WO2017193894A1 - Movable-type scraper loader and scraper loading method - Google Patents

Movable-type scraper loader and scraper loading method Download PDF

Info

Publication number
WO2017193894A1
WO2017193894A1 PCT/CN2017/083496 CN2017083496W WO2017193894A1 WO 2017193894 A1 WO2017193894 A1 WO 2017193894A1 CN 2017083496 W CN2017083496 W CN 2017083496W WO 2017193894 A1 WO2017193894 A1 WO 2017193894A1
Authority
WO
WIPO (PCT)
Prior art keywords
sliding platform
fixed pulley
base
rail
mobile
Prior art date
Application number
PCT/CN2017/083496
Other languages
French (fr)
Chinese (zh)
Inventor
李绪伦
皮佐武
张羽林
汪勇印
叶剑
张志红
张国晏
孔维江
Original Assignee
贵州万恒科技发展有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 贵州万恒科技发展有限公司 filed Critical 贵州万恒科技发展有限公司
Publication of WO2017193894A1 publication Critical patent/WO2017193894A1/en

Links

Images

Classifications

    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21CMINING OR QUARRYING
    • E21C35/00Details of, or accessories for, machines for slitting or completely freeing the mineral from the seam, not provided for in groups E21C25/00 - E21C33/00, E21C37/00 or E21C39/00
    • E21C35/20General features of equipment for removal of chippings, e.g. for loading on conveyor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60PVEHICLES ADAPTED FOR LOAD TRANSPORTATION OR TO TRANSPORT, TO CARRY, OR TO COMPRISE SPECIAL LOADS OR OBJECTS
    • B60P3/00Vehicles adapted to transport, to carry or to comprise special loads or objects

Landscapes

  • Engineering & Computer Science (AREA)
  • Mining & Mineral Resources (AREA)
  • Mechanical Engineering (AREA)
  • Geology (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Transportation (AREA)
  • Forklifts And Lifting Vehicles (AREA)
  • Earth Drilling (AREA)
  • Machines For Laying And Maintaining Railways (AREA)

Abstract

The present invention relates to the field of mining equipment, and discloses a movable-type scraper loader and a scraper loading method. The scraper loader comprises a transfer vehicle (11), a scraper hauler (12), a base (13), a sliding platform (14), a vehicle body guide rail (15), a sliding platform guide rail (17), a base slide driving assembly (20), and a sliding platform driving assembly (23). The vehicle body guide rail (15) is mounted on the transfer vehicle (11). The sliding platform driving assembly (23) drives the sliding platform (14) to move on the vehicle body guide rail (15). The sliding platform guide rail (17) is mounted on the sliding platform (14). The scraper hauler (12) is fixed on the base (13). The base slide driving assembly (20) drives the base (13) to move on the sliding platform guide rail (17). During scraper loading and gathering operations on a mine face or at a waste dump with no material unloading station, the sliding platform (14) and components such as the scraper hauler (12) supported thereon slide out of the transfer vehicle (11) and are operated from behind the transfer vehicle (11), so that scraped materials do not affect transfer operations of the transfer vehicle (11). The scraper hauler (12) can move with the base (13) within a specific range of the sliding platform (14), achieving a larger operational area. Therefore, frequency of movement of the transfer vehicle (11) is lessened, and operational efficiency is improved.

