WO2017098630A1 - スプライシング装置 - Google Patents

スプライシング装置 Download PDF

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Publication number
WO2017098630A1
WO2017098630A1 PCT/JP2015/084659 JP2015084659W WO2017098630A1 WO 2017098630 A1 WO2017098630 A1 WO 2017098630A1 JP 2015084659 W JP2015084659 W JP 2015084659W WO 2017098630 A1 WO2017098630 A1 WO 2017098630A1
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WO
WIPO (PCT)
Prior art keywords
splicing
tape
carrier
tapes
supply member
Prior art date
Application number
PCT/JP2015/084659
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English (en)
French (fr)
Japanese (ja)
Inventor
暁東 遅
Original Assignee
富士機械製造株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 富士機械製造株式会社 filed Critical 富士機械製造株式会社
Priority to JP2017554735A priority Critical patent/JP6641384B2/ja
Priority to PCT/JP2015/084659 priority patent/WO2017098630A1/ja
Priority to CN201580085185.3A priority patent/CN108370659B/zh
Publication of WO2017098630A1 publication Critical patent/WO2017098630A1/ja

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    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/02—Feeding of components

Definitions

  • the present invention relates to a splicing device.
  • a reel wound with a carrier tape containing a plurality of electronic components (hereinafter simply referred to as “components”) is loaded into a tape feeder, and the carrier tape is perforated.
  • the carrier tape is sent out in a fixed amount, and the components are sequentially supplied to the component supply position, and these components are sucked by the suction nozzle and mounted on the substrate.
  • a splicing device described in Patent Literature 1 includes a first cutting device that cuts an unnecessary portion of the rear end portion of the carrier tape of the first reel, and a first cutting device that cuts an unnecessary portion of the front end portion of the carrier tape of the second reel. And a joining device that joins the splicing tape across the rear end portion of the cut carrier tape of the first reel and the leading end portion of the carrier tape of the second reel.
  • This splicing device includes a splicing tape supply member having a three-layer structure including a base tape, a plurality of sets of splicing tapes attached to the base tape, and a top film covering the plurality of sets of splicing tapes.
  • the splicing device peels off the top film from the splicing tape supply member to be sent out, then sends out the base tape, positions the splicing tape at the splicing position, and splices the two carrier tapes with the splicing tape.
  • the top film when the top film is peeled off from the splicing tape supply member to be sent out, a large number of splicing tapes are exposed, and the adhesiveness of the splicing tape before positioning tends to be reduced at the splicing position. . Further, since the peeling length of the top film is long, the base tape is pulled during the peeling, and the positioning accuracy of the splicing tape at the splicing position tends to be lowered.
  • An object of the present invention is to provide a splicing device that can accurately position only a splicing tape to be used at a splicing position.
  • a splicing device of the present invention is a splicing device for connecting a first carrier tape and a second carrier tape containing components, and the first carrier tape and the second carrier tape are connected to each other.
  • a positioning device for positioning the end portion of the first carrier tape and the end portion of the second carrier tape at a splicing position, and an end portion of the first carrier tape and an end of the second carrier tape.
  • a plurality of sets of splicing tapes that connect the sections, a base tape on which the plurality of sets of splicing tapes are arranged, a splicing tape supply member that includes a top film that covers the plurality of sets of splicing tapes, and the splicing tape supply member Holding part for holding From the splicing tape supply member conveying device for sending the splicing tape supply member in a direction perpendicular to the feeding direction of the first carrier tape and the second carrier tape, and the base tape of the splicing tape supply member conveyed from the holding portion
  • a top film peeling device that peels off the top film and exposes only one set of splicing tapes of the plurality of sets of splicing tapes at the splicing position, and the one set positioned while being exposed at the splicing positions.
  • a joining device that joins the splicing tape across the first carrier tape and the second carrier tape.
  • FIG. 5 is a cross-sectional view taken along line 5-5 in FIG. It is a figure which shows the sticking state of the splicing tape with respect to the base tape in a splicing tape supply member. It is a figure which shows the state which opened the cover body of the splicing apparatus. It is a figure which shows the state which mounted
  • FIG. 1 It is a figure which shows the state which removed the apparatus main body and the cover body of the splicing apparatus, and exposed the inside. It is a top view of the carrier tape connected with a splicing apparatus. It is a perspective view which shows the cutting device which cut
  • FIG. 21 is an operation state diagram of FIG. 20 illustrating a positioning process of a cut portion of the carrier tape.
  • FIG. 21 is an operation state diagram of FIG. 20 illustrating a cutting process of a cut portion of the carrier tape.
  • FIG. 21 is an operational state diagram of FIG. 20 showing a positioning step of the carrier tape to the splicing position. It is a figure which shows the cam of the drive device of a cutting device.
  • FIG. 26 is a cross-sectional view taken along line 27-27 in FIG. 25.
  • FIG. 27B is an operational state diagram of FIG. 27A immediately before connecting the carrier tape.
  • FIG. 27B is an operational state diagram of FIG. 27A after the carrier tape is connected. It is a perspective view which shows another form of the supply reel holding
  • FIG. 1 Schematic configuration of splicing device
  • FIG. 2 A schematic configuration of a splicing device according to an embodiment of the present invention will be described with reference to the drawings. The detailed configuration of the splicing device will be described later.
  • the splicing device 20 is supported by the device main body 21 and the device main body 21 so as to be rotatable around a pivot 23 (see FIG. 2), and opens and closes the upper surface of the device main body 21.
  • a lid 22 and a closing holding device 24 for holding the lid 22 in a closed state during the splicing operation are provided.
  • the splicing device 20 can be moved between tape feeders 10 (see FIG. 3) that are mounted on an unillustrated cart or the like and mounted on an electronic component mounting machine.
  • the splicing device 20 replaces the end portion of the carrier tape T (see FIGS. 4 and 5) wound around the current reel 12 (see FIG. 3) mounted on the tape feeder 10 in the electronic component mounting machine.
  • 12 is a device that automatically connects to the start end of the carrier tape T wound around the wire 12.
  • the splicing device 20 abuts the carrier tape T of the current reel 12 and the carrier tape T of the next reel 12 inserted from both sides of the device main body 21 at the center of the device main body 21, respectively, and a splicing tape supply member TT (FIG. 6).
