WO2017190554A1 - 高强度集成水路板 - Google Patents

高强度集成水路板 Download PDF

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Publication number
WO2017190554A1
WO2017190554A1 PCT/CN2017/076449 CN2017076449W WO2017190554A1 WO 2017190554 A1 WO2017190554 A1 WO 2017190554A1 CN 2017076449 W CN2017076449 W CN 2017076449W WO 2017190554 A1 WO2017190554 A1 WO 2017190554A1
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WO
WIPO (PCT)
Prior art keywords
waterway
plate
main body
filter element
water
Prior art date
Application number
PCT/CN2017/076449
Other languages
English (en)
French (fr)
Inventor
陈小平
Original Assignee
佛山市云米电器科技有限公司
陈小平
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 佛山市云米电器科技有限公司, 陈小平 filed Critical 佛山市云米电器科技有限公司
Priority to US16/098,501 priority Critical patent/US20190144298A1/en
Priority to KR1020187031263A priority patent/KR20190010540A/ko
Priority to BR212018071781U priority patent/BR212018071781U2/pt
Priority to JP2018557125A priority patent/JP2019514679A/ja
Publication of WO2017190554A1 publication Critical patent/WO2017190554A1/zh

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Classifications

    • C—CHEMISTRY; METALLURGY
    • C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F9/00—Multistage treatment of water, waste water or sewage
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D35/00—Filtering devices having features not specifically covered by groups B01D24/00 - B01D33/00, or for applications not specifically covered by groups B01D24/00 - B01D33/00; Auxiliary devices for filtration; Filter housing constructions
    • B01D35/30—Filter housing constructions
    • B01D35/306—Filter mounting adapter
    • C—CHEMISTRY; METALLURGY
    • C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00—Treatment of water, waste water, or sewage
    • C02F1/001—Processes for the treatment of water whereby the filtration technique is of importance
    • C02F1/003—Processes for the treatment of water whereby the filtration technique is of importance using household-type filters for producing potable water, e.g. pitchers, bottles, faucet mounted devices
    • C—CHEMISTRY; METALLURGY
    • C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00—Treatment of water, waste water, or sewage
    • C02F1/44—Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis
    • C02F1/441—Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis by reverse osmosis
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D35/00—Filtering devices having features not specifically covered by groups B01D24/00 - B01D33/00, or for applications not specifically covered by groups B01D24/00 - B01D33/00; Auxiliary devices for filtration; Filter housing constructions
    • B01D35/14—Safety devices specially adapted for filtration; Devices for indicating clogging
    • B01D35/153—Anti-leakage or anti-return valves
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2023/00—Use of polyalkenes or derivatives thereof as moulding material
    • B29K2023/10—Polymers of propylene
    • B29K2023/12—PP, i.e. polypropylene
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2309/00—Use of inorganic materials not provided for in groups B29K2303/00 - B29K2307/00, as reinforcement
    • B29K2309/08—Glass
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2313/00—Use of textile products or fabrics as reinforcement
    • C—CHEMISTRY; METALLURGY
    • C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00—Treatment of water, waste water, or sewage
    • C02F1/001—Processes for the treatment of water whereby the filtration technique is of importance
    • C—CHEMISTRY; METALLURGY
    • C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00—Treatment of water, waste water, or sewage
    • C02F1/28—Treatment of water, waste water, or sewage by sorption
    • C02F1/283—Treatment of water, waste water, or sewage by sorption using coal, charred products, or inorganic mixtures containing them
    • C—CHEMISTRY; METALLURGY
    • C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2201/00—Apparatus for treatment of water, waste water or sewage
    • C02F2201/002—Construction details of the apparatus
    • C02F2201/004—Seals, connections
    • C—CHEMISTRY; METALLURGY
    • C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2201/00—Apparatus for treatment of water, waste water or sewage
    • C02F2201/002—Construction details of the apparatus
    • C02F2201/005—Valves
    • C—CHEMISTRY; METALLURGY
    • C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2201/00—Apparatus for treatment of water, waste water or sewage
    • C02F2201/002—Construction details of the apparatus
    • C02F2201/007—Modular design
    • C—CHEMISTRY; METALLURGY
    • C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2301/00—General aspects of water treatment
    • C02F2301/02—Fluid flow conditions
    • C02F2301/028—Tortuous
    • C—CHEMISTRY; METALLURGY
    • C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2301/00—General aspects of water treatment
    • C02F2301/08—Multistage treatments, e.g. repetition of the same process step under different conditions
    • C—CHEMISTRY; METALLURGY
    • C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2307/00—Location of water treatment or water treatment device
    • C02F2307/14—Treatment of water in water supply networks, e.g. to prevent bacterial growth

Definitions

  • the invention relates to an integrated waterway module, in particular to a high-strength integrated waterway panel, which is mainly used for water purification equipment.
