WO2017110177A1 - バルブ装置 - Google Patents
バルブ装置 Download PDFInfo
- Publication number
- WO2017110177A1 WO2017110177A1 PCT/JP2016/077693 JP2016077693W WO2017110177A1 WO 2017110177 A1 WO2017110177 A1 WO 2017110177A1 JP 2016077693 W JP2016077693 W JP 2016077693W WO 2017110177 A1 WO2017110177 A1 WO 2017110177A1
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- WIPO (PCT)
- Prior art keywords
- valve
- valve body
- seat
- passage
- valve device
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B13/00—Details of servomotor systems ; Valves for servomotor systems
- F15B13/02—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
- F15B13/04—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors for use with a single servomotor
- F15B13/0401—Valve members; Fluid interconnections therefor
- F15B13/0402—Valve members; Fluid interconnections therefor for linearly sliding valves, e.g. spool valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B13/00—Details of servomotor systems ; Valves for servomotor systems
- F15B13/02—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
- F15B13/04—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors for use with a single servomotor
- F15B13/0401—Valve members; Fluid interconnections therefor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B11/00—Servomotor systems without provision for follow-up action; Circuits therefor
- F15B11/003—Systems with load-holding valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B13/00—Details of servomotor systems ; Valves for servomotor systems
- F15B13/01—Locking-valves or other detent i.e. load-holding devices
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B13/00—Details of servomotor systems ; Valves for servomotor systems
- F15B13/02—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
- F15B13/04—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors for use with a single servomotor
- F15B13/0416—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors for use with a single servomotor with means or adapted for load sensing
- F15B13/0417—Load sensing elements; Internal fluid connections therefor; Anti-saturation or pressure-compensation valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B13/00—Details of servomotor systems ; Valves for servomotor systems
- F15B13/10—Special arrangements for operating the actuated device with or without using fluid pressure, e.g. for emergency use
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B20/00—Safety arrangements for fluid actuator systems; Applications of safety devices in fluid actuator systems; Emergency measures for fluid actuator systems
- F15B20/008—Valve failure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K1/00—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K1/00—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces
- F16K1/32—Details
- F16K1/34—Cutting-off parts, e.g. valve members, seats
- F16K1/44—Details of seats or valve members of double-seat valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B13/00—Details of servomotor systems ; Valves for servomotor systems
- F15B13/02—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
- F15B13/04—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors for use with a single servomotor
- F15B13/0401—Valve members; Fluid interconnections therefor
- F15B13/0405—Valve members; Fluid interconnections therefor for seat valves, i.e. poppet valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/20—Fluid pressure source, e.g. accumulator or variable axial piston pump
- F15B2211/205—Systems with pumps
- F15B2211/2053—Type of pump
- F15B2211/20546—Type of pump variable capacity
- F15B2211/20553—Type of pump variable capacity with pilot circuit, e.g. for controlling a swash plate
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/30—Directional control
- F15B2211/305—Directional control characterised by the type of valves
- F15B2211/30505—Non-return valves, i.e. check valves
- F15B2211/30515—Load holding valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/30—Directional control
- F15B2211/32—Directional control characterised by the type of actuation
- F15B2211/327—Directional control characterised by the type of actuation electrically or electronically
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/30—Directional control
- F15B2211/32—Directional control characterised by the type of actuation
- F15B2211/329—Directional control characterised by the type of actuation actuated by fluid pressure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/30—Directional control
- F15B2211/355—Pilot pressure control
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/40—Flow control
- F15B2211/405—Flow control characterised by the type of flow control means or valve
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/40—Flow control
- F15B2211/405—Flow control characterised by the type of flow control means or valve
- F15B2211/40553—Flow control characterised by the type of flow control means or valve with pressure compensating valves
- F15B2211/40561—Flow control characterised by the type of flow control means or valve with pressure compensating valves the pressure compensating valve arranged upstream of the flow control means
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/80—Other types of control related to particular problems or conditions
- F15B2211/86—Control during or prevention of abnormal conditions
- F15B2211/863—Control during or prevention of abnormal conditions the abnormal condition being a hydraulic or pneumatic failure
- F15B2211/8636—Circuit failure, e.g. valve or hose failure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/80—Other types of control related to particular problems or conditions
- F15B2211/875—Control measures for coping with failures
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/80—Other types of control related to particular problems or conditions
- F15B2211/875—Control measures for coping with failures
- F15B2211/8752—Emergency operation mode, e.g. fail-safe operation mode
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/80—Other types of control related to particular problems or conditions
- F15B2211/875—Control measures for coping with failures
- F15B2211/8757—Control measures for coping with failures using redundant components or assemblies
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/80—Other types of control related to particular problems or conditions
- F15B2211/895—Manual override
Definitions
- the present invention relates to a valve device.
