CN110761813A - A waterproof board trolley capable of automatic feeding - Google Patents

A waterproof board trolley capable of automatic feeding Download PDF

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Publication number
CN110761813A
CN110761813A CN201910953724.0A CN201910953724A CN110761813A CN 110761813 A CN110761813 A CN 110761813A CN 201910953724 A CN201910953724 A CN 201910953724A CN 110761813 A CN110761813 A CN 110761813A
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track
flashing
feedable
cart
auto
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李琛
张进军
彭凤林
陈明
李俊
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Machinery Co Ltd Is Marched In Changsha
China Railway 12th Bureau Group Municipal Engineering Co Ltd
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Machinery Co Ltd Is Marched In Changsha
China Railway 12th Bureau Group Municipal Engineering Co Ltd
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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/38Waterproofing; Heat insulating; Soundproofing; Electric insulating
    • E21D11/381Setting apparatus or devices
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/40Devices or apparatus specially adapted for handling or placing units of linings or supporting units for tunnels or galleries

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  • Mining & Mineral Resources (AREA)
  • Structural Engineering (AREA)
  • Architecture (AREA)
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  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
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Abstract

本发明公开了一种能自动上料的防水板台车,包括门架总成、拱形轨道和防水板牵引机构;所述门架总成底部设置有车轮组,所述车轮组侧部设置有顶升油缸;所述车轮组包括上轮和两个侧轮,两侧轮设置在上轮下方且间隔设置,所述上轮和两个侧轮之间形成有一T形间隙以与轨道匹配;所述拱形轨道安装在门架总成上;所述防水板牵引机构活动安装在拱形轨道上以用于牵引防水板。本设计通过防水板牵引机构带着防水板沿拱形轨道移动,以此实现防水板的提升和上料,实现自动上料,便于工作人员安装防水板,减少人工操作,节省人力,也降低工作人员的劳动强度;另外上轮和两个侧轮之间形成有一T形间隙以保证台车移动时稳定,不会轻易脱轨。

Figure 201910953724

The invention discloses a waterproof board trolley capable of automatic feeding, comprising a gantry assembly, an arched track and a waterproof board traction mechanism; a wheel group is arranged at the bottom of the gantry assembly, and a side of the wheel group is arranged There is a jacking oil cylinder; the wheel set includes an upper wheel and two side wheels, the two side wheels are arranged below the upper wheel and are arranged at intervals, and a T-shaped gap is formed between the upper wheel and the two side wheels to match the track ; the arched track is installed on the door frame assembly; the flashing board pulling mechanism is movably installed on the arched track for pulling the flashing board. In this design, the waterproof plate is moved along the arched track with the waterproof plate traction mechanism, so as to realize the lifting and feeding of the waterproof plate, and realize automatic feeding, which is convenient for the staff to install the waterproof plate, reduces manual operation, saves manpower, and reduces work The labor intensity of personnel; in addition, a T-shaped gap is formed between the upper wheel and the two side wheels to ensure that the trolley is stable when moving and will not easily derail.

Figure 201910953724

Description

一种能自动上料的防水板台车A waterproof board trolley capable of automatic feeding

技术领域technical field

本发明涉及隧道施工设备领域,特别是涉及一种能自动上料的防水板台车。The invention relates to the field of tunnel construction equipment, in particular to a waterproof board trolley capable of automatic feeding.

背景技术Background technique

目前,在地下隧道工程施工中,采用复合式衬砌施工的隧道,隧道为了避免漏水需要进行防水材料的铺设,防水板是防水材料的主要组成部分。现在通常的施工方式,均为人工铺设,但由于防水板卷重量很重,移动防水板卷均非常不方面且耗时耗力,铺设时需要的人工辅助较多,工人劳动强度大。At present, in the construction of underground tunnels, the tunnels constructed with composite linings need to be laid with waterproof materials in order to avoid water leakage. The waterproof board is the main component of the waterproof materials. At present, the usual construction methods are manual laying, but due to the heavy weight of the waterproofing sheet roll, moving the waterproofing sheeting roll is very inconvenient and time-consuming and labor-intensive, requiring more manual assistance during laying, and the labor intensity of the workers is high.