  • Chinese Patent Publication No. 104944608A discloses a water purification device and an integrated waterway module thereof and a method for manufacturing an integrated waterway module, which form a plurality of flow channels in the integrated waterway module;
  • the integrated waterway module includes at least a body and at least one cover body, wherein the body and/or the cover body are respectively formed with a plurality of grooves, and the body and the cover body are sealingly connected by an injection molding encapsulation structure, and the body and the cover body are jointly enclosed a part of the flow path in the flow channel.
  • the integrated waterway module is further provided with a plurality of interface interfaces, the interface interface is arranged with a plurality of interfaces, the interface can be inserted and matched with the filter core seat, and then the filter element is placed on the filter core seat to form a water purification device; however, due to the filter core seat It is a necessary component of the water purification equipment, and the component is connected to the integrated waterway module separately, which is also a problem that water leakage is easy.
  • the filter element is a core component with a large mass
  • the interface of the integrated waterway module and the filter cartridge seat in the structure is located on the outer peripheral surface thereof, so that the filter cartridge seat is like a load-bearing cantilever during use, which is more likely to cause the integrated waterway module and the filter element.
  • the filter elements are irregularly distributed on the outer circumference of the integrated waterway module, and the weights of the various filter elements are different, the center of gravity of the water purification device is largely deviated from the center position, and the balance is easy to be unbalanced.
  • the product has a large outer shape and a cost. Higher.
  • the integrated waterway module since the water path of the integrated waterway module is not on the same level, the integrated waterway module needs at least three main bodies to be connected, and the connection of each part is connected by secondary encapsulation (secondary injection molding, etc.). Or, through 3D printing to achieve its integrity, greatly increasing the difficulty of production, reducing production efficiency; at the same time, because the material of the integrated waterway module is plastic, its stiffness and strength are weak, easy to damage.
  • the object of the present invention is to overcome the deficiencies of the prior art described above, and to provide a high-strength integrated waterway plate with simple structure, reasonable structure, high structural strength and light weight.
  • a high-strength integrated waterway plate includes an integrated waterway plate, and the integrated waterway plate is provided with a plurality of flow channels, wherein the integrated waterway plate is composed of a waterway main body and a cover plate, and the waterway main body and the cover plate are both
  • the mixed material of the polypropylene and the glass fiber is injection-molded, and at least one filter connecting port is arranged on the main body of the water-path board, and each filter connecting port is integrally formed with the main body of the water-path board, and at least one water inlet hole and at least one water outlet hole are arranged in the filter core connecting port.
  • the bottom surface of the main body of the waterway plate and/or the top surface of the cover plate are respectively provided with a plurality of troughs. After the water main plate main body and the cover plate are connected, the trough body is enclosed as the flow passage, and the water inlet hole and the water outlet hole communicate with the flow passage.
  • the filter core connection port is provided with at least two, and each filter element connection port is located on the top side of the water channel board main body and arranged along a straight line, which is favorable for disassembly and assembly of the filter element.
  • a surrounding plate is formed around the main body of the waterway plate and/or the trough body on the cover plate, and a connecting rib is further disposed on the outer end surface of the water slab, and the main body of the water slab and the cover plate are welded by the connecting rib.
  • the width of the connecting rib is less than the width of the panel.
  • the outer panel is closed-loop, and the connecting ribs on the outer end surface of the closed-loop enclosure are also closed-loop. Since the peripheral connecting ribs form a complete ring shape (closed loop shape), the risk of water leakage is reduced.
  • the waterway main body and the cover plate are further provided with an outer turn edge on the outer periphery of the outer peripheral plate, and the outer turn edge is provided with a glue overflow groove.
  • the connecting convex rib is melted, and the connecting convex rib is melted.
  • the cover plate and the waterway main body are integrally connected, and the outer edge of the waterway main body and the cover plate are in close contact with each other, and most of the molten connecting rib material is melted into the overflowing groove of the outer turn. A part of the material after the connecting ribs are melted is sealed in the overflow tank, and the joint position of the waterway main body and the cover plate is kept smooth, and no secondary treatment is required.
  • the filter core connection port is provided with three to six, and each filter element connection port is linearly arranged on the top side of the water channel main body in the order of its water flow entering, and the filter core connection port is provided with a filter element connecting the filter element and the filter element connection port.
  • Chuck assembly After the filter element is directly inserted into the filter element connection port with the filter element connection chuck assembly, the water connection and the mechanical fixed connection can be realized by rotating the filter element. By sequentially arranging according to the order in which the water flows in, the flow path is shortened, and the processing cost and difficulty of the product are reduced.
  • the filter connector port includes a reverse osmosis membrane cartridge connection port, and the reverse osmosis membrane cartridge connection port is located at the center of the integrated waterway plate or at a position near the center of the integrated waterway plate. Due to the large size and high quality of the currently used filter element, the reverse osmosis membrane filter element is the core component of the water purification equipment. By placing it in the center of the integrated waterway board or at a position close to the center of the integrated waterway board, The product is placed more smoothly and the noise is lower when working.
