WO2018006867A1 - 一种洗衣机包装上衬及洗衣机内外桶包装衬 - Google Patents

一种洗衣机包装上衬及洗衣机内外桶包装衬 Download PDF

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Publication number
WO2018006867A1
WO2018006867A1 PCT/CN2017/092209 CN2017092209W WO2018006867A1 WO 2018006867 A1 WO2018006867 A1 WO 2018006867A1 CN 2017092209 W CN2017092209 W CN 2017092209W WO 2018006867 A1 WO2018006867 A1 WO 2018006867A1
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WIPO (PCT)
Prior art keywords
tub
liner
washing machine
barrel
lining
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PCT/CN2017/092209
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English (en)
French (fr)
Inventor
赵成龙
刘建设
周春霞
姜燕妮
周常彬
李磊
Original Assignee
青岛海尔洗衣机有限公司
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Priority claimed from CN201610538575.8A external-priority patent/CN107585441B/zh
Application filed by 青岛海尔洗衣机有限公司 filed Critical 青岛海尔洗衣机有限公司
Publication of WO2018006867A1 publication Critical patent/WO2018006867A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D81/00—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
    • B65D81/02—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage
    • B65D81/05—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage maintaining contents at spaced relation from package walls, or from other contents
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D85/00—Containers, packaging elements or packages, specially adapted for particular articles or materials
    • B65D85/68—Containers, packaging elements or packages, specially adapted for particular articles or materials for machines, engines or vehicles in assembled or dismantled form

Definitions

  • the invention relates to a packaging lining, in particular to a laundry packaging lining and a washing machine inner and outer barrel packaging lining.
  • the existing washing machines are transported by the whole machine.
  • the upper surface of the upper lining is in contact with the corrugated packaging box, and four corner linings are placed around the box body, and the washing machine base is placed on the lining. .
  • This set of packaging is placed between the corrugated packaging box and the whole machine, which not only ensures that the washing machine is integrated with the packaging box through the upper lining, but also avoids the collision damage of the machine during transportation due to the buffering effect of the packaging lining.
  • the Chinese Patent Application No. 201220122834.6 discloses a washing machine transportation package, which comprises a packaging lining, a packaging lining and a first packing belt, and the packaging lining and the packaging lining are respectively disposed at the upper end and the bottom end of the washing machine; the first packing belt It is placed on the top of the package and on the bottom of the package and is used to fasten the top of the package, the bottom of the package and the washing machine.
  • the washing machine when the washing machine is transported in parts, when the control panel is shipped separately, the washing machine that removes the disc holder cannot use the original packaging lining to complete the transportation; when the washing machine is transported in parts, The control disc holder and the washing machine housing are separately shipped from another box, and the inner tub and the outer tub of the washing machine are not assembled but need to be packed and shipped together, and the original packaging lining structure cannot meet the requirements for transporting the inner tub and the outer tub.
  • the present invention has been made in view of the above.
  • the technical problem to be solved by the present invention is to overcome the deficiencies of the prior art and provide a packaging lining of a washing machine to solve the transportation problem of the washing machine for removing the control disc holder.
  • a washing machine packaging lining comprising an upper open box and a barrel assembly disposed in the box, the package lining comprising a rectangular upper lining, the lining being disposed on the opening of the box and It is completely covered; one side of the upper liner is provided with a mounting portion that matches the opening of the casing.
  • the mounting portion is a groove formed on a lower surface of the upper liner, and the groove is engaged with the opening of the casing.
  • the side wall of the upper liner is provided with a recess that is recessed to facilitate gripping.
  • the upper surface of the upper liner is provided with a barrel lining, and the barrel lining is disposed on the opening of the barrel assembly.
  • the upper surface of the upper liner is provided with a snap portion for engaging the barrel liner.
  • the inner surface of the mounting portion is provided with a plurality of ribs extending from the upper edge to the center, and the ends of the ribs enclose the engaging portions of the engaging barrel lining.
  • the barrel assembly comprises an outer tub and an inner tub disposed in the outer tub; the tub lining is disposed on the opening of the inner tub and cooperates with the top of the tub lining, and is snapped onto the engaging portion.
  • the tub lining is disposed on the opening of the inner tub and is expanded to the inner tub wall to cooperate with the inner tub to fix the inner tub to prevent the inner tub from shaking during transportation.
  • the barrel liner can also be integrally formed with the upper liner.
  • the tub lining comprises a side wall and a bottom wall, the side wall is matched with the inner wall of the inner tub, and the bottom wall is connected to one end of the side wall and is closed.
  • the bottom wall is provided with a plurality of fan-shaped hoppers around the center.
  • Another object of the present invention is to provide an inner and outer barrel packaging liner for a washing machine for separate transportation of an inner tub and an outer tub, comprising a top liner, a tub liner and a bottom liner made of a cushioning material, the top liner being disposed at the inner tub mouth and/or Or the outer tub mouth covers the outer tub mouth, and the tub is lined between the inner tub and the outer tub to buffer the bump between the two during transportation, and the bottom liner is disposed at the bottom of the outer tub to support the outer tub.
  • the upper lining is a rectangular structure matched with the packaging box, the upper surface of the upper lining is a smooth plane, and the bottom of the upper lining has a groove, and the groove is matched with the inner barrel balance ring. Ring groove.
  • the groove wall of the annular groove protrudes downward from the bottom plane of the upper liner, and the outer diameter of the annular groove is smaller than the inner diameter of the opening of the outer tub for extending the annular groove into the opening of the outer tub to be sleeved in the inner tub On the balance ring.
