WO2017136969A1 - Boron nitride composite coating, graded structure ultrafine hard alloy cutting tool with the composite coating, and method for manufacturing same - Google Patents

Boron nitride composite coating, graded structure ultrafine hard alloy cutting tool with the composite coating, and method for manufacturing same Download PDF

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WO2017136969A1
WO2017136969A1 PCT/CN2016/075342 CN2016075342W WO2017136969A1 WO 2017136969 A1 WO2017136969 A1 WO 2017136969A1 CN 2016075342 W CN2016075342 W CN 2016075342W WO 2017136969 A1 WO2017136969 A1 WO 2017136969A1
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layer
composite coating
boron nitride
nitride composite
tibcn
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PCT/CN2016/075342
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French (fr)
Chinese (zh)
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伍尚华
陈健
邓欣
刘伟
何福坡
陈少华
刘汝德
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广东工业大学
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/22Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the deposition of inorganic material, other than metallic material
    • C23C16/30Deposition of compounds, mixtures or solid solutions, e.g. borides, carbides, nitrides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B27/00Tools for turning or boring machines; Tools of a similar kind in general; Accessories therefor
    • B23B27/14Cutting tools of which the bits or tips or cutting inserts are of special material
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/22Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the deposition of inorganic material, other than metallic material
    • C23C16/30Deposition of compounds, mixtures or solid solutions, e.g. borides, carbides, nitrides
    • C23C16/34Nitrides
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/22Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the deposition of inorganic material, other than metallic material
    • C23C16/30Deposition of compounds, mixtures or solid solutions, e.g. borides, carbides, nitrides
    • C23C16/34Nitrides
    • C23C16/342Boron nitride
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/22Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the deposition of inorganic material, other than metallic material
    • C23C16/30Deposition of compounds, mixtures or solid solutions, e.g. borides, carbides, nitrides
    • C23C16/42Silicides
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/44Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating

Definitions

  • the invention relates to the technical field of cemented carbide cutters, in particular to a boron nitride composite coating, a gradient ultrafine cemented carbide cutter having the composite coating and a preparation method thereof.
  • coated carbide tools is an important milestone in the history of tool development. It is formed by coating a thin layer of refractory metal or non-metal compound with good wear resistance by a vapor deposition method on a cemented carbide substrate having good strength and toughness.
  • the coating reduces the diffusion and chemical reaction between the tool and the workpiece, thus reducing crater wear.
  • the coating has high hardness and heat resistance and reduces the coefficient of friction between the tool and the workpiece. Therefore, the coated tool can significantly improve the service life than the uncoated tool. Generally, the life of the coated tool can be compared with that of the uncoated tool. 2-5 times higher.
  • CBN Cubic boron nitride
  • CBN has excellent physical and chemical properties, and is second only to diamond in hardness and thermal conductivity, while thermal stability is remarkable. Better than diamond, it will be oxidized when heated to 1200 °C in the atmosphere, and the oxidation temperature of diamond in the atmosphere is 600 °C.
  • CBN has extremely stable chemical properties for ferrous metals and can be widely used in the cutting of steel products. It is suitable for the cutting of difficult-to-machine materials such as hardened steel, bearing steel, high-speed steel, tool steel, chilled cast iron, high-temperature alloy, and thermal spray materials. It is one of the best tools to achieve “cutting and grinding”. It is one of the most promising tool materials in the 21st century. However, due to the inability to solve key problems such as film stress and film-based bonding, the application of CBN film in cemented carbide tools is limited.
  • a boron nitride composite coating suitable for surface performance enhancement of a cemented carbide tool, a gradient ultrafine cemented carbide tool having the composite coating, and a preparation method thereof are provided to overcome the existing Technical deficiencies are necessary.
  • One of the objects of the present invention is to provide a boron nitride composite coating and a preparation method thereof, which avoids the deficiencies of the prior art, and the boron nitride composite coating has good bonding property with the tool substrate, and the coating of the composite coating is good.
  • the adhesion between the layers is good, and the high temperature resistance, corrosion resistance, and wear resistance are good.
  • Another object of the present invention is to provide a gradient ultra-fine cemented carbide tool having a boron nitride composite coating having good wear resistance and temperature resistance.
  • a boron nitride composite coating comprising a TiBCN layer for deposition onto a surface of a tool substrate as a transition layer, a Ni 3 Si 2 layer deposited as a bonding layer on the transition layer, and deposited on the bonding layer as a wear layer CBN layer.
  • the transition layer has a thickness of 0.1-15 microns; the bonding layer has a thickness of 1.6-3 microns; The wear layer has a thickness of 0.1 to 3 microns.
  • the transition layer has a thickness of 2-8 micrometers; the bonding layer has a thickness of 1.6-2 micrometers; and the wear layer has a thickness of 1.0-2.0 micrometers.
  • the content of boron in the TiBCN layer is 10 at% to 15 at%; the grain size of the TiBCN layer is a granular to columnar configuration of less than 2 ⁇ m, and the micro Vickers hardness of the TiBCN layer is 30 GPa or more.
  • the grains of the TiBCN layer are in a columnar configuration of less than 500 nm.
  • a CBN layer as a wear layer is deposited on the bonding layer by a CVD method.
  • the step (1) specifically adopts an MT-CVD method to prepare a TiBCN layer, the preparation temperature is 800-950 ° C, and BCl 3 is used as a boron source, and BCl 3 accounts for 0.5%-10% of the total gas flow.
  • Acetonitrile is used as a carbon source and a nitrogen source;
  • the step (2) specifically adopts a high-purity Ni 3 Si 2 alloy target, and uses high-purity nitrogen as a sputtering gas at a substrate temperature of 500 ° C, a pressure of 0.2 Pa, a sputtering power of 300 W, and a sputtering time of 2.5 to 4 hours. Preparing the bonding layer under sputtering conditions;
  • the deposited Ni 3 Si 2 layer substrate is placed in a direct plasma plasma chemical vapor deposition apparatus, firstly introduced into three gases BF3, N2 and Ar, and etched 25-35 under a positive bias of 30-40V. Minutes, the substrate is cleaned, after etching, H 2 is introduced , and then the CBN layer is deposited;
  • the process parameters of the step (3) for preparing the CBN layer are: BF3, N2, Ar and H2 flow rates are respectively 20 sccm, 2 slm, 4 slm, 5 sccm, total reaction gas pressure is 4 Kpa, substrate negative bias voltage is 65 V, lining The bottom temperature was 860 ° C and the deposition time was 60 min.
  • the tool substrate comprises a normal tissue layer, a cobalt-rich transition layer and a cobalt-depleted cubic phase layer, and the normal tissue layer, the cobalt-rich transition layer and the cobalt-depleted cubic phase layer are arranged in order from the inside to the outside;
  • the boron nitride composite coating layer comprises a TiBCN layer deposited on the surface of the cobalt-depleted cubic phase layer as a transition layer, a Ni 3 Si 2 layer deposited as a bonding layer on the transition layer, and deposited on the bonding layer as resistance The CBN layer of the layer.
  • the content of cobalt in the tool base is 5-15 wt.%
  • the normal tissue layer is an ultrafine cemented carbide, and the WC grain size is 1-1000 nm;
  • the thickness of the normal tissue layer is greater than 2 mm, the thickness of the cobalt-rich transition layer is 20-100 microns; and the thickness of the cobalt-depleted cubic phase layer is 20-50 microns;
  • the thickness of the transition layer is 0.1-15 microns; the thickness of the bonding layer is 1.6-3 microns; the thickness of the wear layer is 0.1-3 microns;
  • the content of boron in the TiBCN layer is 10 at% to 15 at%; the grain size of the TiBCN layer is a granular to columnar configuration of less than 2 ⁇ m, and the micro-Vickers hardness of the TiBCN layer is 30 GPa or more.
  • the content of cobalt in the tool base is 8-12 wt.%; the WC grain size of the normal tissue layer is 1 nm-400 nm; and the boron nitride composite coating is prepared by the method of claim 6 or 7.
  • the boron nitride composite coating of the present invention has good adhesion to the tool base, and has good adhesion between the coating layers of the composite coating, and has high temperature resistance, corrosion resistance and wear resistance.
  • the gradient ultra-fine cemented carbide tool with the boron nitride composite coating has good wear resistance and temperature resistance.
  • FIG. 1 is a schematic view showing the interlayer structure of a boron nitride composite coating of the present invention.
  • FIG. 2 is a schematic view showing the interlayer structure of a gradient ultrafine cemented carbide tool having a boron nitride composite coating according to the present invention.
  • FIG 3 is a schematic view of a gradient ultrafine cemented carbide tool having a boron nitride composite coating of the present invention.
  • a boron nitride composite coating as shown in FIG. 1, includes a TiBCN layer for deposition onto a surface of a tool substrate as a transition layer, a Ni 3 Si 2 layer deposited as a bonding layer on the transition layer, and a deposition layer A CBN layer as an abrasion resistant layer.
  • the thickness of the transition layer is 0.1-15 microns
  • the thickness of the bonding layer is 1.6-3 microns
  • the thickness of the wear layer is 0.1-3 microns.
  • the transition layer has a thickness of from 2 to 8 microns
  • the bond layer has a thickness of from 1.6 to 2 microns
  • the wear layer has a thickness of from 1.0 to 2.0 microns.
