WO2017096499A1 - 一种三面切书机的自动堆积、拍齐及夹书送书机构 - Google Patents

一种三面切书机的自动堆积、拍齐及夹书送书机构 Download PDF

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Publication number
WO2017096499A1
WO2017096499A1 PCT/CN2015/096507 CN2015096507W WO2017096499A1 WO 2017096499 A1 WO2017096499 A1 WO 2017096499A1 CN 2015096507 W CN2015096507 W CN 2015096507W WO 2017096499 A1 WO2017096499 A1 WO 2017096499A1
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Prior art keywords
book
automatic
cylinder
module
guide
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PCT/CN2015/096507
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English (en)
French (fr)
Inventor
潘高峰
许剑邦
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深圳市高登设备有限公司
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Application filed by 深圳市高登设备有限公司 filed Critical 深圳市高登设备有限公司
Priority to PCT/CN2015/096507 priority Critical patent/WO2017096499A1/zh
Priority to CN201580052671.5A priority patent/CN107709030B/zh
Publication of WO2017096499A1 publication Critical patent/WO2017096499A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/08—Means for treating work or cutting member to facilitate cutting
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42C—BOOKBINDING
    • B42C19/00—Multi-step processes for making books

Definitions

  • the automatic book feeding module realizes the folder moving mechanism from the bottom of the second layer of the book holder and the working surface under the cutting machine of the three-sided cutting machine, including connecting to the second layer of the book holder and the three-side cutting machine A linear guide between the underside of the cutter.
  • the front aligning mechanism includes a front aligning transverse cylinder, a front aligning longitudinal cylinder, a lateral guiding rod, and a front plucking hair.
  • the automatic bookbinding module comprises a book cylinder, a guide bearing, a book guide, a book block, a book board.
  • the book holder cylinder; the book book cylinder, the book guide rod and the push book board are all fixed on the book holder frame; the book block is connected to the guide bearing, and the guide bearing and the push book board are slidably mounted On the book guide, the guide bearing is connected to the book cylinder.
  • the book receiving hand may be a row of rods or a flat plate.
  • the invention has the beneficial effects that the semi-automatic three-side cutting machine can be upgraded to full automatic at a small cost, the stacking machine is accurately counted, the sending book is accurate and stable, and can be accurately synchronized with the three-sided cutting machine mainframe.
  • many printing factories purchase semi-automatic three-side cutting machines with domestic or foreign brands. By assisting them to upgrade and upgrade equipment, the original production line with semi-automatic three-side cutting machine can save 2 to 3 workers, and the efficiency is increased by 80%. 120%.
  • Figure 3 is a view taken along the line A in Figure 2 .
  • Figure 4 is a perspective view of the stacker of the present invention.
  • Figure 5 is a perspective view of the front flap mechanism of the present invention.
  • Figure 6 is a book gauge mechanism of the present invention.
  • Figure 7 is a right-pick mechanism of the present invention.
  • Figure 8 is a bookbinding mechanism of the present invention.
  • Figure 9 is a perspective view of the bookbinding mechanism of the present invention.
  • Embodiment 1 Please refer to FIG. 1 to FIG.
  • FIG. 1 is an external view of the first embodiment, the booklet belt 1, the stacker 2, the frame 3, and the stacker 2 are directly mounted on the lock frame 3, and are shielded by the shield.
  • FIG. 1 does not show automatic photographing. Module, automatic book reader module, automatic book delivery module. The book sent from the booklet belt 1 enters the stacker 2, and after the stacker 2 stacks the books, the stacker 5 is placed in the automatic book-carrying module 5, and then, on the automatic book-carrying module 5, the books are photographed by the automatic snap-on module.
  • the automatic book-feeding module 5 with the book 4 is sent to the automatic book-feeding module 5 Below the face cutter 8, after the book is lowered, the automatic book-carrying module 5 is returned to the stacker 2 to prepare a stack of books 4 as the automatic book-feeding module is returned.
