WO2017161465A1 - 一种胶板料镜框压钻石工艺 - Google Patents

一种胶板料镜框压钻石工艺 Download PDF

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Publication number
WO2017161465A1
WO2017161465A1 PCT/CN2016/000167 CN2016000167W WO2017161465A1 WO 2017161465 A1 WO2017161465 A1 WO 2017161465A1 CN 2016000167 W CN2016000167 W CN 2016000167W WO 2017161465 A1 WO2017161465 A1 WO 2017161465A1
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rubber sheet
diamond
carved
transparent
oven
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PCT/CN2016/000167
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English (en)
French (fr)
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王道敏
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王道敏
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Priority to PCT/CN2016/000167 priority Critical patent/WO2017161465A1/zh
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    • G—PHYSICS
    • G02—OPTICS
    • G02C—SPECTACLES; SUNGLASSES OR GOGGLES INSOFAR AS THEY HAVE THE SAME FEATURES AS SPECTACLES; CONTACT LENSES
    • G02C5/00—Constructions of non-optical parts
    • G—PHYSICS
    • G02—OPTICS
    • G02C—SPECTACLES; SUNGLASSES OR GOGGLES INSOFAR AS THEY HAVE THE SAME FEATURES AS SPECTACLES; CONTACT LENSES
    • G02C11/00—Non-optical adjuncts; Attachment thereof
    • G02C11/02—Ornaments, e.g. exchangeable

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  • the invention relates to a diamond plate frame pressing diamond process, belonging to the technical field of rubber plate frame processing.
  • the rubber sheet frame pressing diamond process of the invention comprises the following steps:
  • step (1) four positioning holes are punched at the center position, and the positioning holes play a role in positioning the rubber sheet material to facilitate subsequent processing operations; each side of the mold sheet has the largest and widest positions. 2.0mm machining allowance for cutting.
  • step (4) 23 diamonds are placed in the hole of the carved diamond, and the acetone material is coated on the rubber sheet and the transparent material, and the transparent sheet is placed in the material groove.
  • the inner pressure is tight to prevent air bubbles from being reserved, and stored for 12 hours until completely dried, and then placed in the oven, and the oven temperature is set to 50 ° C for 24 hours; wherein the diamond has a diameter of 1.8 mm.
  • the baked rubber sheet material is loaded into the mold of the carving machine through the original four positioning holes, and the shape is carved out by the shape data of the finished carving.
  • the step (6) in order to prevent the material density of the material part from being insufficient, it is easy to produce late deformation, and the material density is increased by the hot pressing setting method, and the rubber sheet material is put into the sealing oven for heating, and the sealing oven is sealed.
  • the heating temperature is adjusted to 180 ° C, and the heating is 1 minute; at the same time, the hydraulic pressure is adjusted to 10 tons, and the heated rubber sheet is directly punched into the aluminum mold frame, and the residence time is 10 seconds; wherein the sealing is baked
  • the furnace is a 0-300 ° C sealed hot oven.
  • the die is sculpted by the electric wood board, and the rubber sheet material after the hot pressing setting is placed into the cavity to be compacted, and the inner ring is carved according to the finished drawing data.
  • the inner ring data is used as the positioning, and the outer ring is carved according to the finished drawing data; after the inner and outer ring carving processes are completed, the other processes are produced according to the process of the conventional frame.
  • the rubber sheet frame of the diamond according to the present invention comprises a rubber sheet material of a spectacle frame shape; the rubber sheet material is provided with a plurality of positioning holes at a position of the lens hole; the rubber sheet material is provided with a concave surface above the lens hole a groove and a diamond hole; the groove is pressed with a transparent rubber sheet; and the diamond hole is fitted with a diamond.
  • the rubber sheet frame pressing diamond process of the invention utilizes the principle of thermal expansion and contraction to heat the rubber sheet to expand the material structure of the rubber sheet itself, and then combine the material and substance through high pressure.
  • the integration can also make the density of the material uniform, and it will not be deformed in the later stage, and the surface will not show the joint mark after completion.
  • the diamond can be embedded in the raw material at a fixed position, the process is simple, the operability is strong, and the production thereof is The product is more beautiful and durable.
  • Figure 1 is a schematic view showing the structure of a rubber sheet of the present invention
  • FIG. 2 is a schematic view showing the structure of the rubber plate of the present invention.
  • Figure 3 is a schematic view showing the carving of the transparent rubber sheet of the present invention.
  • Figure 4 is a schematic view of the overall structure of the present invention.
  • the rubber sheet frame pressing diamond process of the invention comprises the following steps:
  • the rubber sheet material 1 is opened, and the positioning hole 2 is provided. Further, four positioning holes 2 are punched at the center position, and the positioning hole 2 serves as a positioning function for the rubber sheet material 1, which is convenient. Subsequent processing operations; feeding with a processing allowance of 2.0 mm on each side of the largest and widest positions of the mold drawing;
  • the material is placed into the diamond hole 3 of the carved piece, and the transparent sheet and the rubber sheet 1 are fastened by chemical syrup, heated and baked; 23 diamonds are placed. 5 put into the carved diamond hole 3, and apply acetone mixture water on the rubber sheet 1 and the transparent material, and press the transparent sheet into the material groove (not shown) to press Prevent the presence of air bubbles, store for 12 hours until completely dry, put it into the oven, set the oven temperature to 50 ° C, the time is 24 hours; wherein the diamond diameter is 1.8 mm;
  • Hot pressing material setting In order to prevent the material density of the material part from being insufficient, it is easy to produce late deformation.
  • the heat density setting method is used to increase the uniform density of the material, and the rubber sheet material 1 is put into the sealed oven for heating, and the sealing is baked.
  • the heating temperature of the furnace is adjusted to 180 ° C, and the heating is performed for 1 minute.
  • the pressure of the hydraulic press is adjusted to 10 tons, and the heated rubber sheet 1 is directly put into the aluminum mold frame, and the residence time is 10 seconds; wherein, the residence time is 10 seconds;
  • the sealed oven is a 0-300 ° C sealed hot oven;
  • the rubber sheet frame of the diamond according to FIG. 2 and FIG. 4 includes a rubber sheet 1 of a spectacle frame; the rubber sheet 1 has a plurality of positioning holes 2 at a position of the lens hole; the glue
  • the sheet 1 is provided with a groove (not shown) and a diamond hole 3 above the lens hole; the transparent rubber sheet 4 is pressed into the groove; the diamond hole 5 is adhered to the diamond hole 3.
  • the rubber sheet frame pressing diamond process of the invention utilizes the principle technology of thermal expansion and contraction, heats the rubber sheet to expand the material structure of the rubber sheet itself, and then combines the materials and materials through high pressure to integrate the material density. Uniform, no deformation will occur in the later stage, and there will be no joint marks on the surface after completion.
  • the diamond can be embedded in the raw material at a fixed position, and the processed product is more beautiful and flawless than the conventional process.

