WO2017099455A1

WO2017099455A1 - Apparatus and method for manufacturing lacquer sap

Info

Publication number: WO2017099455A1
Application number: PCT/KR2016/014253
Authority: WO
Inventors: 김려원
Original assignee: 김려원
Priority date: 2015-12-07
Filing date: 2016-12-06
Publication date: 2017-06-15
Also published as: KR101800978B1

Abstract

The present invention relates to an apparatus and a method for manufacturing lacquer sap and, more particularly, to an apparatus and a method for manufacturing lacquer sap which can be safely taken and used by anyone by effectively removing urushiol which is a poisonous component contained in a lacquer tree. The apparatus for manufacturing lacquer sap according to the present invention comprises: a decoction vessel having an open upper part, into which a lacquer tree and water are introduced; a steam injection pipe which is inserted into the decoction vessel to inject high-temperature steam through a plurality of injection holes arranged along the longitudinal direction, thereby contacting the steam directly with the mixture of the lacquer tree and the water to allow urushiol contained in the lacquer tree to be volatilized to the outside through the open upper part of the decoction vessel; a heating unit which is installed in the decoction vessel to heat the lacquer tree mixture; and a steam supply unit for supplying steam to the steam injection pipe.

Description

Lacquer production apparatus and manufacturing method

The present invention relates to a lacquer manufacturing apparatus and a manufacturing method, and more particularly, to remove the urushiol (Urushiol), which is a toxic component contained in the lacquer effectively, a lacquer manufacturing apparatus and manufacture that can manufacture a lacquer can be taken and used with confidence It is about a method.

Generally, Rhus vernicflua is a deciduous tree belonging to the family Lacaceae, is native to China, and is cultivated mainly in Northeast Asia, including Korea, Japan, and China. It has been used as a natural paint and medicine for a long time since it exists in the tissue (secondary phloem) .In the Orient, lacquer is introduced as a prescription drug for women's menstrual disorders, gastrointestinal drugs, repellents, blood circulation, and anti-aging in the Orient. In Korea, lacquer is used as lacquer chicken, lacquer duck, etc. as a food for body care that is effective in stroke, high blood pressure, etc.

On the other hand, the lacquer tree is mainly a flavonoid-based substance has a flavonoid component such as fiscetin (Fisetin) and Fustine (Fustin), and these components have been known to act to protect blood vessels or capillaries.

However, as mentioned above, even though lacquer is a good raw material for improving the health of the human body, since allergic toxic ingredients such as urushiol are contained, there are limitations for everyone to take and use universally. There was this.

The technical problem to be solved by the present invention is to provide a lacquer production apparatus and a method for producing a lacquer that can be safely taken and used by anyone by removing the urushiol toxic components contained in the lacquer effectively.

Lacquer production apparatus according to the present invention for solving the above technical problem, the top is made of an open structure and the lacquer and the lacquer and water is put; The hot water steam is injected through a plurality of injection holes arranged in the lengthwise direction and inserted into the inside of the water bath to directly contact the steam with a lacquer mixture of lacquer and water to make Urushiol contained in the lacquer. A steam spray pipe configured to volatilize to the outside through the open upper portion; A heating unit installed at the medicine bath to heat the lacquer mixture; It characterized in that it comprises a; steam supply unit for supplying steam to the steam injection pipe.

Here, the heating unit is disposed on the upper side of the steam injection pipe to heat the lacquer mixture by using the high temperature steam supplied from the steam supply unit while heating the steam injected through the injection hole of the steam injection pipe to a high temperature Steam heating tube made of a tubular shape to be provided.

And, the upper side of the steam heating tube may be provided with a perforated network formed with a plurality of perforated holes are accommodated in the shredded lacquer.

In addition, the immersion device may be further provided with an immersion means for completely sinking the perforated network below the water surface in the immersion machine.

In this case, the immersion means, the top cover is formed on the top of the yaktanggi is formed with an opening that is opened up and down to discharge the urushiol volatilized from the lacquer tree to the outside, and cross the center portion of the top cover and integrally formed with the top cover And a pressing member coupled to a lower end of the cross member and contacting the upper end of the perforated network to press the perforated network down to the surface of the inside of the water brewing machine.

At this time, the upper end of the perforated network is formed with a ring portion, the lower end of the pressing member may be fitted with the fitting portion is fitted to the outer surface of the ring portion.

In addition, the lacquer manufacturing apparatus of the present invention may be installed on the outer circumference of the medicament machine, another steam heating tube for supplying a high-temperature steam supplied from the steam supply to the outside of the medicament machine to heat the lacquer mixture. .

In addition, the lacquer manufacturing apparatus of the present invention may be installed along the inner surface of the water bath, another steam injection pipe for injecting high-temperature steam supplied from the steam supply unit into the water bath may be further installed.

On the other hand, the lacquer manufacturing apparatus of the present invention may be provided with a rectifying plate to distribute the steam evenly sprayed from the steam injection pipe to the upper side where the lacquer is located.

In this case, the rectifying plate may be disposed between the steam spray pipe and the steam heating pipe.

Alternatively, the rectifying plate may be configured to be disposed between the steam heating tube and the perforated network.

Alternatively, the rectifying plate may be separately installed in each injection hole portion formed in the steam injection pipe.

On the other hand, the lacquer manufacturing apparatus of the present invention may further include a crushing means for crushing the lacquer to be put into the medicine bath.