  • the TiBCN layer can prevent the penetration of tungsten, cobalt and other elements into the coating when depositing on the surface of the cemented carbide tool substrate, thereby improving the crystal growth direction, microstructure and bonding force of the coating. Improves the bond between the coating and the substrate and the adhesion between adjacent coatings.
  • the content of boron in the TiBCN layer is 10 at% to 15 at%
  • the grain size of the TiBCN layer is a granular to columnar configuration of less than 2 ⁇ m, preferably the grain size of the TiBCN layer is a columnar configuration of less than 500 nm
  • the microstructure of the TiBCN layer is Vickers hardness. More than 30Gpa.
  • Ni 3 Si 2 layer is arranged to effectively deposit the wear layer because Ni has a close lattice constant with C-BN and has a face-centered cubic structure, which is easy for C-BN nucleation growth and is beneficial for improving C-
  • the internal stress of BN deposition is set by the Ni 3 Si 2 layer as a bonding layer to make it bond well with the wear layer.
  • the CBN layer as the wear-resistant layer has a high hardness, and has good wear resistance and good temperature resistance.
  • the preparation method of the boron nitride composite coating includes the following steps,
  • a CBN layer as a wear layer is deposited on the bonding layer by a CVD method.
  • the TiBCN layer is prepared by the MT-CVD method, and the preparation temperature is 800-950 ° C, and BCl 3 is used as the boron source, and BCl 3 accounts for 0.5%-10% of the total gas stream, and acetonitrile. Used as a carbon source and a nitrogen source.
  • Step (2) specifically uses a high-purity Ni 3 Si 2 alloy target, using high-purity nitrogen as a sputtering gas, at a substrate temperature of 500 ° C, a pressure of 0.2 Pa, a sputtering power of 300 W, and a sputtering time of 2.5-4 hours.
  • the bonding layer is prepared under shot conditions.
  • the deposited Ni 3 Si 2 layer substrate is placed in a direct plasma plasma chemical vapor deposition apparatus, firstly introduced into three gases BF3, N2 and Ar, and etched 25-35 under a positive bias of 30-40V. In minutes, the substrate is cleaned, and after etching, H 2 is introduced , and then the CBN layer is deposited.
  • Step (3) The process parameters for preparing the CBN layer are: BF3, N2, Ar, and H2 flow rates are 20 sccm, 2 slm, 4 slm, 5 sccm, total reaction gas pressure is 4 Kpa, substrate negative bias voltage is 65 V, substrate temperature The temperature was 860 ° C and the deposition time was 60 min.
  • the boron nitride composite coating of the present invention can be well bonded to the tool base, and the adhesion of the coating of the composite coating is good, and the high temperature resistance, corrosion resistance and wear resistance are good.
  • the gradient ultra-fine cemented carbide tool with the boron nitride composite coating has good wear resistance and temperature resistance.
  • a gradient ultra-fine cemented carbide tool having a boron nitride composite coating is composed of a tool base and a boron nitride composite coating disposed on the tool base, as shown in FIGS. 2 and 3.
  • the tool substrate comprises a normal tissue layer, a cobalt-rich transition layer and a cobalt-depleted cubic phase layer, and the normal tissue layer, the cobalt-rich transition layer and the cobalt-depleted cubic phase layer are arranged in order from the inside to the outside.
  • the content of cobalt in the tool base is 5-15 wt.%, preferably the content of cobalt is 8-12 wt.%.
  • the normal tissue layer is an ultrafine cemented carbide having a WC grain size of 1-1000 nm, preferably a WC grain size of 1-500 nm.
  • the cobalt-depleted cubic phase layer is rich in cubic phase nitrides or carbonitrides, and the cubic phase nitrides and carbonitrides in the cemented carbide have a higher hardness than the densely packed hexagonal phase WC. Therefore, the cobalt-poor rich cube
  • the surface layer of the phase has a higher hardness.
  • the binder phase rich in the cobalt-rich transition layer when the crack formed in the coating diffuses into the region, can absorb the energy of the crack diffusion due to its good toughness, and therefore can effectively prevent the crack from diffusing into the alloy. Moreover, it can better absorb the impact energy of the cutting tool, and thus has high impact toughness characteristics, thereby contributing to the improvement of the service life of the tool material.
  • the core is a rigid tissue region, that is, a normal tissue layer, and the WC crystal grain distribution is uniform and fine, and the average WC grain size is ⁇ 500 nm, which has excellent mechanical properties of the ultrafine cemented carbide.
  • the boron nitride composite coating layer comprises a TiBCN layer deposited on the surface of the cobalt-depleted cubic phase layer as a transition layer, a Ni 3 Si 2 layer deposited as a bonding layer on the transition layer, and deposited on the bonding layer as a wear layer CBN layer.
  • the thickness of the transition layer is 0.1-15 microns, the thickness of the bonding layer is 1.6-3 microns, and the thickness of the wear layer is 0.1-3 microns.
  • the transition layer has a thickness of from 2 to 8 microns, the bond layer has a thickness of from 1.6 to 2 microns, and the wear layer has a thickness of from 1.0 to 2.0 microns.
  • the TiBCN layer can prevent the penetration of tungsten, cobalt and other elements into the coating when depositing on the surface of the cemented carbide tool substrate, thereby improving the crystal growth direction, microstructure and bonding force of the coating. Improves the bond between the coating and the substrate and the adhesion between adjacent coatings.
  • the content of boron in the TiBCN layer is 10 at% to 15 at%
  • the grain size of the TiBCN layer is a granular to columnar configuration of less than 2 ⁇ m, preferably the grain size of the TiBCN layer is a columnar configuration of less than 500 nm
  • the microstructure of the TiBCN layer is Vickers hardness. More than 30Gpa.
  • Ni 3 Si 2 layer is arranged to effectively deposit the wear layer because Ni has a close lattice constant with C-BN and has a face-centered cubic structure, which is easy for C-BN nucleation growth and is beneficial for improving C-
  • the internal stress of BN deposition is set by the Ni 3 Si 2 layer as a bonding layer to make it bond well with the wear layer.
  • the CBN layer as the wear-resistant layer has a high hardness, and has good wear resistance and good temperature resistance.
  • the gradient ultra-fine cemented carbide tool with boron nitride composite coating adopts nano-multilayer composite coating on the surface of the cobalt-rich and rich cubic phase gradient ultra-fine cemented carbide tool base, which can effectively control the matrix gradient And the structure and composition of the coating, the boron nitride composite coating has a good bonding force with the tool base, and the formed tool has good wear resistance and temperature resistance.
  • a gradient ultra-fine cemented carbide tool having a boron nitride composite coating comprises the preparation of a tool base and depositing a boron nitride composite coating on the surface of the tool base.
  • a boron nitride composite coating is deposited on the surface, including:
  • the TiBCN layer is deposited by CVD to the surface of the tool substrate.
  • the TiBCN layer can be prepared by MT-CVD method, the preparation temperature is 800-950 ° C, and BCl 3 is used as the boron source, BCl 3 accounts for 0.5-10% of the total gas stream, and acetonitrile is used as the carbon source and the nitrogen source. .
  • a Ni 3 Si 2 layer as a bonding layer was deposited on the transition layer by a CVD method. Specifically, a high-purity Ni 3 Si 2 alloy target is used, and high purity nitrogen gas is used as a sputtering gas, and is prepared under sputtering conditions of a substrate temperature of 500 ° C, a pressure of 0.2 Pa, a sputtering power of 300 W, and a sputtering time of 2.5 to 4 hours. The bonding layer.
  • the deposited Ni 3 Si 2 layer substrate is placed in a direct plasma plasma chemical vapor deposition apparatus, firstly introduced into three gases BF3, N2 and Ar, and etched 25-35 under a positive bias of 30-40V. In minutes, the substrate is cleaned, and after etching, H 2 is introduced , and then the CBN layer is deposited.
  • a CBN layer as a wear layer is deposited on the bonding layer by a CVD method.
  • the process parameters for preparing the CBN layer are: BF3, N2, Ar, and H2 flow rates are 20 sccm, 2 slm, 4 slm, respectively. 5 sccm, the total reaction gas pressure was 4 Kpa, the substrate negative bias was 65 V, the substrate temperature was 860 ° C, and the deposition time was 60 min.
  • the gradient ultra-fine cemented carbide tool with boron nitride composite coating adopts nano-multilayer composite coating on the surface of the cobalt-rich and rich cubic phase gradient ultra-fine cemented carbide tool base, which can effectively control the matrix gradient And the structure and composition of the coating, the boron nitride composite coating has a good bonding force with the tool base, and the formed tool has good wear resistance and temperature resistance.
  • a gradient ultra-fine cemented carbide tool having a boron nitride composite coating comprises the preparation of a tool base and depositing a boron nitride composite coating on the surface of the tool base.
  • the tool base is sintered from the following mass percent components: 5-15% TiC, 2-5% TaC, 10-15% alloy binder phase, and the balance is WC.
  • the alloy binder phase consists of the following mass percentages of powder: 0.5-5.5% Cr, 0.5-5.5% Mo, 0.5-5.5% B, 0.5-5.5% Al, 0.5-5.5% V, 0.5- 5.5% Y, 0.5-5.5% Si, the balance is Co, and the sum of the masses of Cr, Mo, B, Al, V, Y and Si in the alloy binder phase is 7-20 of the quality of the alloy binder phase. %.