Description

移动式耙矸机及耙矸方法Mobile machine and method
本申请要求于2016年05月09日提交中国专利局的申请号为CN2016103013892、名称为“移动式耙矸机”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。The present application claims the priority of the Chinese Patent Application No. CN2016103013892, filed on May 09, 2016, which is incorporated herein by reference.
技术领域Technical field
本发明涉及采矿设备领域,尤其涉及一种移动式耙矸机及耙矸方法。The present invention relates to the field of mining equipment, and more particularly to a mobile rake and picking method.
背景技术Background technique
耙矸机也叫耙斗机、耙斗装岩机,是通过绞车的两个滚筒分别牵引主绳、尾绳使耙斗作往复运动,把岩石扒进料槽,自料槽卸料口卸入矿车或箕斗而实现装岩作业。耙矸机主要用于矿山巷道作业,一般煤矿用的多,能够大幅度提高采煤效率。The rake machine is also called the bucket machine and the bucket loading machine. The two drums of the winch respectively pull the main rope and the tail rope to make the bucket reciprocate, and the rock is sucked into the trough, and the dump is unloaded from the trough. The rock loading operation is carried out by entering the mine car or the bucket. The machine is mainly used for mine roadway operations. It is used in general coal mines and can greatly improve coal mining efficiency.
耙矸机在完成一区域的作业后,需要移动至其他区域继续作业,而耙矸机的体积较大,重量重,移动较为困难;而且,耙矸机的工作环境,不仅空间狭窄,而且地形复杂,进一步增加了耙矸机转移的难度。因此,耙矸机转移的工效,严重影响了耙矸机的工作效率,而且增加了操作难度,需要消耗大量的人力资源及转移费用。After completing the operation in one area, the machine needs to move to other areas to continue the operation, and the machine is large in size, heavy in weight, and difficult to move. Moreover, the working environment of the machine is not only narrow in space, but also in terrain. Complexity further increases the difficulty of downshifts. Therefore, the ergonomics of the downtime has seriously affected the working efficiency of the downtime, and increased the difficulty of operation, which requires a large amount of human resources and transfer costs.
为解决上述问题,现有技术中出现了一些移动较为便捷的耙矸机,但是这些耙矸机的移动性能均不够理想,例如:In order to solve the above problems, some mobile phones with relatively convenient movement have appeared in the prior art, but the mobile performance of these downtimes is not ideal, for example:
参阅图1,名称为“一种整体移动式耙矸机调车盘”;申请号为“CN201510845140.3”的在先专利。该整体移动式耙矸机调车盘,包括底盘3'以及安装在底盘3'上的矿车导向装置4'、小绞车7'和操纵台8',所述矿车导向装置4'包括两个分别与进车道1'、出车道2'连通的导向轨,两个导向轨的出口对准耙矸机;与进车道1'连通的导向轨的出口处设有与推力气缸5'连接的活动推杆6',用于将导向轨上的空矿车推至底盘3'上另一侧的耙矸机出矸口下方;所述底盘3'可随耙矸机一同移动。Referring to Figure 1, the name is "an all-in-one mobile-type shunting disc"; the prior patent with the application number "CN201510845140.3". The overall mobile downshifting disc comprises a chassis 3' and a mine guide 4', a small winch 7' and a console 8' mounted on the chassis 3', the mine guide 4' comprising two Guide rails respectively communicating with the intake lane 1' and the exit lane 2', the outlets of the two guide rails are aligned with the downtime; the outlet of the guide rail communicating with the entrance lane 1' is provided with the thrust cylinder 5' The movable push rod 6' is used to push the empty mine car on the guide rail to the underside of the rake outlet on the other side of the chassis 3'; the chassis 3' can be moved together with the rake.
在该发明中,通过安装在底盘3'上的矿车导向装置4'来实现耙矸机的移动,但是通过导轨来实现移动,存在两方面的缺点,一方面,需要预先铺设导轨,工序较为复杂,成本较高;另一方面,耙矸机仅能沿着导轨运动,移动十分不灵活。In the invention, the movement of the boring machine is realized by the mine car guiding device 4' mounted on the chassis 3', but the movement is realized by the guide rail, and there are two disadvantages. On the one hand, the guide rail needs to be laid in advance, and the process is relatively Complex, high cost; on the other hand, the machine can only move along the guide rail, and the movement is very inflexible.
另一份在先专利技术,在一定程度上解决了上述问题。参阅图2,实用新型名称为“一种设有皮带输送装置的履带式耙斗机”;申请号为“CN201520280564.5”的在先专利。该设有皮带输送装置的履带式耙斗机,包括机身9'、履带行走平台10'、铲斗11'、耙斗12'以及牵引耙斗12'的牵引装置,履带行走平台10'的一端设置驱动其行进的泵站13',机身9'设置在履带行走平台10'上。Another prior patent technology solves the above problems to some extent. Referring to Figure 2, the utility model name is "a crawler type bucket machine equipped with a belt conveyor"; the prior patent of the application number "CN201520280564.5". The crawler type bucket machine provided with the belt conveying device comprises a fuselage 9', a crawler walking platform 10', a bucket 11', a bucket 12' and a traction device for pulling the bucket 12', and the crawler walking platform 10' One end is provided with a pump station 13' that drives its travel, and the fuselage 9' is placed on the crawler walking platform 10'.
在该实用新型中,通过设置履带行走平台10',带动机身9'、铲斗11'、耙斗12'以及牵引装置移动,相较于传统的不设置移动机构的耙斗机而言,移动比较灵活。In the utility model, by providing the crawler traveling platform 10', the body 9', the bucket 11', the bucket 12' and the traction device are driven to move, compared with the conventional bucket machine without the moving mechanism. Mobile is more flexible.
但是,该耙斗机采用履带行走平台10'作为移动机构,一方面履带行走平台10'作为与机身9'不可分离的一部分,需要单独研发、制造,制造成本较高;另一方面,履带行走平台10'很难十分接近矿坡的根部,而机身9'与履带行走平台10'固定连接,因此对矿坡作业的范围较窄,导致移动的频率较高,工作效率较低。However, the bucket machine adopts the crawler traveling platform 10' as a moving mechanism. On the one hand, the crawler traveling platform 10' is an inseparable part from the fuselage 9', and needs to be separately developed and manufactured, and the manufacturing cost is high; on the other hand, the crawler belt The walking platform 10' is difficult to be very close to the root of the mine slope, and the fuselage 9' is fixedly connected with the crawler walking platform 10', so the scope of the operation of the mine slope is narrow, resulting in higher frequency of movement and lower work efficiency.
综上所述,市场中急需一种移动灵活,作业范围广,工作效率高的移动式耙矸机。In summary, there is an urgent need in the market for a mobile downtime that is flexible, has a wide range of operations, and has high work efficiency.
发明内容Summary of the invention
本发明实施方式的目的在于提供一种移动灵活、作业范围广、工作效率高的移动式耙矸机。An object of the embodiments of the present invention is to provide a mobile smashing machine that is flexible in movement, wide in operation range, and high in work efficiency.
本发明实施方式的目的还在于提供一种操作灵活、作业范围广、工作效率高的耙矸 方法。The purpose of the embodiments of the present invention is also to provide a flexible operation, a wide operating range, and high work efficiency. method.
本发明的实施方式提供的一种移动式耙矸机,包括转移载车、电耙绞车、底座、滑动平台、车身导轨、滑动平台导轨、底座滑动驱动组件以及滑动平台驱动组件;所述车身导轨安装在所述转移载车上,所述滑动平台安装在所述车身导轨上,所述滑动平台驱动组件的输出端与所述滑动平台固定连接以驱动所述滑动平台在所述车身导轨上往复运动;所述滑动平台导轨安装在所述滑动平台上,所述底座安装在所述滑动平台导轨上,所述电耙绞车固定在所述底座上,所述底座滑动驱动组件的输出端与所述底座固定连接以驱动所述底座在所述滑动平台导轨上往复运动。A mobile machine provided by an embodiment of the present invention includes a transfer vehicle, an electric winch, a base, a sliding platform, a body rail, a sliding platform rail, a base sliding drive assembly, and a sliding platform driving assembly; Mounted on the transfer carrier, the sliding platform is mounted on the vehicle body rail, and an output end of the sliding platform driving assembly is fixedly connected with the sliding platform to drive the sliding platform to reciprocate on the vehicle body rail Movement; the sliding platform rail is mounted on the sliding platform, the base is mounted on the sliding platform rail, the electric winch is fixed on the base, and the output end of the base sliding driving component is The base is fixedly coupled to drive the base to reciprocate on the sliding platform rail.
可选的,所述车身导轨被配置为沿所述转移载车的行进方向设置,且具有使所述滑动平台连同所述电耙绞车收回所述转移载车内的第一状态,以及所述滑动平台及承载于其上的所述电耙绞车从所述转移载车内滑至所述转移载车尾后外部的第二状态。Optionally, the vehicle body rail is configured to be disposed along a traveling direction of the transfer vehicle, and has a first state in which the sliding platform is retracted into the transfer vehicle together with the electric winch, and The sliding platform and the electric winch carried thereon are slid from the transfer vehicle to a second state outside the transfer tail.
可选的,所述移动式耙矸机还包括可移动定滑轮、定滑轮移动导轨、定滑轮驱动装置、扒矿耙头以及牵引绳;所述定滑轮移动导轨被配置为安装在采场的开采区的上方内壁处,所述可移动定滑轮安装在所述滑轮移动导轨上,所述定滑轮驱动装置与所述可移动定滑轮驱动连接;所述电耙绞车包括主捲筒和副捲筒,所述牵引绳穿过所述可移动定滑轮,所述牵引绳包括第一牵引绳和第二牵引绳,所述第一牵引绳的一端固定在所述主捲筒上,另一端固定在所述扒矿耙头的前行端;所述第二牵引绳的一端固定在所述副捲筒上,另一端固定在所述扒矿耙头的后行端。Optionally, the mobile boring machine further comprises a movable fixed pulley, a fixed pulley moving guide, a fixed pulley driving device, a boring head and a traction rope; the fixed pulley moving rail is configured to be installed at the stop. At a upper inner wall of the production zone, the movable fixed pulley is mounted on the pulley moving rail, the fixed pulley driving device is drivingly connected with the movable fixed pulley; the electric winch comprises a main reel and a secondary reel a drum, the traction rope passes through the movable fixed pulley, the traction rope includes a first traction rope and a second traction rope, one end of the first traction rope is fixed on the main reel, and the other end is fixed At a forward end of the shovel head; one end of the second traction rope is fixed on the secondary reel, and the other end is fixed at a rear end of the shovel head.
可选的,所述定滑轮移动导轨被配置为利用固定锚杆安装在采场的开采区的上方内壁处。Optionally, the fixed pulley moving rail is configured to be installed at an upper inner wall of the mining area of the stope by using a fixed anchor.
可选的,所述牵引绳为钢丝绳,所述第一牵引绳为第一钢丝绳,所述第二牵引绳为第二钢丝绳。Optionally, the traction rope is a steel wire rope, the first traction rope is a first steel wire rope, and the second traction rope is a second steel wire rope.
可选的,所述移动式耙矸机还包括操控装置,所述操控装置通过无线通讯装置分别与所述底座滑动驱动组件、所述滑动平台驱动组件、所述定滑轮驱动装置以及所述电耙绞车控制连接。Optionally, the mobile shovel further includes a manipulation device, the slidable driving component, the sliding platform driving component, the fixed pulley driving device and the electric power respectively through a wireless communication device耙 winch control connection.
可选的,所述定滑轮驱动装置包括步进电机以及链式传动带,所述步进电机通过所述链式传动带与所述可移动定滑轮连接以驱动所述可移动定滑轮沿所述定滑轮移动导轨滑动。Optionally, the fixed pulley driving device comprises a stepping motor and a chain belt, and the stepping motor is connected to the movable fixed pulley through the chain belt to drive the movable fixed pulley along the The pulley moves the guide rail to slide.
可选的,所述底座滑动驱动组件和所述滑动平台驱动组件均为水平伸缩油缸或捲筒钢丝绳驱动装置。Optionally, the base sliding drive assembly and the sliding platform drive assembly are horizontal telescopic cylinders or reel wire rope driving devices.
可选的,所述移动式耙矸机包括至少四个上顶油缸和至少四个下顶油缸;所述至少四个上顶油缸固定在所述滑动平台且被配置为输出端向上运动,所述至少四个下顶油缸固定在所述转移载车且被配置为输出端向下运动。Optionally, the mobile boring machine comprises at least four upper priming cylinders and at least four lower priming cylinders; the at least four upper priming cylinders are fixed on the sliding platform and configured to move upwards at the output end, At least four lower rams are fixed to the transfer carrier and configured to move the output downward.
可选的,所述下顶油缸的数量为至少六个且分为至少两个垂直下顶油缸以及至少四个倾斜下顶油缸组;至少两个所述垂直下顶油缸固定在所述转移载车的前端,至少四个所述上顶油缸固定在所述滑动平台的前端和后端,至少四个所述倾斜下顶油缸组分别安装在所述滑动平台的边角处。Optionally, the number of the lower top cylinders is at least six and is divided into at least two vertical lower top cylinders and at least four inclined lower top cylinder groups; at least two of the vertical lower top cylinders are fixed at the transfer load At the front end of the vehicle, at least four of the upper top cylinders are fixed to the front end and the rear end of the sliding platform, and at least four of the inclined lower top cylinder groups are respectively installed at the corners of the sliding platform.
可选的,所述倾斜下顶油缸组包括顶部控制转向油缸和下抵蛙腿式油缸,所述下抵蛙腿式油缸底端为输出端,所述下抵蛙腿式油缸中部与滑动平台铰接,所述顶部控制转向油缸的输出端与所述下抵蛙腿式油缸的一端铰接,所述顶部控制转向油缸的另一端与所述滑动平台铰接。Optionally, the inclined lower top cylinder group includes a top control steering cylinder and a lower frog leg cylinder, the bottom end of the lower frog leg cylinder is an output end, and the lower frog leg cylinder central portion and the sliding platform Hinged, the output of the top control steering cylinder is hinged to one end of the lower abutment frog cylinder, and the other end of the top control steering cylinder is hinged to the sliding platform.
可选的,所述移动式耙矸机还包括电缆卷盘,所述电缆卷盘上缠绕收纳用于为所述电耙绞车供电的电缆。Optionally, the mobile boring machine further comprises a cable reel, and the cable reel is wrapped around the cable for supplying power to the electric winch.
可选的,所述转移载车上设有车载吊机。Optionally, the transfer carrier is provided with a vehicle crane.
可选的,所述转移载车上设有配重块,所述配重块安装在转移载车的底部。Optionally, the transfer carrier is provided with a weight, and the weight is installed at the bottom of the transfer vehicle.
可选的,所述配重块安装在所述转移载车的底部靠近车头的位置。 Optionally, the weight is mounted at a position near the bottom of the transfer vehicle.
