CN110671136A - A rail-type waterproof board trolley for convenient operation - Google Patents
A rail-type waterproof board trolley for convenient operation Download PDFInfo
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D11/00—Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
- E21D11/40—Devices or apparatus specially adapted for handling or placing units of linings or supporting units for tunnels or galleries
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D11/00—Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
- E21D11/38—Waterproofing; Heat insulating; Soundproofing; Electric insulating
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Abstract
本发明公开了一种方便作业的轨行式防水板台车,包括门架总成、拱形轨道和防水板牵引机构;所述门架总成底部设置有车轮组,所述车轮组侧部设置有顶升油缸;所述门架总成两侧水平滑动安装有伸缩工作平台。所述防水板牵引机构活动安装在拱形轨道上以用于牵引防水板,所述防水板牵引机构连接有驱动其沿拱形轨道移动的驱动机构。本设计实现自动上料,便于工作人员安装防水板,减少人工操作,节省人力,也降低工作人员的劳动强度;通过伸缩工作平台的滑动实现工作平台的伸缩,可适应不同尺寸的隧道作业,台车移动时,收缩起来,不干扰台车移动;使用时滑动伸出至合适作业位置,使得作业人员作业舒适。
The invention discloses a rail-type water-proof board trolley which is convenient for operation, which comprises a gantry assembly, an arched track and a water-proof board traction mechanism; A jacking oil cylinder is provided; a telescopic working platform is installed horizontally on both sides of the gantry assembly. The flashing board pulling mechanism is movably installed on the arched track for pulling the flashing board, and the flashing board pulling mechanism is connected with a driving mechanism that drives it to move along the arched track. The design realizes automatic feeding, which is convenient for the staff to install the waterproof board, reduces manual operation, saves manpower, and reduces the labor intensity of the staff; the telescopic working platform is slid to realize the expansion and contraction of the working platform, which can be adapted to tunnel operations of different sizes. When the trolley moves, it retracts without interfering with the movement of the trolley; when in use, it slides out to a suitable working position, making the operator comfortable.
Description
技术领域technical field
本发明涉及隧道作业工程机械领域,特别是涉及一种方便作业的轨行式防水板台车。The invention relates to the field of tunnel operation engineering machinery, in particular to a rail-type waterproof board trolley that is convenient for operation.
背景技术Background technique
目前,在地下隧道工程施工中,采用复合式衬砌施工的隧道,隧道为了避免漏水需要进行防水材料的铺设,防水板是防水材料的主要组成部分。现在通常的施工方式,均为人工铺设,但由于防水板卷重量很重,移动防水板卷均非常不方面且耗时耗力,铺设时需要的人工辅助较多,工人劳动强度大;另外,防水铺设台架两侧通常需要架设平台以供工作人员作业,但是侧边的平台太长,会影响台车移动,太短则作业又存在难度。At present, in the construction of underground tunnels, the tunnels constructed with composite linings need to be laid with waterproof materials in order to avoid water leakage. The waterproof board is the main component of the waterproof materials. The usual construction methods are manual laying. However, due to the heavy weight of the waterproofing sheet rolls, moving the waterproofing sheeting rolls is very inconvenient, time-consuming and labor-intensive. The laying requires more manual assistance, and the workers are labor-intensive; in addition, Platforms are usually set up on both sides of the waterproof laying platform for the staff to work, but the platform on the side is too long, which will affect the movement of the trolley, and the operation is difficult if it is too short.
发明内容SUMMARY OF THE INVENTION
本发明旨在至少在一定程度上解决上述技术问题。为此,本发明提出一种方便作业的轨行式防水板台车。The present invention aims to solve the above-mentioned technical problems at least to a certain extent. To this end, the present invention proposes a rail-type waterproof board trolley that is convenient for operation.