  • the preparation method of the tool base comprises the following steps:
  • alloy binder phase Eight kinds of powders of Cr, Mo, B, Al, V, Y, Si and Co are weighed according to the mass percentage, and eight kinds of powders are uniformly mixed to obtain an alloy binder phase. Preferably, eight powders are placed in a ball mill, ball milled with a cemented carbide ball for 72 hours, and ball milled for 10 minutes after each ball mill for 1 hour to obtain an alloy binder phase.
  • the blank can be first press-molded by a molding machine to obtain a green body; and the green body is further pressed by a cold isostatic press to obtain a green body.
  • the blank is placed in a sintering furnace, heated to 1200-1250 ° C at a rate of 5-8 ° C / min, maintained for 18-22 min, and maintained at a vacuum below 10 -3 Pa; then into the sintering furnace Fill with nitrogen and raise the temperature to 1420-1450 ° C at 1-3 ° C / min, keep the pressure for 55-65 min and maintain the pressure above 0.2 MPa; then cool down to 1000-1200 ° C at 2-6 ° C / min, The temperature is maintained for 110-130 min, and the pressure of 0.2 MPa or more is maintained; then the green body is cooled with the furnace and maintained at a pressure of 0.2 MPa or more to obtain a surface hardened gradient cemented carbide.
  • a pre-sintering step is performed in which the green body is placed in a sintering furnace and sintered at 1400 ° C for 10 min under an inert gas atmosphere; the green body is refined with the furnace to refine the shape of the green body.
  • the cemented carbide substrate prepared by the method has excellent mechanical properties and improves the red hardness of the cemented carbide.
  • the grain in the cemented carbide matrix is fine, the surface layer of the cemented carbide is rich in cubic phase and lean in the binder phase, and there is also an excessive layer of alloyed binder phase under the surface layer, so that the cemented carbide has excellent hardness and resistance. Grindability and toughness.
  • the alloy substrate After the alloy substrate is prepared, it is chemically cleaned, and then a boron nitride composite coating is deposited on the surface.
  • a boron nitride composite coating is deposited on the surface, including:
  • the TiBCN layer is deposited by CVD to the surface of the tool substrate.
  • the TiBCN layer can be prepared by MT-CVD method, the preparation temperature is 800-950 ° C, and BCl 3 is used as the boron source, BCl 3 accounts for 0.5-10% of the total gas stream, and acetonitrile is used as the carbon source and the nitrogen source. .
  • a Ni 3 Si 2 layer as a bonding layer was deposited on the transition layer by a CVD method. Specifically, a high-purity Ni 3 Si 2 alloy target is used, and high purity nitrogen gas is used as a sputtering gas, and is prepared under sputtering conditions of a substrate temperature of 500 ° C, a pressure of 0.2 Pa, a sputtering power of 300 W, and a sputtering time of 2.5 to 4 hours. The bonding layer.
  • the deposited Ni 3 Si 2 layer substrate is placed in a direct plasma plasma chemical vapor deposition apparatus, firstly introduced into three gases BF3, N2 and Ar, and etched 25-35 under a positive bias of 30-40V. In minutes, the substrate is cleaned, and after etching, H 2 is introduced , and then the CBN layer is deposited.
  • a CBN layer as a wear layer is deposited on the bonding layer by a CVD method.
  • the process parameters for preparing the CBN layer are: BF3, N2, Ar and H2 flow rates are 20sccm, 2slm, 4slm, 5sccm, the total reaction gas pressure is 4Kpa, the substrate negative bias voltage is 65V, and the substrate temperature is 860 °C.
  • the deposition time was 60 min.
  • the gradient ultra-fine cemented carbide tool with boron nitride composite coating adopts nano-multilayer composite coating on the surface of the cobalt-rich and rich cubic phase gradient ultra-fine cemented carbide tool base, which can effectively control the matrix gradient And the structure and composition of the coating, the boron nitride composite coating has a good bonding force with the tool base, and the formed tool has good wear resistance and temperature resistance.

Abstract

A boron nitride composite coating comprising of a TiBCN layer, a Ni3Si2 layer, and a CBN layer, and a graded structure ultrafine hard alloy cutting tool with the coating. The cutting tool comprises a cutting tool base body and the boron nitride composite coating. The cutting tool base body is provided with a normal organization layer, a cobalt-rich transition layer, and a cobalt-poor cube-rich phase layer. The composite coating is deposited by an arc ion plating device. The boron nitride composite coating has good adhesion to the cutting tool base body, good layer-to-layer adhesion within the composite coating, and good resistance against high temperatures, corrosion, and abrasion. The graded structure ultrafine hard alloy cutting tool with the coating has excellent abrasion resistance and heat resistance.

Description

氮化硼系复合涂层、具有该复合涂层的梯度超细硬质合金刀具及其制备方法Boron nitride composite coating, gradient ultrafine cemented carbide tool having the composite coating and preparation method thereof 技术领域Technical field
本发明涉及硬质合金刀具技术领域,特别是涉及一种氮化硼系复合涂层、具有该复合涂层的梯度超细硬质合金刀具及其制备方法。The invention relates to the technical field of cemented carbide cutters, in particular to a boron nitride composite coating, a gradient ultrafine cemented carbide cutter having the composite coating and a preparation method thereof.
背景技术Background technique
涂层硬质合金刀具的出现是刀具发展史上的一个重要里程碑。它是在强度和韧性较好的硬质合金基体上,利用气相沉积方法涂覆一薄层耐磨性好的难熔金属或非金属化合物而形成。The emergence of coated carbide tools is an important milestone in the history of tool development. It is formed by coating a thin layer of refractory metal or non-metal compound with good wear resistance by a vapor deposition method on a cemented carbide substrate having good strength and toughness.
涂层作为一个化学屏障和热屏障,减少了刀具与工件间的扩散和化学反应,从而减少了月牙洼磨损。涂层具有很高的硬度和耐热性,并降低了刀具与工件间的摩擦系数,因此涂层刀具比未涂层刀具可显著地提高使用寿命,通常涂层刀具的寿命可比未涂层刀具高2-5倍。As a chemical barrier and thermal barrier, the coating reduces the diffusion and chemical reaction between the tool and the workpiece, thus reducing crater wear. The coating has high hardness and heat resistance and reduces the coefficient of friction between the tool and the workpiece. Therefore, the coated tool can significantly improve the service life than the uncoated tool. Generally, the life of the coated tool can be compared with that of the uncoated tool. 2-5 times higher.
为提高硬质合金刀具的耐磨性,人们通过气相沉积方法制备不同的涂层,从而在其表面涂覆具有更高耐磨性能硬质材料涂层,如TiC,TiN,TiCN和A1203等,这些涂层的硬度通常为15GPa至40Gpa。In order to improve the wear resistance of cemented carbide tools, different coatings are prepared by vapor deposition to coat hard coatings with higher wear resistance on the surface, such as TiC, TiN, TiCN and A1 2 0 3, etc., the hardness of these coatings is usually 15GPa to 40Gpa.
立方氮化硼(cubic boron nitride,CBN)是仅次于金刚石的第二种超硬材料,有着优异的物理与化学性能,在硬度与热导率方面仅次于金刚石,而热稳定性则显著优于金刚石,在大气中加热至1200℃才发生氧化,而金刚石在大气中的氧化温度为600℃,CBN对于黑色金属具有极为稳定的化学性能,可广泛应用于钢铁制品的切削加工,完全能胜任淬硬钢、轴承钢、高速钢、工具钢、冷硬铸铁、高温合金、热喷涂材料等难加工材料的切削加工,是目前实现“以切代磨”的最佳刀具之一,被认为是21世纪最具有发展前景的刀具材料之一。但是由于薄膜应力和膜基结合力等关键问题得不到解决,CBN薄膜在硬质合金刀具方面的应用受到限制。Cubic boron nitride (CBN) is the second ultra-hard material next to diamond. It has excellent physical and chemical properties, and is second only to diamond in hardness and thermal conductivity, while thermal stability is remarkable. Better than diamond, it will be oxidized when heated to 1200 °C in the atmosphere, and the oxidation temperature of diamond in the atmosphere is 600 °C. CBN has extremely stable chemical properties for ferrous metals and can be widely used in the cutting of steel products. It is suitable for the cutting of difficult-to-machine materials such as hardened steel, bearing steel, high-speed steel, tool steel, chilled cast iron, high-temperature alloy, and thermal spray materials. It is one of the best tools to achieve “cutting and grinding”. It is one of the most promising tool materials in the 21st century. However, due to the inability to solve key problems such as film stress and film-based bonding, the application of CBN film in cemented carbide tools is limited.
因此,针对现有技术不足,提供一种适用于硬质合金刀具表面性能增强的氮化硼系复合涂层、具有该复合涂层的梯度超细硬质合金刀具及其制备方法以克服现有技术不足甚为必要。Therefore, in view of the deficiencies of the prior art, a boron nitride composite coating suitable for surface performance enhancement of a cemented carbide tool, a gradient ultrafine cemented carbide tool having the composite coating, and a preparation method thereof are provided to overcome the existing Technical deficiencies are necessary.
发明内容Summary of the invention
本发明的目的之一在于避免现有技术的不足之处而提供一种氮化硼系复合涂层及其制备方法,氮化硼系复合涂层与刀具基体结合性良好,复合涂层的涂层之间附着力良好,其耐高温性、耐腐蚀性、耐磨性良好。One of the objects of the present invention is to provide a boron nitride composite coating and a preparation method thereof, which avoids the deficiencies of the prior art, and the boron nitride composite coating has good bonding property with the tool substrate, and the coating of the composite coating is good. The adhesion between the layers is good, and the high temperature resistance, corrosion resistance, and wear resistance are good.
