WO2017121167A1 - 高速高精度剪板机 - Google Patents

高速高精度剪板机 Download PDF

Info

Publication number
WO2017121167A1
WO2017121167A1 PCT/CN2016/103338 CN2016103338W WO2017121167A1 WO 2017121167 A1 WO2017121167 A1 WO 2017121167A1 CN 2016103338 W CN2016103338 W CN 2016103338W WO 2017121167 A1 WO2017121167 A1 WO 2017121167A1
Authority
WO
WIPO (PCT)
Prior art keywords
electric
shearing machine
scissors
plate shearing
travel switch
Prior art date
Application number
PCT/CN2016/103338
Other languages
English (en)
French (fr)
Inventor
康成云
Original Assignee
南通康海机床有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 南通康海机床有限公司 filed Critical 南通康海机床有限公司
Publication of WO2017121167A1 publication Critical patent/WO2017121167A1/zh

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D15/00—Shearing machines or shearing devices cutting by blades which move parallel to themselves
    • B23D15/06—Sheet shears
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D15/00—Shearing machines or shearing devices cutting by blades which move parallel to themselves
    • B23D15/12—Shearing machines or shearing devices cutting by blades which move parallel to themselves characterised by drives or gearings therefor
    • B23D15/14—Shearing machines or shearing devices cutting by blades which move parallel to themselves characterised by drives or gearings therefor actuated by fluid or gas pressure
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D33/00—Accessories for shearing machines or shearing devices

Definitions

  • the invention relates to a high-speed high-precision shearing machine, belonging to the technical field of shearing machines.
  • a shearing machine is a machine that shears a sheet by reciprocating linear motion with one blade relative to the other. By means of the moving upper blade and the fixed lower blade, a reasonable blade gap is applied to apply shearing force to the metal sheets of various thicknesses, so that the plates are broken and separated according to the required size.
  • Shearing machine is one of the forging machinery, the main role is the metal processing industry. The products are widely used in aviation, light industry, metallurgy, chemical, construction, shipbuilding, automobile, electric power, electrical appliances, decoration and other industries to provide the required special machinery and complete sets of equipment.
  • the working principle is as follows: the upper blade of the shearing machine is fixed on the knife holder, and the lower blade is fixed on the working table.
  • a support ball is mounted on the workbench so that the sheet is not scratched when it slides over it.
  • the back gauge is used for sheet positioning and the position is adjusted by the motor.
  • the press cylinder is used to compress the sheet to prevent the sheet from moving during shearing.
  • the guardrail is a safety device to prevent accidents.
  • the return trip is generally nitrogen, the speed is fast, and the impact is small.
  • the existing shearing machine mainly relies on manually drawing lines and then cutting, which wastes time and has high processing precision.
  • Plate production and processing enterprises urgently need high-precision, high-efficiency production equipment.
  • the high-speed and high-precision shearing machine of the invention comprises a main body of a shearing machine, a PLC control system and a hydraulic system;
  • the shearing machine main body includes a pressing block for pressing the sheet material, a scissors for cutting the sheet material, a feeder disposed under the pressing block and the scissors, and a rack disposed under the feeder, the
  • the electric block is provided with an electric one-way switch
  • the scissor is provided with an electric switch 2
  • the two ends of the feeding machine are respectively provided with electric and electric switches No. 3 and No. 4
  • the rack is provided with No. 5 electric travel switch;
  • the hydraulic system includes a pressure block hydraulic cylinder and a scissors hydraulic cylinder for driving corresponding pressure blocks and scissors;
  • the PLC control system has 16 input points and 16 output points, and is electrically connected to the numerical control system and the electric stroke switch through the input and output interfaces.
  • the high-speed and high-precision shearing machine of the invention has the following technical effects: the PLC and the numerical control system realize the shearing
  • the numerical control of the board machine has high positioning accuracy, high degree of operation automation, and the performance is greatly improved compared with the traditional control scheme.
  • the high-speed and high-precision shearing machine of the invention comprises a main body of a shearing machine, a PLC control system and a hydraulic system;
  • the shearing machine main body includes a pressing block for pressing the sheet material, a scissors for cutting the sheet material, a feeder disposed under the pressing block and the scissors, and a rack disposed under the feeder, the
  • the electric block is provided with an electric one-way switch
  • the scissor is provided with an electric switch 2
  • the two ends of the feeding machine are respectively provided with electric and electric switches No. 3 and No. 4
  • the rack is provided with No. 5 electric travel switch;
  • the hydraulic system includes a pressure block hydraulic cylinder and a scissors hydraulic cylinder for driving corresponding pressure blocks and scissors;
  • the PLC control system has 16 input points and 16 output points, and is electrically connected to the numerical control system and the electric stroke switch through the input and output interfaces.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Shearing Machines (AREA)
  • Accessories And Tools For Shearing Machines (AREA)