Then, the washing means for washing the crushed sumac through the crushing means may be further included.

In addition, the stirring means for stirring the lacquer mixture in the medicine bath may be further included.

On the other hand, lacquer manufacturing method according to the invention, the step of crushing the collected lacquer tree; Washing the shredded sumac; Drying the washed lacquer; After the lacquer and water are put into the medicine bath, the interior of the water bath is heated to sweeten the medicinal components of the lacquer, and at the same time, the lacquer and water are mixed with hot steam sprayed through the steam spray pipe inside the water bath. Direct contact with the lacquer mixture to volatilize and discharge the urushiol contained in the lacquer to the open top of the medicinal bath; Removing the lacquer from the lacquer mixture and ventilating and cooling the lacquer from which the lacquer is removed; Aging the cooled lacquer; And heating the aged lacquer.

Here, it is preferable to mix the said lacquer and water in the ratio of 90 to 97 weight% of water, and 3 to 10 weight% of sumac.

In addition, the step of decoupling the lacquer mixture, it is preferable to decoct the lacquer mixture at a temperature in the range of 85 ℃ to 95 ℃.

In addition, the step of aging the lacquer, it is preferable to mature the cooled lacquer for 24 hours to 48 hours at room temperature.

In addition, the method of manufacturing lacquer according to the present invention further includes the step of packaging the heated lacquer, wherein the wrapping of the lacquer comprises filtering the heated lacquer, and insulating the filtered high temperature lacquer. The method may include storing in a container, and vacuum packaging the lacquer in the thermal insulation container according to a set capacity at a high temperature.

On the other hand, lacquer manufacturing method according to another embodiment of the present invention, the step of crushing the collected lacquer tree; Washing the shredded sumac; Drying the washed lacquer; Immersing the dried lacquer in the perforated network and then immersing it in the water of the brewing machine; The inside of the bath is heated to sweeten the medicinal components of the lacquer, and at the same time, hot steam injected through the steam spray pipe inside the bath is sprayed into the water in the bath, and the urushiol (Urushiol) contained in the lacquer is Volatilizing and discharging to the open top of the water bath; Removing the lacquer from the lacquer mixture and ventilating and cooling the lacquer from which the lacquer is removed; Aging the cooled lacquer; And heating the aged lacquer.

Here, the step of immersing the perforated net in which the lacquer is accommodated in the water of the immersion machine, by seating the top cover provided with a pressing member on the top of the immersion machine so that the perforated network completely sinks below the water surface of the immersion machine through the pressing member. You can.

According to the lacquer production apparatus according to the present invention can be expected the following effects.

First, it can be used universally because anyone can take it at ease by effectively removing urushiol, a toxic component contained in lacquer water.

Second, since the toxic components of the lacquer is removed and harmless to the human body, the lacquer can be used in various ways such as foods, cosmetics, beverages and health supplements.

Third, since the lacquer can be easily manufactured without using a device such as an expensive high pressure device for manufacturing the lacquer, it can provide an economic effect including a reduction in manufacturing cost.

Fourth, by supplying hot steam from the steam supply unit to heat and heat the lacquer mixture inside the medicinal bath while spraying hot steam into the lacquer mixture to make the volatilization of urushiol better. It is possible to produce lacquer in this completely removed state.

Fifth, as the steam heating tube is disposed on the upper side of the steam injection pipe, even if the temperature drops while the hot steam injected from the steam injection pipe rises upward, the steam is heated again through the steam heating pipe, and the steam is heated again. Since it can be maintained as to prevent the deterioration of the volatile capacity of the urushiol, it is possible to improve the urushiol removal performance.

Sixth, the heating means for heating the lacquer mixture in the mixer is not installed in the form of electric heating wire on the wall or bottom of the mixer as in the form of a hot steam flowing tube, so the lacquer mixture in the mixer is quickly and The moon can be heated evenly.

Seventh, as the rectifying plate is installed between the steam spraying tube and the steam heating tube or on the upper side of the steam heating tube, the steam injected from the steam spraying tube passes through the rectifying plate and is evenly distributed in all directions to be supplied to the upper lacquer mixture. Because of this, steam is evenly contacted with the entire lacquer to improve the removal performance of urushiol.

Eighth, the immersion means for opening the upper part of the medicinal bath and immersing the perforated network containing the lacquer tree completely sinks below the water surface of the immersion machine is installed in the open upper part, so that the entire sumac tree can be heated and sweetened while completely submerged in the water. Since the extraction of the lacquer can be made more effectively.

1 is a block diagram showing the configuration of the main part of the lacquer production apparatus according to the present invention.

Figure 2 is a perspective view showing the structure of the yaktanggi of lacquer production apparatus according to the present invention.

3 is an exploded perspective view of FIG. 2;

Figure 4 is a perspective view showing a state in which the fitting portion of the pressing member provided on the top cover is coupled to the top of the perforated network in which the lacquer is accommodated.

Figure 5 is a plan view showing a steam spray pipe arrangement in the shaker.

Figure 6 is a plan view showing a steam heating tube arrangement in the shaker.

7 is a cross-sectional view illustrating a structure in which a rectifying plate is disposed on an upper side of a steam heating tube according to another embodiment of the medicine bath.

8 is a plan view illustrating an embodiment in which a rectifying plate is separately installed in each injection hole portion of a steam injection pipe as an embodiment of another embodiment of the water dispenser.

Figure 9 is a flow chart for explaining a method of manufacturing lacquer using the lacquer production apparatus of the present invention.

Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings.

Referring to Figure 1, the lacquer manufacturing apparatus according to an embodiment of the present invention, the shredding means for crushing the collected lacquer tree, the washing means for washing the shredded lacquer, and the washed lacquer with water and a predetermined ratio It includes a decoction means for heating and decoction after putting into the bath to achieve.

Lacquer tree used in the lacquer manufacturing apparatus of the present invention includes both the stem portion and the bark portion, so as to obtain the medicinal effect of the lacquer tree so as to utilize all the other beneficial components contained in the lacquer stem portion and the bark portion. do.

At this time, the lacquer is preferably used wild lacquer trees grown for more than 5 years, but is not limited thereto.

Shredding means is provided to cut and shred the collected sumac raw material to a size suitable for decoupling.

At this time, when shredding the raw material of the lacquer using the shredding means, it is preferable to finely chop and shred so that the components contained in the lacquer tree sufficiently come out during the manufacturing process of the lacquer.

After the extraction and crushing of the lacquer tree for manufacturing the lacquer as described above, the washing operation is carried out through the cleaning means to remove the foreign matter contained in the lacquer.

In this case, the washing operation of the lacquer tree may be performed immediately after the shredding operation of the lacquer tree as described above, but the washing operation may be performed after the drying operation carried out afterwards.

When the washing operation of the lacquer is completed as described above, the lacquer is dried by sufficiently exposing it to natural sunlight and wind. The reason why the lacquer is dried is that the active ingredient of the lacquer tree is more prone and better than the decoction of raw lacquer.

After all the washing and drying of the lacquer is completed, the lacquer and water are put into the decoction means at a predetermined rate, and the decoction is performed at less than 100 ° C.

The decoction means is a medicine bath 110, the sumac and water is injected as shown in Figure 1, the steam injection pipe 150 is inserted into the interior of the medicine bath 110 and the steam injection pipe 150 of It includes a steam heating tube 160 disposed on the upper side, and a steam supply unit 140 for supplying high temperature steam to the steam injection pipe 150 and the steam heating pipe 160.

The medicine bath 110 has a structure in which the upper portion is open as shown in Figs. 2 and 3, and the inside of the lacquer and water, which has been crushed finely and washed and dried, is introduced.

In this case, the lacquer is immersed in the water filled in the medicine bath 110 in a state accommodated inside the perforated network 120 formed with a plurality of perforation holes 121 on the outer surface.

The perforated network 120 is formed in the upper and lower portions are divided into a structure that can be opened and closed based on the hinged side is provided to accommodate the lacquer in the interior space, but not limited to this particular structure lacquer tree in the interior space It can be formed into a variety of structures that can be freely added or removed.

The mixing ratio of the lacquer and the water introduced into the yaktanggi 110 in the perforated network 120 is 90% to 97% by weight of water and 3% to 10% by weight of lacquer considering the process of heating and heating It is desirable to mix in proportions.

On the other hand, the immersion device 110 may be further provided with an immersion means for immersing the perforated network 120 as described above to completely sink down the surface of the water immersion machine 110.

When the perforated network 120 containing the lacquer is floated in the water in the medicinal bath 110, the perforated network 120 is partially exposed to the water due to the buoyancy of the lacquer. When the perforated network 120 is not succumb to the lacquer tree in a state that does not remain completely submerged under the water surface, the lacquer tree contained in the perforated network 120 exposed to the surface cannot be properly attached. This will not only extract the beneficial components of the body contained in the lacquer tree, but will also remove the harmful components of urushiol.

Therefore, a separate immersion means is provided at the upper end of the water bath 110 so that the whole of the perforated network 120 sinks under the water surface by pressing the perforated network 120 to completely sink below the water surface.

As an example of the immersion means, as shown in Figures 2 to 4, the upper cover for pressing the perforated network 120 from the top to completely lock down the water surface of the shaker 110, as shown in Figure 2 130 is mounted.

At this time, the top of the pilling machine 110 is formed with a stepping seat 112 of the stepped shape that the top cover 130 can be seated.

The upper cover 130 has a circular frame shape and is formed integrally with a cross member 132 that crosses the center of the upper cover 130.

The pressing member 134 is coupled to the lower end of the center of the cross member 132 to make contact with the upper center of the perforating network 120 and to press the perforating network 120 to be completely immersed below the water surface in the water mixer 110.

At this time, since the perforated network 120 containing the lacquer is floating in a freely movable state on the water surface of the medicinal bath 110, the upper end of the perforated network 120 to easily press the perforated network 120 below the surface of the water. A ring portion 122 having a ring shape may be formed at a central portion thereof, and a fitting portion 136 having a tubular shape may be formed at a lower end of the pressing member 134 to be fitted to the outer surface of the ring portion 122. have.

Therefore, when seating the top cover 130 on the top of the shaker 110, first pressing member 134 to the ring portion 122 of the upper perforated network 120 floating on the water surface of the shaker 110 as shown in FIG. The upper cover 130 may be seated on the top of the shaker 110 in a fitted state by fitting the fitting portion 136.

When the top cover 130 is seated on the top of the water bath 110, the perforated network 120 is pressed downward by the pressing member 134 disposed in the center of the top cover 130 to completely go below the surface of the water. It can be kept in a sitting state, the entire sumac in the perforated network 120 can be sweetened in the state completely submerged in the water bath 110.

