WO2017197775A1 - 一种智能轨道式线性打端子机 - Google Patents

一种智能轨道式线性打端子机 Download PDF

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Publication number
WO2017197775A1
WO2017197775A1 PCT/CN2016/093216 CN2016093216W WO2017197775A1 WO 2017197775 A1 WO2017197775 A1 WO 2017197775A1 CN 2016093216 W CN2016093216 W CN 2016093216W WO 2017197775 A1 WO2017197775 A1 WO 2017197775A1
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WO
WIPO (PCT)
Prior art keywords
clamping
fixedly mounted
terminal
layer
feeding
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PCT/CN2016/093216
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English (en)
French (fr)
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原凤敏
Original Assignee
牟伟
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Publication of WO2017197775A1 publication Critical patent/WO2017197775A1/zh

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    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
    • H01R43/048—Crimping apparatus or processes
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
    • H01R43/048—Crimping apparatus or processes
    • H01R43/052—Crimping apparatus or processes with wire-feeding mechanism
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
    • H01R43/048—Crimping apparatus or processes
    • H01R43/055—Crimping apparatus or processes with contact member feeding mechanism

Definitions

  • the invention relates to the field of intelligent mechanical equipment, in particular to a smart track type linear terminal machine.
  • the terminal machine adopts manual feeding, and the degree of intelligence is low, the efficiency of industrial production is low, the production quality is unstable, and often many wastes are generated. At the same time, a large amount of labor costs are required, and the body of the enterprise is increased. Cost of production.
  • the object of the present invention is to solve the above problems and to design an intelligent rail type linear terminal machine.
  • the technical solution of the present invention is to provide a smart track type linear terminal device, comprising a rectangular parallelepiped moving base, wherein a moving mechanism is arranged at four corners of the outer lower surface of the moving base, and an upper surface of the moving base
  • the utility model is provided with a swing clamping and feeding mechanism, a pulley rail type twisting mechanism, a terminal mechanism and an X-axis double-layer displacement clamping mechanism, wherein the pulley rail type twisting mechanism is located between the swing clamping and feeding mechanism and the terminal mechanism
  • the X-axis double-layer displacement clamping mechanism is disposed opposite to the swing clamping and feeding mechanism, the twisting mechanism, and the terminal mechanism, and the X-axis double-layer displacement clamping mechanism is fixedly mounted on the mobile base a workpiece clamping layer, two clamping clips located in the front workpiece clamping layer and evenly arranged along the front workpiece clamping layer, a shifting cylinder fixedly mounted on the moving base, connected to the shifting cylinder and located at the front workpiece
  • a slit on one end of the rectangular mounting block a set of synchronous micro-rotary motors fixedly mounted on the upper and lower side surfaces of the slit, a rotating shaft fixedly coupled to the rotating end of the synchronous micro-rotary motor, and a swinging end set on the rotating shaft
  • the arm, a set of synchronous cylinders on the other end of the swing arm, and a clamping piece fixedly connected at one end to the telescopic end of the synchronous cylinder, are located at two
  • the pulley track type twisting mechanism is fixedly mounted on the upper surface of the moving base, and the curved through groove side surface of the upper surface of the mounting base is formed by the elastic pads on the opposite sides of the mounting base.
  • the twisting mechanism in the track is composed of a motor-driven vehicle in which the wheel is located in the T-shaped track, a linearly-clamped motor fixedly mounted on the electric vehicle and the telescopic end is vertical, and a straight line
  • a clamping robot that is fixedly connected to the telescopic end of the motor is integrally formed.
  • the outer surface of the moving base is provided with a controller, and the controller separately picks up the feeding mechanism and slides
  • the wheel track type twisting mechanism, the terminal mechanism and the X-axis double-layer displacement clamping mechanism are electrically connected.
