WO2017193426A1 - 滚筒线圈拆分装置和滚筒线圈拆分压合一体机 - Google Patents

滚筒线圈拆分装置和滚筒线圈拆分压合一体机 Download PDF

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Publication number
WO2017193426A1
WO2017193426A1 PCT/CN2016/083585 CN2016083585W WO2017193426A1 WO 2017193426 A1 WO2017193426 A1 WO 2017193426A1 CN 2016083585 W CN2016083585 W CN 2016083585W WO 2017193426 A1 WO2017193426 A1 WO 2017193426A1
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Prior art keywords
coil
roller
splitting
drum
tape
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PCT/CN2016/083585
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English (en)
French (fr)
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于洋
Original Assignee
宋延伟
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Application filed by 宋延伟 filed Critical 宋延伟
Publication of WO2017193426A1 publication Critical patent/WO2017193426A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B15/00—Attaching articles to cards, sheets, strings, webs, or other carriers

Definitions

  • the present invention relates to the field of roller coils, and more particularly to a splitting device for splitting a drum coil.
  • the drum coil means that the coil for binding the small book is affixed to the tape at intervals, and the tape to which the coil is attached is wound around the drum.
  • the method of splitting the coils pasted on the above-mentioned drum coils is generally carried out manually by hand, which is not only inefficient but also costly.
  • the present invention provides a drum coil splitting device and a drum coil splitting and pressing integrated machine.
  • the invention adopts a mechanical automatic split coil, which improves work efficiency and saves cost.
  • a drum coil splitting device comprises a splitting body, the upper end of the splitting body is provided with a drum shaft capable of installing a drum coil, and a front end of the splitting body is provided with a split ring lever for separating the coil on the drum coil from the tape
  • the gap between the split ring and the lower surface of the splitter body forms a space through which the tape can pass but not through the coil. After the roller coil passes through the space, the coil falls, and the split body of the lower end of the split ring is suspended. Hanging teeth behind the coil.
  • the rear end of the splitter body is sequentially provided with a roller shaft and a pressure roller shaft, wherein the roller shaft is provided with two rollers at intervals, and the pressure roller shaft is provided with a pressure roller matched with the roller, and the roller and the pressure The wheel is in contact with the wheel, and the roller shaft between the two rollers and the pressure roller shaft between the two pressure rollers form a gap through which the tape can be separated; when the roller shaft moves, the roller on the roller shaft drives the pressure roller to further push The tape in the gap advances.
  • the upper end of the pressure roller shaft is provided with a tape winding roller which can wind the tape to form a roll of recyclable tape.
  • a transition roller shaft is arranged in the middle of the split body, and the transition A roller that holds the tape is provided on the roller shaft.
  • the front portion of the detachment bar is provided with a baffle that prevents the coil from being ejected after separation.
  • the front end of the splitting body is provided with a proximity switch that can sense the coil, and the proximity switch corresponds to the coil drop induction, so that the motor stops rotating, ensuring that only one coil is on the hanging tooth.
  • the invention also provides a drum coil splitting and pressing integrated machine, comprising the above-mentioned drum coil splitting device, and a press machine integrally provided at the bottom of the drum coil splitting device.
  • the press machine includes a casing, and the front end of the casing is provided with a press-fit space for pressing the coil.
  • the front end of the casing of the press machine is provided with a pressure-proof hand-sensing switch, and the anti-pressure hand-sensing switch is correspondingly disposed at the pressing space.
  • the drum coil splitting device of the invention adopts a mechanical automatic split coil, which improves work efficiency and saves cost;
  • the drum coil splitting device of the invention can recover the disassembled tape into a tape cartridge, thereby improving work efficiency and being simple and convenient;
  • the drum coil splitting and pressing integrated machine of the present invention can be pressed after the drum coil is split, realizes mechanization, and improves work efficiency.
  • FIG. 1 is a perspective view of the drum coil splitting and pressing integrated machine of the present invention
  • FIG. 2 is a front view of the drum coil splitting and pressing integrated machine of the present invention
  • FIG. 3 is a perspective view of the drum coil splitting device of the present invention.
  • Figure 4 is a partial enlarged view of A in Figure 3.
  • roller coil 1, roller coil; 2, split body; 3, roller shaft; 4, hanging teeth; 41, pick Near switch; 5, baffle; 6, press machine; 7, split ring bar; 8, roller shaft; 81, roller; 9, pressure wheel shaft; 91, pressure wheel; 10, tape winding roller.
  • the length direction in the present invention is the horizontal direction at the time of operation; the terms “inside”, “outside”, “upper”, “lower”, “front”, “rear”, etc. are indicated. Orientation or positional relationship is based on the positional relationship shown in FIG. 2, for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or component referred to has a specific orientation, is constructed in a specific orientation, and The operation is therefore not to be construed as limiting the invention. Moreover, the terms “first,” “second,” and “third” are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
  • the drum coil splitting device of the present invention is used for separating the coil and the tape of the drum coil 1, and comprises a split body 2, and the upper end of the split body 2 is provided with
  • the drum shaft 3 of the drum coil can be installed, and the front end of the split body 2 is provided with a detaching ring lever 7 for separating the coil of the drum coil 1 from the tape, and the detachable ring lever 7 and the split body 2 are formed to pass through.