At this time, the weight of the top cover 130 which is seated on the top of the yaktang 110 is formed to have a weight that is sufficiently greater than the buoyancy of the lacquer in the perforated network 120, the perforated network 120 only by the weight of the top cover 130 It is desirable to be pushed down sufficiently to submerge completely in water.

In addition, since the upper cover 130 is formed with an opening penetrating in the vertical direction, urushiol volatilized from the lacquer tree may be smoothly discharged to the outside during the lacquer tree is added.

On the other hand, at the lowermost side of the medicine bath 110 is provided with a steam injection pipe 150 that can be supplied to the upper side of the medicine bath 110, where the lacquer tree is supplied with high-temperature steam from the steam supply unit 140 located outside.

The steam spray pipe 150 has a function of heating the interior of the medicine bath (110) to hang the lacquer, and spraying steam to the lacquer side contained in the perforated network 120 to volatilize the urushiol as a toxic component.

The steam injection pipe 150 is connected to the external steam supply unit 140 may be formed to have a shape repeatedly bent in a zigzag form is inserted through the interior of the medicine bath 110 as shown in FIG. At this time, in one surface of the steam injection pipe 150 inserted into the medicine bath 110, a plurality of injection holes 152, through which steam is injected, form equal intervals along the longitudinal direction of the steam injection pipe 150. Have a structure arranged.

Therefore, high temperature steam is injected into the water in the form of steam bubbles through the plurality of injection holes 152 arranged along the longitudinal direction of the steam injection pipe 150, and the injected steam moves to the upper side to form a perforated network 120 By directly contacting the lacquer in contact with or in the lacquer of the inside)) urushiol components contained in the lacquer can be volatilized and discharged to the outside through the open upper portion of the medicinal bath (110).

At this time, the steam injection pipe 150 may be formed to form a spiral shape such as a spring in addition to the bent in a zigzag shape as shown in Figure 5, if formed in this way, is arranged along the spiral direction The high-temperature steam injected from the plurality of injection holes are evenly contacted with the entire lacquer tree in the perforated network 120 to maintain the volatile ability of urushiol evenly, the rectification plate on the top of the steam injection pipe for the even injection of steam There is no need to install 170 separately.

Such a steam spray pipe 150 may be provided with a variety of shape structures in the yaktanggi 110, if the structure that can be evenly contacted by transferring the steam evenly to the entire lacquer or decocted lacquer located in the upper portion. .

In addition, a steam heating tube 160 is installed on the upper side of the steam injection pipe 150 to heat the water in the medicine bath 110 using a high temperature steam heat moving along the inside to hang the lacquer.

The steam heating tube 160 is connected to the steam supply unit 140 located outside the same as the steam injection pipe 150 has a structure inserted through the inside of the medicine bath (110). However, unlike the steam injection pipe 150, the steam heating pipe 160 is not sprayed of steam and only the circulation of steam is made along the inside of the pipe.

That is, the steam heating tube 160 is installed in a structure that is drawn into one side of the medicine bath (110) and withdrawn to the other side, as shown in Figure 6, using a high temperature steam supplied from the steam supply unit 140 After the inside of the 110 is heated to have a circulation structure that exits to the steam supply unit 140 again.

If the steam heating tube 160 is a structure that can effectively heat the water in the water bath 110 and at the same time can be heated from the steam spray pipe 150 to effectively heat the high-temperature steam toward the lacquer side in the water bath 110 It may be provided with various shape structures.

In addition, the steam heating tube 160 is also heated to the interior of the medicine bath 110 to hang the lacquer, in addition to the function of increasing the temperature of the steam by reheating the steam injected from the steam injection pipe 150 of the lower side.

That is, the steam injected upward through the injection hole 152 of the steam injection pipe 150 is heat-exchanged with water as the temperature rises upward or at the initial stage of the injection, gradually lowering the temperature of the steam, and eventually the steam and lacquer with low temperature. By contacting, the volatile ability of urushiol is reduced. However, by installing the steam heating tube 160 on the upper side of the steam injection pipe 150, even if the temperature is lowered in the process of moving the steam injected from the steam injection pipe 150 to the upper side (the steam heating pipe ( 160) can be re-heated again to bring the steam back to a high temperature state in contact with the lacquer or sweet lacquer to improve the volatility of urushiol.

In addition, a steam boiler 140 may be applied as the steam supply unit 140 for supplying high temperature steam to the steam injection pipe 150 and the steam heating pipe 160. The steam injection pipe 150 is located outside the water bath 110. And the steam heating tube 160 are provided with valves (154, 162) for opening and closing the supply of steam to the interior of the water bath 110, respectively.

On the other hand, the process of applying the water immersed in the lacquer tree through the steam spray pipe 150 and the steam heating tube 160 in which the high-temperature steam flows as described above is heated to boil water by heating the water in the medicine bath 110 into which the lacquer is injected. Without the temperature is less than 100 ℃ decoction, for this purpose, the mixture of the sumac and water is heated by steam heating using steam injection pipe 150 and steam heating tube 160 rather than direct heating.

In addition, the high temperature steam sprayed from the steam spray pipe 150 in directing the lacquer mixture using steam directly contacts the lacquer in the perforated network 120 or the lacquer in the decanted state, thereby being included in the lacquer. Urushiol as a component can be effectively volatilized, so that the volatilized urushiol is smoothly discharged to the outside through the open top of the medicine bath 110 is not reabsorbed in the sweetened lacquer in the medicine bath 110.