发明内容SUMMARY OF THE INVENTION

本发明旨在至少在一定程度上解决上述技术问题。为此,本发明提出一种节省人力的能自动上料的防水板台车。The present invention aims to solve the above-mentioned technical problems at least to a certain extent. To this end, the present invention proposes a manpower-saving waterproof board trolley that can be automatically loaded.

本发明解决其技术问题所采用的技术方案是:一种能自动上料的防水板台车,包括门架总成、拱形轨道和防水板牵引机构;所述门架总成底部设置有车轮组,所述车轮组侧部设置有顶升油缸;所述车轮组包括上轮和两个侧轮,两侧轮设置在上轮下方且间隔设置,所述上轮和两个侧轮之间形成有一T形间隙以与钢轨匹配;所述拱形轨道安装在门架总成上;所述防水板牵引机构活动安装在拱形轨道上以用于牵引防水板,所述防水板牵引机构连接有驱动其沿拱形轨道移动的驱动机构。The technical scheme adopted by the present invention to solve the technical problem is as follows: a waterproof board trolley capable of automatic feeding, including a gantry assembly, an arched track and a waterproof board traction mechanism; the bottom of the gantry assembly is provided with wheels The wheel group is provided with a jacking oil cylinder on the side; the wheel group includes an upper wheel and two side wheels, the two side wheels are arranged below the upper wheel and are arranged at intervals, and between the upper wheel and the two side wheels A T-shaped gap is formed to match the steel rail; the arched track is installed on the door frame assembly; the flashing board traction mechanism is movably installed on the arched track for pulling the flashing board, and the flashing board pulling mechanism is connected There is a drive mechanism that drives it to move along the arched track.

进一步,所述驱动机构为卷扬机,所述防水板牵引机构两端通过钢丝绳与卷扬机连接。Further, the driving mechanism is a hoist, and both ends of the waterproof plate traction mechanism are connected to the hoist through wire ropes.

进一步,所述门架总成上设置用于绕接钢丝绳的滑轮。Further, the gantry assembly is provided with a pulley for winding the wire rope.

进一步,所述防水板牵引机构包括连接架、滚轮架和第一滚轮,所述滚轮架设置有两个且分别连接在连接架两端,所述拱形轨道嵌入滚轮架内,所述第一滚轮旋转安装在滚轮架上并与拱形轨道相贴。Further, the flashing plate traction mechanism includes a connecting frame, a roller frame and a first roller, two of the roller frames are provided and are respectively connected at both ends of the connecting frame, the arched track is embedded in the roller frame, the first roller frame is The rollers are rotatably mounted on the roller frame and are attached to the arched track.

进一步,所述拱形轨道两侧设置有向内凹陷的轨道槽,所述第一滚轮对称设置有两个且均嵌入轨道槽内与轨道槽内壁相贴。Further, two sides of the arched track are provided with inwardly concave track grooves, and two of the first rollers are symmetrically arranged and both are embedded in the track groove and are attached to the inner wall of the track groove.

进一步,所述滚轮架上还旋转安装有第二滚轮,所述第二滚轮与第一滚轮的旋转轴线垂直且均与轨道槽内壁相贴。Further, a second roller is rotatably mounted on the roller frame, the second roller is perpendicular to the rotation axis of the first roller and both are in contact with the inner wall of the track groove.

进一步,所述门架总成两侧设置有侧工作平台。Further, side working platforms are provided on both sides of the gantry assembly.

进一步,所述门架总成顶部设置有第一工作平台。Further, the top of the gantry assembly is provided with a first working platform.

进一步,所述第一工作平台下方设置有第二工作平台。Further, a second working platform is arranged below the first working platform.