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  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Ophthalmology & Optometry (AREA)
  • Optics & Photonics (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

一种胶板料镜框压钻石工艺，包括以下步骤：胶板料（1）开料，设置定位孔（2）；精雕凹槽和钻石孔（3）；精雕透明拼料（4）；拼料，将钻石放进精雕拼料钻石孔内，采用化学药水将拼料与胶板料紧固，加热烘烤；精雕外形；热压拼料定型；精雕内圈；精雕外圈。利用热胀冷缩的原理，把胶料板加热、高压，使物质密度均匀，不会在后期出现变形，而且完成后表面不会出现接合痕迹，工艺简单。

Description

一种胶板料镜框压钻石工艺 技术领域
本发明涉及一种胶板料镜框压钻石工艺，属于胶料板镜框加工技术领域。
背景技术
传统工艺是无法直接把钻石或其他材料埋在胶板料内，只能将钻石或其他材料固定在胶板料表面或用树枝胶填充密封，但通过树脂胶密封后的胶板料会出现交接痕迹，由于树脂与胶板料不是相同材质，钻石容易从胶板料上脱落，或造成胶板料的爆裂，且将钻石直接固定在胶板料表面，其视觉效果无法做到融合一体；因此，为了解决以上问题，亟待设计一种新的在胶板料上压钻石的工艺。
发明内容
(一)要解决的技术问题
为解决上述问题，本发明提出了一种胶板料镜框压钻石工艺，工艺简单，可操作性强，且其生产的产品更加美观、耐用。
(二)技术方案
本发明的胶板料镜框压钻石工艺，包括以下步骤：
(1)胶板料开料，设置定位孔；
(2)精雕凹槽和钻石孔；
(3)精雕透明拼料；
(4)拼料，将钻石放进精雕拼料钻石孔内，采用化学药水将透明板料与胶板料紧固，加热后烘烤；
(5)精雕外形；
(6)热压拼料定型；
(7)精雕内圈；
(8)精雕外圈。
进一步地，步骤(1)中，在中心位置处打4个定位孔，定位孔起到对胶板料的定位作用，便于后续的加工操作；以模具图的最大与最宽位置每边各加2.0mm加工余量进行开料。
进一步地，步骤(3)中，用透明3.0厚胶板料，按透明胶板料拼料数据精雕外形。
进一步地，步骤(4)中，把23粒钻石放进精雕拼料钻石孔内，并在胶板料与透明拼料上涂上丙酮拼料水，把透明板料拼在拼料凹槽内压紧，以防止有气泡预留在内，存放12小时至完全干透后放进烤炉，设置烤炉温度为50℃，时间为24小时；其中，所述钻石直径为1.8mm。
进一步地，步骤(5)中，通过原有的4个定位孔，将烘烤后的胶板料装进精雕机模具中，以拼料后精雕外形图数据雕出外形。
进一步地，步骤(6)中，为了防止拼料部分物质密度不足，容易产生后期变形，采用热压定型方式增加物质密度均匀，把胶板料放进密封烤炉内加热，并将密封烤炉加热温度调至180℃，加热为1分钟；同时，将液压机压力调至10吨，把加热后的胶板料放入铝模具框内直接冲压，停留时间为10秒；其中，所述密封烤炉为0-300℃密封热烤箱。
进一步地，步骤(7)中，用电木板以外形精雕凹模，把完成热压定型后的胶板料放进模槽内压紧，按成品图纸数据精雕内圈。
进一步地，步骤(8)中，以内圈数据作为定位，按成品图纸数据精雕外圈；完成内、外圈精雕工序后，其他工序按常规镜框的工序进行生产。