  • the lid 22 is manually closed during splicing, and automatically opened when the carrier tape T is removed after splicing.
  • the closing holding device 24 is installed in the apparatus main body 21, and supports a solenoid 25 that can operate the operating rod 25 a in the vertical direction, and a rotatable movement about the support shaft 26 in the apparatus main body 21.
  • the hook 27 is rotated by the solenoid 25, and the engagement pin 28 is provided so as to protrude downward from the lid body 22 and engages and disengages with the hook 27.
  • An opening spring 29 that biases the lid body 22 in the opening direction is provided between the apparatus main body 21 and the lid body 22.
  • the opening spring 29 constitutes an opening operation device that operates the lid 22 in the opening direction when the closing holding device 24 is released.
  • the lid 22 is provided with a dog, and a closing confirmation sensor operated by the dog is provided in the apparatus main body 21.
  • the closing confirmation sensor is operated by a dog when the lid body 22 is closed, and it is confirmed that the lid body 22 is closed based on an ON signal of the closing confirmation sensor.
  • FIG. 3 (2. Schematic configuration of tape feeder) As shown in FIG. 3, a reel 12 around which a carrier tape T is wound is detachably attached to the tape feeder 10.
  • the tape feeder 10 feeds the carrier tape T wound around the reel 12 in a fixed amount, and supplies the components e (see FIGS. 4 and 5) one by one to the component supply position 17 provided at the tip of the tape feeder 10.
  • a feeding mechanism 18 for feeding is built in.
  • the fixed amount feeding mechanism 18 is rotatably supported by the main body of the tape feeder 10, and rotates the sprocket 19 engaged with the feed hole Hc (see FIGS. 4 and 5) of the carrier tape T, and the sprocket 19 by one pitch.
  • a motor (not shown) is provided.
  • the carrier tape T is long and narrow with a predetermined width, and a large number of cavities Ct are arranged in the longitudinal direction at a constant pitch interval Pc. Each component e to be mounted is stored.
  • the upper part of the cavity Ct is opened and is covered with a cover tape Tt attached to the surface of the carrier tape T.
  • feed holes Hc are formed at the same pitch interval Pc as the cavity Ct or at a pitch interval 2Pc that is twice the cavity Ct, and these feed holes Hc are at a fixed position with respect to the cavity Ct. Placed in a relationship.
  • the carrier tape T used in the electronic component mounting machine includes a plurality of types having different pitch intervals of the cavities Ct, and the pitch interval of the cavities Ct and the relationship between the cavities Ct and the feed holes Hc are determined depending on the type of the carrier tape T. It is done. Therefore, by identifying the pitch interval of the cavities Ct by image processing or the like, it is possible to grasp which type of carrier tape T it is. Based on this, the position of the feed hole Hc of the carrier tape T can be recognized, and the cutting position of the carrier tape T at the time of splicing described later can be determined.
  • the splicing tape supply member TT forms a three-layer structure including a splicing tape 30, a base tape 31, and a top film 32.
  • the splicing tape 30 is composed of a pair of splicing tapes 30a and 30b on the upper surface of the continuous base tape 31 and for the front surface and the back surface that are bonded to both surfaces of the two carrier tapes T. That is, the splicing tape 30 is a set of a surface splicing tape 30a joined to the front side of the two carrier tapes T and a back surface splicing tape 30b joined to the back side of the two carrier tapes T. is there.
  • a set of splicing tapes 30 for the front and back surfaces has a constant pitch in the longitudinal direction of the base tape 31 while maintaining a fixed positional relationship with the feed holes 31a drilled at a fixed pitch interval on both sides of the base tape 31. Affixed with an interval Pd. Further, the pair of splicing tapes 30 is arranged with a predetermined interval Pd1 with the front splicing tape 30a as the leading side.
  • a continuous top film 32 is adhered to the upper surface of the splicing tape 30.
  • Metal powder is embedded in the splicing tape 30, and the splicing device 20 detects the splicing tape 30 by a tape detection sensor (not shown) that can detect metal.
  • the adhesive force between the top film 32 and the base tape 31 bonded to both surfaces of the splicing tape 30 is stronger than the base tape 31, and even if the top film 32 is peeled off from the splicing tape 30, the splicing tape 30. Is prevented from being peeled off from the base tape 31.
  • the adhesive strength thereof is stronger than the adhesive strength to the base tape 31, and the base tape 31 is peeled off from the splicing tape 30. It is easy.
  • the width direction dimension of the base tape 31 is larger than the width direction dimension of the top film 32, and both ends of the base tape 31 in the width direction protrude from both ends of the top film 32 in the width direction.
  • the width direction dimension of the splicing tape 30 is equal to the width direction dimension of the top film 32, and the splicing tape 30 is affixed to the base tape 31 inside the feed hole 31a.
  • a plurality of positioning holes 31b are formed in the base tape 31 along the width direction of the base tape 31 at positions close to the surface splicing tape 30a at the same pitch interval as the feed holes Hc formed in the carrier tape T.
  • a plurality of positioning holes 30b1 are formed in the back surface splicing tape 30b along the width direction of the base tape 31 through the base tape 31 at the same pitch intervals as the feed holes Hc formed in the carrier tape T.
  • the feed holes 31a and positioning holes 31b formed in the base tape 31 are aligned with the formation of the positioning holes 30b1 in the back surface splicing tape 30b after the splicing tape 30 is attached to the base tape 31 at a predetermined position. Formed by a punching press or the like.
  • the splicing device 20 includes first and second tape feeders 50 and 51, first and second component detectors 52 and 53, and first and second cutting devices 54, 55, first and second take-in devices 56 and 57, a supply reel holding portion 38 (corresponding to the “holding portion” of the present invention), a top film peeling device 35, a splicing tape supply member conveying device 36, A joining device 58 and a control device 59 (see FIG. 1) are provided.
  • the member conveying device 36, the joining device 58 (except for a part), and the control device 59 are housed and arranged inside the device main body 21 and the lid body 22.
  • the supply reel holding unit 38 and the top film peeling device 35 (except for a part thereof) are disposed on the back outer side of the device main body 21.
  • the first and second tape feeders 50 and 51 are disposed on both sides of the apparatus main body 21 and the lid body 22, respectively.
