WO2017092652A1 - 过冷器及具有其的空调器 - Google Patents
过冷器及具有其的空调器 Download PDFInfo
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- WO2017092652A1 WO2017092652A1 PCT/CN2016/107728 CN2016107728W WO2017092652A1 WO 2017092652 A1 WO2017092652 A1 WO 2017092652A1 CN 2016107728 W CN2016107728 W CN 2016107728W WO 2017092652 A1 WO2017092652 A1 WO 2017092652A1
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- gas
- subcooler
- liquid
- container
- refrigerant
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B43/00—Arrangements for separating or purifying gases or liquids; Arrangements for vaporising the residuum of liquid refrigerant, e.g. by heat
Definitions
- the present invention relates to the technical field of air conditioners, and in particular to a subcooler and an air conditioner having the same.
- gaseous refrigerants often carry liquid into the compressor, which is very damaging to the compressor.
- the use of a gas-liquid separator largely solves the problem of entrained liquids in gaseous refrigerants.
- the existing gas-liquid separator separates the gas refrigerant from the liquid refrigerant, and the gaseous refrigerant has a low degree of superheat.
- a primary object of the present invention is to provide a subcooler and an air conditioner having the same, which solves the problem of low superheat of gaseous refrigerant after separation of gas-liquid refrigerant in the prior art.
- a subcooler comprising: a gas-liquid separator; a heat exchange structure, the heat exchange structure and the gas-liquid separator exchange heat.
- the gas-liquid separator comprises a gas liquid inlet pipe and an air outlet pipe
- the heat exchange structure comprises a first container
- the first container comprises a refrigerant refrigerant inlet and a liquid refrigerant outlet
- the gas-liquid separator is located in the first container, and the gas liquid inlet pipe And the outlet pipe is pierced out of the first container.
- the first container further includes a heating refrigerant inlet.
- the heat exchange structure further includes a first inlet pipe that is disposed on the first container, and the refrigerant refrigerant inlet and the heating refrigerant inlet are both disposed on the first inlet pipe.
- first inlet tube is located on the top wall of the first container.
- liquid refrigerant outlet is disposed at the bottom of the first container.
- the gas-liquid separator comprises: a second container disposed in the first container, the gas-liquid inlet pipe and the gas outlet pipe being disposed on the first container.
- outlet pipe is a U-shaped pipe.
- an air conditioner including an evaporator, a condenser, and a compressor
- the air conditioner further includes the above-described subcooler
- the gas-liquid separator of the subcooler is located at the evaporator and the compressor
- the heat exchange structure of the subcooler is placed on the line between the evaporator and the condenser.
- the subcooler is the above-mentioned subcooler
- the air conditioner further comprises: a four-way valve having a first valve port, a second valve port, a third valve port and a fourth valve port, the first valve port Connected to the inlet of the compressor, the second port is connected to the outlet of the compressor, the third port is connected to the first port of the evaporator, the fourth port is connected to the first port of the condenser, and the second port of the condenser Connected to the refrigeration refrigerant inlet through the first pipeline, the liquid refrigerant outlet and the second port of the evaporator are connected through the second pipeline, the gas-liquid inlet pipe of the gas-liquid separator is connected to the first valve port, and the gas-liquid separator is discharged
- the trachea is connected to the inlet of the compressor.
- the subcooler is the above-mentioned subcooler
- the heating refrigerant inlet is connected to the second port of the evaporator through the third pipeline
- the liquid refrigerant outlet is connected to the second port of the condenser through the fourth pipeline
- first Valves are provided on the pipeline, the second pipeline, the third pipeline, and the fourth pipeline.
- valve is a one-way valve
- the valve on the first pipeline causes the flow direction of the first pipeline to be the condenser to the subcooler
- the valve on the second pipeline causes the flow direction of the second pipeline to be the subcooler to the evaporator
- the valve on the third line causes the flow direction of the third line to be the evaporator to the subcooler
- the valve on the fourth line causes the flow direction of the fourth line to be the subcooler to the condenser.
- the third pipeline and the fourth pipeline are connected to each other and connected to the liquid refrigerant outlet through the main pipe, and the filter is provided with a filter and an expansion valve.
- the nozzle of the gas-liquid inlet pipe located in the second container and the nozzle of the outlet pipe located in the second container are horizontally staggered.
- the nozzle of the outlet pipe located in the second container is disposed above the nozzle of the gas-liquid inlet pipe located in the second container.
- liquid return holes or liquid return pipes are provided at the bottom of the gas outlet pipe.
- the gas-liquid separator separates the gas and the liquid, and the gaseous refrigerant and the liquid refrigerant in the gas-liquid separator exchange heat through the heat exchange structure. , thereby increasing the superheat of the gas in the gas-liquid separator. Therefore, the technical solution of the present invention effectively solves the problem that the superheat of the gaseous refrigerant after the separation of the gas-liquid refrigerant in the prior art is low.