- JP2015-1249A has a hydraulic control device having a shut-off valve that guides the pressure of the back pressure chamber of the operation check valve to the tank passage by manual operation when the solenoid valve fails and the lift cylinder cannot be lowered.
- the shut-off valve described in JP2015-1249A includes a plug screwed into the valve body, a valve portion accommodated in the plug, a set screw for pressing the valve portion against the seat portion, and a nut for fixing the set screw And.
- shutoff valve is composed of a plurality of members, the structure is required to be simplified.
- An object of the present invention is to provide a valve device including an emergency operation valve having a simple structure.
- the valve device for controlling the pressure in the back pressure chamber of the operation check valve that blocks the flow of the working fluid discharged from the pressure chamber of the fluid pressure actuator according to the pressure in the back pressure chamber.
- a connection passage that connects the back pressure chamber of the operation check valve and the tank, a switching valve that is provided in the connection passage and opens and closes the connection passage, a branch passage that branches from the connection passage upstream of the switching valve and communicates with the tank,
- An emergency operation valve that is provided in the branch passage and opens and closes the branch passage by manual operation.
- the emergency operation valve is accommodated in a valve body and an accommodation hole formed in the valve body and opens and closes the branch passage.
- FIG. 1 is a hydraulic circuit diagram using a valve device according to an embodiment of the present invention.
- FIG. 2 is a structural cross-sectional view of the valve device according to the embodiment of the present invention.
- FIG. 3 is an enlarged view of the emergency operation valve according to the embodiment of the present invention.
- the fluid pressure control device 100 controls the operation of hydraulic work equipment such as forklifts, cranes and hydraulic excavators. This embodiment demonstrates the case where the expansion / contraction of the lift cylinder 2 used for a forklift is controlled.
- FIG. 1 is a diagram showing a hydraulic circuit of the fluid pressure control device 100.
- hydraulic oil is used as the working fluid, but other fluids such as working water may be used as the working fluid.
- the fluid pressure control device 100 is provided in a flow path connecting the pump 1 that discharges hydraulic oil, the pump 1 and the lift cylinder 2, and controls the operation of the lift cylinder 2, and the pump 1 and the valve unit. 10, and a supply flow path 4 for connecting the lift cylinder 2 and the valve unit 10.
- the pump 1 is driven by the power of an engine (not shown) mounted on the forklift, and discharges hydraulic oil to the supply flow path 4.
- an engine not shown mounted on the forklift
- the pump 1 is not limited to this and may be a variable capacity type.
- the lift cylinder 2 includes a piston 2b that slidably moves in the cylinder 2a, and a piston rod 2c that is connected to the piston 2b and protrudes outside the cylinder.
- the inside of the cylinder 2a is partitioned by a piston 2b into a rod side chamber 2d and an anti-rod side chamber 2e as a pressure chamber.
- the rod side chamber 2d communicates with the atmosphere, and the non-rod side chamber 2e is connected to the supply / discharge channel 5.
- the lift cylinder 2 is configured as a single-acting hydraulic cylinder.