  • FIG. 2 is a schematic view showing the position of the stacker 2 and the book-feeding mechanism 5 of the present embodiment, in which the shield is hidden, and the automatic book-carrying module 5 is disposed under the stacker 2, and the stacker 2 is stacked.
  • the book 4 can fall directly into the book feeding mechanism 5, and in the book feeding mechanism 5, there is a support plate that receives the book 4 dropped by the stacker 2 and supports the books (the support plate is not shown in the figure, in the book 4)
  • the lower side) the support plate is a horizontal force plate
  • the push plate 32 and the book regulation mechanism 15 are vertically disposed on the support plate, and the support plate, the push book board 32, and the book regulating mechanism 15 are perpendicular to each other. structure.
  • the document feeding mechanism servo motor 6, the linear guide 7, the timing belt 9, the slide rail 33, the timing belt clamp 34, the linear guide 7 and the timing belt 9 are connected between the stacker 2 and the three-sided cutter 8, automatic
  • the book clamping module 5 is connected to the linear guide rail 7 through the slide rail seat 33, so that the automatic book clamping module 5 can slide on the linear guide rail 7, and the automatic clip-on module 5 is moved between the stacker 2 and the three-sided cutter 8, and the automatic clip is clamped.
  • the book module 5 is associated with the timing belt 9 via the timing belt clamp 34.
  • the front flapping mechanism 14 is connected to the decking plate 36 by a book regulating mechanism 15 and a right flapping mechanism 16 via a connecting plate (not shown).
  • Fig. 4 is a perspective view of the stacker of the embodiment.
  • FIG. 5 is a perspective view of the front flap mechanism of the present embodiment
  • the longitudinal guide rod 21 is attached to the decking plate 36 by a connecting plate (not shown), and the front flapping longitudinal cylinder 18 is fixed to the longitudinal guide by the longitudinal connecting plate 37.
  • the front flapping transverse cylinder 17 is connected to the front longitudinal cylinder 18 through the transverse connecting plate 38, and can also slide on the longitudinal guiding rod 21, and the front racing brush 20 is connected to the front flapping transverse direction by the lateral guiding rod 19.
  • the front flapping transverse cylinder 17 can drive the front racing brush 20 to move back and forth.
  • the front cylinder is provided with the horizontal cylinder and the longitudinal cylinder because when the book is photographed, the horizontal cylinder is extended and the longitudinal cylinder is moved, so that the front flapping motion is completed. When the photographing is completed, the transverse cylinder is retracted, so as not to block the book feeding mechanism from sending the book. .
  • the power used here is the cylinder. In practice, other powers, such as hydraulic cylinders, can be used as needed.
  • the book gauge 24 and the book swing shaft 22 are both connected to the book guide mounting plate 23, and the book gauge 24 is swingable about the book swing pivot 22.
  • the right-hand cylinder 25 is connected to the right-hand mount 27, the aligning plate 26 is connected to the right-hand cylinder 25, and the right-hand cylinder 25 drives the aligning plate 26 to move back and forth. To achieve the purpose of making a book.
  • the book cylinder 28, the book guide bar 30, and the push book board 32 are all fixed to the book holder frame 39.
  • the automatic book-carrying module 5 is held by the book-board 31, and when the book 4 is dropped from the second-layer book-handler 11, the automatic book-carrying module 5 is returned to the zero position to the left, so as not to block the book from falling, when the book falls. Automatic clip when finished At this time, the book module 5 returns to the zero position, at the same time, the front beat mechanism 14 shoots the book 4 onto the push pad 32 of the automatic book reader module 5, and the right beat mechanism 16 shoots the book 4 to the base.
  • the book 4 has been aligned with the book regulation mechanism 15 and the trolley book board 32 to achieve the purpose of automatic filming.
  • the book cylinder 28 drives the guide bearing 29 such that the book block 31 moves downward on the book guide bar 30, so that the book 4 is clamped.