  • the front and rear sides of the main body of the waterway plate are further provided with a plurality of functional sockets, and the function socket is connected with the flow channel and forms an angle with the flow channel.
  • the function socket is mainly used for inserting the sensor. Since the function socket forms an angle with the flow channel, when the sensor protrudes into the flow channel, the sensor surface is formed with a back water side, and the water flow on the back water side is slow, which is beneficial for the sensor to detect the water body. And the test data is more accurate.
  • the function socket forms an angle of 90 degrees with the flow channel.
  • the main material of this high-strength integrated waterway plate is a mixture of polypropylene and glass fiber, which has high strength and light weight.
  • the bottom surface of the main body of the waterway plate and/or the top surface of the cover plate are respectively provided with a plurality of grooves. Body, which helps to strengthen the structural strength of the integrated waterway;
  • This high-strength integrated waterway plate arranges the filter connection port along a straight line or a similar straight line (such as a slight arc shape, etc.), which makes the water flow path shorter, reduces water loss, and has a more reasonable product structure layout and less volume;
  • FIG. 1 is a schematic exploded view of an embodiment of the present invention.
  • FIG. 2 is a schematic view showing another angle structure of FIG. 1.
  • FIG. 2 is a schematic view showing another angle structure of FIG. 1.
  • FIG. 3 is a schematic view showing the structure of a front view of the present invention.
  • FIG. 4 is a schematic cross-sectional view of the A-A of FIG. 3.
  • FIG. 5 is a schematic cross-sectional view of the B-B of FIG. 3.
  • FIG. 5 is a schematic cross-sectional view of the B-B of FIG. 3.
  • Figure 6 is a schematic enlarged view of the structure C in Figure 5.
  • Fig. 7 is a structural schematic view showing the cover plate of Fig. 6 connected to the main body of the waterway plate.
  • FIG. 8 is a schematic bottom view of FIG. 3.
  • FIG. 8 is a schematic bottom view of FIG. 3.
  • FIG. 9 is a schematic plan view of the top view of FIG. 3.
  • FIG. 10 is a schematic rear view of the structure of FIG. 3 taken away from the cover plate.
  • Figure 11 is a schematic exploded view of the filter cartridge connecting chuck assembly of the present invention.
  • FIG. 12 is a schematic view showing another angle structure of FIG. 11.
  • a high-strength integrated waterway plate includes an integrated waterway plate and at least two filter connector ports, and the integrated waterway plate is provided with a plurality of flow channels, and each filter core connection port is integrally formed with the integrated waterway plate.
  • the water filter connection port is provided with a water inlet hole and a water outlet hole, and the water inlet hole and the water outlet hole are connected with the flow channel, and the filter element connection ports are arranged along the straight line on the top side of the integrated waterway plate.
  • the filter connecting port is in the shape of a groove, and the filter connecting port is provided with four, which comprises a PP cotton filter connecting port 14 and a front activated carbon arranged in a straight line along the order of the water flow.
  • the first water outlet hole 141 and the first water inlet hole 142 are disposed in the PP cotton filter connector port 14.
  • the second water outlet hole 131 and the second water inlet hole 132 are disposed in the front activated carbon filter core connection port 13 , and the reverse osmosis membrane filter core connection port 12 is provided.
  • the diameter of the reverse osmosis membrane filter connector 12 is larger than the diameter of the other filter connector.
  • the reverse osmosis membrane cartridge connection port 12 is provided with a reverse osmosis membrane cartridge connection chuck assembly 8 for connecting the reverse osmosis membrane cartridge to the reverse osmosis membrane cartridge connection port 12.
  • the PP cotton filter connecting port 14, the front activated carbon filter connecting port 13 and the rear activated carbon filter connecting port 11 have the same structure, and the inside thereof is respectively provided for connecting with the PP cotton filter element, the front activated carbon filter element or the rear activated carbon filter element.
  • the reverse osmosis membrane cartridge connection port 12 is located at the center of the integrated waterway plate or at a position near the center of the integrated waterway plate. Due to the large size and high quality of the currently used filter element, the reverse osmosis membrane filter element is the core component of the water purification equipment. By placing it in the center of the integrated waterway board or at a position close to the center of the integrated waterway board, The product is placed more smoothly and the noise is lower when working.
  • the tops of the respective filter element connection ports are flat and connected by a support plate 21, and the support plate 21 is provided with a connection hole 22.
  • the integrated waterway board is composed of a waterway main body 10 and a cover plate 5.
  • the filter core connection ports are all located on the top side of the waterway main body 10, and the bottom of the waterway main body 10 is welded integrally with the cover plate 5, and the bottom surface of the waterway main body 10 and the cover 5 are A plurality of tanks are respectively arranged on the top surface, and the water channel main body 10 and the cover plate 5 are connected to each other to enclose the tank body into the flow passage.