本发明解决其技术问题所采用的技术方案是:一种方便作业的轨行式防水板台车,包括门架总成、拱形轨道和防水板牵引机构;所述门架总成底部设置有车轮组,所述车轮组侧部设置有顶升油缸;所述门架总成两侧水平滑动安装有伸缩工作平台。所述车轮组包括上轮和两个侧轮,两侧轮设置在上轮下方且间隔设置,所述上轮和两个侧轮之间形成有一T形间隙以与钢轨匹配;所述拱形轨道安装在门架总成上;所述防水板牵引机构活动安装在拱形轨道上以用于牵引防水板,所述防水板牵引机构连接有驱动其沿拱形轨道移动的第一驱动机构。The technical solution adopted by the present invention to solve the technical problem is as follows: a rail-type water-proof board trolley for convenient operation, including a gantry assembly, an arched track and a water-proof board traction mechanism; the bottom of the gantry assembly is provided with a The wheel group is provided with a jacking oil cylinder on the side of the wheel group; and a telescopic working platform is installed horizontally on both sides of the gantry assembly. The wheel set includes an upper wheel and two side wheels, the two side wheels are arranged below the upper wheel and are arranged at intervals, and a T-shaped gap is formed between the upper wheel and the two side wheels to match the rail; the arched The track is installed on the door frame assembly; the flashing board pulling mechanism is movably installed on the arched track for pulling the flashing board, and the flashing board pulling mechanism is connected with a first driving mechanism that drives it to move along the arched track.
进一步,伸缩工作平台连接有能驱动其滑动的第二驱动机构。Further, the telescopic working platform is connected with a second driving mechanism capable of driving the sliding.
进一步,第一驱动机构为卷扬机,所述防水板牵引机构两端通过钢丝绳与卷扬机连接。Further, the first driving mechanism is a hoist, and both ends of the waterproof plate traction mechanism are connected to the hoist through wire ropes.
进一步,所述门架总成上设置用于绕接钢丝绳的滑轮。Further, the gantry assembly is provided with a pulley for winding the wire rope.
进一步,所述防水板牵引机构包括连接架、滚轮架和第一滚轮,所述滚轮架设置有两个且分别连接在连接架两端,所述拱形轨道嵌入滚轮架内,所述第一滚轮旋转安装在滚轮架上并与拱形轨道相贴。Further, the flashing plate traction mechanism includes a connecting frame, a roller frame and a first roller, two of the roller frames are provided and are respectively connected at both ends of the connecting frame, the arched track is embedded in the roller frame, the first roller frame is The rollers are rotatably mounted on the roller frame and are attached to the arched track.
进一步,所述拱形轨道两侧设置有向内凹陷的轨道槽,所述第一滚轮对称设置有两个且均嵌入轨道槽内与轨道槽内壁相贴。Further, two sides of the arched track are provided with inwardly concave track grooves, and two of the first rollers are symmetrically arranged and both are embedded in the track groove and are attached to the inner wall of the track groove.
进一步,所述滚轮架上还旋转安装有第二滚轮,所述第二滚轮与第一滚轮的旋转轴线垂直且均与轨道槽内壁相贴。Further, a second roller is rotatably mounted on the roller frame, the second roller is perpendicular to the rotation axis of the first roller and both are in contact with the inner wall of the track groove.
进一步,所述门架总成两侧设置有固定工作平台,所述伸缩工作平台滑动安装在固定工作平台上。Further, a fixed working platform is provided on both sides of the gantry assembly, and the telescopic working platform is slidably installed on the fixed working platform.
进一步,所述门架总成顶部设置有第一工作平台。Further, the top of the gantry assembly is provided with a first working platform.
进一步,所述第一工作平台下方设置有第二工作平台,所述第一工作平台和第二工作平台之间通过连接梁连接。Further, a second working platform is arranged below the first working platform, and the first working platform and the second working platform are connected by a connecting beam.
本发明的有益效果是:通过防水板牵引机构带着防水板沿拱形轨道移动,以此实现防水板的提升和上料,实现自动上料,便于工作人员安装防水板,减少人工操作,节省人力,也降低工作人员的劳动强度;另外底部设置有顶升油缸,当需要将台车安装在钢轨上时,可以通过顶升油缸将台车抬起以便插入钢轨,也可以在作业时,通过顶升油缸作为支撑,提高台车作业时的稳定性;另外上轮和两个侧轮之间形成有一T形间隙以保证台车移动时稳定,不会轻易脱轨;通过伸缩工作平台的滑动实现工作平台的伸缩,可适应不同尺寸的隧道作业,台车移动时,收缩起来,不干扰台车移动;使用时滑动伸出至合适作业位置,使得作业人员作业舒适。The beneficial effect of the present invention is that: the waterproof plate is moved along the arched track by the waterproof plate traction mechanism, thereby realizing the lifting and feeding of the waterproof plate, realizing automatic feeding, facilitating the installation of the waterproof plate by the staff, reducing manual operation and saving energy. It also reduces the labor intensity of the staff. In addition, there is a jacking cylinder at the bottom. When the trolley needs to be installed on the rail, the trolley can be lifted by the jacking cylinder to be inserted into the rail. The jacking oil cylinder is used as a support to improve the stability of the trolley during operation; in addition, a T-shaped gap is formed between the upper wheel and the two side wheels to ensure that the trolley is stable when moving and will not easily derail; it is realized by the sliding of the telescopic working platform. The extension and retraction of the working platform can adapt to tunnel operations of different sizes. When the trolley moves, it shrinks without interfering with the movement of the trolley; when it is used, it slides out to a suitable working position, making the operator comfortable.