  • the servo motor 6 quickly feeds the automatic bookbinding module 5 together with the book 4 to the three-sided cutting machine cutter 8 through the timing belt 9 (or the ball screw).
  • the book block 31 is released under the driving of the book cylinder 28, and the automatic book-writing module 5 immediately returns to the zero position, waiting for the next book delivery.
  • the servo motor 6, the pick-up cylinder 13, the front flapping transverse cylinder 17, the front flapping longitudinal cylinder 18, the right-racing cylinder 25, the book cylinder 28, etc. are all power mechanisms, and those skilled in the art can change
  • power devices such as hydraulic cylinders, three-phase asynchronous motors, DC motors, stepper motors, etc., without loss of generality.
  • the automatic stacking, aligning and book-feeding mechanism of the three-sided cutting machine of the embodiment has the following characteristics:
  • the double-layer book stacker solve the problem of counting and stacking.
  • the receiver is composed of a row of rods, and each layer of the book holder is controlled by two cylinders to open and close, thereby realizing the functions of stacking books and placing books.
  • the first layer is used for stacking counts.
  • the cylinders on both sides drive the book opener to let the book fall to the second layer. Because the book's book-feeding mechanism advances with the book, it needs to be synchronized with the three-sided book-cutting machine. If the book is directly dropped from the first-tier book reader to the book-writing mechanism, the synchronization problem cannot be solved, so the second-layer book is set.
  • the hand is used to catch the book that has fallen from the first floor after the counting is completed.
  • the second layer of the book reader waits for the book-writing mechanism to return to the in-situ rear opening book, and the purpose of counting and synchronizing with the three-sided cutting machine cutter can be achieved by this method.
  • the above mentioned book readers are not limited to one row of rods, and one board can be used instead.
  • the power for driving the book reader to open is not limited to the cylinder, and the motor is replaced (such as servo motor, three-phase asynchronous motor, DC motor). , stepper motor) can also achieve the same function.
  • automatic shooting module includes the front shooting mechanism, right shooting mechanism, relying on the book machine Structure.
  • the front shooting mechanism shoots the book to the trolley pushing the book board
  • the right shooting mechanism shoots the book to the book regulation mechanism, and passes the front shooting mechanism and the right shooting mechanism, so that the book is aligned with the book gauge and the trolley pushing the book board to achieve automatic shooting.
  • the book folder mechanism there is a book press board at the book-holding mechanism, the book-pressing plate provides clamping force through the cylinder (or hydraulic cylinder), and controls the up-and-down movement on the guide rail to achieve the purpose of clamping the book.
  • the book-feeding mechanism drives the book-feeding mechanism to slide on the linear guide by the servo motor through the timing belt, and the book is quickly sent to the cutter of the three-side cutting machine. It has the characteristics of stable transportation, rapid response and accurate positioning.
  • the timing belt described above can also achieve the same purpose by using a ball screw.