可选的,所述滑动平台与所述车身导轨之间设有多个滚柱。Optionally, a plurality of rollers are disposed between the sliding platform and the vehicle body rail.
另外,本发明的实施方式还提供了一种耙矸方法,所述方法包括:将转移载车驶至预定的场地;驱动滑动平台沿预设在所述转移载车上的车身导轨滑动至指定位置,并驱动底座沿预设在所述滑动平台上的滑动平台导轨滑动至指定位置;使用预设在所述底座上的电耙绞车进行耙矸作业;将所述滑动平台和所述底座收回,重复上述步骤更换工作场地。In addition, an embodiment of the present invention also provides a method of smashing, the method comprising: driving a transfer vehicle to a predetermined site; driving the sliding platform to slide along a body rail preset on the transfer vehicle to a designated Positioning, and driving the base to slide along a sliding platform rail preset on the sliding platform to a designated position; performing a boring operation using an electric winch preset on the base; retracting the sliding platform and the base Repeat the above steps to replace the work site.
可选的,所述方法还包括:在开采区的上方内壁处预先安装带有可移动定滑轮的定滑轮移动导轨,将一端固定于所述电耙绞车的主捲筒上的第一牵引绳绕过所述可移动定滑轮且与扒矿耙头的前行端固定,将一端固定于所述电耙绞车的副捲筒上的第二牵引绳与所述扒矿耙头的后行端固定;通过所述主捲筒和所述副捲筒的转动,实现所述扒矿耙头的前行和后行;在同一工作场地更换耙矸路径时,使所述可移动定滑轮沿所述定滑轮移动导轨滑动。Optionally, the method further comprises: pre-installing a fixed pulley moving guide rail with a movable fixed pulley at an upper inner wall of the mining area, and fixing one end to the first traction rope on the main reel of the electric winch Bypassing the movable fixed pulley and fixing to the forward end of the boring head, fixing one end to the second traction rope on the secondary reel of the electric winch and the rear end of the boring head Fixing; the front and rear rows of the boring head are realized by the rotation of the main reel and the sub-roll; when the raft path is replaced at the same work site, the movable fixed pulley is placed along Describe the pulley moving rail sliding.
可选的,所述方法还包括:驱动预设在所述转移载车上的垂直下顶油缸的输出端向下运动抵住地面;驱动预设在所述滑动平台上的上顶油缸的输出端向上运动抵住开采区的上方内壁;驱动与所述滑动平台铰接的下抵蛙腿式油缸旋转,并驱动所述下抵蛙腿式油缸的输出端向斜下方运动抵住地面。Optionally, the method further includes: driving an output end of the vertical lower top cylinder preset on the transfer vehicle to move downward against the ground; and driving an output of the upper top cylinder preset on the sliding platform The end moves upwardly against the upper inner wall of the mining zone; the lower frog leg cylinder that is hinged with the sliding platform is driven to rotate, and the output end of the lower frog leg cylinder is driven to move obliquely downward against the ground.
相较于现有技术,本发明的实施方式提供的移动式耙矸机,具有如下优点:Compared with the prior art, the mobile machine provided by the embodiment of the present invention has the following advantages:
1,转移载车能够带动电耙绞车长距离自由移动,无需铺设导轨,能节约铺设导轨的时间,节约大量转移的人力、物力成本,而且,移动更为灵活,移动效率更高;尤为重要的是,本发明的实施方式中的转移载车可由现有的车辆实现,有利于降低设备投入;1. The transfer truck can drive the electric winch to move freely over long distances without the need to lay the guide rails, which can save time for laying the guide rails, save a lot of manpower and material cost of transfer, and move more flexibly and move more efficiently; especially important Yes, the transfer vehicle in the embodiment of the present invention can be implemented by an existing vehicle, which is advantageous for reducing equipment input;
2,在转移载车上设置车身导轨,滑动平台可在车身导轨上往复运动;同时在滑动平台上设置滑动平台导轨,电耙绞车随底座在滑动平台导轨上往复运动;2, the body rail is arranged on the transfer vehicle, the sliding platform can reciprocate on the body rail; at the same time, the sliding platform rail is arranged on the sliding platform, and the electric winch reciprocates with the base on the sliding platform rail;
当移动式耙矸机在没有下落料口的采场或堆场进行收集作业时,滑动平台及承载于其上的电耙绞车等部件从转移载车中滑出,在转移载车身后外部作业,耙落料不会影响转移载车转移;电耙绞车随底座能够在滑动平台上一定范围内移动,作业范围广,因此转移载车不需要频繁移动,作业效率高;而完成耙矸作业后电耙绞车能够随底座移动收回车身内以便将耙矸机移动到其他工作地点;When the mobile machine is used for collecting work in the stope or yard without a drop port, the sliding platform and the electric winch and the like carried on it slide out from the transfer vehicle, and the external work is carried out after transferring the vehicle body. The blanking material will not affect the transfer and transfer of the vehicle; the electric winch winch can move within a certain range on the sliding platform with the base, and the working range is wide, so the transfer vehicle does not need to move frequently, and the work efficiency is high; The electric winch can move back into the body with the base to move the machine to other work locations;
3,在完成作业后,滑动平台连同电耙绞车能够收回转移载车内,使转移载车的结构较为紧凑,体积较小,不仅有利于在矿场移动,也能够方便其在正常道路上行驶。3. After the completion of the operation, the sliding platform together with the electric winch can retract the transfer vehicle, so that the structure of the transfer vehicle is compact and the volume is small, which is not only beneficial for moving in the mine, but also convenient for driving on the normal road. .
附图说明DRAWINGS
为了更清楚地说明本发明具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the drawings to be used in the specific embodiments or the description of the prior art will be briefly described below, and obviously, the attached in the following description The drawings are some embodiments of the present invention, and those skilled in the art can obtain other drawings based on these drawings without any creative work.
图1为现有技术中的整体移动式耙矸机调车盘的结构图;1 is a structural view of an overall mobile type shunting disc in the prior art;
图2为现有技术中的设有皮带输送装置的履带式耙斗机的结构图;2 is a structural view of a crawler type bucket machine provided with a belt conveying device in the prior art;
图3为本发明的其中一种实施方式提供的移动式耙矸机的立体结构图;3 is a perspective structural view of a mobile shovel provided by one embodiment of the present invention;
图4为本发明的其中一种实施方式提供的移动式耙矸机的工作原理示意图;4 is a schematic diagram of the working principle of the mobile shovel provided by one embodiment of the present invention;
图5为本发明的其中一种实施方式提供的滑动平台导轨与底座在连接处的剖面图;Figure 5 is a cross-sectional view of the slide platform rail and the base at the junction of one of the embodiments of the present invention;
图6为图5在A处的放大图。Figure 6 is an enlarged view of Figure 5 at A.
附图标记:Reference mark:
1'-进车道;2'-出车道;3'-底盘;4'-矿车导向装置;5'-推力气缸;6'-活动推杆;7'-小绞车;8'-操纵台;9'-机身;10'-履带行走平台;11'-铲斗;12'-耙斗;13'-泵站;11-转移载车;12-电耙绞车;13-底座;14-滑动平台;15-车身导轨;16-钢丝 绳;17-滑动平台导轨;18-可移动定滑轮;19-扒矿耙头;20-底座滑动驱动组件;21-定滑轮移动导轨;22-上顶油缸;23-滑动平台驱动组件;24-车载吊机;25-固定锚杆;26-倾斜下顶油缸组;27-垂直下顶油缸;28-电缆卷盘;29-滚柱;161-第一钢丝绳;162-第二钢丝绳;262-下抵蛙腿式油缸;261-顶部控制转向油缸。1'-incoming lane; 2'-out lane; 3'-chassis; 4'-mine truck guide; 5'-thrust cylinder; 6'-activity push rod; 7'-small winch; 8'- console; 9'-fuselage; 10'-crawler walking platform; 11'-bucket; 12'-hopper; 13'-pump station; 11-transfer car; 12-electric winch; 13-base; 14-sliding Platform; 15-body rail; 16-wire Rope; 17-sliding platform guide; 18-movable fixed pulley; 19-扒 mining hammer; 20-base sliding drive assembly; 21- fixed pulley moving guide; 22-upper cylinder; 23-sliding platform drive assembly; - vehicle crane; 25-fixed anchor; 26-tilted lower cylinder group; 27-vertical lower cylinder; 28-cable reel; 29-roller; 161-first wire rope; 162-second wire rope; - Lower frog leg cylinder; 261 - Top control steering cylinder.
具体实施方式detailed description
下面将结合附图对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions of the present invention will be clearly and completely described in the following with reference to the accompanying drawings. It is obvious that the described embodiments are a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative efforts are within the scope of the present invention.
在本发明的描述中,需要说明的是,术语“上”、“下”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it is to be noted that the orientation or positional relationship of the terms "upper", "lower", "horizontal", "inner", "outside", etc. is based on the orientation or positional relationship shown in the drawings. It is to be understood that the invention is not to be construed as a limitation of the invention. Moreover, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that the term "connecting" should be understood broadly, unless it is specifically defined and defined, for example, it may be a fixed connection, a detachable connection, or an integral connection; It is a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, which can be the internal connection of two components. The specific meaning of the above terms in the present invention can be understood in a specific case by those skilled in the art.
图1为现有技术中的整体移动式耙矸机调车盘的结构图;图2为现有技术中的设有皮带输送装置的履带式耙斗机的结构图;图3为本发明的其中一种实施方式提供的移动式耙矸机的立体结构图;图4为本发明的其中一种实施方式提供的移动式耙矸机的工作原理示意图;图5为本发明的其中一种实施方式提供的滑动平台导轨与底座在连接处的剖面图;图6为图5在A处的放大图。1 is a structural view of a conventional mobile type shunting machine in the prior art; FIG. 2 is a structural view of a crawler type dumping machine provided with a belt conveying device in the prior art; FIG. 4 is a schematic view showing the working principle of the mobile boring machine provided by one embodiment of the present invention; FIG. 5 is one embodiment of the present invention. A cross-sectional view of the sliding platform rail and the base provided at the joint; FIG. 6 is an enlarged view of FIG. 5 at A.
如图3所示,本发明的实施方式提供了一种移动式耙矸机,包括:As shown in FIG. 3, an embodiment of the present invention provides a mobile router, including:
转移载车11、电耙绞车12、底座13、滑动平台14、车身导轨15、滑动平台导轨17、底座滑动驱动组件20以及滑动平台驱动组件23。The transfer vehicle 11, the electric winch 12, the base 13, the slide platform 14, the body rail 15, the slide platform guide 17, the base slide drive assembly 20, and the slide platform drive assembly 23 are transferred.
车身导轨15安装在转移载车11上,滑动平台14安装在车身导轨15上,滑动平台驱动组件23的输出端与滑动平台14固定连接以驱动滑动平台14在车身导轨15上往复运动。The body rail 15 is mounted on the transfer carriage 11, and the slide platform 14 is mounted on the body rail 15, and the output end of the slide platform drive assembly 23 is fixedly coupled to the slide platform 14 to drive the slide platform 14 to reciprocate on the body rail 15.
车身导轨15被配置为沿转移载车11的行进方向设置,且具有使滑动平台14连同电耙绞车12收回转移载车11内的第一状态,以及滑动平台14及承载于其上的所述电耙绞车12从转移载车11内滑至转移载车11尾后外部的第二状态,以及从第一状态向第二状态变化或从第二状态向第一状态变化的过渡状态。The body rail 15 is configured to be disposed along the direction of travel of the transfer cart 11 and has a first state in which the slide platform 14 is retracted into the transfer cart 11 together with the electric winch 12, and the slide platform 14 and the described thereon are carried thereon The electric winch 12 slides from the inside of the transfer vehicle 11 to a second state outside the transfer vehicle 11 and a transition state from the first state to the second state or from the second state to the first state.
滑动平台导轨17安装在滑动平台14上,底座13安装在滑动平台导轨17上,电耙绞车12固定在底座13上,底座滑动驱动组件20的输出端与底座13固定连接以驱动底座13在滑动平台导轨17上往复运动。The sliding platform rail 17 is mounted on the sliding platform 14, the base 13 is mounted on the sliding platform rail 17, and the electric winch 12 is fixed on the base 13. The output end of the base sliding driving assembly 20 is fixedly connected with the base 13 to drive the base 13 to slide. The platform rail 17 reciprocates.
相较于现有技术,本发明提供的移动式耙矸机,具有以下优点:Compared with the prior art, the mobile shovel provided by the present invention has the following advantages:
1,转移载车11能够带动电耙绞车12快速、长距离的自由移动,无需铺设导轨,能节约铺设导轨的时间及人力、物力成本,而且,移动更为灵活,移动效率更高;尤为重要的是,本发明中的转移载车11可由现有的车辆实现,有利于降低设备投入;1. The transfer truck 11 can drive the electric winch 12 to move freely and over long distances without the need of laying rails, which can save time, manpower and material cost of laying the guide rails, and more flexible movement and higher moving efficiency; especially important The transfer vehicle 11 of the present invention can be implemented by an existing vehicle, which is advantageous for reducing equipment input;
2,在转移载车11上设置车身导轨15,滑动平台14可在车身导轨15上往复运动;同时在滑动平台14上设置滑动平台导轨17,电耙绞车12随底座13在滑动平台导轨17上可以往复移动;2. A vehicle body rail 15 is disposed on the transfer vehicle 11, and the sliding platform 14 can reciprocate on the vehicle body rail 15; at the same time, a sliding platform rail 17 is disposed on the sliding platform 14, and the electric winch 12 is mounted on the sliding platform rail 17 with the base 13 Can move back and forth;
在转移载车11需要在无下落料口的采场作业固定时,滑动平台14及承载于其上的电耙绞车12等部件从转移载车11中滑出,电耙绞车12在转移载车11尾后部作业,耙落料堆容量大,并且不会影响转移载车11转移和使用;而电耙绞车12随底座13能够在一定范 围内移动,因此,作业范围广,转移载车11移动的频率更低,安全快捷、作业效率更高;When the transfer vehicle 11 needs to be fixed in the stop operation of the no-drop material, the sliding platform 14 and the electric winch 12 and the like carried thereon are slid out from the transfer vehicle 11, and the electric winch 12 is transferred to the vehicle. 11 tail rear operation, the capacity of the slump pile is large, and will not affect the transfer and use of the transfer truck 11; and the electric winch 12 can be in a certain range with the base 13 The movement within the circumference, therefore, the scope of operation is wide, the frequency of shifting the carriage 11 is lower, safe and fast, and the work efficiency is higher;