- Figure 1 shows a schematic structural view of an embodiment of a subcooler according to the present invention
- Figure 2 is a schematic view showing the structure of an embodiment of an air conditioner according to the present invention.
- FIG. 3 is a flow chart showing the flow of the refrigeration process of the air conditioner of Figure 2;
- Fig. 4 is a flow chart showing the flow of the heating process of the air conditioner of Fig. 2.
- the subcooler of the present embodiment includes a gas-liquid separator 10 and a heat exchange structure 20.
- the heat exchange structure 20 exchanges heat with the gas-liquid separator 10.
- the gas-liquid separator 10 separates the gas and the liquid, and the gaseous refrigerant and the liquid refrigerant in the gas-liquid separator 10 pass through the heat exchange.
- the structure 20 performs heat exchange, thereby increasing the degree of superheat of the gas refrigerant in the gas-liquid separator 10.
- the technical solution of the embodiment effectively solves the problem that the superheat of the gaseous refrigerant is low after the separation of the gas-liquid refrigerant in the prior art.
- the gas-liquid separator 10 includes a gas liquid inlet pipe 11 and an air outlet pipe 12
- the heat exchange structure 20 includes a first container 21
- the first container 21 includes a refrigerant refrigerant inlet 22
- the liquid refrigerant outlet 23, the gas-liquid separator 10 is located in the first container 21, and the gas-liquid inlet pipe 11 and the gas outlet pipe 12 both pass through the first container 21.
- the refrigerant refrigerant enters the subcooler from the refrigerant refrigerant inlet 22, and when the gas-liquid mixture refrigerant is separated from the gas and liquid by the gas-liquid separator 10, the refrigerant refrigerant exchanges heat with the separated gas to increase the degree of superheat of the gas.
- the technical solution of the embodiment is simple in design and convenient to use.
- the first container 21 further includes a heating refrigerant inlet 24.
- the above structure heats the separated gas by the heating refrigerant to increase the superheat of the gas.
- the subcooler of the present embodiment has a simple structure and has a multifunctional use of a refrigerating refrigerant or a heating refrigerant for heat exchange of the separated gas refrigerant.
- the heat exchange structure 20 further includes a first inlet pipe that is disposed on the first container 21 , and the refrigerant refrigerant inlet 22 and the heating refrigerant inlet 24 are both disposed at the first Into the tube. This simplifies the structure without simultaneously providing the refrigerant refrigerant pipe and the heating refrigerant pipe on the first container 21.
- the first inlet pipe is located on the top wall of the first container 21. Specifically, the first inlet pipe is centrally disposed on the top wall of the first container 21.
- the heat exchange can be uniformly contacted with the gas-liquid separator 10, so that the heat exchange effect of the subcooler is better.
- the liquid refrigerant outlet 23 is provided at the bottom of the first container 21.
- the above structure ensures that the liquid refrigerant can be completely discharged, which is beneficial to save energy.
- the gas-liquid separator 10 includes: a second container 13 disposed in the first container 21 , and the gas-liquid inlet pipe 11 and the gas outlet pipe 12 are disposed in the first container 21 on.
- the above structure also well isolates the gas-liquid separator 10 from the heat exchange structure 20 while achieving heat exchange.
- the first container 21 is made of steel
- the outer casing and the second container 13 of the gas-liquid separator 10 are made of aluminum or aluminum alloy, and the heat transfer effect of the aluminum and the aluminum alloy is better, which further improves the supercooling. Heat exchange capacity of the device.
- the technical solution of the embodiment realizes the use of the liquid refrigerant after condensation and exothermic to water the internal gas, so that the condensed high-temperature liquid refrigerant exchanges heat with the low-temperature two-phase refrigerant of the internal gas to realize the refrigerant passing through.
- Cold increase the degree of coldness.
- it improves the superheat of suction and the superheat of oil temperature, reduces the possibility of liquid hammer, and improves the energy efficiency of the whole machine. It also stores excess liquid refrigerant for long-term reliability operation.
- the air outlet pipe 12 is a U-shaped pipe.
- the gas-liquid mixed refrigerant enters one end of the U-shaped tube, and the gas escapes from the other end after gas-liquid separation.
- the bottom of the U-shaped tube is provided with a filtering structure for filtering impurities of the gas-liquid refrigerant, and the filtering structure can pass the compressor oil in the refrigerant and bring it back to the compressor.
- the subcooler of this embodiment can also store excess liquid refrigerant, provide refrigeration for the unit, and realize long-term reliable operation of the unit.
- the bottom of the second container 13 is provided with a through hole communicating with the first container 21 to allow the liquid refrigerant to flow from the second container 13 into the first container 21.
- the position of the through hole can be provided on the second container 13 as needed.
- the above-mentioned structure ensures that the second container 13 is not affected by the ambient temperature, and on the other hand ensures the heat exchange effect of the second container 13.
