WO2017054265A1 - Low-resistance transparent conductive thin film and preparation method therefor - Google Patents

Low-resistance transparent conductive thin film and preparation method therefor Download PDF

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WO2017054265A1
WO2017054265A1 PCT/CN2015/092377 CN2015092377W WO2017054265A1 WO 2017054265 A1 WO2017054265 A1 WO 2017054265A1 CN 2015092377 W CN2015092377 W CN 2015092377W WO 2017054265 A1 WO2017054265 A1 WO 2017054265A1
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layer
film
transparent conductive
metal
low
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PCT/CN2015/092377
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French (fr)
Chinese (zh)
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王洋
林清耿
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惠州易晖光电材料股份有限公司
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Publication of WO2017054265A1 publication Critical patent/WO2017054265A1/en
Priority to SA517382074A priority Critical patent/SA517382074B1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B5/00Non-insulated conductors or conductive bodies characterised by their form
    • H01B5/14Non-insulated conductors or conductive bodies characterised by their form comprising conductive layers or films on insulating-supports
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables

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  • the invention relates to the field of optoelectronic components, in particular to a low-resistance transparent conductive film and a preparation method thereof.
  • Transparent conductive films have the characteristics of permeable to visible light and good electrical conductivity. They are widely used in various types of flat panel displays, LED lamps, touch screens, photovoltaic cells, smart windows, EMI shielding films and other fields.
  • the most widely used transparent conductive film is mainly made of indium tin oxide (ITO) as a conductive material on hard substrate materials such as ceramics and glass. It has been used in optoelectronic devices for more than sixty years.
  • ITO indium tin oxide
  • Such transparent conductive films have defects such as high material cost, fragility and brittleness, poor flexibility, and difficulty in deformation, and are not suitable as materials for preparing flexible transparent conductive films, which greatly limits the application of transparent conductive films.
  • ITO films have been unable to adapt to flexible bending applications, and higher electrical conductivity, light transmission and the like.
  • nano silver wire film has been widely concerned and studied due to its high transparency, low surface resistance, smooth surface and good flexibility.
  • the adhesion is not good, the square resistance is high, the transmittance is greatly affected by the concentration of the nano silver wire, the haze value is high, and the oxidation is easy.
  • the conductive liquid is expensive, the pretreatment process is insufficient, and the commercial application of the nano silver wire film is greatly limited.
  • the low-resistance transparent conductive film is a three-layer film structure of a transparent base film/metal mesh film layer/transparent conductive film layer, which has high optical transmittance, low surface resistance, low haze value, neutral color, and is easy to be used. Prepared on a hard substrate or flexible substrate surface.
  • Another object of the present invention is to provide a method for producing the above low-resistance transparent conductive film.
  • the low-resistance transparent conductive film of the present invention comprises:
  • a metal mesh film layer having a plurality of disordered pore structures, wherein the shape, size and distribution of the disordered pore structure in the metal mesh film layer are random, and the width of the narrow side of any single disordered pore structure is smaller than 1000 nm, length less than 5000 nm;
  • the transparent base film is a zinc oxide-based transparent film layer; and the metal mesh film layer is a silver mesh layer.
  • the zinc oxide-based transparent film layer is a zinc oxide transparent film layer (ZnO), an aluminum-doped zinc oxide transparent film layer (AZO), a tin-doped zinc oxide transparent film layer (ZTO), and a gallium-doped zinc oxide transparent film layer.
  • ZnO zinc oxide transparent film layer
  • AZO aluminum-doped zinc oxide transparent film layer
  • ZTO tin-doped zinc oxide transparent film layer
  • GZO gallium-doped zinc oxide transparent film layer
  • IZO indium-doped zinc oxide transparent film layer
  • IGZO indium-doped gallium zinc oxide transparent film layer
  • the silver mesh layer may be a silver alloy doped with 0.5% to 5% by weight of other metal components, such as platinum, titanium, gold.
  • other metal components such as platinum, titanium, gold.
  • a barrier layer may be added to prevent oxidation, corrosion or granulation of pure silver.
  • a first barrier layer is deposited on the upper surface of the silver mesh layer; the first barrier layer is a nickel metal layer.
  • the first barrier layer has a thickness of 1-10 nm;
  • the second barrier layer is a nickel metal layer, a chromium metal layer, a titanium metal layer, a gold metal layer, a copper metal layer, a nickel chromium alloy layer, a nickel metal oxide layer, a chromium metal oxide layer, a titanium metal oxide layer or a copper metal oxide.
  • One of the layers; the second barrier layer has a thickness of 1-10 nm.
  • the transparent conductive film layer is an indium tin oxide film layer (ITO), an aluminum-doped zinc oxide film layer (AZO), an antimony-doped tin oxide film layer (ATO), a zinc-doped indium oxide film layer (IZO), and a blend.
  • ITO indium tin oxide film layer
  • AZO aluminum-doped zinc oxide film layer
  • ATO antimony-doped tin oxide film layer
  • IZO zinc-doped indium oxide film layer
  • ZTO zinc tin oxide film layer
  • MoO 3 molybdenum oxide film layer
  • TiN titanium nitride layer
  • the transparent base film has a thickness of 10 to 70 nm; the metal mesh film layer has a thickness of 5 to 20 nm; and the transparent conductive film layer has a thickness of 10 to 70 nm.
  • the transparent conductive film layer covers the upper surface of the metal mesh film layer, and fills a cavity of the disordered hole structure of the metal mesh film layer, so that the transparent conductive film layer is connected to the transparent bottom film
  • the light transmittance of the low-resistance transparent conductive film can be improved, and the color of the low-resistance transparent conductive film is neutral.
  • the preparation method of the above low-resistance transparent conductive film comprises the following steps:
  • a transparent base film is deposited on the surface of the substrate by magnetron sputtering
  • a transparent conductive film layer is deposited on the surface of the metal mesh film layer having a disordered pore structure by a magnetron sputtering process, that is, the preparation of the low-resistance transparent conductive film is completed.
  • the substrate in the step S1 may be pre-plated with one or more transparent optical films before the deposition of the transparent base film according to the application, and specifically may be a silicon dioxide film, a tantalum pentoxide film, a titanium dioxide film or Silicon nitride film.
  • the transparent base film in the step S1 is a zinc oxide-based transparent film layer
  • the specific material may be zinc oxide, aluminum-doped zinc oxide, tin-doped zinc oxide, gallium-doped zinc oxide, indium-doped zinc oxide or indium-doped gallium oxide.
  • zinc aluminum-doped zinc oxide, tin-doped zinc oxide, gallium-doped zinc oxide, indium-doped zinc oxide or indium-doped gallium oxide.
  • the transparent base film deposited in step S1 has a thickness of 10 to 70 nm and a visible light refractive index of more than 1.5.
  • the transparent base film is a zinc oxide-based transparent film layer
  • the zinc oxide-based transparent film layer is a zinc oxide transparent film layer, an aluminum-doped zinc oxide transparent film layer, a tin-doped zinc oxide transparent film layer, and a gallium-doped oxidation layer.
  • a zinc transparent film layer, an indium-doped zinc oxide transparent film layer or an indium gallium zinc oxide transparent film layer is a zinc oxide transparent film layer.
  • a microsphere mask may be plated on the surface of the transparent base film by the method disclosed in Chinese Patent No. ZL 201110141276.8.
  • the microsphere layer mask in step S2 is a disorderly array of monodisperse microspheres.
  • the microspheres are preferably microspheres with low isoelectric point, specifically polystyrene microspheres, polymethyl methacrylate microspheres or Silica microspheres.
  • the microspheres have a diameter ranging from 100 to 1000 nanometers; and the surface area coverage of the microspheres on the surface of the transparent base film is 10% to 40%.
  • the arrangement of the microspheres in the transparent base film is irregularly distributed of irregular small clusters, each cluster containing 1-20 microspheres, each cluster having an inconsistent shape and size, each The width of the clusters does not exceed 1000 nm, and the length of each cluster does not exceed 5000 nm.
  • the thickness of the metal thin film in step S3 is 5-20 nm.
  • the thickness of the metal film is determined according to the actual required surface resistance requirement, and the larger the thickness, the smaller the sheet resistance.
  • the material of the metal thin film in step S3 is silver
  • the material of the metal thin film in step S3 is a silver alloy doped with 0.5% to 5% by weight of other metal components, such as platinum, titanium, gold, copper, chromium or nickel. One of the others.
  • the microsphere mask can be removed by means of isopropyl alcohol wiping, pure water ultrasonic cleaning or boiling ethanol cleaning.
  • the transparent conductive film layer in the step S5 has a thickness of 10 to 70 nm and a visible light refractive index of more than 1.5.