- the valve unit 10 allows the flow of the working fluid discharged from the anti-rod side chamber 2e while allowing the flow of the working fluid to the control rod 20 that controls the moving direction of the lift cylinder 2 and the anti-rod side chamber 2e of the lift cylinder 2.
- An operation check valve 30 that shuts off in accordance with the pressure of a back pressure chamber 33 described later, and a back pressure control valve 40 that controls the pressure of the back pressure chamber 33 of the operation check valve 30 are provided.
- the control valve 20 discharges the hydraulic oil discharged from the pump 1 to the supply flow path 4 to the anti-rod side chamber 2e of the lift cylinder 2 through the supply / discharge flow path 5 and the anti-rod side chamber 2e of the lift cylinder 2 A contracted position B for guiding the hydraulic oil to the tank T through the supply / discharge flow path 5 and a neutral position C for blocking communication between the anti-rod side chamber 2e of the lift cylinder 2 and the pump 1 and the tank T.
- the control valve 20 is switched when the crew of the work machine operates the operation lever 20a.
- the control valve 20 may be a pilot switching type or an electromagnetic switching type.
- the operation check valve 30 includes a valve body 31 that opens and closes the supply / discharge passage 5, a seat portion 32 that is seated on a valve seat 15 a formed in the valve body 11, which will be described later, and a back pressure that is partitioned on the back of the valve body 31 A chamber 33, a spring 34 that urges the valve body 31 toward the valve seat 15a, and a throttle passage 35 that is formed in the valve body 31 and guides the hydraulic oil in the non-rod side chamber 2e to the back pressure chamber 33.
- a throttle 35 a is provided in the throttle passage 35.
- the supply / discharge flow path 5 is divided into a control valve side supply / discharge flow path 5 a and a cylinder side supply / discharge flow path 5 b by the valve body 31 in the valve unit 10.
- the control valve side supply / discharge flow path 5 a connects the control valve 20 and the operation check valve 30, and the cylinder side supply / discharge flow path 5 b connects the operation check valve 30 and the lift cylinder 2.
- the valve body 31 has a first pressure receiving surface 31a on which the pressure of the control valve side supply / discharge passage 5a acts, a second pressure receiving surface 31b on which the pressure of the anti-rod side chamber 2e acts through the cylinder side supply / discharge passage 5b, A third pressure receiving surface 31c on which the pressure of the back pressure chamber 33 acts is formed.
- the pressure acting on the first pressure receiving surface 31a and the second pressure receiving surface 31b acts in the direction of opening the valve body 31, and the pressure acting on the third pressure receiving surface 31c and the urging force by the spring 34 cause the valve body 31 to Acts in the direction of closing.
- the valve body 31 has a total load due to the pressure acting on the first pressure receiving surface 31a and the second pressure receiving surface 31b, and a total of the pressure load acting on the third pressure receiving surface 31c and the biasing force due to the spring 34.
- the opening / closing control is performed according to the difference between.
- the operate check valve 30 functions as a check valve that blocks the flow of hydraulic oil from the non-rod side chamber 2e to the control valve 20.
- the operation check valve 30 prevents the hydraulic oil in the anti-rod side chamber 2e from leaking, maintains the load pressure, and maintains the stopped state (position) of the lift cylinder 2.
- the back pressure control valve 40 branches from the connection passage 13 that connects the back pressure chamber 33 of the operation check valve 30 and the tank T, the switching valve 50 that is provided in the connection passage 13 and opens and closes the connection passage 13, and the connection passage 13. And a branch passage 14 that allows the back pressure chamber 33 to communicate with the tank T, and an emergency operation valve 60 that is provided in the branch passage 14 and opens and closes the branch passage 14 by manual operation.
- the switching valve 50 is a normally closed electromagnetic switching valve. Specifically, the switching valve 50 is located at a closed position (blocking position D) where the connection passage 13 is closed by the biasing force of the spring 50b when no current is applied. On the other hand, when a predetermined current is applied to the solenoid 50a, the switching valve 50 opens the connection passage 13 where the urging force of the solenoid 50a resists the urging force of the spring 50b (communication position E). Switch to.