3,在完成作业后,滑动平台14及承载于其上的电耙绞车12等部件能够收退回转移载车11内,使转移载车11的结构较为紧凑,体积较小,不仅有利于在矿场移动,也能够方便其在正常道路上行驶。3. After the operation is completed, the sliding platform 14 and the electric winch 12 and the like carried thereon can be retracted into the transfer vehicle 11, so that the structure of the transfer vehicle 11 is relatively compact and small, which is not only beneficial to the mine. Field movement can also facilitate driving on normal roads.
具体来说,该移动式耙矸机还包括定滑轮移动导轨21、定滑轮驱动装置、可移动定滑轮18、扒矿耙头19以及牵引绳,在本实施例中,牵引绳为钢丝绳16;电耙绞车12包括主捲筒和副捲筒,钢丝绳16包括第一钢丝绳161和第二钢丝绳162。当然,牵引绳还可以为其他类型,例如尼龙绳等。Specifically, the mobile shovel further includes a fixed pulley moving rail 21, a fixed pulley driving device, a movable fixed pulley 18, a boring head 19 and a traction rope. In this embodiment, the traction rope is a steel rope 16; The electric winch 12 includes a main reel and a secondary reel, and the wire rope 16 includes a first wire rope 161 and a second wire rope 162. Of course, the traction rope can also be of other types, such as nylon ropes and the like.
在使用移动式耙矸机时,定滑轮移动导轨21预先安装在采场的开采区的上方内壁处,需要说明的一点时,在不使用移动式耙矸机时,定滑轮移动导轨21可以位于任何位置,定滑轮移动导轨21与开采区的上方内壁可以采用但不限于通过固定锚杆25固定,也可以通过其他方式固定。可移动定滑轮18安装在滑轮移动导轨上,定滑轮驱动装置与可移动定滑轮18驱动连接;第一钢丝绳161的一端固定在主捲筒上,另一端固定在扒矿耙头19的前行端;第二钢丝绳162的一端固定在副捲筒上,另一端固定在扒矿耙头19的后行端。When the mobile boring machine is used, the fixed pulley moving rail 21 is pre-installed at the upper inner wall of the mining area of the stope. When a point to be described is required, the fixed pulley moving rail 21 can be located when the mobile boring machine is not used. In any position, the fixed pulley moving rail 21 and the upper inner wall of the production zone may be fixed by, but not limited to, fixed anchors 25, or may be fixed by other means. The movable fixed pulley 18 is mounted on the pulley moving rail, and the fixed pulley driving device is drivingly connected with the movable fixed pulley 18; one end of the first steel wire rope 161 is fixed on the main reel, and the other end is fixed on the front side of the boring head 19 One end of the second wire rope 162 is fixed to the secondary reel, and the other end is fixed to the rear end of the boring head 19 .
电耙绞车12的主捲筒和副捲筒分别正转或反转,利用钢丝绳16带动扒矿耙头19在开采区进行往复的扒矿作业。主捲筒的转动方式可以为正转驱动、被动反转或反转驱动、被动正转,同理,副捲筒的转动方式也可以为正转驱动、被动反转或反转驱动、被动正转。The main reel and the secondary reel of the electric winch 12 are respectively rotated or reversed, and the steel wire rope 16 is used to drive the antimony ore head 19 to perform the reciprocating antimony operation in the mining area. The rotation mode of the main reel can be forward rotation drive, passive reverse rotation or reverse rotation drive, passive forward rotation. Similarly, the rotation mode of the secondary reel can also be forward rotation drive, passive reverse rotation or reverse rotation drive, passive positive turn.
现有技术中的定滑轮均是直接固定在一个位置上,当完成一个范围内的作业时,需要人工将定滑轮移动并固定在另外位置,这不仅增加了操作难度,降低了工作效率,而且,工人频繁在危险环境中作业,存在较大的安全隐患。The fixed pulleys in the prior art are directly fixed in one position, and when the work in a range is completed, the fixed pulleys need to be manually moved and fixed in another position, which not only increases the operation difficulty, but also reduces the work efficiency, and Workers frequently work in hazardous environments and there are major safety hazards.
针对上述问题,本发明提供的移动式耙矸机,在开采区的上方内壁处安装了定滑轮移动导轨21,由定滑轮驱动装置驱动可移动定滑轮18在定滑轮移动导轨21上运动,即可避免频繁的人工固定安装、移动定滑轮,不仅节省了大量的时间,减小人工作业强度,并且大幅提高了作业效率,而且,操作更加安全,对操作人员的人身安全有保障。In view of the above problems, the mobile type machine provided by the present invention installs a fixed pulley moving rail 21 at the upper inner wall of the mining area, and the fixed pulley driving device drives the movable fixed pulley 18 to move on the fixed pulley moving rail 21, that is, It can avoid frequent manual installation and moving fixed pulleys, which not only saves a lot of time, reduces the intensity of manual work, but also greatly improves the work efficiency. Moreover, the operation is safer and the personal safety of the operators is guaranteed.
具体来说,该移动式耙矸机还包括操控装置,操控装置通过无线通讯装置与电耙基座驱动装置、定滑轮驱动装置以及电耙绞车12控制连接。Specifically, the mobile machine further includes a control device that is controlled by the wireless communication device to the electric susceptor drive device, the fixed pulley drive device, and the electric winch 12 .
操控装置对电耙基座驱动装置、定滑轮驱动装置以及电耙绞车12均采用无线控制,能够避免布线,降低线路故障。尤为重要的是,操作人员能够在安全的位置,远程无线控制定滑轮驱动装置,实现可移动定滑轮18的快速移动。The control device adopts wireless control for the electric cymbal base drive device, the fixed pulley drive device and the electric winch 12 to avoid wiring and reduce line faults. It is especially important that the operator can remotely and wirelessly control the fixed pulley drive in a safe position to achieve rapid movement of the movable fixed pulley 18.
当然,这仅是本发明的一个具体实施方式,本发明的操控装置的控制方式并不局限于此,也可为其他控制方式,例如,操控装置可通过电连接线与电耙基座驱动装置以及电耙绞车12控制连接,通过蓝牙模块等无线通讯装置与定滑轮驱动装置控制连接。Of course, this is only one specific embodiment of the present invention. The control method of the operating device of the present invention is not limited thereto, and may be other control modes. For example, the operating device can be connected to the electric susceptor through the electrical connection line. And the electric winch 12 controls the connection, and is connected to the fixed pulley driving device through a wireless communication device such as a Bluetooth module.
操控装置可安装在转移载车11的驾驶室内,也可为可分离的结构,能够与转移载车11上分离,驾驶员可在转移载车11停稳后,下车后在安全位置边观察边操作。The control device can be installed in the cab of the transfer vehicle 11, or can be a detachable structure, and can be separated from the transfer vehicle 11, and the driver can observe the safety position after the vehicle 11 is stopped. Side operation.
本发明的实施方式提供的移动式耙矸机,定滑轮驱动装置至少包含以下两种实现方式:In the mobile boring machine provided by the embodiment of the present invention, the fixed pulley driving device includes at least the following two implementation manners:
第一种实现方式:定滑轮驱动装置包括步进电机以及链式传动带,步进电机通过链式传动带与可移动定滑轮18连接,链式传动带与定滑轮移动导轨21平行,步进电机通过链式传动带驱动可移动定滑轮18在定滑轮移动导轨21上滑动。The first implementation manner: the fixed pulley driving device comprises a stepping motor and a chain transmission belt, the stepping motor is connected with the movable fixed pulley 18 through a chain transmission belt, the chain transmission belt is parallel with the fixed pulley moving guide 21, and the stepping motor passes through the chain The belt drive drives the movable fixed pulley 18 to slide on the fixed pulley moving rail 21.
该方式具有控制可靠,定位准确的优点。This method has the advantages of reliable control and accurate positioning.
第二种实现方式:定滑轮驱动装置为无线遥控小车,该无线遥控小车安装在定滑轮移动导轨21上,可移动定滑轮18固定在无线遥控小车上,在操控装置的控制下,无线遥控小车连带可移动定滑轮18在定滑轮移动导轨21上滑动。The second implementation manner: the fixed pulley driving device is a wireless remote control trolley, the wireless remote control trolley is mounted on the fixed pulley moving rail 21, and the movable fixed pulley 18 is fixed on the wireless remote control trolley, and under the control of the control device, the wireless remote control trolley The movable fixed pulley 18 is slid on the fixed pulley moving rail 21.
在本实施例中,底座滑动驱动组件20和滑动平台驱动组件23均为水平伸缩油缸。In the present embodiment, the base slide drive assembly 20 and the slide platform drive assembly 23 are both horizontal telescoping cylinders.
水平伸缩油缸的伸缩动作能够十分简单的转化成底座13或滑动平台14的往复运动,具有结构简单,连接稳定的优点。The telescopic movement of the horizontal telescopic cylinder can be converted into the reciprocating motion of the base 13 or the sliding platform 14 very simply, and has the advantages of simple structure and stable connection.
此外,底座滑动驱动组件20和滑动平台驱动组件23还可采用捲筒钢丝绳驱动装置。 In addition, the base slide drive assembly 20 and the slide platform drive assembly 23 may also employ a reel wire drive.
当然,这仅是本发明的一个具体实施方式,本发明的底座滑动驱动组件20和滑动平台驱动组件23的具体结构并不局限于此,也可为其他结构,例如,底座滑动驱动组件20和滑动平台驱动组件23也可采用与定滑轮驱动装置的第一种实现方式类似的结构,在此不再赘述。Of course, this is only one specific embodiment of the present invention. The specific structure of the base sliding drive assembly 20 and the sliding platform driving assembly 23 of the present invention is not limited thereto, and may be other structures, such as the base sliding drive assembly 20 and The sliding platform drive assembly 23 can also adopt a structure similar to that of the first implementation of the fixed pulley drive, and will not be described herein.
本发明的实施方式提供的移动式耙矸机,还包括至少四个上顶油缸22和至少四个下顶油缸,在本实施方式中,上顶油缸22的数量为四个,下顶油缸的数量为六个且分为两个垂直下顶油缸27以及四个倾斜下顶油缸组26。The mobile machine provided by the embodiment of the present invention further includes at least four upper top cylinders 22 and at least four lower top oil cylinders. In the present embodiment, the number of upper top oil cylinders 22 is four, and the lower top oil cylinders are The number is six and is divided into two vertical lower top cylinders 27 and four inclined lower top cylinder groups 26.
两个垂直下顶油缸27固定在转移载车11的前端,四个上顶油缸22固定在滑动平台14的前端和后端,四个倾斜下顶油缸组26分别安装在滑动平台14的边角处。Two vertical lower cylinders 27 are fixed to the front end of the transfer carriage 11, four upper top cylinders 22 are fixed to the front end and the rear end of the sliding platform 14, and four inclined lower top cylinder groups 26 are respectively mounted on the corners of the sliding platform 14. At the office.
垂直下顶油缸27的输出端向下运动且能够抵住地面,用于使转移载车11的前轮离地;四个上顶油缸22的输出端向上运动且能够抵住开采区耙矸机工作地点的上方内壁,其中,上顶油缸22的输出端既可以直接与开采区内壁抵接,也可以通过顶板等间接接触,四个倾斜下顶油缸组26的输出端向下运动且能够抵住地面,其中,倾斜下顶油缸组26的输出端既可以直接与地面抵接,也可以通过底板等间接接触,四个上顶油缸22和四个倾斜下顶油缸组26将滑动平台14固定;使扒矿动作得以稳定进行。The output end of the vertical lower ram 27 moves downward and can abut against the ground for moving the front wheel of the transfer vehicle 11 off the ground; the output ends of the four upper ejector cylinders 22 move upward and can withstand the mining area The upper inner wall of the working place, wherein the output end of the upper top cylinder 22 can directly abut the wall of the mining area, or can be indirectly contacted by a top plate or the like, and the output ends of the four inclined lower top cylinder groups 26 move downward and can withstand The ground floor, wherein the output end of the inclined lower top cylinder group 26 can directly abut the ground or indirectly through the bottom plate, and the four upper top cylinders 22 and the four inclined lower top cylinder groups 26 fix the sliding platform 14 The operation of the antimony ore is stabilized.
具体来说,倾斜下顶油缸组26包括顶部控制转向油缸261和下抵蛙腿式油缸262,下抵蛙腿式油缸262底端为输出端,下抵蛙腿式油缸262中部与滑动平台14铰接,顶部控制转向油缸261的输出端与下抵蛙腿式油缸262的一端铰接,顶部控制转向油缸261的另一端与滑动平台14铰接。Specifically, the inclined lower top cylinder group 26 includes a top control steering cylinder 261 and a lower frog leg cylinder 262, and a bottom end of the frog leg cylinder 262 is an output end, and a bottom portion of the frog leg cylinder 262 and the sliding platform 14 The hinged, top control steering cylinder 261 has an output that is hinged to one end of the lower frog leg cylinder 262, and the other end of the top control steering cylinder 261 is hinged to the sliding platform 14.
顶部控制转向油缸261的伸缩,能够控制下抵蛙腿式油缸262绕滑动平台14的铰接点转动,进而改变下抵蛙腿式油缸262的倾斜角度,使下抵蛙腿式油缸262的输出端以倾斜状态输出作用于地面,对滑动平台14的支撑更加稳定。The top control steering cylinder 261 is telescopic, and can control the rotation of the lower frog leg cylinder 262 about the hinge point of the sliding platform 14, thereby changing the inclination angle of the lower frog leg cylinder 262 so that the output end of the frog leg cylinder 262 is lowered. The output in the inclined state acts on the ground, and the support to the sliding platform 14 is more stable.
当然,上顶油缸22的数量也可以为五个及以上,同样的,下顶油缸的数量也可以为四个、六个、八个等。并且,下顶油缸也可以只包括垂直下顶油缸27或者只包括倾斜下顶油缸组26。Of course, the number of the upper top cylinders 22 may also be five or more. Similarly, the number of the lower top cylinders may be four, six, eight or the like. Also, the lower crown cylinder may include only the vertical lower cylinder 27 or only the inclined lower cylinder group 26.
同样的,本发明的实施方式提供的移动式耙矸机,其工作过程如下:Similarly, the mobile machine provided by the embodiment of the present invention works as follows:
步骤S100,人工将定滑轮移动导轨21安装在开采区的适当位置,一般为开采区的上方内壁处,例如距离移动式耙矸机的工作地点一定距离的正前方巷道内壁处,将定滑轮驱动装置和可移动定滑轮18安装在定滑轮移动导轨21上;In step S100, the fixed pulley moving rail 21 is manually installed at an appropriate position in the mining area, generally at the upper inner wall of the mining area, for example, at a certain distance from the working position of the mobile crane, the fixed pulley is driven. The device and the movable fixed pulley 18 are mounted on the fixed pulley moving rail 21;