  • the transparent conductive film layer in the step S5 is an indium tin oxide film layer, an aluminum-doped zinc oxide film layer, an antimony-doped tin oxide film layer, a zinc-doped indium oxide film layer, a tin-doped zinc oxide film layer, or a molybdenum oxide film. Layer or titanium nitride film layer.
  • the low-resistance transparent conductive film of the present invention is a three-layer film structure of a transparent base film/metal mesh film layer/transparent conductive film layer, because the metal mesh film layer has a unique disordered pore structure,
  • the low-resistance transparent conductive film has better conductivity than the transparent conductive film of the prior art, and the sheet resistance can reach 20 ohms/square or less.
  • the metal mesh film layer of the low-resistance transparent conductive film of the present invention has a disordered pore structure of a nano-scale pore size, a continuous metal film having no pores and a micron-scale pore size (hole width greater than 1000 nm)
  • the metal mesh can enhance the surface plasmon effect, which can excite stronger surface plasmons under the action of incident light, and the coupling between the excitation elements on both sides of the metal mesh film layer. More strong, so that it can pass through the metal mesh film layer.
  • the method of superposing the high refractive index transparent dielectric layer further strengthens the optical antireflection effect of the surface plasmon, and finally achieves a higher visible light transmittance.
  • FIG. 1 is a schematic structural view of a low-resistance transparent conductive film according to Embodiment 1 of the present invention.
  • Embodiment 2 is a scanning electron microscope image view of a metal mesh film layer of the low-resistance transparent conductive film according to Embodiment 1 of the present invention.
  • FIG. 3 is an atomic force microscope image view of a metal mesh film layer of the low-resistance transparent conductive film according to Embodiment 1 of the present invention.
  • FIG. 4 is a graph showing the visible light transmittance of a low-resistance transparent conductive film of different surface resistances of the present invention.
  • Fig. 5 is a view showing the surface roughness of the low-resistance transparent conductive film of the first embodiment.
  • a low-resistance transparent conductive film 1 is deposited on the surface of a substrate 100.
  • the low-resistance transparent conductive film 1 includes:
  • FIG. 2 is a scanning electron microscope image of the metal mesh film layer 300, FIG. Gold
  • the atomic force microscope image of the mesh film layer 300 as can be seen from FIG. 2 and FIG. 3, the shape, size and distribution of the disordered hole structure in the metal mesh film layer 300 are random;
  • a transparent conductive film layer 400 deposited on the upper surface of the metal mesh film layer 300.
  • the substrate 100 is a transparent glass substrate having a thickness of 0.7 mm.
  • the transparent base film 200 is preferably a zinc oxide-based transparent film layer having a thickness of 10 to 70 nm.
  • the transparent base film 200 is an aluminum-doped zinc oxide transparent film layer having a thickness of 32 nm.
  • the metal mesh film layer 300 is a silver mesh layer having a thickness of 10 nm.
  • the silver mesh layer deposited on the zinc oxide-based film layer is deposited on other transparent films. It has better lattice matching and less stress, which can achieve better film flatness, continuity and foldability, and help to optimize the thickness, transmittance, surface resistance and surface resistance of the silver mesh layer. stability.
  • the shape, size, and distribution of the disordered pore structure of the silver mesh layer layer are random, and the width of the narrow side of any single disordered pore structure is less than 1000 nm and the length is less than 5000 nm.
  • the transparent conductive film layer 400 may be an indium tin oxide film layer, an aluminum-doped zinc oxide film layer, an antimony-doped tin oxide film layer, a zinc-doped indium oxide film layer, a tin-doped zinc oxide film layer, a molybdenum oxide film layer or nitrided.
  • the transparent conductive film layer 400 is an indium tin oxide film layer and has a thickness of 40 nm.
  • the transparent conductive film layer 400 deposited on the metal mesh film layer 300 fills all the disordered holes, and the transparent conductive film layer 400 is connected to the transparent base film 200.
  • the light transmittance of the low-resistance transparent conductive film 1 can be improved.
  • a layer of aluminum-doped zinc oxide transparent base film is deposited on the surface of the glass substrate by magnetron sputtering;
  • the normal temperature or low temperature condition is a temperature condition of 20-200 ° C;
  • the method of depositing a thin film by a magnetron sputtering process is a conventional conventional process.
  • the transparent bottom is optimized by adjusting the parameters of the magnetron sputtering process such as deposition temperature, deposition pressure, sputtering power, and oxygen content in the working gas.
  • the transmittance of the film in visible light having a wavelength in the range of 450 to 700 nm, and the visible light refractive index is greater than 1.5.
  • the surface of the aluminum-doped zinc oxide transparent base film is covered with a disorderly arrangement of monodisperse microspheres, microspheres, using the immersion plating method disclosed in Chinese invention patent ZL 201110141276.8.
  • the low isoelectric point material is selected, and polystyrene microspheres are selected in this embodiment.
  • the diameter of the polystyrene microspheres ranges from 100 to 1000 nm, and the arrangement of the polystyrene microspheres in the aluminum-doped zinc oxide transparent base film is irregularly distributed in irregular small clusters, and each cluster contains 1-20. Microspheres, the shape and size of each cluster are inconsistent, the width of each cluster is not more than 1000 nanometers, and the length of each cluster is not more than 5000 nanometers.
  • the thickness of the silver layer is 5-20 nm, and the thickness is determined according to the actual surface resistance requirement. The larger the thickness, the smaller the surface resistance.
  • a transparent indium tin oxide film layer is deposited on the upper surface of the silver mesh layer having disordered pore structure by a magnetron sputtering process, the thickness is 40 nm, and the visible light refractive index is greater than 1.5; Adjusting the parameters optimizes the magnetron sputtering process to maximize the visible light transmittance of the transparent indium tin oxide film layer while ensuring that the resistivity is not higher than 1 ⁇ 10 -3 ⁇ cm.
  • the preparation of the low-resistance transparent conductive film is completed through the above steps.
  • the thickness of the silver mesh layer was adjusted so that the surface resistance of the finally obtained silver mesh layer was 15 ohm/square, and a low-resistance transparent conductive film was obtained, which was designated as F1. It has been found that the low-resistance transparent conductive film F1 has a visible light transmittance of 90.7% at a wavelength of 550 nm and an average visible light transmittance of 88.3% in a wavelength range of 470-700 nm.
  • the thickness of the silver mesh layer was adjusted so that the surface resistance of the finally obtained silver mesh layer was 10 ohm/square, and a low-resistance transparent conductive film was obtained, which was designated as F2.
  • the visible light transmittance curves of the low-resistance transparent conductive films F1 and F2 are shown in Fig. 4, wherein the a curve is a visible light transmittance curve of the low-resistance transparent conductive film F1 having a sheet resistance of 15 ohm/square, and the b curve is a surface.
  • the thickness of the silver mesh layer is also increased as the sheet resistance increases.
  • the larger the sheet resistance the higher the visible light transmittance; and the low-resistance transparent conductive film F1 having a sheet resistance of 15 ohms can have a visible light transmittance of 90.7%.
  • the low-resistance transparent conductive film of the present invention has a good flatness and thus has a small haze value.
  • the haze value is less than 2%.
  • a low resistance transparent conductive film deposited on a surface of a flexible substrate is similar to that of the low-resistance transparent conductive film of the embodiment 1, and includes:
  • a metal mesh film layer having a plurality of disordered pore structures deposited on the upper surface of the transparent base film; the shape, size and distribution of the disordered pore structure in the metal mesh film layer are random;
  • the flexible substrate is a PET flexible substrate
  • the zinc oxide-based transparent film layer is a transparent zinc oxide film layer having a thickness of 70 nm;
  • the metal mesh film layer is a silver alloy mesh layer having a thickness of 20 nm; the material of the silver alloy mesh layer is a silver platinum alloy, wherein a weight ratio of platinum in the silver platinum alloy is 0.5%;
  • the transparent conductive film layer is a zinc-doped indium oxide film layer having a thickness of 10 nm.
  • the method for preparing the low-resistance transparent conductive film of the present embodiment is the same as that of the first embodiment, except that the materials of the film layers are different; and the processes of the magnetron sputtering process and the immersion plating method are adjusted according to the film thickness and structure. parameter.
  • the low-resistance transparent conductive film of this embodiment includes:
  • a metal mesh film layer having a plurality of disordered pore structures deposited on the upper surface of the first barrier layer; the shape, size and distribution of the disordered pore structure in the metal mesh film layer are random;
  • the rigid substrate is a glass substrate
  • the zinc oxide-based transparent film layer is an indium-doped gallium zinc oxide transparent film layer having a thickness of 10 nm;
  • the first barrier layer is a nickel metal layer having a thickness of 1 nm;
  • the metal mesh film layer is a silver mesh layer with a thickness of 5 nanometers
  • the second barrier layer is a copper metal layer having a thickness of 10 nanometers
  • the transparent conductive film layer is an antimony-doped tin oxide film layer having a thickness of 10 nm.