- the branch passage 14 branches from the connection passage 13 upstream of the switching valve 50 and bypasses the control valve 20 to communicate with the tank T.
- An emergency operation valve 60 is provided in the branch passage 14. The emergency operation valve 60 is for discharging the hydraulic oil in the back pressure chamber 33 to the tank T by opening the branch passage 14 by manual operation when the switching valve 50 breaks down.
- FIG. 2 is a structural sectional view of the valve unit 10.
- FIG. 3 is an enlarged view of the emergency operation valve 60.
- the control valve 20, the operation check valve 30, the switching valve 50 and the emergency operation valve 60 are provided in the common valve body 11.
- control valve 20 First, the structure of the control valve 20 will be described.
- the control valve 20 is accommodated in an accommodation hole 12 formed in the valve body 11 and blocks or communicates the supply flow path 4 and the supply / discharge flow path 5 and also blocks or communicates the supply / discharge flow path 5 and the tank T.
- a spool 21 as a body and a spring 22 provided at one end of the spool 21 and biasing the valve body to the neutral position C are provided.
- the spool 21 includes a first land portion 21a, a second land portion 21b, and a third land portion 21c that slide along the inner peripheral surface of the accommodation hole 12.
- the first land portion 21a controls communication between the control valve side supply / discharge flow path 5a and the tank T.
- the second land portion 21b controls communication between the supply flow path 4 and the control valve side supply / discharge flow path 5a.
- the third land portion 21 c controls communication between the connection passage 13 and the tank T.
- the control valve 20 In the state where the spool 21 is shown in FIG. 2, the control valve 20 is in the neutral position C. At this time, the first land portion 21a, the second land portion 21b, and the third land portion 21c are respectively connected to the control valve side supply / discharge passage 5a and the tank T, and the supply passage 4 and the control valve side supply / discharge passage 5a. And the connection passage 13 and the tank T are shut off.
- the control valve 20 is switched to the extended position A. Specifically, the second land portion 21b moves, and the supply passage 4 and the control valve side supply / discharge passage 5a communicate with each other. At this time, the first land portion 21a and the third land portion 21c also move, but the control valve side supply / discharge flow path 5a and the tank T, and the connection passage 13 and the tank T are maintained in a disconnected state.
- the control valve 20 switches to the contracted position B. Specifically, the first land portion 21a moves, the control valve side supply / discharge flow path 5a and the tank T are connected, the third land portion 21c moves, and the connection passage 13 and the tank T are connected. . At this time, the second land portion 21b also moves, but the state where the supply flow path 4 and the control valve side supply / discharge flow path 5a are blocked is maintained.
- the operation check valve 30 is configured by accommodating a valve body 31 and a spring 34 in an accommodation hole 15 formed in the valve body 11 and closing an opening of the accommodation hole 15 with a plug 36.
- the back pressure chamber 33 is defined between the valve body 31 and the plug 36 in the accommodation hole 15. A part of the hydraulic oil that has flowed into the cylinder side supply / discharge passage 5 b is guided to the back pressure chamber 33 through the throttle passage 35.
- the emergency operation valve 60 includes a valve body 61 that is accommodated in the accommodation hole 16 formed in the valve body 11 and opens and closes the branch passage 14.
- the valve body 61 is seated on a main body portion 62 having a threaded portion 62 a screwed to the valve body 11 and a valve seat 16 c formed at the tip of the main body portion 62 and provided in the accommodation hole 16 to block the branch passage 14.
- an operating part 64 for operating the valve body 61 provided on the opposite side of the screw part 62a with the protruding part 62b of the main body part 62 interposed therebetween.
- the accommodation hole 16 is formed at the boundary between the fastening hole 16a in which the female screw is formed, the fitting hole 16b having a smaller diameter than the fastening hole 16a and the seat part 63 is fitted, and the fastening hole 16a and the fitting hole 16b. And a plastic deformation portion 16d plastically deformed by 63.