本发明的另一目的在于提供一种具有氮化硼系复合涂层的梯度超细硬质合金刀具,具有良好的耐磨耐温性能。Another object of the present invention is to provide a gradient ultra-fine cemented carbide tool having a boron nitride composite coating having good wear resistance and temperature resistance.
本发明的上述目的通过如下技术手段实现。The above object of the present invention is achieved by the following technical means.
提供一种氮化硼系复合涂层,包括用于沉积至刀具基体表面作为过渡层的TiBCN层、沉积于过渡层上作为结合层的Ni3Si2层和沉积于结合层上作为耐磨层的CBN层。Provided is a boron nitride composite coating comprising a TiBCN layer for deposition onto a surface of a tool substrate as a transition layer, a Ni 3 Si 2 layer deposited as a bonding layer on the transition layer, and deposited on the bonding layer as a wear layer CBN layer.
上述过渡层厚度为0.1-15微米;所述结合层的厚度为1.6-3微米;所述 耐磨层的厚度为0.1-3微米。The transition layer has a thickness of 0.1-15 microns; the bonding layer has a thickness of 1.6-3 microns; The wear layer has a thickness of 0.1 to 3 microns.
进一步的,上述过渡层厚度为2-8微米;所述结合层的厚度为1.6-2微米;所述耐磨层的厚度为1.0-2.0微米。Further, the transition layer has a thickness of 2-8 micrometers; the bonding layer has a thickness of 1.6-2 micrometers; and the wear layer has a thickness of 1.0-2.0 micrometers.
上述TiBCN层中硼的含量为10at%至15at%;所述TiBCN层的晶粒是小于2微米的粒状至柱状构型,所述TiBCN层显微维氏硬度达到30Gpa以上。The content of boron in the TiBCN layer is 10 at% to 15 at%; the grain size of the TiBCN layer is a granular to columnar configuration of less than 2 μm, and the micro Vickers hardness of the TiBCN layer is 30 GPa or more.
优选的,上述TiBCN层的晶粒是小于500nm的柱状构型。Preferably, the grains of the TiBCN layer are in a columnar configuration of less than 500 nm.
提供上述氮化硼系复合涂层的制备方法,包括如下步骤,Providing the preparation method of the above boron nitride composite coating layer, comprising the following steps,
(1)采用CVD法沉积作为过渡层的TiBCN层;(1) depositing a TiBCN layer as a transition layer by CVD;
(2)采用CVD法将作为结合层的Ni3Si2层沉积于所述过渡层上;(2) depositing a Ni 3 Si 2 layer as a bonding layer on the transition layer by a CVD method;
(3)采用CVD法将作为耐磨层的CBN层沉积于所述结合层上。(3) A CBN layer as a wear layer is deposited on the bonding layer by a CVD method.
进一步的,所述步骤(1)具体是采用MT-CVD法制备TiBCN层,其制备温度为800-950℃,并且采用BCl3作为硼源,BCl3占总气流的O.5%-10%,乙腈用作碳源和氮源;Further, the step (1) specifically adopts an MT-CVD method to prepare a TiBCN layer, the preparation temperature is 800-950 ° C, and BCl 3 is used as a boron source, and BCl 3 accounts for 0.5%-10% of the total gas flow. Acetonitrile is used as a carbon source and a nitrogen source;
所述步骤(2)具体是采用高纯Ni3Si2合金靶,用高纯氮气作为溅射气体,在基体温度500℃、压力0.2Pa、溅射功率300W、溅射时间为2.5-4小时的溅射条件下制备所述结合层;The step (2) specifically adopts a high-purity Ni 3 Si 2 alloy target, and uses high-purity nitrogen as a sputtering gas at a substrate temperature of 500 ° C, a pressure of 0.2 Pa, a sputtering power of 300 W, and a sputtering time of 2.5 to 4 hours. Preparing the bonding layer under sputtering conditions;
将沉积好的Ni3Si2层衬底放入直流等离子体的喷射化学气相沉积设备中,先通入BF3、N2和Ar三种气体,在正偏压30-40V条件下刻蚀25-35分钟,对衬底进行清洁处理,刻蚀完后通入H2,然后再沉积CBN层;The deposited Ni 3 Si 2 layer substrate is placed in a direct plasma plasma chemical vapor deposition apparatus, firstly introduced into three gases BF3, N2 and Ar, and etched 25-35 under a positive bias of 30-40V. Minutes, the substrate is cleaned, after etching, H 2 is introduced , and then the CBN layer is deposited;
所述步骤(3)制备CBN层所采用的工艺参数为:BF3、N2、Ar和H2的流量分别为20sccm、2slm、4slm、5sccm,总反应气压为4Kpa,衬底负偏压为65V,衬底温度为860℃,沉积时间为60min。The process parameters of the step (3) for preparing the CBN layer are: BF3, N2, Ar and H2 flow rates are respectively 20 sccm, 2 slm, 4 slm, 5 sccm, total reaction gas pressure is 4 Kpa, substrate negative bias voltage is 65 V, lining The bottom temperature was 860 ° C and the deposition time was 60 min.
提供一种具有氮化硼系复合涂层的梯度超细硬质合金刀具,由刀具基体和设置于刀具基体上的氮化硼系复合涂层构成;Providing a gradient ultra-fine cemented carbide tool having a boron nitride composite coating, comprising a tool base and a boron nitride composite coating disposed on the tool base;
所述刀具基体包括正常组织层、富钴过渡层和贫钴富立方相层,所述正常组织层、富钴过渡层和贫钴富立方相层按照从内而外的顺序依次排列;The tool substrate comprises a normal tissue layer, a cobalt-rich transition layer and a cobalt-depleted cubic phase layer, and the normal tissue layer, the cobalt-rich transition layer and the cobalt-depleted cubic phase layer are arranged in order from the inside to the outside;
所述氮化硼系复合涂层包括用于沉积于贫钴富立方相层表面作为过渡层的TiBCN层、沉积于过渡层上作为结合层的Ni3Si2层和沉积于结合层上作为耐磨层的CBN层。The boron nitride composite coating layer comprises a TiBCN layer deposited on the surface of the cobalt-depleted cubic phase layer as a transition layer, a Ni 3 Si 2 layer deposited as a bonding layer on the transition layer, and deposited on the bonding layer as resistance The CBN layer of the layer.
上所述刀具基体中钴的含量为5-15wt.%;The content of cobalt in the tool base is 5-15 wt.%;
所述正常组织层为超细硬质合金,WC晶粒尺寸为1-10000nm;The normal tissue layer is an ultrafine cemented carbide, and the WC grain size is 1-1000 nm;
所述正常组织层的厚度大于2mm,所述富钴过渡层的厚度为20-100微米;所述贫钴富立方相层的厚度为20-50微米;The thickness of the normal tissue layer is greater than 2 mm, the thickness of the cobalt-rich transition layer is 20-100 microns; and the thickness of the cobalt-depleted cubic phase layer is 20-50 microns;
所述过渡层厚度为0.1-15微米;所述结合层的厚度为1.6-3微米;所述耐磨层的厚度为0.1-3微米; The thickness of the transition layer is 0.1-15 microns; the thickness of the bonding layer is 1.6-3 microns; the thickness of the wear layer is 0.1-3 microns;
所述TiBCN层中硼的含量为10at%至15at%;所述TiBCN层的晶粒是小于2微米的粒状至柱状构型,所述TiBCN层显微维氏硬度达到30Gpa以上。The content of boron in the TiBCN layer is 10 at% to 15 at%; the grain size of the TiBCN layer is a granular to columnar configuration of less than 2 μm, and the micro-Vickers hardness of the TiBCN layer is 30 GPa or more.
上述刀具基体中钴的含量为8-12wt.%;所述正常组织层的WC晶粒尺寸为1nm-400nm;通过权利要求6或7的方法制备所述氮化硼系复合涂层。The content of cobalt in the tool base is 8-12 wt.%; the WC grain size of the normal tissue layer is 1 nm-400 nm; and the boron nitride composite coating is prepared by the method of claim 6 or 7.
本发明的氮化硼系复合涂层,其与刀具基体结合性良好,复合涂层的涂层之间附着力良好,耐高温性、耐腐蚀性、耐磨性良好。具有该氮化硼系复合涂层的梯度超细硬质合金刀具,具有良好的耐磨耐温性能。The boron nitride composite coating of the present invention has good adhesion to the tool base, and has good adhesion between the coating layers of the composite coating, and has high temperature resistance, corrosion resistance and wear resistance. The gradient ultra-fine cemented carbide tool with the boron nitride composite coating has good wear resistance and temperature resistance.
附图说明DRAWINGS
利用附图对本发明作进一步的说明,但附图中的内容不构成对本发明的任何限制。The invention is further described with reference to the drawings, but the contents of the drawings do not constitute any limitation of the invention.
图1是本发明一种氮化硼系复合涂层的层间结构示意图。BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a schematic view showing the interlayer structure of a boron nitride composite coating of the present invention.
图2是本发明一种具有氮化硼系复合涂层的梯度超细硬质合金刀具的层间结构示意图。2 is a schematic view showing the interlayer structure of a gradient ultrafine cemented carbide tool having a boron nitride composite coating according to the present invention.