- the present application provides an air conditioner.
- the embodiment of the air conditioner according to the present application includes an evaporator 30, a condenser 40, and a compressor 50.
- the air conditioner further includes the above-mentioned subcooler and subcooler.
- the gas-liquid separator 10 is located on a line between the evaporator 30 and the compressor 50, and the heat exchange structure 20 of the subcooler is disposed on the line between the evaporator 30 and the condenser 40.
- the above structure realizes that the liquid refrigerant of the air conditioner itself and the gas refrigerant entering the compressor realize heat exchange, thereby improving the superheat degree of the gas entering the compressor.
- the gas-liquid separation in the gas-liquid separator 10 is fully realized, the suction superheat is improved, and the liquid impact is reduced, and the lubricating oil cooled in the gas-liquid separator 10 enters the compressor along with the gaseous refrigerant.
- the lubrication of the compressor 50 is increased, and the residual oil in the evaporator 30 and the condenser 40 is further reduced, the heat exchange efficiency is improved, the reliability of the operation of the air conditioner is increased, and the energy efficiency of the whole machine is improved.
- the subcooler is the above-mentioned subcooler
- the gas-liquid separator 10 of the subcooler includes a gas liquid inlet pipe 11 and an air outlet pipe 12, and the heat exchange structure 20
- the first container 21 includes a refrigerant refrigerant inlet 22 and a liquid refrigerant outlet 23.
- the gas-liquid separator 10 is located in the first vessel 21, and the gas-liquid inlet pipe 11 and the gas outlet pipe 12 pass through the first vessel 21.
- the air conditioner further includes: a four-way valve 60 having a first valve port 61, a second valve port 62, a third valve port 63, and a fourth valve port 64, and the first valve port 61 and the inlet of the compressor 50 Connected, the second valve port 62 is connected to the outlet of the compressor 50, the third valve port 63 is connected to the first port 31 of the evaporator, the fourth valve port 64 is connected to the first port 41 of the condenser, and the second port of the condenser
- the port 42 is connected to the refrigerating refrigerant inlet 22 through the first line 100, and the liquid refrigerant outlet 23 is connected to the second port 32 of the evaporator through the second line 200.
- the gas-liquid inlet pipe 11 of the gas-liquid separator 10 and the first valve The port 61 is connected, and the outlet pipe 12 of the gas-liquid separator 10 is connected to the inlet of the compressor 50.
- the gaseous refrigerant enters the compressor 50 from the outlet pipe 12, and then enters the condenser 40 through the second valve port and the fourth valve port of the four-way valve 60, through the condenser 40.
- the first refrigerant enters the refrigeration refrigerant inlet 22 of the subcooler, enters the refrigerant refrigerant inlet 22, and then flows into the evaporator 30 from the liquid refrigerant outlet 23 of the subcooler.
- the refrigerant flows through the evaporator 30 and passes through the four-way valve 60.
- the third valve port and the first valve port enter the gas-liquid inlet pipe 11 of the subcooler, and after the refrigerant performs gas-liquid separation in the gas-liquid separator 10, the gaseous refrigerant enters the compressor 50, and after the above process, the refrigeration cycle is completed.
- the valves on the third line 300 and the fourth line 400 are both closed, so the two lines are not shown).
- the above structure heats the refrigerant from the compressor 50 to the gaseous refrigerant which is about to enter the compressor 50, and improves the superheat of the gaseous refrigerant.
- the above-mentioned structure is rationally set, the reliability of the compressor is improved, and the energy efficiency of the compressor is improved.
- the subcooler is the above-mentioned subcooler
- the gas-liquid separator 10 of the subcooler includes a gas liquid inlet pipe 11 and an air outlet pipe 12, and the heat exchange structure 20
- the first container 21 includes a refrigerant refrigerant inlet 22, a heating refrigerant inlet 24, and a liquid refrigerant outlet 23.
- the gas-liquid separator 10 is located in the first vessel 21, and the gas-liquid inlet pipe 11 and the gas outlet pipe 12 are pierced. First container 21.
- the heating refrigerant inlet 24 is connected to the second port 32 of the evaporator via a third line 300.
- one end of the third line 300 is disposed in the second port 32 and the second tube of the evaporator. Any position between the valves on the road 200 is sufficient, thus saving the length of the third conduit 300.
- the liquid refrigerant outlet 23 is connected to the second port 42 of the condenser via a fourth line 400.
- one end of the fourth line 400 is disposed at the second port 42 of the condenser and the first line. Any position between the valves on the 100 is sufficient, thus saving the length of the fourth conduit 400.
- the first line 100, the second line 200, the third line 300, and the fourth line 400 are each provided with a valve.
- the gaseous refrigerant enters the compressor 50 from the outlet pipe 12, and then enters the evaporator 30 through the second valve port and the third valve port of the four-way valve 60, and the refrigerant from the evaporator 30 enters the subcooler.
