WO2017174105A1 - Düse zum spritzen einer anorganischen masse - Google Patents
Düse zum spritzen einer anorganischen masse Download PDFInfo
- Publication number
- WO2017174105A1 WO2017174105A1 PCT/EP2016/057301 EP2016057301W WO2017174105A1 WO 2017174105 A1 WO2017174105 A1 WO 2017174105A1 EP 2016057301 W EP2016057301 W EP 2016057301W WO 2017174105 A1 WO2017174105 A1 WO 2017174105A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- section
- flow channel
- cross
- kidney
- nozzle according
- Prior art date
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B1/00—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means
- B05B1/02—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to produce a jet, spray, or other discharge of particular shape or nature, e.g. in single drops, or having an outlet of particular shape
- B05B1/04—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to produce a jet, spray, or other discharge of particular shape or nature, e.g. in single drops, or having an outlet of particular shape in flat form, e.g. fan-like, sheet-like
- B05B1/044—Slits, i.e. narrow openings defined by two straight and parallel lips; Elongated outlets for producing very wide discharges, e.g. fluid curtains
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B7/00—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
- B05B7/14—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas designed for spraying particulate materials
- B05B7/1481—Spray pistols or apparatus for discharging particulate material
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21B—MANUFACTURE OF IRON OR STEEL
- C21B7/00—Blast furnaces
- C21B7/04—Blast furnaces with special refractories
- C21B7/06—Linings for furnaces
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D1/00—Casings; Linings; Walls; Roofs
- F27D1/16—Making or repairing linings increasing the durability of linings or breaking away linings
- F27D1/1636—Repairing linings by projecting or spraying refractory materials on the lining
Definitions
- the invention relates to a nozzle for spraying an inorganic mass.
- inorganic mass includes st
- refractory Mas sen English: refractory masses / monolithics
- Visko sity consistency
- Such refractory Mas sen be used, for example, to the inner lining of industrial aggregates, which are exposed to a high temperature load (often> 1000 ° C).
- a high temperature load often> 1000 ° C.
- industrial furnaces such as rotary kilns for the production of
- industrial furnaces such as shaft kilns for burning limestone industrial vessels for receiving molten metals and / or for treating molten metals, for example converters,
- the invention relates to the spraying / spraying a mas se under pressure by means of a nozzle. After the compound has been sprayed with the nozzle, it hardens.
- the mass often contains a corresponding binder, such as cement, or a chemical binder, for example based on phosphate.
- the invention is not limited in this respect and also relates to other applications, for example the Ausbes fibers of damaged (verschlis senen) wall surfaces or the repair of refractory
- the prior art mainly nozzles are used, which have a cylindrical flow channel for the Mas se, ie a flow channel with a circular cross-section.
- Such a nozzle has the following disadvantages: poor mixing of the mass in the nozzle
- the EP 77 1863B 1 discloses nozzles with multiple outlet openings for spraying refractory Mas sen. This nozzle is structurally complicated and does not eliminate the disadvantages mentioned.
- the US 3, 423, 029 proposes to transport the mass along a nozzle, which has a plurality of juxtaposed nozzle tubes, each with a round inner cross-section at the output end.
- the invention has for its object to optimize a spray nozzle of the type mentioned fluidly to allow a simple, safe and high-quality spraying an inorganic, especially refractory Mas se to obtain a homogeneous coating with the most constant layer thickness.
- the invention is based on the following considerations:
- the mass should be forcibly guided on its way through the nozzle in different directions. This is done by the s of the flow channel in the nozzle different cross sections between a first end (inlet opening of the mas se in the nozzle) and a second end (where the Mas se leaves the nozzle).
- the injection time is reduced because more mass can be transported through the nozzle without creating a higher rebound. This increases efficiency.
- the performance of known nozzles of the type mentioned is, depending on the type, for example 70 to 200 kg / min. This performance can be approximately doubled with the new nozzle (with the same nozzle cross-section at the second end).
- the spray technique is simplified; An automatic injection by means of a robot is possible.