图3是本发明一种具有氮化硼系复合涂层的梯度超细硬质合金刀具的示意图。3 is a schematic view of a gradient ultrafine cemented carbide tool having a boron nitride composite coating of the present invention.
具体实施方式detailed description
结合以下实施例对本发明作进一步描述。The invention is further described in conjunction with the following examples.
实施例1。Example 1.
一种氮化硼系复合涂层,如图1所示,包括用于沉积至刀具基体表面作为过渡层的TiBCN层、沉积于过渡层上作为结合层的Ni3Si2层和沉积于结合层上作为耐磨层的CBN层。A boron nitride composite coating, as shown in FIG. 1, includes a TiBCN layer for deposition onto a surface of a tool substrate as a transition layer, a Ni 3 Si 2 layer deposited as a bonding layer on the transition layer, and a deposition layer A CBN layer as an abrasion resistant layer.
过渡层厚度为0.1-15微米,结合层的厚度为1.6-3微米,耐磨层的厚度为0.1-3微米。The thickness of the transition layer is 0.1-15 microns, the thickness of the bonding layer is 1.6-3 microns, and the thickness of the wear layer is 0.1-3 microns.
优选,过渡层厚度为2-8微米,结合层的厚度为1.6-2微米,耐磨层的厚度为1.0-2.0微米。Preferably, the transition layer has a thickness of from 2 to 8 microns, the bond layer has a thickness of from 1.6 to 2 microns, and the wear layer has a thickness of from 1.0 to 2.0 microns.
TiBCN层的设置,可以在沉积于硬质合金刀具基体表面时,能够防止基体中的钨、钴等元素渗透到涂层的现象,改善涂层的晶体生长方向、显微结构和结合力,从而改善涂层与基体之间的结合力以及相邻涂层间的粘附力。TiBCN层中硼的含量为10at%至15at%,TiBCN层的晶粒是小于2微米的粒状至柱状构型,优选TiBCN层的晶粒是小于500nm的柱状构型,TiBCN层显微维氏硬度达到30Gpa以上。The TiBCN layer can prevent the penetration of tungsten, cobalt and other elements into the coating when depositing on the surface of the cemented carbide tool substrate, thereby improving the crystal growth direction, microstructure and bonding force of the coating. Improves the bond between the coating and the substrate and the adhesion between adjacent coatings. The content of boron in the TiBCN layer is 10 at% to 15 at%, the grain size of the TiBCN layer is a granular to columnar configuration of less than 2 μm, preferably the grain size of the TiBCN layer is a columnar configuration of less than 500 nm, and the microstructure of the TiBCN layer is Vickers hardness. More than 30Gpa.
Ni3Si2层的设置,是为了有效沉积耐磨层,因为Ni与C-BN晶格常数很接近,且具有面心立方结构,易于C-BN的成核生长,且有利于改善C-BN沉积的内应力,通过设置Ni3Si2层作为结合层以使其与耐磨层之间结合性好。The Ni 3 Si 2 layer is arranged to effectively deposit the wear layer because Ni has a close lattice constant with C-BN and has a face-centered cubic structure, which is easy for C-BN nucleation growth and is beneficial for improving C- The internal stress of BN deposition is set by the Ni 3 Si 2 layer as a bonding layer to make it bond well with the wear layer.
作为耐磨层的CBN层具有很高的硬度,其耐磨性好、耐温性能好。The CBN layer as the wear-resistant layer has a high hardness, and has good wear resistance and good temperature resistance.
该氮化硼系复合涂层的制备方法,包括如下步骤,The preparation method of the boron nitride composite coating includes the following steps,
(1)采用CVD法沉积作为过渡层的TiBCN层;沉积时可以沉积于具体的刀具基体表面,也可以根据需要沉积于衬底上; (1) depositing a TiBCN layer as a transition layer by CVD; depositing on a specific tool substrate surface or depositing on a substrate as needed;
(2)采用CVD法将作为结合层的Ni3Si2层沉积于所述过渡层上;(2) depositing a Ni 3 Si 2 layer as a bonding layer on the transition layer by a CVD method;
(3)采用CVD法将作为耐磨层的CBN层沉积于所述结合层上。(3) A CBN layer as a wear layer is deposited on the bonding layer by a CVD method.
进一步的,步骤(1)具体是采用MT-CVD法制备TiBCN层,其制备温度为800-950℃,并且采用BCl3作为硼源,BCl3占总气流的O.5%-10%,乙腈用作碳源和氮源。Further, in the step (1), the TiBCN layer is prepared by the MT-CVD method, and the preparation temperature is 800-950 ° C, and BCl 3 is used as the boron source, and BCl 3 accounts for 0.5%-10% of the total gas stream, and acetonitrile. Used as a carbon source and a nitrogen source.
步骤(2)具体是采用高纯Ni3Si2合金靶,用高纯氮气作为溅射气体,在基体温度500℃、压力0.2Pa、溅射功率300W、溅射时间为2.5-4小时的溅射条件下制备所述结合层。Step (2) specifically uses a high-purity Ni 3 Si 2 alloy target, using high-purity nitrogen as a sputtering gas, at a substrate temperature of 500 ° C, a pressure of 0.2 Pa, a sputtering power of 300 W, and a sputtering time of 2.5-4 hours. The bonding layer is prepared under shot conditions.
将沉积好的Ni3Si2层衬底放入直流等离子体的喷射化学气相沉积设备中,先通入BF3、N2和Ar三种气体,在正偏压30-40V条件下刻蚀25-35分钟,对衬底进行清洁处理,刻蚀完后通入H2,然后再沉积CBN层。The deposited Ni 3 Si 2 layer substrate is placed in a direct plasma plasma chemical vapor deposition apparatus, firstly introduced into three gases BF3, N2 and Ar, and etched 25-35 under a positive bias of 30-40V. In minutes, the substrate is cleaned, and after etching, H 2 is introduced , and then the CBN layer is deposited.
步骤(3)制备CBN层所采用的工艺参数为:BF3、N2、Ar和H2的流量分别为20sccm、2slm、4slm、5sccm,总反应气压为4Kpa,衬底负偏压为65V,衬底温度为860℃,沉积时间为60min。Step (3) The process parameters for preparing the CBN layer are: BF3, N2, Ar, and H2 flow rates are 20 sccm, 2 slm, 4 slm, 5 sccm, total reaction gas pressure is 4 Kpa, substrate negative bias voltage is 65 V, substrate temperature The temperature was 860 ° C and the deposition time was 60 min.
本发明的氮化硼系复合涂层,能够与刀具基体良好结合,复合涂层的涂层之间附着力良好,其耐高温性、耐腐蚀性、耐磨性良好。具有该氮化硼系复合涂层的梯度超细硬质合金刀具,具有良好的耐磨耐温性能。The boron nitride composite coating of the present invention can be well bonded to the tool base, and the adhesion of the coating of the composite coating is good, and the high temperature resistance, corrosion resistance and wear resistance are good. The gradient ultra-fine cemented carbide tool with the boron nitride composite coating has good wear resistance and temperature resistance.
实施例2。Example 2.
一种具有氮化硼系复合涂层的梯度超细硬质合金刀具,由刀具基体和设置于刀具基体上的氮化硼系复合涂层构成,如图2、图3所示。A gradient ultra-fine cemented carbide tool having a boron nitride composite coating is composed of a tool base and a boron nitride composite coating disposed on the tool base, as shown in FIGS. 2 and 3.
刀具基体包括正常组织层、富钴过渡层和贫钴富立方相层,正常组织层、富钴过渡层和贫钴富立方相层按照从内而外的顺序依次排列。刀具基体中钴的含量为5-15wt.%,优选钴的含量为8-12wt.%。正常组织层为超细硬质合金,WC晶粒尺寸为1-10000nm,优选WC晶粒尺寸为1-500nm。The tool substrate comprises a normal tissue layer, a cobalt-rich transition layer and a cobalt-depleted cubic phase layer, and the normal tissue layer, the cobalt-rich transition layer and the cobalt-depleted cubic phase layer are arranged in order from the inside to the outside. The content of cobalt in the tool base is 5-15 wt.%, preferably the content of cobalt is 8-12 wt.%. The normal tissue layer is an ultrafine cemented carbide having a WC grain size of 1-1000 nm, preferably a WC grain size of 1-500 nm.
贫钴富立方相层中富含立方相氮化物或碳氮化物,硬质合金中的立方相氮化物和碳氮化物具有比密排六方相的WC更高的硬度.因此,贫钴富立方相的表层具有更高的硬度。富钴过渡层中富含的粘结相,当涂层中形成的裂纹扩散到该区域时,由于其良好的韧性,可以吸收裂纹扩散时的能量,因此,能够有效地阻止裂纹向合金内部扩散,并且能较好地吸收刀具切削时的冲击能量,因而有高的抗冲击韧性特性,进而有利于提高刀具材料的使用寿命。芯部为刚性组织区域,即正常组织层,WC晶粒分布均匀且细小,平均WC晶粒尺寸≤500nm,具有超细硬质合金优异的力学性能。The cobalt-depleted cubic phase layer is rich in cubic phase nitrides or carbonitrides, and the cubic phase nitrides and carbonitrides in the cemented carbide have a higher hardness than the densely packed hexagonal phase WC. Therefore, the cobalt-poor rich cube The surface layer of the phase has a higher hardness. The binder phase rich in the cobalt-rich transition layer, when the crack formed in the coating diffuses into the region, can absorb the energy of the crack diffusion due to its good toughness, and therefore can effectively prevent the crack from diffusing into the alloy. Moreover, it can better absorb the impact energy of the cutting tool, and thus has high impact toughness characteristics, thereby contributing to the improvement of the service life of the tool material. The core is a rigid tissue region, that is, a normal tissue layer, and the WC crystal grain distribution is uniform and fine, and the average WC grain size is ≤500 nm, which has excellent mechanical properties of the ultrafine cemented carbide.