In the medicine bath 110, a stirring means capable of stirring the lacquer mixture may be further installed. Such agitation means may increase the reaction surface area of the lacquer by stirring the lacquer mixture in the process of decoupling the lacquer mixture in the medicine bath 110, thereby leading to better volatilization of urushiol.

On the other hand, in the medicine bath 110 is rectified to evenly distribute the sprayed steam in all directions so that the hot steam sprayed from the steam spray pipe 150 can be uniformly contacted with the entire lacquer portion in the perforated network 120 located on the upper side. Plate 170 is installed.

In this case, the rectifying plate 170 is formed in a disk shape corresponding to the planar shape of the medicine bath 110 and has a structure in which a plurality of holes 172 are formed inside.

The rectifying plate 170 is fixed on the inner circumferential surface of the shaker 110 or disposed on the inner circumferential surface of the shaker 110 so as to be disposed between the steam injection pipe 150 and the steam heating tube 160. By mounting the mounting means that can be mounted may be fixed after seating the rectifying plate 170 to the mounting means.

In addition, the rectifying plate 170 may be configured to be disposed between the steam heating tube 160 and the perforated network 120 as in the embodiment shown in FIG. 7, as in the embodiment shown in FIG. 8, Each of the injection holes 152 formed in the steam injection pipe 150 may have a small size on the upper side of the injection hole 152 and may be installed separately.

In addition, although not shown in the drawings, the rectifying plate 170 is formed in a disk shape having a diameter smaller than the diameter of the inner circumference of the water mixer 110, that is, a diameter corresponding to the diameter of the perforated network 120, and the water mixer 110. And a plurality of holes for rectifying the steam in the disc portion, and an annular space formed between the periphery of the disc and the perimeter of the inner surface of the water bath 110. When the upper and lower flow of water is configured to be possible, the circulation of the lacquer can be made smoothly up and down of the rectifying plate through the annular space in the process of attaching the lacquer, where the lacquer tree located directly above the rectifying plate is located. Only the rectified steam can be distributed evenly, thereby increasing the contact rate between sumac and steam, thereby improving the volatility of urushiol.

In addition, although not shown in a specific form on the drawing, as shown in Figure 1 by installing the steam heating tube 160 in the form surrounding the outer circumference of the bath tub 110 without installing the inside of the bath tub 110 It may be configured to heat the lacquer mixture inside the mixer 110 through a high temperature steam supplied to the steam heating tube surrounding the exterior of the mixer 110.

Further, in addition to the installation structure of the steam spray pipe 150 shown in FIG. 1, the steam spray pipe is formed in the form of being embedded in the bottom surface or the inner circumferential surface of the water bath 110, or at the same time as the bottom surface and the inner circumferential surface portion to form hot steam. By spraying the inside of the medicine bath 110, it is also possible to configure so that the hot steam is in direct contact with the sumac.

Such a steam spray pipe may be variously applied as long as it can directly supply steam to the inside of the lacquer mixture in the medicine bath 110.

Put the lacquer and water in the medicament device 110 having such a configuration, and when the moon is month, the urushiol volatilized in contact with the steam can be easily discharged to the outside without covering the lid of the medicament device 110 and Covering the same top cover 130, the lacquer mixture is sweetened in an open state of the top of the bath machine 110. This is to prevent the urushiol flowing out from the lacquer mixture in the process of attaching the lacquer mixture is condensed by the lid and is not absorbed by the lacquer mixture again.

Furthermore, in order to enhance the removal effect of urushiol in the process of decoction of lacquer tree mixture can be installed. At this time, the ventilation facility is installed on the upper side of the yaktanggi 110 to help the urushiol flowing out in the process of decoupling the lacquer mixture is not absorbed in the lacquer mixture again as it is discharged.

As described above, when the upper part of the medicine bath 110 is opened and a ventilation facility is installed in the process of attaching the lacquer tree, the urushiol volatilized from the lacquer tree is prevented from being absorbed again by the lacquer or the decocted lacquer, thereby improving the urushiol removal effect. have.

On the other hand, the lacquer decocted through the above process is discharged to the outside of the water bath 110 through the discharge pipe 180 connected to the bottom of the water bath 110 as shown in Figure 1 is packaged in a drinkable form.

That is, in the case of discharging the lacquer through the discharge pipe 180 connected to the bottom of the medicine bath 110, first, using the filter 183 installed in the middle of the discharge pipe 180 contained in the lacquer produced in the process of hanging the lacquer Filter foreign material.

The filtered lacquer is stored in the heat insulation container 185 disposed at the end of the discharge pipe 180 and maintained at a high temperature in the heat insulation container 185. At this time, the heat insulation container 185 is to be protected from bacteria as a sterile container.

Then, by using the filler 186 connected to one side of the heat insulating container 185, vacuum packing is carried out in a packaging material (for example, PET) according to the set capacity of the high temperature lacquer. Here, the packaging material 187 uses a material that does not damage even at high temperatures.

Next, the lacquer production method using the above-described lacquer production device of the present invention will be described.

Referring to FIG. 9, first, a method of manufacturing lacquer according to an embodiment of the present invention includes a pretreatment step, a drying step (S30), a decoupling step (S40), a cooling step (S50), and a step of aging. (S60), the step of heating (S70), and the step of packaging (S80).

First, the pretreatment step is a step performed before drying the lacquer as a raw material, including collecting and crushing the lacquer (S10) and washing the crushed lacquer (S20).