  • the tape does not pass through the space of the coil, the roller coil 1 passes through the space, the coil on the drum coil is detached and dropped, and the split body 2 at the lower end of the detachable baffle 7 is provided with a hanging tooth 4 capable of suspending the separated coil.
  • the falling coil can be hung on the hanging tooth, and the length of the hanging tooth 4 is not shorter than the length of the coil on the coil of the roller to be separated.
  • FIG. 3 and FIG. 4 there are respectively a perspective view and a partial enlarged view of the drum coil splitting apparatus of the present invention.
  • the rear end of the split body 2 is sequentially provided with a roller shaft 8 and a pressure roller shaft 9, wherein the roller shaft 8 is provided with two rollers 81 spaced apart from each other, and the roller shaft 9 is provided with a roller 81.
  • the matching pressure roller 91, the roller 81 and the pressure roller 91 are in contact with each other, and the roller shaft 8 between the two rollers 81 and the pressure roller shaft 9 between the two pressure rollers 91 form a gap through which the tape can be separated; the roller When the shaft 8 moves, the roller 81 on the roller shaft 8 drives the pressing wheel 91 to move, further pushing the tape in the gap forward.
  • the upper end of the pressure roller shaft 9 is further provided with a tape which can be wrapped around
  • the tape winding roller 10 is wound around a roll of recyclable tape.
  • a transition roller shaft is disposed in the middle of the interior of the split body 2, and a transition roller that can hold up the tape is disposed on the transition roller shaft, and the tape is lifted by the transition roller shaft to prevent the tape from being stuck into the splitter body, resulting in The stack of tape in the splitter body.
  • the front portion of the detaching ring lever 7 is provided with a baffle plate 5 for preventing the coil from being ejected after separation.
  • the baffle plate 5 is preferably made of a transparent glass material to facilitate observation of the detachment of the detachment ring lever 7.
  • a proximity switch 41 that senses the coil is provided, and the proximity switch 41 is disposed corresponding to the hanging tooth 4 to detect that only one coil is suspended on the hanging tooth 4.
  • the end of the transition roller shaft and the roller shaft 8 have a sponge silicone oil groove, so that the tape attached to the coil cannot be adhered to the device.
  • the above-mentioned drum coil splitting device provided by the present invention is powered by a motor disposed inside the split body, and the starter motor includes a synchronous pulley and a roller shaft, and the motor is started.
  • the foot switch and other manners are activated, which are easily conceivable by those skilled in the art and will not be described in detail herein.
  • the roller coil is mounted on the drum shaft, and the tape on the roller coil is first passed under the detaching ring, passes through the transition roller, passes between the roller and the pressure roller, and finally is wound on the tape winding roller;
  • the motor receives the signal and starts to rotate.
  • the motor is driven to the roller shaft through the synchronous pulley to make the tape move.
  • the split coil is separated from the tape after the split ring is removed, and the drop is dropped onto the hanging tooth.
  • the proximity switch acts in the middle, and the motor stops after receiving the signal, and the coil is split one by one.
  • the present invention also provides a drum coil splitting and press-integrating machine, see Figs. 1 and 2, which are respectively a perspective view and a front view of the drum coil splitting and laminating machine of the present invention.
  • the drum-coil splitting and pressing machine includes the above-described drum coil splitting device, and a press machine 6 integrally provided at the bottom of the drum coil splitting device.
  • the press machine 6 includes a casing, and a front end of the casing is provided with a press-fit space for pressing the coil.
  • the front end of the casing of the press machine 6 is provided with a pressure-proof hand sensing switch, and the anti-pressure hand sensing switch is correspondingly arranged and pressed.
  • the press machine includes a casing and a machine.
  • the push ring device, the power device, the transmission device and the binding device are arranged in the shell, and the power device is set as a motor, and the transmission device transmits the power of the power device to the push ring device and the binding device, and the push ring device pushes the ring drive mechanism and the push ring mechanism.
  • the push ring transmission mechanism and the transmission device are connected, the transmission device comprises a transmission shaft, the push ring mechanism comprises a push plate, a coil positioning mechanism capable of inserting the whole plate coil is arranged in front of the push plate, and a space through which the coil passes is arranged under the coil positioning mechanism, the limit is A coil hook is arranged in front of the board, and the coil positioning mechanism comprises two positioning plates, one of which is a fixed plate, the other is a limiting plate disposed at the front, the limiting plate is provided with a limiting plate adjusting mechanism, and the limiting plate adjusting mechanism makes the limit
  • the plate can be adjusted up and down, the spacing between the limiting plate and the fixed plate is matched with the coil, and the adjusting mechanism is provided with the upper and lower adjustment unit and the front and rear adjustment
  • the unit further includes an adjustment knob, the adjustment knob is fixed, the knob is coupled to the gear as the transmission mechanism, and the gears on the gear and the bracket are engaged to achieve up and down adjustment; and the fixed stopper is also provided,
  • two switches are also provided, which are respectively a start switch for starting the motor in the splittable device, and a pause switch for suspending the operation; when the coil is hung on the hanging tooth
  • the pause switch is pressed, the coil can be manually removed, and the coil is placed at the presser of the lower press to be pressed.
  • the start switch is pressed, the motor is started, and the cycle is operated to realize Split and press the coil.