  • a surrounding plate is formed around the trough body of the waterway main body 10 and the cover plate 5, and a connecting rib is further disposed on the outer end surface of the shroud, wherein the outer peripheral shroud is closed loop In the shape of the closed loop, the connecting ribs on the outer end surface of the shroud are also closed-loop.
  • the width of the connecting rib is less than the width of the panel.
  • the bottom surface of the main body 10 of the waterway plate is vertically provided with a plurality of upper trough bodies 42 (shown in FIG. 10), and the upper trough body 42 forms an upper wrap 45, and the outer end surface of the upper wrap 45 is provided with upper connecting ribs 44.
  • the upper dwelling plate 45 located at the outer periphery has a closed loop shape, and the upper connecting ribs 44 of the outer end surface thereof also have a closed loop shape.
  • the upper tank 42 corresponding to the top surface of the cover plate 5 corresponding to the waterway main body 10 is provided with a plurality of lower troughs 55, and the lower trough 55 is formed between the lower troughs 55, and the lower end faces of the lower shrouds 53 are provided with lower connecting ribs 54.
  • the lower dwelling plate 53 located at the outer periphery has a closed loop shape, and the lower connecting rib 54 of the outer end surface thereof also has a closed loop shape.
  • the waterway main body 10 and The cover plate 5 can be formed by the simplest upper and lower opening and closing molds, and when the side of the waterway main body 10 has other sockets, the side socket can be processed by adding a simple lateral core pulling to the upper mold, and the processing equipment is simple. The production cost is low.
  • the material for the integrated waterway plate is a mixed material of polypropylene and glass fiber, which has high strength and light weight.
  • the waterway main body 10 and the cover plate 5 are further provided with an outer turn edge on the outer periphery of the outer peripheral plate, and an overflowing groove is arranged on the outer turn edge.
  • the connecting convex ribs are melted and connected.
  • the cover plate 5 and the waterway main body 10 are integrally connected, and the outer flaps of the waterway main body 10 and the cover plate 5 are in close contact with each other, and most of the molten connecting rib material is melted into the outer flap. Inside the slot.
  • the waterway main body 10 is further provided with a first outer flange 41 on the outer periphery of the outer peripheral panel 45, and the bottom surface of the first outer flange 41 is provided with an overflow plastic tank 43;
  • the outer flange 41 is provided with a second outer flange 52, and the top surface of the second outer flange 52 is provided with an underflow glue groove 51 corresponding to the overflow plastic tank 43.
  • the joint position is smooth, no secondary treatment is required), at this time, the overflow glue tank 43 and the underflow glue tank 51 is surrounded by the overflow cavity D, a part of the material F which is melted by the upper connecting rib 44 and the lower connecting rib 54 is sealed in the overflow cavity D, and is melted integrally with the wall of the overflow cavity D, and the waterway main body 10
  • the bonding position with the cover 5 is kept smooth.
  • the material to be melted is solidified, it forms a seamless connection with the waterway main body 10 and the cover plate 5, and has high structural strength, does not separate, and does not leak water.
  • the integrated waterway plate has a rectangular parallelepiped shape
  • the waterway main body 10 of the integrated waterway plate further has a plurality of functional sockets on the front and rear sides, and the function socket forms an angle of 90 degrees with the flow channel, as shown in the figure.
  • the center line of the two lines is shown in 5.
  • the waterway main body 10 is further provided with a water inlet 31, a waste water port 32, and a pure water port 33.
  • the water inlet 31, the waste water port 32, and the pure water port 33 are provided on the front side of the waterway main body 10, in this embodiment, the water inlet 31.
  • the centers of the waste water port 32 and the pure water port 33 are located on the same plane.
  • the function socket specifically includes a first socket 34, a second socket 35, a third socket 36, a fourth socket 61, a fifth socket 62, a sixth socket 63, a seventh socket 64, an eighth socket 65, and a ninth socket 66.
  • the tenth socket 67 and the eleventh socket 68 wherein the first socket 34, the second socket 35 and the third socket 36 are located on the front side of the waterway main body 10, and the remaining fourth to eleventh sockets are located in the waterway main body 10 The back side.
  • the center of the first socket 34 is located on a plane
  • the centers of the second socket 35 and the third socket 36 are located on another plane, and the centers of the water inlet 31, the waste water port 32 and the pure water port 33 are located.
  • the centers of the fourth socket 61 and the fifth socket 62 are located on a plane
  • the center of the sixth socket 63 is located on another plane
  • the seventh socket 64, the eighth socket 65, the tenth socket 67 and the The center of the eleven sockets 68 is located on a further plane
  • the center of the ninth socket 66 is located on a further plane.
  • the sockets on the front and rear sides may not be on the same plane.
