WO2017113091A1 - 一种铝汤铸锭冷却装置 - Google Patents

一种铝汤铸锭冷却装置 Download PDF

Info

Publication number
WO2017113091A1
WO2017113091A1 PCT/CN2015/099402 CN2015099402W WO2017113091A1 WO 2017113091 A1 WO2017113091 A1 WO 2017113091A1 CN 2015099402 W CN2015099402 W CN 2015099402W WO 2017113091 A1 WO2017113091 A1 WO 2017113091A1
Authority
WO
WIPO (PCT)
Prior art keywords
chain
aluminum
sump
transmission
water
Prior art date
Application number
PCT/CN2015/099402
Other languages
English (en)
French (fr)
Inventor
陈金泉
Original Assignee
陈金泉
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 陈金泉 filed Critical 陈金泉
Priority to PCT/CN2015/099402 priority Critical patent/WO2017113091A1/zh
Publication of WO2017113091A1 publication Critical patent/WO2017113091A1/zh

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D30/00—Cooling castings, not restricted to casting processes covered by a single main group

Definitions

  • the invention relates to an aluminum ingot production device, in particular to an aluminum soup ingot cooling device.
  • Aluminum is a silver-white metal that ranks third in the earth's crust after oxygen and silicon.
  • the density of aluminum is small, only 34.61% of iron and 30.33% of copper, so it is also called light metal.
  • Aluminum is the world's non-ferrous metal that is second only to steel in terms of production and consumption.
  • the density of aluminum is only 2.7103 g/cm3, which is about 1/3 of the density of steel, copper or brass. Because aluminum is light in weight, it is often used in the manufacture of land, sea and air vehicles such as automobiles, trains, subways, ships, airplanes, rockets, and spacecraft to reduce the load by increasing its own weight.
  • the raw materials in our daily industry are called aluminum ingots, according to national standards (GB/T 1196-2008) It should be called “aluminum ingot for remelting", but everyone is used to "aluminum ingot”. It is produced by electrolysis using alumina-cryolite.
  • the aluminum ingot for remelting is divided into 8 grades according to its chemical composition, namely Al99.90, Al99.85, Al99.70, Al99.60, Al99.50, Al99.00, Al99.7E, Al99. 6E” (Note: the number after Al is the aluminum content).
  • Al99.90, Al99.85, Al99.70, Al99.60, Al99.50, Al99.00, Al99.7E, Al99. 6E” (Note: the number after Al is the aluminum content).
  • the present invention provides a technical solution capable of synchronous watering and effectively preventing the penetration of cooling water into the transmission chain:
  • the utility model relates to an aluminum soup ingot cooling device, wherein the main body is an aluminum ingot mold car, the aluminum ingot mold car is a crawler belt shape, a transmission chain and a transmission shaft are fixedly arranged on the aluminum ingot mold car, and the transmission chain is fixed on the side of the aluminum ingot mold car and the aluminum ingot
  • the mold car is formed integrally, the transmission chain and the transmission shaft are connected to each other, the driven shaft is provided with a driven toothed disc, the aluminum ingot mold car is provided with an axle, and the other end of the axle is fixedly connected with the porous watering wheel, and the axle is connected with the driven toothed disc through the chain.
  • the transmission chain and the chain are provided with a waterproof baffle.
  • the waterproof baffle is provided with a sump, the sump is a linear groove, the direction of the sump is consistent with the direction of the transmission chain or the chain, and the sump is disposed at a gap between the transmission chain and the chain.
  • sump is divided into two parallel linear groove sump A and sump B.
  • the sump A is disposed at a gap between the transmission chain and the chain, and the sump B is disposed outside the chain.
  • a waste water collection hole is fixedly disposed at any position on the bottom of the water collection tank, and the waste water collection hole is provided with a matching sealing plug.
  • the drive shaft of the present invention is provided with a driven toothed disc
  • the aluminum ingot mold car is provided with an axle
  • the other end of the axle is fixedly connected with the porous watering wheel axle through the chain and the driven toothed disc
  • the transmission chain and the chain are provided with a waterproof block.
  • the plate effectively prevents the cooling water from penetrating into the transmission chain and the chain, which can effectively prevent the modification of the transmission chain and the chain and prolong the service life of the device.
  • the waterproof baffle of the present invention is provided with a sump for collecting cooling water and saving water resources.
  • the sump is divided into two parallel linear groove sump A and sump B, and the two sump divisions cooperate to further improve the recovery efficiency of the cooling water.
  • the wastewater collection hole is fixedly set at any position at the bottom of the sump to facilitate the reuse of the recovered cooling water.
  • Figure 1 is a schematic structural view of the present invention
  • Figure 2 is a schematic cross-sectional view of the sump of Embodiment 1;
  • Figure 3 is a schematic cross-sectional view of the sump of Embodiment 2.
  • the main body of the aluminum soup ingot cooling device in the present invention is an aluminum ingot molding car 1.
  • the aluminum ingot molding car 1 is in the form of a crawler belt, and the transmission chain 2 and the transmission shaft 3 are fixedly disposed on the aluminum ingot molding car 1 and transmitted.
  • the chain 2 is fixed on the side of the aluminum ingot mold car 1 and integrally formed with the aluminum ingot mold car 1.
  • the transmission chain 2 and the transmission shaft 3 are connected to each other, the driven shaft 3 is provided with the driven toothed disc 4, and the aluminum ingot mold car 1 is provided with the axle shaft.
  • the other end of the axle 5 is fixedly connected to the porous watering wheel 6, the axle 5 is connected to the driven chainring 4 through the chain 7, and the transmission chain 2 and the chain are provided with a waterproof baffle 8.
  • the effective prevention of the penetration of the cooling water into the transmission chain 2 and the chain 7 can effectively prevent the corrosion of the transmission chain 2 and the chain 7 and prolong the service life of the equipment.
  • the waterproof baffle 8 is provided with a sump 9, which is a linear groove, the direction of the sump 9 is in the same direction as the transmission chain 2 or the chain 7, and the sump 9 is disposed on the transmission chain 2 and the chain.
  • the gap between the 7 places serves as a collection of cooling water and saves water resources.
  • the sump 9 is divided into two mutually parallel linear groove sump A9a and sump B9b, and the sump A9a is disposed at a gap between the transmission chain 2 and the chain 7, and the sump B9b is disposed.
  • the sump A9a and the sump B9b work together to further improve the recovery efficiency of the cooling water.
  • the waste water collecting hole 10 is fixedly disposed at any position on the bottom of the water collecting tank 9, and the waste water collecting hole 20 is provided with a matching sealing plug 11, which facilitates reuse of the recovered cooling water.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Continuous Casting (AREA)