Abstract

一种滚筒线圈拆分装置和线圈压合一体机，拆分装置包括拆分机体（2），拆分机体（2）的上端设置有可安装滚筒线圈（1）的滚筒轴（3），拆分机体（2）内部的前端设置有可将滚筒线圈（1）上线圈与胶带分离的拆环挡杆（7），拆环挡杆（7）与拆分机体（2）内下底面之间形成可通过胶带但是不能通过线圈的空间，滚筒线圈（1）通过该空间后线圈掉落，拆环挡杆（7）下端的拆分机体（2）上设置有可悬挂掉落后线圈的挂齿（4）；一体机包括拆分装置和设置在拆分装置底部的压合机（6）。采用机械自动拆分线圈，提高了工作效率，节约了成本。

Description

滚筒线圈拆分装置和滚筒线圈拆分压合一体机 技术领域
本发明涉及滚筒线圈领域，尤其涉及一种用于拆分滚筒线圈的拆分装置。
背景技术
滚筒线圈是指，用于装订小本册的线圈间隔粘贴到胶带上，并将该粘贴有线圈的胶带缠绕到滚筒上。
目前，将上述滚筒线圈上粘贴的线圈拆分的方式，一般采用人工依次手取的方式，这种方式不仅效率低，而且成本较高。
发明内容
为了解决上述问题，本发明提供了一种滚筒线圈拆分装置和滚筒线圈拆分压合一体机，该发明采用机械自动拆分线圈，提高了工作效率，节约了成本。
为了达到上述目的，本发明采用的技术方案为：
一种滚筒线圈拆分装置，包括拆分机体，拆分机体的上端设置有可安装滚筒线圈的滚筒轴，拆分机体内部的前端设置有可将滚筒线圈上线圈与胶带分离的拆环挡杆，拆环挡杆与拆分机体内下底面之间形成可通过胶带但是不能通过线圈的空间，滚筒线圈通过该空间后线圈掉落，拆环挡杆下端的拆分机体上设置有可悬挂掉落后线圈的挂齿。
作为本发明的进一步优化，拆分机体内的后端依次设置有滚轮轴以及压轮轴，其中滚轮轴上间隔设置有两个滚轮，压轮轴上设置有与滚轮相配合的压轮，滚轮与压轮之间接触配合，两个滚轮之间的滚轮轴与两个压轮之间的压轮轴形成可通过分离后胶带的间隙；滚轮轴运动时，滚轮轴上的滚轮带动压轮运动，进一步推动间隙内的胶带前行。
作为本发明的进一步优化，压轮轴的上端设置有可将胶带缠绕形成可回收胶带卷的胶带缠绕辊。
作为本发明的进一步优化，拆分机体内部的中间设置有过渡滚轮轴，过渡 滚轮轴上设置有可托起胶带的过渡滚轮。
作为本发明的进一步优化，拆环挡杆的前部设置有可防止分离后线圈抛出的挡板。
作为本发明的进一步优化，拆分机体的前端设置有可感应到线圈的接近开关，接近开关对应于线圈下落感应，使电机停止转动，保证只有一条线圈在挂齿上。
作为本发明的进一步优化，过渡滚轮轴下有海绵硅油槽，使粘贴线圈的胶带不能粘在设备上。
本发明中还提供了一种滚筒线圈拆分压合一体机，包括上述滚筒线圈拆分装置，以及一体设置在滚筒线圈拆分装置底部的压合机。
作为本发明的进一步优化，压合机包括机壳，机壳前端设置有可压合线圈的压合空间。
作为本发明的进一步优化，压合机的机壳前端设置有防压手感应开关，防压手感应开关对应设置与压合空间处。
与现有技术相比，本发明的优点和积极效果在于：
1、本发明的滚筒线圈拆分装置，采用机械自动拆分线圈，提高了工作效率，节约了成本；
2、本发明的滚筒线圈拆分装置，能将拆分后的胶带回收形成胶带筒，提高了工作效率，更简单方便；
