卡接凸缘；和
    第二挡板，所述第二挡板位于所述插接壳体内且与所述插接壳体连接，所述第二挡板与所述第一挡板间隔开，所述卡接凸缘夹设在所述第一挡板和所述第二挡板之间。
  2. 根据权利要求1所述的电源接口，其特征在于，所述插接壳体与所述第二挡板均为金属件，所述第二挡板与所述插接壳体焊接。
  3. 根据权利要求2所述的电源接口，其特征在于，所述第二挡板为不锈钢件。
  4. 根据权利要求1-3中任一项所述的电源接口，其特征在于，所述第二挡板与所述插接壳体之间具有缝隙，所述缝隙内设有胶粘层。
  5. 根据权利要求4所述的电源接口，其特征在于，所述胶粘层为点胶层。
  6. 根据权利要求1-5中任一项所述的电源接口，其特征在于，所述第二挡板沿所述插接主体的周向方向延伸。
  7. 根据权利要求1-6中任一项所述的电源接口，其特征在于，所述第二挡板为多个。
  8. 根据权利要求1-7中任一项所述的电源接口，其特征在于，所述第一挡板沿所述插接主体的周向方向延伸。
  9. 根据权利要求1-8中任一项所述的电源接口，其特征在于，所述第一挡板的朝向所述第二挡板的壁面上设有止挡凸起部，所述止挡凸起部嵌入至所述卡接凸缘上。
  10. 根据权利要求1-9中任一项所述的电源接口，其特征在于，所述插接主体适于与电路板连接且包括至少一对电源pin脚，每对所述电源pin脚中包括两个在上下方向上间隔开电源子pin脚。
  11. 根据权利要求10所述的电源接口，其特征在于，至少一个所述电源子pin脚包括拓宽段，所述拓宽段的横截面积大于所述插接主体的数据pin脚的横截面积以增加所述电源子pin脚的电流载荷量。
  12. 根据权利要求11所述的电源接口，其特征在于，所述拓宽段的、靠近所述电源子pin脚前端的位置处设有凹陷部。
  13. 根据权利要求11或12所述的电源接口，其特征在于，所述拓宽段位于所述电源子pin脚的中部。
  14. 根据权利要求11-13中任一项所述的电源接口，其特征在于，所述拓宽段的横截面积为S，S≥0.09805mm2。
  15. 根据权利要求10-14中任一项所述的电源接口，其特征在于，所述电源子pin脚的厚度为D，D满足：0.1mm≤D≤0.3mm。
  16. 根据权利要求10-15中任一项所述的电源接口，其特征在于，所述电源子pin脚具有适于与电源适配器电连接的接触面，在所述电源子pin脚的宽度方向上，所述接触面的宽度为W，W满足：0.24mm≤W≤0.32mm。
  17. 根据权利要求1-16中任一项所述的电源接口，其特征在于，所述电源接口为USBType-C接口。
  18. 一种电源接口的制造方法，其特征在于，所述电源接口为根据权利要求1-17中任一项所述的电源接口，所述制造方法包括：
    S10：加工所述插接壳体；
    S20：将所述插接主体安装至所述插接壳体内；
    S30：将所述第二挡板焊接在所述插接壳体的内壁上。
  19. 根据权利要求18所述的电源接口的制造方法，其特征在于，在步骤S10中，所述插接壳体为注塑件，所述第一挡板注塑形成在所述插接壳体的内壁上。
  20. 根据权利要求18或19所述的电源接口的制造方法，其特征在于，在步骤S30中，所述第二挡板与所述插接壳体通过点焊连接。
  21. 根据权利要求18-20中任一项所述的电源接口的制造方法，其特征在于，在步骤S30中，所述第二挡板与所述插接壳体的内壁具有缝隙；
    所述制造方法还包括：
    S40：在所述缝隙内设置胶粘层。
  22. 一种移动终端，其特征在于，包括根据权利要求1-17中任一项所述的电源接口。
  23. 根据权利要求22所述的移动终端，其特征在于，所述移动终端为手机、平板电脑或笔记本电脑。
  24. 一种电源适配器，其特征在于，包括根据权利要求1-17中任一项所述的电源接口。
PCT/CN2017/082260 2016-07-27 2017-04-27 移动终端、电源适配器、电源接口及其制造方法 WO2018018972A1 (zh)

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