  • the moving mechanism is composed of four universal wheels fixedly mounted at four corners of the bottom surface of the moving base, four screws fixedly connected at four corners on the bottom surface of the moving base, and a truncated cone supporting table at the center and the screw meshing with each other. .
  • the elastic pad is a rectangular rubber elastic sheet.
  • the terminal mechanism is connected by a rotary terminal transposition drive box fixedly mounted on the base, connected to the drive end of the rotary transposition drive drive body, and located on the upper surface of the rotary transposition drive drive body.
  • a mains interface and a touch display are provided on the surface of the controller.
  • a switchboard control system is provided in the controller.
  • the intelligent orbital linear terminal device manufactured by the technical scheme of the invention has the advantages of controllable distance, high degree of intelligence, high industrial production efficiency, stable product quality, labor cost saving, and reduction of enterprise production. cost.
  • FIG. 1 is a schematic structural view of a smart track type linear terminal device according to the present invention.
  • FIG. 2 is a schematic structural view of the swinging gripping mechanism of the present invention
  • Figure 3 is a partial enlarged view of the twisting mechanism of the present invention.
  • Figure 4 is a front elevational view of the twisting mechanism of the present invention.
  • Figure 5 is a schematic structural view of the moving mechanism of the present invention.
  • an intelligent orbital linear terminal device includes a rectangular parallelepiped moving base (1), and the moving base (1) has four outer corners.
  • the mobile base There is a moving mechanism, the mobile base
  • the upper surface of the seat (1) is provided with a swing clamping and feeding mechanism, a pulley track type twisting mechanism, a terminal mechanism and an X-axis double-layer displacement clamping mechanism, and the pulley track type twisting mechanism is located at the swing clamping and feeding
  • the X-axis double-layer displacement clamping mechanism is placed opposite to the swing clamping and feeding mechanism, the twisting mechanism, and the terminal mechanism, and the X-axis double-layer displacement clamping mechanism is fixedly installed.
  • a front workpiece clamping layer (2) on the moving base (1) two clamping clips (3) located in the front workpiece clamping layer (2) and evenly arranged along the front workpiece clamping layer (2),
  • a shifting cylinder (4) fixedly mounted on the moving base (1), a rear workpiece clamping layer (5) connected to the shifting cylinder (4) and located behind the front workpiece clamping layer (2), located behind Three moving clamping clips (3) arranged in the workpiece clamping layer (5) and evenly arranged along the rear workpiece clamping layer (5) and fixedly mounted on the moving base (1) and covering the X-axis double-layer displacement
  • the protective cover (6) of the entire wire clamping mechanism is configured together, and the swinging and picking feeding mechanism is fixedly mounted on the feeding box (6) fixedly mounted on the upper surface of the moving base (1), and is fixedly mounted on the feeding a motor (7) having a horizontal surface on the inner side surface of the body (6), a circular electric wire storage wheel (8) fixedly connected to the motor (7) at the center, and a side surface of the feeding box body
  • a hollow cylindrical twist box (24) fixedly mounted in the arcuate through groove (22) and having an opening (23) on the front surface, fixedly mounted on the inner side surface of the hollow cylindrical twist box (24)
  • Four sets of T-shaped rails (25), a twisting mechanism embedded in each set of T-shaped rails (25), the twisting mechanism consists of an electric vehicle loaded with wheels in a T-shaped track (25) ( 26), a clamping robot (27) fixedly mounted on the electric vehicle (26) and having a telescopic end of a vertical straight line clamping motor (27) and a telescopic end of the linear clamping motor (27)
  • the outer surface of the mobile base (1) is provided with a controller (29), and the controller (29) respectively picks up a feeding mechanism, a pulley track type twisting mechanism, a terminal mechanism and an X axis.
  • the double-layer shifting clamping mechanism is electrically connected; the moving mechanism is fixedly connected to the four universal wheels (30) at the four corners of the bottom surface of the moving base (1), and is fixedly connected to the bottom surface of the moving base (1).