  • the 1st, 2nd cutting device 54 and 55 is each arrange
  • the 1st, 2nd taking-in apparatus 56,57 is each arrange
  • the first and second component detection devices 52 and 53 are located above the first and second detection positions Ld1 and Ld2 of the first and second transport paths 60a and 60b of the first and second tape feeders 50 and 51, respectively. Placed in. Further, as shown in FIG. 8, the supply reel holding portion 38, the top film peeling device 35, and the splicing tape supply member conveying device 36 are arranged on a line crossing the splicing position LS.
  • the two carrier tapes T to be spliced are referred to as first and second carrier tapes T1 and T2.
  • the first and second tape feeders 50 and 51 transport the first and second carrier tapes T1 and T2 along the first and second transport paths 60a and 60b.
  • the first and second cutting portions Q1, Q2 of the first and second carrier tapes T1, T2 shown are sequentially positioned at the first, second cutting positions Lc1, Lc2 and the splicing position LS. That is, the first and second tape feeders 50 and 51 function as first and second positioning devices.
  • the first and second tape feeders 50 and 51 are provided with first and second transport paths 60a and 60b provided so as to extend in the horizontal direction from both side surfaces of the apparatus main body 21 toward the center, and first and second.
  • First and second sprockets 61a and 61b disposed below the conveyance paths 60a and 60b.
  • first and second stepping motors 62a and 62b connected to the first and second sprockets 61a and 61b, and first and second sprocket tooth detections arranged in the vicinity of the first and second sprockets 61a and 61b, respectively.
  • Devices 63a and 63b, and first and second tape detectors 64a and 64b disposed above the first and second transport paths 60a and 60b.
  • the first and second transport paths 60a and 60b have widths slightly larger than the widths of the first and second carrier tapes T1 and T2 shown in FIG. 10 and are provided on both side surfaces of the apparatus main body 21. From the tape inlets 84a and 84b to the first and second cutting positions Lc1 and Lc2 of the first and second carrier tapes T1 and T2 by the first and second cutting blades 68a and 68b of the first and second cutting devices 54 and 55. It is formed in a groove shape extending in a straight line.
  • the first and second sprockets 61a and 61b include a plurality of first sprockets 61c having the same pitch as the pitch Ph of the first and second feed holes Hc1 and Hc2 drilled in the first and second carrier tapes T1 and T2 shown in FIG.
  • First and second teeth 67a and 67b are formed in the circumferential direction.
  • the first and second sprockets 61a and 61b are inserted into the first and second feed holes Hc1 and Hc2 of the first and second carrier tapes T1 and T2 inserted along the first and second transport paths 60a and 60b. It arrange
  • the first and second sprocket tooth detectors 63a and 63b are configured to indicate that the first and second sprockets 61a and 61b are in their original positions. Detection is performed by reading the second marks M1 and M2.
  • the first and second tape detection devices 64a and 64b detect that the first and second carrier tapes T1 and T2 are inserted from the first and second tape inlets 84a and 84b provided on both side surfaces of the device main body 21, respectively. To do.
  • the first and second component detection devices 52 and 53 are respectively transported along the first and second transport paths 60a and 60b, and the first and second cavities Ct1 and C2 of the first and second carrier tapes T1 and T2 shown in FIG. Ct2, the tape portion between the first and second cavities Ct1 and Ct2, and the first and second parts e1 and e2 in the first and second cavities Ct1 and Ct2 are detected.
  • the first and second cutting devices 54 and 55 cut the first and second unnecessary portions Tf1 and Tf2 at the first and second cutting points Q1 and Q2 of the first and second carrier tapes T1 and T2 shown in FIG. To do.
  • first cutting point Q1 second cutting point Q2
  • a first cavity Ct1 second cavity Ct2 having a first part e1 (second part e2) and a first part e1 (second part e2).
  • An intermediate position with respect to the empty first cavity Ct1 (second cavity Ct2) having no gap is selected.
  • the first and second cutting devices 54 and 55 are the first and second cutting blade units 71a and 71b and the one driving device that drives the first and second cutting blade units 71a and 71b. 72. Since the first and second cutting devices 54 and 55 are configured to drive the first and second cutting blade units 71a and 71b with one driving device 72, the first and second cutting devices with two driving devices. The size can be reduced as compared with the configuration in which the blade units 71a and 71b are driven, and the increase in energy consumption and component cost can be suppressed.
  • the first and second cutting blade units 71a and 71b hold the first and second cutting blades 68a and 68b provided at the first and second cutting positions Lc1 and Lc2, and the first and second cutting blades 68a and 68b.
  • the first and second cutting blades 68a and 68b are formed in the same shape. Thereby, the replacement costs of the first and second cutting blades 68a and 68b due to wear of the cutting blades 68aa and 68ba of the first and second cutting blades 68a and 68b are symmetrical with respect to the first and second cutting blades 68a and 68b. Compared to the case of forming the shape, the cost can be reduced.
  • the cutting blades 68aa and 68ba of the first and second cutting blades 68a and 68b are formed in a shape inclined downward from the left end to the right end in FIG. 12 with respect to the horizontal direction. Accordingly, the first and second cutting blades 68a and 68b can easily cut the first and second carrier tapes T1 and T2 because the resistance at the time of cutting becomes small.
  • the first and second holding members 69a and 69b are formed in a quadrangular prism shape so that the cutting blades 68aa and 68ba of the first and second cutting blades 68a and 68b protrude downward from the lower surface.
  • the first and second cutting blades 68a and 68b are held.
  • the first and second holding members 69a and 69b have first and second support members whose side surfaces are slidable in the vertical direction and whose upper surfaces are slidable in contact with first and second cams 701a and 701b described later. It is supported with respect to the members 70a and 70b.
  • first and second holding members 69a and 69b On the lower surface side of the first and second holding members 69a and 69b, a pair of first and second pressing springs 73a and 73b whose lower ends are respectively attached to both outer sides of the first and second transport paths 60a and 60b. The upper end is attached.
  • the first and second support members 70a and 70b are formed in an arm shape, and are rotatably supported by fitting a rotation shaft for opening and closing the lid 22 in shaft holes 70ha and 70hb provided at one end.
  • the first support member 70a and the second support member 70b are connected by the connecting member 70 with a predetermined interval.