  • the bottom surface of the upper liner is provided with a hopper, and the hopper is disposed between the annular groove and the bottom edge of the upper lining.
  • the tub liner comprises an annular structure disposed between the bottom of the tub and the bottom of the tub, and the side of the tub that is in contact with the bottom of the tub is recessed from the outer ring to the inner ring to form an inner tub.
  • the supporting surface of the bottom of the barrel is recessed from the outer ring to the inner ring to form an inner tub.
  • the barrel liner is provided with an annular rib extending upwardly to fix the inner tub, the outer side of the annular rib is provided with a slit engaged with the outer tub, and the inner side is provided with a slit engaged with the inner bucket.
  • the barrel lining is further provided with a barrel lining positioning hole. When the lining positioning hole of the barrel lining is aligned with the drainage opening on the bottom of the outer barrel, the outer gap of the annular rib is engaged with the outer barrel, and the inner gap is engaged with the inner barrel.
  • the barrel liner further comprises an annular structure disposed between the side wall of the outer tub and the side wall of the inner tub, the annular structure The two side surfaces are in close contact with the side walls of the outer tub and the side walls of the inner tub.
  • the underlay is a rectangular structure matched with the package, and the intermediate portion of the side surface of the bottom liner contacting the bottom of the tub is provided with a circular groove, a circular groove and an outer barrel There is a step surface at the joint.
  • the circular groove is further provided with a receiving groove for receiving the drainage opening of the outer tub, and the turning curved surface of the step surface is provided with a slot matched with the convex structure of the outer wall of the outer tub.
  • the circular groove is further provided with a concentric groove
  • the concentric groove groove wall is provided with a bottom locating hole
  • the bottom locating hole is matched with the protruding screw column on the outer wall of the outer tub Position and fix the outer bucket.
  • the present invention has the following beneficial effects compared with the prior art:
  • the packaging lining of the invention is applied to the washing machine for removing the control disc seat, which makes up for the blank of the prior art in the field.
  • the invention solves the problem of inconvenient transportation encountered by the domestic and foreign users when requesting the transportation and delivery of the washing machine parts.
  • the problem of damage to the machine caused by the inability to fix the parts during the transportation of the parts of the washing machine is avoided, and the appearance of the washing machine and the quality of the whole machine are also ensured.
  • the invention adds a barrel lining on the basis of the upper lining, the barrel lining portion is arranged on the opening of the inner barrel, and is swelled to the inner barrel wall, and cooperates with the inner barrel to fix the inner barrel to prevent the inner barrel from shaking during transportation. To ensure the quality of the inner and outer barrels.
  • the barrel lining portion comprises a side wall and a bottom wall, the side wall is matched with the inner wall of the inner barrel, and one end of the bottom wall connecting the side wall is closed to enhance the strength of the entire barrel lining, and the strength of the bottom wall is ensured. Under the condition, a plurality of fan-shaped hoppers are arranged around the center of the bottom wall, which reduces the weight of the lining of the barrel and saves costs.
  • the inner and outer barrel packaging lining of the washing machine of the invention is specially used for separating the inner and outer barrels of the washing machine casing, and the whole package lining is made of cushioning material, which has good buffering effect on the bumping during the transportation process of the inner and outer barrels, and the whole package lining includes setting Fixing the inner barrel on the inner barrel mouth to prevent the inner barrel from swaying in the horizontal position, and setting a barrel lining between the inner and outer barrels for buffering and a bottom lining between the bottom of the outer barrel and the packaging board to support the weight of the inner and outer barrels, the third The pad components can collectively complete the packaging lining structure for safely transporting the inner and outer barrels of the washing machine.
  • the fixing portion of the upper lining is an annular groove in the shape of an inner ring balance ring
  • the annular groove is sleeved on the balance ring at the top of the inner barrel.
  • the balance ring is clamped in the annular groove and the annular groove in the technical solution.
  • the wall is fitted, and the annular groove has a relatively stable holding force on the balance ring to have a good fixing effect, and prevents the lining from swaying in the horizontal direction on the way of transportation.
  • the upper surface of the inner liner of the inner and outer barrel packaging lining of the washing machine of the present invention is provided with a groove matching the structure of the outer wall of the bottom of the outer tub to facilitate the weight of the inner and outer barrels.
  • the inner and outer barrel packaging lining of the washing machine of the invention can quickly pack the inner and outer barrels.
  • the outer barrel drainage port and the accommodating groove cooperate to quickly locate the outer barrel, and the barrel lining is installed with the barrel lining positioning hole and the outer part.
  • the barrel drain is matched for positioning.
  • Figure 1 is an assembled view of the packaging liner of the washing machine of the present invention and the washing machine;
  • FIG. 2 is a schematic view showing the cooperation of the package top liner of the present invention and the inner and outer barrels of the washing machine;
  • Figure 3 is a schematic view of the lining snap barrel lining of the present invention.
  • Figure 4 is a schematic structural view of a barrel lining of the present invention.
  • Figure 5 is a schematic view showing another perspective of the barrel lining structure of the present invention.
  • Figure 6 is a schematic view of the upper lining structure of the present invention.
  • Figure 7 is an assembly view of the packaging liner and the inner and outer barrels of the present invention.
  • Figure 8 is an exploded view of the package lining assembly structure of the present invention.
  • Figure 9 is a schematic view of the upper lining of the present invention.
  • Figure 10 is an exploded view of the barrel liner of the present invention in combination with the inner tub and the outer tub;
  • Figure 11 is a schematic view of the substrate of the present invention.