步骤S110,转移载车11驶至合适场地,一般为开采区的斜下部;Step S110, the transfer vehicle 11 is driven to a suitable site, generally a lower portion of the mining area;
步骤S120,滑动平台驱动组件23驱动滑动平台14在车身导轨15上移动,使滑动平台14和电耙绞车12等部件一起从转移载车11中滑出;Step S120, the sliding platform driving assembly 23 drives the sliding platform 14 to move on the vehicle body rail 15, so that the sliding platform 14 and the electric winch 12 and the like are slid out together from the transfer vehicle 11;
步骤S130,四个上顶油缸22、两个垂直下顶油缸27以及四个倾斜下顶油缸组26的输出端分别输出,将滑动平台14稳定的固定在工作地点位置;Step S130, the output ends of the four upper top cylinders 22, the two vertical lower top cylinders 27 and the four inclined lower top cylinder groups 26 are respectively output, and the sliding platform 14 is stably fixed at the working position;
步骤S140,安装扒矿耙头19,第一钢丝绳161的一端固定在主捲筒上,另一端固定在扒矿耙头19的前行端;第二钢丝绳162的一端固定在副捲筒上,另一端固定在扒矿耙头19的后行端;Step S140, installing the boring head 19, one end of the first wire rope 161 is fixed on the main reel, the other end is fixed on the front end of the boring head 19; one end of the second wire 162 is fixed on the sub reel, The other end is fixed at the rear end of the boring head 19;
步骤S150,电耙绞车12运行,对主捲筒和副捲筒进行交替制动,实现第一钢丝绳161和第二钢丝绳162驱动扒矿耙头19往复运动,进行扒矿动作;In step S150, the electric winch 12 is operated to alternately brake the main reel and the secondary reel, so that the first wire rope 161 and the second wire rope 162 drive the reeling movement of the antimony head 19 to perform the antimony operation;
步骤S160,当一个方向上的扒矿动作完成后,底座滑动驱动组件20驱动电耙绞车12在滑动平台导轨17上移动,同时定滑轮驱动装置驱动可移动定滑轮18在滑轮移动导轨上滑动,使可移动定滑轮18与转移载车11根据需要的扒矿路径对齐;接着进行扒矿动作;Step S160, after the boring operation in one direction is completed, the base sliding drive assembly 20 drives the electric winch 12 to move on the sliding platform guide 17, and the fixed pulley driving device drives the movable fixed pulley 18 to slide on the moving guide of the pulley. Aligning the movable fixed pulley 18 with the transfer vehicle 11 according to the desired helium ore path;
步骤S170,当完成一个位置的作业后,多个伸缩组件的上顶油缸22的输出端向下收回,下洼式油缸的输出端向车身内收回;Step S170, when the operation of one position is completed, the output end of the upper top cylinder 22 of the plurality of telescopic assemblies is retracted downward, and the output end of the lower jaw cylinder is retracted into the vehicle body;
步骤S180,滑动平台驱动组件23驱动滑动平台14在车身导轨15上移动,使滑动平台14与电耙绞车12等部件一起滑回转移载车11的车体内; Step S180, the sliding platform driving component 23 drives the sliding platform 14 to move on the vehicle body rail 15 to slide the sliding platform 14 together with the components such as the electric winch 12 to the body of the transfer vehicle 11;
步骤S190,转移载车11向其他作业区域移动,驶至所需作业场地后,重复步骤S120至步骤S190。In step S190, the transfer vehicle 11 is moved to another work area, and after driving to the required work place, steps S120 to S190 are repeated.
当然,上述步骤并没有绝对的顺序要求,也可以根据需要适当调整顺序,例如,步骤S100可以在步骤S110之后。Of course, the above steps are not absolutely sequential, and the order may be appropriately adjusted as needed. For example, step S100 may be after step S110.
另外,各个步骤也可以交叉进行,例如在步骤S130中,两个垂直下顶油缸27的动作可以在步骤S120之前进行。In addition, the respective steps may also be performed in cross, for example, in step S130, the actions of the two vertical lower ejector cylinders 27 may be performed before step S120.
并且,上述的步骤中,部分步骤或步骤中的一部分动作可以取消,例如,步骤S140中,可以不需要每次安装扒矿耙头19,仅安装一次即可,在移动转移载车11时,扒矿耙头19始终与第一钢丝绳161及第二钢丝绳162固定。Moreover, in the above steps, part of the steps or steps may be canceled. For example, in step S140, it is not necessary to install the boring head 19 every time, and only one time is required. When the transfer vehicle 11 is moved, The tantalum head 19 is always fixed to the first wire rope 161 and the second wire rope 162.
此外,上述步骤仅仅是示例,也可以增加其他步骤。In addition, the above steps are merely examples, and other steps may be added.
移动式耙矸机往往需要较长的电缆供电,因此电缆的收纳是一项繁琐的工序,而且,容易出现打结和存在安全隐患,因此,该移动式耙矸机设置了电缆卷盘28,电缆卷盘28起到收纳电缆的作用。能够较便捷的将电缆收纳成体积小巧的卷状,便于转移载车11到达预定的工作地点后,能够快速的搭接接电电源和拆除电源后快速的收纳在电缆卷盘28,方便转移。Mobile shovel often requires a long cable to supply power, so the storage of the cable is a cumbersome process, and it is prone to knotting and safety hazards. Therefore, the mobile shovel is provided with a cable reel 28, The cable reel 28 functions to accommodate the cable. The cable can be conveniently stored into a compact volume, which is convenient for transferring the vehicle 11 to a predetermined working place, and can be quickly connected to the power supply and quickly removed in the cable reel 28 for convenient transfer.
可选的,该电缆卷盘28可由电机驱动,提高电缆的收纳效率,并降低劳动强度。Optionally, the cable reel 28 can be driven by a motor to improve cable storage efficiency and reduce labor intensity.
本发明的实施方式提供的移动式耙矸机,转移载车11上设有车载吊机24,使移动式耙矸机整合了吊车的功能,主要实现扒矿耙头19随转移载车11一起移动转移,也可在矿区内对大型构件进行搬运,丰富了耙矸机的功能。The mobile type machine provided by the embodiment of the present invention is provided with a vehicle crane 24 on the transfer vehicle 11, so that the mobile machine integrates the function of the crane, and mainly realizes the mining head 19 along with the transfer vehicle 11 Mobile transfer can also carry large components in the mining area, enriching the function of the machine.
本发明的实施方式提供的移动式耙矸机,转移载车11上设有配重块,配重块可以安装在转移载车11的底部靠近车头的位置,即可以为转移载车11的背离电耙绞车和滑动平台移出的一端底部位置。In the mobile type machine provided by the embodiment of the present invention, the transfer vehicle 11 is provided with a weight, and the weight can be installed at the bottom of the transfer vehicle 11 near the front end, that is, the deviation of the transfer vehicle 11 can be The eDonkey winch and the sliding platform are removed from the bottom end position.
配重块主要用于平衡电耙绞车12和滑动平台14被驱动移出时,使转移载车11及整体稳定不翘身,也为增加转移载车11的重量,在扒矿时,转移载车11稳定,不易发生倾翻,而且振动较小,扒矿动作更加稳定。The weight is mainly used to balance the electric winch 12 and the sliding platform 14 when being driven out, so that the transfer vehicle 11 and the whole are stable and not tilted, and also to increase the weight of the transfer vehicle 11 and transfer the vehicle during the mining. 11 stable, not easy to tip over, and the vibration is small, the antimony ore movement is more stable.
参阅图5和图6,本发明的实施方式提供的移动式耙矸机,滑动平台14车身导轨15之间设有多个滚柱29。滚柱29能够减小电耙滑动基座与车身导轨15之间的摩擦力,降低二者的磨损,延长使用寿命。Referring to FIGS. 5 and 6, in the mobile rake according to the embodiment of the present invention, a plurality of rollers 29 are disposed between the body rails 15 of the sliding platform 14. The roller 29 can reduce the friction between the electric sliding base and the body rail 15 to reduce wear and extend the service life.
可选的,可定期在电耙滑动基座与车身导轨15之间补充润滑油,来进一步减小二者之间的摩擦力。Optionally, lubricating oil may be replenished between the electric sliding base and the body rail 15 to further reduce the friction between the two.
实施例:Example:
参照图3所示,在本发明的一个具体实施例中,移动式耙矸机的结构如下:Referring to FIG. 3, in a specific embodiment of the present invention, the structure of the mobile router is as follows:
首先,移动式耙矸机包括一个转移载车11,该转移载车11具有车头、车身、车轮以及驱动系统,其中车头刚性连接于车身的一端,其中车头可以具有驾驶室,部分车轮位于前部车头下,部分车轮位于后部车身下,从而使转移载车11形成可以行走的结构。转移载车11作为移动式耙矸机的其他设备的载体,用于带动其他设备行走或用于为其他设备提供工作平台。First, the mobile vehicle includes a transfer vehicle 11 having a front end, a body, a wheel, and a drive system, wherein the front end is rigidly coupled to one end of the vehicle body, wherein the front end can have a cab, and some of the wheels are located at the front Under the front of the vehicle, some of the wheels are located under the rear body, so that the transfer vehicle 11 forms a walkable structure. The transfer vehicle 11 serves as a carrier for other devices of the mobile smashing machine for driving other devices to walk or for providing a work platform for other devices.
在转移载车11上设置有车载吊机24,车载吊机24的吊臂悬置在车身的上方,车载吊机24的吊臂的一端靠近车头,另一端设置有吊钩,吊臂为伸缩式,可以旋转、伸长或缩短。A vehicle crane 24 is disposed on the transfer vehicle 11, and the boom of the vehicle crane 24 is suspended above the vehicle body. One end of the boom of the vehicle crane 24 is close to the front end, and the other end is provided with a hook, and the boom is telescopic , can be rotated, extended or shortened.
其次,在转移载车11的车身上安放有车身导轨15,车身导轨15沿转移载车11的行进方向设置,即车身导轨15从靠近车头的一端开始延伸至车身的尾部。Next, a vehicle body rail 15 is placed on the vehicle body of the transfer vehicle 11, and the vehicle body rail 15 is disposed along the traveling direction of the transfer vehicle 11, that is, the vehicle body rail 15 extends from the end near the front end to the tail portion of the vehicle body.
在车身导轨15的上方设置有滑动平台14,车身导轨15与滑动平台14的配合关系为:车身导轨15具有滑槽,滑动平台14具有向下凸出的滑块,滑块可以在滑槽内滑动,从而使滑动平台14可以沿车身导轨15往复运动,且运动的方向为车身的长度方向,即滑动平台14能够靠近车头,也能够到达车身的尾部。A sliding platform 14 is disposed above the body rail 15 . The cooperation relationship between the body rail 15 and the sliding platform 14 is that the body rail 15 has a sliding slot, and the sliding platform 14 has a downwardly protruding slider, and the slider can be in the sliding slot. Sliding, so that the sliding platform 14 can reciprocate along the body rail 15 and the direction of motion is the length direction of the vehicle body, that is, the sliding platform 14 can be close to the front end and can also reach the tail of the vehicle body.
转移载车11的行进方向是指转移载车11在保持直行时的行进方向,也可以认为是车 身的长度方向。The traveling direction of the transfer vehicle 11 refers to the traveling direction of the transfer vehicle 11 while keeping straight, and may also be considered as a vehicle. The length of the body.
参见图5和图6所示,在滑动平台14和车身导轨15之间可以设置多个滚柱29,滚柱29的轴线方向与车身的宽度方向一致,滚柱29使得滑动平台14与车身导轨15之间的摩擦力变为滚动摩擦,可以有效减小摩擦力。Referring to FIGS. 5 and 6, a plurality of rollers 29 may be disposed between the sliding platform 14 and the body rail 15, and the axial direction of the rollers 29 coincides with the width direction of the vehicle body, and the rollers 29 make the sliding platform 14 and the body rails The friction between 15 becomes rolling friction, which can effectively reduce the friction.
滑动平台14的往复运动主要通过滑动平台驱动组件23来实现,在该实施例中,滑动平台驱动组件23为第一水平伸缩油缸。滑动平台驱动组件23位于车身导轨15的滑槽内,且第一水平伸缩油缸的缸体与车身或车身导轨15连接,第一水平伸缩油缸的活塞端与滑动平台14的滑块连接。第一水平伸缩油缸收缩时,滑动平台14朝向靠近车头的方向移动,第一水平伸缩油缸伸长时,滑动平台14朝向车身尾部的方向移动。The reciprocating motion of the sliding platform 14 is primarily achieved by a sliding platform drive assembly 23, which in this embodiment is a first horizontal telescoping cylinder. The sliding platform drive assembly 23 is located in the chute of the body rail 15, and the cylinder of the first horizontal telescopic cylinder is coupled to the vehicle body or the body rail 15, and the piston end of the first horizontal telescopic cylinder is coupled to the slider of the sliding platform 14. When the first horizontal telescopic cylinder contracts, the slide platform 14 moves toward the direction toward the front end, and when the first horizontal telescopic cylinder is extended, the slide platform 14 moves toward the rear of the vehicle body.
然后,在滑动平台14上设置有滑动平台导轨17,滑动平台导轨17沿转移载车11的行进方向设置,在滑动平台14的上方设置有底座13。滑动平台14与底座13的配合关系为:滑动平台14具有滑槽,底座13具有滑块,滑块可以在滑槽内滑动,从而使底座13可以沿滑动平台导轨17往复运动,且运动的方向为车身的长度方向,即在滑动平台14保持不动的情况下,底座13能够靠近车头,也能够远离车头。Then, a slide platform guide 17 is provided on the slide platform 14, and the slide platform guide 17 is disposed along the traveling direction of the transfer carriage 11, and a base 13 is provided above the slide platform 14. The cooperation relationship between the sliding platform 14 and the base 13 is that the sliding platform 14 has a sliding slot, and the base 13 has a sliding block, and the sliding block can slide in the sliding slot, so that the base 13 can reciprocate along the sliding platform guide 17 and the direction of movement In the longitudinal direction of the vehicle body, that is, in the case where the sliding platform 14 is kept stationary, the base 13 can be close to the front end and can also be away from the front end.
底座13的往复运动主要通过底座滑动驱动组件20来实现,在该实施例中,底座滑动驱动组件20为第二水平伸缩油缸。第二水平伸缩油缸的缸体与滑动平台14连接,第二水平伸缩油缸的活塞端与底座13的滑块连接。第二水平伸缩油缸收缩时,底座13朝向靠近车头的方向移动,第二水平伸缩油缸伸长时,底座13朝向车身尾部的方向移动。The reciprocating motion of the base 13 is primarily achieved by the base slide drive assembly 20, which in this embodiment is a second horizontal telescoping cylinder. The cylinder of the second horizontal telescopic cylinder is connected to the sliding platform 14, and the piston end of the second horizontal telescopic cylinder is connected to the slider of the base 13. When the second horizontal telescopic cylinder contracts, the base 13 moves toward the front end, and when the second horizontal telescopic cylinder is extended, the base 13 moves toward the rear of the vehicle body.
