WO2018000879A1 - 一种钢管灌注预应力稳压封桩装置 - Google Patents
一种钢管灌注预应力稳压封桩装置 Download PDFInfo
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- WO2018000879A1 WO2018000879A1 PCT/CN2017/079279 CN2017079279W WO2018000879A1 WO 2018000879 A1 WO2018000879 A1 WO 2018000879A1 CN 2017079279 W CN2017079279 W CN 2017079279W WO 2018000879 A1 WO2018000879 A1 WO 2018000879A1
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- steel pipe
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- sealing device
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D7/00—Methods or apparatus for placing sheet pile bulkheads, piles, mouldpipes, or other moulds
- E02D7/20—Placing by pressure or pulling power
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D27/00—Foundations as substructures
- E02D27/10—Deep foundations
- E02D27/12—Pile foundations
Definitions
- the invention relates to the technical field of pile foundation replacement, in particular to a steel pipe pouring prestressing pressure-stabilizing sealing device.
- Pile foundation underpinning is a mature foundation reinforcement technology for the treatment of existing foundation reinforcement.
- the steel pipe pile replacement is to strengthen the existing foundation by using steel pipe piles.
- the existing building foundation restricted by the site, especially the building reinforcement along the subway tunnel, due to the limited use of the site, the construction equipment should not be too large, the original foundation still has to play a role, the construction process is on the original foundation. There should not be too much disturbance and damage, and the additional settlement caused by it should be as small as possible, the pile foundation bearing force requirement is high, and the depth of the incoming rock is required to be thick. Under the restriction of this condition, the prestressed steel pipe is used. Piles are the best choice as a basis for replacement.
- the present invention provides a steel pipe pouring prestressing pressure-stabilizing sealing device, adopting a steel pipe pile underpinning technology, applying a small drilling rig, and constructing a steel pipe pile under or under the original foundation, using prestressing
- the sealing process is carried out to stabilize the piles, reduce the additional settlement, and has a good reinforcement effect on the foundation of the bridge and the existing buildings.
- the technical proposal of the invention is: a steel pipe pouring prestressing pressure-stabilizing sealing device, comprising a supporting beam or a cap, a sealing pile hole, a steel pipe pile and a pile cap, wherein the steel pipe pile is installed on the support In the sealing hole of the beam or the cap, the steel pipe pile is filled with concrete in the sealing hole, and the supporting beam or the cap is provided with a pre-embedded steel bar extending from the surface thereof, the steel pipe pile
- the top is provided with a pressure-bearing steel plate, and the pre-embedded steel bar is fixed by welding with a fixed steel bar, and the piled cap is disposed outside the pre-embedded steel bar and the fixed reinforcing bar.
- the piles of the steel pipe pile are welded to the connecting bars which are firmly combined with the concrete.
- a retaining steel piece is disposed between the pressure-bearing steel plate and the fixed steel bar.
- the steel pipe pile segments and the pipe segments are connected by a threaded threaded joint.
- the steel pipe pile is divided into a steel pipe into the rock section and a standard section steel pipe, and the standard section steel pipe is formed by splicing steel pipes of the same specification.
- the standard section steel pipe is uniformly provided with two listed slurry holes.
- the steel pipe into the rock section is provided with three rows of four listed slurry holes.
- a pile cap is disposed on the outer side of the pre-embedded steel bar and the fixed reinforcing bar.
- the working principle of the invention is as follows: the prestressed pressure-stabilized sealing pile after the construction of the steel pipe pouring pile is to use the self-weight of the bridge or the building and the hydraulic jack to press the steel pipe pouring pile, so that after the settlement and deformation, the pressure is constant.
- Pre-stressing load pressure applied by the jack
- the prestressed sealing pile can not only eliminate the deformation of the steel pipe pile, but also check the bearing capacity of the pile, ensure the safety and reinforcement effect of the building, and pass the limit when sealing the pile.
- the steel beam and the limit coarse screw realize high-efficiency and reliable voltage regulation of the steel pipe pile.
- the beneficial effects of the invention are as follows: 1.