  • mounting and "connecting” are to be understood broadly, and may be, for example, a fixed connection, a detachable connection, or an integral, unless otherwise explicitly stated and defined.
  • Ground connection it can be mechanical connection or electrical connection; it can be directly connected or indirectly connected through an intermediate medium.
  • the specific meaning of the above terms in the present invention can be understood in a specific case by those skilled in the art.
  • the washing machine in the packaging liner of the washing machine of the present invention is a washing machine for removing the control disc holder, and includes a box with an upper opening and is disposed at a barrel assembly in the casing, the washing machine packaging upper liner comprising a rectangular upper liner 3, the upper liner 3 being disposed on the opening of the casing and completely covering the casing; the side of the upper liner 3 is disposed and the casing
  • the opening is matched with the mounting portion.
  • the mounting portion is a groove formed on the lower surface of the upper liner 3, and the groove is engaged with the opening of the casing.
  • the side wall of the upper lining 3 is provided with a recess 102 which is recessed to facilitate gripping.
  • the lower surface of the upper liner 3 is provided with a tub lining 103 which is disposed on the opening of the tub assembly.
  • the tub liner 103 and the upper liner 3 are separated, and the lower surface of the upper liner 3 is provided with a snap portion for engaging the tub liner 103.
  • the inner surface of the mounting portion is provided with a plurality of ribs 14 extending from the upper edge to the center, and the ends of the ribs 14 enclose the engaging portions of the engaging barrel linings 103.
  • the barrel assembly includes an outer tub and an inner tub disposed in the outer tub; the tub lining 103 is disposed on the opening of the inner tub and cooperates with the top of the tub lining 103, and is snapped onto the latching portion.
  • the tub lining includes a side wall 131 and a bottom wall 132.
  • the side wall 131 cooperates with the inner wall of the inner tub, and the side wall presses and contacts the side wall of the inner tub to fix the inner tub to prevent the inner tub from rotating during transportation, and the bottom wall 132 is connected.
  • One end of the side wall 131 is closed and the strength of the entire tub lining 103 is enhanced.
  • Under the premise of ensuring the strength of the bottom wall 132 a plurality of fan-shaped hopper grooves 133 are provided around the center of the bottom wall, thereby reducing the weight of the lining portion 103 while saving costs.
  • Both the upper liner 3 and the tub lining 103 are made of a cushioning material.
  • the upper liner 3 and the tub lining 103 are made of a foamed material, so that the upper liner 3 and the tub lining 103 are on the top of the washing machine.
  • the opening and the inner barrel have a good cushioning effect.
  • the top opening diameter of the barrel lining portion 103 is slightly larger than the diameter of the inner barrel, and the bottom diameter is smaller than the inner barrel diameter so that the side wall 131 of the barrel lining portion 103 has a certain pressing force on the inner barrel, and then the inner barrel Has a good fixed effect.
  • the washing machine packaging lining in the second embodiment is different from the washing machine packaging lining in the first embodiment in that the upper lining 3 and the lining portion 103 of the second embodiment are integrally formed, and the two are not required.
  • the assembly is divided into two, which reduces the process of assembling the washing machine and simplifies the process.
  • the embodiment provides a package lining for the inner and outer barrels of the washing machine for transporting the inner tub and the outer tub of the washing machine, wherein the inner tub 1 and the outer tub 2 are separated from the main body of the washing machine.
  • the package liner comprises a top liner 3, a tub liner 4 and a backing 5 made of a cushioning material.
  • the top liner 3, the tub liner 4 and the backing liner 5 are made of a foamed material, and may have a good cushioning effect, wherein the upper liner 3 is disposed on the inner barrel mouth and/or the outer barrel mouth and covers the outer barrel mouth, and the barrel liner 4 is disposed between the inner and outer barrels to buffer the bump between the two during transportation.
  • the bottom liner 5 is disposed at a lower portion of the bottom of the outer tub to support the outer tub.
  • the bottom of the upper liner 3 is provided with a fixing portion that is in close contact with the inner tub to restrain the inner tub from shaking, and the fixing portion is a groove formed by the upper substrate portion, and the groove is an annular groove 31 in the shape of a balance ring at the top of the inner tub.
  • the groove wall of the annular groove 31 protrudes downward from the bottom plane of the upper liner 3, and the outer diameter of the annular groove 31 is smaller than the inner diameter of the opening of the outer tub for extending the annular groove 31 into the opening of the outer tub to be sleeved.
  • the balance ring is clamped in the annular groove 31.
  • the annular groove 31 has a relatively stable clamping force on the balance ring and has a good fixing function to prevent the upper lining 3 from being horizontal in the middle of transportation. Shake.
  • the upper lining 3 is a rectangular structure matched with the packaging box, and the upper surface of the upper lining 3 is a smooth plane directly contacting the packaging cardboard, and the upper substrate surface is provided with a hopper 32, and the hopper 32 is provided. It is to reduce the weight and reduce the cost of the material under the premise of ensuring the strength of the lining.
  • the hopper 32 is disposed between the annular groove 31 and the bottom edge of the upper liner 3. Preferably, a total of four hoppers are provided. The design of the hopper 32 saves material and facilitates the grip of the hand.
  • the tub liner 4 includes an annular structure disposed between the bottom of the tub 2 and the bottom of the tub 1 .
  • the side of the tub 4 that is in contact with the tub bottom of the tub 1 is recessed from the outer ring toward the inner ring.
  • the receiving surface of the inner bottom of the barrel 1 is fitted.