- the hot refrigerant inlet 24 then enters the condenser 40 through the liquid refrigerant outlet 23, and then enters the gas-liquid inlet pipe 11 of the gas-liquid separator 10 through the fourth valve port 64 of the four-way valve 60 and the first valve port 61 to perform gas-liquid.
- the gaseous refrigerant after heat exchange enters the compressor from the gas outlet pipe 12 to complete the entire cycle (in the above process, the valves on the first pipeline 100 and the second pipeline 200 are both closed, so these two are not shown. Pipe line).
- the above structure heats the refrigerant from the compressor 50 to the gaseous refrigerant which is about to enter the compressor 50, and the above-mentioned structure is set reasonably and the energy saving effect is good.
- the valve is a one-way valve
- the flow direction of the first pipeline 100 is the condenser 40 to the subcooler
- the flow direction of the second pipeline 200 is a subcooler to evaporation.
- the flow direction of the third line 300 is the evaporator 30 to the subcooler
- the flow direction of the fourth line 400 is the subcooler to the condenser 40.
- the setting direction of the check valve is set in the above flow direction.
- the above configuration reduces the valve control of components requiring a circuit such as a solenoid valve, and the air conditioner of the present embodiment has a long service life and a low failure rate.
- the technical solution of the embodiment can also reduce the size of the condenser 40, realize the subcooling of the refrigerant, and increase the subcooling degree and the heat absorption amount of the refrigerant per unit mass flow rate.
- the third pipeline 300 and the fourth pipeline 400 are merged and connected to the liquid refrigerant outlet 23 through the manifold, and the filter is provided with a filter and an expansion valve.
- the setting of the expansion valve facilitates the heat exchange of the refrigerant.
- the filter separates the particles in the refrigerant to ensure the cleanness of the refrigerant, which is beneficial to prolonging the service life of the air conditioner.
- the nozzle of the gas-liquid inlet pipe 11 located in the second vessel 13 and the nozzle of the outlet pipe 12 located in the second vessel 13 are horizontally offset, and the offset distance is preferably greater than 50 mm.
- the nozzle of the outlet pipe 12 located in the second vessel 13 is disposed above the nozzle of the gas-liquid inlet pipe 11 located in the second vessel 13, and the height difference between the two is preferably greater than 50 mm.