- the steel pipe pile has the characteristics of high bearing capacity, simple construction, easy rock entry, small additional settlement caused by construction, no restrictions on site and height, and has wide application range and promotion value. .
- Prestressed pressure-stabilized sealing technology can not only test the bearing capacity of piles, but also eliminate the deformation of steel pipe piles when they participate in work. 4.
- the steel pipe pile can be stabilized by high-efficiency and reliability through the limit steel beam and the limit coarse screw when the pre-stress is applied.
- Figure 1 is a schematic view of the structure of the present invention
- FIG. 2 is a construction process diagram of the present invention
- FIG. 3 is a schematic structural view of the present invention applied to bridge reinforcement.
- a prestressed pressure-stabilizing sealing device for steel pipe pouring piles including a supporting beam or a cap 3, a sealing hole 2, a steel pipe pile 1, a steel reaction frame 10, a reaction steel
- the beam, the limit steel beam, the limit rough screw, the hydraulic jack 9 and the plugging concrete and the pile cap 8 are characterized in that the bored steel pipe pouring pile is installed in the sealing hole 2 of the supporting beam or the cap 3
- the supporting beam or the cap 3 is provided with four pre-buried steel (anchor) ribs 4 extending from the surface thereof, and the pile circumference of the steel pipe pile 1 is welded with the concrete for sealing the pile at the top of the pile top 500 mm.
- the pile 1 is poured under the condition of design pressure regulation, and the steel reaction frame 10 is removed after the strength of the sealed pile concrete reaches the design strength, and the top of the steel pipe pile 1 is provided with a pressure-bearing steel plate 5, the pre-embedded steel bar 4 is fixed by welding of the fixed steel bars 6, and the concrete pile caps 8 are disposed outside the pre-embedded steel bars 4 and the fixed reinforcing bars 6.
- the connecting steel bar and the steel pipe pouring pile are welded, the pile cap 8 fixed steel bar 6 and the pre-embedded steel bar 4 are fixed by welding; and the retaining steel plate 5 and the fixed reinforcing bar 6 are provided with the clamping steel piece 7
- the steel plate 7 of the card position is filled with steel bars or steel plates;
- the steel pipe pile 1 is divided into a steel pipe of a rock section and a steel pipe of a standard section, and the steel pipe of the standard section is a steel pipe pile 1 of a non-intrusion part and is consistent with each section.
- the steel pipe with a length of 2.0m is formed by splicing a threaded threaded joint;
- the standard section steel pipe is uniformly provided with two listed slurry holes in the longitudinal direction, and two 500 mm diameter tapping holes are symmetrically opened every 500 mm length; the steel pipe at the end portion is at the end portion Three rows of four listed slurry holes are opened in the length of 2.0 m, and the size of the orifice of each of the slurry holes is 40 mm ⁇ 200 mm.
- the steel reaction frame 10 and the pre-embedded steel bar 4 are fixed by a fixing nut (or welding); the limit steel beam and the reaction force steel beam are fixed by a limit coarse screw by a nut;
- the pre-embedded steel bar 4 is first placed on the supporting beam (or the cap), and then the steel pipe pile 1 (pre-welded connecting steel bar) is bored through the sealing hole 2
- the steel reaction frame 10 is installed by using the pre-embedded steel bar 4, and then the limited-position steel beam and the limit coarse screw are sequentially installed on the pressure-bearing steel plate 5 located at the top of the steel pipe pile 1.
- the existing bridge pile foundation 12 needs to be reinforced.
- the new pile is reinforced with micro steel pipe pile 1, and the reinforcement structure is anchored.
- the prestressed pressure-stabilized sealing pile technology is used to complete the deformation of the new pile to ensure the joint work of the new and old pile foundations.
- the buried depth of the original connecting beam 14 is shallow, in order to meet the construction space of the reinforcement structure, After the anchor-type cap beam 13 is removed, the original connecting beam 14 is removed first, and the steel pipe pile 1 is restored after the construction is completed.