  • the connecting member 70 is fixed to the lid body 22, and the first and second support members 70a and 70b rotate around the shaft holes 70ha and 70hb with the lid body 22 being opened and closed.
  • the first and second support members 70a and 70b slidably support the first and second holding members 69a and 69b in vertically extending grooves 70da and 70db provided at the other end.
  • the first and second holding members 69a and 69b and the first and second support members 70a and 70b are symmetrical with respect to the plane passing through the splicing position LS at a right angle to the feeding direction of the first and second carrier tapes T1 and T2. Consists of shaped members. Thereby, the 1st, 2nd holding member 69a, 69b and the 1st, 2nd support member 70a, 70b can be comprised compactly.
  • the driving device 72 includes first and second cams 701a and 701b that are slidable in contact with the first and second holding members 69a and 69b, and one gear motor 702 that is connected to the first and second cams 701a and 701b.
  • a dog 703 (corresponding to the “detection device” of the present invention) that can rotate as the first and second cams 701a and 701b rotate, and a dog detection device 704 that detects the rotation state of the dog 703 (the “detection device” of the present invention). Equivalent).
  • the first and second cams 701 a and 701 b are formed in a disc shape and are eccentrically fitted to both ends of the cam shaft 705.
  • the cam shaft 705 is fixed to the first and second support members 70a and 70b so that the peripheral edges of the first and second cams 701a and 701b and the upper surfaces of the first and second holding members 69a and 69b can be in sliding contact with each other.
  • the camshaft support members 706a and 706b are rotatably supported.
  • the first and second cams 701a and 701b have the shortest distance between the horizontal plane passing through the eccentric center CC and the peripheral point contacting the upper surfaces of the first and second holding members 69a and 69b.
  • the first and second cutting blades 68a and 68b are located at the top dead center, and the distance between the horizontal plane passing through the eccentric center CC and the peripheral point contacting the upper surfaces of the first and second holding members 69a and 69b is the longest. When this occurs, the first and second cutting blades 68a and 68b are positioned at the bottom dead center.
  • the second cam 701b is fitted to the cam shaft 705 with a predetermined angle, for example, 30 degrees out of phase with the first cam 701a.
  • a predetermined angle for example, 30 degrees out of phase with the first cam 701a.
  • the gear motor 702 is a common motor that rotates the first and second cams 701 a and 701 b, and is fixed to a motor support member 707 that is fixed to the lid body 22.
  • a gear 708 that is rotatably fitted to the motor shaft together with the motor shaft of the gear motor 702 is meshed with a gear 709 that is fitted to the cam shaft 705 so as to be rotatable together with the cam shaft 705.
  • the driving force of the gear motor 702 is transmitted to the cam shaft 705 via the gears 708 and 709 to rotate the first and second cams 701a and 701b.
  • the dog 703 is formed in a disc shape and is fitted to the cam shaft 705 together with the cam shaft 705 so as to be rotatable.
  • the dog detection device 704 is fixed to the lid body 22 so as to sandwich both side surfaces of the dog 703 with a space therebetween.
  • the dog detection device 704 detects the origin mark m attached to the side surface of the dog 703 using, for example, reflected light.
  • the origin mark m is set, for example, to indicate that the first cutting blade 68a is located at the top dead center. Thereby, the 1st, 2nd carrier tape T1, T2 can be cut
  • the first and second take-in devices 56 and 57 take in the first and second unnecessary portions Tf1 and Tf2 to be cut of the first and second carrier tapes T1 and T2, respectively. That is, the first carrier tape T1 (second carrier tape T2) in which the cut first empty cavities Ct1 (second cavities Ct2) are continuous is first and second unnecessary portions Tf1 (second unnecessary portions Tf2). 2 Taken into the take-in devices 56 and 57 and discarded.
  • the first and second take-in devices 56 and 57 are provided between the first and second cutting positions Lc1 and Lc2 and the splicing position LS, and the first and second fixing members 78a, First and second intake members 75a and 75b that are rotatably supported by 78b, and first and second intake member rotating devices 76a that rotate the first and second intake members 75a and 75b, 76b and the like.
  • the first and second take-in members 75a and 75b have first and second unnecessary portions Tf1 and Tf2 of the first and second carrier tapes T1 and T2 conveyed on the first and second conveyance paths 60a and 60b. Are formed, and first and second ducts 82a and 82b for guiding the first and second unnecessary portions Tf1 and Tf2 to a discarding place (not shown) are formed.
  • the first and second take-in members 75a and 75b are held at the original positions indicated by the one-dot chain line in FIG. 20 when taking the first and second unnecessary portions Tf1 and Tf2. Further, when the first and second carrier tapes T1 and T2 are transported to the splicing position LS, as shown by the solid line in FIG. 20, the first and second take-in member rotating devices 76a and 76b rotate the predetermined angle.
  • the first and second movable transport paths 79a and 79b formed on the first and second intake members 75a and 75b are aligned with the first and second transport paths 60a and 60b.
  • the supply reel holding unit 38 is attached to the apparatus main body 21 and rotatably supports the supply reel 33 around which the splicing tape supply member TT is wound in a roll shape.
  • the supply reel holding portion 38 is pressed against the supply reel 33 by a predetermined frictional force due to a spring force, and the supply reel holding portion 38 restricts the rotation of the supply reel 33 with respect to the supply reel holding portion 38.
  • the supply reel 33 can rotate with respect to the supply reel holding portion 38.
  • the top film peeling device 35 includes a film peeling member 351 and a top film conveying device 352. As shown in FIG. 13, the film peeling member 351 is formed in a plate shape and is disposed in front of the splicing position LS in the conveying direction of the splicing tape supply member TT.
  • a roller 351b that bridges the peeled top film 32 and guides the top film 32 to the rear of the film peeling member 351. That is, the peeled top film 32 is brought into contact with the front end portion 351a of the film peeling member 351 and is folded back in the direction opposite to the conveying direction of the splicing tape supply member TT, and the top film conveying device 352 via the roller 351b. Sent out.
  • the top film transport device 352 includes a roller 352 a that sandwiches and feeds the top film 32 and a motor 352 b that rotates the roller 352 a, and is disposed below the supply reel 33.
  • the top film transport device 352 sends out the top film 32 folded back in the direction opposite to the transport direction of the splicing tape supply member TT by the operator, and pulls the top film 32 from the base tape 31 at the end of the film peeling member 351. Remove.