附图说明Description of drawings
下面结合附图和实施例对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
图1是根据一种实施方式的安装结构示意图;1 is a schematic diagram of an installation structure according to an embodiment;
图2是图1的A处放大视图;Fig. 2 is an enlarged view at A of Fig. 1;
图3是图1的B处放大视图;Fig. 3 is the enlarged view at B of Fig. 1;
图4是图1的C-C处剖视下的拱形轨道与防水板牵引机构连接结构示意图。FIG. 4 is a schematic diagram of the connection structure of the arched track and the flashing plate traction mechanism under the cross-sectional view at C-C of FIG. 1 .
具体实施方式Detailed ways
下面结合附图和实施例对本发明进行详细说明。The present invention will be described in detail below with reference to the accompanying drawings and embodiments.
参照图1至图4,本发明的一种方便作业的轨行式防水板台车,包括门架总成110、拱形轨道140和防水板牵引机构150。Referring to FIGS. 1 to 4 , a rail-type flashing trolley for convenient operation of the present invention includes a
所述门架总成110是由横、纵、竖直三个方向的钢制梁以及加强结构的筋梁连接形成的中间具有过道的门状结构。门架总成110底部设置有车轮组130,所述车轮组130侧部设置有顶升油缸120;具体的,门架总成110下端侧部设置有水平侧梁118,顶升油缸120则安装在水平侧梁118上。当需要将台车安装在钢轨上时,可以通过顶升油缸120将台车抬起一定高度以便插入钢轨,也可以在作业时,通过顶升油缸120作为支撑,提高台车作业时的稳定性。The
所述车轮组130包括上轮131和两个侧轮132,上轮131和侧轮132均是通过连接轴旋转安装在门架总成110两侧底部。两侧轮132设置在上轮131下方且间隔设置,所述上轮131和两个侧轮132之间形成有一T形间隙以与钢轨170匹配,如图2所示,钢轨170为工字结构,工字上半部刚好为T形结构,以此与车轮组130配合,且由于T形间隙的配合,能实现上下左右的限位,使得台车滑动稳定。进一步,钢轨170上端设置有沿其长度方向延伸的凸部171,对应的,所述上轮131周壁中部设置有一圈与凸部171匹配的凹槽,进一步提高运动的稳定性。另外,在前进时,前进方向的钢轨170需要不断铺设,传统的做法是通过钢轨170进行拼接铺设,但是这样无疑需要使用较多的钢轨170,且铺设次数多,还需要钢轨170之间的对接精准,操作繁琐,而本设计由于有侧轮132的存在,只需要顶升油缸120上升,侧轮132可将钢轨170抬起,随后只需要将钢轨170往前抽动即可实现前进方向的钢轨170铺设,操作简单,也不需要精准对接。The
所述门架总成110两侧水平滑动安装有伸缩工作平台117;滑动方向相对于门架总成110为水平向外滑动。所述伸缩工作平台117连接有能驱动其滑动的第二驱动机构,第二驱动机构可以是伸缩油缸或电机,本实施例中采用电机作为第二驱动机构,电机可以直接采用伸缩电机来实现伸缩滑动,也可以通过丝杆与伸缩工作平台117螺旋传动连接来实现伸缩。优选的,门架总成110两侧上下间隔设置有多个固定工作平台116,伸缩工作平台117水平滑动安装在固定工作平台116上。不同高度的固定工作平台116直接通过楼梯实现连接以方便作业人员移动。固定工作平台116的设置可以方便架设楼梯以便作业人员在不同高度的伸缩工作平台117上直接进行转换,而不需要走过长的距离才能爬楼梯上升。A
为了方便作业,所述门架总成110顶部设置有第一工作平台111,第一工作平台111边缘设置有第一护栏113以防止作业人员掉落造成安全风险。所述第一工作平台111下方设置有第二工作平台112,第二工作平台112作为作业人员在台车上移动的中转站,优选的,所述第一工作平台111和第二工作平台112之间通过连接梁115连接,所述第一工作平台111和第二工作平台112之间还设置有用于爬升的楼梯。第二工作平台112边缘也设置有第二护栏114来保护作业人员的安全。In order to facilitate the operation, the top of the
所述拱形轨道140固定安装在门架总成110上;优选的,拱形轨道140与隧道的轮廓平行。所述防水板牵引机构150活动安装在拱形轨道140上以用于牵引防水板,所述防水板牵引机构150连接有驱动其沿拱形轨道140移动的第一驱动机构。The
具体的,所述第一驱动机构为卷扬机160,所述防水板牵引机构150两端通过钢丝绳162与卷扬机160连接。卷扬机160通过旋转带动防水板牵引机构150沿拱形轨道140来回移动。在其他实施例中,钢丝绳可以用链条或链环代替。Specifically, the first driving mechanism is a hoist 160 , and both ends of the waterproof