3、本发明中的滚筒线圈拆分压合一体机，能在滚筒线圈拆分后压合，实现了机械化，提高了工作效率。
附图说明
图1为本发明滚筒线圈拆分压合一体机的立体图；
图2为本发明滚筒线圈拆分压合一体机的主视图；
图3为本发明中滚筒线圈拆分装置的立体图；
图4为图3中A的局部放大图。
以上各图中：1、滚筒线圈；2、拆分机体；3、滚筒轴；4、挂齿；41、接 近开关；5、挡板；6、压合机；7、拆环挡杆；8、滚轮轴；81、滚轮；9、压轮轴；91、压轮；10、胶带缠绕辊。
具体实施方式
下面，通过示例性的实施方式对本发明进行具体描述。然而应当理解，在没有进一步叙述的情况下，一个实施方式中的元件、结构和特征也可以有益地结合到其他实施方式中。
在本发明的描述中，需要说明的是，本发明中的长度方向为工作时的横向；术语“内”、“外”、“上”、“下”、“前”、“后”等指示的方位或位置关系为基于附图2所示的位置关系，仅是为了便于描述本发明和简化描述，而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作，因此不能理解为对本发明的限制。此外，术语“第一”、“第二”、“第三”仅用于描述目的，而不能理解为指示或暗示相对重要性。
参见图1以及图3，如图1和图3所示，本发明的滚筒线圈拆分装置，用于分离滚筒线圈1的线圈与胶带，包括拆分机体2，拆分机体2的上端设置有可安装滚筒线圈的滚筒轴3，拆分机体2内部的前端设置有可将滚筒线圈1上线圈与胶带分离的拆环挡杆7，拆环挡杆7与拆分机体2之间形成可通过胶带但不能通过线圈的空间，滚筒线圈1从该空间中通过，滚筒线圈上的线圈被拆离落下，拆环挡杆7下端的拆分机体2上设置有可悬挂分离后线圈的挂齿4，落下的线圈即可悬挂在挂齿上，该挂齿4的长度不短于待分离滚筒线圈上的线圈长度。
进一步参见图3以及图4，分别是本发明中滚筒线圈拆分装置的立体图以及局部放大图。如图3以及图4所示，拆分机体2内的后端依次设置有滚轮轴8以及压轮轴9，其中滚轮轴8上间隔设置有两个滚轮81，压轮轴9上设置有与滚轮81相配合的压轮91，滚轮81与压轮91之间接触配合，两个滚轮81之间的滚轮轴8与两个压轮91之间的压轮轴9形成可通过分离后胶带的间隙；滚轮轴8运动时，滚轮轴8上的滚轮81带动压轮91运动，进一步推动间隙内的胶带前行。
同时，继续参见图3，如图3所示，压轮轴9的上端还设置有可将胶带缠 绕形成可回收胶带卷的胶带缠绕辊10。
另外，在拆分机体2内部的中间还设置有过渡滚轮轴，过渡滚轮轴上设置有可托起胶带的过渡滚轮，胶带通过过渡滚轮轴的托起，防止胶带粘贴到拆分机体内，造成胶带在拆分机体内的堆叠。
因在该滚筒线圈拆分装置中，在拆分线圈时，通过电机带动运行，使拆分后的线圈具有一个较高的惯性，为了防止拆分后的线圈脱离拆分机体2较远，在拆环挡杆7的前部设置有可防止分离后线圈抛出的挡板5，该挡板5优选为透明的玻璃材质，以便于观察拆环挡杆7的拆环情况。
另外，为了实时监测拆分装置上拆分机体的前端设置有可感应到线圈的接近开关41，接近开关41对应于挂齿4设置，以检测悬挂在挂齿4上的线圈只有一条。