  • a transparent indium gallium zinc oxide transparent film layer is deposited on the surface of the glass substrate by magnetron sputtering, and the thickness is 10 nm;
  • a surface of the nickel metal layer is coated with a disorderly arranged polymethyl methacrylate microsphere mask, and the polymethyl methacrylate microspheres have a diameter ranging from 100 to 1000 nm and a surface area coverage of 40%. ;
  • a layer of antimony-doped tin oxide film was deposited on the surface of the copper metal layer by magnetron sputtering.
  • the thickness was 10 nm and the visible light refractive index was greater than 1.5.
  • the parameters were optimized by magnetron sputtering.
  • the visible light transmittance of the transparent indium tin oxide film layer is maximized while ensuring that the resistivity is not higher than 1 ⁇ 10 -3 ⁇ cm.
  • the preparation of the low-resistance transparent conductive film is completed through the above steps.

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Abstract

A low-resistance transparent conductive thin film and a preparation method therefor. The low-resistance transparent conductive thin film (1) comprises a metal mesh thin film layer (300) having a structure with several unordered holes, a transparent base film (200) stacked on a lower surface of the metal thin film layer, and a transparent conductive film layer (400) stacked on the upper surface of the metal thin film layer. The low-resistance transparent conductive thin film is prepared by the steps of firstly depositing a transparent base film on a substrate (100), then depositing a metal mesh thin film layer having a structure with several unordered holes by adopting a microsphere dip plating method, and then depositing a transparent conductive film layer. Since a metal mesh thin film layer thereof has a unique structure with unordered holes, the low-resistance transparent conductive thin film has better conductivity, higher visible light transmittance and a neutral appearance colour.

Description

一种低电阻透明导电薄膜及其制备方法Low-resistance transparent conductive film and preparation method thereof 技术领域Technical field
本发明涉及光电子元器件领域,尤其涉及一种低电阻透明导电薄膜及其制备方法。The invention relates to the field of optoelectronic components, in particular to a low-resistance transparent conductive film and a preparation method thereof.
背景技术Background technique
透明导电薄膜(TCFs)兼具可透过可见光并且导电性能好的特性,广泛应用于各类平面显示器、LED灯具、触摸屏、光伏电池、智能窗户、EMI屏蔽膜等领域。Transparent conductive films (TCFs) have the characteristics of permeable to visible light and good electrical conductivity. They are widely used in various types of flat panel displays, LED lamps, touch screens, photovoltaic cells, smart windows, EMI shielding films and other fields.
应用最为广泛的透明导电薄膜主要是以氧化铟锡(ITO)作为导电材料在陶瓷、玻璃等硬质衬底材料上制备而成,在光电子器件中应用长达六十多年。但该类透明导电薄膜存在材料成本高、易碎易断、柔软性能差、不易变形等缺陷,不适合作为制备柔性透明导电薄膜材料,极大限制了透明导电薄膜的应用。The most widely used transparent conductive film is mainly made of indium tin oxide (ITO) as a conductive material on hard substrate materials such as ceramics and glass. It has been used in optoelectronic devices for more than sixty years. However, such transparent conductive films have defects such as high material cost, fragility and brittleness, poor flexibility, and difficulty in deformation, and are not suitable as materials for preparing flexible transparent conductive films, which greatly limits the application of transparent conductive films.
随着显示器、触摸屏、光伏电池等的需求及要求越来越高,传统ITO薄膜已不能适应柔性弯曲应用,及更高的导电性、透光性等需求。With the increasing demand and requirements of displays, touch screens, photovoltaic cells, etc., conventional ITO films have been unable to adapt to flexible bending applications, and higher electrical conductivity, light transmission and the like.
在对透明导电薄膜及柔性导电薄膜的研究中,纳米银线薄膜由于其高透明度、较低表面电阻、表面平整光滑、柔性好等优点,受到广泛关注及研究。但由于纳米银线薄膜要通过将众多纳米银线进行交叉叠放达到导电功效,存在附着力不好、方阻较高、透过率受纳米银线浓度影响大、雾度值高、易氧化、导电液价格昂贵、前处理工序多等不足,纳米银线薄膜的商业化应用受到极大限制。In the research of transparent conductive film and flexible conductive film, nano silver wire film has been widely concerned and studied due to its high transparency, low surface resistance, smooth surface and good flexibility. However, since the nano silver wire film has to be electrically connected by stacking a plurality of nano silver wires, the adhesion is not good, the square resistance is high, the transmittance is greatly affected by the concentration of the nano silver wire, the haze value is high, and the oxidation is easy. The conductive liquid is expensive, the pretreatment process is insufficient, and the commercial application of the nano silver wire film is greatly limited.
技术问题technical problem
问题的解决方案Problem solution
技术解决方案Technical solution
为了解决上述问题,本发明的目的之一是提供一种低电阻透明导电薄膜。该低电阻透明导电薄膜为透明底膜/金属网孔薄膜层/透明导电膜层的三叠层薄膜结构,光学透过率高、面电阻低、雾度值低、颜色呈中性,且易于制备于硬质衬底或柔性衬底表面。 In order to solve the above problems, it is an object of the present invention to provide a low-resistance transparent conductive film. The low-resistance transparent conductive film is a three-layer film structure of a transparent base film/metal mesh film layer/transparent conductive film layer, which has high optical transmittance, low surface resistance, low haze value, neutral color, and is easy to be used. Prepared on a hard substrate or flexible substrate surface.
本发明的目的之二是提供上述低电阻透明导电薄膜的制备方法。Another object of the present invention is to provide a method for producing the above low-resistance transparent conductive film.
本发明所述低电阻透明导电薄膜,包括:The low-resistance transparent conductive film of the present invention comprises:
具有若干无序孔洞结构的金属网孔薄膜层,所述无序孔洞结构在金属网孔薄膜层中的形状、大小及分布都呈随机状态,且任一单个无序孔洞结构的窄边宽度小于1000纳米、长度小于5000纳米;a metal mesh film layer having a plurality of disordered pore structures, wherein the shape, size and distribution of the disordered pore structure in the metal mesh film layer are random, and the width of the narrow side of any single disordered pore structure is smaller than 1000 nm, length less than 5000 nm;
层叠于所述金属薄膜层下表面的透明底膜;a transparent base film laminated on a lower surface of the metal film layer;
层叠于所述金属薄膜层上表面的透明导电膜层。A transparent conductive film layer laminated on the upper surface of the metal thin film layer.
优选的,所述透明底膜为氧化锌基透明膜层;所述金属网孔薄膜层为银网孔层。Preferably, the transparent base film is a zinc oxide-based transparent film layer; and the metal mesh film layer is a silver mesh layer.
具体的,所述氧化锌基透明膜层为氧化锌透明膜层(ZnO)、掺铝氧化锌透明膜层(AZO)、掺锡氧化锌透明膜层(ZTO)、掺镓氧化锌透明膜层(GZO)、掺铟氧化锌透明膜层(IZO)或掺铟镓氧化锌透明膜层(IGZO)中的一种。Specifically, the zinc oxide-based transparent film layer is a zinc oxide transparent film layer (ZnO), an aluminum-doped zinc oxide transparent film layer (AZO), a tin-doped zinc oxide transparent film layer (ZTO), and a gallium-doped zinc oxide transparent film layer. (GZO), one of an indium-doped zinc oxide transparent film layer (IZO) or an indium-doped gallium zinc oxide transparent film layer (IGZO).
为防止纯银的氧化、腐蚀或颗粒化,所述银网孔层可为掺杂有0.5%-5%重量比其它金属组分的银合金,所述其它金属组分为铂、钛、金、铜、铬或镍中的一种;In order to prevent oxidation, corrosion or granulation of pure silver, the silver mesh layer may be a silver alloy doped with 0.5% to 5% by weight of other metal components, such as platinum, titanium, gold. One of copper, chromium or nickel;
或者,可以采取增加阻挡层的方式以防止纯银的氧化、腐蚀或颗粒化,具体的,在所述银网孔层的上表面沉积第一阻挡层;所述第一阻挡层为镍金属层、铬金属层、钛金属层、金金属层、铜金属层、镍铬合金层、镍金属氧化物层、铬金属氧化物层、钛金属氧化物层或铜金属氧化物层中的一种;所述第一阻挡层的厚度为1-10纳米;Alternatively, a barrier layer may be added to prevent oxidation, corrosion or granulation of pure silver. Specifically, a first barrier layer is deposited on the upper surface of the silver mesh layer; the first barrier layer is a nickel metal layer. One of a chromium metal layer, a titanium metal layer, a gold metal layer, a copper metal layer, a nickel chromium alloy layer, a nickel metal oxide layer, a chromium metal oxide layer, a titanium metal oxide layer or a copper metal oxide layer; The first barrier layer has a thickness of 1-10 nm;
为了更有效地防止纯银的氧化、腐蚀或颗粒化,所述银网孔层的上表面沉积第一阻挡层后,在所述银网孔层的下表面沉积第二阻挡层;所述第二阻挡层为镍金属层、铬金属层、钛金属层、金金属层、铜金属层、镍铬合金层、镍金属氧化物层、铬金属氧化物层、钛金属氧化物层或铜金属氧化物层中的一种;所述第二阻挡层的厚度为1-10纳米。In order to more effectively prevent oxidation, corrosion or granulation of pure silver, after depositing a first barrier layer on the upper surface of the silver mesh layer, depositing a second barrier layer on a lower surface of the silver mesh layer; The second barrier layer is a nickel metal layer, a chromium metal layer, a titanium metal layer, a gold metal layer, a copper metal layer, a nickel chromium alloy layer, a nickel metal oxide layer, a chromium metal oxide layer, a titanium metal oxide layer or a copper metal oxide. One of the layers; the second barrier layer has a thickness of 1-10 nm.