  • An annular rib extending upwardly to fix the inner tub is disposed on the circumference of the bucket lining 4, and a slit is formed on the outer side of the annular rib to engage with the outer tub 2, and a gap is formed on the inner side to engage with the inner tub 1
  • the barrel liner 4 is further provided with a barrel lining positioning hole 41. When the barrel lining positioning hole 41 is aligned with the drainage opening 21 on the bottom of the outer barrel, the outer gap of the annular rib is engaged with the outer tub 2, and the inner gap is Inner bucket 1
  • the card is connected to play a role in quick positioning.
  • the tub liner 4 further includes an annular structure disposed between the side wall of the outer tub and the side wall of the inner tub, and the two side surfaces of the annular structure are respectively closely related to the side wall of the outer tub and the side wall of the inner tub. contact.
  • the bottom liner 5 is a rectangular structure matched with the packaging box, the lower surface of the bottom liner 5 is a smooth plane in contact with the package cardboard, and the middle portion of the upper surface of the bottom liner 5 is provided with a circular groove and a circular shape.
  • a stepped surface 52 of the outer tub structure is disposed at a transition between the bottom of the recess and the upper surface of the underlay, and the recessed groove 51 for receiving the drain hole of the outer tub is further disposed in the circular recess, the step
  • the turning surface of the surface 52 is provided with a groove corresponding to the convex structure of the outer wall of the outer tub.
  • the bottom surface of the circular groove is further provided with a concentric groove 53.
  • the groove wall of the concentric groove is provided with a bottom locating hole 54.
  • the bottom locating hole 54 is provided with a plurality of bottom locating holes 54. It can play the role of avoiding the protruding screw column on the outer wall of the outer tub, and at the same time can play the role of positioning and fixing the outer tub 2.
  • the bottom liner 5 is disposed at the bottom of the outer tub 2 to fix the outer tub 2 and to receive the inner tub 1 and the outer tub 2, so as to prevent the bottom of the tub 2 from directly contacting the packaging box, causing the outer tub 2 and the inner tub 1 to shake and bump. This in turn causes quality problems.