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  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Nonmetal Cutting Devices (AREA)
  • Portable Nailing Machines And Staplers (AREA)

Abstract

一种三面切书机的自动堆积、拍齐及夹书送书机构，该机构包括堆积机（2）、自动拍齐模块、自动夹书模块（5）和自动送书模块，堆积机（2）包括完成堆积计数的第一层接书手（10）、控制放书与三面切书机切刀同步的第二层接书手（11）和接书手导杆（12）；自动夹书模块（5）包括支撑板和设置在支撑板上的相互垂直的推书板（32）；自动拍齐模块包括与将落入到支撑板上的书拍齐至推书板（32）的前拍齐机构（14）、将落入到支撑板上的书拍齐至靠书规机构（15）的右拍齐机构（16）和靠书规机构（15）；自动送书模块实现夹书机构从第二层接书手（11）下面与三面切书机切刀底下的工作面之间来回移动。该机构能以较小的成本使半自动三面切书机升级为全自动，堆积机计数准确，送书精确平稳，能与三面切书机主机精确同步。

Description

一种三面切书机的自动堆积、拍齐及夹书送书机构 技术领域
本发明涉及三面切书机的自动堆积、拍齐及夹书送书机构领域。
背景技术
目前，在书刊印刷后道加工装订行业里，半自动三面切书机应用广泛。但半自动三面切书机只能离线使用，书本在胶订机加工成型后需人工搬运至半自动三面切书机处进行裁切，既浪费人力，效率又低下。
发明内容
本发明针对目前半自动三面切书机浪费人力，效率低下的不足，提供一种三面切书机的自动堆积、拍齐及夹书送书机构，该三面切书机的自动堆积、拍齐及夹书送书机构利用自动堆积机将待切书籍堆积，利用自动拍齐模块将堆积的书籍拍齐，然后利用送书机构将拍齐的书籍传送到三面切书机的工作平台上，三面切刀的下面，然后进行切书，实现全自动三面切书。
本发明的技术方案是：一种三面切书机的自动堆积、拍齐及夹书送书机构，对将待切的书进行全自动堆积、拍齐以及送往半自动的三面切书机的切刀下面，包括堆积机(2)、自动拍齐模块、自动夹书模块(5)和自动送书模块；
所述的堆积机设置在机架上，包括完成堆积计数的第一层接书手、控制放书与三面切书机切刀同步的第二层接书手和接书手导杆；所述的接书手导杆包括两端安装在机架两侧壁上的上下导杆，第一层接书手包括一对可在上导杆上相对滑动的接书手，第二层接书手包括一对可在下导杆上相对滑动的接书手；
所述的夹书机构包括设置在所述的第二层接书手下的水平设置的支撑板和 设置在支撑板上的相互垂直的推书板；
所述的自动拍齐模块包括与将落入到支撑板上的书拍齐至推书板的前拍齐机构、将落入到支撑板上的书拍齐至靠书规机构右拍齐机构和与所述的前拍齐机构对应的靠书规机构；
所述的自动送书模块实现夹书机构从第二层接书手下面与三面切书机切刀底下的工作面之间来回移动，包括连接于第二层接书手下面与三面切书机切刀底下之间的直线导轨。
本发明中通过堆积机、自动拍齐模块、自动夹书模块和自动送书模块将待切的书自动传送到切刀下面，实现了全自动的三面切书机。
进一步的，上述的三面切书机的自动堆积、拍齐及夹书送书机构中：所述的前拍齐机构包括前拍齐横向气缸、前拍齐纵向气缸、横向导杆、前拍毛刷、纵向导杆、纵向连接板、横向连接板；所述的前拍齐纵向气缸与纵向导杆分别固定在纵向连接板上，横向连接板可滑动地安装在纵向导杆上，所述的前拍齐纵向气缸的顶杆与横向连接板连动；所述的前拍齐横向气缸与横向导杆固定在横向连接板两侧，前拍毛刷可滑动地安装在横向导杆上，所述的前拍齐横向气缸的顶杆与前拍毛刷连动。