优选的,所述透明导电膜层为氧化铟锡膜层(ITO)、掺铝氧化锌膜层(AZO)、掺锑氧化锡膜层(ATO)、掺锌氧化铟膜层(IZO)、掺锡氧化锌膜层(ZTO)、氧化钼膜层(MoO3)或氮化钛层(TiN)。 Preferably, the transparent conductive film layer is an indium tin oxide film layer (ITO), an aluminum-doped zinc oxide film layer (AZO), an antimony-doped tin oxide film layer (ATO), a zinc-doped indium oxide film layer (IZO), and a blend. A zinc tin oxide film layer (ZTO), a molybdenum oxide film layer (MoO 3 ) or a titanium nitride layer (TiN).
优选的,所述透明底膜的厚度为10-70纳米;所述金属网孔薄膜层的厚度为5-20纳米;所述透明导电膜层的厚度为10-70纳米。Preferably, the transparent base film has a thickness of 10 to 70 nm; the metal mesh film layer has a thickness of 5 to 20 nm; and the transparent conductive film layer has a thickness of 10 to 70 nm.
所述透明导电膜层覆盖于所述金属网孔薄膜层上表面,并且填充所述金属网孔薄膜层的无序孔洞结构的空腔,使所述透明导电膜层与所述透明底膜连通,可提高低电阻透明导电薄膜的透光率,并使低电阻透明导电薄膜颜色呈中性。The transparent conductive film layer covers the upper surface of the metal mesh film layer, and fills a cavity of the disordered hole structure of the metal mesh film layer, so that the transparent conductive film layer is connected to the transparent bottom film The light transmittance of the low-resistance transparent conductive film can be improved, and the color of the low-resistance transparent conductive film is neutral.
上述低电阻透明导电薄膜的制备方法,包括如下步骤:The preparation method of the above low-resistance transparent conductive film comprises the following steps:
S1、常温或低温条件下,采用磁控溅射工艺在衬底的表面沉积一层透明底膜;S1, under normal temperature or low temperature conditions, a transparent base film is deposited on the surface of the substrate by magnetron sputtering;
S2、在透明底膜表面镀覆一层无序排列的微球层掩膜;S2, plating a layer of disordered microsphere mask on the surface of the transparent base film;
S3、应用常温磁控溅射工艺在镀覆有微球层掩膜的透明底膜表面沉积一层金属薄膜;S3, applying a normal temperature magnetron sputtering process to deposit a metal film on the surface of the transparent base film coated with the microsphere mask;
S4、去除微球层掩膜,得到具有无序孔洞结构的金属网孔薄膜层;S4, removing the microsphere mask to obtain a metal mesh film layer having a disordered pore structure;
S5、常温或低温条件下,采用磁控溅射工艺在具有无序孔洞结构的金属网孔薄膜层的表面沉积一层透明导电膜层,即完成所述低电阻透明导电薄膜的制备。S5. Under normal temperature or low temperature conditions, a transparent conductive film layer is deposited on the surface of the metal mesh film layer having a disordered pore structure by a magnetron sputtering process, that is, the preparation of the low-resistance transparent conductive film is completed.
优选的,步骤S1中所述衬底可根据应用需要,在沉积透明底膜前预先镀覆一层或多层透明光学薄膜,具体可为二氧化硅薄膜、五氧化二铌薄膜、二氧化钛薄膜或氮化硅薄膜。Preferably, the substrate in the step S1 may be pre-plated with one or more transparent optical films before the deposition of the transparent base film according to the application, and specifically may be a silicon dioxide film, a tantalum pentoxide film, a titanium dioxide film or Silicon nitride film.
优选的,步骤S1中所述透明底膜为氧化锌基透明膜层,具体材料可为氧化锌、掺铝氧化锌、掺锡氧化锌、掺镓氧化锌、掺铟氧化锌或掺铟镓氧化锌中的一种。Preferably, the transparent base film in the step S1 is a zinc oxide-based transparent film layer, and the specific material may be zinc oxide, aluminum-doped zinc oxide, tin-doped zinc oxide, gallium-doped zinc oxide, indium-doped zinc oxide or indium-doped gallium oxide. One of the zinc.
优选的,步骤S1中沉积的透明底膜的厚度为10-70纳米,可见光折射率大于1.5。Preferably, the transparent base film deposited in step S1 has a thickness of 10 to 70 nm and a visible light refractive index of more than 1.5.
优选的,所述透明底膜为氧化锌基透明膜层;所述氧化锌基透明膜层为氧化锌透明膜层、掺铝氧化锌透明膜层、掺锡氧化锌透明膜层、掺镓氧化锌透明膜层、掺铟氧化锌透明膜层或掺铟镓氧化锌透明膜层中的一种。Preferably, the transparent base film is a zinc oxide-based transparent film layer; the zinc oxide-based transparent film layer is a zinc oxide transparent film layer, an aluminum-doped zinc oxide transparent film layer, a tin-doped zinc oxide transparent film layer, and a gallium-doped oxidation layer. One of a zinc transparent film layer, an indium-doped zinc oxide transparent film layer or an indium gallium zinc oxide transparent film layer.
具体的,步骤S2中可采用中国发明专利ZL 201110141276.8中所公开的方法在透明底膜表面镀覆微球层掩膜。Specifically, in step S2, a microsphere mask may be plated on the surface of the transparent base film by the method disclosed in Chinese Patent No. ZL 201110141276.8.
步骤S2中所述微球层掩膜为一层无序排列的单分散的微球。The microsphere layer mask in step S2 is a disorderly array of monodisperse microspheres.
微球优选低等电点的微球,具体可为聚苯乙烯微球、聚甲基丙烯酸甲酯微球或 二氧化硅微球。所述微球的直径范围为100-1000纳米;所述微球在所述透明底膜表面的表面积覆盖率为10%-40%。The microspheres are preferably microspheres with low isoelectric point, specifically polystyrene microspheres, polymethyl methacrylate microspheres or Silica microspheres. The microspheres have a diameter ranging from 100 to 1000 nanometers; and the surface area coverage of the microspheres on the surface of the transparent base film is 10% to 40%.
优选的,所述微球在透明底膜的排列方式为不规则小团簇的无序间隔分布,每个团簇包含1-20个微球,每个团簇的形状、大小不一致,每个团簇的宽度不超过1000纳米,每个团簇的长度不超过5000纳米。Preferably, the arrangement of the microspheres in the transparent base film is irregularly distributed of irregular small clusters, each cluster containing 1-20 microspheres, each cluster having an inconsistent shape and size, each The width of the clusters does not exceed 1000 nm, and the length of each cluster does not exceed 5000 nm.
优选的,步骤S3中所述金属薄膜的厚度为5-20纳米。所述金属薄膜的厚度根据实际需要的面电阻要求来确定,厚度越大,面电阻越小。Preferably, the thickness of the metal thin film in step S3 is 5-20 nm. The thickness of the metal film is determined according to the actual required surface resistance requirement, and the larger the thickness, the smaller the sheet resistance.
优选的,步骤S3中所述金属薄膜的材料为银;Preferably, the material of the metal thin film in step S3 is silver;
更优选的,步骤S3中所述金属薄膜的材料为掺杂有0.5%-5%重量比其它金属组分的银合金,所述其它金属组分为铂、钛、金、铜、铬或镍等中的一种。More preferably, the material of the metal thin film in step S3 is a silver alloy doped with 0.5% to 5% by weight of other metal components, such as platinum, titanium, gold, copper, chromium or nickel. One of the others.
具体的,步骤S4中可采用异丙醇擦拭、纯水超声波清洗或沸腾乙醇清洗的方式去除微球层掩膜。Specifically, in step S4, the microsphere mask can be removed by means of isopropyl alcohol wiping, pure water ultrasonic cleaning or boiling ethanol cleaning.