氮化硼系复合涂层包括用于沉积于贫钴富立方相层表面作为过渡层的TiBCN层、沉积于过渡层上作为结合层的Ni3Si2层和沉积于结合层上作为耐磨层的CBN层。The boron nitride composite coating layer comprises a TiBCN layer deposited on the surface of the cobalt-depleted cubic phase layer as a transition layer, a Ni 3 Si 2 layer deposited as a bonding layer on the transition layer, and deposited on the bonding layer as a wear layer CBN layer.
过渡层厚度为0.1-15微米,结合层的厚度为1.6-3微米,耐磨层的厚度为0.1-3微米。优选,过渡层厚度为2-8微米,结合层的厚度为1.6-2微米,耐磨层的厚度为1.0-2.0微米。 The thickness of the transition layer is 0.1-15 microns, the thickness of the bonding layer is 1.6-3 microns, and the thickness of the wear layer is 0.1-3 microns. Preferably, the transition layer has a thickness of from 2 to 8 microns, the bond layer has a thickness of from 1.6 to 2 microns, and the wear layer has a thickness of from 1.0 to 2.0 microns.
TiBCN层的设置,可以在沉积于硬质合金刀具基体表面时,能够防止基体中的钨、钴等元素渗透到涂层的现象,改善涂层的晶体生长方向、显微结构和结合力,从而改善涂层与基体之间的结合力以及相邻涂层间的粘附力。TiBCN层中硼的含量为10at%至15at%,TiBCN层的晶粒是小于2微米的粒状至柱状构型,优选TiBCN层的晶粒是小于500nm的柱状构型,TiBCN层显微维氏硬度达到30Gpa以上。The TiBCN layer can prevent the penetration of tungsten, cobalt and other elements into the coating when depositing on the surface of the cemented carbide tool substrate, thereby improving the crystal growth direction, microstructure and bonding force of the coating. Improves the bond between the coating and the substrate and the adhesion between adjacent coatings. The content of boron in the TiBCN layer is 10 at% to 15 at%, the grain size of the TiBCN layer is a granular to columnar configuration of less than 2 μm, preferably the grain size of the TiBCN layer is a columnar configuration of less than 500 nm, and the microstructure of the TiBCN layer is Vickers hardness. More than 30Gpa.
Ni3Si2层的设置,是为了有效沉积耐磨层,因为Ni与C-BN晶格常数很接近,且具有面心立方结构,易于C-BN的成核生长,且有利于改善C-BN沉积的内应力,通过设置Ni3Si2层作为结合层以使其与耐磨层之间结合性好。The Ni 3 Si 2 layer is arranged to effectively deposit the wear layer because Ni has a close lattice constant with C-BN and has a face-centered cubic structure, which is easy for C-BN nucleation growth and is beneficial for improving C- The internal stress of BN deposition is set by the Ni 3 Si 2 layer as a bonding layer to make it bond well with the wear layer.
作为耐磨层的CBN层具有很高的硬度,其耐磨性好、耐温性能好。The CBN layer as the wear-resistant layer has a high hardness, and has good wear resistance and good temperature resistance.
本发明具有氮化硼系复合涂层的梯度超细硬质合金刀具,采用在表面贫钴富立方相层梯度超细硬质合金刀具基体上进行纳米多层复合涂层,可有效控制基体梯度和涂层的结构与成分,氮化硼系复合涂层与刀具基体具有良好的结合力,所形成的刀具具有良好的耐磨耐温性能。The gradient ultra-fine cemented carbide tool with boron nitride composite coating adopts nano-multilayer composite coating on the surface of the cobalt-rich and rich cubic phase gradient ultra-fine cemented carbide tool base, which can effectively control the matrix gradient And the structure and composition of the coating, the boron nitride composite coating has a good bonding force with the tool base, and the formed tool has good wear resistance and temperature resistance.
实施例3。Example 3.
一种具有氮化硼系复合涂层的梯度超细硬质合金刀具,其制备过程包括刀具基体的制备及在刀具基体表面沉积氮化硼系复合涂层。A gradient ultra-fine cemented carbide tool having a boron nitride composite coating, the preparation process comprises the preparation of a tool base and depositing a boron nitride composite coating on the surface of the tool base.
刀具基体的具体制备过程如下:The specific preparation process of the tool base is as follows:
S1、以难熔金属碳化物、粘结金属和TiCN和其他粉末如TiC,TaC,或其他强氮化物形成元素的碳化物、碳氮化物为原料,通过球磨混合、干燥过筛、压制成型和烧结四个步骤制备得到硬质合金基体前驱体;S1, using refractory metal carbides, bonding metals and TiCN and other powders such as TiC, TaC, or other strong nitride forming elements of carbides, carbonitrides as raw materials, by ball milling mixing, drying sieving, press forming and Sintering four steps to prepare a cemented carbide substrate precursor;
S2、对硬质合金基体前驱体进行精磨加工处理;S2, performing fine grinding processing on the cemented carbide substrate precursor;
S3、对精磨加工处理后的硬质合金基体前驱体进行梯度烧结,制备得到表层贫钴和富立方相梯度结构硬质合金刀具基体。S3. Grad-sintering the cemented carbide substrate precursor after the finish grinding process to prepare a surface of the cobalt-depleted and cubic-rich phase-structured cemented carbide tool base.
对刀具基体进行化学清洗后,然后在其表面沉积氮化硼系复合涂层,具体包括:After chemically cleaning the tool substrate, a boron nitride composite coating is deposited on the surface, including:
(1)采用CVD法沉积TiBCN层至刀具基体表面。具体可以采用MT-CVD法制备TiBCN层,其制备温度为800-950℃,并且采用BCl3作为硼源,BCl3占总气流的O.5%-10%,乙腈用作碳源和氮源。(1) The TiBCN layer is deposited by CVD to the surface of the tool substrate. Specifically, the TiBCN layer can be prepared by MT-CVD method, the preparation temperature is 800-950 ° C, and BCl 3 is used as the boron source, BCl 3 accounts for 0.5-10% of the total gas stream, and acetonitrile is used as the carbon source and the nitrogen source. .
(2)采用CVD法将作为结合层的Ni3Si2层沉积于所述过渡层上。具体是采用高纯Ni3Si2合金靶,用高纯氮气作为溅射气体,在基体温度500℃、压力0.2Pa、溅射功率300W、溅射时间为2.5-4小时的溅射条件下制备所述结合层。(2) A Ni 3 Si 2 layer as a bonding layer was deposited on the transition layer by a CVD method. Specifically, a high-purity Ni 3 Si 2 alloy target is used, and high purity nitrogen gas is used as a sputtering gas, and is prepared under sputtering conditions of a substrate temperature of 500 ° C, a pressure of 0.2 Pa, a sputtering power of 300 W, and a sputtering time of 2.5 to 4 hours. The bonding layer.
将沉积好的Ni3Si2层衬底放入直流等离子体的喷射化学气相沉积设备中,先通入BF3、N2和Ar三种气体,在正偏压30-40V条件下刻蚀25-35分钟,对衬底进行清洁处理,刻蚀完后通入H2,然后再沉积CBN层。The deposited Ni 3 Si 2 layer substrate is placed in a direct plasma plasma chemical vapor deposition apparatus, firstly introduced into three gases BF3, N2 and Ar, and etched 25-35 under a positive bias of 30-40V. In minutes, the substrate is cleaned, and after etching, H 2 is introduced , and then the CBN layer is deposited.
(3)采用CVD法将作为耐磨层的CBN层沉积于所述结合层上。制备CBN层所采用的工艺参数为:BF3、N2、Ar和H2的流量分别为20sccm、2slm、4slm、 5sccm,总反应气压为4Kpa,衬底负偏压为65V,衬底温度为860℃,沉积时间为60min。(3) A CBN layer as a wear layer is deposited on the bonding layer by a CVD method. The process parameters for preparing the CBN layer are: BF3, N2, Ar, and H2 flow rates are 20 sccm, 2 slm, 4 slm, respectively. 5 sccm, the total reaction gas pressure was 4 Kpa, the substrate negative bias was 65 V, the substrate temperature was 860 ° C, and the deposition time was 60 min.
本发明具有氮化硼系复合涂层的梯度超细硬质合金刀具,采用在表面贫钴富立方相层梯度超细硬质合金刀具基体上进行纳米多层复合涂层,可有效控制基体梯度和涂层的结构与成分,氮化硼系复合涂层与刀具基体具有良好的结合力,所形成的刀具具有良好的耐磨耐温性能。The gradient ultra-fine cemented carbide tool with boron nitride composite coating adopts nano-multilayer composite coating on the surface of the cobalt-rich and rich cubic phase gradient ultra-fine cemented carbide tool base, which can effectively control the matrix gradient And the structure and composition of the coating, the boron nitride composite coating has a good bonding force with the tool base, and the formed tool has good wear resistance and temperature resistance.