  • the four screws (31) at the corners and the truncated-type support table (32) at the center and the screw (31) are mutually engaged;
  • the elastic pad (20) is a rectangular rubber elastic piece;
  • the terminal-rotating transposition drive box body (33) fixedly mounted on the base (1) is connected to the drive end of the terminal transposition transposition drive box body (33) and is located at the terminal transposition transposition drive box body (33) ) two transport wheels (34) on the upper surface, fixedly mounted
  • the terminal (36) on the base (35) behind the terminal rotation transposition drive box (33) is located at the front end of the two transport wheels (34) and is fixedly mounted on the terminal transposition drive box body (33).
  • the inlet and outlet ports (37) of the upper surface are fixedly mounted on the rotating rotating shaft (38) of the lower surface of the terminal transposition drive box body (33); the controller (29) is provided with a city on the surface An electrical interface (39) and a touch display (40); a controller control system (11) is disposed in the controller (29).
  • a moving mechanism is arranged at four corners of the outer lower surface of the moving base, and the upper surface of the moving base is provided with a swing clamping and feeding mechanism, a pulley track twisting mechanism, a terminal mechanism and an X-axis double layer.
  • the shifting clamping mechanism, the pulley rail type twisting mechanism is located between the swing clamping and feeding mechanism and the terminal mechanism, and the X-axis double-layer displacement clamping mechanism is placed opposite to the swing clamping and feeding mechanism, the twisting mechanism, and the terminal mechanism.
  • the X-axis double-layer shifting clamping mechanism consists of a front workpiece clamping layer fixedly mounted on the moving base, two clamping clips arranged in the front workpiece clamping layer and evenly arranged along the front workpiece clamping layer, and fixed installation
  • a shifting cylinder on the moving base a rear workpiece clamping layer connected to the shifting cylinder and located behind the front workpiece clamping layer, three in the rear workpiece clamping layer and evenly arranged along the rear workpiece clamping layer
  • the movable clamping clip is formed by a protective cover fixedly mounted on the moving base and covering the whole of the X-axis double-layer displacement clamping mechanism, and the swing clamping and feeding mechanism is fixedly mounted on the upper surface of the moving base.
  • the pick-up mechanism consists of a rectangular mounting block fixedly mounted on the side surface of the feeding box body, a slit opened on one end of the rectangular mounting block, a set of synchronous micro-rotary motors fixedly mounted on the upper and lower side surfaces of the gap, and a synchronous micro-rotary motor a rotating shaft fixedly connected to the rotating end, a swinging arm fixed at one end to the rotating shaft, a set of synchronous cylinders at the other end of the swinging arm, a clamping piece
  • a hollow cylindrical twisting box body fixedly mounted in the arcuate through groove and having an opening on the front surface of the upper surface of the mounting base, and fixedly mounted on the inner side surface of the hollow cylindrical twisting box body
  • the four sets of T-shaped rails and the twisting mechanism embedded in each set of T-shaped rails are combined, and the twisting mechanism is fixedly mounted on the electric vehicle by the electric vehicle in which the wheels are located in the T-shaped rail.
  • the telescopic end is composed of a vertical straight-line clamping motor and a clamping robot fixedly connected with the telescopic end of the linear clamping motor.
  • the outer surface of the moving base is provided with a controller, and the controller separately and the swing clamping and feeding mechanism
  • the pulley track type twisting mechanism, the terminal mechanism and the X-axis double-layer displacement clamping mechanism are electrically connected, the distance between the end is controllable, the production efficiency is high, the obtained product quality is stable, the labor cost is saved, and the production cost of the enterprise can be reduced.
  • the mains control system is turned on, and the switchboard control system controls each mechanism to perform the desired motion.
  • the wires are taken out from the circular wire storage wheel, and the wires are straightened through the transverse pulley and the vertical pulley, and the micro-synchronization straight line
  • the motor second driving cutter cuts off the supplied wire, and the wire is sent to the twisting mechanism by the moving clamp, and the wire enters from the opening, and the electric wire is turned on.