  • the accommodating groove 51 and the lining positioning hole 54 are designed according to the outer tub structure. When the drain hole 21 of the outer tub 2 is received into the accommodating groove 51, the protruding screw column on the outer tub 2 can enter the bottom lining. Inside the hole 54.
  • the upper liner 3 and the bottom liner 5 are both rectangular structures, and the upper surface of the upper liner 3 is in a smooth plane in direct contact with the cardboard of the package, and the lower surface of the liner 5 is also in a smooth plane in direct contact with the lower cardboard of the package.
  • the inner tub 1 and the outer tub 2 are placed between the two pads.
  • the invention can quickly package the inner tub 1 and the outer tub 2, and when packaging, firstly, the outer tub drain 21 and the bottom receiving slot 51 are quickly positioned to install the outer tub 2, and the barrel liner 4 is installed with its barrel lining.
  • the hole 41 is engaged with the drain port 21 of the outer tub for positioning.
  • the inner and outer barrel packaging lining of the washing machine also includes an upper lining 3 disposed on the inner barrel opening and/or the outer barrel opening and covering the outer barrel opening, and a barrel lining 4 disposed between the inner and outer barrels for buffering and being disposed outside.
  • the bottom of the tub is a bottom lining 5 for receiving the inner and outer tubs.
  • the fourth embodiment differs from the third embodiment in that the upper substrate portion of the fourth embodiment is provided with a sleeve portion that extends toward the inner tub 1 of the washing machine and expands and engages the mouth of the inner tub. The sleeve portion is pressed into contact with the inner wall of the inner tub inside the inner tub to fix the inner tub 1, thereby preventing the inner tub 1 from shaking during transportation.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Detail Structures Of Washing Machines And Dryers (AREA)
  • Main Body Construction Of Washing Machines And Laundry Dryers (AREA)

Abstract

一种洗衣机包装上衬，所述洗衣机包括上部开口的箱体和设置在箱体内的桶体组件，所述包装上衬包括矩形的上衬（3），所述上衬（3）设置在箱体的开口上并将其完全覆盖；所述上衬（3）的一侧设置与箱体的开口相匹配的安装部。所述上衬适用洗衣机去除控制盘座后的运输，实现了洗衣机散件形式的包装与运输，保证了洗衣机在运输过程中的质量安全。还公开了一种洗衣机内外桶包装衬，用于内桶（1）和外桶（2）分体运输，包括由缓冲材料制作的上衬（3）、桶衬（4）和底衬（5），所述上衬（3）设置在内桶口和/或外桶口上并覆盖住外桶口，所述桶衬（4）设于内桶（1）与外桶（2）之间以缓冲运输过程中两者之间的磕碰，所述底衬（5）设于外桶底下部以支撑外桶。

Description

一种洗衣机包装上衬及洗衣机内外桶包装衬 技术领域
本发明涉及一种包装衬，尤其是一种洗衣的包装上衬及洗衣机内外桶包装衬。
背景技术
目前，现有的洗衣机，特别是全自动波轮洗衣机，都采用整机运输，上衬上表面与与瓦楞包装箱相接触，箱体四周放有四个角衬，洗衣机底座放在底衬上。这一套包装衬放在瓦楞包装箱与整机之间，不仅保证了洗衣机通过上衬与包装箱形成一个整体，而且由于包装衬的缓冲作用避免了运输过程中机器的碰撞损伤。
申请号为201220122834.6的中国专利公开了一种洗衣机运输包装，包括包装上衬、包装底衬以及第一打包带，包装上衬和包装底衬分别设置在洗衣机的上端和底端；第一打包带设置在包装上衬和包装底衬上并用于紧固包装上衬、包装底衬和洗衣机。