优选的,步骤S5中所述透明导电膜层的厚度为10-70纳米,可见光折射率大于1.5。Preferably, the transparent conductive film layer in the step S5 has a thickness of 10 to 70 nm and a visible light refractive index of more than 1.5.
优选的,步骤S5中所述透明导电膜层为氧化铟锡膜层、掺铝氧化锌膜层、掺锑氧化锡膜层、掺锌氧化铟膜层、掺锡氧化锌膜层、氧化钼膜层或氮化钛膜层。Preferably, the transparent conductive film layer in the step S5 is an indium tin oxide film layer, an aluminum-doped zinc oxide film layer, an antimony-doped tin oxide film layer, a zinc-doped indium oxide film layer, a tin-doped zinc oxide film layer, or a molybdenum oxide film. Layer or titanium nitride film layer.
发明的有益效果Advantageous effects of the invention
有益效果Beneficial effect
本发明相对于现有技术具有的优点及效果:The advantages and effects of the present invention over the prior art:
(1)本发明所述低电阻透明导电薄膜为透明底膜/金属网孔薄膜层/透明导电膜层的三叠层薄膜结构,因其金属网孔薄膜层具有独特的无序孔洞结构,使该低电阻透明导电薄膜具有比现有技术中的透明导电膜更好的导电性,面电阻可达到20欧姆/平方以下。(1) The low-resistance transparent conductive film of the present invention is a three-layer film structure of a transparent base film/metal mesh film layer/transparent conductive film layer, because the metal mesh film layer has a unique disordered pore structure, The low-resistance transparent conductive film has better conductivity than the transparent conductive film of the prior art, and the sheet resistance can reach 20 ohms/square or less.
(2)本发明所述低电阻透明导电薄膜的金属网孔薄膜层具有的无序孔洞结构为纳米级孔洞尺度,比无孔洞的连续金属薄膜和具有微米级孔洞尺度(孔洞宽度大于1000纳米)的金属网格更能够增强表面等离子激元(surface plasmon)效应,即可以在入射光的作用下激发出强度更大的表面等离子激元,且金属网孔薄膜层两侧表面激元间的耦合度更强,从而可以通过再在金属网孔薄膜层两侧 同时叠加高折射率透明介质层的方法使得表面等离子激元的光学增透效果进一步强化,最终取得更高的可见光透过率。(2) The metal mesh film layer of the low-resistance transparent conductive film of the present invention has a disordered pore structure of a nano-scale pore size, a continuous metal film having no pores and a micron-scale pore size (hole width greater than 1000 nm) The metal mesh can enhance the surface plasmon effect, which can excite stronger surface plasmons under the action of incident light, and the coupling between the excitation elements on both sides of the metal mesh film layer. More strong, so that it can pass through the metal mesh film layer At the same time, the method of superposing the high refractive index transparent dielectric layer further strengthens the optical antireflection effect of the surface plasmon, and finally achieves a higher visible light transmittance.
(3)本发明所述低电阻透明导电薄膜的金属网孔薄膜层具有的无序孔洞结构的排列分布和形状大小的无序性恰好避免了彩色干涉条纹的出现,使所述低电阻透明导电薄膜外观颜色呈中性。(3) The arrangement of the disordered pore structure and the disorder of the shape and size of the metal mesh film layer of the low-resistance transparent conductive film of the present invention avoid the appearance of color interference fringes, so that the low-resistance transparent conductive The film looks neutral in color.
对附图的简要说明Brief description of the drawing
附图说明DRAWINGS
图1为本发明实施例1所述低电阻透明导电薄膜的结构示意图。1 is a schematic structural view of a low-resistance transparent conductive film according to Embodiment 1 of the present invention.
图2为本发明实施例1所述低电阻透明导电薄膜的金属网孔薄膜层的扫描电子显微镜成像图。2 is a scanning electron microscope image view of a metal mesh film layer of the low-resistance transparent conductive film according to Embodiment 1 of the present invention.
图3为本发明实施例1所述低电阻透明导电薄膜的金属网孔薄膜层的原子力显微镜成像图。3 is an atomic force microscope image view of a metal mesh film layer of the low-resistance transparent conductive film according to Embodiment 1 of the present invention.
图4为本发明不同面电阻的低电阻透明导电薄膜的可见光透过率曲线图。4 is a graph showing the visible light transmittance of a low-resistance transparent conductive film of different surface resistances of the present invention.
图5为本实施例1中低电阻透明导电薄膜的表面粗糙度检测图。Fig. 5 is a view showing the surface roughness of the low-resistance transparent conductive film of the first embodiment.
发明实施例Invention embodiment
本发明的实施方式Embodiments of the invention
下面将结合附图详细描述一个或多个实施例。详细说明是结合这些实施例提供的,但并不局限于任意特定示例。本发明的范围仅由权利要求书限定,包括各种替代、调整及等效体。在以下说明中列举的各种具体细节用于提供全面了解。提供这些细节是出于示例目的,并且所述技术能够在没有这些具体细节中的某些或全部时按照权利要求书实施。为了简明起见,有关于实施例的技术领域内已知的技术材料不再详细描述,以避免不必要地模糊所述说明。One or more embodiments will be described in detail below with reference to the drawings. The detailed description is provided in connection with the embodiments, but is not limited to any specific examples. The scope of the invention is to be limited only by the scope of the appended claims The specific details set forth in the following description are intended to provide a comprehensive understanding. These details are provided for illustrative purposes, and the described technology can be implemented in accordance with the claims without some or all of these specific details. For the sake of brevity, technical material that is known in the technical field of the embodiments is not described in detail to avoid unnecessarily obscuring the description.
实施例1Example 1
如图1所示,一种低电阻透明导电薄膜1,沉积在衬底100表面。所述低电阻透明导电薄膜1包括:As shown in FIG. 1, a low-resistance transparent conductive film 1 is deposited on the surface of a substrate 100. The low-resistance transparent conductive film 1 includes:
一层沉积在衬底100表面上的透明底膜200;a layer of transparent base film 200 deposited on the surface of the substrate 100;
一层沉积在透明底膜200上表面的具有若干无序孔洞结构的金属网孔薄膜层300;结合图2和图3,图2为金属网孔薄膜层300的扫描电子显微镜成像图,图3为金 属网孔薄膜层300的原子力显微镜成像图,从图2和图3可以看出,所述无序孔洞结构在金属网孔薄膜层300中的形状、大小及分布都呈随机状态;A metal mesh film layer 300 having a plurality of disordered pore structures deposited on the upper surface of the transparent base film 200; in conjunction with FIGS. 2 and 3, FIG. 2 is a scanning electron microscope image of the metal mesh film layer 300, FIG. Gold The atomic force microscope image of the mesh film layer 300, as can be seen from FIG. 2 and FIG. 3, the shape, size and distribution of the disordered hole structure in the metal mesh film layer 300 are random;
以及一层沉积在金属网孔薄膜层300上表面的透明导电膜层400。And a transparent conductive film layer 400 deposited on the upper surface of the metal mesh film layer 300.
在本实施例中,所述衬底100为透明玻璃衬底,厚度为0.7毫米。In the present embodiment, the substrate 100 is a transparent glass substrate having a thickness of 0.7 mm.
所述透明底膜200优选为氧化锌基透明膜层,厚度为10-70纳米。在本实施例中所述透明底膜200为掺铝氧化锌透明膜层,厚度为32纳米。The transparent base film 200 is preferably a zinc oxide-based transparent film layer having a thickness of 10 to 70 nm. In the embodiment, the transparent base film 200 is an aluminum-doped zinc oxide transparent film layer having a thickness of 32 nm.
本实施例中,所述金属网孔薄膜层300为银网孔层,厚度为10纳米。In this embodiment, the metal mesh film layer 300 is a silver mesh layer having a thickness of 10 nm.
由于氧化锌基材料的晶格常数(0.3-0.5纳米)接近于多晶银的晶格常数(0.4纳米),因此在氧化锌基膜层上沉积的银网孔层相比沉积在其他透明薄膜上具有更佳的晶格匹配度和更小应力,从而可获得更好的膜层平整度、连续性和可折叠性,并有利于优化银网孔层的厚度、透过率、面电阻和稳定性。Since the lattice constant of the zinc oxide-based material (0.3-0.5 nm) is close to the lattice constant of polycrystalline silver (0.4 nm), the silver mesh layer deposited on the zinc oxide-based film layer is deposited on other transparent films. It has better lattice matching and less stress, which can achieve better film flatness, continuity and foldability, and help to optimize the thickness, transmittance, surface resistance and surface resistance of the silver mesh layer. stability.