进一步,所述第一工作平台和第二工作平台之间通过连接梁连接。Further, the first working platform and the second working platform are connected by connecting beams.

本发明的有益效果是:通过防水板牵引机构带着防水板沿拱形轨道移动,以此实现防水板的提升和上料,实现自动上料,便于工作人员安装防水板,减少人工操作,节省人力,也降低工作人员的劳动强度;另外底部设置有顶升油缸,当需要将台车安装在钢轨上时,可以通过顶升油缸将台车抬起以便插入钢轨,也可以在作业时,通过顶升油缸作为支撑,提高台车作业时的稳定性;另外上轮和两个侧轮之间形成有一T形间隙以保证台车移动时稳定,不会轻易脱轨。The beneficial effect of the present invention is that: the waterproof plate is moved along the arched track by the waterproof plate traction mechanism, thereby realizing the lifting and feeding of the waterproof plate, realizing automatic feeding, facilitating the installation of the waterproof plate by the staff, reducing manual operation and saving energy. It also reduces the labor intensity of the staff. In addition, there is a jacking cylinder at the bottom. When the trolley needs to be installed on the rail, the trolley can be lifted by the jacking cylinder to be inserted into the rail. The jacking oil cylinder is used as a support to improve the stability of the trolley during operation; in addition, a T-shaped gap is formed between the upper wheel and the two side wheels to ensure that the trolley is stable when moving and will not easily derail.

附图说明Description of drawings

下面结合附图和实施例对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.

图1是根据一种实施方式的安装结构示意图;1 is a schematic diagram of an installation structure according to an embodiment;

图2是图1的A处放大视图;Fig. 2 is an enlarged view at A of Fig. 1;

图3是图1的B处放大视图;Fig. 3 is the enlarged view at B of Fig. 1;

图4是图1的C-C处剖视下的拱形轨道与防水板牵引机构连接结构示意图。FIG. 4 is a schematic diagram of the connection structure of the arched track and the flashing plate traction mechanism under the cross-sectional view at C-C of FIG. 1 .

具体实施方式Detailed ways

下面结合附图和实施例对本发明进行详细说明。The present invention will be described in detail below with reference to the accompanying drawings and embodiments.

参照图1至图4,本发明的一种能自动上料的防水板台车,包括门架总成110、拱形轨道140和防水板牵引机构150。Referring to FIGS. 1 to 4 , a flashing board trolley capable of automatic feeding of the present invention includes a gantry assembly 110 , an arched track 140 and a flashing board traction mechanism 150 .

所述门架总成110是由横、纵、竖直三个方向的钢制梁以及加强结构的筋梁连接形成的中间具有过道的门状结构。门架总成110底部设置有车轮组130,所述车轮组130侧部设置有顶升油缸120;具体的,门架总成110下端侧部设置有水平侧梁118,顶升油缸120则安装在水平侧梁118上。当需要将台车安装在钢轨上时,可以通过顶升油缸120将台车抬起一定高度以便插入钢轨,也可以在作业时,通过顶升油缸120作为支撑,提高台车作业时的稳定性。The door frame assembly 110 is a door-like structure with an aisle in the middle formed by connecting steel beams in the horizontal, vertical and vertical directions and the reinforcement beams of the reinforcing structure. The bottom of the gantry assembly 110 is provided with a wheel group 130, and the side of the wheel group 130 is provided with a jacking cylinder 120; specifically, a horizontal side beam 118 is arranged on the side of the lower end of the gantry assembly 110, and the jacking cylinder 120 is installed on the horizontal side members 118 . When the trolley needs to be installed on the rail, the trolley can be lifted to a certain height by the jacking oil cylinder 120 so as to be inserted into the rail, or the jacking oil cylinder 120 can be used as a support during operation to improve the stability of the trolley during operation .