- the invention relates to a nozzle for injecting an inorganic mass, having the following features: a flow channel which differs from a first end having a substantially circular cross-section up to
- each of the minimum cross-sections of the flow channel changes from circular to kidney-shaped in a slit fashion between the first end and the second end
- Each kidney-shaped cross section has at least one concave and one convexly curved peripheral portion.
- “Circular cross-section of the flow channel” in the sense of the invention is a substantially round cross-section, that is, certain tolerances, for example due to the production of the nozzle, are accepted.
- the round cross-section extends over a certain distance of
- the "minimal cross section" of the flow channel takes into account that the flow channel also has curved sections, so that only the smallest cross section is taken into account at each centroid along the flow channel, in other words, the
- Cut surfaces to determine the minimum cross-section of the flow channel at different locations are correspondingly different and can go from vertical to horizontal.
- “Kidney-shaped cross-section of the flow channel” is initially only called that the cross-section has at least one concave and at least one convex edge section.
- “kidney-shaped” means that the cross-section at at least one point has a “recess” (the concave section) ), ie is pressed inwards.
- This indentation can be achieved by a corresponding shaping of the wall of the flow channel, or by an appropriate installation.
- the basic shape can be round or oval or define a circle section.
- the kidney-shaped cross-sections are characterized by exactly one concave and exactly one convex peripheral section, wherein the radii of curvature of both sections can change along the flow channel.
- Kidney-shaped includes geometries in which two mutually perpendicular diagonals (DG 1, DG 2) are clearly different, in particular DG 1 / DG 2> 1, 5 or> 3.
- the kidney-shaped cross-sections also have a certain extend the length of the flow channel, for example, 20 to 80% of the total length.
- the concave and convex portions extend, for example, over an angle of more than 30 degrees, with respect to the
- Section runs according to a variant over an angle of more than 210 degrees.
- the kidney-shaped cross sections can sabrisk a perimeter
- Slit-like cross-section of the flow channel describes a shape in which the width B of the flow channel is significantly greater than the perpendicular (H) perpendicular thereto height H, in particular B / H> 3,> 5 or> 7.
- the slot may be rectangular, in particular on the narrow sides but also rounded.
- the slot-like region preferably run parallel and rectilinear in order to achieve a defined flat jet of the emerging mass.
- the slot-like region also extends over a certain length in the flow direction of the mass, for example 5 to 25% of the total length.
- the flow channel between the first end and the second end has a profile such that an axis which is perpendicular to the circular cross section at the first end and through its centroid, with distance to the centroids of at least 30% of the kidney-like cross sections of the flow channel runs.
- the absolute total length L of the nozzle in the flow direction of the mass is typically 20-70 cm.
- the cross section of the flow channel changes from the first to the second end:
- a first portion is less than 0.35L and largely round, a central portion 0.2-0, 8L long and has a kidney-shaped cross-section, and the third
- the basic structure of the nozzle can be varied by one or more of the following features:
- the cross-sections of the flow channel between the first end and the second end have an equal area, with "equal area” also including tolerances of up to 5%, which eliminates dead zones in the flow channel.
- the cross sections of the flow channel between the first end and the second end deviate by a maximum of 30%, in particular they become smaller toward the nozzle outlet, that is to say the respective (minimum) cross-sectional area becomes smaller towards the second end.
- the cross-sectional reduction according to one embodiment is a maximum of 20%, but usually ⁇ 10%, and most preferably a maximum of 5%. In this way, the flow rate is increased, without the risk of clogging.
- the axis which is perpendicular to the circular cross section at the first end and through the sen centroid, according to one embodiment, by the centroid of the
- a further embodiment is characterized in that the vectorial flow direction is at the first and second nozzle ends different.
- the flow channel in the last section (towards the nozzle end) curved or angled and extends, for example, at an angle ⁇ 45 degrees to the axial flow direction at the first end of the nozzle.
- said axis extends perpendicular to the circular cross-section at the first end and by the sen
- the nozzle has a flow channel which extends obliquely (at an angle) to said axis at the first end of the nozzle. This geometry is favorable for uniform mass transport without
- the flow channel extends between the first end and the second end at least along a portion curved, that is, the
- Flow channel has at least a portion in which the main flow direction of the mass is not linear, but
- the curvature is regularly dimensioned as follows: The shortest distance between said axis (which is perpendicular to the circular cross-section and through the centroid at the nozzle inlet) and the centroid of the curved portion furthest away from this axis is 0.2 to 2.0 of the diameter D of the flow channel at the nozzle inlet.