本实施例中,所述银网孔层具有的无序孔洞结构的形状、大小及分布都呈随机状态,且任一单个无序孔洞结构的窄边宽度小于1000纳米、长度小于5000纳米。In this embodiment, the shape, size, and distribution of the disordered pore structure of the silver mesh layer layer are random, and the width of the narrow side of any single disordered pore structure is less than 1000 nm and the length is less than 5000 nm.
所述透明导电膜层400可为氧化铟锡膜层、掺铝氧化锌膜层、掺锑氧化锡膜层、掺锌氧化铟膜层、掺锡氧化锌膜层、氧化钼膜层或氮化钛膜层;本实施例中,所述透明导电膜层400为氧化铟锡膜层,且厚度为40纳米。The transparent conductive film layer 400 may be an indium tin oxide film layer, an aluminum-doped zinc oxide film layer, an antimony-doped tin oxide film layer, a zinc-doped indium oxide film layer, a tin-doped zinc oxide film layer, a molybdenum oxide film layer or nitrided. In the present embodiment, the transparent conductive film layer 400 is an indium tin oxide film layer and has a thickness of 40 nm.
由于金属网孔薄膜层300具有无序孔洞结构,沉积在金属网孔薄膜层300上的透明导电膜层400会填充所有无序孔洞,使透明导电膜层400与所述透明底膜200连通,可提高低电阻透明导电薄膜1的透光率。Since the metal mesh film layer 300 has a disordered hole structure, the transparent conductive film layer 400 deposited on the metal mesh film layer 300 fills all the disordered holes, and the transparent conductive film layer 400 is connected to the transparent base film 200. The light transmittance of the low-resistance transparent conductive film 1 can be improved.
本实施例低电阻透明导电薄膜的制备方法如下:The preparation method of the low-resistance transparent conductive film of this embodiment is as follows:
S1、常温或低温条件下,采用磁控溅射工艺在玻璃衬底的表面沉积一层掺铝氧化锌透明底膜;S1, under normal temperature or low temperature conditions, a layer of aluminum-doped zinc oxide transparent base film is deposited on the surface of the glass substrate by magnetron sputtering;
所述常温或低温条件,为20-200℃温度条件;The normal temperature or low temperature condition is a temperature condition of 20-200 ° C;
磁控溅射工艺沉积薄膜的方法为现有常规工艺,本实施例中,主要通过调节沉积温度、沉积气压、溅射功率、工作气体中的氧气含量等磁控溅射工艺参数,优化透明底膜在波长范围450-700纳米的可见光的透过率,且可见光折射率大于1.5。 The method of depositing a thin film by a magnetron sputtering process is a conventional conventional process. In this embodiment, the transparent bottom is optimized by adjusting the parameters of the magnetron sputtering process such as deposition temperature, deposition pressure, sputtering power, and oxygen content in the working gas. The transmittance of the film in visible light having a wavelength in the range of 450 to 700 nm, and the visible light refractive index is greater than 1.5.
S2、在透明底膜表面镀覆一层无序排列的微球层掩膜;S2, plating a layer of disordered microsphere mask on the surface of the transparent base film;
利用氧化锌基材料等电点比较高的特点,采用中国发明专利ZL 201110141276.8中所公开的浸镀方法,在掺铝氧化锌透明底膜表面覆盖一层无序排列的单分散微球,微球选用低等电点材料,本实施例中选用聚苯乙烯微球。聚苯乙烯微球的直径范围为100-1000纳米,聚苯乙烯微球在掺铝氧化锌透明底膜的排列方式为不规则小团簇的无序间隔分布,每个团簇包含1-20个微球,每个团簇的形状、大小不一致,每个团簇的宽度不超过1000纳米,每个团簇的长度不超过5000纳米。Taking advantage of the relatively high isoelectric point of the zinc oxide-based material, the surface of the aluminum-doped zinc oxide transparent base film is covered with a disorderly arrangement of monodisperse microspheres, microspheres, using the immersion plating method disclosed in Chinese invention patent ZL 201110141276.8. The low isoelectric point material is selected, and polystyrene microspheres are selected in this embodiment. The diameter of the polystyrene microspheres ranges from 100 to 1000 nm, and the arrangement of the polystyrene microspheres in the aluminum-doped zinc oxide transparent base film is irregularly distributed in irregular small clusters, and each cluster contains 1-20. Microspheres, the shape and size of each cluster are inconsistent, the width of each cluster is not more than 1000 nanometers, and the length of each cluster is not more than 5000 nanometers.
S3、应用常温磁控溅射工艺在镀覆有微球层掩膜的透明底膜表面沉积一层银层;S3, applying a normal temperature magnetron sputtering process to deposit a silver layer on the surface of the transparent base film coated with the microsphere mask;
所述银层的厚度为5-20纳米,厚度根据实际需要的面电阻要求来确定,厚度越大,面电阻越小。The thickness of the silver layer is 5-20 nm, and the thickness is determined according to the actual surface resistance requirement. The larger the thickness, the smaller the surface resistance.
S4、采用异丙醇擦拭、纯水超声波清洗或沸腾乙醇清洗的方式去除微球层掩膜,从而在掺铝氧化锌透明底膜表面形成一层具有无序孔洞结构的银网孔层;S4, removing the microsphere mask by wiping with isopropyl alcohol, ultrasonic cleaning with pure water or boiling ethanol, thereby forming a silver mesh layer having a disordered pore structure on the surface of the aluminum-doped zinc oxide transparent base film;
S5、常温或低温条件下,采用磁控溅射工艺在具有无序孔洞结构的银网孔层的上表面沉积一层透明氧化铟锡膜层,厚度为40纳米,可见光折射率大于1.5;反复调整参数优化磁控溅射工艺以实现透明氧化铟锡膜层可见光透过率最大化,同时保证电阻率不高于1×10-3Ω·cm。经过上述步骤即完成所述低电阻透明导电薄膜的制备。S5, under normal temperature or low temperature conditions, a transparent indium tin oxide film layer is deposited on the upper surface of the silver mesh layer having disordered pore structure by a magnetron sputtering process, the thickness is 40 nm, and the visible light refractive index is greater than 1.5; Adjusting the parameters optimizes the magnetron sputtering process to maximize the visible light transmittance of the transparent indium tin oxide film layer while ensuring that the resistivity is not higher than 1 × 10 -3 Ω·cm. The preparation of the low-resistance transparent conductive film is completed through the above steps.
按照实施例1的方法,调节银网孔层的厚度,使最终得到的银网孔层的面电阻为15欧姆/平方,制得低电阻透明导电薄膜,记为F1。经检测,低电阻透明导电薄膜F1在550纳米波长处的可见光透过率可达90.7%,在470-700纳米波长范围内的可见光平均透过率可达88.3%。According to the method of Example 1, the thickness of the silver mesh layer was adjusted so that the surface resistance of the finally obtained silver mesh layer was 15 ohm/square, and a low-resistance transparent conductive film was obtained, which was designated as F1. It has been found that the low-resistance transparent conductive film F1 has a visible light transmittance of 90.7% at a wavelength of 550 nm and an average visible light transmittance of 88.3% in a wavelength range of 470-700 nm.
按照实施例1的方法,调节银网孔层的厚度,使最终得到的银网孔层的面电阻为10欧姆/平方,制得低电阻透明导电薄膜,记为F2。低电阻透明导电薄膜F1和F2的可见光透过率曲线图如图4所示,其中a曲线为面电阻为15欧姆/平方的低电阻透明导电薄膜F1的可见光透过率曲线,b曲线为面电阻为10欧姆/平方的低电阻透明导电薄膜F2的可见光透过率曲线。因为随着面电阻增大,银网孔层的厚度也 相应减小,结合图4可知,面电阻越大,可见光透过率越高;而面电阻为15欧姆的低电阻透明导电薄膜F1可见光透过率可到90.7%。According to the method of Example 1, the thickness of the silver mesh layer was adjusted so that the surface resistance of the finally obtained silver mesh layer was 10 ohm/square, and a low-resistance transparent conductive film was obtained, which was designated as F2. The visible light transmittance curves of the low-resistance transparent conductive films F1 and F2 are shown in Fig. 4, wherein the a curve is a visible light transmittance curve of the low-resistance transparent conductive film F1 having a sheet resistance of 15 ohm/square, and the b curve is a surface. A visible light transmittance curve of a low-resistance transparent conductive film F2 having a resistance of 10 ohms/square. Because the thickness of the silver mesh layer is also increased as the sheet resistance increases. Correspondingly, as shown in FIG. 4, the larger the sheet resistance, the higher the visible light transmittance; and the low-resistance transparent conductive film F1 having a sheet resistance of 15 ohms can have a visible light transmittance of 90.7%.
本发明的低电阻透明导电薄膜的平整度很好,因而雾度值很小。The low-resistance transparent conductive film of the present invention has a good flatness and thus has a small haze value.