所述车轮组130包括上轮131和两个侧轮132,上轮131和侧轮132均是通过连接轴旋转安装在门架总成110两侧底部。两侧轮132设置在上轮131下方且间隔设置,所述上轮131和两个侧轮132之间形成有一T形间隙以与钢轨170匹配,如图2所示,钢轨170为工字结构,工字上半部刚好为T形结构,以此与车轮组130配合,且由于T形间隙的配合,能实现上下左右的限位,使得台车滑动稳定。进一步,钢轨170上端设置有沿其长度方向延伸的凸部171,对应的,所述上轮131周壁中部设置有一圈与凸部171匹配的凹槽,进一步提高运动的稳定性。另外,在前进时,前进方向的钢轨170需要不断铺设,传统的做法是通过钢轨170进行拼接铺设,但是这样无疑需要使用较多的钢轨170,且铺设次数多,还需要钢轨170之间的对接精准,操作繁琐,而本设计由于有侧轮132的存在,只需要顶升油缸120上升,侧轮132可将钢轨170抬起,随后只需要将钢轨170往前抽动即可实现前进方向的钢轨170铺设,操作简单,也不需要精准对接。The wheel set 130 includes an upper wheel 131 and two side wheels 132 . Both the upper wheel 131 and the side wheels 132 are rotatably installed on the bottoms of both sides of the gantry assembly 110 through a connecting shaft. The two side wheels 132 are arranged below the upper wheel 131 and are arranged at intervals. A T-shaped gap is formed between the upper wheel 131 and the two side wheels 132 to match the rail 170. As shown in FIG. 2, the rail 170 is an I-shaped structure. , the upper half of the I-shaped shape is just a T-shaped structure, so as to cooperate with the wheel group 130, and due to the cooperation of the T-shaped gap, the upper, lower, left, and right positions can be realized, so that the trolley slides stably. Further, the upper end of the steel rail 170 is provided with a convex portion 171 extending along its length direction. Correspondingly, the middle portion of the peripheral wall of the upper wheel 131 is provided with a groove matching the convex portion 171 to further improve the stability of movement. In addition, when advancing, the steel rails 170 in the forward direction need to be continuously laid. The traditional method is to splicing and laying the steel rails 170, but this undoubtedly requires the use of more steel rails 170, and the number of laying times is large, and the docking between the steel rails 170 is also required. It is precise and complicated to operate. In this design, due to the existence of the side wheel 132, only the lifting cylinder 120 needs to be raised, the side wheel 132 can lift the rail 170, and then only the rail 170 needs to be twitched forward to realize the rail in the forward direction. 170 laying, easy to operate, and does not require precise docking.

为了方便作业,所述门架总成110顶部设置有第一工作平台111,第一工作平台111边缘设置有第一护栏113以防止作业人员掉落造成安全风险。所述第一工作平台111下方设置有第二工作平台112,第二工作平台112作为作业人员在台车上移动的中转站,优选的,所述第一工作平台111和第二工作平台112之间通过连接梁115连接,所述第一工作平台111和第二工作平台112之间还设置有用于爬升的楼梯。第二工作平台112边缘也设置有第二护栏114来保护作业人员的安全。In order to facilitate the operation, the top of the gantry assembly 110 is provided with a first working platform 111 , and the edge of the first working platform 111 is provided with a first guardrail 113 to prevent the operator from falling and causing safety risks. A second working platform 112 is arranged below the first working platform 111, and the second working platform 112 is used as a transfer station for the operator to move on the trolley. They are connected by connecting beams 115, and a staircase for climbing is also provided between the first working platform 111 and the second working platform 112. The edge of the second working platform 112 is also provided with a second guardrail 114 to protect the safety of the operator.

为了方便作业,所述门架总成110两侧设置有侧工作平台116,侧工作平台116设置有多层,每层之间设置有连接楼梯以便工作人员爬升。In order to facilitate the operation, side working platforms 116 are provided on both sides of the gantry assembly 110, and the side working platforms 116 are provided with multiple layers, and connecting stairs are provided between each layer for the staff to climb.