Abstract

一种铝汤铸锭冷却装置，主体为铝锭模车（1），铝锭模车为履带状，铝锭模车上固定设置传输链条（2）和传动轴（3），传输链条固定在铝锭模车一侧与铝锭模车形成整体，传输链条与传动轴相互连接，传动轴上装有从动齿盘（4），铝锭模车上设有轮轴（5），轮轴另一端固定连接多孔浇水轮（6），轮轴通过链条（7）与从动齿盘连接，传输链条与链条设有防水挡板（8），防水挡板上设有集水槽（9），该集水槽分为两条相互平行的直线形凹槽集水槽A（9a）和集水槽B（9b）。防水挡板有效地防止冷却水渗透到传输链条与链条上，能够有效防止传输链条与链条的锈蚀，延长设备的使用寿命；集水槽起到对冷却水的收集作用；两个集水槽分工合作，进一步的提高对冷却水的回收效率。

Description

一种铝汤铸锭冷却装置 一种铝汤铸锭冷却装置
技术领域
本发明涉及铝锭生产设备，尤其涉及一种铝汤铸锭冷却装置。
背景技术
铝是一种银白色金属，在地壳中含量仅次于氧和硅排在第三位。铝的密度较小，仅为铁的34.61%、铜的30.33%，因此又被称作轻金属。铝是世界上产量和用量都仅次于钢铁的有色金属。铝的密度只有2.7103g/cm3，约为钢、铜或黄铜密度的1/3左右。由于铝的材质轻，因此常用于制造汽车、火车、地铁、船舶、飞机、火箭、飞船等陆海空交通工具，以减轻自重增加装载量。
在我们日常工业上的原料叫铝锭，按国家标准（GB/T 1196-2008）应叫“重熔用铝锭”，不过大家叫惯了“铝锭”。它是用氧化铝-冰晶石通过电解法生产出来的。铝锭进入工业应用之后有两大类：铸造铝合金和变形铝合金。铸造铝及铝合金是以铸造方法生产铝的铸件；变形铝及铝合金是以压力加工方法生产铝的加工产品：板、带、箔、管、棒、型、线和锻件。按照国家标准“重熔用铝锭按化学成分分为8个牌号，分别是Al99.90、Al99.85、Al99.70、Al99.60、Al99.50、Al99.00、Al99.7E、Al99.6E”（注：Al之后的数字是铝含量）。有人叫的“A00”铝，实际上是含铝为99.7%纯度的铝，在伦敦市场上叫“标准铝”。大家都知道我国在五十年代技术标准都来自前苏联，“A00”是苏联国家标准中的俄文牌号，“A”是俄文字母，而不是英文“A”字，也不是汉语拼音字母的“A”和国际接轨的话，称“标准铝”更为确切。标准铝就是含99.7%铝的铝锭，在伦敦市场上注册的就是它。
可再生资源的回收利用对人类有着深远的意义，废铝的回收利用中，需要对铝锭模中的铝锭进行水冷，传统的方式是直接用水管对铝锭进行喷洒，易碰到传输链条造成锈蚀，且浪费水资源，冷却水冲浇高温铝锭后变成高温水，再冲刷轴轮内部的润滑油，缩短了传输链条的使用寿命。
发明内容
为解决上述问题，本发明提供了一种能够进行同步浇水，并能够有效的防止冷却水渗透到传输链条的技术方案：