进一步的，上述的三面切书机的自动堆积、拍齐及夹书送书机构中：所述的右拍齐机构与前拍齐机构相连，包括右拍气缸、拍齐板、右拍齐安装机架；右拍气缸安装在右拍齐安装架上，拍齐板连接在右拍气缸上。
进一步的，上述的三面切书机的自动堆积、拍齐及夹书送书机构中：所述的靠书规机构包括靠书规摆轴、靠书规安装板和靠书规，所述的靠书规摆轴和靠书规安装在靠书规安装板上，所述的靠书规安装板与前拍齐机构、右拍齐机构固定，靠书规可绕着靠书规摆轴摆动。
进一步的，上述的三面切书机的自动堆积、拍齐及夹书送书机构中：所述的自动夹书模块包括夹书气缸、导向轴承、夹书导杆、夹书块、推书板、夹书机架；所述的夹书气缸、夹书导杆、推书板均固定在夹书机架上；夹书块连接于导向轴承上，导向轴承与推书板可来回滑动地安装在夹书导杆上，导向轴承与夹书气缸连接。
进一步的，上述的三面切书机的自动堆积、拍齐及夹书送书机构中：所述的接书手可以是一排杆或者一块平板。
进一步的，上述的三面切书机的自动堆积、拍齐及夹书送书机构中：所述的送书动力为伺服电机，还包括同步带，所述的同步带与直线导轨平行设置，伺服电机与同步带相连，所述的自动夹书模块通过同步带夹块与同步带连接。
本发明中，在半自动三面切书机外增加一个独立的自动堆积、拍齐及夹书送书机构，使半自动三面切书机升级为全自动三面切书机，实现与胶订机全自动联线的功能，但成本又比购买全自动三面切书机低，既帮助用户解决人力及效率问题，又为客户节省设备成本。
本发明的有益效果是：能以较小的成本使半自动三面切书机升级为全自动，堆积机计数准确，送书精确平稳，能与三面切书机主机精确同步。目前很多印刷厂都购置有国内或者国外品牌的半自动三面切书机，通过本发明协助其改造升级设备，能使原拥有半自动三面切书机的生产线节省2～3个工人，效率提高80％～120％。
附图说明
附图1是本发明自动堆积、拍齐及夹书送书机构的整体简图。
附图2是本发明的堆积机与夹书送书机构的位置示意图。
附图3是图2的A向视图。
附图4是本发明的堆积机的立体图。
附图5是本发明的前拍机构的立体图。
附图6是本发明的靠书规机构。
附图7是本发明的右拍齐机构。
附图8是本发明的夹书机构。
附图9是本发明的夹书机构的立体图。
其中⑴进书皮带，⑵堆积机，⑶机架，⑷书本，⑸自动夹书模块，⑹伺服电机，⑺直线导轨，⑻切刀，⑼同步带，⑽第一层接书手，⑾第二层接书手，⑿接收手导杆，⒀接书手气缸，⒁前拍齐机构，⒂靠书规机构，⒃右拍齐机构，⒄前拍齐横向气缸，⒅前拍齐纵向气缸，⒆横向导杆，⒇前拍毛刷，(21)纵向导杆,(22)靠书规摆轴，(23)靠书规安装板，(24)靠书规，(25)右拍气缸，(26)拍齐板，(27)右拍齐安装架，(28)夹书气缸，(29)导向轴承，(30)夹书导杆，(31)夹书块，(32)推书板，(33)滑轨座，(34)同步带夹块，(35)堆积机机架，(36)铺板，(37)纵向连接板，(38)横向连接板，(39)夹书机架。
具体实施方式
为了能更好地对本发明的技术方案进行讲解，下面通过具体实施例并结合附图进行说明，
实施例1请参阅附图1至附图9。
附图1为实施例1的外部观察图，进书皮带1，堆积机2，机架3，堆积机2直接安装锁紧机架3上，受护罩遮挡，附图1没有显示自动拍齐模块、自动夹书模块、自动送书模块。从进书皮带1传送来的书进入堆积机2，堆积机2将书籍堆积好以后，放入自动夹书模块5，然后，在自动夹书模块5上，通过自动拍齐模块将书籍拍齐，然后由自动送书模块将夹有书4的自动夹书模块5送入三 面切刀8下面，放下书后，自动夹书模块5又随着自动送书模块回到堆积机2下面准备夹下一叠书4。