  • the linear clamp on the moving vehicle takes the motor to clamp the wire, and the sliding in the T-shaped track has reached the twisting line.
  • the twisted wire is moved to the terminal mechanism through the sheave, and the terminal is rotated from the inlet to the terminal.
  • the wires are shipped out and the operation is completed.

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Manipulator (AREA)
  • Manufacture Of Motors, Generators (AREA)

Abstract

一种智能轨道式线性打端子机，包括长方体的移动基座（1），该移动基座（1）外下表面四角处设有移动机构，该移动基座（1）的上表面上设有摆动夹取送料机构、滑轮轨道式扭线机构、打端子机构和X轴双层移位夹线机构，该滑轮轨道式扭线机构位于摆动夹取送料机构和打端子机构之间，该X轴双层移位夹线机构与摆动夹取送料机构、扭线机构、打端子机构相对放置，该移动基座（1）的外表面上设有控制器（29），该控制器（29）分别与摆动夹取送料机构、滑轮轨道式扭线机构、打端子机构和X轴双层移位夹线机构电气连接。该智能轨道式线性打端子机打端的距离可控，智能化程度高，生产效率高，产品质量稳定，能够降低生产成本。

Description

一种智能轨道式线性打端子机 技术领域
本发明涉及智能机械设备领域，特别是一种智能轨道式线性打端子机。
背景技术
目前的打端子机采用手动送材进行打端，智能化程度低，工业生产的效率也低，生产质量不稳定，往往会产生许多的废料，同时需要大量的人工成本，加大了企业的身生产成本。
发明内容
本发明的目的是为了解决上述问题，设计了一种智能轨道式线性打端子机。
实现上述目的本发明的技术方案为，一种智能轨道式线性打端子机，包括长方体的移动基座，所述移动基座外下表面四角处设有移动机构，所述移动基座的上表面上设有摆动夹取送料机构、滑轮轨道式扭线机构、打端子机构和X轴双层移位夹线机构,所述滑轮轨道式扭线机构位于摆动夹取送料机构和打端子机构之间，所述X轴双层移位夹线机构与摆动夹取送料机构、扭线机构、打端子机构相对放置，所述X轴双层移位夹线机构由固定安装在移动基座上的前工件夹紧层、位于前工件夹紧层内且沿前工件夹紧层均匀排列的两个夹紧夹子、固定安装在移动基座上的移线气缸、与移线气缸相连接且位于前工件夹紧层后方的后工件夹紧层，位于后工件夹紧层内且沿后工件夹紧层均匀排列的三个移动夹紧夹子和固定安装在移动基座上且覆盖住X轴双层移位夹线机构整体的防护罩共同构成的，所述摆动夹取送料机构由固定安装在移动基座上表面上的送料箱体、固定安装在送料箱体内侧表面上且旋转端为水平的电机、中心处与电机固定连接的圆环形电线储存轮、开在送料箱体侧表面上的矩形开口、固定安装在送料箱体侧表面上的摆动夹取机构、固定安装在送料箱体外侧表面上且位于矩形开口上下的一组微型同步直线电机二、与微型同步直线电机二的伸缩端固定连接的切割刀共同构成的，所述摆动夹取机构由固