一种铝汤铸锭冷却装置，主体为铝锭模车，铝锭模车为履带状，铝锭模车上固定设置传输链条和传动轴，传输链条固定在铝锭模车一侧与铝锭模车形成整体，传输链条与传动轴相互连接，传动轴上装有从动齿盘，铝锭模车上设有轮轴，轮轴另一端固定连接多孔浇水轮，轮轴通过链条与从动齿盘连接，传输链条与链条设有防水挡板。
进一步的，防水挡板上设有集水槽，集水槽为直线形凹槽，集水槽方向与传输链条或链条方向一致，集水槽设置在传输链条与链条之间空隙位置。
进一步的，集水槽分为两条相互平行的直线形凹槽集水槽A和集水槽B，集水槽A设置在传输链条与链条之间空隙位置，集水槽B设置在链条外侧位置。
进一步的，集水槽底部任意位置固定设置废水收集孔，废水收集孔设有配套的密封塞。
本发明的有益效果在于：
（1）本发明传动轴上装有从动齿盘，铝锭模车上设有轮轴，轮轴另一端固定连接多孔浇水轮轮轴通过链条与从动齿盘连接，传输链条与链条设有防水挡板，有效的防止冷却水渗透到传输链条与链条上，能够有效防止传输链条与链条的修饰，延长设备的使用寿命。
（2）本发明的防水挡板上设有集水槽，起到对冷却水的收集作用，节约水资源。
（3）在发明中集水槽分为两条相互平行的直线形凹槽集水槽A和集水槽B，两个集水槽分工合作，进一步的提高对冷却水的回收效率。
（4）集水槽底部任意位置固定设置废水收集孔，方便进行对回收的冷却水进行再利用。
附图说明
图1为本发明结构示意图；
图2为实施例1集水槽横截面示意图；
图3为实施例2集水槽横截面示意图。
具体实施方式
为使本发明的发明目的、技术方案和优点更加清楚，下面将结合附图对本发明的实施方式作进一步地详细描述。
本发明中的铝汤铸锭冷却装置主体为铝锭模车1，如图1所示，铝锭模车1为履带状，铝锭模车1上固定设置传输链条2和传动轴3，传输链条2固定在铝锭模车1一侧与铝锭模车1形成整体，传输链条2与传动轴3相互连接，传动轴3上装有从动齿盘4，铝锭模车1上设有轮轴5，轮轴5另一端固定连接多孔浇水轮6，轮轴5通过链条7与从动齿盘4连接，传输链条2与链条设有防水挡板8。有效的防止冷却水渗透到传输链条2与链条7上，能够有效防止传输链条2与链条7的锈蚀，延长设备的使用寿命。
实施例1
如图2所示，防水挡板8上设有集水槽9，集水槽9为直线形凹槽，集水槽9方向与传输链条2或链条7方向一致，集水槽9设置在传输链条2与链条7之间空隙位置，起到对冷却水的收集作用，节约水资源。
实施例2
在实施例1的基础上，集水槽9分为两条相互平行的直线形凹槽集水槽A9a和集水槽B9b，集水槽A9a设置在传输链条2与链条7之间空隙位置，集水槽B9b设置在链条7外侧位置，集水槽A9a和集水槽B9b分工合作，进一步的提高对冷却水的回收效率。并且集水槽9底部任意位置固定设置废水收集孔10，废水收集孔20设有配套的密封塞11，方便进行对回收的冷却水进行再利用。
上述实施例只是本发明的较佳实施例，并不是对本发明技术方案的限制，只要是不经过创造性劳动即可在上述实施例的基础上实现的技术方案，均应视为落入本发明专利的权利保护范围内。