附图2是本实施例的堆积机2与夹书送书机构5的位置示意图，该图中隐藏掉护罩，自动夹书模块5是设置在堆积机2的下面，堆积机2堆积好的书4可以直接落入送书机构5中，在送书机构5中有一个承接由堆积机2落下的书4并支撑这些书的支撑板(该支撑板图中没有给出，在书4的下侧)，支撑板是一块水平的受力板，在支撑板上垂直设置推书板32和靠书规机构15，形成支撑板、推书板32、靠书规机构15三者相互垂直的结构。
送书机构伺服电机6、直线导轨7、同步带9、滑轨座33、同步带夹块34，直线导轨7和同步带9是连接在堆积机2下与三面切刀8之间的，自动夹书模块5通过滑轨座33连接直线导轨7，这样，自动夹书模块5可以在直线导轨7上滑动，实现自动夹书模块5在堆积机2与三面切刀8之间移动，自动夹书模块5通过同步带夹块34与同步带9发生关联，当伺服电机6带动同步带9走动时，就带动了自动夹书模块5沿直线导轨7滑动。
附图3为本实施例的堆积机的A向视图，接书手气缸13，本实施例接书手的动力是采用气缸，实践应用时也可以采用其它动力装置如液压缸和电机等，接书手气缸13通过铺板36连接于接收手导杆12上，接收手导杆12固定在堆积机机架35上，接书手气缸13可以驱使堆积机2第一层接书手10、堆积机第二层接书手11在接收手导杆12上往复滑动。前拍齐机构14，靠书规机构15，右拍齐机构16通过连接板(图中未显示)连接在铺板36上。
图4是本实施例的堆积机的立体图。
附图5是本实施例的前拍机构的立体图，纵向导杆21通过连接板(图中未显示)连接在铺板36上，前拍齐纵向气缸18通过纵向连接板37固定于纵向导 杆21上，前拍齐横向气缸17通过横向连接板38既连接前拍齐纵向气缸18，又可在纵向导杆21上滑动，前拍毛刷20通过横向导杆19连接在前拍齐横向气缸17上，前拍齐横向气缸17可驱动前拍毛刷20来回运动。前拍齐设横向气缸及纵向气缸是因为当拍书时，横向气缸伸出，纵向气缸动作，使得前拍书动作完成，当拍书完成后，横向气缸缩回，以免阻挡送书机构送书。这里拍齐采用的动力是气缸，实践中根据需要可以采用其它动力，如液压缸等。
附图6是本实施例的靠书规机构，靠书规24、靠书规摆轴22都连接在靠书规安装板23上，靠书规24可绕着靠书规摆轴22摆动。
附图7是本实施例的右拍齐机构，右拍气缸25连接在右拍齐安装架27上，拍齐板26连接在右拍气缸25上，右拍气缸25驱动拍齐板26来回移动，达到拍齐书本的目的。
附图8、附图9是夹书机构，夹书块31连接于导向轴承29上，导向轴承29连接于夹书气缸28，同时可在夹书导杆30来回滑动，夹书气缸28通过驱动导向轴承29，使得夹书块31在夹书导杆30上来回滑动，达到夹书的目的。夹书气缸28、夹书导杆30、推书板32均固定在夹书机架39上。
以下描述本具体实施例的工作过程：当书4从进书皮带1进入堆积机2时，堆积机第一层接书手10接住书4，当书本堆至设定的本数时第一层接书手在接手书气缸13的驱动下沿着导杆12往两边快速张开，书4本落至第二层接书手11，当自动夹书模块5在回至零点时，第二层接书手11两边张开，书4落至自动夹书模块5。因为书4需等到自动夹书模块5回归至零位时才能落下，为了解决自动夹书模块5与三面切书机切刀8的同步问题，故需两层接书手。自动夹书模块5是靠压书板31夹住书，当书4本从第二层接书手11落下时，自动夹书模块5退回零位以左，以免阻挡书本落下，当书本下落动作完成时，自动夹 书模块5此时回到零位位置，与此同时，前拍齐机构14将书4本拍至自动夹书模块5的推书板32上，右拍齐机构16将书4本拍至靠书规机构15上，此时，书4本已向靠书规机构15和小车推书板32靠齐，达到自动拍齐的目的。拍齐后，夹书气缸28通过驱动导向轴承29，使得夹书块31在夹书导杆30上往下动作，使得书4被夹紧。夹紧后，伺服电机6通过同步带9(或者滚珠丝杠)将自动夹书模块5连同书4快速送至三面切书机切刀8处。送到位后，夹书块31在夹书气缸28驱动下松开，自动夹书模块5马上返回至零位，等待下一次送书。