然而，当对洗衣机进行散件运输时，控制控制盘座是另一箱独立发货时，则去除控制盘座的洗衣机无法使用原有包装衬来完成运输；当对洗衣机进行散件运输时，控制盘座与洗衣机壳体是另一箱独立发货，而洗衣机内桶和外桶不进行装配但是需要一起装箱发货，则原有包装衬结构无法满足对内桶和外桶运输的要求。
有鉴于此特提出本发明。
发明内容
本发明要解决的技术问题在于克服现有技术的不足，提供一种洗衣机包装上衬，以解决去除控制盘座的洗衣机的运输难题。
为解决上述技术问题，本发明采用的技术方案的基本构思是：
一种洗衣机包装上衬，所述洗衣机包括上部开口的箱体和设置在箱体内的桶体组件，所述包装上衬包括矩形的上衬，所述上衬设置在箱体的开口上并将其完全覆盖；所述上衬的一侧设置与箱体的开口相匹配的安装部。
优选的，所述的安装部为开设在上衬下表面的槽体，所述的槽体卡合在箱体的开口上。
优选的，所述上衬的侧壁上设有内陷以便于握持的凹槽。
优选的，所述上衬下表面设有桶衬部，桶衬部设置在桶体组件的开口上。
优选的，所述的上衬下表面设置用于卡合桶衬部的卡接部。
优选的，所述安装部的内表面设有若干由上衬边缘向中心延伸的凸筋，各凸筋的末端围成卡合桶衬部的卡接部。
优选的，所述的桶体组件包括外桶和设置在外桶内的内桶；所述桶衬部设置在内桶的开口上并与其配合，桶衬部顶部开口，卡接在卡接部上。
在上述方案中，桶衬部设置在内桶的开口上，并胀接在内桶桶壁上，与内桶配合以固定内桶，防止内桶在运输过程中的晃动。
优选的，所述的桶衬部也可与上衬一体成型形成。
优选的，所述的桶衬部包括侧壁和底壁，侧壁与内桶内壁相配合，底壁连接侧壁的一端并将其封闭。
优选的，所述底壁围绕中心设有多个扇形的省料槽。
本发明另一目的在于提供一种洗衣机内外桶包装衬，用于内桶和外桶分体运输，包括由缓冲材料制作的上衬、桶衬和底衬，所述上衬设置在内桶口和/或外桶口上并覆盖住外桶口，所述桶衬设于内桶与外桶之间以缓冲运输过程中两者之间的磕碰，所述底衬设于外桶底下部以支撑外桶。
优选的，所述的上衬为与包装箱相匹配的矩形结构，所述上衬的上部表面为光滑平面，所述上衬的底部开设沟槽，所述沟槽为与内桶平衡环相匹配的环形槽。
优选的，所述环形槽的槽壁向下凸出于上衬的底部平面，环形槽的外径小于外桶的开口内径，用于将环形槽伸入到外桶开口内以套接在内桶平衡环上。
优选的，所述上衬的底部表面开设省料槽，所述省料槽设置在环型槽与上衬的底部边缘之间。
优选的，所述桶衬包括设于外桶的桶底与内桶的桶底之间的环形结构，所述桶衬与内桶的桶底相接触的一面由外环向内环凹陷形成与内桶的桶底配合的承接面。
优选的，所述桶衬圆周上设有向上延伸以固定内桶的环形挡边，所述环形挡边的外侧设有与外桶配合卡接的豁口，内侧设有与内桶配合卡接的豁口，所述桶衬上还设有桶衬定位孔，当桶衬定位孔与外桶桶底上的排水口对齐时，环形挡边的外侧豁口与外桶卡接，内侧豁口与内桶卡接。
优选的，所述的桶衬还包括设置于外桶的侧壁与内桶的侧壁之间的环形结构，环形结构 的两侧表面分别与外桶的侧壁、内桶的侧壁紧密接触。
优选的，所述底衬为与包装箱相匹配的矩形结构，所述底衬与外桶的桶底相接触的一侧表面中间部分设有圆形凹槽，圆形凹槽与外桶的配合处设有台阶面。
优选的，所述圆形凹槽内还设有容置外桶排水口的容置槽，所述台阶面的转折曲面上设有与外桶外壁凸筋结构相配合的开槽。
优选的，所述圆形凹槽内还设有一同心凹槽，所述同心凹槽槽壁上设有底衬定位孔，所述底衬定位孔与外桶外壁上的凸起螺钉柱配合以对外桶进行定位及固定。
采用上述技术方案后，本发明与现有技术相比具有以下有益效果：
1、本发明包装上衬应用于去除控制盘座的洗衣机，弥补了现有技术对此领域的空白，本发明解决了国内外用户要求洗衣机散件运输发货而遇到的运输不方便的问题，避免了洗衣机散件运输过程中因为无法对部件进行固定导致机器损坏的问题，同时还保证了洗衣机的外观及整机的质量。
2、本发明在上衬的基础上增加了桶衬部，桶衬部设置在内桶的开口上，并胀接在内桶桶壁上，与内桶配合以固定内桶，防止内桶在运输过程中的晃动，保证了内桶和外桶的质量问题。
3、所述的桶衬部包括侧壁和底壁，侧壁与内桶内壁相配合，底壁连接侧壁的一端将其封闭从而增强了整个桶衬部的强度，在保证底壁的强度的条件下围绕底壁中心设置多个扇形的省料槽，减轻了桶衬部的重量，节约了成本。
4、本发明的洗衣机内外桶包装衬，专用于分离洗衣机壳体的内外桶的运输，整套包装衬都为缓冲材料制作对内外桶运输过程中的磕碰有良好的缓冲效果，整套包装衬包括设置在内桶口上固定内桶防止内桶在水平位置晃动的上衬，设置在内外桶之间起到缓冲作用的桶衬和设置在外桶底部与包装箱纸板之间以承接内外桶重量的底衬，此三个衬垫部件可共同完成对洗衣机内外桶安全运输的包装衬结构。
5、当上衬的固定部为内桶平衡环形状的环形槽，环形槽套在内桶顶部的平衡环上，相对于其他的方法，本技术方案中平衡环夹于环形槽内并与环形槽槽壁贴合，环形槽可对平衡环有较稳定的加持力从而具有良好的固定作用，防止在运输过程途中上衬在水平方向的晃动。
6、本发明的洗衣机内外桶包装衬的底衬上表面设有与外桶底部外壁的结构相匹配的凹槽，方便承接内外桶重量。
7、本发明的洗衣机内外桶包装衬可对内外桶进行快速包装，包装时，首先以外桶排水口与容置槽配合进行对外桶的快速定位，桶衬的安装以其桶衬定位孔与外桶排水口配合进行定位。
下面结合附图对本发明的具体实施方式作进一步详细的描述。
附图说明
附图作为本申请的一部分，用来提供对本发明的进一步的理解，本发明的示意性实施例及其说明用于解释本发明，但不构成对本发明的不当限定。显然，下面描述中的附图仅仅是一些实施例，对于本领域普通技术人员来说，在不付出创造性劳动的前提下，还可以根据这些附图获得其他附图。在附图中：
图1是本发明的洗衣机包装上衬与洗衣机的装配图；
图2是本发明的包装上衬与洗衣机内外桶配合示意图；
图3是本发明的上衬卡合桶衬部的示意图；
图4是本发明的桶衬部结构示意图；
图5是本发明的桶衬部结构另一视角的示意图；
图6是本发明的上衬结构示意图；
图7是本发明的包装衬和内外桶的装配图；