- the prestressed sealing pile technology adopted by the invention is an improvement of the pile foundation underpinning technology, and the external prestressing force is applied to the completed supporting pile by the hydraulic jack, and is stabilized under the condition that the applied stress is not eliminated. Sealed piles.
- the prestressed sealing pile technology overcomes the shortcomings of the deformation and settlement of the replacement pile foundation after the completion of the replacement, load transfer or sharing to the replacement pile foundation in the ordinary pile foundation underpinning project, and the prestressing is applied at the same time. Carrying capacity of the replacement pile.
- the invention is suitable for repairing concrete structures of roads and bridges, houses and general structures due to design errors, construction errors, material non-conformities and structural use changes, resulting in an increase in existing foundation load or due to fire, flood, wind and earthquake disasters.
- Various structural diseases such as damage to the foundation of a building or structure.
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- Life Sciences & Earth Sciences (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Mining & Mineral Resources (AREA)
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- General Engineering & Computer Science (AREA)
- Structural Engineering (AREA)
- Foundations (AREA)
- Piles And Underground Anchors (AREA)
Abstract
一种钢管灌注预应力稳压封桩装置,包括托换梁或承台(3)、封桩孔(2)、钢管桩(1)和桩帽(8),钢管桩(1)安装在托换梁或承台(3)的封桩孔(2)中,封桩孔(2)内在钢管桩(1)周灌注有混凝土,托换梁或承台(3)上设置有伸出其表面的预埋钢筋(4),钢管桩(1)顶部设置有承压钢板(5),预埋钢筋(4)通过固定钢筋(6)焊接固定,预埋钢筋(4)和固定钢筋(6)外侧设置有桩帽(8)。
Description
本发明涉及桩基托换的技术领域,尤其是一种钢管灌注预应力稳压封桩装置。