- the outer peripheral surface of the sheet part 63 is formed in a tapered shape whose diameter decreases toward the tip.
- the seat portion 63 enters the fitting hole 16b and contacts the valve seat 16c.
- the valve seat 16c is crushed by the seat portion 63 to form the plastic deformation portion 16d.
- the plastic deformation portion 16d is formed by plastic deformation of the valve seat 16c.
- valve seat 16c (plastic deformation portion 16d) and the seat portion 63 are in surface contact with each other, so that the hydraulic oil leaks between the valve seat 16c (plastic deformation portion 16d) and the seat portion 63. It can be surely prevented. Furthermore, since the frictional resistance between the valve seat 16c (plastic deformation portion 16d) and the seat portion 63 is increased, it is possible to prevent the valve body 61 from being loosened. Therefore, there is no need to provide a locking stopper.
- the operation unit 64 is formed in a hexagonal column shape that can be engaged with a tool such as a spanner, for example.
- the valve body 61 is tightened or removed by a tool engaged with the operation unit 64.
- the operation unit 64 may have a shape that can be directly operated manually without using a tool by providing a handle or the like.
- a bolt 70 as a regulating member is attached to the valve body 11.
- the bolt 70 is attached so that the head covers the receiving hole 16.
- the restricting member may be a plate or the like as long as it covers a part of the accommodation hole 16 and can contact the protruding portion 62b.
- the spool 21 of the control valve 20 is moved in the right direction in FIG. That is, the control valve 20 is switched to the extended position A.
- the supply flow path 4 and the control valve side supply / discharge flow path 5a communicate.
- the hydraulic oil discharged from the pump 1 acts on the first pressure receiving surface 31a of the valve body 31 of the operation check valve 30 through the supply flow path 4 and the control valve side supply / discharge flow path 5a.
- no current is applied to the switching valve 50, and the switching valve 50 is held at the cutoff position D by the biasing force of the spring 50b.
- the valve body 31 opens the valve body 31 against the urging force of the spring 34.
- the hydraulic oil discharged from the pump 1 is supplied to the anti-rod side chamber 2e through the supply flow path 4, the control valve side supply / discharge flow path 5a, and the cylinder side supply / discharge flow path 5b, and the lift cylinder 2 extends.
- part of the hydraulic oil flowing into the cylinder side supply / discharge flow path 5 b is guided to the back pressure chamber 33 through the throttle passage 35. Since the throttle passage 35 is provided with the throttle 35a, the hydraulic oil is preferentially supplied to the lift cylinder 2. Therefore, while the lift cylinder 2 is extended, the pressure in the back pressure chamber 33 does not increase and the valve body 31 does not close.
- the spool of the control valve 20 is returned to the state shown in FIG. That is, the control valve 20 is switched to the neutral position C. Thereby, the communication between the supply flow path 4 and the control valve side supply / discharge flow path 5a is blocked.
- the pressure of the hydraulic oil in the anti-rod side chamber 2e increases due to the load of the lift cylinder 2, but this pressure is transmitted to the back pressure chamber 33 through the throttle passage 35 and acts on the third pressure receiving surface 31c.
- the sum of the load of the hydraulic oil pressure acting on the third pressure receiving surface 31c and the urging force of the spring 34 is the sum of the loads of the hydraulic oil pressure acting on the first pressure receiving surface 31a and the second pressure receiving surface 31b. Therefore, the valve body 31 is closed. Therefore, since the hydraulic oil in the non-rod side chamber 2e of the lift cylinder 2 is not discharged, the position of the lift cylinder 2 is maintained.
- the spool 21 of the control valve 20 is moved leftward in FIG. That is, the control valve 20 is switched to the contracted position B. Accordingly, the control valve side supply / discharge flow path 5a and the tank T communicate with each other, and the connection passage 13 and the tank T communicate with each other. At this time, the switching valve 50 is switched to the communication position E. Thereby, the back pressure chamber 33 communicates with the tank T through the connection passage 13. Accordingly, the hydraulic oil in the back pressure chamber 33 is discharged to the tank T.