- a nozzle in which the flow channel in a section with
- the nozzle may be configured such that the flow channel is linear in a first section following the first end.
- the invention comprises a nozzle in which the flow channel extends linearly in an end section which opens out in the second end.
- the flow channel in the flow direction of the mass over a certain length at the second end have a same cross-section, with pairs of parallel walls to produce a defined flat jet for Mas se can.
- this includes a nozzle in which the slit-like cross section of the flow channel at the second end has a height which is 0.7 to 0, 1 times the diameter of the ses
- the slot width is correspondingly larger than the diam water of the flow channel at the first end, for example 2- 10 times larger than the diameter of the diametric circular cross-section at the first end.
- Desired is a significant change in cross section from around (at the entrance of the nozzle) in almost flat (at the exit of the nozzle).
- the slit-like second end allows the mass to be squirted like a flat curtain (as a flat jet).
- the nozzle can be made of any materials; the concrete material is chosen in particular according to how abrasive the mas se is. Suitable materials are inorganic materials from the group: stoneware, stoneware, porcelain, corundum,
- FIG. 1 a shows a side view of a first embodiment of a nozzle
- FIG. 1b cross sections of the flow channel of the nozzle according to FIG. 1a at the corresponding points marked in FIG. 1a (dashed lines),
- FIG. 1 c shows a perspective view of the nozzle according to FIG.
- FIG. 2a shows a side view of a second embodiment of a nozzle
- FIG. 2b shows cross sections of the flow channel of the nozzle according to FIG. 1a at the corresponding points marked in FIG. 2a (dashed lines),
- Figure 2c a perspective view of the nozzle of Figure 2a.
- Figure 1 shows a first embodiment of a nozzle according to the invention for spraying a refractory inorganic Mas se.
- the nozzle (indicated overall by N) has a flow channel 10, which is schematically illustrated in FIG. 1 a as a dot-dash line extending from a first end 12 of the nozzle N to a second end 14 of the nozzle N.
- the flow channel 10 has the following cross sections in the zones N 1 -N 5 (in each case in the flow direction of the Spritzmas se - arrow S - considered):
- N l at the first end 12, as shown in Figure lb, circular; shortly before the beginning of the zone N2 the round cross-section transitions into an oval cross-section, and at the transition to N2 into a kidney-shaped cross-section with a recess E (a convex surface section) on one side (in Fig. Lb: below),
- N2 Continuation of the kidney-shaped cross-section, with the kidney shape becoming progressively narrower and wider; to recognize the increasing in section N2 radius of curvature of the concave from section (top) of the flow channel cross-section,
- N3 Continuation of the kidney-shaped cross-section, whereby the kidney shape becomes even narrower and wider; Furthermore, the kidney shape is characterized by a convex portion (below) and a concave portion (top) with a relatively large radius of curvature,
- N4 just before the transition to N4, the cross section changes from a distinct kidney shape towards a slit shape, with the Dent E protrudes only marginally inwards to almost disappear at the transition to N5,
- N5 Shortly after the start of N5, the cross section is exactly rectangular, the flow channel here thus slot - shaped, whereby the ratio width (B) to height (H) is 8: 1 and opposite wall surfaces of the
- the flow channel 10 is slit-shaped at the second end with a rectangular cross-section.
- the axial length of the zones N 1 -N 5 is here about 20% each.
- FIG. 1b three different kidney-shaped examples are shown by way of example
- FIG. 1 a As can be seen in particular FIG. 1 a
- Flow channel 10 is not linear, but has approximately centrally between the first end 12 and the second end 14 of the nozzle N a curved portion, which is marked with l Ow and extends in particular over the zones N2 and N3.
- the cross-section of the flow channel 12 is kidney-like (see FIG. 1b).