定安装在送料箱体侧表面上的矩形安装块、开在矩形安装块一端上的豁口、固定安装在位于豁口内上下侧表面上的一组同步微型旋转电机、与同步微型旋转电机的旋转端固定连接的旋转轴、一端固定套装在旋转轴上的摆动臂、位于摆动臂另一端上一组同步气缸、一端与同步气缸伸缩端固定连接的夹取片、位于两个夹取片相对面上的弹性垫共同构成的，所述滑轮轨道式扭线机构由固定安装在移动基座上表面的安装基座、开在安装基座上表面的弧形通槽侧表面固定安装在弧形通槽内且前表面带有开口的中空圆柱形扭线盒体、固定安装在中空圆柱形扭线盒体内侧表面上的四组T形轨道、嵌装在每组T形轨道内的扭线机构共同构成的，所述扭线机构由车轮位于T形轨道内的电动载物车、固定安装在电动载物车上且伸缩端为竖直的直线夹取电机、与直线夹取电机伸缩端固定连接的夹紧机械手共同构成的，所述移动基座的外表面上设有控制器，所述控制器分别与摆动夹取送料机构、滑 轮轨道式扭线机构、打端子机构和X轴双层移位夹线机构电气连接。
所述移动机构由固定安装在移动基座底面四角处的四个万向轮、固定连接在移动基座底面上四角处的四个螺杆、中心处与螺杆相互咬合的圆台型支撑台共同构成的。
所述弹性垫为长方形橡胶弹性片。
所述打端子机构由固定安装在基座上的打端子旋转换位驱动盒体、与打端子旋转换位驱动盒体驱动端的相连接且位于打端子旋转换位驱动盒体上表面上的两个输送轮、固定安装在打端子旋转换位驱动盒体后方的基座上的打端子机、位于两个输送轮前端且固定安装在打端子旋转换位驱动盒体上表面的进出线口、固定安装在打端子旋转换位驱动盒体下表面的旋转转动轴共同构成的。
所述控制器表面上设有市电接口和触摸显示器。
所述控制器内设有总机控制系统。
利用本发明的技术方案制作的智能轨道式线性打端子机，打端的距离可控，智能化程度高，工业生产的效率也高，得到的产品质量稳定，节约了人工成本，能够降低企业的生产成本。
附图说明
图1是本发明所述智能轨道式线性打端子机的结构示意图；
图2是本发明所述摆动夹取机构的结构示意图；
图3是本发明所述扭线机构的局部放大图；
图4是本发明所述扭线机构的正视图；
图5是本发明所述移动机构的结构示意图；
图中，1、移动基座；2、前工件夹紧层；3、夹紧夹子；4、移线气缸；5、后工件夹紧层；6、防护罩；7、电机；8、圆环形电线储存轮；9、矩形开口；10、微型同步直线电机二；11、总机控制系统；12、切割刀；13、矩形安装块；14、豁口；15、同步微型旋转电机；16、旋转轴；17、摆动臂；18、同步气缸；19、夹取片；20、弹性垫；21、安装基座；22、弧形通槽；23、开口；24、中空圆柱形扭线盒体；25、T形轨道；26、电动载物车；27、直线夹取电机；28、夹紧机械手；29、控制器；30、万向轮；31、螺杆；32、圆台型支撑台；33、打端子旋转换位驱动盒体；34、输送轮；35、基座；36、打端子机；37、进出线口；38、旋转转动轴；39、市电接口；40、触摸显示器。
具体实施方式
下面结合附图对本发明进行具体描述，如图1-5所示，一种智能轨道式线性打端子机，包括长方体的移动基座(1)，所述移动基座(1)外下表面四角处设有移动机构，所述移动基 