本发明的压钻石的胶板料镜框，包括眼镜框状的胶板料；所述胶板料其镜片孔的位置处开设有多个定位孔；所述胶板料其镜片孔上方开设有凹槽和钻石孔；所述凹槽内压紧有透明胶板料；所述钻石孔内贴合有钻石。
(三)有益效果
与现有技术相比，本发明的胶板料镜框压钻石工艺，利用热胀冷缩的原理技术，把胶料板加热使胶料板本身物质结构膨胀，再经过高压使材料物质结合融为一体，也能使物质密度均匀，不会在后期出现变形，而且完成后表面不会出现接合痕迹，可在固定位置将钻石压埋在原材料内，工艺简单，可操作性强，且其生产的产品更加美观、耐用。
附图说明
图1是本发明的胶料板结构示意图；
图2是本发明的胶料板精雕加工结构示意图；
图3是本发明的透明胶料板精雕开料示意图；
图4是本发明的整体结构示意图。
附图中的部件标注为：1-胶板料，2-定位孔，3-钻石孔，4-透明胶板料，5-钻石。
具体实施方式
为使本发明实施例的目的、技术方案和优点更加清楚，下面将结合本发明实施例的附图，对本发明实施例的技术方案进行清楚、完整地描述。显然，所描述的实施例是本发明的一部分实施例，而不是全部的实施例。基于所描述的本发明的实施例，本领域普通技术人员在无需创造性劳动的前提下所获得的所有其他实施例，都属于本发明保护的范围。
本发明的胶板料镜框压钻石工艺，包括以下步骤：
(1)如图1所示，胶板料1开料，设置定位孔2，进一步地，在中心位置处打4个定位孔2，定位孔2起到对胶板料1的定位作用，便于后续的加工操作；以模具图的最大与最宽位置每边各加2.0mm加工余量进行开料；
(2)精雕凹槽和钻石孔：通过定位孔2进行固定后，精雕拼料凹槽(未图示)和钻石孔3；如图2所示，通过4个定位孔2将开料后的胶板料1套在模具上；
(3)如图3所示，精雕透明拼料，用透明3.0厚胶板料，按透明胶板 料4拼料数据精雕外形；
(4)如图4所示，拼料，将钻石5放进精雕拼料钻石孔3内，采用化学药水将透明板料与胶板料1紧固，加热后烘烤；把23粒钻石5放进精雕拼料钻石孔3内，并在胶板料1与透明拼料上涂上丙酮拼料水，把透明板料拼在拼料凹槽(未图示)内压紧，以防止有气泡预留在内，存放12小时至完全干透后放进烤炉，设置烤炉温度为50℃，时间为24小时；其中，钻石直径为1.8mm；
(5)如图4所示，精雕外形：通过原有的4个定位孔2，将烘烤后的胶板料1装进精雕机模具中，以拼料后精雕外形图数据雕出外形；
(6)热压拼料定型：为了防止拼料部分物质密度不足，容易产生后期变形，采用热压定型方式增加物质密度均匀，把胶板料1放进密封烤炉内加热，并将密封烤炉加热温度调至180℃，加热为1分钟；同时，将液压机压力调至10吨，把加热后的胶板料1放入铝模具框内直接冲压，停留时间为10秒；其中，所述密封烤炉为0-300℃密封热烤箱；
(7)精雕内圈：用电木板以外形精雕凹模，把完成热压定型后的胶板料1放进模槽内压紧，按成品图纸数据精雕内圈；
(8)精雕外圈：以内圈数据作为定位，按成品图纸数据精雕外圈；完成内、外圈精雕工序后，其他工序按常规镜框的工序进行生产。
如图2和图4所示的压钻石的胶板料镜框，包括眼镜框状的胶板料1；所述胶板料1其镜片孔的位置处开设有多个定位孔2；所述胶板料1其镜片孔上方开设有凹槽(未图示)和钻石孔3；所述凹槽内压紧有透明胶板料4；所述钻石孔3内贴合有钻石5。
本发明的胶板料镜框压钻石工艺，利用热胀冷缩的原理技术，把胶料板加热使胶料板本身物质结构膨胀，再经过高压使材料物质结合融为一体，也能使物质密度均匀，不会在后期出现变形，而且完成后表面不会出现接合痕迹，可在固定位置将钻石压埋在原材料内，相比传统的工艺，其加工的产品更加美观、无瑕疵。