- the course of the flow channel 10 is such that an axis that is perpendicular to the circular cross section at the first end 12 and through the sen centroid, with respect to the kidney-like cross sections of the flow channel is offset in height (ie, at a distance from the centroids of the majority of kidney-shaped Cross sections, in the slot-shaped Kanalab section at N5 but again in the middle.
- the respective intersection of this (imaginary) axis is represented as "x".
- Indentation E to emerge at the second end 14 as a compact flat jet.
- the second end 14 is offset from the first end 12, that is, an axis perpendicular to the circular cross-section at the first end 12 and through the sen center
- Sections N4 and N5) which in turn is characterized analogously to Figure 1 by "x" in the representations of Figure 2b.
- Flow channel 10 runs (ie in the zone N4).
- the spray mass is additionally mixed and homogenized by the axial course of the flow channel 10 with a curved portion l Ow, whereby an optimized spraying result is achieved.
- the spray gun as a flat jet (in the manner of a curtain) at the second end 14, the nozzle N verläs St, has the so-sprayed
- Wall coating homogeneous and uniform material properties and a largely constant thickness.
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Nozzles (AREA)
Abstract
Description
Claims
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP16714396.5A EP3439790A1 (de) | 2016-04-04 | 2016-04-04 | Düse zum spritzen einer anorganischen masse |
US16/080,299 US20190070617A1 (en) | 2016-04-04 | 2016-04-04 | Nozzle for spraying an inorganic mass |
CA3010534A CA3010534A1 (en) | 2016-04-04 | 2016-04-04 | Nozzle for spraying an inorganic mass |
PCT/EP2016/057301 WO2017174105A1 (de) | 2016-04-04 | 2016-04-04 | Düse zum spritzen einer anorganischen masse |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/EP2016/057301 WO2017174105A1 (de) | 2016-04-04 | 2016-04-04 | Düse zum spritzen einer anorganischen masse |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2017174105A1 true WO2017174105A1 (de) | 2017-10-12 |
Family
ID=55661428
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/EP2016/057301 WO2017174105A1 (de) | 2016-04-04 | 2016-04-04 | Düse zum spritzen einer anorganischen masse |
Country Status (4)
Country | Link |
---|---|
US (1) | US20190070617A1 (de) |
EP (1) | EP3439790A1 (de) |
CA (1) | CA3010534A1 (de) |
WO (1) | WO2017174105A1 (de) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20190076856A1 (en) * | 2015-12-29 | 2019-03-14 | Arcelormittal | Air Nozzle for Guiding a Steel Strip at the Exit from a Device for Shearing a Steel Sheet |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3423029A (en) | 1966-03-03 | 1969-01-21 | Quigley Co | Multiple tube spray discharge nozzle |
WO1998040168A1 (en) * | 1997-03-13 | 1998-09-17 | North American Refractories Co. | Dry process gunning of refractory castable |
EP0771863B1 (de) | 1995-11-02 | 2003-05-14 | Kawasaki Steel Corporation | Verfahren zum Auftragen von hochtemperatur-feuerfestem Material auf einer Wand einer Koksofenkammer |
-
2016
- 2016-04-04 EP EP16714396.5A patent/EP3439790A1/de not_active Withdrawn
- 2016-04-04 CA CA3010534A patent/CA3010534A1/en not_active Abandoned
- 2016-04-04 WO PCT/EP2016/057301 patent/WO2017174105A1/de active Application Filing
- 2016-04-04 US US16/080,299 patent/US20190070617A1/en not_active Abandoned
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3423029A (en) | 1966-03-03 | 1969-01-21 | Quigley Co | Multiple tube spray discharge nozzle |
EP0771863B1 (de) | 1995-11-02 | 2003-05-14 | Kawasaki Steel Corporation | Verfahren zum Auftragen von hochtemperatur-feuerfestem Material auf einer Wand einer Koksofenkammer |
WO1998040168A1 (en) * | 1997-03-13 | 1998-09-17 | North American Refractories Co. | Dry process gunning of refractory castable |
Also Published As
Publication number | Publication date |
---|---|
EP3439790A1 (de) | 2019-02-13 |
CA3010534A1 (en) | 2017-10-12 |
US20190070617A1 (en) | 2019-03-07 |
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