Here, the lacquer used to include all of the stem portion, including the bark portion, so as to maximize the efficacy of the lacquer tree by utilizing all the other beneficial components contained in the lacquer stem portion and the bark portion. The lacquer is preferably used, but not limited to wild lacquer trees grown for more than five years.

In addition, during the shredding operation of the lacquer tree, it is preferable to finely chop and shred the lacquer component so that the lacquer component sufficiently comes out in the process of attaching the lacquer.

When the collection and crushing of the sumac is completed, washing is performed to remove the foreign matter of the sumac.

At this time, the washing of the lacquer may be carried out before drying the lacquer, or may be carried out after drying.

After the washing of the lacquer is completed as described above, the washed lacquer is dried by sufficiently exposed to natural sunlight and wind (S30).

The reason why the lacquer is dried before the decoction is that drying the lacquer and decoction of the lacquer may result in more active ingredients of the lacquer than the decoction of the raw lacquer.

After washing and drying the lacquer as described above, the water is put into the medicinal bath (110), put the lacquer tree in the perforated network 120 and immersed in the water of the medicinal bath (110) and then sweetened at less than 100 ℃ (S40).

At this time, the mixing ratio of the lacquer and water is preferably mixed by mixing in a ratio of 90% by weight to 97% by weight of water and 3% by weight to 10% by weight of the lacquer in consideration of the process of heating and lacquering the lacquer.

In addition, since the perforated network 120 introduced into the interior of the water bath 110 is in a state in which a part of the surface of the water bath 110 is floating in the exposed state due to the buoyancy of the lacquer tree contained therein, the perforated network 120 In order to completely sink below the surface of the water bath 110, the pressing member 134 is attached to the top cover 130 attached to the bottom of the water heater 110, the perforated network 120 floating on the water surface below the water surface Press it so that it is completely immersed so that the lacquer completely sinks into the water.

Here, in the embodiment of the present invention, the method of putting the washed and dried lacquered tree in the perforated network 120 and immersed in the water of the immersion machine 110 is presented, but the washed and dried lacquered tree is 90 wt% to water. After mixing 97% by weight and 3% by weight to 10% by weight of lacquer to make a lacquer mixture, a method of putting the lacquer mixture into a medicine bath and decocting may be used.

On the other hand, the decoction process of the lacquer mixture is heated to a temperature of less than 100 ℃ without boiling by heating the lacquer mixture. In this case, using the high temperature steam heat supplied from the steam supply unit 140 to the steam spraying tube 150 and the steam heating tube 160 inside the bath mixer 110 through the steam heating rather than direct heating This will be.

At this time, in the process of applying the lacquer mixture using the high-temperature steam heat as described above, the high-temperature steam sprayed upward through the injection hole 152 of the steam spray pipe 150 is embedded in the perforated network 120 or Directly in contact with the portion of the lacquer in the decanted state to volatilize the urushiol which is a toxic component contained in the lacquer tree, the volatilized urushiol is discharged to the outside through the opening of the top cover 130.

As described above, since the upper portion of the medicinal bath 110 is always kept open in the process of attaching the lacquer mixture, urushiol volatilized from the lacquer tree in contact with steam may be smoothly discharged to the outside without being reabsorbed by the lacquer mixture.

In addition, the high temperature steam injected through the injection hole 152 of the steam spray pipe 150 in the process of attaching the lacquer is heat exchanged with the lacquer as the upper side is gradually lowered but the temperature of the steam spray pipe 150 The steam heating tube 160 disposed on the upper side reheats the steam whose temperature is lowered, so that the hot steam reheated is in contact with the lacquer or the lacquer in the sweetened state, thereby greatly improving the volatility of urushiol.

In addition, in the process of spraying steam from the steam injection pipe 150, the steam injection pipe 150 is moved to the upper side in the state evenly distributed in all directions while passing through the rectifying plate 170 located at the top Steam is evenly distributed even in a space that is not arranged to contact the entire lacquer tree in the perforated network 120, thereby improving the removal performance of urushiol.

On the other hand, the steam heating device for attaching the lacquer mixture using the high temperature steam as described above, may be a month by transferring high-temperature steam heat to the lacquer mixture inside the bath, or by spraying steam directly to the lacquer mixture, In addition, the lacquer mixture may be sweetened by supplying hot steam to the outside of the water bath.

Although not shown in the drawings specifically, the steam chamber is accommodated in the steam chamber and the hot steam supplied from the steam supply unit is supplied to the exterior of the mixer and the lacquer mixture to decoct the lacquer mixture, and the urushiol volatilized from the lacquer during the decoction process. The steam chamber may be configured as a structure that allows the components to be smoothly discharged to the outside, and a steam spray pipe for directly injecting steam into the lacquer mixture is disposed along the inner surface of the mixer to spray the steam into the mixer. It can also be configured to do so.

According to the above-described method of manufacturing lacquer, not only can be steadily decocting the lacquer mixture at an appropriate temperature, but also do not need to supplement additional water in the process of decoction, and the good components of the lacquer can effectively increase the effectiveness of the lacquer. Since the lacquer mixture and steam are in direct contact with each other, the poisonous urushiol is effectively discharged and the reaction surface area of the lacquer tree can be increased by inducing the volatile ability of urushiol by stirring the lacquer mixture in the bath. Lacquer with even concentration can be obtained without floating material.