实施例4。Example 4.
一种具有氮化硼系复合涂层的梯度超细硬质合金刀具,其制备过程包括刀具基体的制备及在刀具基体表面沉积氮化硼系复合涂层。A gradient ultra-fine cemented carbide tool having a boron nitride composite coating, the preparation process comprises the preparation of a tool base and depositing a boron nitride composite coating on the surface of the tool base.
刀具基体由以下质量百分比的各组分烧结而成:5-15%的TiC,2-5%的TaC,10-15%合金粘结相,余量为WC。合金粘结相由以下质量百分比的粉体组成:0.5-5.5%的Cr,0.5-5.5%的Mo,0.5-5.5%的B,0.5-5.5%的Al,0.5-5.5%的V,0.5-5.5%的Y,0.5-5.5%的Si,余量为Co,且合金粘结相中Cr、Mo、B、Al、V、Y和Si的质量之和为合金粘结相质量的7-20%。The tool base is sintered from the following mass percent components: 5-15% TiC, 2-5% TaC, 10-15% alloy binder phase, and the balance is WC. The alloy binder phase consists of the following mass percentages of powder: 0.5-5.5% Cr, 0.5-5.5% Mo, 0.5-5.5% B, 0.5-5.5% Al, 0.5-5.5% V, 0.5- 5.5% Y, 0.5-5.5% Si, the balance is Co, and the sum of the masses of Cr, Mo, B, Al, V, Y and Si in the alloy binder phase is 7-20 of the quality of the alloy binder phase. %.
刀具基体的制备方法,包括以下步骤:The preparation method of the tool base comprises the following steps:
S1、制备合金粘结相:按质量百分比分别称取Cr、Mo、B、Al、V、Y、Si、Co八种粉体,将八种粉体混合均匀,得合金粘结相。优选将八种粉体置于球磨机中,用硬质合金研磨球球磨72小时,且每球磨1h就暂停球磨10min,得到合金粘结相。S1. Preparation of alloy binder phase: Eight kinds of powders of Cr, Mo, B, Al, V, Y, Si and Co are weighed according to the mass percentage, and eight kinds of powders are uniformly mixed to obtain an alloy binder phase. Preferably, eight powders are placed in a ball mill, ball milled with a cemented carbide ball for 72 hours, and ball milled for 10 minutes after each ball mill for 1 hour to obtain an alloy binder phase.
S2、制备坯料:按质量百分比分别称取合金粘结相、TiC、TaC、WC四种组分,四种组分组成原料粉体;按原料粉体总质量的1.5-2.5%称取石蜡,并将石蜡与原料粉体混合均匀,得到坯料。S2. Preparation of billet: Weigh the alloy binder phase, TiC, TaC, WC according to the mass percentage, and the four components constitute the raw material powder; the paraffin wax is weighed according to the total mass of the raw material powder: 1.5-2.5%. The paraffin wax and the raw material powder are uniformly mixed to obtain a billet.
S3、压制坯体:将坯料压制成型,得坯体。S3. Pressing the blank: The blank is press-formed to obtain a green body.
可先用压模机将坯料压制成型,得初坯体;再用冷等静压机进一步压制初坯体,得坯体。The blank can be first press-molded by a molding machine to obtain a green body; and the green body is further pressed by a cold isostatic press to obtain a green body.
S4、烧结:将坯体置于烧结炉中,以5-8℃/min的速度升温至1200-1250℃,保温18-22min,并保持10-3Pa以下的真空度;然后向烧结炉中充入氮气并以1-3℃/min的速度升温至1420-1450℃,保温55-65min且保持0.2MPa以上的压强;接着再以2-6℃/min的速度降温至1000-1200℃,保温110-130min,并保持0.2MPa以上的压强;再接着坯体随炉冷却,并保持0.2MPa以上的压强,制得表面硬化的梯度硬质合金。S4, sintering: the blank is placed in a sintering furnace, heated to 1200-1250 ° C at a rate of 5-8 ° C / min, maintained for 18-22 min, and maintained at a vacuum below 10 -3 Pa; then into the sintering furnace Fill with nitrogen and raise the temperature to 1420-1450 ° C at 1-3 ° C / min, keep the pressure for 55-65 min and maintain the pressure above 0.2 MPa; then cool down to 1000-1200 ° C at 2-6 ° C / min, The temperature is maintained for 110-130 min, and the pressure of 0.2 MPa or more is maintained; then the green body is cooled with the furnace and maintained at a pressure of 0.2 MPa or more to obtain a surface hardened gradient cemented carbide.
可在步骤S4前,进行预烧结步骤,所述预烧结步骤是将坯体置于烧结炉中,在惰性气体气氛下,以1400℃烧结10min;坯体随炉冷却后精修坯体外形。Before the step S4, a pre-sintering step is performed in which the green body is placed in a sintering furnace and sintered at 1400 ° C for 10 min under an inert gas atmosphere; the green body is refined with the furnace to refine the shape of the green body.
该方法所制备的硬质合金基体具有优异的力学性能,改善了硬质合金的红硬性。硬质合金基体内的晶粒细小,硬质合金的表层富立方相而贫粘结相,并且表层下还有一富合金化粘结相的过度层,从而使硬质合金具有优异的硬度、耐磨性和韧性。 The cemented carbide substrate prepared by the method has excellent mechanical properties and improves the red hardness of the cemented carbide. The grain in the cemented carbide matrix is fine, the surface layer of the cemented carbide is rich in cubic phase and lean in the binder phase, and there is also an excessive layer of alloyed binder phase under the surface layer, so that the cemented carbide has excellent hardness and resistance. Grindability and toughness.
合金基体制备完成后,对其进行化学清洗,然后在其表面沉积氮化硼系复合涂层。After the alloy substrate is prepared, it is chemically cleaned, and then a boron nitride composite coating is deposited on the surface.
对刀具基体进行化学清洗后,然后在其表面沉积氮化硼系复合涂层,具体包括:After chemically cleaning the tool substrate, a boron nitride composite coating is deposited on the surface, including:
(1)采用CVD法沉积TiBCN层至刀具基体表面。具体可以采用MT-CVD法制备TiBCN层,其制备温度为800-950℃,并且采用BCl3作为硼源,BCl3占总气流的O.5%-10%,乙腈用作碳源和氮源。(1) The TiBCN layer is deposited by CVD to the surface of the tool substrate. Specifically, the TiBCN layer can be prepared by MT-CVD method, the preparation temperature is 800-950 ° C, and BCl 3 is used as the boron source, BCl 3 accounts for 0.5-10% of the total gas stream, and acetonitrile is used as the carbon source and the nitrogen source. .
(2)采用CVD法将作为结合层的Ni3Si2层沉积于所述过渡层上。具体是采用高纯Ni3Si2合金靶,用高纯氮气作为溅射气体,在基体温度500℃、压力0.2Pa、溅射功率300W、溅射时间为2.5-4小时的溅射条件下制备所述结合层。(2) A Ni 3 Si 2 layer as a bonding layer was deposited on the transition layer by a CVD method. Specifically, a high-purity Ni 3 Si 2 alloy target is used, and high purity nitrogen gas is used as a sputtering gas, and is prepared under sputtering conditions of a substrate temperature of 500 ° C, a pressure of 0.2 Pa, a sputtering power of 300 W, and a sputtering time of 2.5 to 4 hours. The bonding layer.
将沉积好的Ni3Si2层衬底放入直流等离子体的喷射化学气相沉积设备中,先通入BF3、N2和Ar三种气体,在正偏压30-40V条件下刻蚀25-35分钟,对衬底进行清洁处理,刻蚀完后通入H2,然后再沉积CBN层。The deposited Ni 3 Si 2 layer substrate is placed in a direct plasma plasma chemical vapor deposition apparatus, firstly introduced into three gases BF3, N2 and Ar, and etched 25-35 under a positive bias of 30-40V. In minutes, the substrate is cleaned, and after etching, H 2 is introduced , and then the CBN layer is deposited.
(3)采用CVD法将作为耐磨层的CBN层沉积于所述结合层上。制备CBN层所采用的工艺参数为:BF3、N2、Ar和H2的流量分别为20sccm、2slm、4slm、5sccm,总反应气压为4Kpa,衬底负偏压为65V,衬底温度为860℃,沉积时间为60min。(3) A CBN layer as a wear layer is deposited on the bonding layer by a CVD method. The process parameters for preparing the CBN layer are: BF3, N2, Ar and H2 flow rates are 20sccm, 2slm, 4slm, 5sccm, the total reaction gas pressure is 4Kpa, the substrate negative bias voltage is 65V, and the substrate temperature is 860 °C. The deposition time was 60 min.
本发明具有氮化硼系复合涂层的梯度超细硬质合金刀具,采用在表面贫钴富立方相层梯度超细硬质合金刀具基体上进行纳米多层复合涂层,可有效控制基体梯度和涂层的结构与成分,氮化硼系复合涂层与刀具基体具有良好的结合力,所形成的刀具具有良好的耐磨耐温性能。The gradient ultra-fine cemented carbide tool with boron nitride composite coating adopts nano-multilayer composite coating on the surface of the cobalt-rich and rich cubic phase gradient ultra-fine cemented carbide tool base, which can effectively control the matrix gradient And the structure and composition of the coating, the boron nitride composite coating has a good bonding force with the tool base, and the formed tool has good wear resistance and temperature resistance.