  • the splicing tape supply member conveying device 36 includes a sprocket 46 for feeding and a stepping motor 47, and sends out the base tape 31 from which the splicing tape 30 has been peeled off. That is, a plurality of engagement teeth 46a are formed in the feed sprocket 46 at equal angular intervals in the circumferential direction at the same pitch as the pitch of the feed holes 31a drilled in the base tape 31.
  • the base tape 31 from which the top film 32 has been peeled off that is, the base tape 31 to which a large number of splicing tapes 30 are attached with the adhesive surface facing upward passes through the joining device 58 so as to cross the center of the splicing position LS.
  • the feed hole 31 a is engaged with the engagement teeth 46 a of the feed sprocket 46.
  • the stepping motor 47 is connected to the feeding sprocket 46, and feeds the base tape 31 engaged with the engaging teeth 46a by a unit amount by being driven by one pitch.
  • the stepping motor 47 is returned to the origin when the power is turned on, and is positioned so that the engaging teeth 46a of the feed sprocket 46 are always located at the apex.
  • the stepping motor 47 can be appropriately restricted in rotation by, for example, rotation restricting means 47a such as a servo lock device or by applying excitation.
  • rotation restricting means 47a such as a servo lock device or by applying excitation.
  • the joining device 58 is provided between the first cutting device 54 and the second cutting device 55.
  • the joining device 58 detects the splicing tapes 30a and 30b installed at a position separated from the splicing position LS by a certain distance on the front side of the splicing position LS below the base tape 31 fed from the supply reel 33.
  • a tape detection sensor is provided.
  • the joining device 58 is fed from the left and right sides of the device body 21 at the intermediate splicing position LS between the first and second transport paths 60a, 60b, and the first and second cutting points Q1, Q2 are abutted against each other.
  • the second carrier tapes T1 and T2 are connected by a splicing tape 30 that is fed from an upper direction orthogonal to the second carrier tape T1 and positioned based on a detection signal of a tape detection sensor.
  • the joining device 58 includes a first elevator 91, a holding plate 97, a second elevator 101, a swivel 103, and the like.
  • the first elevator 91 is guided and supported by the main body 21 so that the legs 92 can be raised and lowered.
  • Two first positioning pins 93 and 94 that can be engaged with the feed holes Hc of the tapes T1 and T2 are provided so as to protrude along the feed direction of the first and second carrier tapes T1 and T2.
  • Each pitch of these two sets of first positioning pins 93 and 94 is determined to be twice the pitch Ph of the feed holes Hc of the first and second carrier tapes T1 and T2.
  • pin holes 95 are formed between the first positioning pins 93 and 94 in the first lifting platform 91, and second positioning pins 105 on the swivel base 103 side which will be described later enter into these pin holes 95. it can.
  • a movable base 96 is movably guided and supported on the apparatus main body 21 in a horizontal direction orthogonal to the longitudinal direction of the first and second carrier tapes T1 and T2, and the first positioning pins 93 and 94 are supported on the movable base 96.
  • a pressing plate 97 is attached at the upper position.
  • a U-shaped groove 98 that can accommodate the first positioning pins 93 and 94 is formed at the tip of the pressing plate 97, and the pressing plate 97 has a retracted end from which the groove 98 is separated from the first positioning pins 93 and 94, and The groove 98 can move back and forth between the forward end positions where the first positioning pins 93 and 94 are accommodated.
  • leg portion 102 of the second lifting platform 101 is guided and supported by the apparatus main body 21 so as to be movable up and down.
  • a swivel 103 is supported at both ends so that it can turn 180 degrees around a pivot shaft 104 parallel to the longitudinal direction of the first and second carrier tapes T1, T2.
  • the turntable 103 is provided with a pressing plate 103a at a position offset from the turning center, and a plurality of second positioning pins 105 and pin holes 106 are provided on the pressing plate 103a.
  • the second positioning pins 105 are arranged at corresponding positions between the first positioning pins 93 and 94 provided on the first lifting platform 91 and can enter the pin holes 95 provided on the first lifting platform 91.
  • the pin holes 106 are arranged at corresponding positions between the second positioning pins 105, and the first positioning pins 93 and 94 provided on the first lifting platform 91 can enter.
  • the second positioning pin 105 is engaged with the feed hole Hc of the first and second carrier tapes T1 and T2 and the positioning hole 30b1 of the splicing tape 30b, which are positioned at the splicing position LS by the 180 degree rotation of the swivel base 103.
  • the positional relationship between the first and second carrier tapes T1 and T2 and the splicing tape 30 connecting them is kept constant.
  • a pinion 107 is attached to the pivot shaft 104 of the swivel base 103.
  • a movable base 109 is movable in a horizontal direction perpendicular to the transport direction of the first and second carrier tapes T1 and T2 when a rack 108 meshing with the pinion 107 is attached. Mounted on.
  • the swivel base 103 is swung by the rack and pinion mechanism including the pinion 107 and the rack 108.
  • the first carrier tape T1 and the second carrier tape T2 and the splicing tape 30 are sandwiched between the pressing plate 103a and the first lifting table 91 and are connected to each other.
  • the cam drum 110 is supported on the apparatus main body 21 so as to be rotatable about an axis parallel to the turning center of the turntable 103, and is rotated at a low speed in a fixed direction by a drive motor (not shown).
  • Two cam grooves 110a, 110b, 110c, and 110d are formed on both surfaces of the cam drum 110 in an endless manner in the circumferential direction.
  • the first cam groove 110a is engaged with a first follower roller (not shown) that is pivotally supported by the leg portion 92 of the first lifting platform 91.
  • a second follower roller (not shown) that is pivotally supported by a movable base 96 connected to the pressing plate 97 is engaged with the second cam groove 110b.
  • a third follower roller (not shown) that is pivotally supported by the leg portion 102 of the second lifting platform 101 is engaged with the third cam groove 110c.
  • a fourth follower roller (not shown) supported by a connecting member connected to the movable base 109 is engaged with the fourth cam groove 110d.
  • the first, second, third, and fourth follower rollers that engage with the first, second, third, and fourth cam grooves 110a, 110b, 110c, and 110d, respectively, are moved.