In addition, by opening the upper part of the yaktanggi during the decoction process, and by installing a ventilation system to prevent the urushiol volatilized outflow to be absorbed by the lacquer mixture again, it is possible to improve the urushiol removal effect.

And, when looking at the detailed conditions for the decoction of the lacquer mixture, the lacquer to be decocted within 12 hours or more within 24 hours at a temperature of less than 100 ℃, preferably 85 ℃ to 95 ℃ range in the medicine bath (110). This is because urushiol is not sufficiently concerned when the temperature of lacquer is less than 85 ° C. On the contrary, when the temperature of the lacquer is higher than 95 ° C, it is boiled at a too high temperature, which removes not only the toxicity of the lacquer but also the beneficial components of the lacquer. This is because the efficacy and efficacy of the sumac can be reduced.

In addition, in the process of decoupling the lacquer, it is preferable to decoct the lacquer within the range of 12 hours or more and 24 hours. However, this is presented as one preferred embodiment and may be more than 12 hours or more depending on the amount of sumac and water.

As described above, the process of decoking the water and lacquer, unlike the conventional boiling method can be slowly defrosted at a lower temperature, it is possible to obtain the effect that the uricol which is a toxic component of the lacquer is sufficiently discharged, and also volatile By avoiding re-absorption of toxic urushiol into the lacquer, and effectively discharging and removing it to the outside, the poison of the lacquer tree can be effectively removed while maximizing the beneficial effect on the body.

After passing through the lacquer as described above, after removing the top cover 130 of the immersion machine 110, take out the perforated network 120 to remove the lacquer from the immersion machine 110, and then discharge the steam of the lacquer in the sweetened state By ventilation to allow cooling (S50), the urushiol is removed.

After sufficient ventilation as described above to mature the lacquer (S60).

Here, in the aging process of the lacquer, it is preferable to mature the cooled lacquer at room temperature within 24 hours or more within 48 hours, but may also be aged over 24 hours depending on the amount of the lacquer.

When the aging of the lacquer is completed as described above, the aged lacquer is heated (S70). This heating process of the lacquer is to remove the urushiol remaining in the lacquer and at the same time to improve the concentration.

At this time, the heating of the lacquer, it is preferable to heat the aged lacquer for 1 hour to 3 hours at a temperature in the range of 90 ℃ to 120 ℃. This, when heating the lacquer to less than 90 ℃ is not only less concentrated, but also takes a long time, while when the lacquer is heated to more than 120 ℃ concentration becomes too thick, such as taste or ingredients Because it can make a difference.

As described above, when the lacquer is manufactured, the packaging operation of the lacquer is then performed. (S80) At this time, the packaging of the lacquer is performed by sterilization and vacuum packaging.

Looking at the step of wrapping the lacquer (S80) in detail, first undergoes a process of filtering to filter the foreign matter generated during the heating process of the lacquer to filter through the filter 183.

The filtered lacquer is stored in the thermal insulation container 185 to maintain a high temperature. At this time, the heat insulation container 185 is to be protected from bacteria as a sterile container.

Then, using the filler 186 and the like in the thermal insulation container 185 is vacuum packed by placing the lacquer in a packaging material (for example, PET) according to the capacity set in a high temperature state. Here, the packaging material 187 uses a material that does not damage even at high temperatures.

(Example)

First, harvest wild lacquer trees that are more than five years old.

Then, the collected lacquer is finely chopped and crushed.

Subsequently, the shredded sumac is sufficiently exposed to natural sunlight and wind, dried and washed to remove foreign substances.

Then, prepare water and lacquer immersed according to the blending ratio of 95% by weight of water and 5% by weight of lacquer, and put the immersed lacquer into the medicinal sacks. At this time, the immersion is accurately quantified using an electronic balance (range 1g to 100kg).

After that, place the prepared medicine bag on the stainless steel water heater connected to the steam boiler on the recuperator and press it so that it does not move.

Then, the water immersed in the shaker is put, and heated at a temperature in the range of 85 ℃ to 95 ℃ for at least 12 hours.

After heating, take out the medicine bag.

Thereafter, the lid of the water bath is opened and ventilated cooling by using a fan so that water vapor may be discharged to remove urushiol.

After the ventilation is completed, the lid of the mixer is closed and the lacquer is aged for at least 24 hours in the mixer to increase the concentration.

After the maturation time, open the lid of the bath shaker and again heated to a temperature of 90 ℃ or more to remove the urushiol residue.

After the heating, the filter is connected to the water bath to filter the foreign substances generated during the extraction process.

The filtered lacquer is transferred to a sterile insulated storage tank at a temperature above 90 ° C.

Then, the packing tank is filled with a packing material (for example, PET) of a material which is not damaged even at high temperature by using a filling machine in the storage tank.

As described above, the method of manufacturing lacquer of the present invention, by removing the urushiol which is a toxic component of the lacquer by decoction without boiling the water into which the lacquer is added, anyone can take it in peace or use it, and it can be used universally. Since it is removed and harmless to the human body, it can be used in various ways, such as raw materials of food, cosmetics, beverages and health supplements by using such lacquer.

Although the present invention has been described with reference to the embodiments shown in the drawings, this is merely exemplary, and it will be understood by those skilled in the art that various modifications and equivalent other embodiments are possible. Therefore, the true technical protection scope of the present invention will be defined by the technical spirit of the appended claims.