- the purpose of the design is that the refrigerant vapor introduced into the gas-liquid inlet pipe 11 can be sufficiently heated, converted into a gaseous state, and then introduced into the gas. In the tube, avoid liquid shock conditions.
- the nozzle of the outlet pipe 12 located in the second container 13 is inclined at an angle of 20 to 40, preferably 30, with respect to the horizontal.
- the outlet pipe 12 is a U-shaped pipe structure, and one or more liquid return holes or liquid return pipes are provided at the bottom of the U-shaped pipe structure, so that the liquid that has not completely evaporated into the U-shaped pipe structure can pass through the liquid return hole.
- the liquid return pipe enters the bottom of the second container 13 to achieve the purpose of storing more refrigerant liquid, and can be replenished in time when the unit lacks the refrigerant.
- the diameter of the liquid return hole or the inner diameter of the liquid return pipe is 3 to 4 mm, and the number of the liquid return hole or the liquid return pipe can be determined according to actual needs.
- the gas liquid inlet pipe 11 and the gas outlet pipe 12 may be made of a material such as a copper pipe, and the first container 21 and/or the second container 13 may be fixedly connected by welding or the like.
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Abstract
一种空调器用过冷器,包括气液分离器(10)和换热结构(20),其中换热结构(20)与气液分离器(10)换热,气液分离器(10)包括气液进管(11)和出气管(12),换热结构(20)包括第一容器(21),第一容器(21)包括制冷冷媒入口(22)及液体冷媒出口(23),气液分离器(10)位于第一容器(21)内,气液进管(11)和出气管(12)均穿出第一容器(21)。
Description
本发明涉及空调器的技术领域,具体而言,涉及一种过冷器及具有其的空调器。
随着人们生活水平的提高,空调器应用的越来越广泛。气态冷媒常常夹带着液体进入压缩机,对压缩机的损伤很大。气液分离器的使用在很大程度上解决了气态冷媒夹带液体的问题。
但是现有的气液分离器把气体冷媒和液态冷媒分离后,气态冷媒过热度较低。
发明内容
本发明的主要目的在于提供一种过冷器及具有其的空调器,以解决现有技术中的气液冷媒分离后气态冷媒过热度较低的问题。
为了实现上述目的,根据本发明的一个方面,提供了一种过冷器,包括:气液分离器;换热结构,换热结构与气液分离器换热。
进一步地,气液分离器包括气液进管和出气管,换热结构包括第一容器,第一容器包括制冷冷媒入口及液体冷媒出口,气液分离器位于第一容器内,气液进管和出气管均穿出第一容器。
进一步地,第一容器还包括制热冷媒入口。
进一步地,换热结构还包括穿设在第一容器上的第一进管,制冷冷媒入口和制热冷媒入口均设置在第一进管上。
进一步地,第一进管位于第一容器的顶壁上。
进一步地,液体冷媒出口设置在第一容器的底部。
进一步地,气液分离器包括:第二容器,设置在第一容器内,气液进管和出气管穿设在第一容器上。
进一步地,第一容器和第二容器之间具有间隙。
进一步地,出气管为U型管。
根据本发明的另一方面,提供了一种空调器,包括蒸发器、冷凝器及压缩机,空调器还包括上述的过冷器,过冷器的气液分离器位于蒸发器及压缩机之间的管路上,过冷器的换热结构设置蒸发器和冷凝器之间的管路上。
进一步地,过冷器为上述的过冷器,空调器还包括:四通阀,四通阀具有第一阀口、第二阀口、第三阀口和第四阀口,第一阀口与压缩机的入口相连,第二阀口与压缩机的出口相连,第三阀口与蒸发器的第一端口相连,第四阀口与冷凝器的第一端口相连,冷凝器的第二端口与制冷冷媒入口通过第一管路相连,液体冷媒出口与蒸发器的第二端口通过第二管路相连,气液分离器的气液进管与第一阀口相连,气液分离器的出气管与压缩机的入口相连。