  • the first and second lifting platforms 91 and 101 are moved up and down, the presser plate 97 is moved back and forth, and the swivel table 103 is swung in an interlocked manner. 2
  • the elevators 91 and 101, the holding plate 97, and the swivel 103 are returned to their original positions.
  • splicing verification is performed in which it is usually checked whether a carrier tape containing correct components is connected.
  • the barcode attached to the old reel is read by a barcode reader, and the serial ID of the component accommodated in the old reel is transmitted to the management computer.
  • the barcode attached to the new reel is read by the barcode reader, and the serial ID of the component accommodated in the new reel is transmitted to the management computer.
  • the database of the management computer Since the database of the management computer stores data regarding parts for each serial ID, it is determined whether the parts accommodated in the two carrier tapes T1 and T2 are of the same type based on the read serial ID. Can be verified. If the part is wrong, a collation error is displayed on the operation panel and notified to the operator, and based on this, the operator redoes splicing.
  • each end of the first and second carrier tapes T1 and T2 is cut with scissors.
  • an empty cavity portion in which no parts are accommodated is usually provided at the end of each of the carrier tapes T1 and T2, and this portion is cut by an operator.
  • the cut surface is not a mating surface for the first and second carrier tapes T1 and T2, so that no particular accuracy is required.
  • the control device 59 detects the detection signals from the first and second sprocket tooth detection devices 63a and 63b. Based on the above, the stepping motors 62a and 62b are returned to their original positions. Further, as shown in FIG. 20, the control device 59 positions the first cutting blade 68a at the top dead center based on the detection signal from the dog detection device 704.
  • the control device 59 determines the first and second carrier tapes T1 and T2 from the first and second tape inlets 84a and 84b based on the detection signals from the first and second tape detection devices 64a and 64b. It is detected whether or not the tip has been inserted.
  • the stepping motors 62a and 62b are activated to rotate the first and second sprockets 61a and 61b.
  • the movable members 77a and 77b of the second intake members 75a and 75b are moved upward.
  • the control device 59 first cavities Ct1 and Ct2 in which the parts e1 and e2 of the first and second carrier tapes T1 and T2 are empty.
  • the second cavities Ct1 and Ct2 are sequentially detected, and the pitch Pc between the cavities Ct1 and Ct2 is calculated based on the detection of the first and second cavities Ct1 and Ct2.
  • the control device 59 calculates the first Pc from the pitch Pc between the cavities Ct1 and Ct2 and the distances D1 and D2 between the known detection positions Ld1 and Ld2 and the cutting positions Lc1 and Lc2.
  • the cutting points Q1, Q2 of the second carrier tapes T1, T2 are calculated.
  • the first and second carrier tapes T1 and T2 are moved by the distances D1 and D2 so that the unnecessary portions Tf1 and Tf2 are taken into the first and second take-in members 75a and 75b, and the cutting points Q1 and Q2 are cut. Transfer and positioning to Lc1 and Lc2.
  • the control device 59 lowers the first and second cutting blades 68a and 68b, respectively, 1. Cut the first and second cutting points Q1, Q2 of the second carrier tapes T1, T2, respectively.
  • the cam peripheral point A of the first cam 701a comes into contact with the upper surface of the first holding member 69a.
  • the cam peripheral point D of the second cam 701b is in contact with the upper surface of the second holding member 69b. Therefore, the height of the lower end portion of the first cutting blade 68a is located at the height hmax of the top dead center, and the height of the lower end portion of the second cutting blade 68b is lower than the height hmax of the top dead center. Located at ho.
  • the first cutting blade 68a starts to descend by the rotation of the first cam 701a, and the first cutting blade 68a is ⁇ degrees ( ⁇ 180 degrees) at the rotation angle of the cam shaft 705 (the cam peripheral point B of the first cam 701a). Reaches the height hc of the first holding member 69a in contact with the upper surface of the first holding member 69a, the cutting of the first cutting point Q1 of the first carrier tape T1 is started.
  • the first cutting blade 68a reaches a bottom dead center height hmin of 180 degrees (the cam peripheral point C of the first cam 701a is in contact with the upper surface of the first holding member 69a) at the rotation angle of the cam shaft 705.
  • the cutting starts and the rotation angle of the cam shaft 705 is 360 degrees (the cam peripheral point A of the first cam 701a is on the upper surface of the first holding member 69a.
  • the lift stops.
  • the rising and stopping of the first cutting blade 68a is performed by detecting the origin mark m of the dog 703 by the dog detection device 704.
  • the second cutting blade 68b is rotated 30 degrees at the rotation angle of the cam shaft 705 by the rotation of the second cam 701b at the same time as the first cam 701a (the cam peripheral point E of the second cam 701b is the upper surface of the second holding member 69b). And the second cutting blade 68b is lowered by ⁇ + 30 degrees at the rotation angle of the cam shaft 705 (the cam peripheral point F of the second cam 701b is the second holding member 69b).
  • the height hc is reached, the cutting of the second cutting point Q2 of the second carrier tape T2 is started.
  • the second cutting blade 68b reaches a bottom dead center height hmin of 210 degrees (the cam peripheral point G of the second cam 701b is in contact with the upper surface of the second holding member 69b) at the rotation angle of the cam shaft 705.
  • the cutting of the second cutting point Q2 of the second carrier tape T2 is completed, the cutting starts and the rotation angle of the cam shaft 705 is 360 degrees (the cam peripheral point D of the second cam 701b is on the upper surface of the second holding member 69b).
  • the first cutting blade 68a is raised and stopped simultaneously. Unnecessary portions Tf1 and Tf2 of the first and second carrier tapes T1 and T2 are guided and discarded by the ducts 82a and 82b of the intake members 75a and 75b.
  • the control device 59 moves the take-in members 75a, 75b downward. Thereafter, the sprockets 61a and 61b are rotated by the stepping motors 62a and 62b, respectively, and the first and second carrier tapes T1 and T2 are moved by the known distances D3 and D4 between the cutting positions Lc1 and Lc2 and the splicing position LS. Each of the first and second carrier tapes T1 and T2 is moved and positioned at the splicing position LS.
  • the feed holes Hc1, Hc2 of the first and second carrier tapes T1, T2 are positioned at positions where they can be engaged with the first positioning pins 93, 94 of the joining device 58 provided at the splicing position LS.