桩基托换是对已有基础加固的处理的一项成熟的基础加固技术,钢管桩托换是采用钢管桩对已有基础进行加固处理。在桥梁、受场地限制的既有建筑物基础特别是地铁隧道沿线建筑物的托换加固中,由于使用场地有限,施工设备不能过大,原有的基础仍要发挥作用,施工过程对原基础不能有太大的扰动和破坏,且引起的附加沉降尽可能小,桩基承截力要求高,同时要求入岩深度较厚,在这种条件的限制下,采用施加了预应力的钢管桩作为托换基础则是最优的选择。
发明内容
针对现有技术的不足,本发明提供一种钢管灌注预应力稳压封桩装置,采用了钢管桩托换技术,应用小型钻机,在原基础之下或周边施工了钢管桩,采用预应力封桩工艺进行稳压封桩,减少附加沉降,对桥梁、既有建筑物的基础起到了良好的加固处理效果。
本发明的技术方案为:一种钢管灌注预应力稳压封桩装置,包括托换梁或承台、封桩孔、钢管桩和桩帽,其特征在于:所述钢管桩安装在托换梁或承台的封桩孔中,所述封桩孔内在钢管桩周灌注有混凝土,所述托换梁或承台上设置有伸出其表面的预埋钢筋,所述钢管桩顶部设置有承压钢板,所述预埋钢筋通过固定钢筋焊接固定,所述预埋钢筋和固定钢筋外侧设置有桩帽。
所述钢管桩的桩周焊接有与混凝土牢固结合的连接钢筋。
所述承压钢板和固定钢筋之间设置有卡位钢件。
所述钢管桩分段且各段管通过螺纹丝扣接头进行连接。
所述钢管桩分为入岩段钢管和标准段钢管,标准段钢管由规格一致的钢管拼接而成。
所述标准段钢管均匀开设有两列出浆孔。
所述入岩段钢管上开设有三排四列出浆孔。
所述预埋钢筋和固定钢筋外侧设置有桩帽。
本发明的工作原理为:钢管灌注桩施工后的预应力稳压封桩是利用桥梁或建筑物的自重和液压千斤顶顶压钢管灌注桩,使其产生沉降和变形后,在一定持续稳压的预加应力(千斤顶施加的荷载压力)作用下浇注封桩砼,使钢管灌注桩与托换大梁(承台)连接,保证钢管桩与托换大梁(承台)共同作用时,在既有建筑物荷载作用下,不再发生新的沉降变形,预应力封桩既能使钢管桩消除变形,又能检验桩的承载能力,确保建筑物的安全和加固效果,同时封桩时通过限位钢梁和限位粗螺杆实现高效可靠对钢管桩进行稳压。
本发明的有益效果为:1、钢管桩具有单桩承载力高、施工简便、入岩易、施工引起的附加沉降小、不受场地及高度限制等特点,具有广泛的适用范围和推广价值。2、在基础托换中进行预应力稳压封桩工艺,确保新旧基础的共同作用,减少加固托换对既有建筑物新增的沉降,确保建筑物的安全和加固效果,为类似工程提供了实践经验。3、预应力稳压封桩工艺既能检验桩的承载能力,又能消除钢管桩参与工作时的变形。4、利用稳压封桩装置,在预应力施加时通过限位钢梁和限位粗螺杆实现高效可靠对钢管桩进行稳压。
图1为本发明的结构示意图;
图2为本发明的施工过程图;
图3为本发明应用于桥梁加固时的结构示意图。
图中:1-钢管桩、2-封桩孔、3-托换梁或承台、4-预埋钢筋、5-承压钢板、6-固定钢筋、7-卡位钢件、8-桩帽、9-液压千斤顶、10-反力架、11-受压垫板、12-现有桥梁桩基、13-锚筋式承台梁、14-连系梁。
下面结合附图对本发明的具体实施方式作进一步说明:
如图1和图2所示,一种钢管灌注桩预应力稳压封桩装置,包括托换梁或承台3、封桩孔2、钢管桩1、钢反力架10、反力钢梁、限位钢梁、限位粗螺杆、液压千斤顶9和封桩混凝土及桩帽8,其特征在于:所述钻孔钢管灌注桩安装在托换梁或承台3的封桩孔2中,所述托换梁或承台3上设置有伸出其表面的四根预埋钢(锚)筋4,所述钢管桩1的桩周在桩顶500mm范围焊接有与封桩混凝土的连接钢筋,所述钢反力架10、反力钢梁、限位钢梁、限位粗螺杆、液压千斤顶9实现高效可靠稳压钢管桩1,所述封桩孔2内实现对钢管桩1在设计压力稳压的条件下浇筑封桩混凝土,待封桩混凝土强度达到设计强度后拆除钢反力架10,所述钢管桩1顶部设置有承压钢板5,所述预埋钢筋4通过固定钢筋6焊接固定,所述预埋钢筋4和固定钢筋6外侧设置有混凝土桩帽8。
在本实施例中,所述连接钢筋与钢管灌注桩焊接,桩帽8固定钢筋6与预埋钢筋4通过焊接固定;所述承压钢板5和固定钢筋6之间设置有卡位钢件7,卡位钢件7采用钢筋或钢板来填充空隙;所述钢管桩1分为入岩段钢管和标准段钢管,标准段钢管为非入岩部分的钢管桩1且由每段规格一致、长为2.0m的钢管通过螺纹丝扣接头拼接而成;
在本实施例中,所述标准段钢管在长度方向上均匀开设有两列出浆孔,且每500mm长度对称开有两个孔径为25mm的出浆孔;所述入岩段钢管在端部2.0m长度范围内开设三排四列出浆孔,每个出浆孔的孔口尺寸为40mm×200mm。