水平伸缩油缸是指油缸的活塞杆可以在水平面内进行收缩,其中该水平面是以将转移载车11放置在水平面上时为参考方位。The horizontal telescopic cylinder means that the piston rod of the cylinder can be contracted in a horizontal plane, wherein the horizontal plane is a reference orientation when the transfer carriage 11 is placed on a horizontal plane.
在底座13上方固定连接有电耙绞车12,电耙绞车12能够随底座13同步运动。An electric winch 12 is fixedly coupled to the base 13 so that the electric winch 12 can move synchronously with the base 13.
车身导轨15沿转移载车11的行进方向设置,滑动平台14连同电耙绞车12能够收回转移载车11内,并且,滑动平台14能够承载电耙绞车12从转移载车11内滑动至转移载车11的尾部且位于车身的外部。The body rail 15 is disposed along the traveling direction of the transfer cart 11, and the slide platform 14 together with the electric winch 12 can retract the transfer cart 11, and the slide platform 14 can carry the electric winch 12 from the transfer cart 11 to the transfer load. The tail of the car 11 is located outside the body.
电耙绞车12具有主捲筒和副捲筒,主捲筒和副捲筒均可以转动。主捲筒上绕设有第一钢丝绳161,第一钢丝绳161的一端与主捲筒固定连接,副捲筒上绕设有第二钢丝绳162,第二钢丝绳162的一端与主捲筒固定连接。在主捲筒转动时,第一钢丝绳161能够缠绕在主捲筒上或从主捲筒上伸出,在副捲筒转动时,第二钢丝绳162能够缠绕在副捲筒上或从主捲筒上伸出。主捲筒和副捲筒均可以正转和反转,主捲筒和副捲筒的正转和反转是根据需要进行定义的,仅仅是相对关系而已。当然也可以通过结构仅仅向主捲筒施加能够使其正转的力,而主捲筒的反转可以通过副捲筒的正转来带动,副捲筒也可以采用这种方式。电耙绞车12的技术是比较成熟的,可以参照现有技术,在此不再赘述。The electric winch 12 has a main reel and a secondary reel, and both the main reel and the sub reel are rotatable. A first wire rope 161 is wound around the main reel. One end of the first wire rope 161 is fixedly connected to the main reel, and the second reel is wound around the second reel. The second wire rope 162 has one end fixedly connected to the main reel. When the main reel is rotated, the first wire rope 161 can be wound on or protruded from the main reel, and when the sub reel is rotated, the second wire rope 162 can be wound on the sub reel or from the main reel Extend on. Both the main reel and the secondary reel can be rotated forward and reverse, and the forward and reverse rotation of the main reel and the secondary reel are defined as needed, only relative relationship. It is of course also possible to apply only the force to the main reel to be able to rotate it positively by means of the structure, while the reversal of the main reel can be carried out by the forward rotation of the secondary reel, which can also be used in this way. The technology of the electric winch 12 is relatively mature, and can be referred to the prior art, and will not be described herein.
另外,参见图4所示,转移载车11的上方或斜上方还具有定滑轮移动导轨21,定滑轮移动导轨21通过固定锚杆25被预先安装于开采区的上方内壁处,在非安装状态下,转移载车11与定滑轮移动导轨21的位置及连接关系可以任意设置,例如二者可以完全独立,也可以将定滑轮移动导轨21放置在转移载车11上。定滑轮移动导轨21沿转移载车11上电耙绞车12的移动方向延伸安装。In addition, as shown in FIG. 4, the upper or upper side of the transfer vehicle 11 further has a fixed pulley moving guide 21, which is pre-installed on the upper inner wall of the production area by the fixed anchor 25, in a non-installed state. The position and the connection relationship between the transfer cart 11 and the fixed pulley moving rail 21 can be arbitrarily set, for example, the two can be completely independent, and the fixed pulley moving rail 21 can also be placed on the transfer vehicle 11. The fixed pulley moving rail 21 is extended along the moving direction of the electric winch 12 on the transfer vehicle 11.
定滑轮移动导轨21悬挂设置有可移动定滑轮18,可移动定滑轮18包括连接块、滑轮架、定滑轮和驱动装置,驱动装置用于驱动连接块沿定滑轮移动导轨21的延伸方向运动,滑轮架刚性连接于连接块,定滑轮设置于滑轮架且能够绕自身轴线转动,定滑轮的轴线与定滑轮移动导轨21的方向一致。The fixed pulley moving rail 21 is suspended and provided with a movable fixed pulley 18, which comprises a connecting block, a pulley frame, a fixed pulley and a driving device, and the driving device is used for driving the connecting block to move along the extending direction of the fixed pulley moving rail 21, The pulley frame is rigidly connected to the connecting block, and the fixed pulley is disposed on the pulley frame and is rotatable about its own axis, and the axis of the fixed pulley is aligned with the direction in which the fixed pulley moves the guide rail 21.
其中,第一钢丝绳161绕过定滑轮形成定滑轮结构,在第一钢丝绳161和第二钢丝绳162之间安装有扒矿耙头19,扒矿耙头19具有耙钩状结构且用于扒矿。扒矿耙头19具有前行端和后行端,前行端和后行端是相对关系,以图4中的方位为例,扒矿耙头19的右端为前行端,左端为后行端,扒矿耙头19前行时不进行扒矿,扒矿耙头19后行时可以扒矿。扒矿耙头19的前行端与第一钢丝绳161的一端固定连接,扒矿耙头19的后行端与第二钢 丝绳162的一端固定连接。第一钢丝绳161收回时第二钢丝绳162伸出且带动扒矿耙头19前行、第一钢丝绳161伸出时第二钢丝绳162收回且带动扒矿耙头19后行。Wherein, the first wire rope 161 is formed around the fixed pulley to form a fixed pulley structure, and the first steel wire rope 161 and the second steel wire rope 162 are installed with a boring head 19, which has a hook-like structure and is used for the antimony ore. . The boring head 19 has a front end and a rear end, and the front end and the rear end are in a relative relationship. Taking the orientation in FIG. 4 as an example, the right end of the boring head 19 is the forward end, and the left end is the rear end. At the end, the Yankuang Mine No. 19 will not carry out the antimony ore, and the Yankuang Shantou will be able to mine after the 19th. The forward end of the boring head 19 is fixedly connected to one end of the first wire rope 161, and the rear end of the boring head 19 and the second steel One end of the wire 162 is fixedly connected. When the first wire rope 161 is retracted, the second wire rope 162 is extended and the ballast head 19 is driven forward, and when the first wire rope 161 is extended, the second wire rope 162 is retracted and the ballast head 19 is driven.
继续参见图3和图4所示,移动式耙矸机,还包括四个上顶油缸22和六个下顶油缸,其中六个下顶油缸分为两个垂直下顶油缸27以及四个倾斜下顶油缸组26。Continuing to refer to Figures 3 and 4, the mobile downtime machine further includes four upper top cylinders 22 and six lower top cylinders, wherein the six lower top cylinders are divided into two vertical lower top cylinders 27 and four inclined Lower top cylinder group 26.
其中,四个上顶油缸22固定在滑动平台14的上方,两个上顶油缸22位于滑动平台14的靠近车头的一端且沿车身的宽度方向分布,另外两个上顶油缸22位于滑动平台14的远离车头的一端且沿车身的宽度方向分布。上顶油缸22的活塞杆可以向上运动,并能够在使用时顶住开采区耙矸机的上方内壁。Wherein, four upper top cylinders 22 are fixed above the sliding platform 14, two upper top oil cylinders 22 are located at one end of the sliding platform 14 near the front end and are distributed along the width direction of the vehicle body, and the other two upper top oil cylinders 22 are located on the sliding platform 14 It is far from the end of the front and is distributed along the width of the body. The piston rod of the upper ram 22 can be moved upwards and can withstand the upper inner wall of the mining area when in use.
两个垂直下顶油缸27固定在车身的底部且位于车身的靠近车头的一端,且两个垂直下顶油缸27沿车身的宽度方向分布。垂直下顶油缸27的活塞杆可以向下运动,可以将车头顶起且使转移载车11的前轮脱离地面。Two vertical lower ejector cylinders 27 are fixed to the bottom of the vehicle body and are located at one end of the vehicle body near the front end, and two vertical lower ejector cylinders 27 are distributed along the width direction of the vehicle body. The piston rod of the vertical lower ejector cylinder 27 can be moved downward to lift the front end of the vehicle and to disengage the front wheel of the transfer vehicle 11 from the ground.
四个倾斜下顶油缸组26分别安装在滑动平台14的四个边角处,两个倾斜下顶油缸组26位于滑动平台14的靠近车头的一端且沿车身的宽度方向分布,另外两个倾斜下顶油缸组26位于滑动平台14的远离车头的一端且沿车身的宽度方向分布。Four inclined lower top cylinder groups 26 are respectively installed at four corners of the sliding platform 14, and two inclined lower top cylinder groups 26 are located at one end of the sliding platform 14 near the front end and distributed along the width direction of the vehicle body, and the other two inclined The lower crown cylinder group 26 is located at one end of the slide platform 14 away from the front end and is distributed along the width direction of the vehicle body.
参见图4所示,倾斜下顶油缸组26的具体结构为:倾斜下顶油缸组26包括顶部控制转向油缸261和下抵蛙腿式油缸262,下抵蛙腿式油缸262的活塞杆可以从低端伸出,下抵蛙腿式油缸262中部与滑动平台14铰接,顶部控制转向油缸261的输出端与下抵蛙腿式油缸262的缸底一端铰接,顶部控制转向油缸261的另一端与滑动平台14铰接。Referring to FIG. 4, the specific structure of the inclined lower top cylinder group 26 is such that the inclined lower top cylinder group 26 includes a top control steering cylinder 261 and a lower abutment frog cylinder 262, and the piston rod of the lower frog leg cylinder 262 can be The lower end protrudes, and the middle portion of the lower frog leg cylinder 262 is hinged with the sliding platform 14. The output end of the top control steering cylinder 261 is hinged with the bottom end of the lower frog leg cylinder 262, and the other end of the top control steering cylinder 261 is The sliding platform 14 is hinged.
顶部控制转向油缸261收缩时,对应的下抵蛙腿式油缸262向离开地面的方向转动,同时收缩蛙腿式油缸262的活塞杆,便于该倾斜下顶油缸组26从扒落物(矿物或矸石)堆中拆除,方便耙矸机的转移。顶部控制转向油缸261伸长时,对应的下抵蛙腿式油缸262向接近地面的方向转动,从而使得下抵蛙腿式油缸262复位,减少宽度方向的占用空间。When the top control steering cylinder 261 is retracted, the corresponding lower frog leg cylinder 262 is rotated away from the ground while contracting the piston rod of the frog leg cylinder 262 to facilitate the tilting of the lower cylinder group 26 from the slump (mineral or The meteorite is removed from the heap to facilitate the transfer of the machine. When the top control steering cylinder 261 is extended, the corresponding lower frog leg cylinder 262 is rotated in the direction close to the ground, so that the lower frog leg cylinder 262 is reset, reducing the space in the width direction.
当下抵蛙腿式油缸262倾斜时,可以将下抵蛙腿式油缸262的活塞杆伸出且倾斜抵住地面,多个下抵蛙腿式油缸262与多个上顶油缸22共同作用,定位加固滑动平台14,能够有效保证滑动平台14在电耙绞车12工作时的稳定状态。When the frog leg cylinder 262 is tilted, the piston rod of the lower frog leg cylinder 262 can be extended and tilted against the ground, and the plurality of lower frog leg cylinders 262 cooperate with the plurality of upper cylinders 22 to position Reinforcing the sliding platform 14 can effectively ensure the steady state of the sliding platform 14 when the electric winch 12 is in operation.
在转移载车11上设置车身导轨15,滑动平台14可在车身导轨15上往复运动;同时在滑动平台14上设置滑动平台导轨17,电耙绞车12随底座13在滑动平台导轨17上往复运动;当移动式耙矸机在没有下落料口的采场或堆场进行收集作业时,滑动平台14及承载于其上的电耙绞车12等部件从转移载车11中滑出,在转移载车11身后外部作业,耙落料不会影响转移载车11转移;电耙绞车12随底座13能够在滑动平台14上一定范围内移动,作业范围广,因此转移载车11不需要频繁移动,作业效率高;而完成耙矸作业后电耙绞车12能够随底座13移动收回车身内以便将耙矸机移动到其他工作地点。A vehicle body rail 15 is disposed on the transfer vehicle 11, and the sliding platform 14 can reciprocate on the vehicle body rail 15; at the same time, a sliding platform rail 17 is disposed on the sliding platform 14, and the electric winch 12 reciprocates with the base 13 on the sliding platform rail 17. When the mobile machine performs the collecting operation in the stope or the yard without the drop port, the sliding platform 14 and the electric winch 12 and the like carried thereon are slid out from the transfer vehicle 11 at the transfer load. The vehicle 11 is externally operated behind the vehicle, and the blanking material does not affect the transfer of the transfer vehicle 11; the electric winch 12 can move within a certain range on the sliding platform 14 with the base 13, and the working range is wide, so the transfer vehicle 11 does not need to move frequently. The work efficiency is high; and after the completion of the work, the electric winch 12 can be moved back into the vehicle body with the base 13 to move the machine to another work place.
当移动式耙矸机在一个工作地点完成一个循环扒矿作业后,滑动平台14及承载于其上的电耙绞车12等部件收回转移载车11内,将扒矿耙头19前行钢丝绳与扒矿耙头19和捲筒的连接拆除,将扒矿耙头19吊存在转移载车11上,后拆除收回电源电缆,耙矸机移动到其他另外的工作面重复前述的安装固定和搭接电源,即可进行下一循环的扒矸作业,设备使用效率高。After the mobile smashing machine completes a cyclic smelting operation at a working place, the sliding platform 14 and the electric shovel winch 12 carried thereon are taken back into the transfer vehicle 11, and the shovel head 19 is advanced. The connection between the boring head 19 and the reel is removed, and the boring head 19 is hung on the transfer vehicle 11, and then the power cable is removed and the machine is moved to another working surface to repeat the aforementioned installation and lap joint. The power supply can be used for the next cycle of the boring operation, and the equipment is highly efficient.
最后应说明的是:以上各实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述各实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。 Finally, it should be noted that the above embodiments are merely illustrative of the technical solutions of the present invention, and are not intended to be limiting; although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art will understand that The technical solutions described in the foregoing embodiments may be modified, or some or all of the technical features may be equivalently replaced; and the modifications or substitutions do not deviate from the technical solutions of the embodiments of the present invention. range.