上面实施例中，伺服电机6，接书手气缸13，前拍齐横向气缸17，前拍齐纵向气缸18，右拍气缸25，夹书气缸28等都是动力机构，本领域技术人员可以改为其它形式的动力装置，如液压缸、三相异步电机、直流电机、步进电机等，不失一般性。
本实施例的三面切书机的自动堆积、拍齐及夹书送书机构具有如下特点：
一、双层接书手堆积机：解决计数堆积问题。接书手由一排杆组成，每一层接书手分别由两个气缸控制其张开及闭合，实现堆书及放书的功能。第一层用于堆积计数，当书本堆到设定本数时，两侧气缸驱使接书手张开，让书本落下至第二层接书手。因书本的夹书送书机构推进动作需与三面切书机切刀动作同步，若书本直接由第一层接书手落至夹书机构，则无法解决同步问题，故设第二层接书手，用于接住计数完成后由第一层落下的书本。第二层接书手等待夹书机构回到原位后方张开放书，通过此方法可实现计数及与三面切书机切刀同步的目的。以上描述的接书手并不限于用一排杆，可以改用一块板，此外，驱动接书手张开的动力并不限于气缸，改用电机(如伺服电机、三相异步电机、直流电机、步进电机)也可以实现同样功能。
二、自动拍齐模块：自动拍齐模块包含前拍机构，右拍机构，靠书规机 构。前拍机构将书本拍至小车推书板，右拍机构将书本拍至靠书规机构，通过前拍机构与右拍机构，使书本向靠书规和小车推书板靠齐，达到自动拍齐的目的。
三、夹书机构：夹书机构处有压书板，压书板通过气缸(或者液压缸)提供夹紧力，控制其在导轨上作上下运动，达到夹紧书本的目的。
四、送书机构：送书机构由伺服电机通过同步带驱使夹书机构在直线导轨上滑动，将书本快速送至三面切书机切刀处。其具有输送平稳、反应迅速、定位准确等特点。以上描述的同步带，选用滚珠丝杠也可以实现同样的目的。
本技术领域中的技术人员应当理解，此处所描述的具体实施例仅用于解释本发明，并非用作为对本发明的限定，只要在本发明的实质精神范围内，凡依照本发明之形状、结构所作的等效变化都将落在本发明的权利要求书范围内。

Claims (7)

  1. 一种三面切书机的自动堆积、拍齐及夹书送书机构，对将待切的书进行全自动堆积、拍齐以及送往半自动的三面切书机的切刀下面，其特征在于：包括堆积机(2)、自动拍齐模块、自动夹书模块(5)和自动送书模块；
    所述的堆积机(2)设置在机架(1)上，包括完成堆积计数的第一层接书手(10)、控制放书与三面切书机切刀(8)同步的第二层接书手(11)和接书手导杆(12)；所述的接书手导杆(12)包括两端安装在机架(1)两侧壁(35)上的上下导杆，第一层接书手(10)包括一对可在上导杆上相对滑动的接书手，第二层接书手(11)包括一对可在下导杆上相对滑动的接书手；
    所述的夹书机构(5)包括设置在所述的第二层接书手(11)下的水平设置的支撑板和设置在支撑板上的相互垂直的推书板(32)；
    所述的自动拍齐模块包括与将落入到支撑板上的书(4)拍齐至推书板(32)的前拍齐机构(14)、将落入到支撑板上的书(4)拍齐至靠书规机构(15)右拍齐机构(16)和与所述的前拍齐机构(14)相对的靠书规机构(15)；
    所述的自动送书模块实现夹书机构(5)从第二层接书手(11)下面与三面切书机切刀(8)底下的工作面之间来回移动，包括连接于第二层接书手(11)下面与三面切书机切刀(8)底下之间的直线导轨(7)。