进一步地,过冷器为上述的过冷器,制热冷媒入口与蒸发器的第二端口通过第三管路相连,液体冷媒出口与冷凝器的第二端口通过第四管路相连,第一管路、第二管路、第三管路和第四管路上均设置有阀门。
进一步地,阀门为单向阀,第一管路上的阀门使得第一管路的流向为冷凝器至过冷器,第二管路上的阀门使得第二管路的流向为过冷器至蒸发器,第三管路上的阀门使得第三管路的流向为蒸发器至过冷器,第四管路上的阀门使得第四管路的流向为过冷器至冷凝器。
进一步地,第三管路和第四管路汇合后通过总管与液体冷媒出口相连,总管上设置有过滤器和膨胀阀。
进一步地,气液进管位于第二容器内的管口与出气管位于第二容器内的管口沿水平方向错开。
进一步地,出气管位于第二容器内的管口被设置在气液进管位于第二容器内的管口的上方。
进一步地,在出气管的底部设有一个或多个回液孔或回液管。
应用本发明的技术方案,当冷媒中的气体夹带着液体通过气液分离器时,气液分离器将气体和液体分离,气液分离器中的气态冷媒和液态冷媒通过换热结构进行换热,进而提高了气液分离器中的气体的过热度。因此,本发明的技术方案有效地解决了现有技术中的气液冷媒分离后气态冷媒过热度较低的问题。
构成本申请的一部分的说明书附图用来提供对本发明的进一步理解,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。在附图中:
图1示出了根据本发明的过冷器的实施例的结构示意图;
图2示出了根据本发明的空调器的实施例的结构示意图;
图3示出了图2的空调器的制冷过程的流向示意图;以及
图4示出了图2的空调器的制热过程的流向示意图。
其中,上述附图包括以下附图标记:
10、气液分离器;11、气液进管;12、出气管;13、第二容器;20、换热结构;21、第一容器;22、制冷冷媒入口;23、液体冷媒出口;24、制热冷媒入口;30、蒸发器;31、蒸发器的第一端口;32、蒸发器的第二端口;40、冷凝器;41、冷凝器的第一端口;42、冷凝器的第二端口;50、压缩机;60、四通阀;61、第一阀口;62、第二阀口;63、第三阀口;64、第四阀口;100、第一管路;200、第二管路;300、第三管路;400、第四管路。
需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。下面将参考附图并结合实施例来详细说明本发明。
如图1所示,本实施例的过冷器包括:气液分离器10和换热结构20。换热结构20与气液分离器10换热。
应用本实施例的技术方案,当冷媒中的气体夹带着液体通过气液分离器10时,气液分离器10将气体和液体分离,气液分离器10中的气态冷媒和液态冷媒通过换热结构20进行换热,进而提高了气液分离器10中的气体冷媒的过热度。本实施例的技术方案有效地解决了现有技术中的气液冷媒分离后气态冷媒过热度较低的问题。
如图1所示,在本实施例的技术方案中,气液分离器10包括气液进管11和出气管12,换热结构20包括第一容器21,第一容器21包括制冷冷媒入口22及液体冷媒出口23,气液分离器10位于第一容器21内,气液进管11和出气管12均穿出第一容器21。制冷冷媒从制冷冷媒入口22进入过冷器,当气液混合的冷媒通过气液分离器10进行气、液分离时,制冷冷媒对分离出的气体换热进而提高气体的过热度。本实施例的技术方案设计简单、使用方便。
如图1所示,在本实施例的技术方案中,第一容器21还包括制热冷媒入口24。上述结构通过制热冷媒对分离出的气体进行换热,提高气体的过热度。本实施例的过冷器结构简单,具有制冷冷媒或者制热冷媒对分离出的气体冷媒的换热的多功能的用途。
如图1所示,在本实施例的技术方案中,换热结构20还包括穿设在第一容器21上的第一进管,制冷冷媒入口22和制热冷媒入口24均设置在第一进管上。这样简化了结构,不用在第一容器21上同时设置制冷冷媒管道和制热冷媒管道。
如图1所示,在本实施例的技术方案中,第一进管位于第一容器21的顶壁上。具体地,第一进管居中设置在第一容器21的顶壁上。当制冷冷媒或者制热冷媒从第一进管流入第一容器21后,可以均匀地与气液分离器10接触换热,使得过冷器的换热效果较好。
如图1所示,在本实施例的技术方案中,液体冷媒出口23设置在第一容器21的底部。上述结构保证了液态冷媒能够全部流出,有利于节省能源。
如图1所示,在本实施例的技术方案中,气液分离器10包括:第二容器13,设置在第一容器21内,气液进管11和出气管12穿设在第一容器21上。上述结构在实现了换热的同时,还很好地将气液分离器10和换热结构20隔离。具体地,第一容器21由钢制成,气液分离器10的外壳和第二容器13均采用铝或者铝合金材质,由于铝和铝合金的传热效果更好,这样更提高了过冷器的换热能力。
本实施例的技术方案,一方面实现了使用冷凝放热后的液态冷媒来浇灌内部的气分,使得冷凝后的高温液态冷媒与内部的气分的低温两相冷媒进行换热,实现冷媒过冷,加大过冷度。另一方面,提高吸气过热度和油温过热度,减少液击的可能性,提高整机能效。还可以储存多余的液体冷媒,实现机组的长期可靠性运行。
如图1所示,在本实施例的技术方案中,出气管12为U型管。气液混合冷媒进入U型管的一端,经气液分离后气体从另一端逸出。具体地,U型管底部设置有过滤结构,以过滤气液冷媒的杂质,该过滤结构可以使冷媒中的压缩机油通过并带回压缩机。本实施例的过冷器还可以储存多余的液体冷媒,为机组提供冷媒,实现机组的长期可靠运行。第二容器13的底部设置有和第一容器21相连通的通孔以使液态冷媒从第二容器13流入第一容器21。当然,通孔的位置可以根据需要设置在第二容器13上。
如图1所示,在本实施例的技术方案中,第一容器21和第二容器13之间具有间隙。上述结构一方面保证了第二容器13不会受外界环境温度的影响,另一方面保证了第二容器13的换热效果。