Claims (15)

  1. 一种移动式耙矸机,其特征在于,包括:A mobile downtime machine, comprising:
    转移载车、电耙绞车、底座、滑动平台、车身导轨、滑动平台导轨、底座滑动驱动组件以及滑动平台驱动组件;Transfer truck, electric winch, base, sliding platform, body rail, sliding platform rail, base sliding drive assembly, and sliding platform drive assembly;
    所述车身导轨安装在所述转移载车上,所述滑动平台安装在所述车身导轨上,所述滑动平台驱动组件的输出端与所述滑动平台固定连接以驱动所述滑动平台在所述车身导轨上往复运动;The body rail is mounted on the transfer carriage, the sliding platform is mounted on the vehicle body rail, and an output end of the sliding platform drive assembly is fixedly coupled to the sliding platform to drive the sliding platform in the Reciprocating motion on the body rail;
    所述滑动平台导轨安装在所述滑动平台上,所述底座安装在所述滑动平台导轨上,所述电耙绞车固定在所述底座上,所述底座滑动驱动组件的输出端与所述底座固定连接以驱动所述底座在所述滑动平台导轨上往复运动。The sliding platform rail is mounted on the sliding platform, the base is mounted on the sliding platform rail, the electric winch is fixed on the base, and the output end of the base sliding driving component and the base A fixed connection is used to drive the base to reciprocate on the sliding platform rail.
  2. 根据权利要求1所述的移动式耙矸机,其特征在于,所述车身导轨被配置为沿所述转移载车的行进方向设置,且具有使所述滑动平台连同所述电耙绞车收回所述转移载车内的第一状态,以及所述滑动平台及承载于其上的所述电耙绞车从所述转移载车内滑至所述转移载车尾后外部的第二状态。The mobile boring machine according to claim 1, wherein the vehicle body rail is configured to be disposed along a traveling direction of the transfer vehicle, and has the sliding platform retracted together with the electric winch Deriving a first state within the vehicle, and sliding the platform and the electric winch carried thereon from the transfer vehicle to a second state external to the rear of the transfer vehicle.
  3. 根据权利要求1或2所述的移动式耙矸机,其特征在于,所述移动式耙矸机还包括可移动定滑轮、定滑轮移动导轨、定滑轮驱动装置、扒矿耙头以及牵引绳;The mobile boring machine according to claim 1 or 2, wherein the mobile boring machine further comprises a movable fixed pulley, a fixed pulley moving guide, a fixed pulley driving device, a boring head, and a traction rope. ;
    所述定滑轮移动导轨被配置为安装在采场的开采区的上方内壁处,所述可移动定滑轮安装在所述滑轮移动导轨上,所述定滑轮驱动装置与所述可移动定滑轮驱动连接;The fixed pulley moving rail is configured to be installed at an upper inner wall of a mining area of the stope, the movable fixed pulley is mounted on the pulley moving rail, and the fixed pulley driving device and the movable fixed pulley drive connection;
    所述电耙绞车包括主捲筒和副捲筒,所述牵引绳穿过所述可移动定滑轮,所述牵引绳包括第一牵引绳和第二牵引绳,所述第一牵引绳的一端固定在所述主捲筒上,另一端固定在所述扒矿耙头的前行端;所述第二牵引绳的一端固定在所述副捲筒上,另一端固定在所述扒矿耙头的后行端。The electric winch includes a main reel and a secondary reel, the traction rope passing through the movable fixed pulley, the traction rope comprising a first traction rope and a second traction rope, one end of the first traction rope Fixed on the main reel, the other end is fixed at the front end of the boring head; the second traction rope has one end fixed on the sub-roller and the other end fixed on the bismuth ore The back end of the head.
  4. 根据权利要求3所述的移动式耙矸机,其特征在于,所述定滑轮移动导轨被配置为利用固定锚杆安装在采场的开采区的上方内壁处。The mobile rake machine according to claim 3, wherein the fixed sheave moving rail is configured to be mounted at an upper inner wall of the mining area of the stope with a fixed anchor.
  5. 根据权利要求3或4所述的移动式耙矸机,其特征在于,所述移动式耙矸机还包括操控装置,所述操控装置通过无线通讯装置分别与所述底座滑动驱动组件、所述滑动平台驱动组件、所述定滑轮驱动装置以及所述电耙绞车控制连接。The mobile machine according to claim 3 or 4, wherein the mobile machine further comprises a manipulation device, wherein the manipulation device slides the drive assembly with the base by a wireless communication device, A sliding platform drive assembly, the fixed pulley drive, and the electric winch control connection.
  6. 根据权利要求3-5任意一项所述的移动式耙矸机,其特征在于,所述定滑轮驱动装置包括步进电机以及链式传动带,所述步进电机通过所述链式传动带与所述可移动定滑轮连接以驱动所述可移动定滑轮沿所述定滑轮移动导轨滑动。The mobile boring machine according to any one of claims 3-5, wherein the fixed pulley driving device comprises a stepping motor and a chain belt, and the stepping motor passes through the chain belt and the belt The movable fixed pulley is coupled to drive the movable fixed pulley to slide along the fixed pulley moving rail.
  7. 根据权利要求1-6任意一项所述的移动式耙矸机,其特征在于,所述底座滑动驱动组件和所述滑动平台驱动组件均为水平伸缩油缸或捲筒钢丝绳驱动装置。The mobile rake machine according to any one of claims 1 to 6, wherein the base sliding drive assembly and the sliding platform drive assembly are both horizontal telescopic cylinders or reel rope driving devices.
  8. 根据权利要求1-7任意一项所述的移动式耙矸机,其特征在于,所述移动式耙矸机包括:The mobile smashing machine according to any one of claims 1 to 7, wherein the mobile smashing machine comprises:
    至少四个上顶油缸和至少四个下顶油缸;At least four upper top cylinders and at least four lower top cylinders;
    所述至少四个上顶油缸固定在所述滑动平台且被配置为输出端向上运动,所述至少四个下顶油缸固定在所述转移载车且被配置为输出端向下运动。The at least four upper rams are fixed to the sliding platform and configured to move upwardly at an output end, the at least four lower rams being fixed to the transfer carrier and configured to output downward movement.
  9. 根据权利要求8所述的移动式耙矸机,其特征在于,所述下顶油缸的数量为至少六个且分为至少两个垂直下顶油缸以及至少四个倾斜下顶油缸组;The mobile rake machine according to claim 8, wherein the number of the lower top cylinders is at least six and is divided into at least two vertical lower top cylinders and at least four inclined lower top cylinder groups;
    至少两个所述垂直下顶油缸固定在所述转移载车的前端,至少四个所述上顶油缸固定在所述滑动平台的前端和后端,至少四个所述倾斜下顶油缸组分别安装在所述滑动平台的边角处。At least two of the vertical lower cylinders are fixed to a front end of the transfer vehicle, at least four of the upper top cylinders are fixed at a front end and a rear end of the sliding platform, and at least four of the inclined lower top cylinder groups are respectively Installed at the corners of the sliding platform.
  10. 根据权利要求9所述的移动式耙矸机,其特征在于,所述倾斜下顶油缸组包括顶部控制转向油缸和下抵蛙腿式油缸,所述下抵蛙腿式油缸底端为输出端,所述下抵蛙腿式油缸中部与滑动平台铰接,所述顶部控制转向油缸的输出端与所述下抵蛙腿式油缸的一端 铰接,所述顶部控制转向油缸的另一端与所述滑动平台铰接。The mobile boring machine according to claim 9, wherein the inclined lower ejector group comprises a top control steering cylinder and a lower frog leg cylinder, and the bottom end of the lower frog leg cylinder is an output end. The middle portion of the lower frog leg cylinder is hinged with the sliding platform, and the top controls the output end of the steering cylinder and one end of the lower frog leg cylinder Hinged, the other end of the top control steering cylinder is hinged to the sliding platform.
  11. 根据权利要求1-10任意一项所述的移动式耙矸机,其特征在于,所述转移载车上设有配重块,所述配重块安装在转移载车的底部。The mobile machine according to any one of claims 1 to 10, characterized in that the transfer vehicle is provided with a weight, and the weight is mounted on the bottom of the transfer vehicle.
  12. 根据权利要求1-11任意一项所述的移动式耙矸机,其特征在于,所述滑动平台与所述车身导轨之间设有多个滚柱。The mobile boring machine according to any one of claims 1 to 11, characterized in that a plurality of rollers are arranged between the sliding platform and the body rail.
  13. 一种耙矸方法,其特征在于,所述方法包括:A method of sputum, characterized in that the method comprises:
    将转移载车驶至预定的场地;Transfer the truck to the intended venue;
    驱动滑动平台沿预设在所述转移载车上的车身导轨滑动至指定位置,并驱动底座沿预设在所述滑动平台上的滑动平台导轨滑动至指定位置;Driving the sliding platform to slide along a body rail preset on the transfer vehicle to a designated position, and driving the base to slide along a sliding platform rail preset on the sliding platform to a designated position;
    使用预设在所述底座上的电耙绞车进行耙矸作业;Performing a boring operation using an electric winch preset on the base;
    将所述滑动平台和所述底座收回,重复上述步骤更换工作场地。The sliding platform and the base are retracted, and the above steps are repeated to replace the work site.
  14. 根据权利要求13所述的耙矸方法,其特征在于,所述方法还包括:The method according to claim 13, wherein the method further comprises:
    在开采区的上方内壁处预先安装带有可移动定滑轮的定滑轮移动导轨,将一端固定于所述电耙绞车的主捲筒上的第一牵引绳绕过所述可移动定滑轮且与扒矿耙头的前行端固定,将一端固定于所述电耙绞车的副捲筒上的第二牵引绳与所述扒矿耙头的后行端固定;a fixed pulley moving guide rail with a movable fixed pulley is pre-installed at an upper inner wall of the mining area, and a first traction rope fixed at one end to the main reel of the electric winch bypasses the movable fixed pulley and Fixing the front end of the boring head, fixing a second traction rope fixed at one end to the secondary reel of the electric winch and the rear end of the boring head;
    通过所述主捲筒和所述副捲筒的转动,实现所述扒矿耙头的前行和后行;The forward and the trailing of the boring head is realized by the rotation of the main reel and the secondary reel;
    在同一工作场地更换耙矸路径时,使所述可移动定滑轮沿所述定滑轮移动导轨滑动。When the raft path is replaced at the same work site, the movable fixed pulley is slid along the fixed pulley moving rail.
  15. 根据权利要求13或14所述的耙矸方法,其特征在于,所述方法还包括:The method according to claim 13 or 14, wherein the method further comprises:
    驱动预设在所述转移载车上的垂直下顶油缸的输出端向下运动抵住地面;Driving the output of the vertical lower top cylinder on the transfer carrier to move downward against the ground;
    驱动预设在所述滑动平台上的上顶油缸的输出端向上运动抵住开采区的上方内壁;Driving the output end of the upper top cylinder on the sliding platform to move upward against the upper inner wall of the mining area;
    驱动与所述滑动平台铰接的下抵蛙腿式油缸旋转,并驱动所述下抵蛙腿式油缸的输出端向斜下方运动抵住地面。 A lower frog leg cylinder that is hinged with the sliding platform is driven to rotate, and the output end of the lower frog leg cylinder is driven to move obliquely downward against the ground.
PCT/CN2017/083496 2016-05-09 2017-05-08 Movable-type scraper loader and scraper loading method WO2017193894A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN201610301389.2A CN105804745B (en) 2016-05-09 2016-05-09 Portable scraper loader
CN201610301389.2 2016-05-09