Claims (4)

  1. 一种铝汤铸锭冷却装置，主体为铝锭模车，所述铝锭模车为履带状，铝锭模车上固定设置传输链条和传动轴，传输链条固定在铝锭模车一侧与铝锭模车形成整体，传输链条与传动轴相互连接，其特征在于：所述传动轴上装有从动齿盘；所述铝锭模车上设有轮轴，轮轴另一端固定连接多孔浇水轮，轮轴通过链条与从动齿盘连接；所述传输链条与链条设有防水挡板。
  2. 根据权利要求1所述一种铝汤铸锭冷却装置，其特征在于：所述防水挡板上设有集水槽，所述集水槽为直线形凹槽，集水槽方向与传输链条或链条方向一致，集水槽设置在传输链条与链条之间空隙位置。
  3. 根据权利要求2所述一种铝汤铸锭冷却装置，其特征在于：所述集水槽分为两条相互平行的直线形凹槽集水槽A和集水槽B；所述集水槽A设置在传输链条与链条之间空隙位置；所述集水槽B设置在链条外侧位置。
  4. 据权利要求2所述一种铝汤铸锭冷却装置，其特征在于：所述集水槽底部任意位置固定设置废水收集孔；所述废水收集孔设有配套的密封塞。
PCT/CN2015/099402 2015-12-29 2015-12-29 一种铝汤铸锭冷却装置 WO2017113091A1 (zh)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PCT/CN2015/099402 WO2017113091A1 (zh) 2015-12-29 2015-12-29 一种铝汤铸锭冷却装置

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/CN2015/099402 WO2017113091A1 (zh) 2015-12-29 2015-12-29 一种铝汤铸锭冷却装置

Publications (1)

Publication Number Publication Date
WO2017113091A1 true WO2017113091A1 (zh) 2017-07-06

Family

ID=59224010

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2015/099402 WO2017113091A1 (zh) 2015-12-29 2015-12-29 一种铝汤铸锭冷却装置

Country Status (1)

Country Link
WO (1) WO2017113091A1 (zh)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107999715A (zh) * 2018-01-12 2018-05-08 铜陵市腾发铝制品加工有限责任公司 一种基于环保型铝锭水循环冷却装置
CN110328344A (zh) * 2019-08-21 2019-10-15 湖北新金洋资源股份公司 一种铝锭的铸造设备
CN114346204A (zh) * 2022-01-13 2022-04-15 秦皇岛艾科晟装备有限公司 一种轮毂散热设备

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6224693B1 (en) * 1999-12-10 2001-05-01 Tenedora Nemak, S.A. De C.V. Method and apparatus for simplified production of heat treatable aluminum alloy castings with artificial self-aging
EP1103325A1 (de) * 1999-11-25 2001-05-30 SMS Demag AG Verfahren und Vorrichtung zum Abreinigen gegossener Kupferanoden von anhaftenden Resten einer Kalk- und Schwerspatverkrustung
RU2302314C1 (ru) * 2005-10-07 2007-07-10 Общество с ограниченной ответственностью "ТНП-Комплекс" Устройство вторичного охлаждения слитков
CN201470868U (zh) * 2009-05-08 2010-05-19 南通曼特威金属材料有限公司 一种铝汤铸锭冷却装置
CN203091724U (zh) * 2013-03-06 2013-07-31 区晓帆 高效水散热装置
CN203253902U (zh) * 2013-03-28 2013-10-30 苏州嘉诺资源再生技术有限公司 一种铸锭冷却装置
CN203509007U (zh) * 2013-09-30 2014-04-02 成都蜀虹装备制造股份有限公司 铸铝锭冷却装置