如图5所示,本实施例中低电阻透明导电薄膜在0.7毫米厚非抛光玻璃衬底上的表面粗糙度为RPV=18nm、Rq=4.5nm、Ra=3.7nm,在550纳米波长处的雾度值小于2%。As shown in FIG. 5, the surface roughness of the low-resistance transparent conductive film in the present embodiment on a 0.7 mm thick non-polished glass substrate is R PV = 18 nm, Rq = 4.5 nm, Ra = 3.7 nm, at a wavelength of 550 nm. The haze value is less than 2%.
实施例2Example 2
一种低电阻透明导电薄膜,沉积在柔性衬底表面。本实施例所述低电阻透明导电薄膜结构与实施例1中的低电阻透明导电薄膜结构相似,包括:A low resistance transparent conductive film deposited on a surface of a flexible substrate. The structure of the low-resistance transparent conductive film of the embodiment is similar to that of the low-resistance transparent conductive film of the embodiment 1, and includes:
一层沉积在柔性衬底表面上的氧化锌基透明膜层;a layer of zinc oxide-based transparent film deposited on the surface of the flexible substrate;
一层沉积在透明底膜上表面的具有若干无序孔洞结构的金属网孔薄膜层;所述无序孔洞结构在金属网孔薄膜层中的形状、大小及分布都呈随机状态;a metal mesh film layer having a plurality of disordered pore structures deposited on the upper surface of the transparent base film; the shape, size and distribution of the disordered pore structure in the metal mesh film layer are random;
以及一层沉积在金属网孔薄膜层上表面的透明导电膜层。And a transparent conductive film layer deposited on the upper surface of the metal mesh film layer.
本实施例中,所述柔性衬底为PET柔性衬底;In this embodiment, the flexible substrate is a PET flexible substrate;
所述氧化锌基透明膜层为氧化锌透明膜层,厚度为70纳米;The zinc oxide-based transparent film layer is a transparent zinc oxide film layer having a thickness of 70 nm;
所述金属网孔薄膜层为银合金网孔层,厚度为20纳米;所述银合金网孔层的材料为银铂合金,其中铂在银铂合金中的重量比为0.5%;The metal mesh film layer is a silver alloy mesh layer having a thickness of 20 nm; the material of the silver alloy mesh layer is a silver platinum alloy, wherein a weight ratio of platinum in the silver platinum alloy is 0.5%;
所述透明导电膜层为掺锌氧化铟膜层,厚度为10纳米。The transparent conductive film layer is a zinc-doped indium oxide film layer having a thickness of 10 nm.
本实施例的低电阻透明导电薄膜的制备方法与实施例1的一致,区别在于各膜层的材料不同;并且根据成膜厚度和结构的不同,调整磁控溅射工艺和浸镀方法的工艺参数。The method for preparing the low-resistance transparent conductive film of the present embodiment is the same as that of the first embodiment, except that the materials of the film layers are different; and the processes of the magnetron sputtering process and the immersion plating method are adjusted according to the film thickness and structure. parameter.
实施例3Example 3
一种低电阻透明导电薄膜,沉积在硬性衬底表面。本实施例所述低电阻透明导电薄膜包括:A low resistance transparent conductive film deposited on a hard substrate surface. The low-resistance transparent conductive film of this embodiment includes:
一层沉积在硬性衬底表面上的氧化锌基透明膜层;a layer of zinc oxide-based transparent film deposited on the surface of the rigid substrate;
沉积在氧化锌基透明膜层的第一阻挡层;a first barrier layer deposited on the zinc oxide-based transparent film layer;
一层沉积在第一阻挡层上表面的具有若干无序孔洞结构的金属网孔薄膜层;所述无序孔洞结构在金属网孔薄膜层中的形状、大小及分布都呈随机状态; a metal mesh film layer having a plurality of disordered pore structures deposited on the upper surface of the first barrier layer; the shape, size and distribution of the disordered pore structure in the metal mesh film layer are random;
沉积在金属网孔薄膜层上的第二阻挡层;a second barrier layer deposited on the metal mesh film layer;
以及一层沉积在第二阻挡层上表面的透明导电膜层。And a layer of transparent conductive film deposited on the upper surface of the second barrier layer.
本实施例中,所述硬性衬底为玻璃衬底;In this embodiment, the rigid substrate is a glass substrate;
所述氧化锌基透明膜层为掺铟镓氧化锌透明膜层,厚度为10纳米;The zinc oxide-based transparent film layer is an indium-doped gallium zinc oxide transparent film layer having a thickness of 10 nm;
所述第一阻挡层为镍金属层,厚度为1纳米;The first barrier layer is a nickel metal layer having a thickness of 1 nm;
所述金属网孔薄膜层为银网孔层,厚度为5纳米;The metal mesh film layer is a silver mesh layer with a thickness of 5 nanometers;
所述第二阻挡层为铜金属层,厚度为10纳米;The second barrier layer is a copper metal layer having a thickness of 10 nanometers;
所述透明导电膜层为掺锑氧化锡膜层,厚度为10纳米。The transparent conductive film layer is an antimony-doped tin oxide film layer having a thickness of 10 nm.
本实施例的低电阻透明导电薄膜的制备方法,包括如下步骤:The method for preparing the low-resistance transparent conductive film of the embodiment includes the following steps:
S1、20℃条件下,采用磁控溅射工艺在玻璃衬底的表面沉积一层掺铟镓氧化锌透明膜层,厚度为10纳米;Under S1 and 20 °C, a transparent indium gallium zinc oxide transparent film layer is deposited on the surface of the glass substrate by magnetron sputtering, and the thickness is 10 nm;
S2、在掺铟镓氧化锌透明膜层沉积一层镍金属层,厚度为5纳米;S2, depositing a nickel metal layer on the transparent indium gallium zinc oxide transparent film layer, the thickness is 5 nanometers;
S3、在镍金属层表面镀覆一层无序排列的聚甲基丙烯酸甲酯微球层掩膜,聚甲基丙烯酸甲酯微球的直径范围为100-1000纳米,表面积覆盖率为40%;S3, a surface of the nickel metal layer is coated with a disorderly arranged polymethyl methacrylate microsphere mask, and the polymethyl methacrylate microspheres have a diameter ranging from 100 to 1000 nm and a surface area coverage of 40%. ;
S4、应用常温磁控溅射工艺在镀覆有微球层掩膜的镍金属层表面沉积一层银层;S4, applying a normal temperature magnetron sputtering process to deposit a silver layer on the surface of the nickel metal layer coated with the microsphere mask;
S5、采用沸腾乙醇清洗的方式去除微球层掩膜,从而在镍金属层表面形成一层具有无序孔洞结构的银网孔层;S5, removing the microsphere mask by boiling ethanol cleaning, thereby forming a silver mesh layer having a disordered pore structure on the surface of the nickel metal layer;
S6、在银网孔层表面沉积一层铜金属层,厚度为10纳米;S6, depositing a copper metal layer on the surface of the silver mesh layer with a thickness of 10 nanometers;
S7、100℃下,采用磁控溅射工艺在铜金属层上表面沉积一层掺锑氧化锡膜层,厚度为10纳米,可见光折射率大于1.5;反复调整参数优化磁控溅射工艺以实现透明氧化铟锡膜层可见光透过率最大化,同时保证电阻率不高于1×10-3Ω·cm。经过上述步骤即完成所述低电阻透明导电薄膜的制备。At S7 and 100 °C, a layer of antimony-doped tin oxide film was deposited on the surface of the copper metal layer by magnetron sputtering. The thickness was 10 nm and the visible light refractive index was greater than 1.5. The parameters were optimized by magnetron sputtering. The visible light transmittance of the transparent indium tin oxide film layer is maximized while ensuring that the resistivity is not higher than 1 × 10 -3 Ω·cm. The preparation of the low-resistance transparent conductive film is completed through the above steps.
尽管已经详细描述了上述示例以便于清楚理解,但是本发明并不局限于所述细节。存在很多实施本发明的替代方式。公开的示例是说明性的而不是限制性的。 Although the above examples have been described in detail to facilitate a clear understanding, the invention is not limited to the details. There are many alternative ways of implementing the invention. The disclosed examples are illustrative and not restrictive.

Claims (15)

  1. 一种低电阻透明导电薄膜,包括:A low resistance transparent conductive film comprising:
    具有若干无序孔洞结构的金属网孔薄膜层,所述无序孔洞结构在金属网孔薄膜层中的形状、大小及分布都呈随机状态,且任一单个无序孔洞结构的窄边宽度小于1000纳米、长度小于5000纳米;a metal mesh film layer having a plurality of disordered pore structures, wherein the shape, size and distribution of the disordered pore structure in the metal mesh film layer are random, and the width of the narrow side of any single disordered pore structure is smaller than 1000 nm, length less than 5000 nm;
    层叠于所述金属薄膜层下表面的透明底膜;a transparent base film laminated on a lower surface of the metal film layer;
    层叠于所述金属薄膜层上表面的透明导电膜层。A transparent conductive film layer laminated on the upper surface of the metal thin film layer.