在本实施例中,所述钢反力架10与预埋钢筋4通过固定螺母(或焊接)固定;所述限位钢梁与反力钢梁采用限位粗螺杆利用螺母连接固定限位;
如图2所示,具体实施时,是先在托换梁(或承台)上设置有预埋钢筋4,再将钢管桩1(预先焊好连接钢筋)经封桩孔2钻孔入花岗岩中,待钢管桩1龄期达到后,利用预埋钢筋4安装钢反力架10,然后在位于钢管桩1顶部的承压钢板5上依次安装有限位钢梁、限位粗螺杆、液压千斤顶9、受压垫板11和反力钢梁,当钢管桩1经液压千斤顶9施加预应力到设计稳压压力后,利用限位粗螺杆连接锁定限位钢梁和反力钢梁,此时撤离液压千斤顶9,在钢管桩1保持稳压压力下灌注封桩砼并填充封桩孔2,待封桩砼达到设计强度后,拆除限位钢梁和钢反力架10,清理桩顶界面后将预埋钢筋4用固定钢筋6焊接,最后浇筑桩帽8混凝土,完成整个封桩施工过程。
如图3所示,在应用于桥梁加固时,为提升桥梁基础的安全性,需对现有桥梁桩基12进行加固处理,加固新桩采用微型钢管桩1,加固结构采用锚筋式承台梁13,同时采用预应力稳压封桩技术完成新桩的变形量以保证新旧桩基共同工作,施工过程中由于原连系梁14埋深较浅,为满足加固结构施工空间,在制作锚筋式承台梁13后先拆除原连系梁14,待钢管桩1施工完毕后再作恢复。
本发明采用的预应力封桩技术是对桩基托换技术的改进,利用液压千斤顶对施工完成的托换桩施加外部预应力,在外加应力不消除的情况下进行稳
压封桩。预应力封桩技术克服了普通桩基托换工程中,托换桩基在托换完成、荷载转移或分担到托换桩基后继续发生变形沉降的缺点,并在施加预应力的同时检验了托换桩的承载能力。本发明适用于修复路桥、房屋和一般构筑物的混凝土结构因设计失误、施工错误、材料不符合要求及结构使用功能改变引起既有地基基础荷载的增加,或因遭受火灾、水灾、风灾及地震灾害使建筑物或构筑物基础遭到损坏等各种结构病害情况。
上述实施例和说明书中描述的只是说明本发明的原理和最佳实施例,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。
Claims (7)
- 一种钢管灌注预应力稳压封桩装置,包括托换梁或承台、封桩孔、钢管桩和桩帽,其特征在于:所述钢管桩安装在托换梁或承台的封桩孔中,所述封桩孔内在钢管桩周灌注有混凝土,所述托换梁或承台上设置有伸出其表面的预埋钢筋,所述钢管桩顶部设置有承压钢板,所述预埋钢筋通过固定钢筋焊接固定,所述预埋钢筋和固定钢筋外侧设置有桩帽。
- 根据权利要求1所述的钢管灌注预应力稳压封桩装置,其特征在于:所述钢管桩的桩周焊接有与混凝土牢固结合的连接钢筋。
- 根据权利要求1所述的钢管灌注预应力稳压封桩装置,其特征在于:所述承压钢板和固定钢筋之间设置有卡位钢件。
- 根据权利要求1所述的钢管灌注预应力稳压封桩装置,其特征在于:所述钢管桩分段且各段管通过螺纹丝扣接头进行连接。
- 根据权利要求1所述的钢管灌注预应力稳压封桩装置,其特征在于:所述钢管桩分为入岩段钢管和标准段钢管,标准段钢管由规格一致的钢管拼接而成。
- 根据权利要求5所述的钢管灌注预应力稳压封桩装置,其特征在于:所述标准段钢管均匀开设有两列出浆孔。
- 根据权利要求5所述的钢管灌注预应力稳压封桩装置,其特征在于:所述入岩段钢管上开设有三排四列出浆孔。
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CN109610441B (zh) * | 2018-11-23 | 2024-02-06 | 中天建设集团有限公司 | 一种采用液压调垂架逆作法一柱一桩施工方法 |
CN110076904A (zh) * | 2019-05-09 | 2019-08-02 | 北京市政路桥股份有限公司 | 一种桥梁顶板预埋钢筋限位装置及其安装拆卸方法 |
CN110076904B (zh) * | 2019-05-09 | 2024-06-07 | 北京市政路桥股份有限公司 | 一种桥梁顶板预埋钢筋限位装置及其安装拆卸方法 |
CN110144927A (zh) * | 2019-06-20 | 2019-08-20 | 中国五冶集团有限公司 | 一种预埋地脚螺栓群的装置 |
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