座(1)的上表面上设有摆动夹取送料机构、滑轮轨道式扭线机构、打端子机构和X轴双层移位夹线机构,所述滑轮轨道式扭线机构位于摆动夹取送料机构和打端子机构之间，所述X轴双层移位夹线机构与摆动夹取送料机构、扭线机构、打端子机构相对放置，所述X轴双层移位夹线机构由固定安装在移动基座(1)上的前工件夹紧层(2)、位于前工件夹紧层(2)内且沿前工件夹紧层(2)均匀排列的两个夹紧夹子(3)、固定安装在移动基座(1)上的移线气缸(4)、与移线气缸(4)相连接且位于前工件夹紧层(2)后方的后工件夹紧层(5)，位于后工件夹紧层(5)内且沿后工件夹紧层(5)均匀排列的三个移动夹紧夹子(3)和固定安装在移动基座(1)上且覆盖住X轴双层移位夹线机构整体的防护罩(6)共同构成的，所述摆动夹取送料机构由固定安装在移动基座(1)上表面上的送料箱体(6)、固定安装在送料箱体(6)内侧表面上且旋转端为水平的电机(7)、中心处与电机(7)固定连接的圆环形电线储存轮(8)、开在送料箱体(6)侧表面上的矩形开口(9)、固定安装在送料箱体(6)侧表面上的摆动夹取机构、固定安装在送料箱体外侧表面上且位于矩形开口(9)上下的一组微型同步直线电机二(10)、与微型同步直线电机二(10)的伸缩端固定连接的切割刀(12)共同构成的，所述摆动夹取机构由固定安装在送料箱体(6)侧表面上的矩形安装块(13)、开在矩形安装块(13)一端上的豁口(14)、固定安装在位于豁口(14)内上下侧表面上的一组同步微型旋转电机(15)、与同步微型旋转电机(15)的旋转端固定连接的旋转轴(16)、一端固定套装在旋转轴(16)上的摆动臂(17)、位于摆动臂(17)另一端上一组同步气缸(18)、一端与同步气缸(18)伸缩端固定连接的夹取片(19)、位于两个夹取片(19)相对面上的弹性垫(20)共同构成的，所述滑轮轨道式扭线机构由固定安装在移动基座(1)上表面的安装基座(21)、开在安装基座(21)上表面的弧形通槽(22)侧表面固定安装在弧形通槽(22)内且前表面带有开口(23)的中空圆柱形扭线盒体(24)、固定安装在中空圆柱形扭线盒体(24)内侧表面上的四组T形轨道(25)、嵌装在每组T形轨道(25)内的扭线机构共同构成的，所述扭线机构由车轮位于T形轨道(25)内的电动载物车(26)、固定安装在电动载物车(26)上且伸缩端为竖直的直线夹取电机(27)、与直线夹取电机(27)伸缩端固定连接的夹紧机械手(28)共同构成的，所述移动基座(1)的外表面上设有控制器(29)，所述控制器(29)分别与摆动夹取送料机构、滑轮轨道式扭线机构、打端子机构和X轴双层移位夹线机构电气连接；所述移动机构由固定安装在移动基座(1)底面四角处的四个万向轮(30)、固定连接在移动基座(1)底面上四角处的四个螺杆(31)、中心处与螺杆(31)相互咬合的圆台型支撑台(32)共同构成的；所述弹性垫(20)为长方形橡胶弹性片；所述打端子机构由固定安装在基座(1)上的打端子旋转换位驱动盒体(33)、与打端子旋转换位驱动盒体(33)驱动端的相连接且位于打端子旋转换位驱动盒体(33)上表面上的两个输送轮(34)、固定安装在 打端子旋转换位驱动盒体(33)后方的基座(35)上的打端子机(36)、位于两个输送轮(34)前端且固定安装在打端子旋转换位驱动盒体(33)上表面的进出线口(37)、固定安装在打端子旋转换位驱动盒体(33)下表面的旋转转动轴(38)共同构成的；所述控制器(29)表面上设有市电接口(39)和触摸显示器(40)；所述控制器(29)内设有总机控制系统(11)。