为了方便钢丝绳162布置,防止钢丝绳与钢梁直接接触摩擦,影响寿命,提高了摩擦损耗,所述门架总成110上设置用于绕接钢丝绳162的滑轮161,滑轮161设置有多组,以将钢丝绳162从防水板牵引机构150连接到卷扬机160。In order to facilitate the arrangement of the
所述防水板牵引机构150包括连接架151、滚轮架152和第一滚轮153,连接架151与钢丝绳连接。所述滚轮架152设置有两个且分别连接在连接架151两端,对应的,拱形轨道140沿隧道延伸方向间隔设置有两个以与两端的滚轮架152配合。连接架151水平设置,所述拱形轨道140嵌入滚轮架152内,滚轮架152设置有一开口水平朝外的开口槽155,拱形轨道140嵌入开口槽155内,所述第一滚轮153旋转安装在滚轮架152上并与拱形轨道140相贴。The waterproof
优选的,所述拱形轨道140两侧设置有向内凹陷的轨道槽141,开口槽155两侧与轨道槽141相对,第一滚轮153对称设置在开口槽155两侧,并嵌入轨道槽141与轨道槽141内壁相贴。为了滑动稳定,所述滚轮架152上还旋转安装有第二滚轮154,所述第二滚轮154与第一滚轮153的旋转轴线垂直且均与轨道槽141内壁相贴。第一滚轮153与轨道槽141靠近连接架151的一侧相贴,第二滚轮154与轨道槽141槽底面相贴。Preferably, two sides of the
以上实施例仅用以说明本发明的技术方案而并非对其进行限制,凡未脱离本发明精神和范围的任何修改或者等同替换,其均应涵盖在本发明技术方案的范围内。The above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit them. Any modifications or equivalent replacements that do not depart from the spirit and scope of the present invention should be included within the scope of the technical solutions of the present invention.
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| CN110761813A (en) * | 2019-10-09 | 2020-02-07 | 长沙进军机械有限公司 | A waterproof board trolley capable of automatic feeding |
| CN112647987A (en) * | 2020-12-31 | 2021-04-13 | 中铁五局集团贵州工程有限公司 | Gravity self-balancing tunnel waterproof board paving trolley |
| CN112943304A (en) * | 2021-02-26 | 2021-06-11 | 成都建工路桥建设有限公司 | Concrete lining trolley with telescopic supporting table |
| CN113565545A (en) * | 2021-09-03 | 2021-10-29 | 河北东风世景轨道有限公司 | Cloth trolley is hung to tunnel waterproof board |
| CN115977699A (en) * | 2022-12-29 | 2023-04-18 | 福建江夏学院 | A tunnel waterproof board laying machine |
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| CN110761813A (en) * | 2019-10-09 | 2020-02-07 | 长沙进军机械有限公司 | A waterproof board trolley capable of automatic feeding |
| CN112647987A (en) * | 2020-12-31 | 2021-04-13 | 中铁五局集团贵州工程有限公司 | Gravity self-balancing tunnel waterproof board paving trolley |
| CN112943304A (en) * | 2021-02-26 | 2021-06-11 | 成都建工路桥建设有限公司 | Concrete lining trolley with telescopic supporting table |
| CN113565545A (en) * | 2021-09-03 | 2021-10-29 | 河北东风世景轨道有限公司 | Cloth trolley is hung to tunnel waterproof board |
| CN113565545B (en) * | 2021-09-03 | 2022-05-10 | 河北东风世景轨道有限公司 | Cloth platform truck is hung to tunnel waterproof board |
| CN115977699A (en) * | 2022-12-29 | 2023-04-18 | 福建江夏学院 | A tunnel waterproof board laying machine |
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Application publication date: 20200110 |