另外，上述过渡滚轮轴的端部与滚轮轴8下有海绵硅油槽，使粘贴线圈的胶带不能粘在设备上。
本发明所提供的上述滚筒线圈拆分装置，其动力来源均为设置在拆分机体内部的电机，启动电机，则包括同步带轮、滚轮轴等均运动；同时，该电机的启动，可通过脚踏开关以及其他方式启动，此均为本领域技术人员所能轻易想到的，在此不细述。
为了进一步说明上述滚筒线圈的拆分过程，下面就其工作过程进一步说明：
将滚筒线圈安装在滚筒轴上，并将滚筒线圈上的胶带先从拆环挡杆下方穿过，经过过渡滚筒后再从滚轮与压轮之间穿过，最后缠绕在胶带缠绕辊上；启动电机时，电机接到信号开始转动，电机经过同步带轮传动到滚轮轴上，使胶带走动，拆分后的线圈经过拆环挡杆后与胶带分离，经过挡板下落至挂齿上，下落过程中会接近开关起作用，电机接到信号后停止，实现线圈逐一拆分。
另外，本发明还提供了一种滚筒线圈拆分压合一体机，参见图1以及图2，分别是本发明中滚筒线圈拆分压合一体机的立体图以及主视图。如图1以及图2所示，该滚筒线圈拆分压合一体机包括上述滚筒线圈拆分装置，以及一体设置在滚筒线圈拆分装置底部的压合机6。
压合机6包括机壳，机壳前端设置有可压合线圈的压合空间。
压合机6的机壳前端设置有防压手感应开关，防压手感应开关对应设置与压合空间处。
滚筒线圈拆分压合一体机中的压合机在本发明中对其具体结构不做具体描述，因其具体结构在中国发明专利CN103057297B中已公开，即该压合机其包括机壳，机壳内设置推环装置、动力装置、传动装置、装订装置，动力装置设置为电机，传动装置将动力装置的动力传动到推环装置和装订装置，推环装置包推环传动机构、推环机构，推环传动机构和传动装置连接，传动装置包括传动轴，推环机构包括推板，推板前方设置可插入整板线圈的线圈定位机构，线圈定位机构下方设置一个线圈通过的空间，限位板前方设置线圈挂钩，线圈定位机构包括两个定位板，其中一个是固定板，另一个是设置在前方的限位板，限位板设置限位板调整机构，限位板调整机构使限位板可上下前后调整，限位板和固定板之间的间距和线圈匹配，调整机构设置上下调整单元和前后调整单元，其还包括调整旋钮，调整旋钮固定，旋钮和作为传动机构的齿轮连接，齿轮和支架上的齿条啮合实现上下调整；其还包括固定挡块，固定挡块设置为平滑过渡的阶梯，支架后设置档杆，档杆和固定挡块接触，上下调整时，挡块的阶梯使支架前后移动。
另外，在本发明中的滚筒线圈拆分装置中还设置有两个开关，分别为可启动拆分装置中电机运行的启动开关，以及可使其暂停运行的暂停开关；当线圈挂在挂齿上时，按下暂停开关，可人工取下该线圈，并将该线圈放置在下部的压合机压合处压合，待压合完毕后，按下启动开关，启动电机，循环运作，以实现线圈的拆分与压合。
以上所述，仅是本发明的较佳实施例而已，并非是对本发明作其它形式的限制，任何熟悉本专业的技术人员可能利用上述揭示的技术内容加以变更或改型为等同变化的等效实施例应用于其它领域，但是凡是未脱离本发明技术方案内容，依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与改型，仍属于本发明技术方案的保护范围。