Publications (1)

Publication Number Publication Date
WO2017193894A1 true WO2017193894A1 (en) 2017-11-16

Family

ID=56455520

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2017/083496 WO2017193894A1 (en) 2016-05-09 2017-05-08 Movable-type scraper loader and scraper loading method

Country Status (2)

Country Link
CN (1) CN105804745B (en)
WO (1) WO2017193894A1 (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110588483A (en) * 2019-10-14 2019-12-20 中国科学院长春光学精密机械与物理研究所 Theodolite vehicle carrying integral carrier body
CN111071671A (en) * 2020-01-13 2020-04-28 徐州徐工环境技术有限公司 Garbage hopper collection driving device
CN112477684A (en) * 2020-12-10 2021-03-12 上海融青新能源科技有限公司 Vehicle-mounted mobile telescopic rail type charging and battery replacing equipment
CN112849790A (en) * 2020-12-31 2021-05-28 四川发展天瑞矿业有限公司 Special mechanical bin cleaning device and method for ore bin

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105804745B (en) * 2016-05-09 2018-03-02 贵州万恒科技发展有限公司 Portable scraper loader
CN107489421A (en) * 2017-10-11 2017-12-19 韦立坚 A kind of chamber Nitrate uptake mining technology
CN110329367A (en) * 2019-08-16 2019-10-15 徐州博源科技有限公司 A kind of tractor of voluntarily taking root
CN114810081B (en) * 2022-05-26 2023-06-09 长沙矿山研究院有限责任公司 Efficient ore extraction method for gently inclined thin ore body

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2172636A (en) * 1985-03-22 1986-09-24 Gewerk Eisenhuette Westfalia Improvements in machines for use in mining or tunnelling
CN103742170A (en) * 2014-01-26 2014-04-23 中铁工程装备集团有限公司 Wet spraying machine with sliding foldable arm
CN103790585A (en) * 2014-02-11 2014-05-14 张海林 Full-hydraulic multifunctional scraping loader
CN104015648A (en) * 2014-05-30 2014-09-03 贵州开磷(集团)有限责任公司 Long-distance armless mine-raking trolley
CN204222717U (en) * 2014-05-30 2015-03-25 贵州开磷(集团)有限责任公司 A kind of rake ore deposit chassis
CN105804745A (en) * 2016-05-09 2016-07-27 贵州万恒科技发展有限公司 Movable waste rock raking machine
CN205714193U (en) * 2016-05-09 2016-11-23 贵州万恒科技发展有限公司 Portable scraper loader

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4731941A (en) * 1985-10-02 1988-03-22 R. A. Beatty & Associates Pty., Limited Dragline hoe, method and apparatus
US20130098503A1 (en) * 2011-10-20 2013-04-25 Louis Martin Shaeffer Mobile log splitter and pivoting conveyor: two-in-one
CN202577073U (en) * 2012-03-31 2012-12-05 武汉利德测控技术股份有限公司 Rail switching trolley
CN203199952U (en) * 2013-04-18 2013-09-18 淄博职业学院 Tire lifting device
CN203374280U (en) * 2013-06-14 2014-01-01 宿迁学院 Hydraulic scraper type rock loading machine with guide arm
CN203796319U (en) * 2014-05-06 2014-08-27 马士顺 Integrated raking and sliding machine

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2172636A (en) * 1985-03-22 1986-09-24 Gewerk Eisenhuette Westfalia Improvements in machines for use in mining or tunnelling
CN103742170A (en) * 2014-01-26 2014-04-23 中铁工程装备集团有限公司 Wet spraying machine with sliding foldable arm
CN103790585A (en) * 2014-02-11 2014-05-14 张海林 Full-hydraulic multifunctional scraping loader
CN104015648A (en) * 2014-05-30 2014-09-03 贵州开磷(集团)有限责任公司 Long-distance armless mine-raking trolley
CN204222717U (en) * 2014-05-30 2015-03-25 贵州开磷(集团)有限责任公司 A kind of rake ore deposit chassis
CN105804745A (en) * 2016-05-09 2016-07-27 贵州万恒科技发展有限公司 Movable waste rock raking machine
CN205714193U (en) * 2016-05-09 2016-11-23 贵州万恒科技发展有限公司 Portable scraper loader

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110588483A (en) * 2019-10-14 2019-12-20 中国科学院长春光学精密机械与物理研究所 Theodolite vehicle carrying integral carrier body
CN110588483B (en) * 2019-10-14 2024-01-26 中国科学院长春光学精密机械与物理研究所 Integral carrier body of theodolite carrier
CN111071671A (en) * 2020-01-13 2020-04-28 徐州徐工环境技术有限公司 Garbage hopper collection driving device
CN111071671B (en) * 2020-01-13 2024-04-09 徐州徐工环境技术有限公司 Garbage bucket collecting driving device
CN112477684A (en) * 2020-12-10 2021-03-12 上海融青新能源科技有限公司 Vehicle-mounted mobile telescopic rail type charging and battery replacing equipment
CN112477684B (en) * 2020-12-10 2024-03-01 湖南融青能源科技有限公司 Vehicle-mounted movable telescopic rail type charging and battery-replacing equipment
CN112849790A (en) * 2020-12-31 2021-05-28 四川发展天瑞矿业有限公司 Special mechanical bin cleaning device and method for ore bin

Also Published As

Publication number Publication date
CN105804745B (en) 2018-03-02
CN105804745A (en) 2016-07-27

Similar Documents

Publication Publication Date Title
WO2017193894A1 (en) Movable-type scraper loader and scraper loading method
CN111137626A (en) Walking self-moving tail
CN211202048U (en) Self-moving scraper elevating conveyor for tunneling
CN201793219U (en) Adjustable hydraulic machine tail of mining face belt conveyor of mine
CN206987812U (en) All-hydraulic shipment all-in-one
CN106948815B (en) All-hydraulic shipment all-in-one
WO2024066291A1 (en) Middle hoisting-type unit support carrier
CN204627610U (en) A kind of crawler type slusher machine being provided with belt conveyor
CN218405306U (en) Canal lining device
CN116043620A (en) Multifunctional vehicle for disposing sleeper and rail and construction method thereof
CN217080322U (en) Rotary drilling rig
CN110671136A (en) Rail-mounted waterproof board trolley convenient to operate
CN202391434U (en) Water-proof cloth laying trolley
CN215332986U (en) Crawler-type is fixed to be drawn and is moved device
CN105460810A (en) Telescopic arm internally provided with three hydraulic cylinders and used for lorry-mounted crane
CN210284418U (en) Self-rooting tractor
CN204172741U (en) A kind of vehicular oil engine handing device and use the vehicle of this mechanism
CN113605448A (en) Assembling machine and assembling process for bottom layer structure of rail transit station
CN208454291U (en) A kind of mortar jar handling apparatus
CN205714193U (en) Portable scraper loader
CN216841703U (en) Multifunctional trolley suitable for tunnel construction
CN109879209B (en) Folding arm type hand forklift with combined hanging shovel
CN114319022B (en) Concrete paver for underground roadway, paving method thereof and storage battery replacement method
JP2618798B2 (en) Multi-function excavator
CN211500715U (en) Crawler tractor

Legal Events

Date Code Title Description
NENP Non-entry into the national phase

Ref country code: DE

121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 17795512

Country of ref document: EP

Kind code of ref document: A1

122 Ep: pct application non-entry in european phase

Ref document number: 17795512

Country of ref document: EP

Kind code of ref document: A1

122 Ep: pct application non-entry in european phase

Ref document number: 17795512

Country of ref document: EP

Kind code of ref document: A1