图8是本发明的包装衬装配结构的爆炸图；
图9是本发明的上衬示意图；
图10是本发明的桶衬配合内桶及外桶的爆炸图；
图11是本发明的底衬示意图。
图中：1、内桶；2、外桶；21、排水口；3、上衬；31、环形槽；32、省料槽；4、桶衬；41、桶衬定位孔；5、底衬；51、容置槽；52、台阶面；53、同心凹槽；54、底衬定位孔；102、凹槽；103、桶衬部；131、侧壁；132、底壁；133、省料槽；14、凸筋。
需要说明的是，这些附图和文字描述并不旨在以任何方式限制本发明的构思范围，而是通过参考特定实施例为本领域技术人员说明本发明的概念。
具体实施方式
为使本发明实施例的目的、技术方案和优点更加清楚，下面将结合本发明实施例中的附 图，对实施例中的技术方案进行清楚、完整地描述，以下实施例用于说明本发明，但不用来限制本发明的范围。
在本发明的描述中，需要说明的是，术语“上”、“下”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系，仅是为了便于描述本发明和简化描述，而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作，因此不能理解为对本发明的限制。
在本发明的描述中，需要说明的是，除非另有明确的规定和限定，术语“安装”、“连接”应做广义理解，例如，可以是固定连接，也可以是可拆卸连接，或一体地连接；可以是机械连接，也可以是电连接；可以是直接相连，也可以通过中间媒介间接相连。对于本领域的普通技术人员而言，可以具体情况理解上述术语在本发明中的具体含义。
实施例一
参见图1、图2、图3、图4、图5以及图6所示，本发明的洗衣机包装上衬中所述的洗衣机为去除控制盘座的洗衣机，包括上部开口的箱体和设置在箱体内的桶体组件，所述洗衣机包装上衬包括矩形的上衬3，所述上衬3设置在箱体的开口上并将其完全覆盖；所述上衬3的一侧设置与箱体的开口相匹配的安装部，进一步的，所述的安装部为开设在上衬3下表面的槽体，所述的槽体卡合在箱体的开口上。作为对上衬3的优化，所述上衬3的侧壁上设有内陷以便于握持的凹槽102。
所述上衬3下表面设有桶衬部103，所述桶衬部103设置在桶体组件的开口上。在本实施例中，桶衬部103和上衬3相分离，所述的上衬3下表面设置用于卡合桶衬部103的卡接部。所述安装部的内表面设有若干由上衬边缘向中心延伸的凸筋14，各凸筋14的末端围成卡合桶衬部103的卡接部。
所述的桶体组件包括外桶和设置在外桶内的内桶；所述桶衬部103设置在内桶的开口上并与其配合，桶衬部103顶部开口，卡接在卡接部上，所述的桶衬部包括侧壁131和底壁132，侧壁131与内桶内壁相配合，侧壁挤压接触内桶的侧壁，以固定内桶，防止内桶在运输过程中的转动，而底壁132连接侧壁131的一端并将其封闭，从而增强了整个桶衬部103的强度。在保证底壁132的强度的前提条件下，围绕底壁中心设置多个扇形的省料槽133，从而减轻了桶衬部103的重量同时节约了成本。
所述上衬3和桶衬部103都为缓冲材料制作，优选的，所述上衬3和桶衬部103都为发泡材料制成，从而使得上衬3和桶衬部103对洗衣机顶部开口处以及内桶有良好的缓冲效果， 在运输过程中起到保护的作用，桶衬部103顶部开口直径略大于内桶的直径，底部直径小于内桶直径从而使得桶衬部103的侧壁131对内桶有一定的挤压力，进而对内桶有良好的固定效果。
实施例二
本实施例二中的洗衣机包装上衬与实施例一中的洗衣机包装上衬的不同之处在于：实施例二中的上衬3与桶衬部103为一体成型形成的，不需要将两者一分为二的进行装配，从而减少了装配洗衣机的流程，简化了工序。
实施例三
参见图7、图8、图9、图10、图11所示，本实施例提供一种洗衣机内外桶包装衬，用于洗衣机内桶和外桶的运输，其中内桶1和外桶2脱离洗衣机主体，进行分体运输，所述包装衬包括由缓冲材料制作的上衬3、桶衬4和底衬5，优选的，上衬3、桶衬4和底衬5采用发泡材料制作，可有良好的缓冲效果，其中，所述上衬3设置在内桶口和/或外桶口上并覆盖外桶口，所述桶衬4设于内外桶之间以缓冲运输过程中两者之间的磕碰，所述底衬5设于外桶底下部以支撑外桶。
具体的，所述上衬3底部设有与内桶紧密接触以约束内桶晃动的固定部，所述固定部为上衬底部开设的沟槽，所述沟槽为内桶顶部平衡环形状的环形槽31。所述环形槽31槽壁向下凸出于上衬3的底部平面，环形槽31的外径小于外桶的开口内径，用于将环形槽31伸入到外桶开口内以套接在设于内桶顶部的平衡环上，平衡环夹于环形槽31内，环形槽31可对平衡环有较稳定的夹持力从而具有良好的固定作用，防止在运输过程途中上衬3在水平方向的晃动。
所述上衬3为与包装箱相匹配的矩形结构，所述上衬3上表面为与包装箱纸板直接接触的光滑平面，所述上衬底面开设省料槽32，所述省料槽32是在保证上衬强度的前提下起到省料减重及降低成本作用。所述省料槽32设置在环形槽31与上衬3的底部边缘之间，优选的，共设置四个省料槽。通过省料槽32的设计节约了材料且利于人手对其的握持。
所述桶衬4包括设于外桶2的桶底与内桶1的桶底之间的环形结构，所述桶衬4与内桶1的桶底相接触的一面由外环向内环凹陷形成与内桶1的桶底配合的承接面。所述桶衬4圆周上设有向上延伸以固定内桶的环形挡边，所述环形挡边的外侧设有与外桶2配合卡接的豁口，内侧设有与内桶1配合卡接的豁口，所述桶衬4上还设有桶衬定位孔41，当桶衬定位孔41与外桶桶底上的排水口21对齐时，环形挡边的外侧豁口与外桶2卡接，内侧豁口与内桶1 卡接，以起到了快速定位的作用。
作为进一步的优化，所述的桶衬4还包括设置于外桶的侧壁与内桶的侧壁之间的环形结构，环形结构的两侧表面分别与外桶的侧壁、内桶的侧壁紧密接触。