- the switching valve 50 fails and cannot be switched to the communication position E, the hydraulic oil in the back pressure chamber 33 cannot be discharged, so the lift cylinder 2 is contracted. Can not do.
- the emergency operation valve 60 is manually operated to open the branch passage 14, whereby the hydraulic oil in the back pressure chamber 33 is discharged to the tank T bypassing the switching valve 50.
- the pressure of the hydraulic oil acting on the third pressure receiving surface 31c decreases, and the sum of the load due to the hydraulic oil pressure acting on the third pressure receiving surface 31c and the urging force of the spring 34 is the first pressure receiving surface 31a.
- the total of the load by the pressure of the hydraulic fluid which acts on the 2nd pressure receiving surface 31b becomes smaller, and the valve body 31 of the operation check valve 30 opens.
- the hydraulic oil in the non-rod side chamber 2e of the lift cylinder 2 is discharged to the tank T through the cylinder side supply / discharge passage 5b and the control valve side supply / discharge passage 5a.
- the lift cylinder 2 can be contracted by manually operating the emergency operation valve 60.
- the emergency operation valve 60 has a valve body 61 that is accommodated in an accommodation hole 16 formed in the valve body 11 and opens and closes the branch passage 14, and the valve body 61 has a threaded portion that is screwed into the valve body 11. And a seat part 63 that opens and closes the branch passage 14 by being seated on a valve seat 16c formed at the tip of the main body part 62 and provided in the accommodation hole 16.
- valve element 61 of the emergency operation valve 60 is constituted by one member, the emergency operation valve 60 can be assembled and operated with one hand, and the work efficiency is improved. Further, by screwing the valve body 61 so that the valve seat 16c of the valve body 11 is plastically deformed, the valve seat 16c is crushed by the seat portion 63 to form the plastic deformation portion 16d. As a result, the valve seat 16c (plastic deformation portion 16d) and the seat portion 63 are in surface contact with each other, so that the hydraulic oil is surely leaked between the valve seat 16c (plastic deformation portion 16d) and the seat portion 63. Can be prevented.
- valve seat 16c plastic deformation portion 16d
- seat portion 63 the frictional resistance between the valve seat 16c (plastic deformation portion 16d) and the seat portion 63 is increased, it is possible to prevent the valve body 61 from being loosened. Accordingly, there is no need to provide a loosening stop for the valve body 61, so the number of parts can be reduced.
- the valve device (back pressure control valve 40) is switched between a connection passage 13 that connects the back pressure chamber 33 of the operation check valve 30 and the tank T, and a switching valve 50 that is provided in the connection passage 13 and opens and closes the connection passage 13.
- An emergency operation valve comprising: a branch passage 14 branched from the connection passage 13 upstream of the valve 50 and communicating with the tank T; and an emergency operation valve 60 provided in the branch passage 14 to open and close the branch passage 14 by manual operation.
- 60 has a valve body 11 and a valve body 61 that is accommodated in an accommodation hole 16 formed in the valve body 11 and opens and closes the branch passage 14, and the valve body 61 is screwed into the valve body 11.
- a main body 62 having a threaded portion 62a, and a seat 63 that opens and closes the branch passage 14 by being attached to and detached from a valve seat 16c formed at the distal end of the main body 62 and provided in the accommodation hole 16.
- valve element 61 of the emergency operation valve 60 can be configured as one member, the structure can be simplified. Thereby, since the emergency operation valve 60 can be assembled and operated with one hand, work efficiency is improved.
- the accommodation hole 16 is a fitting hole 16a in which a female screw to be screwed with the screw part 62a is formed, and the seat part 63 is fitted with a smaller diameter than the fastening hole 16a.
- a hole 16b, and a plastic deformation portion 16d formed at the boundary between the fastening hole 16a and the fitting hole 16b and plastically deformed by the seat portion 63, and the plastic deformation portion 16d functions as the valve seat 16c.