  2. 根据权利要求1所述的三面切书机的自动堆积、拍齐及夹书送书机构，其特征在于：所述的前拍齐机构(14)包括前拍齐横向气缸(17)、前拍齐纵向气缸(18)、横向导杆(19)、前拍毛刷(20)、纵向导杆(21)、纵向连接板(37)、横向连接板(38)；所述的前拍齐纵向气缸(18)与纵向导杆(21)分别固定在纵向连接板(37)上，横向连接板(38)可滑动地安装在纵向导杆(21)上，所述的前拍齐纵向气缸(18)的顶杆与横向连接板(38)连动；所述的前拍齐横向气缸(17)与横向导杆(19)固定在横向连接板(38)两侧，前拍毛刷(20)可滑动地安装在横向 导杆(19)上，所述的前拍齐横向气缸(17)的顶杆与前拍毛刷(20)连动。
  3. 根据权利要求2所述的三面切书机的自动堆积、拍齐及夹书送书机构，其特征在于：所述的右拍齐机构(16)与前拍齐机构(14)相连，包括右拍气缸(25)、拍齐板(26)、右拍齐安装机架(27)；右拍气缸(25)安装在右拍齐安装架(27)上，拍齐板(26)连接在右拍气缸(25)上。
  4. 根据权利要求2所述的三面切书机的自动堆积、拍齐及夹书送书机构，其特征在于：所述的靠书规机构(15)包括靠书规摆轴(22)、靠书规安装板(23)和靠书规(24)，所述的靠书规摆轴(22)和靠书规(24)安装在靠书规安装板(23)上，所述的靠书规安装板(23)与前拍齐机构(14)、右拍齐机构(16)固定，靠书规(24)可绕着靠书规摆轴(22)摆动。
  5. 根据权利要求1至4中任一所述的三面切书机的自动堆积、拍齐及夹书送书机构，其特征在于：所述的自动夹书模块(5)包括夹书气缸(28)、导向轴承(29)、夹书导杆(30)、夹书块(31)、推书板(32)、夹书机架(39)；所述的夹书气缸(28)、夹书导杆(30)、推书板(32)均固定在夹书机架(39)上；夹书块(31)连接于导向轴承(29)上，导向轴承(29)与推书板(32)可来回滑动地安装在夹书导杆(30)上，导向轴承(29)与夹书气缸(28)连接。
  6. 根据权利要求5所述的三面切书机的自动堆积、拍齐及夹书送书机构，其特征在于：所述的接书手可以是一排杆或者一块平板。
  7. 根据权利要求1所述的三面切书机的自动堆积、拍齐及夹书送书机构，其特征在于：所述的送书动力为伺服电机(6)，还包括同步带(9)，所述的同步带(9)与直线导轨(7)平行设置，伺服电机(6)与同步带(9)相连，所述的自动夹书模块(5)通过同步带夹块(34)与同步带(9)连接。
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CN111805611A (zh) * 2020-05-31 2020-10-23 山东寅源自动化科技有限公司 一种去除多种规格书本封面及扉页的自动化设备
CN114055545A (zh) * 2021-10-11 2022-02-18 温州锐光机械有限公司 一种三面切书机
CN114055545B (zh) * 2021-10-11 2023-07-25 温州锐光机械有限公司 一种三面切书机
CN114750240A (zh) * 2022-04-25 2022-07-15 广东金宣发包装科技有限公司 一种书本单页冲型的上料装置
CN114750240B (zh) * 2022-04-25 2023-09-22 广东金宣发包装科技有限公司 一种书本单页冲型的上料装置

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