所述拱形轨道140固定安装在门架总成110上;优选的,拱形轨道140与隧道的轮廓平行。所述防水板牵引机构150活动安装在拱形轨道140上以用于牵引防水板,所述防水板牵引机构150连接有驱动其沿拱形轨道140移动的驱动机构。The arched track 140 is fixedly installed on the door frame assembly 110; preferably, the arched track 140 is parallel to the outline of the tunnel. The flashing board pulling mechanism 150 is movably installed on the arched track 140 for pulling the flashing board, and the flashing board pulling mechanism 150 is connected with a driving mechanism that drives it to move along the arched track 140 .

具体的,所述驱动机构为卷扬机160,所述防水板牵引机构150两端通过钢丝绳162与卷扬机160连接。卷扬机160通过旋转带动防水板牵引机构150沿拱形轨道140来回移动。在其他实施例中,钢丝绳可以用链条或链环代替。Specifically, the driving mechanism is a hoist 160 , and both ends of the waterproof plate traction mechanism 150 are connected to the hoist 160 through wire ropes 162 . The winch 160 drives the flashing plate traction mechanism 150 to move back and forth along the arched track 140 by rotating. In other embodiments, the wire ropes may be replaced with chains or links.

为了方便钢丝绳162布置,防止钢丝绳与钢梁直接接触摩擦,影响寿命,提高了摩擦损耗,所述门架总成110上设置用于绕接钢丝绳162的滑轮161,滑轮161设置有多组,以将钢丝绳162从防水板牵引机构150连接到卷扬机160。In order to facilitate the arrangement of the wire ropes 162, prevent the wire ropes from directly contacting and rubbing against the steel beam, affecting the service life and increasing the friction loss, the gantry assembly 110 is provided with pulleys 161 for winding the wire ropes 162. The wire rope 162 is connected from the flashing pull mechanism 150 to the hoist 160 .

所述防水板牵引机构150包括连接架151、滚轮架152和第一滚轮153,连接架151与钢丝绳连接,所述滚轮架152设置有两个且分别连接在连接架151两端,对应的,拱形轨道140沿隧道延伸方向间隔设置有两个以与两端的滚轮架152配合。连接架151水平设置,所述拱形轨道140嵌入滚轮架152内,滚轮架152设置有一开口水平朝外的开口槽155,拱形轨道140嵌入开口槽155内,所述第一滚轮153旋转安装在滚轮架152上并与拱形轨道140相贴。The waterproof plate traction mechanism 150 includes a connecting frame 151, a roller frame 152 and a first roller 153. The connecting frame 151 is connected with the wire rope, and two roller frames 152 are provided and are respectively connected to both ends of the connecting frame 151. Correspondingly, Two arched rails 140 are arranged at intervals along the extending direction of the tunnel to cooperate with the roller frames 152 at both ends. The connecting frame 151 is arranged horizontally, the arched track 140 is embedded in the roller frame 152, the roller frame 152 is provided with an opening slot 155 with an opening horizontally outward, the arched track 140 is embedded in the opening slot 155, and the first roller 153 is rotatably installed On the roller frame 152 and in contact with the arched track 140 .

优选的,所述拱形轨道140两侧设置有向内凹陷的轨道槽141,开口槽155两侧与轨道槽141相对,第一滚轮153对称设置在开口槽155两侧,并嵌入轨道槽141与轨道槽141内壁相贴。为了滑动稳定,所述滚轮架152上还旋转安装有第二滚轮154,所述第二滚轮154与第一滚轮153的旋转轴线垂直且均与轨道槽141内壁相贴。第一滚轮153与轨道槽141靠近连接架151的一侧相贴,第二滚轮154与轨道槽141槽底面相贴。Preferably, two sides of the arched rail 140 are provided with inwardly recessed rail grooves 141 , two sides of the open groove 155 are opposite to the rail groove 141 , and the first rollers 153 are symmetrically arranged on both sides of the open groove 155 and embedded in the rail groove 141 It is in contact with the inner wall of the track groove 141 . For stable sliding, a second roller 154 is rotatably mounted on the roller frame 152 . The second roller 154 is perpendicular to the rotation axis of the first roller 153 and both are in contact with the inner wall of the track groove 141 . The first roller 153 is attached to the side of the track groove 141 close to the connecting frame 151 , and the second roller 154 is attached to the bottom surface of the track slot 141 .