- a projecting portion 62 b projecting radially outward is formed on the outer peripheral surface of the main body portion 62, and the projecting portion 62 b is attached to the valve body 11. The movement is restricted by contacting the restriction member (bolt 70).
- the movement of the valve body 61 is regulated by the protrusion 62b coming into contact with the regulating member (bolt 70), so that the valve body 61 can be prevented from falling off the valve body 11.
- the switching valve 50 is provided in the valve body 11.
- the switching valve 50 is provided integrally with the emergency operation valve 60, the apparatus can be reduced in size.
- valve body 11 is provided with a control valve 20 for controlling the moving direction of the fluid pressure actuator (lift cylinder 2).
- control valve 20 since the control valve 20 is provided integrally with the valve device (back pressure control valve 40), the device can be reduced in size.
- valve device back pressure control valve 40
- a hydraulic circuit for controlling the single-acting lift cylinder 2 as a fluid pressure actuator is not limited to this.
- the present invention may be applied to a fluid pressure circuit using a dynamic fluid pressure cylinder or a fluid pressure motor.
- control valve 20 and the operation check valve 30 may be provided in individual valve bodies.
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Fluid-Pressure Circuits (AREA)
- Lift Valve (AREA)
Abstract
Description
Claims (5)
- 流体圧アクチュエータの圧力室から排出される作動流体の流れを背圧室の圧力に応じて遮断するオペレートチェック弁の前記背圧室の前記圧力を制御するバルブ装置であって、
前記オペレートチェック弁の前記背圧室とタンクとを接続する接続通路と、
前記接続通路に設けられ前記接続通路を開閉する切換弁と、
前記切換弁の上流において前記接続通路から分岐し前記タンクに連通する分岐通路と、
前記分岐通路に設けられ手動操作によって前記分岐通路を開閉する緊急時操作弁と、を備え、
前記緊急時操作弁は、
バルブボディと、
前記バルブボディに形成された収容孔内に収容され前記分岐通路を開閉する弁体と、を有し、
前記弁体は、
前記バルブボディに螺合されるねじ部を有する本体部と、
前記本体部の先端に形成され前記収容孔に設けられた弁座に離着座して前記分岐通路を開閉するシート部と、
を備えるバルブ装置。 - 請求項1に記載のバルブ装置であって、
前記収容孔は、
前記ねじ部と螺合する雌ねじが形成される締結孔と、
前記締結孔より小径で前記シート部が嵌合する嵌合孔と、
前記締結孔と前記嵌合孔との境界に形成され前記シート部によって塑性変形された塑性変形部と、を備え、
前記塑性変形部は前記弁座として機能するバルブ装置。 - 請求項1に記載のバルブ装置であって、
前記本体部の外周面には、径方向外方に突出する突出部が形成され、
前記弁体は、前記突出部が前記バルブボディに取り付けられた規制部材に当接することで移動が規制されるバルブ装置。 - 請求項1に記載のバルブ装置であって、
前記切換弁は、前記バルブボディに設けられるバルブ装置。 - 請求項1に記載のバルブ装置であって、
前記バルブボディには、前記流体圧アクチュエータの移動方向を制御する制御弁がさらに設けられるバルブ装置。
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP16878073.2A EP3396174A4 (en) | 2015-12-24 | 2016-09-20 | VALVE DEVICE |
US15/778,094 US20180347599A1 (en) | 2015-12-24 | 2016-09-20 | Valve device |
KR1020187019392A KR20180085799A (ko) | 2015-12-24 | 2016-09-20 | 밸브 장치 |
CN201680071064.8A CN108368860A (zh) | 2015-12-24 | 2016-09-20 | 阀装置 |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2015252110A JP6606426B2 (ja) | 2015-12-24 | 2015-12-24 | バルブ装置 |
JP2015-252110 | 2015-12-24 |
Publications (1)
Publication Number | Publication Date |
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WO2017110177A1 true WO2017110177A1 (ja) | 2017-06-29 |
Family
ID=59089983
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP2016/077693 WO2017110177A1 (ja) | 2015-12-24 | 2016-09-20 | バルブ装置 |