  • Waterway description when using integrated waterway board Set the components of the water purification equipment on the integrated waterway board, The incoming water enters from the water inlet 31, enters the PP cotton filter through the first water outlet 141 of the PP cotton filter connection port 14, enters the first water inlet hole 142 from the PP cotton filter element, enters the flow meter through the fourth socket 61, enters the first
  • the five-port 62 enters the eighth socket 65, passes through the flow solenoid valve, enters the seventh socket 64, and enters the pump through the sixth socket 63.
  • the second water outlet hole 131 enters the front activated carbon filter element, and enters the third water outlet hole 123 of the reverse osmosis membrane filter element connection port 12 through the second water inlet hole 132 of the front activated carbon filter element connection port 13 into the reverse osmosis membrane filter element, and the reverse osmosis membrane filter element
  • the pure water enters the flowmeter from the pure water inlet hole 122 of the reverse osmosis membrane cartridge connection port 12 through the second interface 35, and then enters through the third interface 36, and passes through the fourth outlet hole 111 of the rear activated carbon filter cartridge connection port 11 after entering.
  • the activated carbon filter element is disposed, and then flows through the fourth water inlet hole 112 of the rear activated carbon filter element connection port 11 to the pure water port 33, and the waste water of the reverse osmosis membrane filter element enters the eleventh through the wastewater inlet hole 121 of the reverse osmosis membrane filter element connection port 12.
  • Port 68 and then through the flow regulating valve 67 enters the tenth socket, and then is discharged through the waste water outlet 32.

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Hydrology & Water Resources (AREA)
  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Water Supply & Treatment (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Water Treatment By Sorption (AREA)
  • Sanitary Device For Flush Toilet (AREA)
  • Separation Using Semi-Permeable Membranes (AREA)