  • the splicing tape supply member TT wound around the supply reel 33 is sent out from the supply reel 33 by the stepping motor 47 of the splicing tape supply member conveying device 36, and one set of the splicing tape 30 for the front side and the back side is used. It is conveyed to the splicing position LS.
  • the splicing tape 30b for the back surface is once sent to the position detected by the tape detection sensor 48, and further sent from the position by a certain distance, so that one set of the splicing tape 30 for the front surface and the back surface is spliced. It is sent to the position LS. Then, as shown in FIG. 25, the positioning hole 30b1 formed in the back surface splicing tape 30b is positioned at a position where it can engage with the first positioning pins 93 and 94 of the joining device 58 provided at the splicing position LS. .
  • the top film 32 is folded back by the top film feeding device 35 in the direction opposite to the feeding direction of the splicing tape supply member TT and peeled off, and the leading end of the film peeling member 351 is peeled off. 351a is contacted.
  • the top film transport device 352 stops the delivery when the top film 32 is sent out by a distance until the top film 32 comes into contact with the tip 351a of the film peeling member 351. According to this, the top film 32 is not peeled off after contacting the plate-like end of the film peeling member 351, and only one set of the splicing tape 30 is exposed at the splicing position LS. Is done.
  • the splicing position LS only one set of splicing tapes 30 out of the plurality of sets of splicing tapes 30 is exposed by peeling off the top film 32, so that the adhesiveness of the splicing tapes 30 other than the one set is reduced. Can be suppressed. Moreover, since the peeling length of the top film 32 is short, the base tape 31 is not pulled with a strong force at the time of peeling, and a decrease in positioning accuracy of the splicing tape 30 at the splicing position LS can be suppressed.
  • the stepping motor 47 of the splicing tape supply member transport device 36 is excited. That is, the splicing tape supply member conveying device 36 positions the splicing tape 30 at the splicing position LS and puts it in a stationary holding state.
  • the splicing tape supply member conveying device 36 in the stationary holding state is spliced together.
  • the tape 30 can be joined with higher accuracy across the first carrier tape T1 and the second carrier tape T2.
  • the cam drum 110 is rotated by a drive motor (not shown).
  • a drive motor not shown
  • the first lifting platform 91 is raised through the first follower roller that engages with the first cam groove 110a.
  • the first positioning pins 93 and 94 are engaged with the positioning holes 30b1 of the back surface splicing tape 30b and the feed holes Hc of the first and second carrier tapes T1 and T2, respectively.
  • a pressing plate 97 is interposed between the back surface splicing tape 30b and the first and second carrier tapes T1 and T2, so the first splice tape 30b has the first.
  • the second carrier tapes T1 and T2 do not adhere. Accordingly, the positional relationship between the three of the first and second carrier tapes T1 and T2 and the back surface splicing tape 30b bonded to the back surface of the first and second carrier tapes T1 and T2 is kept constant.
  • the movable base 96 is moved in the horizontal direction via the second follower roller engaged with the second cam groove 110b, and is interposed between the back surface splicing tape 30b and the first and second carrier tapes T1 and T2.
  • the pressed holding plate 97 is retracted with respect to the first lifting platform 91, and the back surface splicing tape 30b and the first and second carrier tapes T1 and T2 can be bonded.
  • the movable base 109 is horizontally moved through the third follower roller engaged with the third cam groove 110c, and the horizontal movement of the movable base 109 causes the swivel base 103 to be illustrated by the rack and pinion mechanism (107, 108). 19 turns clockwise. As shown in FIG. 27B, the turning of the swivel base 103 causes the base tape 31 engaged with the second positioning pins 105 to be bent, and the surface splicing tape 30a becomes the first and second carrier tapes T1 and T2. Inverted with the adhesive surface facing downward in the upper position.
  • the base tape 31 is bent so as to sandwich the first and second carrier tapes T1 and T2, and the back surface splicing tape 30b is disposed on the back surface side of the first and second carrier tapes T1 and T2.
  • the surface splicing tape 30a is positioned on the surface side of the carrier tapes T1 and T2.
  • the motor of the splicing tape supply member conveying device 36 is reversely rotated to give the base tape 31 slack and allow the base tape 31 to be bent.
  • the second lifting platform 101 is lowered via the fourth follower roller engaged with the fourth cam groove 110d.
  • the second elevator 101 is lowered, as shown in FIG. 27C, the second positioning pins 105 are moved from the back side of the base tape 31 to the positioning holes 31b of the base tape 31, the first and second carrier tapes T1 and T2.
  • the feed hole Hc is engaged with the positioning hole 30b1 of the back surface splicing tape 30b.
  • the base tape 31 that is bent while the first and second carrier tapes T1 and T2 are sandwiched by the lowering of the second elevator 101 is located between the pressing plate 103a of the swivel 103 and the first elevator 91. It is pressed by.
  • the back surface splicing tape 30b affixed to the base tape 31 is bonded so as to straddle the back surfaces of the first and second carrier tapes T1 and T2, and the front surface splicing tape 30a is bonded to the first and second carriers.
  • Adhering across the cover tapes Tt affixed to the surfaces of the tapes T1 and T2 the terminal end of the first carrier tape T1 and the starting end of the second carrier tape T2 are connected to each other. This pressing state is maintained for a certain time (several seconds).
  • the first and second carrier tapes T1 and T2 are connected by the splicing tape 30 so that the first and second carrier tapes T1 and T2 and the splicing tape 30 are relatively connected by the first positioning pins 93 and 94 and the second positioning pin 105. Since it is performed in a state where the displacement is restrained, the first and second carrier tapes T1 and T2 can be accurately joined without causing a pitch displacement.
  • the joining of the first and second carrier tapes T1 and T2 by the splicing tape 30 is achieved by the rotation of the cam drum 110 by approximately 180 degrees, and the respective components are operated in the reverse operation to the above by the remaining 180 degrees of rotation. Is returned to its original position. That is, first, the second elevator 101 is raised, the swivel 103 is raised relative to the first elevator 91, the pressing of the bent base tape 31 is released, and the second positioning pins 105 are used for the back surface.
  • the splicing tape 30b is detached from the positioning hole 30b1 and the feed holes Hc of the first and second carrier tapes T1 and T2.