Abstract

一种高速高精度剪板机，包括剪板机主体、PLC控制系统和液压系统；剪板机主体包括用于压紧板料的压块、用于剪切板料的剪刀、设在压块和剪刀下方的送料机和设在送料机下方的料架，所述的压块上设有一号电气行程开关，所述的剪刀上设有二号电气行程开关，所述的送料机的两端分别设有三号和四号电气行程开关，所述的料架上设有五号电气行程开关。该剪板机通过PLC和数控系统实现了剪板机的数控，定位精确度及运行自动化程度高。

Description

高速高精度剪板机 技术领域
本发明涉及一种高速高精度剪板机，属于剪板机技术领域。
背景技术
剪板机是用一个刀片相对另一刀片作往复直线运动剪切板材的机器。是借于运动的上刀片和固定的下刀片，采用合理的刀片间隙，对各种厚度的金属板材施加剪切力，使板材按所需要的尺寸断裂分离。剪板机属于锻压机械中的一种，主要作用就是金属加工行业。产品广泛适用于航空、轻工、冶金、化工、建筑、船舶、汽车、电力、电器、装潢等行业提供所需的专用机械和成套设备。其工作原理如下：剪板机的上刀片固定在刀架上，下刀片固定在工作台上。工作台上安装有托料球，以便于板料的在上面滑动时不被划伤。后挡料用于板料定位，位置由电机进行调节。压料缸用于压紧板料，以防止板料在剪切时移动。护栏是安全装置，以防止发生工伤事故。回程一般靠氮气，速度快，冲击小。
现有的剪板机主要靠人工画线，然后进行剪切，既浪费了时间，同时加工精度也不高。板材生产加工企业迫切需要高精度、高效率的生产设备。
发明内容
本发明的目的是克服现有技术的不足之处，提供一种高速高精度剪板机。
本发明的高速高精度剪板机，包括剪板机主体、PLC控制系统和液压系统；
所述的剪板机主体包括用于压紧板料的压块、用于剪切板料的剪刀、设在压块和剪刀下方的送料机和设在送料机下方的料架，所述的压块上设有一号电气行程开关，所述的剪刀上设有二号电气行程开关，所述的送料机的两端分别设有三号和四号电气行程开关，所述的料架上设有五号电气行程开关；
所述的液压系统包括压块液压缸和剪刀液压缸，用于驱动对应的压块和剪刀；
所述的PLC控制系统的输入点数为16点,输出点数为16点，通过输入、输出接口分别与数控系统和电气行程开关电相连。
本发明的高速高精度剪板机，具有如下技术效果：PLC和数控系统实现了剪 板机的数控，具有定位精确度高，运行自动化程度高，性能比传统的控制方案有了很大的提高。
具体实施方式
实施例1
本发明的高速高精度剪板机，包括剪板机主体、PLC控制系统和液压系统；
所述的剪板机主体包括用于压紧板料的压块、用于剪切板料的剪刀、设在压块和剪刀下方的送料机和设在送料机下方的料架，所述的压块上设有一号电气行程开关，所述的剪刀上设有二号电气行程开关，所述的送料机的两端分别设有三号和四号电气行程开关，所述的料架上设有五号电气行程开关；
所述的液压系统包括压块液压缸和剪刀液压缸，用于驱动对应的压块和剪刀；
所述的PLC控制系统的输入点数为16点,输出点数为16点，通过输入、输出接口分别与数控系统和电气行程开关电相连。

Claims (1)

  1. 高速高精度剪板机，其特征在于，包括剪板机主体、PLC控制系统和液压系统；
    所述的剪板机主体包括用于压紧板料的压块、用于剪切板料的剪刀、设在压块和剪刀下方的送料机和设在送料机下方的料架，所述的压块上设有一号电气行程开关，所述的剪刀上设有二号电气行程开关，所述的送料机的两端分别设有三号和四号电气行程开关，所述的料架上设有五号电气行程开关；
    所述的液压系统包括压块液压缸和剪刀液压缸，用于驱动对应的压块和剪刀；
    所述的PLC控制系统的输入点数为16点,输出点数为16点，通过输入、输出接口分别与数控系统和电气行程开关电相连。
PCT/CN2016/103338 2016-01-14 2016-10-26 高速高精度剪板机 WO2017121167A1 (zh)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN201610022543.2 2016-01-14
CN201610022543.2A CN105499683A (zh) 2016-01-14 2016-01-14 高速高精度剪板机

Publications (1)

Publication Number Publication Date
WO2017121167A1 true WO2017121167A1 (zh) 2017-07-20

Family

ID=55708193

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2016/103338 WO2017121167A1 (zh) 2016-01-14 2016-10-26 高速高精度剪板机