Abstract

一种高强度集成水路板，包括集成水路板，集成水路板内设有多个流道，集成水路板由水路板主体（10）和盖板（5）构成，水路板主体（10）和盖板（5）均由聚丙烯和玻璃纤维的混合材料注塑成型，水路板主体（10）上设有至少一个滤芯连接口，各个滤芯连接口与水路板主体（10）一体成型，滤芯连接口内设有至少一入水孔和至少一出水孔，水路板主体（10）底面和/或盖板（5）顶面分别设有多个槽体，水路板主体（10）和盖板（5）连接后将槽体围闭成流道，入水孔和出水孔与流道连通。

Description

高强度集成水路板 技术领域
本发明涉及一种集成水路模块，特别是一种高强度集成水路板，其主要用于净水设备。
背景技术
中国专利文献号104944608A于2015年9月30日公开一种净水设备及其集成水路模块及集成水路模块的制造方法，所述集成水路模块内形成多个流道；所述集成水路模块包括至少一本体和至少一盖体，所述本体和/或盖体上分别形成有多个凹槽，所述本体和盖体通过注塑包胶结构密封连接，所述本体和盖体共同围成多个所述流道中的一部分流道。可将各种有形管路和接头取消，取而代之的是一个整体的水路部件，杜绝了管子与接头连接密封失效导致漏水的最大问题，使净水设备内部更简洁。该结构中集成水路模块上还设有多个接口介面，接口介面布置多个接口，接口可与滤芯座插接配合，然后在滤芯座上放置滤芯，即形成净水设备；但是，由于滤芯座是净水设备必要的部件，该部件与集成水路模块分体连接，同样是容易存在漏水的问题。另外，由于滤芯是质量较大的核心部件，该结构中集成水路模块与滤芯座连接的接口位于其外周面上，从而使得滤芯座使用过程中如同承重的悬臂，更容易导致集成水路模块与滤芯座连接处出现漏水。再有，由于滤芯不规则地分布在集成水路模块外周，同时，各种滤芯的重量不同，导致净水设备的重心与其中心位偏差较大，容易失平衡，而且，产品外形尺寸较大，成本较高。还有，由于集成水路模块的水路不是同在一个层面上，所以，使得集成水路模块至少需要三块主体连接而成，而且，各部分的连接通过二次包胶(二次注塑等)方式连接，或者，通过3D打印实现其整体性，大大增加产品生产的难度，降低生产效率；同时，由于集成水路模块的材料均为塑料，其刚度和强度较弱，容易受损。
发明内容
本发明的目的在于克服上述现有技术存在的不足，而提供一种结构简单、合理，结构强度高、质量轻的高强度集成水路板。
本发明的目的是这样实现的：
一种高强度集成水路板，包括集成水路板，集成水路板内设有多个流道，其特征是，所述集成水路板由水路板主体和盖板构成，水路板主体和盖板均由聚丙烯和玻璃纤维的混合材料注塑成型，水路板主体上设有至少一个滤芯连接口，各个滤芯连接口与水路板主体一体成型，滤芯连接口内设有至少一入水孔和至少一出水孔，水路板主体底面和/或盖板顶面分别设有多个槽体，水路板主体和盖板连接后将槽体围闭成所述流道，入水孔和出水孔与流道连通。
本发明的目的还可以采用以下技术措施解决：
作为更具体的方案，所述滤芯连接口设有至少两个，各个滤芯连接口均位于水路板主体顶侧、并沿直线排布设置，有利于滤芯的拆装。
所述水路板主体和/或盖板上的槽体周围形成有围板，围板外端面上还设有连接凸筋，水路板主体与盖板通过连接凸筋熔融焊接。
所述连接凸筋的宽度小于围板宽度。当水路板主体与盖板连接时，连接凸筋发生熔融变化，由于围板与连接凸筋侧面之间存在余量空间，连接凸筋熔融后的材料先流至上述余量空间中，直至该空间被填平后再往围板壁流去，但流至围板壁的材料较小，对流道流量影响较小。
位于外围的围板呈闭环状，其呈闭环状的围板外端面上的连接凸筋也呈闭环状。由于外围的连接凸筋成完整的环状(闭环状)，可降低往外漏水的风险。
所述水路板主体和盖板对应外围的围板外周还设有外翻边，外翻边上设有溢胶槽，当水路板主体和盖板焊接时连接凸筋熔化，连接凸筋熔化后将盖板和水路板主体连接成一体，水路板主体和盖板的外翻边相互贴紧，且大部分熔化的连接凸筋材料熔入外翻边的溢胶槽内。连接凸筋熔掉后的部分材料封存在溢胶槽内，而水路板主体和盖板结合位保持平滑，无需二次处理。
所述滤芯连接口设有三至六个，各个滤芯连接口按其水流进入的先后顺序依次直线排布在水路板主体顶侧，滤芯连接口内设有将滤芯与滤芯连接口接驳的滤芯连接卡盘组件。滤芯直接插入带有滤芯连接卡盘组件的滤芯连接口后，通过旋转滤芯即可实现水路的连接及机械的固定连接。而通过按其水流进入的先后顺序依次排布，则更有了缩短水流路径，降低产品加工成本和难度。
所述滤芯连接口中包含有一反渗透膜滤芯连接口，反渗透膜滤芯连接口位于集成水路板中心或位于靠近集成水路板中心的位置。由于目前常用的滤芯中，反渗透膜滤芯体积较大，质量较重，而且，是净水设备的核心部件，通过将其设置在集成水路板中心或位于靠近集成水路板中心的位置，可使得产品放置更加平稳，工作时，噪音更低。
所述水路板主体的前后两侧还设有多个功能插口，功能插口与流道连通、并与流道形成夹角。功能插口主要用于插放传感器，由于功能插口与流道形成夹角，所以，当传感器伸入流道后，传感器表面形成有背水侧，背水侧的水流较慢，有利于传感器对水体进行检测，且检测数据更准确。
所述功能插口与流道形成90度的夹角。
本发明的有益效果如下：
(1)此款高强度集成水路板的主要用料为聚丙烯和玻璃纤维的混合材料，其强度高、质量轻，同时，水路板主体底面和/或盖板顶面分别设有多个槽体，有助于加强集成水路板的结构强度；