本实施方案的特点为，移动基座外下表面四角处设有移动机构，移动基座的上表面上设有摆动夹取送料机构、滑轮轨道式扭线机构、打端子机构和X轴双层移位夹线机构,滑轮轨道式扭线机构位于摆动夹取送料机构和打端子机构之间，X轴双层移位夹线机构与摆动夹取送料机构、扭线机构、打端子机构相对放置，X轴双层移位夹线机构由固定安装在移动基座上的前工件夹紧层、位于前工件夹紧层内且沿前工件夹紧层均匀排列的两个夹紧夹子、固定安装在移动基座上的移线气缸、与移线气缸相连接且位于前工件夹紧层后方的后工件夹紧层，位于后工件夹紧层内且沿后工件夹紧层均匀排列的三个移动夹紧夹子和固定安装在移动基座上且覆盖住X轴双层移位夹线机构整体的防护罩共同构成的，摆动夹取送料机构由固定安装在移动基座上表面上的送料箱体、固定安装在送料箱体内侧表面上且旋转端为水平的电机、中心处与电机固定连接的圆环形电线储存轮、开在送料箱体侧表面上的矩形开口、固定安装在送料箱体侧表面上的摆动夹取机构、固定安装在送料箱体外侧表面上且位于矩形开口上下的一组微型同步直线电机二、与微型同步直线电机二的伸缩端固定连接的切割刀共同构成的，摆动夹取机构由固定安装在送料箱体侧表面上的矩形安装块、开在矩形安装块一端上的豁口、固定安装在位于豁口内上下侧表面上的一组同步微型旋转电机、与同步微型旋转电机的旋转端固定连接的旋转轴、一端固定套装在旋转轴上的摆动臂、位于摆动臂另一端上一组同步气缸、一端与同步气缸伸缩端固定连接的夹取片、位于两个夹取片相对面上的弹性垫共同构成的，滑轮轨道式扭线机构由固定安装在移动基座上表面的安装基座、开在安装基座上表面的弧形通槽侧表面固定安装在弧形通槽内且前表面带有开口的中空圆柱形扭线盒体、固定安装在中空圆柱形扭线盒体内侧表面上的四组T形轨道、嵌装在每组T形轨道内的扭线机构共同构成的，扭线机构由车轮位于T形轨道内的电动载物车、固定安装在电动载物车上且伸缩端为竖直的直线夹取电机、与直线夹取电机伸缩端固定连接的夹紧机械手共同构成的，移动基座的外表面上设有控制器，控制器分别与摆动夹取送料机构、滑轮轨道式扭线机构、打端子机构和X轴双层移位夹线机构电气连接，打端的距离可控，生产效率高，得到的产品质量稳定，节约了人工成本，能够降低企业的生产成本。
在本实施方案中，接通市电，总机控制系统控制各个机构进行预期的运动，首先电线从圆环形电线储存轮中出来，经过横置滑轮和竖置滑轮将电线拉直，微型同步直线电机二带动切割刀将送来的电线切断，由移动夹紧夹子将电线送到扭线机构中，电线从开口进去，由电 动载物车上的直线夹取电机夹住电线，在T形轨道中滑动已达到扭线作用，扭线完的电线经由槽轮运动到打端子机构中，从进线口进到打端子旋转换位驱动盒体上并且经过输送轮从出线口出来，其中旋转转动轴带动输送轮转动，进入到打端子机中将毛刺打掉，打完端子的经由后面的横置滑轮和竖置滑轮将电线运送出去，完成操作。
上述技术方案仅体现了本发明技术方案的优选技术方案，本技术领域的技术人员对其中某些部分所可能做出的一些变动均体现了本发明的原理，属于本发明的保护范围之内。

Claims (6)

  1. 一种智能轨道式线性打端子机，包括长方体的移动基座(1)，其特征在于，所述移动基座(1)外下表面四角处设有移动机构，所述移动基座(1)的上表面上设有摆动夹取送料机构、滑轮轨道式扭线机构、打端子机构和X轴双层移位夹线机构,所述滑轮轨道式扭线机构位于摆动夹取送料机构和打端子机构之间，所述X轴双层移位夹线机构与摆动夹取送料机构、扭线机构、打端子机构相对放置，所述X轴双层移位夹线机构由固定安装在移动基座(1)上的前工件夹紧层(2)、位于前工件夹紧层(2)内且沿前工件夹紧层(2)均匀排列的两个夹紧夹子(3)、固定安装在移动基座(1)上的移线气缸(4)、与移线气缸(4)相连接且位于前工件夹紧层(2)后方的后工件夹紧层(5)，位于后