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1103325A1 (de) * 1999-11-25 2001-05-30 SMS Demag AG Verfahren und Vorrichtung zum Abreinigen gegossener Kupferanoden von anhaftenden Resten einer Kalk- und Schwerspatverkrustung
US6224693B1 (en) * 1999-12-10 2001-05-01 Tenedora Nemak, S.A. De C.V. Method and apparatus for simplified production of heat treatable aluminum alloy castings with artificial self-aging
RU2302314C1 (ru) * 2005-10-07 2007-07-10 Общество с ограниченной ответственностью "ТНП-Комплекс" Устройство вторичного охлаждения слитков
CN201470868U (zh) * 2009-05-08 2010-05-19 南通曼特威金属材料有限公司 一种铝汤铸锭冷却装置
CN203091724U (zh) * 2013-03-06 2013-07-31 区晓帆 高效水散热装置
CN203253902U (zh) * 2013-03-28 2013-10-30 苏州嘉诺资源再生技术有限公司 一种铸锭冷却装置
CN203509007U (zh) * 2013-09-30 2014-04-02 成都蜀虹装备制造股份有限公司 铸铝锭冷却装置

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107999715A (zh) * 2018-01-12 2018-05-08 铜陵市腾发铝制品加工有限责任公司 一种基于环保型铝锭水循环冷却装置
CN107999715B (zh) * 2018-01-12 2024-01-19 佛山市广同金属科技有限公司 一种基于环保型铝锭水循环冷却装置
CN110328344A (zh) * 2019-08-21 2019-10-15 湖北新金洋资源股份公司 一种铝锭的铸造设备
CN114346204A (zh) * 2022-01-13 2022-04-15 秦皇岛艾科晟装备有限公司 一种轮毂散热设备
CN114346204B (zh) * 2022-01-13 2023-09-22 秦皇岛艾科晟装备有限公司 一种轮毂散热设备

Similar Documents

Publication Publication Date Title
WO2017113091A1 (zh) 一种铝汤铸锭冷却装置
CA2272976A1 (en) Method of removal of light metals from aluminum
CN203320082U (zh) 一种无锥度电渣重熔板坯结晶器
CN206839072U (zh) 一种铝锭冷却装置
CN100427621C (zh) 镁合金压铸废料的循环利用工艺
CN202461458U (zh) 一种铝锭冷却装置
CN104532037A (zh) 一种铝-空气电池用八元铝合金阳极的制备方法
CN205098981U (zh) 一种搬运少量铝锭的夹持装置
CN214488774U (zh) 一种铝锭连续铸造生产线
CN205098615U (zh) 一种具有起吊装置的铝锭摆放架
CN209836362U (zh) Smt激光模板用抛光设备
CN204455250U (zh) 一种电渣重熔炉的电极装夹机构
CN204473023U (zh) 一种自行车后勾爪结构
CN207117123U (zh) 一种楔形绝缘耐张线夹
CN203018713U (zh) 铝板铸轧用净化装置
CN205289699U (zh) 一种用于铝合金压铸的新型铝合金压铸机
CN201498611U (zh) 一种电力传输用母线
CN209909532U (zh) 一种不易错位滑落的铝锭
CN205099241U (zh) 一种吊运铝锭的电气装置
CN203946369U (zh) 一种废铝回收箱
CN208261828U (zh) 一种铝合金棒铸造平台
CN108018447A (zh) 一种用于铝合金熔炼的无钠精炼剂
CN105081237A (zh) 串联式铸铝锭模具
CN215569669U (zh) 一种高耐腐蚀铝合金型材
CN207311397U (zh) 一种便于更换的汽车刹车钳

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 15911722

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

32PN Ep: public notification in the ep bulletin as address of the adressee cannot be established

Free format text: NOTING OF LOSS OF RIGHTS PURSUANT TO RULE 112(1) EPC

122 Ep: pct application non-entry in european phase

Ref document number: 15911722

Country of ref document: EP

Kind code of ref document: A1