(2)此款高强度集成水路板将滤芯连接口沿直线或类似直线(如略微的弧形等)排布，使得水流路径更短，减少水路流失，产品结构布局更合理、体积更少；而通过将滤芯连接口与集成水路板一体化(材料之间连成一体，而非机械连接成一体，之间没有接驳位)，减少了易漏水点的存在，使得产品使用更安全，更可靠；
(3)此款高强度集成水路板的滤芯连接口设置在集成水路板的同一侧，更有利于滤芯的安装。
附图说明
图1为本发明一实施例分解结构示意图。
图2为图1另一角度结构示意图。
图3为本发明主视结构示意图。
图4为图3的A-A剖视结构示意图。
图5为图3的B-B剖视结构示意图。
图6为图5中C处放大结构示意图。
图7为图6中盖板与水路板主体连接成一体后结构示意图。
图8为图3的仰视结构示意图。
图9为图3的俯视结构示意图。
图10为图3取走盖板后的后视结构示意图。
图11为本发明与滤芯连接卡盘组件分解结构示意图。
图12为图11另一角度结构示意图。
具体实施方式
下面结合附图及实施例对本发明作进一步描述：
参见图1和图2所示，一种高强度集成水路板，包括集成水路板和至少两个滤芯连接口，集成水路板内设有多个流道，各个滤芯连接口与集成水路板一体成型，滤芯连接口内设有入水孔和出水孔，入水孔和出水孔与流道连通，各个滤芯连接口沿直线排布设置在集成水路板的顶侧。
结合图3至图6所示，所述滤芯连接口呈凹槽状，滤芯连接口设有四个，其包括沿水流进入的先后顺序依次直线排布的PP棉滤芯连接口14、前置活性炭滤芯连接口13、反渗透膜滤芯连接口12和后置活性炭滤芯连接口11。PP棉滤芯连接口14内设有第一出水孔141和第一入水孔142，前置活性炭滤芯连接口13内设有第二出水孔131和第二入水孔132，反渗透膜滤芯连接口12内设有第三出水孔123、废水入水孔121和纯水入水孔122，后置活性炭滤芯连接口11内设有第四出水孔111和第四入水孔112。其中，反渗透膜滤芯连接口12的直径大于其它滤芯连接口直径。
结合图11和图12所示，所述反渗透膜滤芯连接口12内设有用于将反渗透膜滤芯与反渗透膜滤芯连接口12接驳的反渗透膜滤芯连接卡盘组件8。所述PP棉滤芯连接口14、前置活性炭滤芯连接口13和后置活性炭滤芯连接口11结构相同，其内部分别设有可用于与PP棉滤芯、前置活性炭滤芯或后置活性炭滤芯接驳的普通连接卡盘组件7。
所述反渗透膜滤芯连接口12位于集成水路板中心或位于靠近集成水路板中心的位置。由于目前常用的滤芯中，反渗透膜滤芯体积较大，质量较重，而且，是净水设备的核心部件，通过将其设置在集成水路板中心或位于靠近集成水路板中心的位置，可使得产品放置更加平稳，工作时，噪音更低。
所述各个滤芯连接口顶部持平、并通过支撑板21连接，支撑板21上设有连接孔22。
所述集成水路板由水路板主体10和盖板5构成，滤芯连接口均位于水路板主体10顶侧，水路板主体10底部与盖板5焊接成一体，水路板主体10底面和盖板5顶面分别设有多个槽体，水路板主体10和盖板5连接后将槽体围闭成所述流道。所述水路板主体10和盖板5上的槽体周围形成有围板，围板外端面上还设有连接凸筋，其中，位于外围的围板呈闭环 状，其呈闭环状的围板外端面上的连接凸筋也呈闭环状。所述连接凸筋的宽度小于围板宽度。具体是：水路板主体10底面垂直设有多个上槽体42(结合图10所示)，上槽体42之间形成上围板45，上围板45外端面设有上连接凸筋44，其中，位于外围的上围板45呈闭环状，其外端面的上连接凸筋44也呈闭环状。盖板5顶面对应水路板主体10的上槽体42设有多个下槽体55，下槽体55之间形成下围板53，下围板53外端面设有下连接凸筋54，其中，位于外围的下围板53呈闭环状，其外端面的下连接凸筋54也呈闭环状。
由于上槽体42和下槽体55分别与水路板主体10和盖板5垂直，同时，滤芯连接口和上槽体42分别位于水路板主体10的上下两侧，所以，水路板主体10和盖板5可以通过最为简单的上下开合模具加工成型，而当水路板主体10侧面还具有其它插口时，通过对上模增加简单的横向抽芯，即可加工出侧面插口，其加工设备简单，生产成本低。再有，集成水路板的用料为聚丙烯和玻璃纤维的混合材料，其强度高、质量轻。
所述水路板主体10和盖板5对应外围的围板外周还设有外翻边，外翻边上设有溢胶槽，当水路板主体10和盖板5焊接时连接凸筋熔化，连接凸筋熔化后将盖板5和水路板主体10连接成一体，水路板主体10和盖板5的外翻边相互贴紧，且大部分熔化的连接凸筋材料熔入外翻边的溢胶槽内。具体是：所述水路板主体10对应外围的上围板45外周还设有第一外翻边41，第一外翻边41底面设有上溢胶槽43；所述盖板5对应第一外翻边41设有第二外翻边52，第二外翻边52顶面对应上溢胶槽43设有下溢胶槽51。
结合图7所示，当水路板主体10和盖板5焊接时，同时对压水路板主体10和盖板5，上连接凸筋44和下连接凸筋54熔融结合，其中，上连接凸筋44和下连接凸筋54熔掉后的材料一部分流至流道壁，而位于外围的上连接凸筋44和下连接凸筋54熔融后的材料主要留入上溢胶槽43和下溢胶槽51内，直至水路板主体10和盖板5完全贴合(见图7中E处所示，其结合位平滑，无需二次处理)，此时，上溢胶槽43和下溢胶槽51围成溢胶腔D，上连接凸筋44和下连接凸筋54熔掉后的部分材料F封存在溢胶腔D内、并与溢胶腔D壁熔成一体，而水路板主体10和盖板5结合位保持平滑。当被熔掉的材料凝固后，则与水路板主体10和盖板5形成无缝连接，结构强度大，不分离、不漏水。