Country Status (2)

Country Link
CN (1) CN105499683A (zh)
WO (1) WO2017121167A1 (zh)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115846745A (zh) * 2023-01-07 2023-03-28 南通航力重工股份有限公司 一种防护效果好的高精度液压数控闸式剪板机

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105499683A (zh) * 2016-01-14 2016-04-20 南通康海机床有限公司 高速高精度剪板机

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103264188A (zh) * 2013-04-09 2013-08-28 天津卓显科技有限公司 一种圆板剪板机
CN203292578U (zh) * 2013-05-16 2013-11-20 天津朋森旺角金属制品有限公司 新型剪板机
CN203356719U (zh) * 2013-08-05 2013-12-25 丽水职业技术学院 基于红外线控制的自动剪板机
CN104174920A (zh) * 2014-07-24 2014-12-03 安徽省宁国市东波紧固件有限公司 一种全自动剪板机
CN105499683A (zh) * 2016-01-14 2016-04-20 南通康海机床有限公司 高速高精度剪板机

Family Cites Families (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH07299645A (ja) * 1994-05-06 1995-11-14 Mizutani Seiko Kk シャーラインにおけるワークの定寸送り装置
CN202622048U (zh) * 2012-07-12 2012-12-26 唐秀川 自动钢材剪切机
CN202845908U (zh) * 2012-08-21 2013-04-03 南通太和机械集团有限公司 一种高安全性的自动剪板机
CN203197359U (zh) * 2013-02-25 2013-09-18 吴杨 一种金属板材剪断机
CN203649519U (zh) * 2013-10-29 2014-06-18 浙江吉利控股集团有限公司 一种剪板机的限位机构
CN103639513A (zh) * 2013-11-15 2014-03-19 四川银河钢结构工程有限公司 一种定长剪板机
CN204148627U (zh) * 2014-08-15 2015-02-11 巨石集团成都有限公司 一种剪板机定位装置
CN105215453B (zh) * 2015-10-14 2019-02-19 界首市迅立达电梯有限公司 一种数控全自动数控剪板机

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103264188A (zh) * 2013-04-09 2013-08-28 天津卓显科技有限公司 一种圆板剪板机
CN203292578U (zh) * 2013-05-16 2013-11-20 天津朋森旺角金属制品有限公司 新型剪板机
CN203356719U (zh) * 2013-08-05 2013-12-25 丽水职业技术学院 基于红外线控制的自动剪板机
CN104174920A (zh) * 2014-07-24 2014-12-03 安徽省宁国市东波紧固件有限公司 一种全自动剪板机
CN105499683A (zh) * 2016-01-14 2016-04-20 南通康海机床有限公司 高速高精度剪板机

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115846745A (zh) * 2023-01-07 2023-03-28 南通航力重工股份有限公司 一种防护效果好的高精度液压数控闸式剪板机
CN115846745B (zh) * 2023-01-07 2023-11-07 南通航力重工股份有限公司 一种防护效果好的高精度液压数控闸式剪板机

Also Published As

Publication number Publication date
CN105499683A (zh) 2016-04-20

Similar Documents

Publication Publication Date Title
CN201076891Y (zh) 数控檩条冲孔剪切机板材往复送料装置
CN205733830U (zh) 一种折弯剪板一体机
CN105014139A (zh) 一种智能数控液压剪板机
CN204525585U (zh) 四z轴驱动的平面板材v割机
CN103639511A (zh) 一种新型剪板机
WO2017121167A1 (zh) 高速高精度剪板机
CN105881063A (zh) 一种工件同步夹紧机构
CN105414641A (zh) 一种自动送料剪板机
CN203764740U (zh) 一种可防止工件移动的数控液压平板冲孔机
CN104801755A (zh) 可挡料剪板机
CN210702839U (zh) 带机械手的自动剪板机
CN205949725U (zh) 一种金属板材冲切成型加工的板材夹持移送装置
CN204413269U (zh) 一种剪板机
CN204381526U (zh) 一种多角度剪角机
CN103480727A (zh) 一种多功能导轨冲孔机
CN104972173A (zh) 一种剪板机裁剪长度调节装置
CN103934382A (zh) 一种滑轨工作台冲床
CN209754126U (zh) 一种剪切角度自动调整的卧式剪板机
CN205020937U (zh) 一种剪板机用板材固定台
CN106216755A (zh) 一种气动剪板机
CN105935796A (zh) 一种立式旋转式剪板机
CN106424908A (zh) 气动剪板机
CN204054705U (zh) 一种电动伺服压力机
CN203665209U (zh) 一种用于机加工的护手装置
CN107398585A (zh) 一种机械式剪板机

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 16884719

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 16884719

Country of ref document: EP

Kind code of ref document: A1