Claims

A medicine bath made of an open top structure and into which a sumac and water are introduced;

Urushiol contained in the lacquer tree is inserted through the inside of the water bath and sprays hot steam through a plurality of injection holes arranged along the longitudinal direction to directly contact the steam with the lacquer mixture mixed with the lacquer and water. Steam spray pipe to volatilize to the outside through the open upper portion of the medicine bath;

A heating unit installed in the medicine bath to heat the lacquer mixture;

Steam supply unit for supplying steam to the steam injection pipe;

Lacquer production apparatus comprising a.
The steam of claim 1, wherein the heating unit is disposed on an upper side of the steam spray pipe to heat the lacquer mixture using hot steam supplied from the steam supply pipe, and is injected through a spray hole of the steam spray pipe. Lacquer production apparatus, characterized in that the steam heating tube made of a tubular shape for heating to a high temperature.
The apparatus for manufacturing lacquer according to claim 2, wherein the upper side of the steam heating tube is provided with a perforated network having a plurality of perforated holes for accommodating lacquer in a crushed state.
According to claim 3, Lacquer production apparatus characterized in that the immersion means for completely sinking the perforated network below the surface of the water in the bath.
The method of claim 4, wherein the immersion means,

A top cover seated at an upper end of the water bath and having an opening vertically open to discharge urushiol volatilized from the lacquer to the outside;

A cross member integrally formed with the top cover to cross the central portion of the top cover;

And a pressing member coupled to a lower end of the cross member and contacting the upper end of the perforated network to press the perforated network down the surface of the water bath inside the water bath.
According to claim 5, The upper end of the perforated network has a ring portion is formed, Lacquer production apparatus characterized in that the lower end of the pressing member is fitted with the fitting portion is fitted to the outer surface of the ring portion.
According to claim 2, It is installed on the outer circumference of the shaker, and further comprises a steam heating tube for heating the lacquer mixture by supplying high-temperature steam supplied from the steam supply to the outside of the shaker. Lacquer production apparatus made with.
According to claim 1, It is installed along the inner surface of the water bath, Lacquer production apparatus further comprises another steam injection pipe for injecting high-temperature steam supplied from the steam supply into the water inside the water bath. .
According to claim 2, Lacquer production apparatus characterized in that the rectifying plate is installed to evenly distribute the steam injected from the steam injection pipe to the upper side where the lacquer is located.
10. The apparatus of claim 9, wherein the rectifying plate is disposed between the steam spray pipe and the steam heating pipe.
10. The apparatus of claim 9, wherein the rectifying plate is disposed between the steam heating tube and the perforated network.
10. The apparatus for manufacturing lacquer according to claim 9, wherein the rectifying plate is individually installed at each injection hole portion formed in the steam injection pipe.
According to claim 1, Lacquer production apparatus further comprises a crushing means for crushing the lacquer to be put into the medicine bath.
According to claim 13, Lacquer production apparatus further comprises a washing means for washing the crushed sumac through the crushing means.
According to claim 1, Lacquer production apparatus further comprises a stirring means for stirring the lacquer mixture in the yaktanggi.
Crushing the collected sumac;

Washing the shredded sumac;

Drying the washed lacquer;

After the lacquer and water are put into the medicine bath, the interior of the water bath is heated to sweeten the medicinal components of the lacquer, and at the same time, the lacquer and water are mixed with hot steam sprayed through the steam spray pipe inside the water bath. Direct contact with the lacquer mixture to volatilize the urushiol (Urushiol) contained in the lacquer to the open upper portion of the medicine bath;

Removing the lacquer from the lacquer mixture and ventilating and cooling the lacquer from which the lacquer is removed;

Aging the cooled lacquer; And

Lacquer manufacturing method comprising; heating the aged lacquer.
The method of claim 16, wherein the lacquer and water are mixed with 90% by weight to 97% by weight of water and 3% by weight to 10% by weight of lacquer.
The method of claim 16, wherein the step of decoking the lacquer mixture, lacquer manufacturing method characterized in that the decoction of the lacquer mixture at a temperature in the range of 85 ℃ to 95 ℃.
The method of claim 16, wherein the step of maturing the lacquer, the method of producing a lacquer, characterized in that the cooled lacquer is aged for 24 hours to 48 hours at room temperature.
The method according to any one of claims 16 to 19,

Packaging the heated lacquer further;

Packing the lacquer,

Filtering the heated lacquer,

Storing the filtered hot water in a thermal insulation container;

Lacquer manufacturing method comprising the step of vacuum packaging the lacquer in the thermal insulation container according to the capacity set in the high temperature state.
Crushing the collected sumac;

Washing the shredded sumac;

Drying the washed lacquer;

Immersing the dried lacquer in the perforated network and then immersing it in the water of the brewing machine;

The inside of the bath is heated to sweeten the medicinal components of the lacquer, and at the same time, hot steam sprayed through the steam spray pipe inside the bath is sprayed into the water in the bath, and the urushiol (Urushiol) contained in the lacquer is Volatilizing and discharging to the open top of the water bath;

Removing the lacquer from the lacquer mixture and ventilating and cooling the lacquer from which the lacquer is removed;

Aging the cooled lacquer; And

Lacquer manufacturing method comprising; heating the aged lacquer.
The method of claim 21, wherein the step of immersing the perforated net accommodating the sumac in the water of the yaktanggi,

Method of manufacturing a lacquer water soaking the top cover is provided with a pressing member on the top of the immersion machine so that the perforated network completely sinks below the water surface of the immersion machine through the pressing member.