如图2所示,本申请提供了一种空调器,根据本申请的空调器的实施例包括蒸发器30、冷凝器40及压缩机50,空调器还包括上述的过冷器,过冷器的气液分离器10位于蒸发器30及压缩机50之间的管路上,过冷器的换热结构20设置蒸发器30和冷凝器40之间的管路上。上述结构实现了空调器自身的液体冷媒与进入压缩机的气体冷媒实现了换热,进而提高进入压缩机的气体过热度。本实施例的技术方案,充分实现气液分离器10内的气液分离,提高吸气过热度,减少液击,同时在气液分离器10内冷却的润滑油随着气态冷媒进入压缩机,增加了压缩机50的润滑,进一步减少润滑油在蒸发器30和冷凝器40中残留,提高了换热效率,增加空调器运行的可靠性,提高整机能效。
如图3所示,在本实施例的技术方案中,过冷器为上述的过冷器,该过冷器的气液分离器10包括气液进管11和出气管12,换热结构20包括第一容器21,第一容器21包括制冷冷媒入口22及液体冷媒出口23,气液分离器10位于第一容器21内,气液进管11和出气管12穿出第一容器21。空调器还包括:四通阀60,四通阀60具有第一阀口61、第二阀口62、第三阀口63和第四阀口64,第一阀口61与压缩机50的入口相连,第二阀口62与压缩机50的出口相连,第三阀口63与蒸发器的第一端口31相连,第四阀口64与冷凝器的第一端口41相连,冷凝器的第二端口42与制冷冷媒入口22通过第一管路100相连,液体冷媒出口23与蒸发器的第二端口32通过第二管路200相连,气液分离器10的气液进管11与第一阀口61相连,气液分离器10的出气管12与压缩机50的入口相连。制冷时,气态冷媒从出气管12进入压缩机50,然后再通过四通阀60的第二阀口和第四阀口进入冷凝器40,通过冷凝器40
后再通过第一管路进入过冷器的制冷冷媒入口22,进入制冷冷媒入口22后从过冷器的液体冷媒出口23流入蒸发器30,冷媒流经蒸发器30后通过四通阀60的第三阀口和第一阀口进入过冷器的气液进管11,冷媒进行在气液分离器10进行气液分离后,气态冷媒进入压缩机50,经过上述过程后完成了制冷的循环(上述过程中,第三管路300和第四管路400上的阀门均处于关闭状态,因此未示出这两条管路)。上述结构将从压缩机50出来的冷媒对即将进入压缩机50的气态冷媒换热,提高了气态冷媒的过热度,上述结构设置合理,提高了压缩机的可靠性,提高了压缩机的能效。
如图4所示,在本实施例的技术方案中,过冷器为上述的过冷器,该过冷器的气液分离器10包括气液进管11和出气管12,换热结构20包括第一容器21,第一容器21包括制冷冷媒入口22、制热冷媒入口24及液体冷媒出口23,气液分离器10位于第一容器21内,气液进管11和出气管12穿出第一容器21。制热冷媒入口24与蒸发器的第二端口32通过第三管路300相连,当然,作为本领域技术人员知道,第三管路300的一端设置在蒸发器的第二端口32和第二管路200上的阀门之间的任意处即可,这样节省了第三管路300的长度。液体冷媒出口23与冷凝器的第二端口42通过第四管路400相连,当然,作为本领域技术人员知道,第四管路400的一端设置在冷凝器的第二端口42和第一管路100上的阀门之间的任意处即可,这样节省了第四管路400的长度。第一管路100、第二管路200、第三管路300和第四管路400均设置有阀门。制热时,气态冷媒从出气管12进入压缩机50,然后再通过四通阀60的第二阀口和第三阀口进入蒸发器30,从蒸发器30出来的冷媒进入过冷器的制热冷媒入口24而后再通过液体冷媒出口23进入冷凝器40,然后再通过四通阀60的第四阀口64和第一阀口61进入气液分离器10的气液进管11进行气液分离,最后经过换热后的气态冷媒从出气管12进入压缩机完成整个循环(上述过程中,第一管路100和第二管路200上的阀门均处于关闭状态,因此未示出这两条管路)。上述结构将从压缩机50出来的冷媒对即将进入压缩机50的气态冷媒换热,上述结构设置合理、节能效果较好。
如图1所示,在本实施例的技术方案中,阀门为单向阀,第一管路100的流向为冷凝器40至过冷器,第二管路200的流向为过冷器至蒸发器30,第三管路300的流向为蒸发器30至过冷器,第四管路400的流向为过冷器至冷凝器40。单向阀的设置方向均按上述的流向设置。上述结构减少了电磁阀等需要电路的元器件的阀门控制,进而本实施例的空调器使用周期长,故障率低。本实施例的技术方案还可以减小冷凝器40的大小,实现冷媒过冷,加大过冷度和单位质量流量冷媒的吸热量。
如图2所示,在本实施例的技术方案中,第三管路300和第四管路400汇合后通过总管与液体冷媒出口23相连,总管上设置有过滤器和膨胀阀。膨胀阀的设置有利于实现冷媒的换热。过滤器将冷媒中的颗粒物分离,保证了冷媒的洁净,有利于延长空调器的使用寿命。
优选地,气液进管11位于第二容器13内的管口与出气管12位于第二容器13内的管口沿水平方向错开,错开距离优选地大于50mm。出气管12位于第二容器13内的管口被设置在气液进管11位于第二容器13内的管口的上方,两者的高度差优选地大于50mm。如此设计目的在于,可使气液进管11引入的冷媒蒸汽经过充分加热,液态转变为气态,然后再引入至出气
管内,避免液击情况产生。出气管12位于所述第二容器13内的管口相对于水平面成20~40°,优选为30°的斜切口。
优选地,出气管12为U形管结构,在U形管结构的底部设有一个或多个回液孔或回液管,使得进入U形管结构的未完全蒸发的液体能够经由回液孔或回液管进入第二容器13的底部,以达到储存更多冷媒液体的目的,在机组缺少冷媒时,可以及时补充。回液孔的孔径或回液管的内径大小为3~4mm,回液孔或回液管的数量可根据实际需要来确定。
气液进管11和出气管12均可采用诸如铜管等材料制作,其与第一容器21和/或第二容器13可采用焊接等方式固定连接。
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。
Claims (17)
- 一种过冷器,其特征在于,包括:气液分离器(10);换热结构(20),所述换热结构(20)与所述气液分离器(10)换热。