  • the swivel base 103 is swung counterclockwise in FIG. 18 via the rack and pinion mechanism (108, 107), and the motor of the splicing tape supply member transporting device 36 is rotated forward to loosen the base tape 31. Is removed. Thereafter, the holding plate 97 is moved forward, the first lifting platform 91 is lowered, and the first positioning pins 93 and 94 are positioned in the positioning holes 30b1 of the back surface splicing tape 30b and the first and second carrier tapes T1 and T2, respectively. It is detached from the feed hole Hc.
  • a motor is driven to apply tension to the top film 32, and the top film 32 is peeled off by a necessary amount. In this way, the joining of the end portion of the first carrier tape T1 and the start end portion of the second carrier tape T2 is completed.
  • connection completion signal is issued from the control device 59.
  • the solenoid 25 of the splicing device 20 is actuated to move the actuating rod 25a downward, and the hook 27 is rotated about the support shaft 26 in the clockwise direction in FIG.
  • the supply reel 33 is configured to be rotatably supported by the supply reel holding portion 38 attached to the apparatus main body 21.
  • the three leaf springs 382, 383, and 384 attached to the plate surface of the disc-shaped reel holder 381 may be configured to press and support the three inner circumferences of the supply reel 33 in the radial direction.
  • the reel holder 381 when the reel holder 381 is attached to the apparatus main body 21 so as to be completely freely rotatable, it is spliced by the feed inertia of the splicing tape supply member TT wound around the supply reel 33, the winding force of the top film 32, and the like. There is a possibility that positional displacement occurs in the splicing tape 30 at the position LS. For this reason, a wave washer 385 is provided on the reel holder 381 in order to give a weight to prevent the positional deviation.
  • the splicing device 20 of the above-described embodiment is a splicing device 20 that connects the first carrier tape T1 and the second carrier tape T2 in which the component e is stored, and the first carrier tape T1 and the second carrier tape T2 are connected to each other.
  • Positioning devices 50 and 51 for positioning the end of the first carrier tape T1 and the end of the second carrier tape T2 at the splicing position LS, and the end of the first carrier tape T1 and the second carrier Splicing tape supply member comprising a plurality of sets of splicing tapes 30 connecting the ends of the tape T2, a base tape 31 on which the plurality of sets of splicing tapes 30 are arranged, and a top film 32 covering the plurality of sets of splicing tapes 30 TT.
  • a holding portion for holding the splicing tape supply member TT, and the splicing tape supply member TT from the holding portion 38 in a direction perpendicular to the feeding direction of the first carrier tape T1 and the second carrier tape T2.
  • the top film 32 is peeled off from the base tape 31 of the splicing tape supply member conveying device 36 to be sent and the splicing tape supply member TT conveyed from the holding portion 38, and only one set of the splicing tape 30 among the plurality of sets of splicing tapes 30 is removed.
  • the top film peeling device 35 is formed in a plate shape and is disposed in front of the splicing position LS in the conveying direction of the splicing tape supply member TT, and the top film 32 is attached to the splicing tape supply member TT at the plate-like end portion.
  • a film peeling member 351 that folds back in the direction opposite to the conveying direction and peels off the top film 32 from the base tape 31, and a top film 32 folded at the end of the film peeling member 351 in the conveying direction of the splicing tape supply member TT.
  • a top film transport device 352 for feeding in the opposite direction.
  • the top film transport device 352 stops the delivery when the top film 32 is sent out by a distance until the top film 32 comes into contact with the tip 351a of the film peeling member 351. As a result, the top film 32 is not peeled off after contacting the plate-like end of the film peeling member 351, and only one set of splicing tape 30 is exposed and positioned at the splicing position LS. .
  • the splicing tape supply member transport device 36 positions the splicing tape 30 at the splicing position LS and puts it in the stationary holding state, the splicing tape 30 straddles the first carrier tape T1 and the second carrier tape T2 with high accuracy. Can be joined.
  • the holding portion 38 holds the splicing tape supply member TT wound in a reel shape so as to be rotatable and applies a frictional force in the direction opposite to the rotation direction, the splicing tape is in a stationary holding state.
  • the splicing tape 30 can be joined with higher accuracy across the first carrier tape T1 and the second carrier tape T2.
  • Splicing apparatus 21 ... Apparatus main body, 22 ... Cover body, 30 (30a, 30b) ... Splicing tape, 31 ... Base tape, 32 ... Top film, 35 ... Top film peeling apparatus, 36 ... Splicing tape supply member conveyance apparatus 38 ... Supply reel holder (holding part), 50 ... First tape feeder (positioning device), 51 ... Second tape feeder (positioning device), 58 ... Joining device, 68a ... First cutting blade, 68b ... 2nd cutting blade, 70a ... 1st support member, 70b ... 2nd support member, 71a ... 1st cutting blade unit, 71b ... 2nd cutting blade unit, 72 ...

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Supply And Installment Of Electrical Components (AREA)
PCT/JP2015/084659 2015-12-10 2015-12-10 スプライシング装置 WO2017098630A1 (ja)

Priority Applications (3)

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JP2017554735A JP6641384B2 (ja) 2015-12-10 2015-12-10 スプライシング装置
PCT/JP2015/084659 WO2017098630A1 (ja) 2015-12-10 2015-12-10 スプライシング装置
CN201580085185.3A CN108370659B (zh) 2015-12-10 2015-12-10 拼接装置

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WO2013157108A1 (ja) * 2012-04-18 2013-10-24 富士機械製造株式会社 自動スプライシング装置

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JP5847926B2 (ja) * 2012-04-18 2016-01-27 富士機械製造株式会社 自動スプライシング装置
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JP6259986B2 (ja) * 2013-05-17 2018-01-17 パナソニックＩｐマネジメント株式会社 スプライシング装置
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WO2013157108A1 (ja) * 2012-04-18 2013-10-24 富士機械製造株式会社 自動スプライシング装置

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WO2020161868A1 (ja) * 2019-02-07 2020-08-13 株式会社Ｆｕｊｉ テープフィーダ
JPWO2020161868A1 (ja) * 2019-02-07 2021-09-09 株式会社Ｆｕｊｉ テープフィーダ
JP7209448B2 (ja) 2019-02-07 2023-01-20 株式会社Fuji テープフィーダ

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