工件夹紧层(5)内且沿后工件夹紧层(5)均匀排列的三个移动夹紧夹子(3)和固定安装在移动基座(1)上且覆盖住X轴双层移位夹线机构整体的防护罩(6)共同构成的，所述摆动夹取送料机构由固定安装在移动基座(1)上表面上的送料箱体(6)、固定安装在送料箱体(6)内侧表面上且旋转端为水平的电机(7)、中心处与电机(7)固定连接的圆环形电线储存轮(8)、开在送料箱体(6)侧表面上的矩形开口(9)、固定安装在送料箱体(6)侧表面上的摆动夹取机构、固定安装在送料箱体外侧表面上且位于矩形开口(9)上下的一组微型同步直线电机二(10)、与微型同步直线电机二(10)的伸缩端固定连接的切割刀(12)共同构成的，所述摆动夹取机构由固定安装在送料箱体(6)侧表面上的矩形安装块(13)、开在矩形安装块(13)一端上的豁口(14)、固定安装在位于豁口(14)内上下侧表面上的一组同步微型旋转电机(15)、与同步微型旋转电机(15)的旋转端固定连接的旋转轴(16)、一端固定套装在旋转轴(16)上的摆动臂(17)、位于摆动臂(17)另一端上一组同步气缸(18)、一端与同步气缸(18)伸缩端固定连接的夹取片(19)、位于两个夹取片(19)相对面上的弹性垫(20)共同构成的，所述滑轮轨道式扭线机构由固定安装在移动基座(1)上表面的安装基座(21)、开在安装基座(21)上表面的弧形通槽(22)侧表面固定安装在弧形通槽(22)内且前表面带有开口(23)的中空圆柱形扭线盒体(24)、固定安装在中空圆柱形扭线盒体(24)内侧表面上的四组T形轨道(25)、嵌装在每组T形轨道(25)内的扭线机构共同构成的，所述扭线机构由车轮位于T形轨道(25)内的电动载物车(26)、固定安装在电动载物车(26)上且伸缩端为竖直的直线夹取电机(27)、与直线夹取电机(27)伸缩端固定连接的夹紧机械手(28)共同构成的，所述移动基座(1)的外表面上设有控制器(29)，所述控制器(29)分别与摆动夹取送料机构、滑轮轨道式扭线机构、打端子机构和X轴双层移位夹线机构电气连接。
  2. 根据权利要求1所述的一种智能轨道式线性打端子机，其特征在于，所述移动机构由固定安装在移动基座(1)底面四角处的四个万向轮(30)、固定连接在移动基座(1)底面上四角处的四个螺杆(31)、中心处与螺杆(31)相互咬合的圆台型支撑台(32)共同构成 的。
  3. 根据权利要求1所述的一种智能轨道式线性打端子机，其特征在于，所述弹性垫(20)为长方形橡胶弹性片。
  4. 根据权利要求1所述的一种智能轨道式线性打端子机，其特征在于，所述打端子机构由固定安装在基座(1)上的打端子旋转换位驱动盒体(33)、与打端子旋转换位驱动盒体(33)驱动端的相连接且位于打端子旋转换位驱动盒体(33)上表面上的两个输送轮(34)、固定安装在打端子旋转换位驱动盒体(33)后方的基座(35)上的打端子机(36)、位于两个输送轮(34)前端且固定安装在打端子旋转换位驱动盒体(33)上表面的进出线口(37)、固定安装在打端子旋转换位驱动盒体(33)下表面的旋转转动轴(38)共同构成的。
  5. 根据权利要求1所述的一种智能轨道式线性打端子机，其特征在于，所述控制器(29)表面上设有市电接口(39)和触摸显示器(40)。
  6. 根据权利要求1所述的一种智能轨道式线性打端子机，其特征在于，所述控制器(29)内设有总机控制系统(11)。
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