Claims (10)

  1. 一种滚筒线圈拆分装置，用于分离滚筒线圈的线圈与胶带，包括拆分机体，其特征在于：拆分机体的上端设置有可安装滚筒线圈的滚筒轴，拆分机体内部的前端设置有可将滚筒线圈上线圈与胶带分离的拆环挡杆，拆环挡杆与拆分机体内下底面之间形成可通过胶带但是不能通过线圈的空间，滚筒线圈通过该空间后线圈掉落，拆环挡杆下端的拆分机体上设置有可悬挂掉落后线圈的挂齿。
  2. 根据权利要求1所述滚筒线圈拆分装置，其特征在于：拆分机体内的后端依次设置有滚轮轴以及压轮轴，其中滚轮轴上间隔设置有两个滚轮，压轮轴上设置有与滚轮相配合的压轮，滚轮与压轮之间接触配合，两个滚轮之间的滚轮轴与两个压轮之间的压轮轴形成可通过分离后胶带的间隙；滚轮轴运动时，滚轮轴上的滚轮带动压轮运动，进一步推动间隙内的胶带前行。
  3. 根据权利要求2所述滚筒线圈拆分装置，其特征在于：压轮轴的上端设置有可将胶带缠绕形成可回收胶带卷的胶带缠绕辊。
  4. 根据权利要求2或3所述滚筒线圈拆分装置，其特征在于：拆分机体内部的中间设置有过渡滚轮轴，过渡滚轮轴上设置有可托起胶带的过渡滚轮。
  5. 根据权利要求1-3中任一项所述滚筒线圈拆分装置，其特征在于：拆环挡杆的前部设置有可防止分离后线圈抛出的挡板。
  6. 根据权利要求1所述滚筒线圈拆分装置，其特征在于：拆分机体的前端设置有可感应到线圈的接近开关，接近开关对应于线圈下落感应，使电机停止转动，保证只有一条线圈在挂齿上。
  7. 根据权利要求4所述滚筒线圈拆分装置，其特征在于：过渡滚轮轴下有海绵硅油槽，使粘贴线圈的胶带不能粘在设备上。
  8. 一种滚筒线圈拆分压合一体机，其特征在于，包括权利要求1中所述滚筒线圈拆分装置，以及一体设置在滚筒线圈拆分装置底部的压合机。
  9. 根据权利要求8所述滚筒线圈拆分压合一体机，其特征在于，压合机包 括机壳，机壳前端设置有可压合线圈的压合空间。
  10. 根据权利要求9所述滚筒线圈拆分压合一体机，其特征在于，压合机的机壳前端设置有防压手感应开关，防压手感应开关对应设置与压合空间处。
PCT/CN2016/083585 2016-05-09 2016-05-27 滚筒线圈拆分装置和滚筒线圈拆分压合一体机 WO2017193426A1 (zh)

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