结合图8和图9所示，所述集成水路板呈长方体状，集成水路板的水路板主体10前后两侧还设有多个功能插口，功能插口与流道形成90度夹角，见图5中两道中心线所示。另外，水路板主体10还设有进水口31、废水口32和纯水口33，进水口31、废水口32和纯水口33设置在水路板主体10的前侧，该实施例中进水口31、废水口32和纯水口33的中心位于同一平面上。所述功能插口具体包括第一插口34、第二插口35、第三插口36、第四插口61、第五插口62、第六插口63、第七插口64、第八插口65、第九插口66、第十插口67和第十一插口68，其中，第一插口34、第二插口35和第三插口36位于水路板主体10的前侧，其余第四至第十一插口位于水路板主体10的后侧。另外，本实施例中：第一插口34的中心位于一平面上，第二插口35和第三插口36的中心位于另一平面上，进水口31、废水口32和纯水口33的中心位于又一平面上，见图8中中心线所示。参见图9所示，第四插口61和第五插口62的中心位于一平面上，第六插口63的中心位于另一平面上，第七插口64、第八插口65、第十插口67和第十一插口68的中心位于又一平面上，第九插口66的中心位于再一平面上。而且，上述前后两侧的插口可以不在同一平面上。
结合集成水路板使用时的水路说明：将净水设备的构件设置在集成水路板上，自 来水从进水口31进入，经过PP棉滤芯连接口14的第一出水孔141进入到PP棉滤芯，从PP棉滤芯进入第一入水孔142，经过第四插口61进入流量计，在进入第五插口62，再进入第八插口65，经过流量电磁阀后进入第七插口64，再经第六插口63进入泵，从泵出来后进入第一插口34，在经过前置活性炭滤芯连接口13的第二出水孔131进入前置活性炭滤芯，经前置活性炭滤芯连接口13的第二入水孔132进入反渗透膜滤芯连接口12的第三出水孔123进入反渗透膜滤芯，反渗透膜滤芯的纯水从反渗透膜滤芯连接口12的纯水入水孔122经过第二接口35进入流量计，再经过第三接口36进入，经过后置活性炭滤芯连接口11的第四出水孔111进入后置活性炭滤芯，再经过后置活性炭滤芯连接口11的第四入水孔112到纯水口33流出，反渗透膜滤芯的废水经反渗透膜滤芯连接口12的废水入水孔121进入第十一插口68再经过流量调节阀后进入第十插口67，再经废水口32排出。

Claims (10)

  1. 一种高强度集成水路板，包括集成水路板，集成水路板内设有多个流道，其特征是，所述集成水路板由水路板主体(10)和盖板(5)构成，水路板主体(10)和盖板(5)均由聚丙烯和玻璃纤维的混合材料注塑成型，水路板主体(10)上设有至少一个滤芯连接口，各个滤芯连接口与水路板主体(10)一体成型，滤芯连接口内设有至少一入水孔和至少一出水孔，水路板主体(10)底面和/或盖板(5)顶面分别设有多个槽体，水路板主体(10)和盖板(5)连接后将槽体围闭成所述流道，入水孔和出水孔与流道连通。
  2. 根据权利要求1所述高强度集成水路板，其特征是，所述滤芯连接口设有至少两个，各个滤芯连接口均位于水路板主体(10)顶侧、并沿直线排布设置。
  3. 根据权利要求1所述高强度集成水路板，其特征是，所述水路板主体(10)和/或盖板(5)上的槽体周围形成有围板，围板外端面上还设有连接凸筋，水路板主体(10)与盖板(5)通过连接凸筋熔融焊接。
  4. 根据权利要求3所述高强度集成水路板，其特征是，所述连接凸筋的宽度小于围板宽度。
  5. 根据权利要求3或4所述高强度集成水路板，其特征是，位于外围的围板呈闭环状，其呈闭环状的围板外端面上的连接凸筋也呈闭环状。
  6. 根据权利要求5所述高强度集成水路板，其特征是，所述水路板主体(10)和盖板(5)对应外围的围板外周还设有外翻边，外翻边上设有溢胶槽，当水路板主体(10)和盖板(5)焊接时连接凸筋熔化，连接凸筋熔化后将盖板(5)和水路板主体(10)连接成一体，水路板主体(10)和盖板(5)的外翻边相互贴紧，且大部分熔化的连接凸筋材料熔入外翻边的溢胶槽内。
  7. 根据权利要求1所述高强度集成水路板，其特征是，所述滤芯连接口设有三至六个，各个滤芯连接口按其水流进入的先后顺序依次直线排布在水路板主体(10)顶侧，滤芯连接口内设有将滤芯与滤芯连接口接驳的滤芯连接卡盘组件。
  8. 根据权利要求7所述高强度集成水路板，其特征是，所述滤芯连接口中包含有一反渗透膜滤芯连接口(12)，反渗透膜滤芯连接口(12)位于集成水路板中心或位于靠近集成水路板中心的位置。
  9. 根据权利要求1所述高强度集成水路板，其特征是，所述水路板主体(10)的前后两侧还设有多个功能插口，功能插口与流道连通、并与流道形成夹角。
  10. 根据权利要求9所述高强度集成水路板，其特征是，所述功能插口与流道形成90度的夹角。
PCT/CN2017/076449 2016-05-03 2017-03-13 高强度集成水路板 WO2017190554A1 (zh)

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