- 根据权利要求1所述的过冷器,其特征在于,所述气液分离器(10)包括气液进管(11)和出气管(12),所述换热结构(20)包括第一容器(21),所述第一容器(21)包括制冷冷媒入口(22)及液体冷媒出口(23),所述气液分离器(10)位于所述第一容器(21)内,所述气液进管(11)和所述出气管(12)均穿出所述第一容器(21)。
- 根据权利要求2所述的过冷器,其特征在于,所述第一容器(21)还包括制热冷媒入口(24)。
- 根据权利要求3所述的过冷器,其特征在于,所述换热结构(20)还包括穿设在所述第一容器(21)上的第一进管,所述制冷冷媒入口(22)和所述制热冷媒入口(24)均设置在所述第一进管上。
- 根据权利要求4所述的过冷器,其特征在于,所述第一进管位于所述第一容器(21)的顶壁上。
- 根据权利要求2所述的过冷器,其特征在于,所述液体冷媒出口(23)设置在所述第一容器(21)的底部。
- 根据权利要求2所述的过冷器,其特征在于,所述气液分离器(10)包括:第二容器(13),设置在所述第一容器(21)内,所述气液进管(11)和所述出气管(12)穿设在所述第一容器(21)上。
- 根据权利要求7所述的过冷器,其特征在于,所述第一容器(21)和所述第二容器(13)之间具有间隙。
- 根据权利要求2所述的过冷器,其特征在于,所述出气管(12)为U型管。
- 一种空调器,包括蒸发器(30)、冷凝器(40)及压缩机(50),其特征在于,所述空调器还包括权利要求1至9中任一项所述的过冷器,所述过冷器的气液分离器(10)位于所述蒸发器(30)及所述压缩机(50)之间的管路上,所述过冷器的所述换热结构(20)设置所述蒸发器(30)和所述冷凝器(40)之间的管路上。
- 根据权利要求10所述的空调器,其特征在于,所述过冷器为权利要求2的过冷器,所述空调器还包括:四通阀(60),所述四通阀(60)具有第一阀口(61)、第二阀口(62)、第三阀口(63)和第四阀口(64),所述第一阀口(61)与所述压缩机(50)的入口相连,所述第二阀口(62)与所述压缩机(50)的出口相连,所述第三阀口(63)与蒸发器的第一端口(31)相连,所述第四阀口(64)与冷凝器的第一端口(41)相连,冷凝器的第二端口(42)与所述制冷冷媒入口(22)通过第一管路(100)相连,所述液体冷媒出 口(23)与蒸发器的第二端口(32)通过第二管路(200)相连,所述气液分离器(10)的气液进管(11)与所述第一阀口(61)相连,所述气液分离器(10)的出气管(12)与所述压缩机(50)的入口相连。
- 根据权利要求11所述的空调器,其特征在于,所述过冷器为权利要求3的过冷器,所述制热冷媒入口(24)与所述蒸发器的第二端口(32)通过第三管路(300)相连,所述液体冷媒出口(23)与所述冷凝器的第二端口(42)通过第四管路(400)相连,所述第一管路(100)、所述第二管路(200)、所述第三管路(300)和所述第四管路(400)上均设置有阀门。
- 根据权利要求12所述的空调器,其特征在于,所述阀门为单向阀,所述第一管路(100)上的阀门使得所述第一管路(100)的流向为所述冷凝器(40)至所述过冷器,所述第二管路(200)上的阀门使得所述第二管路(200)的流向为所述过冷器至所述蒸发器(30),所述第三管路(300)上的阀门使得所述第三管路(300)的流向为所述蒸发器(30)至所述过冷器,所述第四管路(400)上的阀门使得所述第四管路(400)的流向为所述过冷器至所述冷凝器(40)。
- 根据权利要求12所述的空调器,其特征在于,所述第三管路(300)和所述第四管路(400)汇合后通过总管与所述液体冷媒出口(23)相连,所述总管上设置有过滤器和膨胀阀。
- 根据权利要求7所述的过冷器,其特征在于,所述气液进管(11)位于所述第二容器(13)内的管口与所述出气管(12)位于所述第二容器(13)内的管口沿水平方向错开。
- 根据权利要求15所述的过冷器,其特征在于,所述出气管(12)位于所述第二容器(13)内的管口被设置在所述气液进管(11)位于所述第二容器(13)内的管口的上方。
- 根据权利要求9所述的过冷器,其特征在于,在所述出气管(12)的底部设有一个或多个回液孔或回液管。
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| CN109026704A (zh) * | 2018-09-13 | 2018-12-18 | 珠海格力节能环保制冷技术研究中心有限公司 | 压缩机及空调系统 |
| CN109026704B (zh) * | 2018-09-13 | 2023-10-03 | 珠海格力节能环保制冷技术研究中心有限公司 | 压缩机及空调系统 |
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| CN110748965A (zh) * | 2019-11-14 | 2020-02-04 | 珠海格力电器股份有限公司 | 空调系统及空调系统控制方法 |
| CN110748965B (zh) * | 2019-11-14 | 2023-11-24 | 珠海格力电器股份有限公司 | 空调系统及空调系统控制方法 |
| CN113970203A (zh) * | 2021-11-09 | 2022-01-25 | 天津双昊车用空调有限公司 | 一种具有余热回收功能且分离效率高的气液分离器 |
| CN119594525A (zh) * | 2024-11-12 | 2025-03-11 | 广东芬尼能源技术有限公司 | 一种空气源热泵空调系统控制方法、设备、装置与介质 |
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