最后应当说明的是,以上实施例仅用以说明本发明的技术方案而非对本发明保护范围的限制,尽管参照较佳实施例对本发明作了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的实质和范围。 It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit the scope of the present invention. Although the present invention is described in detail with reference to the preferred embodiments, those skilled in the art The technical solutions of the present invention are modified or equivalently substituted without departing from the spirit and scope of the technical solutions of the present invention.

Claims (10)

  1. 一种氮化硼系复合涂层,其特征在于:包括用于沉积至刀具基体表面作为过渡层的TiBCN层、沉积于过渡层上作为结合层的Ni3Si2层和沉积于结合层上作为耐磨层的CBN层。A boron nitride composite coating comprising: a TiBCN layer for deposition onto a surface of a tool substrate as a transition layer, a Ni 3 Si 2 layer deposited as a bonding layer on the transition layer, and deposited on the bonding layer The CBN layer of the wear layer.
  2. 根据权利要求1所述的氮化硼系复合涂层,其特征在于:所述过渡层厚度为0.1-15微米;所述结合层的厚度为1.6-3微米;所述耐磨层的厚度为0.1-3微米。The boron nitride composite coating according to claim 1, wherein the transition layer has a thickness of 0.1 to 15 μm; the bonding layer has a thickness of 1.6 to 3 μm; and the thickness of the wear layer is 0.1-3 microns.
  3. 根据权利要求2所述的氮化硼系复合涂层,其特征在于:所述过渡层厚度为2-8微米;所述结合层的厚度为1.6-2微米;所述耐磨层的厚度为1.0-2.0微米。The boron nitride composite coating according to claim 2, wherein the transition layer has a thickness of 2 to 8 μm; the bonding layer has a thickness of 1.6 to 2 μm; and the thickness of the wear layer is 1.0-2.0 microns.
  4. 根据权利要求1-3任意一项所述的氮化硼系复合涂层,其特征在于:所述TiBCN层中硼的含量为10at%至15at%;所述TiBCN层的晶粒是小于2微米的粒状至柱状构型,所述TiBCN层显微维氏硬度为30Gpa以上。The boron nitride composite coating according to any one of claims 1 to 3, wherein the TiBCN layer has a boron content of 10 at% to 15 at%; and the TiBCN layer has a crystal grain of less than 2 μm. The granular to columnar configuration, the TiBCN layer has a micro Vickers hardness of 30 GPa or more.
  5. 根据权利要求4所述的氮化硼系复合涂层,其特征在于:所述TiBCN层的晶粒是小于500nm的柱状构型。The boron nitride composite coating according to claim 4, wherein the crystal grains of the TiBCN layer are in a columnar configuration of less than 500 nm.
  6. 一种制备如权利要求1至5任意一项所述的氮化硼系复合涂层的制备方法,其特征在于:包括如下步骤,A method for preparing a boron nitride composite coating according to any one of claims 1 to 5, comprising the steps of
    (1)采用CVD法沉积作为过渡层的TiBCN层;(1) depositing a TiBCN layer as a transition layer by CVD;
    (2)采用CVD法将作为结合层的Ni3Si2层沉积于所述过渡层上;(2) depositing a Ni 3 Si 2 layer as a bonding layer on the transition layer by a CVD method;
    (3)采用CVD法将作为耐磨层的CBN层沉积于所述结合层上。(3) A CBN layer as a wear layer is deposited on the bonding layer by a CVD method.
  7. 根据权利要求6所述的制备氮化硼系复合涂层的制备方法,其特征在于:The method for preparing a boron nitride composite coating according to claim 6, wherein:
    所述步骤(1)具体是采用MT-CVD法制备TiBCN层,其制备温度为800-950℃,并且采用BCl3作为硼源,BCl3占总气流的O.5%-10%,乙腈用作碳源和氮源;The step (1) is specifically to prepare a TiBCN layer by using an MT-CVD method, the preparation temperature is 800-950 ° C, and BCl 3 is used as a boron source, and BCl 3 accounts for 0.5%-10% of the total gas flow, and acetonitrile is used. As a carbon source and a nitrogen source;
    所述步骤(2)具体是采用高纯Ni3Si2合金靶,用高纯氮气作为溅射气体,在基体温度500℃、压力0.2Pa、溅射功率300W、溅射时间为2.5-4小时的溅射条件下制备所述结合层;The step (2) specifically adopts a high-purity Ni 3 Si 2 alloy target, and uses high-purity nitrogen as a sputtering gas at a substrate temperature of 500 ° C, a pressure of 0.2 Pa, a sputtering power of 300 W, and a sputtering time of 2.5 to 4 hours. Preparing the bonding layer under sputtering conditions;
    将沉积好的Ni3Si2层衬底放入直流等离子体的喷射化学气相沉积设备中,先通入BF3、N2和Ar三种气体,在正偏压30-40V条件下刻蚀25-35分钟,对衬底进行清洁处理,刻蚀完后通入H2,然后再沉积CBN层;The deposited Ni 3 Si 2 layer substrate is placed in a direct plasma plasma chemical vapor deposition apparatus, firstly introduced into three gases BF3, N2 and Ar, and etched 25-35 under a positive bias of 30-40V. Minutes, the substrate is cleaned, after etching, H 2 is introduced , and then the CBN layer is deposited;
    所述步骤(3)制备CBN层所采用的工艺参数为:BF3、N2、Ar和H2的流量分别为20sccm、2slm、4slm、5sccm,总反应气压为4Kpa,衬底负偏压为65V,衬底温度为860℃,沉积时间为60min。The process parameters of the step (3) for preparing the CBN layer are: BF3, N2, Ar and H2 flow rates are respectively 20 sccm, 2 slm, 4 slm, 5 sccm, total reaction gas pressure is 4 Kpa, substrate negative bias voltage is 65 V, lining The bottom temperature was 860 ° C and the deposition time was 60 min.
  8. 一种具有氮化硼系复合涂层的梯度超细硬质合金刀具,其特征在于:A gradient ultra-fine cemented carbide tool with a boron nitride composite coating, characterized in that:
    由刀具基体和设置于刀具基体上的氮化硼系复合涂层构成;The utility model is composed of a tool base body and a boron nitride composite coating layer disposed on the tool base;
    所述刀具基体包括正常组织层、富钴过渡层和贫钴富立方相层,所述正常组织层、富钴过渡层和贫钴富立方相层按照从内而外的顺序依次排列;The tool substrate comprises a normal tissue layer, a cobalt-rich transition layer and a cobalt-depleted cubic phase layer, and the normal tissue layer, the cobalt-rich transition layer and the cobalt-depleted cubic phase layer are arranged in order from the inside to the outside;
    所述氮化硼系复合涂层包括用于沉积于贫钴富立方相层表面作为过渡层 的TiBCN层、沉积于过渡层上作为结合层的Ni3Si2层和沉积于结合层上作为耐磨层的CBN层。The boron nitride composite coating layer comprises a TiBCN layer deposited on the surface of the cobalt-depleted cubic phase layer as a transition layer, a Ni 3 Si 2 layer deposited as a bonding layer on the transition layer, and deposited on the bonding layer as a resistance layer. The CBN layer of the layer.
  9. 根据权利要求8所述的具有氮化硼系复合涂层的梯度超细硬质合金刀具,其特征在于:The gradient ultrafine cemented carbide tool having a boron nitride composite coating according to claim 8, wherein:
    所述刀具基体中钴的含量为5-15wt.%;The content of cobalt in the tool base is 5-15 wt.%;
    所述正常组织层为超细硬质合金,WC晶粒尺寸为1-10000nm;The normal tissue layer is an ultrafine cemented carbide, and the WC grain size is 1-1000 nm;
    所述正常组织层的厚度大于2mm,所述富钴过渡层的厚度为20-100微米;所述贫钴富立方相层的厚度为20-50微米;The thickness of the normal tissue layer is greater than 2 mm, the thickness of the cobalt-rich transition layer is 20-100 microns; and the thickness of the cobalt-depleted cubic phase layer is 20-50 microns;
    所述过渡层厚度为0.1-15微米;所述结合层的厚度为1.6-3微米;所述耐磨层的厚度为0.1-3微米;The thickness of the transition layer is 0.1-15 microns; the thickness of the bonding layer is 1.6-3 microns; the thickness of the wear layer is 0.1-3 microns;
    所述TiBCN层中硼的含量为10at%至15at%;所述TiBCN层的晶粒是小于2微米的粒状至柱状构型,所述TiBCN层显微维氏硬度达到30Gpa以上。The content of boron in the TiBCN layer is 10 at% to 15 at%; the grain size of the TiBCN layer is a granular to columnar configuration of less than 2 μm, and the micro-Vickers hardness of the TiBCN layer is 30 GPa or more.
  10. 根据权利要求9所述的具有氮化硼系复合涂层的梯度超细硬质合金刀具,其特征在于:所述刀具基体中钴的含量为8-12wt.%;所述正常组织层的WC晶粒尺寸为1nm-400nm;通过权利要求6或7的方法制备所述氮化硼系复合涂层。 The gradient ultrafine cemented carbide tool having a boron nitride composite coating according to claim 9, wherein the content of cobalt in the tool base is 8-12 wt.%; and the WC of the normal tissue layer The grain size is from 1 nm to 400 nm; and the boron nitride-based composite coating layer is prepared by the method of claim 6 or 7.
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