Country Status (6)
Country | Link |
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US (1) | US20180347599A1 (ja) |
EP (1) | EP3396174A4 (ja) |
JP (1) | JP6606426B2 (ja) |
KR (1) | KR20180085799A (ja) |
CN (1) | CN108368860A (ja) |
WO (1) | WO2017110177A1 (ja) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
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DE102016006545A1 (de) * | 2016-05-25 | 2017-11-30 | Hydac System Gmbh | Ventilvorrichtung |
CN111868338B (zh) * | 2018-03-22 | 2022-07-26 | 住友重机械工业株式会社 | 挖土机 |
US10760599B2 (en) * | 2018-06-29 | 2020-09-01 | Kti Hydraulics Inc. | Power units with manual override controls for hydraulic systems |
US10947996B2 (en) * | 2019-01-16 | 2021-03-16 | Husco International, Inc. | Systems and methods for selective enablement of hydraulic operation |
Citations (5)
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JP2002054757A (ja) * | 2000-08-10 | 2002-02-20 | Tgk Co Ltd | 弁装置 |
JP2015001249A (ja) | 2013-06-14 | 2015-01-05 | カヤバ工業株式会社 | 油圧制御装置 |
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US3253612A (en) * | 1963-07-30 | 1966-05-31 | Sarco Company Inc | Valve having an adjustable stop |
US5048395A (en) * | 1987-07-07 | 1991-09-17 | Kayaba Industry Co. Ltd. | Control device for cylinder |
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CN1064749C (zh) * | 1997-06-13 | 2001-04-18 | 焦予平 | 弹塑性金属密封装置 |
CN201246476Y (zh) * | 2008-09-04 | 2009-05-27 | 中国海洋石油总公司 | 手动高压截止阀 |
CN201747923U (zh) * | 2010-09-05 | 2011-02-16 | 徐工集团工程机械股份有限公司科技分公司 | 一种新型排气装置 |
US9765896B2 (en) * | 2012-03-07 | 2017-09-19 | Waters Technologies Corporation | Low volume, pressure assisted, stem and seat vent valve and associated methods |
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2015
- 2015-12-24 JP JP2015252110A patent/JP6606426B2/ja active Active
-
2016
- 2016-09-20 US US15/778,094 patent/US20180347599A1/en not_active Abandoned
- 2016-09-20 CN CN201680071064.8A patent/CN108368860A/zh active Pending
- 2016-09-20 EP EP16878073.2A patent/EP3396174A4/en not_active Withdrawn
- 2016-09-20 WO PCT/JP2016/077693 patent/WO2017110177A1/ja active Application Filing
- 2016-09-20 KR KR1020187019392A patent/KR20180085799A/ko not_active Application Discontinuation
Patent Citations (5)
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JPS511848B1 (ja) * | 1974-10-28 | 1976-01-21 | ||
JPS61116222U (ja) * | 1984-12-29 | 1986-07-22 | ||
JPH0227066U (ja) * | 1988-08-09 | 1990-02-22 | ||
JP2002054757A (ja) * | 2000-08-10 | 2002-02-20 | Tgk Co Ltd | 弁装置 |
JP2015001249A (ja) | 2013-06-14 | 2015-01-05 | カヤバ工業株式会社 | 油圧制御装置 |
Non-Patent Citations (1)
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See also references of EP3396174A4 |
Also Published As
Publication number | Publication date |
---|---|
KR20180085799A (ko) | 2018-07-27 |
EP3396174A1 (en) | 2018-10-31 |
EP3396174A4 (en) | 2019-08-07 |
CN108368860A (zh) | 2018-08-03 |
JP2017115990A (ja) | 2017-06-29 |
JP6606426B2 (ja) | 2019-11-13 |
US20180347599A1 (en) | 2018-12-06 |
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