Claims (8)

  1. 一种胶板料镜框压钻石工艺，其特征在于：包括以下步骤：
    (1)胶板料开料，设置定位孔；
    (2)精雕凹槽和钻石孔；
    (3)精雕透明拼料；
    (4)拼料，将钻石放进精雕拼料钻石孔内，采用化学药水将透明板料与胶板料紧固，加热后烘烤；
    (5)精雕外形；
    (6)热压拼料定型；
    (7)精雕内圈；
    (8)精雕外圈。
  2. 根据权利要求1所述的一种胶板料镜框压钻石工艺，其特征在于：步骤(1)中，在中心位置处打4个定位孔；以模具图的最大与最宽位置每边各加2.0mm加工余量进行开料。
  3. 根据权利要求1所述的一种胶板料镜框压钻石工艺，其特征在于：步骤(3)中，用透明3.0厚胶板料，按透明胶板料拼料数据精雕外形。
  4. 根据权利要求1所述的一种胶板料镜框压钻石工艺，其特征在于：步骤(4)中，把23粒钻石放进精雕拼料钻石孔内，并在胶板料与透明拼料上涂上丙酮拼料水，把透明板料拼在拼料凹槽内压紧存放12小时至完全干透后放进烤炉，设置烤炉温度为50℃，时间为24小时；所述钻石直径为1.8mm。
  5. 根据权利要求1所述的一种胶板料镜框压钻石工艺，其特征在于：步骤(5)中，通过原有的4个定位孔，将烘烤后的胶板料装进精雕机模具中，以拼料后精雕外形图数据雕出外形。
  6. 根据权利要求1所述的一种胶板料镜框压钻石工艺，其特征在于：步骤(6)中，把胶板料放进密封烤炉内加热，并将密封烤炉加热温度调至180℃，加热为1分钟；同时，将液压机压力调至10吨，把加热后的胶板 料放入铝模具框内直接冲压，停留时间为10秒；所述密封烤炉为0-300℃密封热烤箱。
  7. 根据权利要求1所述的一种胶板料镜框压钻石工艺，其特征在于：步骤(7)中，用电木板以外形精雕凹模，把完成热压定型后的胶板料放进模槽内压紧，按成品图纸数据精雕内圈。
  8. 根据权利要求1所述的一种胶板料镜框压钻石工艺，其特征在于：步骤(8)中，以内圈数据作为定位，按成品图纸数据精雕外圈；完成内、外圈精雕工序后，其他工序按常规镜框的工序进行生产。
PCT/CN2016/000167 2016-03-24 2016-03-24 一种胶板料镜框压钻石工艺 WO2017161465A1 (zh)

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