以上实施例仅用以说明本发明的技术方案而并非对其进行限制,凡未脱离本发明精神和范围的任何修改或者等同替换,其均应涵盖在本发明技术方案的范围内。The above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit them. Any modifications or equivalent replacements that do not depart from the spirit and scope of the present invention should be included within the scope of the technical solutions of the present invention.

Claims (10)

1. The utility model provides a waterproof board platform truck of ability automatic feeding which characterized in that: comprises a portal frame assembly (110), an arched track (140) and a waterproof board traction mechanism (150);
a wheel set (130) is arranged at the bottom of the gantry assembly (110), and a jacking oil cylinder (120) is arranged on the side part of the wheel set (130);
the wheel set (130) comprises an upper wheel (131) and two side wheels (132), the two side wheels (132) are arranged below the upper wheel (131) at intervals, and a T-shaped gap is formed between the upper wheel (131) and the two side wheels (132) to be matched with the steel rail (170);
the arched track (140) is mounted on the gantry assembly (110);
the waterproof board traction mechanism (150) is movably arranged on the arched track (140) and used for traction of the waterproof board, and the waterproof board traction mechanism (150) is connected with a driving mechanism for driving the waterproof board traction mechanism to move along the arched track (140).
2. The auto-feedable flashing cart of claim 1, further comprising: the driving mechanism is a winch (160), and two ends of the waterproof board traction mechanism (150) are connected with the winch (160) through steel wire ropes (162).
3. The auto-feedable flashing cart of claim 2, wherein: and a pulley (161) for winding a steel wire rope (162) is arranged on the gantry assembly (110).
4. The auto-feedable flashing cart of claim 1, further comprising: waterproof board drive mechanism (150) are including link (151), gyro wheel frame (152) and first gyro wheel (153), gyro wheel frame (152) are provided with two and connect respectively at link (151) both ends, arch track (140) imbed in gyro wheel frame (152), first gyro wheel (153) are rotatory to be installed on gyro wheel frame (152) and paste mutually with arch track (140).
5. The auto-feedable flashing cart of claim 4, wherein: two sides of the arched track (140) are provided with inwards concave track grooves (141), and the first rollers (153) are symmetrically provided with two rollers and are embedded into the track grooves (141) to be attached to the inner walls of the track grooves (141).
6. The auto-feedable flashing cart of claim 5, wherein: and a second roller (154) is further rotatably mounted on the roller frame (152), and the second roller (154) is perpendicular to the rotation axis of the first roller (153) and is attached to the inner wall of the track groove (141).
7. The auto-feedable flashing cart of claim 1, further comprising: side working platforms (116) are arranged on two sides of the portal assembly (110).
8. The auto-feedable flashing cart of claim 1, further comprising: a first working platform (111) is arranged at the top of the gantry assembly (110).
9. The auto-feedable flashing cart of claim 8, wherein: and a second working platform (112) is arranged below the first working platform (111).
10. The auto-feedable flashing cart of claim 9, wherein: the first working platform (111) and the second working platform (112) are connected through a connecting beam (115).
CN201910953724.0A 2019-10-09 2019-10-09 A waterproof board trolley capable of automatic feeding Pending CN110761813A (en)

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CN114961802B (en) * 2022-06-15 2023-08-29 山东龙泰节能技术有限责任公司 Feeding mechanism, conveying mechanism and automatic lifting arch frame trolley

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Application publication date: 20200207