  2. 根据权利要求1所述的低电阻透明导电薄膜,其特征在于:所述透明底膜为氧化锌基透明膜层;所述金属网孔薄膜层为银网孔层。The low-resistance transparent conductive film according to claim 1, wherein the transparent base film is a zinc oxide-based transparent film layer; and the metal mesh film layer is a silver mesh layer.
  3. 根据权利要求2所述的低电阻透明导电薄膜,其特征在于:所述氧化锌基透明膜层为氧化锌透明膜层、掺铝氧化锌透明膜层、掺锡氧化锌透明膜层、掺镓氧化锌透明膜层、掺铟氧化锌透明膜层或掺铟镓氧化锌透明膜层中的一种。The low-resistance transparent conductive film according to claim 2, wherein the zinc oxide-based transparent film layer is a transparent zinc oxide film layer, an aluminum-doped zinc oxide transparent film layer, a tin-doped zinc oxide transparent film layer, and a gallium-doped film. One of a transparent zinc oxide layer, an indium-doped zinc oxide transparent film layer or an indium gallium zinc oxide transparent film layer.
  4. 根据权利要求2或3所述的低电阻透明导电薄膜,其特征在于:所述银网孔层为掺杂有0.5%-5%重量比其它金属组分的银合金,所述其它金属组分为铂、钛、金、铜、铬或镍中的一种。The low-resistance transparent conductive film according to claim 2 or 3, wherein the silver mesh layer is a silver alloy doped with 0.5% to 5% by weight of other metal components, and the other metal component It is one of platinum, titanium, gold, copper, chromium or nickel.
  5. 根据权利要求2所述的低电阻透明导电薄膜,其特征在于:所述银网孔层的上表面沉积第一阻挡层;所述第一阻挡层为镍金属层、铬金属层、钛金属层、金金属层、铜金属层、镍铬合金层、镍金属氧化物层、铬金属氧化物层、钛金属氧化物层或铜金属氧化物层中的一种;所述第一阻挡层的厚度为1-10纳米。The low-resistance transparent conductive film according to claim 2, wherein a first barrier layer is deposited on an upper surface of the silver mesh layer; the first barrier layer is a nickel metal layer, a chromium metal layer, and a titanium metal layer. a metal metal layer, a copper metal layer, a nickel-chromium alloy layer, a nickel metal oxide layer, a chromium metal oxide layer, a titanium metal oxide layer or a copper metal oxide layer; the thickness of the first barrier layer It is 1-10 nm.
  6. 根据权利要求5所述的低电阻透明导电薄膜,其特征在于:在所述银网孔层的下表面沉积第二阻挡层;所述第二阻挡层为镍金属层、铬金属层、钛金属层、金金属层、铜金属层、镍铬合金层、镍金属氧化物层、铬金属氧化物层、钛金属氧化物层或铜金属氧化物层中的一种;所述第二阻挡层的厚度为1-10纳米。The low-resistance transparent conductive film according to claim 5, wherein a second barrier layer is deposited on a lower surface of the silver mesh layer; the second barrier layer is a nickel metal layer, a chromium metal layer, and a titanium metal One of a layer, a gold metal layer, a copper metal layer, a nickel-chromium alloy layer, a nickel metal oxide layer, a chromium metal oxide layer, a titanium metal oxide layer or a copper metal oxide layer; the second barrier layer The thickness is 1-10 nm.
  7. 根据权利要求1-6任一项所述的低电阻透明导电薄膜,其特征在于:透明导电膜层为氧化铟锡膜层、掺铝氧化锌膜层、掺锑氧化锡 膜层、掺锌氧化铟膜层、掺锡氧化锌膜层、氧化钼膜层或氮化钛层。The low-resistance transparent conductive film according to any one of claims 1 to 6, wherein the transparent conductive film layer is an indium tin oxide film layer, an aluminum-doped zinc oxide film layer, and antimony-doped tin oxide. a film layer, a zinc-doped indium oxide film layer, a tin-doped zinc oxide film layer, a molybdenum oxide film layer or a titanium nitride layer.
  8. 根据权利要求1-7任一项所述的低电阻透明导电薄膜,其特征在于:所述透明底膜的厚度为10-70纳米;所述金属网孔薄膜层的厚度为5-20纳米;所述透明导电膜层的厚度为10-70纳米。The low-resistance transparent conductive film according to any one of claims 1 to 7, wherein the transparent base film has a thickness of 10 to 70 nm; and the metal mesh film layer has a thickness of 5 to 20 nm; The transparent conductive film layer has a thickness of 10 to 70 nm.
  9. 一种根据权利要求1-8任一项所述的低电阻透明导电薄膜的制备方法,包括如下步骤:A method for preparing a low-resistance transparent conductive film according to any one of claims 1-8, comprising the steps of:
    S1、常温或低温条件下,采用磁控溅射工艺在衬底的表面沉积一层透明底膜;S1, under normal temperature or low temperature conditions, a transparent base film is deposited on the surface of the substrate by magnetron sputtering;
    S2、在透明底膜表面镀覆一层无序排列的微球层掩膜;S2, plating a layer of disordered microsphere mask on the surface of the transparent base film;
    S3、应用常温磁控溅射工艺在镀覆有微球层掩膜的透明底膜表面沉积一层金属薄膜;S3, applying a normal temperature magnetron sputtering process to deposit a metal film on the surface of the transparent base film coated with the microsphere mask;
    S4、去除微球层掩膜,得到具有无序孔洞结构的金属网孔薄膜层;S4, removing the microsphere mask to obtain a metal mesh film layer having a disordered pore structure;
    S5、常温或低温条件下,采用磁控溅射工艺在具有无序孔洞结构的金属网孔薄膜层的表面沉积一层透明导电膜层,即完成所述低电阻透明导电薄膜的制备。S5. Under normal temperature or low temperature conditions, a transparent conductive film layer is deposited on the surface of the metal mesh film layer having a disordered pore structure by a magnetron sputtering process, that is, the preparation of the low-resistance transparent conductive film is completed.
  10. 根据权利要求9所述的低电阻透明导电薄膜的制备方法,其特征在于:步骤S1中所述衬底在沉积透明底膜前预先镀覆一层或多层透明光学薄膜。The method of preparing a low-resistance transparent conductive film according to claim 9, wherein in the step S1, the substrate is pre-plated with one or more transparent optical films before depositing the transparent base film.
  11. 根据权利要求10所述的低电阻透明导电薄膜的制备方法,其特征在于:所述透明光学薄膜为二氧化硅薄膜、五氧化二铌薄膜、二氧化钛薄膜或氮化硅薄膜。The method for preparing a low-resistance transparent conductive film according to claim 10, wherein the transparent optical film is a silicon dioxide film, a tantalum pentoxide film, a titanium dioxide film or a silicon nitride film.
  12. 根据权利要求9或10所述的低电阻透明导电薄膜的制备方法,其特征在于:步骤S1中沉积的透明底膜的厚度为10-70纳米,可见光折射率大于1.5。The method for preparing a low-resistance transparent conductive film according to claim 9 or 10, wherein the transparent base film deposited in the step S1 has a thickness of 10 to 70 nm and a visible light refractive index of more than 1.5.
  13. 根据权利要求9所述的低电阻透明导电薄膜的制备方法,其特征在于:步骤S2中所述微球层掩膜为一层无序排列的单分散的微球。 The method for preparing a low-resistance transparent conductive film according to claim 9, wherein the microsphere layer mask in step S2 is a disorderly array of monodisperse microspheres.
  14. 根据权利要求13所述的低电阻透明导电薄膜的制备方法,其特征在于:所述微球的直径范围为100-1000纳米;所述微球在所述透明底膜表面的表面积覆盖率为10%-40%。The method for preparing a low-resistance transparent conductive film according to claim 13, wherein the microspheres have a diameter ranging from 100 to 1000 nm; and the surface area coverage of the microspheres on the surface of the transparent base film is 10 %-40%.
  15. 根据权利要求13所述的低电阻透明导电薄膜的制备方法,其特征在于:所述微球在透明底膜的排列方式为不规则小团簇的无序间隔分布,每个团簇包含1-20个微球,每个团簇的形状、大小不一致,每个团簇的宽度不超过1000纳米,每个团簇的长度不超过5000纳米。 The method for preparing a low-resistance transparent conductive film according to claim 13, wherein the arrangement of the microspheres in the transparent base film is irregularly distributed in irregular small clusters, and each cluster comprises 1- 20 microspheres, each cluster has the same shape and size, the width of each cluster is less than 1000 nanometers, and the length of each cluster is less than 5000 nanometers.
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