所述底衬5为与包装箱相匹配的矩形结构，所述底衬5下表面为与包装箱纸板接触的光滑平面，所述底衬5上表面中间部分设有圆形凹槽，圆形凹槽的底部和底衬上表面之间的过渡处设有配合外桶结构的台阶面52，所述圆形凹槽内还设有容置外桶排水孔的容置槽51，所述台阶面52的转折曲面上设有与外桶外壁凸筋结构相配合的开槽。所述圆形凹槽底面还设有一同心凹槽53，所述同心凹槽的槽壁上设有底衬定位孔54，所述底衬定位孔54设有多个，底衬定位孔54主要起到避让外桶外壁上的凸起螺钉柱的作用，同时能起到对外桶2定位及固定的作用。所述底衬5设于外桶2的底部固定外桶2并承接内桶1和外桶2，以防外桶2的桶底直接接触包装箱而引起外桶2和内桶1的晃动及磕碰，进而造成质量问题。所述容置槽51和底衬定位孔54根据外桶结构设计，当外桶2的排水孔21容置进入容置槽51内时，外桶2上的凸起螺钉柱可进入底衬定位孔54内。
本发明中上衬3和底衬5都为矩形结构，上衬3的上表面为光滑的平面与包装箱纸板直接接触，底衬5的下表面也为光滑的平面与包装箱下部纸板直接接触，两衬垫之间放置内桶1和外桶2。
本发明可对内桶1和外桶2进行快速包装，包装时，首先以外桶排水口21和底衬的容置槽51进行快速定位来安装外桶2，桶衬4的安装以其桶衬定位孔41与外桶的排水口21配合进行定位。
实施例四
实施例四中，洗衣机内外桶包装衬同样包括设置在内桶口和/或外桶口上并覆盖外桶口的上衬3，和设置在内外桶之间起到缓冲作用的桶衬4以及设置在外桶底部以承接内外桶的底衬5，实施例四与实施例三的区别在于，实施例四中的上衬底部设置有向洗衣机内桶1延伸凸出并胀接在内桶口部的套桶部，所述套桶部在内桶内部与内桶内壁紧压接触以固定内桶1，从而防止内桶1在运输过程中的晃动。
以上所述仅是本发明的较佳实施例而已，并非对本发明作任何形式上的限制，虽然本发明已以较佳实施例揭露如上，然而并非用以限定本发明，任何熟悉本专利的技术人员在不脱离本发明技术方案范围内，当可利用上述提示的技术内容作出些许更动或修饰为等同变化的等效实施例，但凡是未脱离本发明技术方案的内容，依据本发明的技术实质对以上实施例所 作的任何简单修改、等同变化与修饰，均仍属于本发明方案的范围内。

Claims (20)

  1. 一种洗衣机包装上衬，所述洗衣机包括上部开口的箱体和设置在箱体内的桶体组件，其特征在于，包括矩形的上衬，所述上衬设置在箱体的开口上并将其完全覆盖；所述上衬的一侧设置与箱体的开口相匹配的安装部。
  2. 根据权利要求1所述的洗衣机包装上衬，其特征在于，所述的安装部为开设在上衬下表面的槽体，所述的槽体卡合在箱体的开口上。
  3. 根据权利要求1所述的洗衣机包装上衬，其特征在于，所述上衬的侧壁上设有内陷以便于握持的凹槽。
  4. 根据权利要求1所述的洗衣机包装上衬，其特征在于，所述上衬下表面设有桶衬部，桶衬部设置在桶体组件的开口上。
  5. 根据权利要求4所述的洗衣机包装上衬，其特征在于，所述的上衬下表面设置用于卡合桶衬部的卡接部。
  6. 根据权利要求5所述的洗衣机包装上衬，其特征在于，所述安装部的内表面设有若干由上衬边缘向中心延伸的凸筋，各凸筋的末端围成卡合桶衬部的卡接部。
  7. 根据权利要求5或6所述的洗衣机包装上衬，其特征在于，所述的桶体组件包括外桶和设置在外桶内的内桶；所述桶衬部设置在内桶的开口上并与其配合，桶衬部顶部开口，卡接在卡接部上。
  8. 根据权利要求4所述的洗衣机包装上衬，其特征在于，所述的桶衬部与上衬一体成型形成。
  9. 根据权利要求7所述的洗衣机包装上衬，其特征在于，所述的桶衬部包括侧壁和底壁，侧壁与内桶内壁相配合，底壁连接侧壁的一端并将其封闭。
  10. 根据权利要求9所述的洗衣机包装上衬，其特征在于，所述底壁围绕中心设有多个扇形的省料槽。
  11. 一种洗衣机内外桶包装衬，用于内桶和外桶分体运输，其特征在于，包括由缓冲材料制作的上衬、桶衬和底衬，所述上衬设置在内桶口和/或外桶口上并覆盖住外桶口，所述桶衬设于内桶与外桶之间以缓冲运输过程中两者之间的磕碰，所述底衬设于外桶底下部以支撑外桶。
  12. 根据权利要求11所述的洗衣机内外桶包装衬，其特征在于，所述的上衬为与包装箱相匹配的矩形结构，所述上衬的上部表面为光滑平面，所述上衬的底部开设沟槽，所述沟槽 为与内桶平衡环相匹配的环形槽。
  13. 根据权利要求12所述的洗衣机内外桶包装衬，其特征在于，所述环形槽的槽壁向下凸出于上衬的底部平面，环形槽的外径小于外桶的开口内径，用于将环形槽伸入到外桶开口内以套接在内桶平衡环上。
  14. 根据权利要求13所述的洗衣机内外桶包装衬，其特征在于，所述上衬的底部表面开设省料槽，所述省料槽设置在环型槽与上衬的底部边缘之间。
  15. 根据权利要求11所述的洗衣机内外桶包装衬，其特征在于，所述桶衬包括设于外桶的桶底与内桶的桶底之间的环形结构，所述桶衬与内桶的桶底相接触的一面由外环向内环凹陷形成与内桶的桶底配合的承接面。
  16. 根据权利要求15所述的洗衣机内外桶包装衬，其特征在于，所述桶衬圆周上设有向上延伸以固定内桶的环形挡边，所述环形挡边的外侧设有与外桶配合卡接的豁口，内侧设有与内桶配合卡接的豁口，所述桶衬上还设有桶衬定位孔，当桶衬定位孔与外桶桶底上的排水口对齐时，环形挡边的外侧豁口与外桶卡接，内侧豁口与内桶卡接。
  17. 根据权利要求16所述的洗衣机内外桶包装衬，其特征在于，所述的桶衬还包括设置于外桶的侧壁与内桶的侧壁之间的环形结构，环形结构的两侧表面分别与外桶的侧壁、内桶的侧壁紧密接触。
  18. 根据权利要求11所述的洗衣机内外桶包装衬，其特征在于，所述底衬为与包装箱相匹配的矩形结构，所述底衬与外桶的桶底相接触的一侧表面中间部分设有圆形凹槽，圆形凹槽与外桶的配合处设有台阶面。
  19. 根据权利要求18所述的洗衣机内外桶包装衬，其特征在于，所述圆形凹槽内还设有容置外桶排水口的容置槽，所述台阶面的转折曲面上设有与外桶外壁凸筋结构相配合的开槽。
  20. 根据权利要求19所述的洗衣机内外桶包装衬，其特征在于，所述圆形凹槽内还设有一同心凹槽，所述同心凹槽槽壁上设有底衬定位孔，所述底衬定位孔与外桶外壁上的凸起螺钉柱配合以对外桶进行定位及固定。
PCT/CN2017/092209 2016-07-08 2017-07-07 一种洗衣机包装上衬及洗衣机内外桶包装衬 WO2018006867A1 (zh)

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